Configuration Document

Production Planning - MRP Nigerian German Chemicals Plc.

Contents
1. Activating SAP's Material Requirements Planning (MRP) .................................................................................... 2
2. Plant Level configuration for MRP ........................................................................................................................ 2
1.1 Maintain Environment: Number Ranges ...................................................................................................... 5
1.2 Maintain Environment: Check Rule-Backorders........................................................................................... 7
1.3 Maintain Master Data: MRP Controllers ...................................................................................................... 7
1.4 Maintain Master Data: Floats ....................................................................................................................... 8
1.5 Maintain Planned Orders: Conversion ......................................................................................................... 8
1.6 Maintain Planned Orders: Dependent Requirement Availability ................................................................. 9
1.7 Maintain Planning Run: BOM/Routing Selection ......................................................................................... 9
3. MRP Groups .......................................................................................................................................................... 9
4. Lot sizing procedure ...........................................................................................................................................11

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

1. Activating SAP's Material Requirements Planning (MRP)

IMG>Production > MRP > Planning File Entry > Activate MRP and Set up Planning File
T-Code: OMDU

Plant MP01 & Depot PC01 to PC08 are activated for MRP

2. Plant Level configuration for MRP

IMG>Production > Material Requirement Planning > Plant Parameters > Carry out Overall Maintenance of
Plant Parameters
T-Code: OPPQ

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

First Create For Plant MP01

Now Click on Maintain For Plant MP01

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

1.1 Maintain Environment: Number Ranges

Click on to maintain the Number range ID’s

First Maintain the Intervals for Number Range ID’s from the path given below

IMG>Production>Material Requirement Planning > Number Ranges > Define Number Ranges for Planning run
T-Code: OMI2

OMI2 Screen

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

Now click on each tab (in OPPQ) and maintain the number range ID’s

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

1.2 Maintain Environment: Check Rule-Backorders

Now Click Back and Click on

Use as BO. No need to change

1.3 Maintain Master Data: MRP Controllers

Now maintain

Again click on

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

Now click on and maintain the MRP controller’s details

1.4 Maintain Master Data: Floats

Now click on back & then Click on and maintain the floats

Now click on back

1.5 Maintain Planned Orders: Conversion

Click on

Click on

Here keep the Process order as blank.

Click on back

Click on enter value as 999

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

1.6 Maintain Planned Orders: Dependent Requirement Availability

Click on

Maintain the Availability Check rule

1.7 Maintain Planning Run: BOM/Routing Selection

Click on

3. MRP Groups
IMG> Production> Material Requirements Planning> MRP Groups> Carry Out Overall Maintenance of MRP
Groups
T-Code: OPPR

Enter Plant and Click on

Enter MRP group and click on

On Maintain MRP Group screen click on and enter the required order type
while converting planned order to Process Order.

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

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Configuration Document
Production Planning - MRP Nigerian German Chemicals Plc.

4. Lot sizing procedure

IMG> Production> Material Requirements Planning> Planning> Lot-Size Calculation> Check Lot-Sizing
Procedure
T-Code: OMI4
Will be configured later at Client site

NGC_PP_MRP: IB1K900480

PP-MRP: NGDK900012

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