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Our Technology. Your Success.

Pumps Valves Service


n n

High performance valves for water and waste water applications.


2 Expertise
3

Over a century of top


quality pumps & valves.
We are water experts. We have to be: fluids are at the heart of our business, and water is an
essential element of all fluids.

For over 140 years KSB has been a leading international pump and valve manufacturer. Over
the decades, our steady stream of cutting-edge products has earned us a worldwide reputation
for technologically advanced quality and performance, consistent reliability, and an exceptionally
long lifespan.

Backed by a benchmark Research & Development budget, our 15,000 global employees work
tirelessly to maximize customer satisfaction and meet the needs of industrial and water utilities,
mining, building services and the energy sector.

Wherever water or other fluids need controlled flow or transport, KSB sets the highest industry
standard for safe, efficient and innovative valve technology.
4 Performance

SERIE 2000

KSB valve solutions – real-time control


of any water application.
KSB valves control your flows. No matter what application water requires, how the system is
designed or what challenges the surrounding environment presents, we provide valves that work
for every area of use. Look at our portfolio: we offer a comprehensive array of high-quality
valves that meet and exceed every international standard for excellence, safety and durability.

KSB valves perform. Products like our butterfly valves guarantee safe operation of the bypass
line, whether in a hydroelectric plant, a steel mill, manufacturing factories or power stations.
And products like our check valves and pressure relief valves can be found in virtually every
kind of water production facility, such as: reservoirs, water treatment stations, flood protection APORIS
DEB02R
measures and biogas plants.

Applications

n Valve systems n Water treatment


n Pump protection n Water extraction
n Pipeline protection n Seawater desalination
MAMMOUTH
n Water supply n Water transport
n Anti-surge solutions n Pressure management
for pumping stations n Pressure boosting
n Backflow control n Ventilation
5

COBRA ELA

BOAVENT
SVF / SVA

COBRA TDC

CONDA
VRC / VSM

COBRA SMP
6 Valves

Our range of high performance valves.


From butterfly valves to knife gate valves, KSB offers a range of flow management fittings for any application. Designed to provide
long-life reliability, KSB valves deliver a high return-on-investment. Look to KSB for water valves that perform and value that lasts.

Butterfly valves

BOAX-B ISORIA MAMMOUTH BOAX-CBV13 APORIS DEB02-DEB02R


Description Centered disc butterfly valve with elasto- Centered disc butterfly valve with elas- Centered disc butterfly valve with elasto- Centered disc butterfly valve, Double-offset butterfly valve,
mer liner (EPDM XC or Nitrile K). With tomer liner. With lever, manual gearbox, mer liner. With manual gearbox electric, epoxy-coated. Perfect shut-off epoxy-coated or completely rubber-
lever, manual gearbox, electric or pneumatic, electric or hydraulic actuator. hydraulic actuator or counter weight. in either flow direction. coated. Perfect shut-off in either flow
pneumatic actuator. Wafer type body Wafer type body (T1), semi-lug type body (T2), U-section / double flanged body with flat Flanged connections to EN direction. Flanged connections to EN
(T1), semi-lug type body (T2), fulllug full-lug type body (T4), or U-section body faces (T5). standards. Vulcanized rubber standards. Face-to-face length to EN
type body (T4), or U-section body with with flat faces (T5). Body types T2 and T4 lined. Face-to-face length to EN 558/14.
flat faces (T5). Body types T2, T4 and T5 are suitable for downstream dismantling 558/13.
are suitable for downstream dismant- and dead-end service with counterflange.
ling and dead-end service.

Standard ISO, ASME, JIS connections possible ISO, ASME, JIS connections possible ISO, ASME, JIS connections possible ISO ISO

Pressure rating PN 10/16 PN 10/16/20/25 PN 6/10/16/20/25 PN 10/16 PN 10/16/25/40

Size DN 40 - 1000 DN 40 - 1000 DN 1050 - 4000 DN 50 - 1200 DN 150 - 2200

Body: Ductile iron. Valve disc: Cast iron, ductile iron. Ductile iron. Body and disc made of Body and disc made of
Body materials Nodular cast iron or stainless steel. ductile iron. ductile iron.

Key applications Engineering contractors, for water, Water supply, water treatment, irrigation, Water supply, water treatment, irrigation, Shut-off or control duties, Shut-off or control duties,
crude oil and oils. Shut-off and control disposal, desalination (reverse osmosis, MSF), disposal, desalination (reverse osmosis, MSF), drinking water, sea water, drinking water, sea water,
duties in water management, water industry. Cooling circuits, fire fighting industry. Cooling circuits, fire fighting water supply, treatment, air, water installations.
supply, water treatment, drainage and systems, shipbuilding, steel industry, power systems, shipbuilding, steel industry, power distribution, sewage, irrigation,
stations (water, thermal, nuclear). Shut-off stations (water, thermal, nuclear). Shut-off
irrigation. high-purity water, air, oil.
and control duties in all indus- and control duties in all industrial
trial applications. applications.
7

Gate valves Diaphragm valves Ball valves

DANAÏS 150 AQUARIS ECOLINE GT40 COBRA-SMP COBRA-SGP / SGO SISTO PSA KHG
Double-offset butterfly valve with Double offset disc butterfly Gate valve, non rota- Metal-seated gate valve with Rubber wedge gate valve Flanged end diaphragm Flanges (DIN/ASME), butt weld
plastomer seat ring (also in fire-safe valve, body and disc hard ting stem with external bolted bonnet, inside screw, with bolted bonnet, inside valve. Shut-off and sealing to ends, socket weld or threaded
design) or metal seat ring. With lever or rubber coated, soft seal, dry screw, flexible wedge, rotating stem. Flanged screw, rotating stem. Flanged atmosphere by spiral- ends, sealing:
gearbox, pneumatic, electric or hydraulic shaft concept. Flanged bolted bonnet and connections to EN standards. connections to EN standards. supported diaphragm. Body metal to metal or soft possible,
actuator. Wafer type body (T1) or full-lug connections to EN, AWWA or back seat as standard. Face-to-face length to EN Face-to-face length to EN with or without lining. soft secondary seal, double block
type body (T4). Body type T4 is suitable for other standards. Face-to- Flanged according EN 558/14. 558/14 and EN 558/15. Position indicator with and bleed, fully welded design,
dead-end service and downstream face in accordance with EN standard. Face to face intgegrated stem protec- with lever or gearbox. Optional:
dismantling. 558/14. in accordance to EN tion. All moving parts are Polyurethane coating, emergency
558/1 series 15 (PN 10- separated from the fluid by seal, pneumatic or electric
25) or series 26 (PN40). diaphragm. Maintenance- actuators, split body (bolted).
free.

ISO, ASME, JIS connections ISO ISO ISO ISO ISO ISO, ANSI connections possible

PN max. 25 PN max. 40 PN 10-40 PN 16 PN 16/25 PN 10/16 PN 16/25/40/63/100/160/250

DN 50 - 1200 DN 600 - 2500 DN 50-600 DN 40 - 600 DN 25 - 600 DN 15 - 300 DN 15 - 1200

Body made of cast stainless steel. Ductile iron, carbon steel. Body in carbon steel Body and wedge in ductile iron, Body made of ductile iron, Cast iron, stainless steel, Carbon steel, stainless steel.
Other materials on request. stainless steel stem and seats. rubber-coated wedge. nodular cast iron.

Petroleum, gas, chemical and petro- Water transport. Water supply system, Water supply systems, heating Water supply systems, purifica- In industrial and chemical Water treatment, water
chemical industry, nuclear power stations, aqueducts, cooling systems, air-conditioning systems, tion systems, air-conditioning plants, in process engineer- transport, general industry,
sugar industry, paper industry, geothermal system, petrochemical general industry, clean water systems. ing. Suitable for drinking petrochemical industry and all
energy, shipbuilding, low-pressure steam, industry, snowmaking and building services. water, service water, air, related industries, power
vacuum service. All applications requiring stations, gas lines and gas
system, process engi- oil as well as abrasive and
offset disc butterfly valves. plants, refineries, pipelines, gas
neering. aggressive fluids.
storage facilities, tank farms.
8 Valves

Our range of high performance valves.


From butterfly valves to knife gate valves, KSB offers a range of flow management fittings for any application. Designed to provide
long-life reliability, KSB valves deliver a high return-on-investment. Look to KSB for water valves that perform and value that lasts.

Check valves, non-return valves

SERIE 2000 COBRA-TDC COBRA-ELA / ELA-K BOA-RPL COBRA-SCBS


Description Twin plate check valve, one-piece body Tilting-disc check valve with lever and Swing check valve with rubber Cast or ductile iron ball check British Standard swing check valve,
made of grey cast iron. Metal/elastomer counterweight/hydraulic damper. disc. Flanged connections to EN valve, flanged or threaded F/F. metal-seated. Flanged connections
or metal/metal seated. Maintenance-free. Flanged connections to EN standards. standards. Face-to-face length Flanged connections to EN to EN standards. Face-to-face length
Face-to-face length to EN 558/14. to EN 558/48 (COBRA-ELA) or EN standards, threaded connec- to BS 5153.
558/20 (COBRA-ELA-K). Bolted tions to ISO 7/1. Face-to-face
cover, drain plug; easy replace- length to EN 558/48. NBR
ment of check disc. coated ball. Bolted bonnet.
Suitable for horizontal and
vertical installation.

Standard ISO, ANSI, JIS connections ISO ISO ISO ISO

Pressure rating PN 16/20/25/50 PN 10/16/25/40 PN 10/16 PN 10/16 PN 16

Size DN 50 - 600 DN 100 - 2200 DN 40 - 300 DN 25 - 300 DN 50 - 300

One-piece body made of grey cast iron, Body and disc made of ductile iron, Body made of cast iron, Cast iron. Body and check disc made of ductile iron.
Body materials
ductile iron, carbon steel, stainless steel. body seats made of stainless steel. rubber-coated check disc. Bolted cover, stainless steel/graphite.

Key applications Heating, air-conditioning, water supply, Water supply systems. Water supply systems and waste Water supply systems, Water supply systems, treatment,
irrigation, water treatment, etc. water applications. purification systems, distribution, sewage, irrigation,
Industry: water, air, gas, etc. waste water. drinking water, sea water, air, gas, oil.
9

Air relief valves Pressure control valves Knife gate valves

BOA-RFV BOAVENT-AVF / SVF / SIV / SVA CONDA-VR / VSM / VLC HERA


Non-slam, Venturi-type check valve. Three-function, automatic air valve with one or two floats. Flanged Direct-acting pressure relief/sustaining valve in Wafer-type knife gate valve made of
Flanged connections to EN standards. connections to EN standard. The air valve will ensure proper operation accordance with ISO 5752-1, DIN 3202, grey cast iron, single or two-piece body,
Max. flow velocity 2.5 m/s. Suitable for of the pipeline network, allowing the entry and discharge of large NF 29305-1. Flanged connections to EN bi-directional, with gland packing,
horizontal and vertical installation. volumes of air and release of air pockets in working conditions. standard. non-rising stem, corrosion protected by
Closure speed prevents water hammer. epoxy coating.

ISO ISO ISO ISO


PN 10/16/25/40/64 PN 16/40 PN 16/40/64 PN max.10

DN 40 - 600 DN 25 - 300 DN 25 - 150 DN 50 - 1200

Body made of cast iron, valve disc made Body made of ductile iron single chamber with polypropylene float, Body made of ductile iron, piston, stem and Cast iron.
of brass and cast iron. Stainless steel seat. double chamber with stainless steel float. seat made of stainless steel.
Water supply systems, heating and Water distribution systems, clean or waste water, irrigation, In aqueducts as a pressure relief/sustaining In industrial plants, waste water and
conditioning plants. raw sewage. valve, in fire-fighting systems for relieving process engineering, food industry.
excess pressure caused by pumps, in irriga- For water, waste water and solids-laded
tion systems as an effective protection against fluids. Other fluids on request.
water hammer, in industrial plants, buildings.
10 Valve Actuators / Valve Solutions

Automate process control with


ACTAIR
our wide range of valve actuators.
All 90° valves can be equipped with ACTAIR
KSB offers a wide range of valve actuators for all kind of applications and industry pneumatic actuator (single / double-acting).

segments. Our portfolio includes manual, electric, pneumatic and hydraulic systems,
as well as controlling and monitoring equipment.

ACTELEC
All 90° valves or linear valves can be
equipped with ACTELEC electrical actuator
(electrical actuator + gear box )

AMTRONIC + SMARTRONIC
All pneumatic actuators can be equipped
to control the valve with the AMTRONIC
control and feedback unit.
11

Dependable water valve solutions for all requirements.


Different needs require different solutions. KSB offers valves for any application, any situation and every customer. Whatever your
requirements, KSB provides the same high level of durable quality and dependable service. Here are a few of our most popular valves:

MAMMOUTH APORIS BOAVENT COBRA

Dry shaft concept Fusion-bonded epoxy coating Full bore Protected bolts
n Only disc and rubber liner in contact n Protection against corrosion n High air flow capacity n High reliability
with fluid n Suitable for drinking water n Long life
n KSB AMRI rubber liner Full polypropylene float
Mechanical stop n High reliability Anti-freeze & Anti-stagnation plugs
Maintenance-free n Position indicator n No maintenance n High reliability
n Long life
Low loss of head Rubber-coated Anti-shock device
n Protection n Anti-hammer device Epoxy coating
Easy fit between flanges n Suitable for drinking water n Coated internally & externally
n Light weight Epoxy coating n No corrosion
n Low overall dimensions Locking device n Coated internally & externally
n Safety n No corrosion Hydrodynamic profile
Actuator range n No cavity
n Manual, electric, hydraulic, pneumatic n Low pressure drop
12 Success

1
3

Case studies in dependable work flow.


Our acclaimed pumps and valves keep fluids flowing around-the-clock on every continent.
That’s because we consistently meet the highest safety requirements, reliably enable economically
efficient operations, and reassuringly provide comprehensive on-site service – 24 hours a day.
Here are some of the customers whose success is backed by KSB.

1 Pumping: In Salah to Tamanrasset, Algeria

24 wells and 6 central pumping stations, a distance of 750 km, 50,000 m of water a day to 150,000 cubic meters
in 2030: this is the project that the Algerian government began in 2008 at In Salah. The heart of the USD 1 billion
water project is two pipelines to carry water to Tamanrasset, a Saharan oasis at an altitude of 1,320 meters. The
great distance and height difference between the two cities requires services and products that withstand the
most demanding technical requirements. In particular, the height difference requires high operating pressures in
the pipeline and thus the use of innovative technology in the pumps. That’s why KSB is there.

Customer: ADE (Algerienne des Eaux) Commissioned: 2010

Scope of supply
Nearly 1,400 fixtures in total, including n COBRA-SGO rubber wedge gate valve
n KHG series ball valves n SERIE 2000 double-check valves disc
n ISORIA butterfly valves n Piston check valves with cast iron casing and bronze internal parts
13

2 Reservoir du Gabas (Hautes-Pyrénées), France

The Compagnie d’Aménagement des Coteaux de Gascogne (CACG) designs, builds and operates dams, canals and high-
pressure water transfer systems, as well as conducting flood risk studies and proposing amelioration and remediation
projects. With a capacity of 20 million cubic meters of water, the du Gabas reservoir maintains low volumes of rivers
flowing from the Pyrenees and provides for irrigation needs of farmers in the surrounding region. Here, KSB installed
the MAMMOUTH DN 1400 as the station supply valve and the DN 1200 as the output valve, while ISORIA valves
DN 500 and 600 insulate the six station pumps. Most of the valves installed in the stations operated by the CACG
are provided by KSB – and have been for nearly 25 years.

Customer: Compagnie d’Aménagement des Coteaux de Gascogne (CACG) Commissioned: 2006

Scope of supply
n 1 x ISORIA DN 300 n 1 x ISORIA DN 1000
n 6 x ISORIA DN 500 n 1 x MAMMOUTH DN 1200
n 7 x ISORIA DN 600 n 1 x MAMMOUTH DN 1400

3 Pumping & Transmission: Al Ain Water Transmission scheme, UAE

TRANSCO is a subsidiary of Abu Dhabi Water & Electricity Authority (ADWEA) and is responsible for developing,
operating and maintaining the high voltage power transmission and bulk water transmission networks within the
Emirate of Abu Dhabi, United Arab Emirates. The Al Ain Water Transmission Scheme Project provides the total
requirement of water in the Al Ain Region on a long term basis. KSB successfully supplied Double Eccentric Butterfly
valves, Gate valves and Air Release valves for the Pumping Station and Water Transmission lines for TRANSCO in Al
Ain Reception Complex.
Customer: Abu Dhabi Transmission and Despatch Company (TRANSCO) Commissioned: 2011
Scope of supply
Valves
n 4 x APORIS DN 1800 Butterfly valve n 18 x APORIS DN 600 Butterfly valve
n 21 x APORIS DN 1600 Butterfly valve n 5 x APORIS DN 500 Butterfly valve
n 24 x APORIS DN 1200 Butterfly valve n 15 x COBRA SMP DN 400 metal seated gate valve
n 5 x APORIS DN 1000 Butterfly valve n 22 x COBRA SGP DN 200 ruber wedge gate valve
n 3 x APORIS DN 900 Butterfly valve n 22 x BOAVENT AVF double chamber air release valve
n 4 x APORIS DN 800 Butterfly valve
14 Technology

Software – digitally
enhanced performance.
Performance valve hardware is a highly engineered, finely tooled
piece of manufacturing genius. Performance software lets you
utilize it to its fullest. KSB valve software enhances your ability
to maximize the valve’s potential, and offers:

n Simulation of valve performance


n Cavitation analysis and prediction
n Stress analysis
n Fatigue analysis
n Hydraulic modeling
15

Tested by degrees –
proven under pressure.
Over 20 million: that’s what we invest every year in Research
& Development. We use that money on the latest simulation
programs, company test beds and related facilities, and on
testing everything from a revolutionary new idea to quality
control and safety.

Our development engineers work closely with customers


throughout the development phase of a product. Together they
integrate stability and seismic calculations as well as sound
and frequency analyses into the product plans. Together we
produce a real-world product that meets real-world needs.

And a real-world product needs to be tested under real-world


conditions. So, before a product leaves a KSB site, we test it
under the most stringently realistic conditions imaginable – for
example, on a test facility for cooling water pumps that can
simulate all the operating points specified.
Technology that makes its mark

Your local KSB representative:

The KSB-Newsletter –
Log in now on:

0570.026/3-EN / 07.13 / © KSB Aktiengesellschaft 2013


www.ksb.com/newsletter

Subject to technical modification without prior notice


KSB Aktiengesellschaft
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
www.ksb.com

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