Designing is not an easy process. In this project, we were required to
design a crane which requires the knowledge of statics, dynamics, mechanics of materials, programming, CAD laboratory and machine design. We have learnt the steps and processes in designing a single girder overhead crane which consists of spur gears, bearings, shafts, keys, lubricants and as well as housing. Other than that, we also learnt about the methods and ways to apply the formulas learnt in Machine Design correctly while maintaining the specifications required in the designing process. Valid and acceptable assumptions such as number of teeth gear, the length of keys and the ratio of gear have been made in this project to complete the whole designing processes. In addition, we have also taken into consideration the weight as well as the size of the gear-box for 10 years continuous operation. We also have managed to identify the weak link in this design so that we can determine the failure of the gear-box. As an engineer, we should always apply what we have learnt in our studies so that we can appreciate what we have, create and implement new things for future generation. Overall, we enjoy designing the project although it is a very challenging task. A few challenges we faced was the not knowing what material to pick, what dimensions suit best and the dimensions didn’t tally on or another. After all, we manage to overcome the problems. From the project we have done, we know that the minimum safety factor for all components are more than 1. Therefore, we can now conclude that the objective of this project is achieved. Lastly, we want to take this opportunity to thank our Machine Design lecturer, Dr. (Mrs.) Shubhrata Nagpal for her guidance and support in completion of this project successfully. APPENDIX A – MODEL OF THE PROJECT
Intermediate shaft
Input shaft Key
Output shaft Bearing
Housing Gear2
Gear3 Gearbox
Exploded view gearbox
Gearbox Layers REFERENCES Shingley’s Mechanical Engineering Design Ninth Edition, Richard G. Budynas, 2011 Norton Machine Design Fourth Edition, Robert L. Norton, 2006 Report on “Economic Design of EOT Cranes, Ashutosh Kumar, 2013 www.enhrances.com/overhead-bridge-cranes/single-girder-top-running-cranes en.wikipedia.org/wiki/transmission_(mechanics) en.wikipedia.org/wiki/crane_(machine)