Beruflich Dokumente
Kultur Dokumente
of 0.6/1kV .............................................................. 9
Medium voltage XLPE insulated power
.................................................................................... 34
introduction ........................................................ 41
Jiangsu Zhongtian Technology Co. Ltd(ZTT) was ZTTSC is specialized in producing XLPE insulated ZTTSC owns a complete power cable production and engineering technicians with many years of
established in 1992 and issued stock in 2002, power cable including low voltage, medium line from copper/aluminum conductor stranding, cable manufacturing experience, cultivates a well-
which has cable manufacturing experience for voltage, high voltage, optical fibre composite low three layer crosslinking insulation extruding, copper trainedworker team and organizes a managing
many years. Zhongtian Technology Submarine voltage power cable and matching accessories etc. tape/wire screening, steel tape/steel wire armoring, group with perfect management system. Its strong
Cable Co., Ltd(ZTTSC) is a subsidiary of ZTT which In addition, its annual production capacity is up to outer sheath extruding to test and experiment. technical background, perfect market service
has always focused on power cables research and 5000km of high-quality power cables. system and advanced financial management
development. ZTTSC introduces a large number of senior experts system promotes great developing of the business.
1
Introduction of low and medium voltage XLPE insulated power cable Introduction of low and medium voltage XLPE insulated power cable
2 3
Rated voltage of cable and cable code designation Reference standards
• Cable rated voltage applies to system voltage and operation condition of • Category A: this category comprises those systems in which any phase The products meet the international standards of IEC series(as listed on XLPE insulated cable with special requirements including flame retardant, fire
cable, in sign of U0/U(Um): conductor that comes in contact with earth or an earth conductor is Table-3) and can be manufactured according to customers’ requirements of resistant, waterproofing, termite protection, rat proofing, river crossing and
• U0- the rated power frequency voltage between conductor and earth or disconnected from the system within 1 min; standards such as ICEA, AS, BS, DIN/VDE, etc. The company also can produce submarine laying etc.
metallic screen for which the cable is designed • Category B: this category comprises those systems which, under fault
• U- the rated power frequency voltage between conductors for which the conditions, are operated for a short time with one phase earthed. This
cable is designed period, according to IEC 60183, should not exceed 1 h. For cables covered Table 2-Main IEC Standards for LV&MV Cables
• Um- the maximum value of the “highest system voltage’’ for which the by this standard, a longer period, not exceeding 8 h on any occasion, can be
equipment may be used tolerated. The total duration of earth faults in any year should not exceed 125 h;
Standard code Standard name
• The rated voltage of the cable for a given application shall be suitable for the • Category C: this category comprises all systems which do not fall into
operating conditions in the system in which the cable is used. To facilitate the category A or B.
Power cables with extruded insulation and their accessories for rated voltages
selection of the cable, systems are divided into three categories: IEC 60502-1 from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV)- Part 1: Cables for rated voltages
of 1 kV (Um = 1,2 kV) and 3 kV (Um = 3,6 kV);
The values of U0 recommended for cables to be used in three-phase systems are listed in Table 1. Power cables with extruded insulation and their accessories for rated voltages
IEC 60502-2 from 1 kV (Um = 1,2 kV) up to 30 kV (Um = 36 kV): Part 2: Cables for rated voltages
Rated voltage(U0) kV from 6 kV (Um = 7,2 kV) up to 30 kV (Um = 36 kV);
Highest system voltage(Um) kV
Categories A & B Category C
IEC 60228 Conductors of insulated cables
1.2 0.6 0.6
7.2 3.6 6.0
12.0 6.0 8.7
IEC 60811 Common test methods for insulating and sheathing materials of electric cables
17.5 8.7 12.0
24.0 12.0 18.0
36.0 18.0 -
IEC 60754 Test on gases evolved during combustion of materials from cables
4 5
Introduction of High Voltage XLPE insulated power cable Introduction of High Voltage XLPE insulated power cable
Core Identification of the outer sheath with voltage designation, manufacturer’s name, year of
Outer sheath • Multiple conductors shall be identified by color or numbering with a suitable manufacture and others as required, with a suitable method.
Wrapper method. The color code may be changed in any contract.
Insulation Single core: Nature Test
Conductor screen
• The finished cable shall meet all the test requirements specified by IEC 60840
Conductor
Cable Marking or IEC 62067 as applicable.
Wrapper
Insulation screen • The standard marking for all cables shall be shown on the external surface
Corrugated aluminum sheath
Erosion resistant coating Cable code designation
Conductive coating
Item Code
Copper CU
• The High Voltage XLPE cable has the construction of a conductor (copper controlled atmospheric conditions. The thickness of the insulation layer is the
Aluminum AL
or aluminum) insulated with the cross-linked polyethylene, shielded with maximum value figured out from the design of the impulse voltage and A.C.
metallic sheath according to requirements, finally to be covered by extruded voltage. Insulation
PVC (ST2), PE (ST7) or halogen free(ST8) sheath for anti-corrosion, with a layer • The conventional cross-linking process by saturated steam has frequently
Cross-Linked Polyethylene XLPE
of semi-conductive on the outer sheath. caused deterioration of the electrical characteristics of the insulation as tree-
ing phenomena arose when put to use for long time. But the new process by Metallic screen
Conductor N2gas has enabled to protect the electrical characteristics from being deterio-
Copper tape screened CTS
• The conductor consists of annealed copper or aluminum wires (usually rated and to lessen the thickness of the insulation and accordingly the cable’s
stranded conductor of class 2, including non-compacted and compacted outer diameter itself. Copper wire shielding CWS
6 7
Reference standards Low voltage XLPE insulated power cable of 0.6/1kV
The products meet the international standards of IEC series(as listed on XLPE insulated cable with special requirements including waterproofing,
Table-3)and can be manufactured according to customers’ requirements of termite protection, rat proofing, river crossing and submarine laying etc.
standards such as ICEA, AS, BS, DIN/VDE, etc. The company also can produce
Conductor
XLPE Insulation
Table 3-Main IEC Standards for HV Cables
Outer Sheath
Power cables with extruded insulation and their accessories for rated voltages
IEC 60840 above 30 kV (Um = 36 kV) up to 150 kV (Um = 170 kV) –Test methods and
Rated voltage: 0.6/1kV-single core
requirements
(ZR)YJLV:AL/XLPE/PVC, (ZR) YJLY:AL/XLPE/PE
Power cables with extruded insulation and their accessories for rated voltages
IEC 62067 above 150 kV (Um = 170 kV) up to 500 kV (Um = 550 kV) –Test methods and Nominal Thickness Approx. Max. DC
Approx.
requirements area of outer resistance of Current ratings(A)
weight
of conductor insulation diameter conductor at 20℃
IEC 60811 Common test methods for insulating and sheathing materials of electric cables 16 0.7 9.0 102.1 1.910 97 94 95 65
8 9
Low voltage XLPE insulated power cable of 0.6/1kV Low voltage XLPE insulated power cable of 0.6/1kV
mm2 mm mm kg/km Ω/km Soil Air mm2 mm mm kg/km Ω/km Soil Air
25 0.9 19.4 381.4 1.200 132 105 25 0.9 20.6 470.1 1.200 112 90
35 0.9 21.4 472.0 0.868 159 128 35 0.9 22.8 588.3 0.868 135 110
50 1.0 24.2 602.0 0.641 188 154 50 1.0 25.8 756.7 0.641 160 133
70 1.1 28.2 810.6 0.443 232 196 70 1.1 30.3 1040.5 0.443 197 169
95 1.1 31.6 1060.8 0.320 278 239 95 1.1 34.0 1352.4 0.320 236 206
120 1.2 35.1 1306.2 0.253 317 277 120 1.2 37.7 1671.7 0.253 268 240
150 1.4 39.1 1594.6 0.206 355 317 150 1.4 42.1 2063.5 0.206 301 275
185 1.6 43.6 1968.1 0.164 402 364 185 1.6 46.9 2547.6 0.164 341 317
240 1.7 48.9 2505.1 0.125 467 431 240 1.7 52.7 3252.8 0.125 396 375
300 1.8 53.8 3082.5 0.100 526 493 300 1.8 58.0 4007.5 0.100 447 430
400 2.0 61.1 3915.8 0.0778 602 574 400 2.0 65.8 5119.8 0.0778 512 502
10 11
Low voltage XLPE insulated power cable of 0.6/1kV Low voltage XLPE insulated power cable of 0.6/1kV
XLPE Insulation
Conductor
Conductor
XLPE Insulation
Filler
Filler
Wrapper
Outer Sheath
Outer Sheath
mm2 mm mm kg/km Ω/km Soil Air mm2 mm mm kg/km Ω/km Soil Air
25 0.9 22.7 580.5 1.200 112 90 25 0.9 24.9 699.2 1.200 112 90
35 0.9 25.1 731.4 0.868 135 110 35 0.9 27.6 884.9 0.868 135 110
50 1.0 28.6 958.6 0.641 160 133 50 1.0 31.6 1177.0 0.641 160 133
70 1.1 33.7 1320.8 0.443 197 169 70 1.1 37.3 1623.5 0.443 197 169
95 1.1 37.8 1721.3 0.320 236 206 95 1.1 42.0 2137.0 0.320 236 206
120 1.2 42.0 2148.8 0.253 268 240 120 1.2 46.6 2643.5 0.253 268 240
150 1.4 46.9 2627.9 0.206 301 275 150 1.4 52.0 3257.7 0.206 301 275
185 1.6 52.3 3269.8 0.164 341 317 185 1.6 58.1 4049.8 0.164 341 317
240 1.7 58.7 4175.6 0.125 396 375 240 1.7 65.3 5169.9 0.125 396 375
300 1.8 64.7 5143.6 0.100 447 430 300 1.8 71.9 6365.9 0.100 447 430
400 2.0 73.5 6564.0 0.0778 512 502 400 2.0 81.7 8154.8 0.0778 512 502
12 13
Low voltage XLPE insulated power cable of 0.6/1kV Low voltage XLPE insulated power cable of 0.6/1kV
mm2 mm mm kg/km Ω/km Soil Air mm2 mm mm kg/km Ω/km Soil Air
25 0.9 22.2 620.8 1.200 132 107 25 0.9 23.4 724.3 1.200 111 91
35 0.9 24.2 735.2 0.868 158 130 35 0.9 25.6 868.3 0.868 133 111
50 1.0 27.0 898.5 0.641 189 158 50 1.0 28.7 1085.6 0.641 159 134
70 1.1 31.2 1168.7 0.443 232 198 70 1.1 33.7 1424.2 0.443 194 169
95 1.1 35.1 1445.7 0.320 277 243 95 1.1 38.7 2141.2 0.320 233 208
120 1.2 39.8 2101.7 0.253 315 280 120 1.2 42.4 2540.6 0.253 266 240
150 1.4 43.8 2493.8 0.206 354 320 150 1.4 47.2 3027.0 0.206 298 274
185 1.6 48.7 2990.4 0.164 400 367 185 1.6 52.0 3669.3 0.164 338 316
240 1.7 54.1 3644.7 0.125 464 433 240 1.7 58.2 4528.9 0.125 391 372
300 1.8 59.4 4366.0 0.100 522 493 300 1.8 63.5 5414.9 0.100 441 426
400 2.0 66.7 5457.7 0.0778 599 575 400 2.0 71.4 6744.4 0.0778 506 498
14 15
Low voltage XLPE insulated power cable of 0.6/1kV Low voltage XLPE insulated power cable of 0.6/1kV
mm2 mm mm kg/km Ω/km Soil Air mm2 mm mm kg/km Ω/km Soil Air
25 0.9 25.5 858.9 1.200 111 91 25 0.9 27.7 1003.6 1.200 111 91
35 0.9 27.9 1038.6 0.868 133 111 35 0.9 30.6 1235.2 0.868 133 111
50 1.0 31.6 1321.8 0.641 159 134 50 1.0 35.1 1576.9 0.641 159 134
70 1.1 38.4 2086.0 0.443 194 169 70 1.1 42.0 2485.2 0.443 194 169
95 1.1 42.5 2593.2 0.320 233 208 95 1.1 47.1 3102.9 0.320 233 208
120 1.2 47.1 3114.8 0.253 266 240 120 1.2 51.7 3757.5 0.253 266 240
150 1.4 52.0 3743.0 0.206 298 274 150 1.4 57.6 4492.9 0.206 298 274
185 1.6 57.8 4516.8 0.164 338 316 185 1.6 63.6 5459.7 0.164 338 316
240 1.7 64.3 5623.2 0.125 391 372 240 1.7 70.8 6805.2 0.125 391 372
300 1.8 70.2 6740.0 0.100 441 426 300 1.8 77.9 8204.3 0.100 441 426
400 2.0 79.5 8479.7 0.0778 506 498 400 2.0 89.0 11137.6 0.0778 506 498
16 17
Low voltage XLPE insulated power cable of 0.6/1kV Low voltage XLPE insulated power cable of 0.6/1kV
mm2 mm mm kg/km Ω/km Soil Air mm2 mm mm kg/km Ω/km Soil Air
25 0.9 24.6 1082.9 1.200 132 107 25 0.9 25.8 1225.8 1.200 111 91
35 0.9 26.6 1247.3 0.868 158 130 35 0.9 28.1 1418.6 0.868 133 111
50 1.0 29.6 1487.2 0.641 189 158 50 1.0 31.3 1711.8 0.641 159 134
70 1.1 34.6 1857.4 0.443 232 198 70 1.1 37.2 2452.4 0.443 194 169
95 1.1 38.5 2533.5 0.320 277 243 95 1.1 40.9 2932.2 0.320 233 208
120 1.2 41.9 2901.9 0.253 315 280 120 1.2 44.5 3402.9 0.253 266 240
150 1.4 47.0 3366.3 0.206 354 320 150 1.4 50.4 4451.9 0.206 298 274
185 1.6 51.9 4447.5 0.164 400 367 185 1.6 55.2 5211.3 0.164 338 316
240 1.7 57.3 5263.8 0.125 464 433 240 1.7 61.4 6288.2 0.125 391 372
300 1.8 62.6 6183.6 0.100 522 493 300 1.8 66.7 7330.0 0.100 441 426
400 2.0 69.9 7424.1 0.0778 599 575 400 2.0 76.0 8836.1 0.0778 506 498
18 19
Low voltage XLPE insulated power cable of 0.6/1kV Low voltage XLPE insulated power cable of 0.6/1kV
Outer Sheath
Outer Sheath
Wrapper
Inner Sheath
XLPE Insulation
XLPE Insulation
Filler
Filler
Conductor
Conductor
Inner Sheath
Armor
Armor
mm2 mm mm kg/km Ω/km Soil Air mm2 mm mm kg/km Ω/km Soil Air
25 0.9 27.9 1410.2 1.200 111 91 25 0.9 30.2 1603.6 1.200 111 91
35 0.9 30.5 1650.5 0.868 133 111 35 0.9 33.1 1897.2 0.868 133 111
50 1.0 35.0 2010.3 0.641 159 134 50 1.0 38.5 2624.0 0.641 159 134
70 1.1 40.5 2873.5 0.443 194 169 70 1.1 44.2 3352.8 0.443 194 169
95 1.1 44.7 3453.4 0.320 233 208 95 1.1 50.3 4565.8 0.320 233 208
120 1.2 50.3 4577.6 0.253 266 240 120 1.2 54.9 5304.9 0.253 266 240
150 1.4 55.2 5289.7 0.206 298 274 150 1.4 60.8 6198.9 0.206 298 274
185 1.6 61.1 6214.6 0.164 338 316 185 1.6 66.9 7373.1 0.164 338 316
240 1.7 67.5 7541.6 0.125 391 372 240 1.7 74.1 8869.9 0.125 391 372
300 1.8 73.5 8841.3 0.100 441 426 300 1.8 82.5 11463.1 0.100 441 426
400 2.0 84.1 11804.6 0.0778 506 498 400 2.0 92.3 13918.5 0.0778 506 498
20 21
Medium voltage XLPE insulated power cable from 6kV up to 30kV Medium voltage XLPE insulated power cable from 6kV up to 30kV
22 23
Medium voltage XLPE insulated power cable from 6kV up to 30kV Medium voltage XLPE insulated power cable from 6kV up to 30kV
Soil Cu 225 275 330 375 420 475 555 630 720 825 940
… Al 175 215 255 290 325 370 430 490 565 645 740
Soil Cu 215 265 315 360 400 455 525 595 680 775 875
∴ Al 165 200 240 270 305 345 400 455 525 600 685
Air Cu 245 305 370 425 485 555 650 745 870 1000 1160
… Al 190 235 285 330 375 430 505 580 680 790 920
Air Cu 220 270 330 375 375 485 560 650 760 875 1000
∴ Al 170 210 255 290 425 380 435 510 595 690 800
24 25
Medium voltage XLPE insulated power cable from 6kV up to 30kV Medium voltage XLPE insulated power cable from 6kV up to 30kV
Cu 180 210 260 305 350 390 445 515 580 660 740 Cu 180 210 260 315 355 395 445 520 585 665 745
Soil Soil
Al 140 165 200 240 275 305 350 405 455 525 595 Al 140 165 200 240 275 305 350 405 455 525 600
Cu 160 195 245 300 345 395 455 540 615 720 825 Cu 175 210 260 315 365 410 470 555 630 735 835
Air Air
Al 130 155 190 235 270 310 355 420 485 575 665 Al 135 160 200 245 280 320 365 430 495 580 670
Cu 180 210 260 305 350 390 445 520 585 665 745 Cu 210 265 310 360 400 445 525 585 670
Soil Soil
Al 140 165 200 240 275 305 350 405 455 525 600 Al 165 205 245 275 305 350 410 455 525
Cu 170 205 255 310 360 405 465 550 625 730 835 Cu 215 270 320 370 420 480 565 640 745
Air Air
Al 130 160 200 240 285 315 365 430 490 580 670 Al 165 205 250 285 330 375 435 505 590
26 27
Medium voltage XLPE insulated power cable from 6kV up to 30kV Medium voltage XLPE insulated power cable from 6kV up to 30kV
Cu 175 205 255 300 345 385 435 505 565 645 725
Nominal area Soil
mm2 35 50 70 95 120 150 185 240 300 400 500
of conductor Al 140 165 195 235 270 300 340 390 445 510 580
Thickness of mm 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.8 3.0 3.2
insulation Cu 165 195 245 300 345 390 445 525 595 695 800
Approx. outer Air
mm 43.8 46.6 50.8 54.5 58.1 61.7 65.6 71.6 77.6 88.8 99.3 Al 130 150 190 230 265 305 350 410 470 550 640
diameter
Cu 3013 3557 4437 5424 6323 7352 8671 10728 12927 17169 21519
Approx. weight
(kg/km)
Al 2353 2675 3163 3653 4109 4636 5276 6242 7302 9975 12332 Rated voltage: 8.7/10kV, 8.7/15kV-three core
Max. DC Cu 0.524 0.387 0.268 0.193 0.153 0.124 0.0991 0.0754 0.0601 0.0470 0.0366 (ZR)YJV22: CU/XLPE/CTS/STA/PVC; (ZR)YJLV22:AL/XLPE/CTS/STA/PVC (ZR)YJY23: CU/XLPE/CTS/ STA/PE; (ZR)YJLY23: AL/XLPE/CTS/ STA/PE
resistance of
conductor at Nominal area
20℃ (Ω/km) Al 0.868 0.641 0.443 0.320 0.253 0.206 0.164 0.125 0.100 0.0778 0.0605 mm2 35 50 70 95 120 150 185 240 300 400 500
of conductor
Current ratings(A) Thickness of mm 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
insulation
Cu 175 205 255 300 345 385 435 505 565 645 725 Approx. outer mm 53.2 56.2 60.3 64.3 67.7 70.9 75.2 80.6 87.1 95.7 105.5
diameter
Soil
Al 140 165 200 235 270 300 340 390 445 510 580 Cu 3863 4466 5391 6486 7401 8453 9864 11952 14979 18375 22578
Approx. weight
(kg/km)
Al 3204 3584 4117 4714 5188 5737 6469 7466 9354 11181 13391
Cu 165 195 245 300 345 390 445 525 595 695 800
Air Max. DC Cu 0.524 0.387 0.268 0.193 0.153 0.124 0.0991 0.0754 0.0601 0.0470 0.0366
Al 130 150 190 230 265 305 350 410 470 550 640 resistance of
conductor at
20℃ (Ω/km) Al 0.868 0.641 0.443 0.320 0.253 0.206 0.164 0.125 0.100 0.0778 0.0605
Current ratings(A)
Cu 175 210 255 305 350 390 440 510 565 645 725
Soil
Al 140 165 200 240 270 300 340 400 445 510 585
Cu 170 205 250 310 350 400 450 530 605 700 805
Air
Al 130 160 195 240 270 310 350 415 475 555 645
28 29
Medium voltage XLPE insulated power cable from 6kV up to 30kV Medium voltage XLPE insulated power cable from 6kV up to 30kV
Current ratings(A)
30 31
Medium voltage XLPE insulated power cable from 6kV up to 30kV Medium voltage XLPE insulated power cable from 6kV up to 30kV
Cu 175 205 255 300 345 385 435 505 565 645 725 Cu 175 205 255 305 345 385 440 510 570 645 725
Soil Soil
Al 140 165 195 235 270 300 340 390 445 510 580 Al 140 165 195 240 270 300 345 400 445 515 585
Cu 160 195 245 300 345 390 445 525 595 695 800 Cu 170 205 255 310 350 400 455 535 605 705 805
Air Air
Al 130 150 190 230 265 305 350 410 470 550 640 Al 130 160 200 240 275 310 355 415 475 560 645
Cu 175 210 255 305 350 390 440 510 565 645 725 Cu 205 255 305 345 385 440 510 570 645
Soil Soil
Al 140 165 200 240 270 300 340 400 445 510 585 Al 165 200 240 270 305 350 400 450 515
Cu 170 205 250 310 350 400 450 530 605 700 805 Cu 210 265 315 360 410 465 545 615 710
Air Air
Al 130 160 195 240 270 310 350 415 475 555 645 Al 165 205 245 280 320 365 425 485 565
32 33
Assumed condition and correction factors of current ratings for medium voltage cable High voltage XLPE insulated power cable from38kV up to 500kV
Air temp.℃ 0 5 10 15 20 25 30 35 40 45 50 Nominal area mm2 95 120 150 185 240 300 400 500 630 800 800* 1000 1200 1400 1600 1800 2000
of conductor
Factors 1.34 1.30 1.27 1.22 1.18 1.14 1.09 1.04 1.00 0.94 0.89 Thickness of mm 13.0 13.0 12.0 12.0 12.0 11.0 11.0 11.0 11.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0
insulation
Thickness of mm 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.3 2.3 2.3 2.3 2.3 2.3
aluminum tape
Current ratings correction factors for ambient ground temperatures Thickness of mm 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5 5.0 5.0 5.0 5.0 5.0
outer sheath
Approx. outer
Soil temp.℃ 0 5 10 15 20 25 30 40 45 50 mm 70.8 72.4 71.6 73.4 75.8 75.9 78.5 81.7 86.2 88.4 90.6 95.4 99.8 103.8 107.1 109.8 113.8
diameter
Factors 1.18 1.14 1.11 1.07 1.04 1.00 0.96 0.92 0.87 0.78 Cu 4116 4454 4593 5046 5724 6205 7120 8300 9939 11559 11842 14216 16103 18144 20123 21981 24149
Approx. weight
(kg/km)
Al 3562 3755 3736 3967 4298 4412 4872 5376 6113 6642 6925 8029 8985 9799 10601 11355.5 12170
Current ratings correction factors for soil thermal resistivity
Max. DC Cu 0.1930 0.1530 0.1240 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0221 0.0176 0.0151 0.0129 0.0113 0.0101 0.0090
resistance of
soil thermal resistivity conductor at
0.8 1.0 1.2 1.5 1.8 2.0 2.5 3.0 20℃ (Ω/km) Al 0.3200 0.2530 0.2060 0.1640 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0367 0.0291 0.0247 0.0212 0.0186 0.0165 0.0149
K·m/W
Factors 1.07 1.06 1.0 0.92 0.86 0.83 0.75 0.70 Current ratings(A)
Soil Cu 327 371 416 470 545 616 700 796 903 1015 1059 1188 1280 1377 1460 1530 1602
∴
Current ratings correction factors for depths of laying
Air Cu 383 440 498 569 668 764 880 1016 1171 1342 1406 1607 1754 1905 2044 2161 2285
∴
Depth of laying (m) 0.5 0.7 0.9 1.0 1.2 1.5
Soil Cu 385 439 495 560 649 737 838 951 1075 1209 1258 1397 1494 1593 1675 1741 1806
…
Factors 1.10 1.05 1.01 1.00 0.98 0.95
Air Cu 393 451 511 583 685 785 904 1042 1200 1373 1436 1629 1771 1912 2038 2142 2248
…
34 35
High voltage XLPE insulated power cable from38kV up to 500kV High voltage XLPE insulated power cable from38kV up to 500kV
Nominal area Nominal area mm2 185 240 300 400 500 630 800 800* 1000 1200 1400 1600 1800 2000
of conductor mm2 240 300 400 500 630 800 800* 1000 1200 1400 1600 of conductor
Thickness of Thickness of mm 22.0 21.0 21.0 21.0 21.0 21.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0
insulation mm 19.0 18.5 17.5 17.0 16.5 16.0 16.0 16.0 16.0 16.0 16.0 insulation
Thickness of Thickness of mm 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.3 2.3 2.3 2.3 2.3 2.3
aluminum tape mm 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.3 2.3 2.3 2.3 aluminum tape
Thickness of Thickness of mm 4.0 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5 5.0 5.0 5.0 5.0 5.0
outer sheath mm 4.0 4.0 4.0 4.0 4.5 4.5 4.5 4.5 5.0 5.0 5.0 outer sheath
Approx. outer Approx. outer mm 93.8 94.2 96.3 98.9 102.1 106.6 109.8 112.0 116.8 122.2 125.2 128.5 132.2 135.2
diameter mm 89.8 90.9 91.5 93.7 97.2 100.4 102.0 106.8 112.2 115.2 118.5 diameter
Cu 7295 7900 8620 9731 11316 13109 13339 15811 17808 19861 21894 Approx. weight Cu 7361 7850 8594 9587 10862 12637 14355 14705 17261 19318 21412 23489 25464 27685
Approx. weight
(kg/km) (kg/km) Al 6282 6424 6802 7339 7938 8811 9437 9788 11074 12200 13067 13967 14838 15706
Al 5868 6108 6372 6808 7490 8191 8421 9624 10689 11517 12372
Max. DC Max. DC Cu 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0221 0.0176 0.0151 0.0129 0.0113 0.0101 0.0090
Cu 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 0.0221 0.0176 0.0151 0.0129 0.0113 resistance of
resistance of
conductor at conductor at
20℃ (Ω/km) Al 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0367 0.0291 0.0247 0.0212 0.0186 20℃ (Ω/km) Al 0.1640 0.1250 0.1000 0.0778 0.0605 0.0469 0.0367 0.0367 0.0291 0.0247 0.0212 0.0186 0.0165 0.0149
Current ratings(A) Current ratings(A)
Soil Soil Cu 463 538 606 690 784 888 997 1040 1164 1253 1344 1423 1490 1557
∴ Cu 539 609 693 789 897 1006 1048 1174 1265 1358 1440 ∴
Air Air Cu 557 655 747 860 991 1140 1303 1363 1553 1692 1836 1966 2077 2192
∴ Cu 657 752 868 1003 1159 1322 1380 1576 1718 1866 2000 ∴
Soil Soil Cu 532 620 699 794 900 1016 1138 1183 1309 1397 1485 1557 1615 1670
… Cu 624 707 807 919 1043 1164 1211 1341 1433 1525 1600 …
Air Air Cu 567 668 761 875 1006 1155 1317 1374 1553 1683 1814 1929 2024 2121
… Cu 670 767 886 1022 1180 1340 1398 1583 1717 1852 1971 …
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High voltage XLPE insulated power cable from38kV up to 500kV Assumed condition and correction factors of current ratings for high voltage cable
Approx. weight Cu 21520 21600 23786 25793 27592 29956 31707 34060 36061 39503
(kg/km) Current ratings correction factors for ambient air temperatures
Max. DC Air temp.℃ 0 5 10 15 20 25 30 35 40 45 50
resistance of Cu 0.0221 0.0221 0.0176 0.0151 0.0129 0.0113 0.0101 0.0090 0.0083 0.0072
conductor at
20℃ (Ω/km) Factors 1.34 1.30 1.27 1.22 1.18 1.14 1.09 1.04 1.00 0.94 0.89
Current ratings(A)
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Certificate High voltage VCV production line brief introduction
The height of the VCV production line tower is 133.3 meters. We measuring device adopts advanced double sensor measurement
introduce the world’s most advanced 750kV VCV XLPE production technology to effectively guarantee the roundness of the products
line from Germany TROSTER. This production line consists of pay-off and various performance indicators.
stands, conductor holder, pay-off accumulator,belt-type capstan, front
preheat, triple extrusion machine, cross head, eccentricity measuring Production line loading zone is equipped with thousand-grade level
device, rear preheat, continuous vulcanisation tube, cooling tube,turn clean room, material falling zone is equipped with hundred-grade
around vessel, belt-type caterpillar, converse wheel, swiveling wheel, level clean glove box. The whole production line is equipped with the
help belt-type caterpillar and take-up strands. front and rear preheat sets to guarantee the inside and the outside of
the insulation core have the uniform temperature when crosslinking
Production capacity: in the curing tube, which effectively avoids insulation internal stress.
1000km high voltage power cable per year
Specification:
240-3000mm2, up to 750kV voltage level
Equipment function:
This production line adopts dry crosslinking, dry cooling, the whole
production process are computer automation controlled, we
used advanced TCC software to make formula process calculation.
Meanwhile, this production line is equipped with Germany SIKORA
X-RAY 8000 NXT eccentricity measuring device, this eccentricity
ZTT has established a complete, advanced quality inspection center and domestic famous brands. ZTT also has received certifications of
of controlling raw materials and product quality. To ensure high quali- ISO9001, ISO14001 and OHSAS18001.
ty of Power Cable, ZTT always selects raw materials from international
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