KAS

Crease Matic 150 mechanical adjustment and maintenance:

Knife Driver
2) Screws for Adjustment
1) Knife Depth of RHS Lay
Adjustment Blocks

3) Bolts for Adjustment

of LHS Lay
RHS Lay

LHS Lay

Crease Block LHS Lay Support Bar

Turn the Power off.

1) Knife depth adjustment: Using a 13mm spanner loosen the lock nuts on both adjusters.
With the crease block set with the narrow tool up, turn the knife driver to bottom dead centre, driving
the knife down. Set the adjustment blocks so that the creasing block has very little room to move,
i.e. It does not rattle when moved but can be slid back out of the machine. Re-tighten the two lock nuts.

Do not adjust these two blocks so that the knife driver can no longer be rotated freely. After setting,
rotate the knife driver by hand and ensure there is no ‘sticking’ point as the knife driver goes through
the bottom of its arc.

2) Right hand side lay adjustment: Using a flat head screwdriver, loosen the two countersunk screws
in the side lay. The angle of the lay to the crease knife may now be adjusted. Re-tighten the two screws.

3) Left hand side lay adjustment: Using a 10mm spanner loosen the two bolts in the vertical panel
beneath the right hand side lay. The left hand side lay support bar may now be move towards or away
from the feed table to adjust the angle of the left hand side lay to the knife. Re-tighten the two bolts.

4) Periodically check to ensure that the two areas of the knife driver that contact with the knife
adjustment blocks are lubricated.

5) Periodically clean the feed rolls to ensure an accurate crease position. A dry cloth should only be used.
 New Job Setup:

1. Ensure Crease Matic is in ‘setup’ mode. Decimal 2. Push card gently to infeed wheels. The Crease
point in last position of screen and LED off. Select Matic will feed the card to the creasing blade.
job number to program, then press ‘crease’.

3. Press the ‘left’ key until distance from edge 4. Press forward again until distance from
is reached (99.00mm). Press creaser button 1st crease is reached (198.00mm).
Press creaser button

5. Press forward again until sheet is out onto the 6. Press forward again until sheet is out onto
collection tray, the next sheet will now go in and the the collection tray, the next sheet will now go in and the
same creases will be repeated, same creases will be repeated,
 See fig.2
20

See fig.3
RHS
See
fig.3

RHS

6
LHS

1
36

LHS
1
36

37

36

39
73

39

Fig 1 General view of creaser

5/10/04
 55 56 9 45 72 20 18 6 12 5 2 15 14 8 60 4 11

70 3

16B

16A 65

46

69

55,56
1

62
42

43
68

16

52
9

46

55,56

41

57
10

11

44
7
67 66 51 58
Fig.2 Internal of Creaser 64 63 62 57 59
5/10/04
 75
24 LHS
33 50B
50C
26
74 30 28

31

21

25

21
32
33
29
30
RHS

35

27

23
17

50A

43 47
22 17 Fig 3 In tray and Out tray assembly
48
53,54 fig3 5/10/04
49
 CREASE MATIC 150 Parts list
PART QUANTITY

1 SIDE PLATES PAIR

2 TOP KNIFE BLOCK HOLDER 1
3 TOP KNIFE BLOCK CLAMP 1
4 TOP KNIFE 1
5 BOTTOM KNIFE BLOCK HOLDER 1
6 BOTTOM KNIFE BLOCK 1
7 INFEED DEFLECTOR 1
8 FEED ROLLS 2
9 IDLE BLOCKS 4
10 IDLE SHAFT 2
11 IDLE ROLLS 6
12 KNIFE DRIVER 1
13 KNIFE DRIVER STUB SHAFTS 2
14 KNIFE ADJUSTER BLOCKS 2
15 KNIFE ADJUSTER INSERTS 2
16 KNIFE RETURN SPRING HOLDER (complete) 2
17 TIE BAR 2
18 COVER PIVOT BAR 1
19 TIE BAR + 2 OFF M4 2
20 TOP (POLY) COVER 1
21 INFEED TRAY 1
22 INFEED TRAY SUPPORT ARMS PAIR
23 INFEED TRAY EXTENSION PLATES 2
24 LHS PAPER LAY 1
25 RHS PAPER LAY 1
26 INFILL PLATE 1
27 LHS LAY BAR 1
28 OUTFEED TRAY 1
29 OUTFEED TRAY SUPPORT ARMS 2
30 OUTFEED TRAY SUPPORT BLOCKS PAIR
31 OUTFEED TRAY BACK STOP 1
32 OUTFEED TRAY EXTENSION SHAFTS 4
33 THUMBSCREW 3
34 ELECTRICAL PANEL 1
35 MOTOR COVER 1
36 OUTSIDE COVERS 2
37 INSIDE COVER 1
38 BOTTOM PLATE 1
39 BOTTOM PLATE ANGLES 2
40 NUT PLATE 1
41 INFEED COVER 1
42 PHOTOCELL BRACKET 1
43 PHOTOCELL (KNIFE) 1
44 DEFLECTOR STRIPS 3
45 KNIFE BEARINGS 6
46 KNIFE RETURN SPRINGS 2
47 SWITCH / FUSE, 2 X 1.6 AMPS 1
48 MAINS FILTER 1
49 24V POWER SUPPLY 1
50 CONTROL BOARD+ PANEL+LEAD 1
51 STEPPER MOTOR 1
 CREASE MATIC 150 Parts list
PART QUANTITY

52 DC MOTOR 1
53 RELAY BASE 1
54 RELAY 1
55 BEARING BLOCK 6
56 BALLRACE 6
57 PULLEY 1
58 TIMING BELT 1
69 PULLEY 2
60 CIRCLIP 12
61
62 1/2 COLLAR 4
63 RETAINING WASHER 1
64 COVER MICROSWITCH 1
65 COVER MICROSWITCH CAM 1
66 PHOTOCELL BRACKET 1
67 PHOTOCELL (PAPER) 1
68 PULLEY 1
69 TIMING BELT 1
70 PULLEY 1
71
72 THRUST WASHER 2
73 WHEELS 4
74 MAGNETIC STRIP 2
75 DISPLAY LABEL 1
 Upper
perforator
wheel
Top perforating wheel
is pushed against spring
as perforator is closed
Do not adjust
this screw

Upper shaft

Control wheel
Control wheel

Lower shaft

Lower
perforating
wheel
1/8”(3.17mm) 1/4” (6.35mm)

Position of Perforating wheels when in open position

Position of perforating wheels when in closed position

Perforator Set-up
 Spring loaded pin
Telescopic Shaft flat
end piece Upper perforating
wheel
Collar
Top shaft

Control
wheels

Control wheels
Lower perforating
wheel
Smoother
guides

Rule Bottom shaft

Perforator unit