Beruflich Dokumente
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Lunch Series
Michael
Mi h lK Keer
Founder and CEO
Product Realization Group
mkeer@productrealizationgroup com
mkeer@productrealizationgroup.com
408.427.4645
©Product Realization Group, Inc., 2012 Pg 1
About PRG
Product
P d R
Realization
li i Group
G provides
id product
d
lifecycle services for high technology businesses.
VP OF ENGINEERING
PERSPECTIVE
• NPI perspective -
Jumping into an operating company
Starting from the ground up – no money, hiring
engineering team, manufacturing staff is many months
away
Engineering or Operations?
Engineering or Operations?
When to start an NPI program?
When does a product enter an NPI process or program?
Depends upon
pon your
o r NPI model
model…
• Pull from Engineering by Operations
• Push
• Or – toss it over the wall
Recommended practice:
• Pull Model
• NPI group is part of Operations
• Program starts as soon as engineering gets organized
Customer
& Billing Metering
AMR/AMI
Connected Solutions
Outage
Consumer
Grid
Mgmt Tim Miller,
Senior Vice President of Supply Chain & Manufacturing
Trilliant Networks
VP OF OPERATIONS
PERSPECTIVE
• N
New P Product
d t IIntroduction
t d ti vs. Product
P d t
Life Cycle (Product Realization
Process)
• Involvement of EMS/Contract
Manufacturer
Operations
p responsibility
p y–Q
QCD
• Quality & Reliability
• Cost
• Delivery
Design characteristics that enable
operations to be successful – DFx:
• Manufacturability
M f t bilit
• Testability
• Quality
Q y (y
(yield,, variability,
y, cust. expectations)
p )
• Reliability
• Availability (time-to-market, lead-time)
• Cost
Outcomes:
• Reduced development time
• Forecast & p
purchase orders for long
g
lead-time material
• Insure
I parts
t availability
il bilit
• Manage Costs
Late
L t stages
t (Beta,
(B t Pilot)
Pil t)
• Successful pilot build
Early (Justification,
(Justification Feasibility)
• DFM guidelines
• Participation
p in decision makingg
• Determination of inventory strategy (build-
to-order, build-to-forecast, or something in
between)
Mid stages (Development)
• DFM review
• Yield analysis and feedback
• Cost reduction feedback
• New
N supplier
li relationships
l ti hi
• In outsourced manufacturing,
manufacturing
EMS/CM has expertise & capability that
Operations team may not have
• A good manufacturing partner
(EMS/CM) involved early in the
process and throughout the process
can add significant value
• Consider tradeoffs
• Ownership of Fixtures, etc.
• Transferability
ELECTRONIC MANUFACTURING
PERSPECTIVE
0 $$$$
Cost
C forf Design
i Change
C
Secret for
Secret for
Early
Involvement
Scaling to
Volume
Production
©Product Realization Group, Inc., 2012 Pg 38 FLEXTRONICS PROPRIETARY & CONFIDENTIAL
What Do We Want to PREVENT that
eliminates delay in LAUNCHING
Design
Dept
Mfg.
Dept
Benefits
S ft
Software : Hyperworks / Proe / Abaqus
FEA model
FEA model of Inner Assembly
Gett the
G th stress
t and
d strain
t i condition
diti in
i
the insertion process at 2 different
temperature: 23˚C and 40˚C
• Conclusions
• Maximum principal strain near components U1D3 and
U50 was predicted to exceed maximum recommended
strain of 500.
• It is suggested that the test points be reallocated or the
push fingers increased near these components.
is provided
• FEA is needed to…
• Report maximum strain in PCBA due
to depanneling process
•FEA Model
Depanneling Process
• Conclusions
• Maximum principal strain near component D12 was
predicted to exceed maximum recommended strain of
1200.
• Tab location was adjusted and the predicted maximum
strain in the new design was reduced to 592.6 micro-strain
(about 55% decrease).
Benefits
Fabrication analysis PCB
Drill Check
Signal Layer Checks
Power / GND Checks & More
Violations are Categorized
g
Assembly analysis PCBA
Component
p spacing
p g Checks
Test point Checks
Pin-to-Pad Checks & More
S ft
Software: Valor / eFDA
Errors are Pin‐Pointed
©Product Realization Group, Inc., 2012 Pg 44 FLEXTRONICS PROPRIETARY & CONFIDENTIAL
Design for Assembly (DFA)
Benefits
Assembly Process improvements
Perform Tolerance Analysis
Assembly Fixture Design & Verification
Part Count / Alternate Options
Benefits
1500
$$$
#
1000
$$
$
500
0
NPI Proto I NPI Proto II Pilot Vol. Prod.
Minimize bureaucracy
Lunch Series
Michael
Mi h lK Keer
Founder and CEO
Product Realization Group
mkeer@productrealizationgroup com
mkeer@productrealizationgroup.com
408.427.4645
©Product Realization Group, Inc., 2012 Pg 50