Beruflich Dokumente
Kultur Dokumente
http://www.oracomgroup.com/sasini/procedures&policies/coffee%20procedures/FOOD%20SAFETY%20AND%20MANAGEMENT%20HACCP%20PLAN%20-
%20VERSION%203%20APRIL%202013.pdf. Google automatically generates HTML versions of documents as we crawl the web.
Tip: To quickly find your search term on this page, press Ctrl+F or ⌘-F (Mac) and use the find bar.
Page 1
SC/FSMS/H/004
Page 2
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
1. GENERAL MANAGER 1
3. ESTATE MANAGERS 8
5. PRODUCTION SUPERVISOR 1
1. ABBREVIATIONS..................................................................................................................................... 3
1. INTRODUCTION/PURPOSE................................................................................................................... 5
3. PRODUCT DESCRIPTION....................................................................................................................... 6
3.1RAW MATERIAL CHARACTERISTICS………………………………………………………………………..6
MYTOXIN …………………………………………………………………………………….………………13
Page 4
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
1 ABBREVIATIONS
Page 5
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
1. Introduction/Purpose
This document is developed using the guidelines of ISO 22000;2005 clause 7 and 8
with respect to hazard identification, evaluation, control and monitoring. This document
presents a detailed HACCP study for the Sasini products and processes and it contains:
a) Food safety hazard(s) to be controlled at the CCP.
b) Control measure(s).
c) Critical limit(s).
d) Monitoring procedure(s).
Page 6
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
3. PRODUCT DESCRIPTION
The final products involved in the process are;
1) Green beans
2) Instant coffee
3) Roasted ground coffee
Biological
The red ripe cherry is raw material for green coffee production.
It is sourced from Arabica coffee variety of SL28, 34, K7, and Ruiru11.
Mesocarp
Endosperm
Silver skin
Chemical
Composition includes among others, Chlorogenic acid, caffeic acid, Ferulic acid,
Quibic acid, sterols, tocopherols Kahweol, polyphenols and kauranic derivatives.
Page 7
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
Physical
Red ripe mature berry
The green coffee under KS 593:2011 specification is raw material for ground
roasted coffee in the value addition.
b) Moisture content
8 Shall not exceed 12% when tested according to ISO 1446.
Page 8
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
large(bold) AA
ii. AA Flat beans- (through screen 21 retained in 18) Size diameter 7.2mm
One ovule develops instead of the usual two Size diameter 4.76mm
10)
vi. TT Light density beans, from AA,AB and E grades Not applicable
by air extraction
vii. T Smallest, consists of broken and small C(through Size diameter 2.9mm
screen 7)
WRITTEN BY FST FOOD SAFETY MANAGEMENT Page 8 of 37
SYSTEM
JULY 2012
This is a Controlled Copy and should not be duplicated. A printed copy of this document is invalid unless stamped “Authorized Copy” by the GM.
SE
Page 9
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
Other Grades
SI No Grade General Description
I. MH Mbuni heavy
III. UG Ungraded
V. HE Hulled ears
Packaging
-Average net weight of each package
-bean grade
-coffee year
-outturn number
Chemical characteristics
a) Heavy metal contamination
SI No Contaminants Max Limits(mg/kg)
i. Lead 1.0
Page 10
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
b) Pesticide residues
8 Only pesticides approved by relevant government body (PCPB) and
The raw material for preparation of instant coffee is spray dried Robusta coffee.
The material must meet Kenya standard specification for instant coffee KS
175:2011.
a) Biological, chemical and physical characteristics
Physical characteristics
Page 11
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
Chemical
Microbiological limits
The coffee shall comply with the microbiological limits tested through KS 220 method.
Page 12
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
(a) Packaging – instant coffee shall be packaged in food grade containers that
guarantee quality and safety of the product throughout the shelf life.
(b) Labeling- shall comply with KS 40 the following information shall be legibly and
indelibly marked on the package:-
-name of the product as instant/soluble coffee
-brand/trade name
-name, location, contact details and physical address
-country of origin
-date of manufacture
-expiry date
-storage instruction
-net weight in metric units
-batch/lot number
KS 220
Salmonella/30g Not detected
Mycotoxin
Roasted ground coffee and roasted coffee beans shall comply with the mycotoxin
limits of maximum of 5 ppb.
3.2.6.2 Labelling
Page 14
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
8 Date of manufacture
8 Expiry date
8 Storage instruction
8 Net weight
8 Batch/lot number
Page 15
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
4. FLOW DIAGRAMS
Cherry reception/sorting
Water to recycling
pulp to Pre-grading channel
decomposing
Skin dry
Fermentation tanks
Rubbish to waste
STORAGE
Page 16
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
PARCHMENT MILLING
PROCESS
Rubbish/stones etc to waste Pre cleaning/destoning Rubbish/stones etc to waste
Milling/hulling
Parchment shells Husk
Grading by bean size
Dust to waste-shells/ears to bagging off Dust to waste shells/ears to bagging off
(screening)
Manual sorting
Remove rejects and foreign matter Remove rejects/and foreign matter
GREEN COFFEE
Bagging off shipment in bags
Page 17
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
SORTING
ROASTING
Time 20 minutes
GRINDING
FINE MEDIUM COURSE
PACKAGING TINS
SATCHETS
STORAGE
POUCHES
PACKING
Pouches Sachets/Tins
Temporary storage
At room temperature
Distribution
Page 18
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
b) Ground collection
Cherry fallen on the ground contains moulds which can introduce afflatoxin
collection from the ground shall be prohibited or ground covers are laid during
picking.
c) Sorting
After cherry is picked sorting shall be done to eliminate contaminants.
f) Fermentation
The monitoring of fermentation process shall be followed to ensure No moulds
formation takes place between the periods before complete drying takes place.
Page 19
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
g) Drying
Drying on the table to reduce moisture content from 65% to 11% shall be made
such that the coffee does not acquire moulds due to prolonged wetting.
Monitoring of the moisture levels shall be conducted frequently.
Minimum of 14 days between the times the coffee was placed on the tables
should not be exceeded.
In the event that the weather does not allow for sun drying taking place,
mechanical driers or UVI tents shall be used.
Any coffee that gets into contacts with soil during this process shall be discarded.
h) Storage
Mould formation during storage should be eliminated by ensuring that coffee is
kept 30cm from the wall on raised wooden pallets.
WRITTEN BY FST FOOD SAFETY MANAGEMENT Page 19 of 37
SYSTEM
JULY 2012
This is a Controlled Copy and should not be duplicated. A printed copy of this document is invalid unless stamped “Authorized Copy” by the GM.
SE
Page 20
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
1 Picking and Ochratoxin Inspection of Factory Sorting and External Test Estate Manager Supervisors
reception of A incoming raw Supervisor to discarding Analysis from pulping record
coffee cherries materials. check the mouldy beans KEBs book
sorting and extraneous
matter.
Isolate and
handle as per
the procedure for
handling
potentially
unsafe products
2 Pulping Stones Ensure there Check sieves Isolate and Check the Factory machine Annual
is adequate for intactness handle as per presence of operator maintenance
water in before and the procedure for stones in the records
reservoir after handling wet parchment
operations potentially on tables
unsafe products
Presence of
Ensures the water in the
Check disc are set Aagard pre- Annnual Pulper, Service
pulper discs properly to maintenance of Estate Manager records book
grader
avoid nipping the disc during the
of beans that assembly picking season
Use the
can lead to
development standard
of moulds gauge device
to set the gap
3 Drying Ochratoxin Dry to Moisture Factory Use calibrated Factory Supervisor Moisture test
A required analysis done supervisor to re- moisture records
moisture on every dry if moisture is meters
content batch after high, increase
between every 5 days drying time, seek
10% and authority to use
11% m.c. mechanical
driers
4 Milling stones regulate Check for Increase air flow Manufacturer’s Mill Operator Records, for
vibration, air stones in the by adjusting the manual on inspection of
flow and product by lever, change trouble final product
slope of the sampling the the slope of the shooting.
deck clean coffee deck and Maintenance
after every run increase the records
vibration
WRITTEN BY FST FOOD SAFETY MANAGEMENT Page 20 of 37
SYSTEM
JULY 2012
This is a Controlled Copy and should not be duplicated. A printed copy of this document is invalid unless stamped “Authorized Copy” by the GM.
SE
Page 21
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
1. Agronomy Chemical residuals of Heavy metals, lead, Fungicides and Acceptable levels as
fungicides and pesticides. tin , arsenic and pesticides are per Codex
other residuals shall used for pest and commission on coffee
be within acceptable disease control
limits may persist if GAP KS 593:2011
is not observed.
2. Processing Mouldy beans may contain Max limit Moulds contain KS 1052:2011,
Ochratoxin A Ochratoxin A that
<5 ppb may cause Liver Max limit <5ppb of
cirrhosis Ochratoxin A
ISO 15141 PART
1/2
3. Pulping E-coli, salmonella River water contains E coli is a disease No E. coli, salmonella,
= causing bacteria yeast or moulds shall
that can result to be found in the final
2400 CFU of E coli ill health and death product.
KS 220
4. Drying Moulds may contain ISO 15141 PART Growth due to Moisture content shall
1/2 moist conditions, not exceed 12%
Ochratoxin A poor handling
Maximum limit ,resulting from KS 1446
damage on
<5 ppb parchment
5. Storage Moulds may contain ISO 15141 PART Growth due to No E. coli, salmonella,
Ochratoxin A 1/2 moist conditions, yeast or moulds shall
roof leakage. NOT be found in the
Other contaminants Maximum limit floods final product.
6. Milling Stones Within acceptable Stones may cause Green coffee shall
limits ill health to comply with the limits
consumers, it is provided in KS Codex
also a source of stan 193
contamination
Moulds may contain None in the final
product Growth due to
Ochratoxin A
moist conditions,
poor handling and
cross –
contamination
Human Handling of during hulling Maintain GMP as
Salmonella ,yeast and E-coli the product during guided in KS 1500
processing Employees poor
hygiene & health
can contaminate
the final product
7. Storage and Other contaminants, such as Green coffee shall Green coffee shall Codex commission on
dispatch foreign odour, adulterants, be free of be free of coffee
foreign matter etc contaminants extraneous
contaminants KS 593:2011
Hydrocarbons during transport
WRITTEN BY FST FOOD SAFETY MANAGEMENT Page 21 of 37
SYSTEM
JULY 2012
This is a Controlled Copy and should not be duplicated. A printed copy of this document is invalid unless stamped “Authorized Copy” by the GM.
SE
Page 22
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
9. Roasting Hydrocarbons through use of Roasted coffee shall May cause ill Roasted coffee shall
fossil fuel(diesel) in the roaster be free of health meet KS 1053:2011
machine contaminants and requirements
adulterants & foreign
Salmonella and E. coli through odour.
handling of the coffee after
roasting No Bacteria shall be
found in final Proper roasting
products temperatures shall No coli forms or
eliminate any salmonella in final
biological hazard products when KS
220 testing is done
10. Cooling Contamination adulterants Roasted coffee shall Contaminants Roasted coffee shall
,foreign odour and other be free of could be a source meet KS 1053:2011
extraneous matter contaminants of ill health requirements
12. Packaging Salmonella and E-coli Within acceptable May be introduced No bacteria should be
introduction during manual limits KS 1052:2011 during manual detected in final
handling/packaging handling and poor product
hygiene
13. Distribution Cross contamination during Final products shall Unhygienic Final products shall be
transport can lead to be free of all sort of dispatching of final processed, packaged,
contamination like contaminants products may stored and distributed
hydrocarbons, foreign odour, introduce under hygienic
pests, adulterations or having contaminants conditions in
unhygienic mode of transport accordance with
Public Health Act, cap
242,KS 1500 Standard
Page 23
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
In our production chain as described in clause 7.0 the main hazards identified are,
2. Risk Assessment
Risk levels are determined through the severity and likelihood of occurrence of each
hazard. The severity and occurrence are weighted to give the magnitude of each risk level
on human health.
The highest risks on human health shall call for stringent measures to reduce or eliminate the
hazard. The point at which the risk shall be eliminated will form the CRITICAL CONTROL
POINT and the point at which risk occurrence shall be minimized shall require an OPRP.
Page 24
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
2. Processing/sorting lapse in sorting Very Severe Least Likely Medium(6) PRP- raw materials
may lead to receipt procedure,
presence of May cause verification results
mouldy beans
severe health of mycotoxin OPRP handling of
which may contain
problems. No presence are within potentially unsafe
Ochratoxin A
control acceptable limits Products
measure exists
to eliminate if
present
3. Pulping E-coli from raw Very Severe Likely Medium (6) Proper roasting at
pulping water recommended
Product is not roasting
consumed in temperatures shall
its raw form eliminate all bacteria
4. Drying Growth of moulds Very Severe Very Likely High (9) OPRP temperature
due to poor time regimes
handling or Ochratoxin A With low drying the
adverse weather
may cause prolonged wet CCP- 2 ,for
conditions
severe health condition may Ochratoxin A
problems. encourage mould
growth. OPRP Emergency
preparedness
program
5. Storage Growth of moulds Very Severe Likely Medium (6) PRP storage
due to high
humidity or water Ochratoxin A Storage facility built Facility maintenance
contamination may cause according to to prevent leakage,
may lead to requirement to allow
death or water entry
growth of moulds proper ventilation.
hence produce
Ochratoxin A FIFO for stocks control.
Other
contaminants
Page 25
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
PRP Good
maintenance practices
9 scheduled
maintenance
PRP Good
manufacturing practices
use of portable water
for cleaning and
7. Storage and Growth of moulds Very Severe Likely Medium (6) PRP storage
dispatch due to poor
temperature Ochratoxin A Storage facility built Facility maintenance
regimes or water may cause according to
to prevent leakage,
invasion may lead requirement to allow
death or water entry
to growth of proper ventilation,
moulds hence
produce FIFO for stocks control.
Ochratoxin A
8. Inspection /sorting Sorting may Very Severe Likely Medium (6) Personnel hygiene to
introduce be maintained and
Salmonella and E- PRP personnel provision of proper
coli due physical PPE.
handling Hygiene is observed.
Provision of
At this stage the antibacterial soap for
water activity is very hand washing.
low not conducive for
further microbial
growth
10. Cooling Cross Least Severe Least Likely Low (1) GMP, hygiene and
contamination by machine maintenance.
extraneous matter Hydrocarbons Hydrocarbon
may cause ill contamination could
health. result to long term
health problems.
Page 26
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
13. Distribution Cross Least Severe Least Likely Low (1) GMP, hygiene
contamination by transporting vessels.
extraneous matter Hydrocarbons Hydrocarbon
may cause ill contamination could
health. result to long term
health problems.
Page 27
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
a) Chemical Residual.
Pesticides and fungicides are used in the field and residual chemicals
contamination could find their way into the final products.
b) Moisture level
This shall be to reduce the level of mould formation that leads to development of
Ochratoxin A; the mould causes liver cirrhosis with continued use and may lead
cancer and death.
Monitoring shall be done using visual and feeling method and verified through
use of moisture meters.
Metals in the grinding of the roasted beans may end up in the final products.
Removal of these metals shall require the use of a magnet before roasting and
grinding. A strong magnet shall be placed in the hopper before grinding and
roasting.
Two samples from sachets of bamba coffee from a 12x250gm carton shall be
assessed for presence of metal fillings in 50 Kgs.
100gm from every 50kgs of roasted coffee beans shall be assessed for presence
of metal fillings.
Page 28
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
After assessment, if the sample shall have metal fillings the coffee shall be
reprocessed by passing it through the magnet.
Verification analysis shall be carried out twice a year for presence of metal
through an external Laboratory.
Monitoring the presence of metals using a strong magnet shall determine the
effectiveness of the control measure.
All metals corrected by the magnet shall be kept in a bag for weighing and
recording and for future reference for a period of six months.
Roasting
Page 29
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
(KEPHIS)
Segregate, sort
Daily moisture
and discard
testing after the
Mouldy.
10th day until dry
to 11% mc
3. Metal Use magnet to Zero Sample the packed Re-pass the Production supervisor metal filling
remove all the coffee and test for coffee through monitoring
fillings
metals after metal fillings using the magnet. sheet
(production grinding the a magnet.
roasted coffee
Unit)
before Every batch of
packaging. 50kgs
Page 30
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
To confirm that PRP(s) OPR(s) and elements within HACCP plan input hazards
analysis is continually updated, and are within identified acceptable level of other
procedures required by the organization are implemented effectively.
WRITTEN BY FST FOOD SAFETY MANAGEMENT Page 30 of 37
SYSTEM
JULY 2012
This is a Controlled Copy and should not be duplicated. A printed copy of this document is invalid unless stamped “Authorized Copy” by the GM.
SE
Page 31
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
G.A.P Chemical Chemical residues Seasonally Estate managers and Recall and
residues, testing from Quality control discard.
external analysis Manager.
results
Metals metals External analysis Twice a year Quality Manager Recall and
reprocess
Premises Microbiological, Personnel medical 6 monthly Estate manager and Sort and
and utility cross tests Maintenance segregate and
contamination, Before supervisor quarantine
foreign matter Hygiene production and personnel.
inspections at random
Premise
inspection
2.Cleaning and
proper hygiene
before loading and
for delivery
vehicles
Page 32
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
Packaging
materials dispose
as appropriate.
Water Salmonella, Water testing and Routine Section manager Analyze and act
supply heavy metals, purification as per
suspended recommendation
particles .
-Training
attendance.
- Certificates of
competence
Page 33
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
(b) Raw materials coming from various units shall have the following;
8 Number of bags
8 Registration of the vessels
8 Type
8 Time of delivery
8 Destination
8 Level of compliance for parchment coffee moisture contents of 11%
8 Name of the dispatching personnel
(b) Outgoing finished products shall have the following documents for
traceability purposes
- GRN number
- Indicating destination
- Batch number
- Frippery date
- KEBS sticker
Page 34
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
- Vehicle delivery
- Destination
- Customers LPO
- Loading sheet number
- Wet processing
- Picking books
- Parchment storage
- Milling statement
- Delivery notes
- Outgoing statement
- Delivery notes
- Delivery Note
Page 35
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
- Processing records
- Dispatch records
- Invoices
- Loading sheets
- LPO registers
- Sales invoices
Page 36
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
Purpose
To enable identification of product lots and their relations to batches of raw materials,
processing and delivery records.
Date Raw Supplier Processing Product Product lot Delivery Customers Recommendation
materials
batches
method lot sample No.
coffee
Purpose
To ensure that when critical limits of CCP(s) are exceeded or there is a loss of control of
OPRP(s), the products affected are identified and controlled with regard to their use and release.
Control of Non-conformity
As CP/OPRP Critical limit Affected end Assessment Control Handling Corrections Review
product of end recommended recommended
product
Field Maximum Green and As per Use Good agriculture Sort. Isolate or As
operations residue Roasted standards recommended practices discard the necessary
levels,(KEPHI ground coffee on chemical chemicals ( affected lot
S), residues GAP)
International
recommendati Observe PHI
ons
Page 37
FSMS – HACCP PLAN MANUAL AUTHORIZED BY: GM
APPROVED BY: FST
REVISION NUMBER: 03 SERIAL NO: SC/FSMS/H/004 DATE OF ISSUE: APRIL 2013
ISSUE NO: 3
Stones Rate of Green coffee Free from Proper use of Proper pre Re-pass the As
vibration/ stones pre-cleaner cleaning and coffee through necessary
oscillation, and de-stoner. servicing of the de- the de-stoner.
Volume of stoner
parchment
being cleaned. Check the flow
Air flow control rate of coffee
entering the pre
cleaner.
Metal Zero. Ground coffee Free from Proper use of GMP Re call for Routine
and instant metal fillings magnet reprocessing to
coffee re-correct
exceeded limits.
WRITTEN BY FST FOOD SAFETY MANAGEMENT Page 37 of 37
SYSTEM
JULY 2012
This is a Controlled Copy and should not be duplicated. A printed copy of this document is invalid unless stamped “Authorized Copy” by the GM.
SE