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ASME SEC IX
QA/QC DEPARTMENT
Contents
Outline
The ASME
The Members
Manufacturer/Certificates Holders
Owners/Users
Authorized Inspection Agencies
Jurisdiction/Regulatory Agencies
Members voluntarily supported by their organizations
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Manufacturers
Owner/Users AIAs
ASME
Voluntary
Members Jurisdictions
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Construction Codes
Vessels
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Vessels
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Reference Codes
Section II – Materials
Section V - Nondestructive Examination
Subgroup Organization
Section IX Committee
Subgroup General
Subgroup Brazing
Requirements
Subgroup Strength
Subgroup Materials
of Weldment
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Introduction to Section IX
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Outline
Foreword
WPS/PQR Qualifications
Addenda
Foreword
WPS/PQR Qualification
Addenda
Reference Code
Organization
Part QW
Article 1 – General Requirements
Article 11 – Welding Procedure Qualification
Article 111 – Welding Performance Qualification
Article IV – Welding Variables
Article V – Standard Welding Procedure (AWS)
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Article I
General Requirements
QW-100 General
QW-110 Weld Ordination
QW-120 Test Position for Groove welds
QW-130 Test Position for Fillet Welds
QW-140 Types and purpose of test and examinations
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Article I
General Requirements
QW-150 Tension Test
QW-160 Guided bend test
QW-170 Notch Toughness Test
QW-180 Fillet Weld Test
QW-190 Other test & examinations
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Article II
Article III
Welding Data
QW-400 Variables
QW-410 Techniques
QW-320 P-Number
QW-430 F- Numbers
QW-440 Weld metal chemical composition
QW-450 Specimens
QW-460 Graphics
QW-470 Etching process and reagents
QW-490 Definitions
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Section IX Responsibilities
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Outline
Responsibilities
Authorized Inspector
Manufacturer
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Before Construction
Verify that
Procedure comply with procedure
Procedure have been properly qualified
Welding and Operators are properly qualified
QC Manual has been followed
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During Construction
nor expired
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Responsibilities of the
Manufacturer
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Qualification of Procedure
metal
Prepare and certify PQR based upon recorded data
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Notes
Qualification of Welders
Cont’d…
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Qualification of Welder
Cont’d…
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Subcontracted Welding
Cont’d…
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Subcontracted Welding
QW-201
Example
Is this permissible?
Inter – Company Procedures back to contents
QW-300.2
Outline
Welding Processes
Weld Types
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Welding Processes
Welding Processes
Stud Welding
Inertia and Continuous Friction
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Special Processes
Weld Types
Stud Welds
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“U” preparation
Root radius
Land
Groove Weld
?
1
Cont’d……
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Groove Weld
Groove Angle
Cont’d……
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Groove Weld
?
1
2
Cont’d……
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Groove Weld
1
2
Bevel Angle
Cont’d……
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Groove Weld
?
3
1
2
Cont’d……
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Groove Weld
3
1
2
Groove Face
Cont’d……
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Groove Weld
3
1
2
?
4
Cont’d……
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Groove Weld
3
1
2
Root Face
Cont’d……
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Groove Weld
3
1
2
5 ?
Cont’d……
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Groove Weld
3
1
2
Root Gap
Cont’d……
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Groove Weld
Groove Face
Groove Angle
Bevel Angle
Root Face
Root Gap
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Fillet Weld
?
1
Cont’d……
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Fillet Weld
?
1
Toe of Weld
Cont’d……
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Fillet Weld
1
2
?
Cont’d……
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Fillet Weld
1
2
Weld Face
Cont’d……
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Fillet Weld
1 ?
2 3
Cont’d……
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Fillet Weld
1
2 3
Weld Size
Cont’d……
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Fillet Weld
1
2 3
?
4
Cont’d……
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Fillet Weld
1
2 3
4 Weld Leg
Cont’d……
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Fillet Weld
1
2 3
5 ?
Cont’d……
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Fillet Weld
1
2 3
5
Weld Root
Cont’d……
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Fillet Weld
1
2 3
5
6
?
Cont’d……
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Fillet Weld
1
2 3
5
6
Weld Throat
Cont’d……
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Fillet Weld
Toe
Face Weld Size
Leg
Root
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Stud Welding
1 ?
Cont’d……
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Stud Welding
Work Piece
Cont’d……
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Stud Welding
?
Work Piece 2
Cont’d……
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Stud Welding
Stud
Work Piece 2
Cont’d……
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Stud Welding
Stud
Work Piece 2
1
3 ?
Cont’d……
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Stud Welding
Stud
Work Piece 2
1
3 Weld
Cont’d……
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Outline
Scope
Information includes:
Processes that may be used with various electrodes
Recommended storage requirements
AWS marking
Recommended electrode positions
Recommended polarity
Information on “how” to meet SFA specification
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Table of Contents
Specification SFA-5.1
Specification SFA-5.4
Specification SFA-5.5
Specification SFA-5.18
Electrode Identification
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Marking Requirements
Classification SFA-5.1
Position
Electrode
For 018
Electrodes, “1”
indicates that
EXXXX- 1 charpy values of
20 ft-lbs at -50 F
have been met
Minimum tensile
strength (ksi)
Cont’d……
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Classification SFA-5.1
Position
Electrode
For 016 E7016 &
E7018 Electrodes,
“1” indicates that
EXXYY- 1 charpy values of 20
ft-lbs at -50 F have
been met
Minimum tensile
strength 70 ksi
Cont’d……
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Classification SFA-5.1
Position
Electrode
For E7016 & E7018
Electrodes, “1”
indicates that
EXXYY-1 charpy values of 20
ft-lbs at -50 F have
been met
Minimum tensile
strength 70 ksi
Type of coating and
recommended current
Cont’d……
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Classification SFA-5.1
All Position
Electrode
For E7016 & E7018
Electrodes, “1”
indicates that
EXX18- 1 charpy values of 20
ft-lbs at -50 F have
been met
Minimum tensile
strength 70 ksi
Cont’d……
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Classification SFA-5.1
Position
Electrode
For E7016 & E7018
Electrodes, “1”
indicates that
EXXYY-1 charpy values of 20
ft-lbs at -50 F have
been met
Minimum tensile
strength 70 ksi
Type of coating and
recommended current
Cont’d……
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Cont’d……
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Specification SFA-5.4
Cont’d……
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Classification SFA-5.4
E-XXX-XXX-XX
Chemical
Composition (first
three digits)
One or more letters
indicating modification of
basic composition
Cont’d……
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Classification SFA-5.4
Usability (Position
& Current type
Electrode
E-XXX-YYY-XX
Chemical Composition
(first three digits)
Cont’d……
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Classification SFA-5.4
E-308-YYY-XX
19 Cr, 10 Ni
Cont’d……
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Classification SFA-5.4
E-XXX-L-XX
Chemical Composition
(first three digits)
Cont’d……
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Classification SFA-5.4
E-XXX-YYY-16
Chemical
Composition (first
three digits)
One or more letters
indicating modification of
basic composition
Cont’d……
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Example of SFA-5.4
E308L, E308L-16, E309Cb
Legend
L Low Carbon
Specification SFA-5.5
Cont’d……
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Classification SFA-5.5
Cont’d……
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Classification SFA-5.5
Cont’d……
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Classification SFA-5.5
E 100 XX-XXX
Cont’d……
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Specification SFA-5.5
Cont’d……
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Classification SFA-5.5
Cont’d……
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Classification SFA-5.5
Cont’d……
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Example of SFA-5.5
Specification SFA-5.18
Cont’d……
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Classification SFA-5.18
Rod
Suffix relating to
manufacture chemical
composition
Electrode
ERXXS-X(XX)
Cont’d……
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Classification SFA-5.18
Rod
Suffix relating to
manufacture chemical
composition
Electrode
ERXXC-X(XX)
Cont’d……
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Classification SFA-5.18
Rod
Suffix relating to
manufacture chemical
composition
Electrode
ER70S-X
Cont’d……
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Classification SFA-5.18
Rod
Suffix relating to
manufacture chemical
composition
Electrode
ERXXS-X(XX)
Cont’d……
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Classification SFA-5.18
Rod
Low carbon with trace of
Ti, Zr and Al content
Electrode
ERXXS-2(XX)
Cont’d……
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Classification SFA-5.18
ER70S-2, ER70S-3
3 1 Ar/CO2, CO2
4 1 CO2
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Outline
Writing a WPS
Qualifying a WPS
Miscellaneous applications
Welding variables
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WPS Qualification
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What is a WPS?
Category of Variables
Essential
Must be qualified when a change occur
Non- Essential
Considerations
Joint designs
Weld and base metal compatibility
Heat treatment
Metallurgical properties
Welders’ ability
Equipment availability
Weld location
Economy
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PQR
Contents of PQR
WPS/PQR Forms
Example
PQR No. 1 with PWHT and PQR No. 2 without PWHT
supports a WPS with and without PWHT
Example
A PQR is qualified for F4 and F6 electrodes. This PQR
can be used to support a WPS using F4 electrodes
and the second WPS using the F6 electrodes
PQR Review
weld
WPS with E7018-A1 and E8018-B2 (A-No. difference)
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Qualifying a WPS
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Writing a WPS
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Writing a WPS
Base Material
P-Number: QW-422
Substitute most economical material for testing: QW-424
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Filler Material
F-Number: QW-432
A-Number: QW-442
Shielding (Gas, Flux)
Position restriction
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Processes to be used
Equipment available
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Service Requirements
Code/Customer
Preheat/PWHT
Corrosion
Notch toughness (supplemental variable)
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Qualifying a WPS
Qualifying a WPS
Qualifying a WPS
Qualifying a WPS
if required)
Variable with results of the PQR
Assure compliance to section IX
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Qualifying a WPS
Additional Qualification
Notes
some variables
The WPS may be pieces of paper or documents
The WPS documentation must be controlled
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T= .062” to 0.20”
t= 0.20” max
T= 0.10” GTAW
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T= 1/4” SMAW
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T= 1/2” SMAW
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SMAW = 3/8”
T= 1/2”
GTAW = 1/8”
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SMAW = 3/8”
T= 1”
GTAW = 1/4”
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T= 1”
1/4” SMAW F-3
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GTAW t= 8” max
SMAW t=8” max
SMAW = 3/4”
1-1/2”
GTAW = 3/4”
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1-1/2”
1/4” SMAW F-1
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Observation
If the welding material is less than 8” thick, a test coupon
greater than 1-1/2” is not required.
A weld-deposited metal of 3/4” thick qualifies the weld to
be deposited on maximum thickness.
Filler metal is still limited to 8” maximum.
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Miscellaneous Application
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retaining welds
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Welding Variables
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QW-402: Joints
QW-403: Base Metal
QW-404: Filler Metals
QW-405: Positions
QW-406: Preheat
QW-407: PWHT
Qw-409: Electrical
QW-410: Technique
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QW-404.4: Ø F-No.
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Cont’d……
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PWHT
Cont’d……
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PWHT
Alternative Preheat
Non-Essential Variable
Non-Essential Variable
QW-402.1
QW- 402.4
QW-402.10
QW-402.11
QW-404.6
QW-404.33
QW-405.1
Limits of Position
Example: E7024
May not be used for vertical welding without special
qualification
Section II only recognize E7024 for flat groove and
horizontal fillet welds
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QW-405.3
QW-406.2
QW-409.8
QW-410.1
QW-410.5
QW-410.6
QW-410.25
QW-410.26
Non-Essential Variables
Welder performance
Qualification
QW-300
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Outline
Welder/Operator Record
Test Coupons:
Mechanical Testing
Radiography
Essential Variables (SMAW)
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Rule
Define a Welder
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A Welder is…
A Welder Operator…
Qualification Record
Essential Variables
variables
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Welder/Operator Records
Welder/Operator Records
Test Coupons
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Qualification by Radiography
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Visual Examination
QW-302.4
Qualification by Radiography
circumference
Small dia. pipe may require multiple coupons – the
quantity need not exceed four
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Welder Operator Qualification by
Radiography QW-304, QW-302
circumference
Small dia. pipe may require multiple coupons – the
quantity need not exceed four coupons
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Requirements of Radiography
QW-191
WPS Exceptions
QW-353: SMAW
QW-402.4
QW-353: SMAW
QW-403.16
QW-353: SMAW
QW-403.18
QW-353: SMAW
QW-404.15
QW-353: SMAW
QW-402
.4 Deletion of Backing
Joints
QW-405 .1 Ø position
Position .3 Ø ↑↓ Vertical Welding
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QW-404.30
Max
Groove
Up to 3/8" 2t
Groove
Over 3/8" 2t
Groove
1/2" and Over Max. to be Welded
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Test Positions
Position Qualification
Position Qualification
Position Qualification
Position Qualification
2G 3G 4G
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Position Qualification
Position Qualification
pipe
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QW-353: SMAW
QW-405 .1 Ø position
Position .3 Ø ↑↓ Vertical Welding
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QW-405.3
THE END