Beruflich Dokumente
Kultur Dokumente
General Information 1
Care & Safety 2
Routine Maintenance 3
A
Service
Optional Equipment
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received,
training by JCB Technical Training Department.
It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures and general
techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore, these basic
subjects generally are omitted from this manual, the intention being to convey only more specialised information
concerning particular aspects of a machine or component.
For example, renewal of oil seals, gaskets etc., and any component showing obvious signs of wear or damage is
expected as a matter of course and, therefore, information of this nature is included only in the context of specialised
procedures or where a range of wear tolerances is required. Similarly, it is expected that components will be cleaned
and lubricated where appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive
loss of hydraulic fluid and ingress of dirt. Finally, please remember above all SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are numbered and contain information as follows:
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components,
for example:
A = Optional Equipment
B = Body & Framework ... etc.
The page numbering in each alphabetically coded section may not be continuous. This allows for the insertion of new
items in later issues of the manual.
Section contents, technical data, circuit descriptions, operation descriptions etc. are inserted at the beginning of each
alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover
for rapid reference.
Illustrations which show a dismantled component are numbered as a guide to the dismantling sequence, which
generally can be reversed for assembly.
Torque settings are given as a 'mean' figure which may be varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be reduced by one third.
'Left Hand' and 'Right Hand' are as viewed from the rear of the machine.
References to alternative servicing intervals are to be treated on a 'whichever occurs first' basis.
9803/3145 Issue 1
Section 1 General Information Section 1
i i
Identification ............................................................................................ 1 - 1
Storing your machine .............................................................................. 2 - 1
Operation
Introduction ................................................................................................ B1
Before entering the cab ....................................................................... B2 - B3
Entering/exiting the cab ...................................................................... B4 - B5
Cab ..................................................................................................... B6 - B7
Opening the windscreen ............................................................................. B8
Opening the side window ........................................................................... B9
Heater controls ................................................................................ B10 - B11
Seat .......................................................................................................... B12
Seat belt (when fitted) .............................................................................. B13
Engine and track controls
Switches and instruments ............................................................... B14 - B15
Track controls ........................................................................... B16 - B17
Engine controls ................................................................................. B19
Switches ................................................................................... B20 - B21
Instruments .............................................................................. B24 - B25
Dozer controls ................................................................................. B26 - B27
Excavator controls .......................................................................... B28 - B23
Slew cab ............................................................................................ B30
Swing boom ...................................................................................... B31
Boom swing stop ........................................................................ B32-B33
Raise / Lower boom ................................................................... B34-B35
Dipper................................................................................................ B36
Bucket ............................................................................................... B37
Refuelling the machine ............................................................................ B39
Before starting the engine ............................................................... B40 - B41
Starting the engine .......................................................................... B42 - B43
Jump starting the engine ................................................................. B44 - B46
Cold climate warm up .............................................................................. B47
Operating in high / low temperatures ....................................................... B48
Stopping and parking the machine .................................................. B50 - B51
Preparing for road / site travel ......................................................... B52 - B53
Getting the machine moving ........................................................... B54 - B55
Working with the dozer .................................................................... B56 - B57
Working with the excavator ............................................................. B58 - B43
Installing a bucket - non Quickhitch models ............................. B58 - B59
Replacing bucket teeth...................................................................... B59
Removing a bucket ........................................................................... B37
Bucket selection ................................................................................ B60
Removing a bucket - non Quickhitch models ................................... B61
Installing a bucket on a Quickhitch .......................................... B62 - B63
Removing a bucket from a Quickhitch ..................................... B64 - B65
Working on a slope ......................................................................... B66 - B67
Digging ..................................................................................... B68 - B69
Moving the machine while digging on the level ................................ B70
Digging near walls ............................................................................. B71
Lifting ................................................................................................ B72
Safe working loads ............................................................................ B73
Using the attachments and site safety ............................................ B74 - B77
Single/double acting circuits .................................................... B78 - B79
Removing a Quickhitch Rockbreaker ....................................... B80 - B83
Using hand held tools ............................................................... B84 - B85
Moving a disabled machine ............................................................ B86 - B87
Transporting the machine ................................................................ B88 - B89
Securing for Transport ..................................................................... B90 - B91
9803/3145 Issue 3*
Section 1 General Information Section 1
1-1 1-1
OSEN ISO9001
J C BAMFORD EXCAVATORS LTD
ROCESTER, STAFFS, ENGLAND
CONSTRUCTOR
FM 14063
Product
Identification
VIN Vehicle Identification Number Number
H04343
9803/3145 Issue 1
Section 1 General Information Section 1
2-1 2-1
1 Park the machine safely with the bucket and dipper 1 Lower the fuel level to ensure that sufficient air
rams retracted and the dig end outstretched. Lower space exists in the tank.
the boom until the bucket rests on the ground.
Lower the dozer to the ground. 2 Check all oil and water levels, adjust contents to
correct levels as necessary.
2 Switch off the engine. Operate controls to release
pressure from the rams. 3 Ensure the battery is fully charged.
4 Ensure the fuel tank is filled to a maximum, leaving 5 Remove electrical contact from fuel injection pump
no air space. solenoid.
5 Ensure hydraulic tank is filled to maximum on the 6 Crank engine for 20 seconds or until oil pressure
sight gauge. warning light goes out.
6 Spray exposed ram rods with Waxoyl. 7 Reconnect electrical supply to the fuel injection
pump solenoid.
7 Slacken off rubber tracks until no visible spring
tension exists. 8 Start the engine. If the engine fails to start after
several attempts, bleed the fuel system.
9803/3145 Issue 1
Section 1 General Information Section 1
B1 OPERATION B1
Introduction
This chapter is arranged to guide you step-by-step Move on to the attachment controls only when you can
through the task of learning how to use the machine. drive the machine confidently and safely.
Read it through from beginning to end. By the end of
the chapter you should have a good understanding of Take great care when practising with the attachment
the machine and how to operate it. controls. Practise in an open space, keep people clear.
Do not jerk the controls: operate them slowly until you
Pay particular attention to all safety messages. They understand the effect they have on the machine.
are there to warn you of possible hazards. Do not just
read them-think about what they mean. Understand Finally, do not rush the job of learning. Take you time
the hazards and how to avoid them. and take it safely.
WARNING
Walking or working under raised attachments The following checks should be made each time you
can be hazardous. You could be crushed by the return to the machine after leaving it for any period
attachments or get caught in the linkages. of time. We advise you also to stop the machine
occasionally during long work sessions and do the
checks again.
9803/3145 Issue 3*
Section 1 General Information Section 1
B3 BEFORE ENTERING THE CAB B3
Machine walk round inspection d Inspect the windows for cracks and damage
1 Check for cleanliness: e Check for oil, fuel and coolant leakages
beneath the machine.
a Clean the windows and light lenses.
9803/3145 Issue 3*
Section 1 General Information Section 1
B4 ENTERING/EXITING THE CAB B4
WARNING WARNING
Do not enter or exit the cab unless the arm rest Always face the machine when entering or leaving
or lever lock is fully engaged. the cab. Use the step(s) and handrails. Make sure
the step(s), handrails and your boot soles are
To give sufficient clearance to enter or leave the cab, clean and dry. Do not jump from the machine. Do
the left lock must be raised. not use the machine controls or lever locks as
handholds, use the handrails. Failure to follow
When the lock is in the raised position the excavator these instructions could result in unexpected
controls cannot be operated. Lowering the lock to movement of the machine.
the normal position connects the excavator controls
and allows the normal operation of the levers.
9803/3145 Issue 3*
Section 1 General Information Section 1
B6 CAB B6
F E
H50250
B7 CAB B7
The cab is bolted on top of the mainframe and is a Opening and closing the door
welded steel construction. The cab has a sliding
To open a door from the outside, unlock it with the
window on the right side, a hinged door and an up
key provided and press the lock barrel to release the
and over windscreen. All windows are of toughened
catch. To open a door from inside, push lever A Close
glass. The cab is fitted with a windscreen wiper,
the door from the inside by pulling it firmly, it will
heater fan, seat and all operating controls and
latch itself.
instruments.
Securing the door in the open position
CAUTION
Do not drive the machine with the door unlatched. Swing the door fully open until the spigot E on the
It must be correctly closed or secured fully open. side of the cab locates securely in the socket F on
HOP29 the door.
9803/3145 Issue 3*
Section 1 General Information Section 1
B8 OPENING THE WINDSCREEN B8
H14080
H50260
9803/3145 Issue 3*
Section 1 General Information Section 1
B10 HEATER CONTROLS B10
H14041
WARNING
Stop the engine before lifting the engine cover to
operate valve C. HOP30
Heater fan
Press the rocker switch D located on the right hand
instrument console, down to switch the fan on. Return
the switch to the first position to turn the fan off.
9803/3145 Issue 3*
Section 1 General Information Section 1
B12 SEAT CONTROL B12
CAUTION
Having adjusted the seat position, ensure the
seat locking lever has engaged fully.
H26160
9803/3145 Issue 3*
Section 1 General Information Section 1
B14 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS B14
1 2
13
16
12
7
8
3
9
10
6 5
11
H50810
4 15
9803/3145 Issue 3*
Section 1 General Information Section 1
B16 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B16
H50280
B17 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B17
9803/3145 Issue 3*
Section 1 General Information Section 1
B19 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B19
Engine Controls
Engine speed
A hand operated throttle lever in the cab, controls
the speed of the engine.
H50290
9803/3145 Issue 3*
Section 1 General Information Section 1
B20 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B20
D E
C A
H50300
9803/3145 Issue 3*
Section 1 General Information Section 1
B21 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B21
Switches
Starter Switch A
This is operated by the starter key. It has four
positions. The key can only be removed when in the
'O' position.
B23 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B23
Switches - continued
9803/3145 Issue 3*
Section 1 General Information Section 1
B24 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B24
E C
B
F
G A
H50860
B25 ENGINE AND TRACK CONTROLS, SWITCHES AND INSTRUMENTS - continued B25
Instrument cluster
Indicators for the engine and related systems are
mounted in the instrument cluster in the R.H. console.
9803/3145 Issue 3*
Section 1 General Information Section 1
B26 DOZER CONTROLS B26
B
H50310
9803/3145 Issue 3*
Section 1 General Information Section 1
B28 EXCAVATOR CONTROLS B28
The slew lock is situated forward of the seat. Lift Most excavating movements are achieved using a
and turn it through 90º to unlock. Ensure it is combination of both controllers at the same time.
UNLOCKED before operating the excavator controls. Practise such movements until you are familiar with
the operations that can be achieved safely.
The excavator controls consist of those levers which
operate the boom, dipper and bucket and swing the
WARNING
machine.
When using the boom and dipper fully extended,
There are two excavator controllers A and B which take the following precautions, otherwise the
control all the functions. The controls are situated in machine could get damaged or become unstable
the operators seat armrests. Raising the left armrest and a danger to you and other people.
when leaving the cab prevents the services operating. Make sure you do not exceed the working capacity
When re-entering the cab, ensure the armrest is of the boom at maximum reach.
replaced firmly to ensure correct operation. Swing the boom slowly to prevent any chance of
the machine becoming unstable. For the same
The left side controller A controls swing, and dipper reason avoid dumping downhill if possible.
HOP36
functions. The right side controller B controls boom
and bucket functions as standard. CAUTION
Do not excavate on hard or rocky ground with the
It is possible to specify SAE style operating functions boom set diagonally across the undercarriage.
i.e. left controller A controlling swing and boom. The This induces a rocking motion that can cause
right hand controller B controlling dipper and bucket damage to the track gearbox sprockets and tracks.
operation. Both controllers are spring loaded to the HOP37
central position. In this position related services will
not operate.
9803/3145 Issue 3*
Section 1 General Information Section 1
B30 EXCAVATORS CONTROLS - continued B30
Before slewing the cab ensure the slew lock D is The machine should be set for slew operation. Ensure
disengaged, (the up position). you are in slew mode by carefully operating the left
hand control lever and noting the movement.
Select Slew on the Slew/Swing switch A on the left
hand controller.
D
Slew cab left
To slew the cab to your left, move the left controller
to the left B. Release the controller when you have
moved to the desired position.
B C
H50820
B C
B C
H50820
9803/3145 Issue 3*
Section 1 General Information Section 1
B32 EXCAVATOR CONTROLS - continued B32
A B H24230
WARNING CAUTION
Before repositioning swing stop, lower the boom With certain digging configurations with the boom
until the bucket is on the ground. Stop the stop set to 90º the bucket can contact the cab.
engine. Care should be taken whenever operating with
the boom stop set to 90º especially at the extremes
of position. The machine can become unstable
Boom swing stop with a fully laden bucket.
HOP39
The boom swing can be adjusted to allow an increased
swing to the left from 60º to 90º by repositioning the
swing stop. CAUTION
The boom stop should only be used in the 90º
position for the duration of the job. Return the
60º Operation (normal operation) boom stop to the 60º position for normal
Set the swing stop to position A this enables the operating.
machine to operate in an arc of 60º to the left and 50º
to the right.
9803/3145 Issue 3*
Section 1 General Information Section 1
B34 EXCAVATOR CONTROLS - continued B34
B B
SAE ISO
A A
H50340
9803/3145 Issue 3*
Section 1 General Information Section 1
B36 EXCAVATOR CONTROLS - continued B36
CAUTION
The dipper service is operated by the L.H.
controller on standard ISO control machines or B B
by the R.H. controller on the optional SAE control
pattern machines. HOP42
ISO SAE
Dipper In
To bring the dipper in, pull the respective controller A A
backward A. Release the controller when the dipper
is at the desired position.
Dipper Out
To push the dipper out, push the respective controller
forward B. Release the controller when the dipper is
at the desired position. B
A
H50350
Close bucket
To close the bucket (to gather a load), move the right
controller to the left A. Release the controller when
the bucket is closed sufficiently.
A B
Open bucket
To open the bucket (to dump a load), move the right
controller to the right B. Release the controller when
the bucket is open far enough.
B H50360
9803/3145 Issue 3*
Section 1 General Information Section 1
B39 REFUELLING THE MACHINE B39
WARNING
Diesel fuel is flammable. Keep flames away from
the machine. DO NOT smoke while fuelling the
machine or working on the engine. Do not refuel
with the engine running. There could be a fire
and injury if you do not follow these precautions.
INT-3-2-2
CAUTION
Spilt fuel may cause skidding and therefore
accidents. Clean any spilt fuel immediately.
At the end of every working day, fill the tank with the
correct type of fuel. This will prevent overnight
condensation from developing in the fuel. Do not fill
the tank completely, leave some space to allow the
fuel to expand
9803/3145 Issue 3*
Section 1 General Information Section 1
B40 BEFORE STARTING THE ENGINE B40
WARNING
Loose articles can fall and strike you or roll on the
floor. You could be knocked unconscious, or the
controls could get jammed. If that happens you
will lose control of the machine.
HOP45
e Remove or secure all loose articles in the cab, 3 Adjust the Seat
such as lunch boxes, tools etc. Adjust the seat so that you can comfortably reach
all driving controls. You should be able to
f Check round the cab for loose or missing operate the control pedal with your back against
bolts, screws etc. Fit new ones or tighten the seat back.
where necessary. Ensure the seat locking lever has engaged fully.
g Inspect the seat belt (if fitted) and its 4 Set the hand Throttle Lever
mountings for damage and excessive wear.
Set the hand throttle lever to idle.
h Check that the following are in working order:
Lights, Horns all Switches and Wiper
9803/3145 Issue 3*
Section 1 General Information Section 1
B42 STARTING THE ENGINE B42
817
/ 03310 H04431
9803/3145 Issue 3*
Section 1 General Information Section 1
B44 JUMP STARTING THE ENGINE B44
9803/3145 Issue 3*
Section 1 General Information Section 1
B45 JUMP STARTING THE ENGINE B45
Note: Read battery pages in section C of this 1 Lower the Attachments to the Ground
handbook before carrying out any work with the Lower the excavator bucket and dozer to the ground.
battery. If they are not already there. They will lower
themselves under their own weight when you operate
Follow the instructions on this and the following page the control. Operate the control carefully to control
to start the engine using booster cables. Your the rate of descent.
machine has a 12V starting system. The negative
(-) terminal on the battery is connected to frame 2 Set all switches in the cab to off
earth.
CAUTION
WARNING The booster supply should not be higher than
12V. Using a welder or higher voltage supply will
If you try to charge a frozen battery, or jump start
damage your machine's electrical system.
and run the engine, the battery could explode.
Do not use a battery if its electrolyte is frozen. To
CAUTION
prevent the battery electrolyte from freezing, keep
Do not connect two batteries together to give
the battery at full charge.
24V. This could burn out the glow plugs and
damage the starter motor.
WARNING
Before lowering the attachments to the ground 3 Open the engine cover
make sure the machine and the area around it are
clear of people. Anyone on or close to the machine
could fall and be crushed by the attachments, or
get caught in the linkages.
HOP43
9803/3145 Issue 3*
Section 1 General Information Section 1
B47 COLD CLIMATE WARM UP B47
9803/3145 Issue 3*
Section 1 General Information Section 1
B48 OPERATING IN LOW TEMPERATURES B48
1 Use the correct viscosity engine lubricating 7 Install cold weather starting aids
oil In very low temperatures, say -18°C and below,
See fluids and lubricants - Capacities and additional starting aids may be needed.
Specifications in Maintenance section Examples are fuel, oil and coolant heaters and
extra batteries.
2 Use a low temperature diesel fuel Ask your JCB Dealer for advice
If available. See fuel system in Maintenance
section Note: Do not connect two batteries in series to give
24 volts for starting. This could burn out the glow
3 Use the correct coolant mixture plugs and starter motor.
See Coolant Mixture in Maintenance section
8 Remove snow from around the engine cover
before starting
4 Keep the battery at full charge
Otherwise snow could get into the air filter.
5 Fill the fuel tank at the end of each work
period
9803/3145 Issue 3*
Section 1 General Information Section 1
B50 STOPPING AND PARKING THE MACHINE B50
C C
H27190
9803/3145 Issue 3*
Section 1 General Information Section 1
B52 PREPARING FOR SITE TRAVEL B52
150mm
(6 in.)
H50390
CAUTION
Always travel the machine with the excavator
positioned at the same end as the dozer, especially
on hard and rocky ground.
Travelling position (level site conditions) Travelling position (uneven site conditions)
(Activate warning beacon if fitted) (Activate warning beacon if fitted)
Cab facing forward over dozer, excavator as shown, Lower the boom so that the bucket or attachment is
dozer blade fully up. approximately 150mm (6in) from the ground.
9803/3145 Issue 3*
Section 1 General Information Section 1
B54 GETTING THE MACHINE MOVING B54
hazards.
2 Cab Swing Lock b Take hold of both track control levers in one
Make sure that the cab swing lock is disengaged hand
and the swing switch is pressed.
c Move the levers forward or backward as
3 Start the Engine required and pull the throttle lever slowly
See starting the engine in Operation section backward until the desired speed is attained.
To increase tracking speed operate the two
speed tracking switch. See 'Engine and Track
Controls' page.
9803/3145 Issue 3*
Section 1 General Information Section 1
B56 WORKING WITH THE DOZER B56
H50400
9803/3145 Issue 3*
Section 1 General Information Section 1
B58 WORKING WITH THE EXCAVATOR B58
9803/3145 Issue 3*
Section 1 General Information Section 1
B60 WORKING WITH THE EXCAVATOR - continued B60
Bucket selection
WARNING
The bucket selected should be the correct width to
suit the hole/trench to be excavated. However, if the
hole width demands the larger bucket, consideration
should be given to the density/weight of the material
to be moved affecting the stability of the machine
especially if working on a slope. If there is danger of
the machine's stability being compromised, then select
a smaller bucket or reposition the machine.
WARNING
When buckets 750mm or wider are fitted to the machine,
use extreme caution in operation to avoid contact with
the cab.
9803/3145 Issue 3*
Section 1 General Information Section 1
B62 WORKING WITH THE EXCAVATOR - continued B62
H25960
9803/3145 Issue 3*
Section 1 General Information Section 1
B64 WORKING WITH THE EXCAVATOR - continued B64
H
F
J
Z
K
H25970
1 Park the machine on firm level ground. 5 Apply a downward pressure on the bar to release
the buckets’ rear pivot pin from the latch hook,
2 Position the bucket so that it is approximately as shown at Z. Remove the tommy bar from the
150mm (6 in) above the ground. Quickhitch.
9803/3145 Issue 3*
Section 1 General Information Section 1
B66 WORKING WITH THE EXCAVATOR - continued B66
25°
10°
9
H05500
Working on slopes
WARNING CAUTION
Failure to observe these precautions may cause the When excavating on level ground, the dozer may be
machine to become unstable and in extreme positioned at either end of the machine to improve
circumstances will overturn with potential serious stability. Always lower the dozer blade to the ground.
injury to the operator.
HOP64
The machine can operate without detriment to its
systems on inclines of up to 25º. However, on slopes
greater than 10º the operator must use his discretion
and proceed with extreme caution.
9803/3145 Issue 3*
Section 1 General Information Section 1
B68 WORKING WITH THE EXCAVATOR - continued B68
2
3
H50410
Digging
It is possible when excavating, to use either full Start dumping as the bucket approaches the pile. Do
machine slew when discharging a loaded bucket, or not waste time by dumping too far from the
if conditions dictate, swinging the excavator end only excavation. Dump close to the start dig position.
to the required dumping area. Swing the bucket back to the excavation and start
the next dig.
1 To start the dig, reach out with the boom and
dipper and position the bucket as shown. CAUTION
If machines are fitted with the extra long dipper
Slowly close the bucket at the same time bring the (1660mm) option or long dozer (standard on 804
dipper in. Make sure the bucket stays at the same machines) then care must be taken when digging
angle to the ground while it travels. If necessary, at up to machine as it is possible for the dig end to
the same time apply a downward pressure on the contact the dozer.
boom, to increase the digging force on the bucket.
CAUTION
2 When the bucket is full, close it fully and at the
Do not use the side of the excavation to stop the
same time move the dipper out a little way. This
bucket. This could damage the machine and
will keep soil from building up under the machine.
cause the sides of the trench to collapse.
3 Slew the machine or swing the bucket to the Backfill the excavation by loading the bucket with
dump area. soil from the pile. Do not push the soil with the side
of the bucket.
9803/3145 Issue 3*
Section 1 General Information Section 1
B70 WORKING WITH THE EXCAVATOR - continued B70
150mm
(6in)
H05370
H50830
9803/3145 Issue 3*
Section 1 General Information Section 1
B72 WORKING WITH THE EXCAVATOR - continued B72
WARNING
The safe working load indicated on lifting
accessories such as cranes etc. is not the safe
working load of the machine.
9803/3145 Issue 3*
Section 1 General Information Section 1
B74 USING THE ATTACHMENTS AND SITE SAFETY B74
This section explains some techniques for efficient Choose the correct attachment for the job. Do not
and safe use of the machine and its attachments. use an oversize bucket for rocky material. It could
Attention is also drawn to the various safety aspects overload the system and shorten service life.
of operating on site. Read and understand this
section before you start working with the machine.
Practice using the attachments until you are
WARNING
completely familiar with the controls and what they General site safety
do. Before you start using this machine, inspect the job
sites. You could be killed or injured if the ground
Before using the attachments, study the lifting and gives way under your machine or if piled material
digging diagrams in the Specification section of the collapses onto it. Check for potholes and hidden
maintenance publication. debris, logs, ironwork etc. Any of these could cause
you to lose control of your machine.
Before you start using the machine, tell your HOP52
WARNING WARNING
Electrical power cables Overhead electric power cables
You could be electrocuted or badly burned if you get There is a minimum clearance required for working
the machine or its attachments to close to electrical beneath overhead power cables. You must obtain
power cables. details from you local electric company. HOP56
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and WARNING
regulations concerning work near electric power lines. If you will be working with a labourer, make sure that
HOP54
you both understand what each other will be doing.
WARNING Learn and use the recognised signalling procedures.
Buried electric power cables Do not rely on shouting he will not hear you! HOP58
Before you start using the machine, check with your
electricity supplier if there are any buried power cables
on the site. HOP55
9803/3145 Issue 3*
Section 1 General Information Section 1
B76 USING THE ATTACHMENTS AND SITE SAFETY - continued B76
WARNING
Underground gas pipes
Before you start using the machines, find out from If a gas leak is suspected, contact the local gas
your local gas company if there are any buried gas company immediately and warn everyone on the site.
pipes on the site. Ban smoking, ensure that all naked lights are
extinguished and switch off any engines which may
Some modern gas pipes cannot be detected by metal be running.
detectors. So it is essential that you get an accurate
map of buried gas pipes before you begin any You are strongly advised to make sure that the safety
excavation work. arrangements on site comply with the local laws and
regulations concerning work near buried gas pipes.
Hand-dig trial holes to obtain precise pipe locations. HOP57
If you find any cast iron pipes, assume they are gas
pipes until you can prove otherwise.
CAUTION WARNING
Do not travel with the track motors leading particularly Reworking old sites
on hard and rocky ground. The recoil units will not There could be hazardous materials such as
absorb the shocks and damage could result to the asbestos, poisonous chemicals or other harmful
track running gear. substances buried on the site. If you uncover any
Do not excavate on hard or rocky ground with the containers or if you see any signs of toxic waste,
boom positioned diagonally across the undercarriage. stop the machine and inform the site manager
This can produce a rocking motion that could cause immediately.
damage to the track gearbox sprockets.
WARNING
WARNING Water supplies and drains
Hill sides Before you start using the machine, check with your
Operating on hillsides can be hazardous, especially local public water company if there are buried pipes
moving across a slope. If the slope is too steep, and drains on the site. If there are, obtain a map of
your machine could roll over. If you must drive across their locations and follow the advice given by the
a slope keep the attachments close to the ground. water supplier.
Remember that loose surface material and mud will You are strongly advised to make sure that the safety
change the ground conditions. In any event do not arrangements on site comply with the local laws and
drive across a slope of greater than 17 deg. regulations concerning work near buried water pipes
and drains.
HOP62
9803/3145 Issue 3*
Section 1 General Information Section 1
B78 USING THE ATTACHMENTS - continued B78
H20170
9803/3145 Issue 3*
Section 1 General Information Section 1
B80 USING THE ATTACHMENTS - continued B80
J
K
H27200
WARNING
The attachment will roll forward when released.
Stand clear and to one side when releasing the
attachment. 2-4-4-1
9803/3145 Issue 3*
Section 1 General Information Section 1
B82 USING THE ATTACHMENTS - continued B82
J
K
H27200
6 Remove lynch pin H, and locking pin F. 11 Slowly roll the Quickhitch back and
simultaneously raise the dipper arm to release
7 Insert the tommy bar J into the hole K of the the rockbreakers’ front pivot pin, as shown at Y.
latch hook.
12 Remember to remove the lynch pin H and locking
8 Apply a downward pressure on the bar to release pin F before fitting another attachment.
the rockbreakers’ rear pivot pin from the latch
hook, allowing the attachment to swing forward
as shown at Z. Remove the tommy bar from the
Installing a Quickhitch Rockbreaker
Quickhitch. Procedure is as installing a bucket.
9803/3145 Issue 3*
Section 1 General Information Section 1
B84 USING THE ATTACHMENTS - continued B84
A
C
H26040
9803/3145 Issue 3*
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