You are on page 1of 18

Bulletin 74.

1:1190
May 2009

Type 1190 Low-Pressure Gas Blanketing Regulator

W7428

Figure 1. Type 1190 Low-Pressure Gas Blanketing Regulator


Features
Introduction • Quick-Change Trim Package—Tested trim
The Type 1190 low-pressure gas blanketing regulator packages can be made up and stocked ahead of
is used for extremely accurate pressure control on time for fast replacement.
very low-pressure blanketing systems. The regulator • In-Service Travel Inspection—Standard indicator
helps to control emissions and provides protection assembly with protective cover permits periodic
against any contamination from atmospheric conditions inspection of plug travel without removing
by providing a flushing action. The Type 1190 gas regulators from service.
blanketing regulator maintains a positive vessel
pressure thereby reducing the possibility of vessel wall • Easy In-Line Maintenance—Top-entry
collapse during pump-out operations. design reduces maintenance time and manpower
requirements; trim parts can be inspected,
A Type 1190 low-pressure gas blanketing regulator cleaned, and replaced without removing the main
reduces a high-pressure gas, such as nitrogen, to valve body from the pipeline.
maintain a protective environment above any liquid
stored in a tank or vessel while the liquid is being • Factory-Piped Pilot Supply—Supply pressure
pumped out. Also, when the vessel cools suddenly to pilot is supplied from inlet side of the main
causing the vapors inside the vessel to condense, valve body through tubing furnished with
the gas blanketing regulator replaces the condensed the regulator.
vapors with the blanketing gas to prevent the internal
vessel pressure from decreasing. In both cases a
slight positive vessel pressure prevents outside air,
D101962X012

moisture, and other contaminants from entering the


vessel and the possible collapse of the vessel walls.
Bulletin 74.1:1190
Specifications

Body Sizes(1) Control Line Connection


See Table 1
3/4 NPT
Maximum Main Valve Inlet Pressures (2)
Vent Connection on Pilot Spring Case
400 psig (27,6 bar) 1/4 NPT
Maximum Operating Inlet Pressures (2)
Temperature Capabilities(2)
200 psig (13,8 bar) or 300 psig (20,7 bar) with a Nitrile (NBR):
steel or stainless steel Type 95H regulator -20° to 180°F (-29° to 82°C)
Fluorocarbon (FKM):
Maximum Outlet (Casing) Pressure(2)
40° to 300°F (4° to 149°C)
75 psig (5,2 bar) Ethylenepropylene (EPDM):
Maximum Operating Outlet Pressure to Avoid -20° to 300°F (-29° to 149°C)
Internal Part Damage(2) Perfluoroelastomer (FFKM):
-20° to 300°F (-29° to 149°C)
75 psig (5,2 bar)
Approximate Weights
Outlet Pressure Ranges (Type Y191A Pilot)(2)
NPS 1(DN 25): 85 pounds (38,6 kg)
See Table 2 NPS 2 (DN 50): 100 pounds (45,4 kg)
Main Valve Orifice Diameters and Travels NPS 3 (DN 80): 145 pounds (65,8 kg)
NPS 4 (DN 100): 195 pounds (88,5 kg)
See Table 3 NPS 6 (DN 150): 380 pounds (172 kg)
Proportional Bands NPS 8 x 6 (DN 200 x 150): 740 pounds (336 kg)
See Table 4 Construction Materials
Type EGR Main Valve
Maximum and Minimum Differential Pressures
Body and Body Flange: Cast iron, WCC steel
See Table 5 (standard), or CF8M stainless steel (optional)
Flow Coefficients for Relief Valve Sizing Seat Ring and Valve Plug: 416 stainless steel
(standard) or 316 stainless steel (optional)
See Table 8 Spring: Steel (standard) or Inconel® X750 (NACE)
Flow Coefficients for Fixed Restriction O-Rings and Seals: Nitrile (NBR) (standard),
Perfluoroelastomer (FFKM), Zalak, or
C : 3; C : 11.7; C : 35
g v 1 Ethylenepropylene (EPDM) (optional)
Cage: Linear cast iron or WCC steel (standard),
Supply Pressure Settings Required for the
416 stainless steel Whisper Trim® Cage (optional),
Type 95H Supply Pressure Regulator
or 316 stainless steel Whisper Trim® Cage (NACE)
See Table 9
Type 1098 Actuator
Flow Capacities Lower Diaphragm Case: Steel (standard) or
See Table 10 stainless steel
Upper Diaphragm Case: Zinc-plated steel
Pressure Registration (standard), wrought steel (NACE) or stainless
External steel (NACE)
Bonnet: Steel (standard) or stainless steel
Main Valve Flow Characteristic (NACE) Diaphragm and O-Rings: Nitrile (NBR)
Linear (standard), Fluorocarbon (FKM), or
Ethylenepropylene (EPDM) (optional)
1. End connections for other than U.S. standard can usually be provided; consult your local Sales Office.
2. The pressure/temperature limits in this bulletin and any applicable standard or code limitation should not be exceeded.

- continued -

2
Bulletin 74.1:1190
Specifications (continued)

Type Y191A Pilot Type 95H Supply Pressure Regulator


Body, Spring Case, and Diaphragm Casing: Body and Spring Case: Cast iron (standard),
Ductile iron (standard) or stainless steel (optional) steel, steel (NACE), and stainless steel (optional)
Orifice: 303 stainless steel (standard) or
Orifice: 416 stainless steel (standard) or
316 stainless steel (NACE)
316 stainless steel (NACE)
Spring: Steel (standard)
Valve Plug: 416 stainless steel with Nitrile (NBR)
Diaphragm: Nitrile (NBR) (standard) Fluorocarbon
(standard), 416 stainless steel with
(FKM), or Nitrile (NBR) with Polytetrafluoroethylene
Fluorocarbon (FKM), or 316 stainless steel
(PTFE) diaphragm protector (optional)
with Neoprene (CR) (NACE)
O-Rings, Gaskets, and Seals:
Stem Assembly: Stainless steel (standard) or
Nitrile (NBR) (standard), Fluorocarbon (FKM),
316 stainless steel (NACE)
Perfluoroelastomer (FFKM), or Ethylenepropylene
(EPDM) (optional) Lower Spring Seat: Aluminum
Disk: Nitrile (NBR) (standard), Fluorocarbon Upper Spring Seat: Steel
(FKM), or Ethylenepropylene (EPDM) (optional) Spring: Steel
Disk Holder: 303 stainless steel (standard) Diaphragm: Neoprene (CR) (standard) or
or 316 stainless steel (NACE) Fluorocarbon (FKM) (optional)

1. End connections for other than U.S. standard can usually be provided; consult your local Sales Office.
2. The pressure/temperature limits in this bulletin and any applicable standard or code limitation should not be exceeded.

Table 1. Main Valve Body Sizes and End Connection Styles

MAIN VALVE BODY SIzE, MAIN VALVE END CONNECTION STYLE


NPS (DN) Cast Iron WCC Steel or CF8M Stainless Steel
NPT, SWE, BWE, CL150 RF,
1, 2 (25, 50) NPT, CL125 FF, or CL250 RF
CL300 RF, CL600 RF, or PN 16/25/40
flanged
flanged
BWE, CL150 RF, CL300 RF,
3, 4, 6 (80, 100, 150) CL125 FF or CL250 RF flanged
CL600 RF, or PN 16/25/40 flanged
8x6 (200 x 150) ---- CL150 RF, CL300 RF, or CL600 RF flanged

Table 2. Outlet Pressure Ranges (Type Y191A Pilot)

OuTLET SPRING SPRI SPRING WIRE SPRING FREE


PRESSuRE RANGE(1) PART NG DIAMETER, LENGTH,
NuMBER COL INCHES (mm) INCHES (mm)
OR
0.25 to 2.5-inches (0,6 to 6 mbar)(2) 1B55852705 Orang 0. (1,83) 3.78 (96,0)
w.c. 2 to 7- (5 to 17 mbar)(2) 2 e Red 07 (2,16) 3.63 (92,1)
inches w.c. 5 (12 to 40 mbar) 1B65382705 Unpai 2 (2,67) 3.75 (95,3)
to 16-inches 2 nted 0.
w.c. 1B65392702 08
2 5
0.
10
5
0.5 to 1.2 (34 to 83 mbar) 1B53702705 Yellow 0.114 (2,90) 4.19 (106)
psig (76 to 172 mbar) 2 Green 0. (3,96) 4.06 (103)
1.1 to 2.5 (172 mbar to 0,31 1B53712702 Light 15 (4,75) 3.94 (100)
psig bar) 2 blue 6 (5,54) 3.98 (101)
2.5 to 4.5 (0,31 to 0,48 bar) 1B53722702 Black 0.
psig 2 18
4.5 to 7.0 1B53732705 7
psig 2 0.
21
8
1. Outlet pressure ranges based on pilot being installed with the spring case pointed down.
2. Do not use Fluorocarbon (FKM) diaphragm with this spring at diaphragm temperatures lower than 60°F (16°C).
TYPE 1098-EGR
MAIN VALVE

TYPE 95H SuPPLY


REGuLATOR

CONTROL LINE
TYPE Y191A PILOT

SETPOINT
ADJuSTMENT
FIXED
RESTRICTION

B2328_3

INLET PRESSuRE OuTLET DOWNSTREAM


BLEED LINE GAS BLANKETING
PRESSuRE PRESSuRE
LOADING PRESSuRE PILOT
SuPPLY PRESSuRE
ATMOSPHERIC PRESSuRE
Figure 2. Principle of Operation Schematic

Principle of Operation
The Type 1190 gas blanketing regulator reduces a The Type 1190 regulator utilizes a Type 1098-EGR
high-pressure inert gas to maintain a positive low- main valve actuator (Type EGR main valve and
pressure of blanket gas over a stored liquid while liquid Type 1098 actuator), a Type Y191A sensing pilot,
is being pumped out of the tank. Also, when and a Type 95H supply pressure regulator. The
the tank suddenly cools causing tank vapors to Type Y191A pilot uses the high-pressure inlet gas,
condense, the Type 1190 regulator replaces the reduced by a Type 95H supply pressure regulator,
condensing vapors with an inert gas to prevent the as loading pressure to operate the Type 1098-EGR
internal tank pressure from decreasing. In both main valve actuator. The outlet or vessel pressure is
cases, a positive tank pressure prevents outside air sensed through a control line on the Type 1098-EGR
from entering the vessel preventing contamination main valve actuator and also on the Type Y191A
and reducing the possibility of atmospheric pressure pilot diaphragm.
collapsing the vessel.
When the liquid level is decreased and vessel
The Type 1190 regulator is pilot-operated to respond to pressure decreases below the pilot control spring
slight decreases in internal tank pressure by throttling setting, the pilot spring force on the pilot diaphragm
open to increase the flow rate of inert gas into the opens the pilot valve plug, allowing additional loading
vessel. When the vessel’s liquid level has been lowered pressure to the main valve actuator diaphragm. The
to the desired point and the vapor pressure loading pressure opens the main valve plug to supply
re-established, the Type 1190 regulator throttles closed. the required flow of gas to the vessel.
When downstream demand has been satisfied, outlet 1. Determine the gas flow rate required to replace
pressure tends to increase slightly, acting on the pilot the liquid being pumped out (see Table 6).
and main valve diaphragms. When the outlet pressure
exceeds the pilot control spring setting, the pilot 2. Determine the gas flow rate due to “inbreathing”
diaphragm moves to close the pilot valve plug. The caused by atmospheric thermal cooling
loading pressure reduces by exhausting downstream (see Table 7).
through the fixed restriction, allowing the main valve
spring to close the main valve plug. The combination 3. Add results from steps 1 and 2, then select regulator
of main valve spring force and main valve plug size, based on total capacity required (see Table
unbalance provides positive shutoff of the valve plug. 10).

Sample sizing problem:


Sizing Blanketing Systems Vessel Capacity ................... 50,000 barrels
Pump In/Out Capacity ............. 100 GPM (378 l/min)
When sizing a gas blanketing regulator for a low- Inlet Pressure Source ... 60 psig (4,1 bar) of nitrogen
pressure blanketing application, you must consider Desired Blanket Setpoint ... 0.5-inches w.c. (1,2 mbar)
the replacement of blanketing gas required for the
liquid loss during pump out of the vessel plus the 1. From Table 6 the desired air flow rate due to
condensation and contraction of the vessel vapors pump-out is 800 SCFH (21 Nm3/h) of air
during atmospheric thermal cooling. [100 GPM (378 l/min) x 8.021 = 802].

Using procedures such as those established by the 2. From Table 7 the desired air flow rate is
American Petroleum Institute Standard 2000 (API 2000), 40 000 SCFH (1072 Nm3/h) of air due to
determine the flow of blanketing gas required. thermal cooling. Total required flow rate of 40
800 SCFH (1093 Nm3/h) of air converts to 41
600 SCFH
(1115 Nm3/h) of nitrogen (40 800 x 1.018 = 41,534).

Table 3. Main Valve Orifice Diameters and Valve Plug Travels


TRAVEL, INCHES
BODY ORIFICE (mm)
SIzE, DIAMETER, Restricted
NPS INCHES (mm) Stand Capacity
(DN) ard
Perc Tra
ent vel
1 (25) 1-5/16 (33) 3/4 (19,1) ---- ---
-
30 3/8 (9,5)
2 (50) 2- (60) 1- (28,6)
3/ 1/ 70 5/8 (16)
8 8
3 (80) 3-3/8 (86) 1-1/2 (38,1) 40 7/8 (22)
4 (100) 4-3/8 (111)
6, 8 x 6 2 (50,8) 40 1 (25)
7-3/16 (183)
(150, 200 x
150)

Table 4. Proportional Bands


PROPORTIONAL
BAND
OuTLET PRESSuRE RANGES Green Main Valve Spring Blue Main Valve Spring Red Main Valve Spring
60 Psig (4,1 bar) 60 to 125 Psig (4,1 to 8,6 125 to 300 Psig (8,6 to 20,7
Maximum Inlet bar) Maximum Inlet bar) Maximum Inlet
Pressure Pressure Range Pressure Range
0.25 to 2.5-inches (0,6 to 6 mbar) 0.25-inches (0,6 mbar) 0.5-inches (1 mbar) 1-inches (2 mbar)
w.c. 2 to 7- (5 to 17 mbar) w.c. 0.25- (0,6 mbar) w.c. 0.5- (1 mbar) w.c. 1- (2 mbar)
inches w.c. 5 (12 to 40 mbar) inches w.c. (0,6 mbar) inches w.c. (1 mbar) inches (2 mbar)
to 16-inches (34 to 83 mbar) 0.25-inches (3 mbar) 0.5-inches (7 mbar) w.c. 1- (10 mbar)
w.c. (76 to 172 mbar) w.c. (7 mbar) w.c. (10 mbar) inches (14 mbar)
0.5 to 1.2 (172 mbar to 0,31 0.05 (10 mbar) 0.10 (14 mbar) w.c. (17 mbar)
psig bar) psig (14 mbar) psig (17 mbar) 0.15 (21 mbar)
1.1 to 2.5 (0,31 to 0,48 bar) 0.10 0.15 psig
psig psig psig 0.20
2.5 to 4.5 0.15 0.20 psig
psig psig psig 0.25
4.5 to 7.0 0.20 0.25 psig
psig psig psig 0.30
psig
Table 5. Maximum and Minimum Differential Pressures for Type EGR Main Valve Spring Selection
MAIN MINIMuM
BODY MAXIMuM
VALVE SPRING DIFFERENTIAL
SIzE, ALLOWABLE
SPRING COLOR PRESSuRE
NPS DIFFERENTIAL
PART REQuIRED FOR FuLL
(DN) PRESSuRE
NuMBER STROKE
14A9687X0 Green 60 psig (4,1 bar) 2.5 psig (0,17 bar)
12
1 (25) 14A9680X0 Blue 125 psig (8,6 bar) 4 psig (0,28 bar)
12
300 psig (20,7 bar) or body
14A9679X0 Red 5 psig (0,34 bar)
rating limit, whichever is
12
lower
14A6626X0 Green 60 psig (4,1 bar) 3 psig (0,21 bar)
12
2 (50) 14A6627X0 Blue 125 psig (8,6 bar) 5 psig (0,34 bar)
12
300 psig (20,7 bar) or body
14A6628X0 Red 10 psig (0,69 bar)
rating limit, whichever is
12
lower
14A6629X0 Green 60 psig (4,1 bar) 4 psig (0,28 bar)
12
3 (80) 14A6630X0 Blue 125 psig (8,6 bar) 6 psig (0,41 bar)
12
300 psig (20,7 bar) or body
14A6631X0 Red 11 psig (0,76 bar)
rating limit, whichever is
12
lower
14A6632X0 Green 60 psig (4,1 bar) 5 psig (0,34 bar)
12
4 (100) 14A6633X0 Blue 125 psig (8,6 bar) 8 psig (0,55 bar)
12
300 psig (20,7 bar) or body
14A6634X0 Red 13 psig (0,90 bar)
rating limit, whichever is
12
lower
14A9686X0 Green 60 psig (4,1 bar) 9.5 psig (0,66 bar)
12
6, 8 x 6
(150, 200 x 14A9685X0 Blue 125 psig (8,6 bar) 14 psig (1,0 bar)
150) 12
300 psig (20,7 bar) or body
15A2615X0 Red 19 psig (1,3 bar)
rating limit, whichever is
12
lower

Table 6. Flow Rate Conversion (Gas Flow required to replace or displace Blanketing Gas with Pump-Out or Pump-In of Liquid)

MuLTIPLY MAXIMuM PuMP RATE BY TO OBTAIN(1):


IN:
U.S. GPM 8.021
U.S. GPH 0.1337
SCFH of air required
Barrels/hour 5.615
Barrels/day 0.2340
1. To obtain Nm3/h, multiply SCFH by 0.0268.

3. From Table 10, an NPS 1 (DN 25) body size would


To determine wide-open flow capacities for relief
flow 45 500 SCFH (1219 Nm3/h) of nitrogen at
sizing, use the following formula: where,
60 psig (4,1 bar) inlet pressure. This would satisfy
the desired flow rate of 41 600 SCFH (1115 Nm3/h) C1 = Cg/Cv or 35 as shown in Table 8 Cg
of nitrogen. = gas sizing coefficient from Table 8 G
= gas specific gravity (air = 1)
P1abs = inlet pressure, psia (psig + 14.7 psi = psia)
Capacity Information ∆P = pressure drop across the regulator, psi (P1 - P2)
Q = gas flow rate, SCFH
Table 10 gives typical nitrogen regulating capacities at T = absolute gas temperature at inlet, °Rankine
selected inlet pressures and outlet pressure settings. P2 = outlet pressure, psig
Flows are in SCFH (at 60°F and 14.7 psia) and
Nm3/h (at 0°C and 1,01325 bar) of 0.97 specific gravity
nitrogen. For gases of other specific gravities, multiply 520 3417 ∆P P1
C1
the given capacity of nitrogen by 0.985, and divide by Q= CgP1absSIN DEG
the square root of the appropriate specific gravity of GT
the gas required.
Table 7. Gas Flow Required for Thermal Heating (Outbreathing) or Cooling (Inbreathing) per American Petroleum Institute
Standard 2000 (API 2000) (Interpolate for Intermediate sizes)

VESSEL
CAPACITY SCFH (Nm3/h) AIR FLOW RATE
REQuIRED
Barr Gallons Lite
els rs
60 2500 950 60 (1,6)
0
100 4200 16 100 (2,7)
000
500 21,0 79 500 (13,4)
00 500
1000 42,0 159 000 1000 (26,8)
00
2000 84,0 318 000 2000 (53,6)
00
3000 126, 477 000 3000 (80,4)
000
4000 168, 636 000 4000 (107)
000
5000 210, 795 000 5000 (134)
000
10,0 420, 1 590 000 10 000 (268)
00 000
15,0 630, 2 385 000 15 000 (402)
00 000
20,0 840, 3 180 000 20 000 (536)
00 000
25,0 1,050,000 3 975 000 24 000 (643)
00
30,0 1,260,000 4 769 000 28 000 (750)
00
35,0 1,470,000 5 564 000 31 000 (831)
00
40,0 1,680,000 6 359 000 34 000 (911)
00
45,0 1,890,000 7 154 000 37 000 (992)
00
50,0 2,100,000 7 949 000 40 000 (1072)
00
60,0 2,520,000 9 539 000 44 000 (1179)
00
70,0 2,940,000 11 129 000 48 000 (1286)
00
80,0 3,360,000 12 718 000 52 000 (1394)
00
90,0 3,780,000 14 308 000 56 000 (1501)
00
100, 4,200,000 15 898 000 60 000 (1608)
000
120, 5,040,000 19 078 000 68 000 (1822)
000
140, 5,880,000 22 257 000 75 000 (2010)
000
160, 6,720,000 25 437 000 82 000 (2198)
000
180, 7,560,000 28 616 000 90 000 (2412)
000

Table 8. Flow Coefficients


PIPING STYLE
Line Size Equals Body Size
BODY Piping
SIzE, Linear Drilled Hole Whisper Trim® Cage
NPS Cage
(DN)
C C C C
C C
g v g v
1 1
Regulati Wide- Regulati Wide- Regulati Wide- Regulati Wide-
ng Open ng Open ng Open ng Open
1 (25) 600 632 16.8 17.7 3 576 607 16.7 17.6 3
5 4
. .
7 5
2 (50) 2280 2400 63.3 66.7 3 1970 2080 54 57 3
6 6
. .
0 0
3 (80) 4630 4880 132 139 3 3760 3960 107 113 3
5 5
. .
1 0
4 (100) 7320 7710 202 213 3 6280 6610 180 190 3
6 4
. .
2 8
6 (150) 12,900 13,600 397 418 3 9450 9950 395 310 3
2 2
. .
5 0
8x6
18,480 19,450 578 608 3 10,660 11,220 305 321 3
(200 x
2 5
150)
. .
0 0
2:1 Line Size to Body Size
Piping
BODY Standard Linear Cage Drilled Hole Whisper Trim® Cage
SIzE,
NPS C C C C
(DN) g v C g v C
1 1
Regulati Wide- Regulati Wide- Regulati Wide- Regulati Wide-
ng Open ng Open ng Open ng Open
1 (25) 568 598 17.2 18.1 3 529 557 15.6 16.4 3
3 4
. .
0 0
2 (50) 2050 2160 59.6 62.8 3 1830 1930 52 55 3
4 5
. .
4 0
3 (80) 4410 4650 128 135 3 3630 3830 106 110 3
4 4
. .
4 2
4 (100) 6940 7310 198 209 3 6020 6340 171 180 3
5 5
. .
0 2
6 (150) 12,100 12,800 390 404 3 9240 9730 291 306 3
1 1
. .
7 7
Note: Not applicable with 8 x 6-inch (DN 200 x 150) body size.
Table 9. Supply Pressure(1) Settings Required for the Type 95H Regulator
SuPPLY PRESSuRE, PSIG
BODY TYPE (bar)
SIzE, EGR SPRING Type Y191A Spring Color
NPS COLOR
(DN) Orange Red unpainte Yellow Green Light Black
d Blue
Gr 6 (0,4 6 (0, 6 (0,4 7 (0,4 8 (0,5 1 (0, 1 (0,9
ee 1) 41 1) 8) 5) 1 76 3 0)
1 (25)
n ) )
Blu 7 (0,4 7 (0, 7 (0,4 8 (0,5 1 (0,6 1 (0, 1 (1,0)
e 8) 48 8) 5) 0 9) 3 90 4
) )
Re 8 (0,5 8 (0, 8 (0,5 9 (0,6 1 (0,7 1 (0, 1 (1,0)
d 5) 55 5) 2) 1 6) 4 97 5
) )
Gr 6 (0,4 6 (0, 6 (0,4 7 (0,4 9 (0,6 1 (0, 1 (0,9
ee 1) 41 1) 8) 2) 2 83 3 0)
2 (50)
n ) )
Blu 8 (0,5 8 (0, 8 (0,5 9 (0,6 1 (0,7 1 (0, 1 (1,0)
e 5) 55 5) 2) 1 6) 4 97 5
) )
Re 1 (0,9 1 (0, 1 (0,9 1 (1,0 1 (1,1 1 ( 2 (1,4)
d 3 0) 3 90 3 0) 4 ) 6 ) 9 1, 0
) 3
)
Gr 7 (0,4 7 (0, 7 (0,4 8 (0,5 1 (0,6 1 (0, 1 (1,0)
ee 8) 48 8) 5) 0 9) 3 90 4
3 (80)
n ) )
Blu 9 (0,6 9 (0, 9 (0,6 1 (0,6 1 (0,8 1 ( 1 (1,1)
e 2) 62 2) 0 9) 2 3) 5 1, 6
) 0
)
Re 1 (1,0 1 ( 1 (1,0 1 (1,0 1 (1,2 2 ( 2 (1,5)
d 4 ) 4 1, 4 ) 5 ) 7 ) 0 1, 1
0 4
) )
Gr 8 (0,5 8 (0, 8 (0,5 9 (0,6 1 (0,7 1 ( 1 (1,0)
ee 5) 55 5) 2) 1 6) 4 1, 5
4 (100)
n ) 0
)
Blu 1 (0,7 1 (0, 1 (0,7 1 (0,8 1 (1,0 1 ( 1 (1,3)
e 1 6) 1 76 1 6) 2 3) 4 ) 7 1, 8
) 2
)
Re 1 (1,1 1 ( 1 (1,1 1 (1,2 1 (1,3 2 ( 2 (1,6)
d 6 ) 6 1, 6 ) 7 ) 9 ) 2 1, 3
1 5
) )
Gr 1 (0,9 1 (0, 1 (0,9 1 (1,0 1 (1,0 1 ( 2 (1,4)
6, 8 x 6 ee 3 0) 3 90 3 0) 4 ) 5 ) 8 1, 0
(150, 200 x n ) 2
150) )
Blu 1 (1,2 1 ( 1 (1,2 1 (1,2 2 (1,4 2 ( 2 (1,7)
e 7 ) 7 1, 7 ) 8 ) 0 ) 3 1, 4
2 6
) )
Re 2 (1,5 2 ( 2 (1,5 2 (1,6 2 (1,7 2 ( 2 (2,0)
d 2 ) 2 1, 2 ) 3 ) 5 ) 8 1, 9
5 9
) )
1. The pressures shown in the table are the minimum supply pressures required by the pilot. If the inlet pressure is less than shown, an external pilot supply is necessary.

Table 10. Flow Capacities in SCFH (Nm3/h) of 0.97 Specific Gravity Nitrogen

INLET OuTL CAPACITIES IN SCFH (Nm3/h) OF 0.97 SPECIFIC GRAVITY NITROGEN


PRESSu ET NPS 1 (DN NPS 2 (DN NPS 3 (DN NPS 4 (DN NPS 6 (DN
RE, PRESSu 25) 50) 80) 100) 150)
PSIG RE, Body Body Body Body Body
(bar) PSIG (bar)
30 (2,1) 4 (0,28) or 27 (732) 103 (2785) 204 (5467) 322 (8630) 580 (15
less 300 900 000 000 000 544)
40 (2,8) 33 (892) 126 (3393) 257 (6888) 406 (10 716 (19
50 (3,5) 300 (1056) 600 (4015) 000 (8147) 300 889) 100 191)
60 (4,1) 39 (1219) 149 (4636) 304 (9407) 480 (12 847 (22
7 (0,48) or
70 (4,8) 400 (1383) 800 (5253) 000 (10 600 880) 100 702)
less
80 (5,5) 45 (1546) 173 (5896) 351 666) 554 (14 978 (26
90 (6,2) 500 (1715) 000 (6512) 000 (11 900 871) 000 210)
51 196 398 923) 629 (16 1 108 (29
600 000 000 (13 200 863) 900 719)
57 220 444 183) 703 (18 1 239 (33
700 000 900 500 854) 900 229)
64 243 491 777 (20 1 370 (36
000 000 900 800 845) 800 737)
100 (6,9) 70 (1879) 266 (7129) 538 (14 852 (22 1 501 (40
120 (8,3) 100 (2206) 000 (8362) 900 443) 100 836) 700 246)
140 (9,7) 82 (2533) 312 (9621) 632 (16 1 000 (26 1 763 (47
7 (0,48) or
160 (11,0) 300 (2868) 000 (10 900 962) 600 816) 600 264)
less
180 (12,4) 94 (3189) 359 881) 726 (19 1 149 (30 2 025 (54
200 (13,8) 500 (3511) 000 (12 900 481) 200 799) 400 281)
107 406 114) 820 (22 1 297 (34 2 287 (61
000 000 (13 900 000) 800 781) 347 301)
119 452 132) 914 (24 1 446 (38 2 549 (68
000 000 800 517) 400 764) 200 319)
131 490 1 008 (27 1 595 (42 2 811 (75
000 000 800 036) 000 746) 000 335)

Installation Ordering Information


Install the Type 1190 regulator as shown in Figure 1 Please complete the specifications worksheet at the
so that flow through the main valve body matches the bottom of the Ordering Guide on page 11. Refer
flow arrow cast on the body. A downstream control to the Specifications section on pages 2 and 3.
line as shown in Figure 2 is required. Carefully review each specification, then complete the
Ordering Guide on pages 10 and 11. Right-side pilot
External dimensions and connections are shown mounting will be provided as standard unless left-side
in Figure 3. mounting is specified.
16.06
A
(408) CAP
z REMOVAL
CLEARANCE
A/2

TYPE 95H

G
3/4 NPT
DOWNSTREAM
CONTROL CONNECTION

8.19
(208)

SIzE 40
TYPE Y191
ACTuATOR ACTuATOR
PILOT
REMOVAL 13.12
A/R

B2416
CLEARANCE (333)
INCHES
(mm)

DIMENSIONS, INCHES
(mm)
APPROXIMA
MAIN A TE
VALVE
CL125 FF SHIPPING
BODY CL250 FF Cast
Cast D G z A WEIGHT,
SIzE, NPS N Iron, or CL300
Iron, or CL150 / POuNDS
(DN) P RF Steel, or
RF Steel, or R (kg)
T Stainless Steel
Stainless
Steel
1 (25) 8.25 (210) 7.25 (184) 7.75 (197) 3.8 (98, 8.6 (2 11. (2 3.0 (76, 85 (38,6)
8 6) 2 19 38 89 0 2)
) )
2 (50) 11.25 (286) 10.00 (254) 10.50 (267) 4.5 (11 9.1 (2 12. (3 3.1 (79, 100 (45,4)

Figure 3. Dimensions
Ordering Guide
Type EGR (continued)
Construction (Select One)
 Standard Main Valve Spring Range (Select One)
 NACE  60 psig (4,1 bar) maximum drop, Green**
 125 psig (8,6 bar) maximum drop, Blue***
 300 psig (20,7 bar) maximum drop, Red***
Type EGR Main Valve
Main Valve Body Size (Select One) Main Valve Spring Material
 NPS 1 (DN 25)***  Steel***
 NPS 2 (DN 50)***  Inconel® X750 (NACE)***
 NPS 3 (DN 80)***
O-ring and Seal Material (Select One)
 NPS 4 (DN 100)***
 Nitrile (NBR)***
 NPS 6 (DN 150)**
 Fluorocarbon (FKM)***
 NPS 8 x 6 (DN 200 x 150)*
 Ethylenepropylene (EPDM)**
Main Valve Body Material (Select One)
 Cast Iron*** Type Y191A Pilot
 WCC Steel***
 CF8M Stainless steel (NACE)*** Body Material (Select One)
 Ductile iron***
Main Valve End Connection Style (Select One)  Stainless steel (NACE)***
Cast Iron Body
Diaphragm and Spring Case Material (Select One)
 NPT [Only available for NPS 1 or 2 body]***
 Ductile iron***
 CL125 FF***
 Stainless steel (NACE)***
 CL250 RF***
WCC Steel or CF8M Stainless Steel Body Outlet Pressure Range (Select One)
 NPT [Only available for NPS 1 or 2 body]***  0.25 to 2.5-inches w.c. (0,6 to 6 mbar)***
 SWE*  2 to 7-inches w.c. (5 to 17 mbar)***
 CL150 RF***  5 to 16-inches w.c. (12 to 40 mbar)***
 CL300 RF***  0.5 to 1.2 psig (34 to 83 mbar)***
 CL600 RF***  1.1 to 2.5 psig (76 to 172 mbar)
 BWE 40**  2.5 to 4.5 psig (172 mbar to 0,31 bar)***
 BWE 80*

 PN 16/25/40** please specify rating  4.5 to 7.0 psig (0,31 to 0,48 bar)***

Main Valve Body Flange Material (Select One)


 Cast iron*** Diaphragm Material (Select One)
 WCC Steel***  Nitrile (NBR)***
 CF8M Stainless steel (NACE)**  Fluorocarbon (FKM)**
 Nitrile (NBR) with Polytetrafluoroethylene
Travel Stop (Select One) (PTFE) diaphragm protector**
 100 percent (standard)***
 60 percent** O-ring and Seal Material (Select One)
 30 percent**  Nitrile (NBR)***
 Fluorocarbon (FKM)**
Main Valve Cage Type and Material (Select One)  Ethylenepropylene (EPDM)**
 Linear, CF8M Stainless steel (NACE)***  Perfluoroelastomer (FFKM)*
 Whisper Trim® Cage, 416 Stainless steel***
 Whisper Trim® Cage, 316 Stainless steel (NACE)*** Closing Cap Material (Select One)
 Plastic***
 Stainless steel**

NACE Required
 Yes***
Ordering Guide (continued)

Type 1098 Actuator Parts Kit


Lower Diaphragm Case Material (Select One) Replacement Parts Kit (Optional)
 Steel***
 Yes, send one replacement parts kit to match this order
 Stainless steel (NACE)** for each unit.
Bonnet Material (Select One) Quick-Change Trim Package (Optional)
 Steel***  Yes, send one main valve Quick-Change Trim Package
 Stainless steel (NACE)** to match this order.
O-ring Material (Select One)
 Nitrile (NBR)***
 Fluorocarbon (FKM)***
 Ethylenepropylene (EPDM)**

Diaphragm Material (Select One)


 Nitrile (NBR)***
 Fluorocarbon (FKM)***
 Ethylenepropylene (EPDM)**

Type 95H Supply Pressure Regulator

Body Material (Select One)


 Cast iron***
 Steel***
 Stainless steel (NACE)***

Spring Case Material (Select One)


 Cast iron***
 Steel***
 Stainless steel***

Valve Plug Material (Select One) Specification Worksheet


 416 Stainless Steel with Nitrile (NBR)***
 416 Stainless Steel with Fluorocarbon (FKM)*** Application Specifications:
 316 Stainless Steel with Neoprene (CR) (NACE)** Tank Size Pump In Rate Pump Out Rate Blanketing Gas (Type
and Specific Gravity)
Outlet Pressure Range (Select One) Pressure Requirements (Please Designate units): Maximum
 5 to 20 psig (0,34 to 1,4 bar), Yellow*** Inlet Pressure (P1max) Minimum Inlet Pressure (P1min) Control
Pressure Setting (P2) Maximum Flow (Qmax)
Diaphragm Material (Select One)
 Neoprene (CR)*** Accuracy Requirements:
0.25-inches w.c. (0,6 mbar)0.5-inches w.c. (1 mbar) 1-inches
 Fluorocarbon (FKM)***
w.c. (2 mbar)2-inches w.c. (5 mbar)

Others
Other Specifications:
Regulators Quick Order Guide
Is a vapor recovery regulator required? Yes No
*** Standard - Readily Available for Shipment Special Material Requirements: Ductile Iron Steel
** Non-Standard - Allow Additional Time for Shipment Stainless SteelHastelloy COther Other Requirements:
Special Order, Constructed from Non-Stocked
*
Parts. Consult your local Sales Office for
Availability.
Availability of the product being ordered is determined by the component with
the longest shipping time for the requested construction.
Bulletin 74.1:1190

Industrial Regulators
Natural Gas Technologies TESCOM
Emerson Process Management
Emerson Process Management Emerson Process Management
Regulator Technologies, Inc.
Regulator Technologies, Inc. Tescom Corporation
USA - Headquarters
USA - Headquarters USA - Headquarters
McKinney, Texas 75069-1872 USA
McKinney, Texas 75069-1872 USA Elk River, Minnesota 55330-2445 USA
Tel: 1-800-558-5853
Tel: 1-800-558-5853 Tel: 1-763-241-3238
Outside U.S. 1-972-548-3574
Outside U.S. 1-972-548-3574
Europe
Asia-Pacific
Asia-Pacific Selmsdorf, Germany 23923
Shanghai, China 201206
Singapore, Singapore 128461 Tel: +49 (0) 38823 31 0
Tel: +86 21 2892 9000
Tel: +65 6777 8211
Europe
Europe
Bologna, Italy 40013
Bologna, Italy 40013
Tel: +39 051 4190611
Tel: +39 051 4190611
Middle East and Africa Gallardon, France 28320
Dubai, United Arab Emirates Tel: +33 (0)2 37 33 47 00
Tel: +971 4811 8100
For further information visit www.emersonprocess.com/regulators

The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a
business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of
such products at any time without notice.
Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any
Emerson Process Management product remains solely with the purchaser.

©Emerson Process Management Regulator Technologies, Inc., 1993, 2009; All Rights Reserved