Operating

Manual

Faraday Road, South Dorcan Industrial Estate, Swindon, SN3 5HE, UK

Telephone: + 44 (0)1793 524566 Fax: +44 (0)1793 490459
Email: sales.eu@magnaflux.com Web: eu.magnaflux.com
Bahnhofstr 94-98, 73457 Essingen, Deutschland
Telephone: +49 (0) 7365 81-0 Fax: +49 (0) 7365 81-449
Email: sales.de@magnaflux.com Web: eu.magnaflux.com/de Y8 Electromagnetic Yoke
 Certificate of Conformity RECHARGING DATA
Date Test lift Remarks Signature

Y8 Yoke Serial Number:

Charger Serial Number:
Battery Serial Number:
Date:

Certified that the above item conforms to and meets the require-
ments of the following:

EC Directives Specifications
2006/95/EC ASME V ART7
2014/30/EC ASTM E709
ASTM E1444

Certificate is issued under the auspices of the Equipment Product
Manager:

Magnaflux (A Division of ITW Ltd),

Faraday Road, South Dorcan Industrial Estate, Swindon, SN3 5HE, UK
Tel: +44 (0)1793 524566 Fax: +44 (0)1793 490459
Email: sales.eu@magnaflux.com www.eu.magnaflux.com

13
4.2 ACCESSORIES 1. IMPORTANT SAFETY INFORMATION
L10 MAGNETISING COIL DANGER TO PERSONS WITH CARDIAC PACEMAKERS
Developed for testing shafts, spindles and similar MAGNETIC FIELD RISK
parts. Persons susceptible to strong magnetic fields, including those
with pacemakers, are advised not to use or approach this
• Ideal for inspecting for transverse cracks equipment without seeking professional advice. Magnetic
• Components are magnetised and demagnetised fields can, in some cases, interfere with cardiac pacemakers
with the same coil so if you wear a pacemaker, you must get a clearance certifi-
• 110V operation cate from your doctor before using this yoke.
• Suitable for wet and dry Magnetic Particle Inspec-
tion (MPI) methods DANGER OF ELECTROMAGNETIC FIELDS
• Footswitch provides continuous control Strong magnetic fields can have serious health effects.
DO NOT USE THIS YOKE:
Part number: 008C020 • if you have a pacemaker, insulin pump or other implanted
device.
• if you have any metallic implants.
• if you are pregnant.
CERTIFIED TEST WEIGHTS
• for more than 8 hours a day.
AC Test Weight (4.5Kg) Part number: 026T018B
DC Test Weight (18Kg) Part number: 026T018A • DO NOT smoke while performing Non Destructive Testing (NDT).

• DO NOT operate the Y8 Yoke for longer than 3 seconds ON followed by 10

seconds OFF (i.e. a 23% duty cycle).

• If the Yoke becomes too hot to hold in your bare hand, this is a sign that the duty
cycle has been exceeded. Stop inspecting and wait for the Yoke to cool before
continuing.

• DO NOT use any means to permanently operate the Yoke switch.

• DO NOT use the power cable to pull, lift or carry the equipment.

• When the Yoke is switched OFF, the magnetic attraction to the tested
component will be weakened and either the part or the Yoke could fall and
cause injury.

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1.1 SAFETY DISTANCES 4. RECOMMENDED PRODUCTS
The regulations below recommend that, while the yoke is in use, all personnel
(other than the operator) should maintain the following minimum safety distances
4.1 CHEMICAL CONSUMABLES
from the yoke: PREPARED INKS
• people without body-implanted devices: 20cm / 8” Flash point Viscosity Density Particle Settlement
• people with body-implanted devices (e.g. pacemakers): at least 2m / 7ft. (PMCC) (mm2/s) (g/cm3) size (µm) volume
OIL-BASED (high-flash, low-odour kerosene base)
410HF 93 oC 3.45 0.81 7 - 25 0.12% V/V
14HF 93 oC 3.45 0.81 2 - 25 0.25% V/V
7HF 93 oC 3.45 0.81 0.6 - 2.5 2.5% V/V
WATER-BASED
WB-12 N/A N/A 1.2 7-9 0.1 - 0.4 ml
MF-655 WB N/A N/A 1.1 3-5 0.13 - 0.21 ml

DRY POWDERS
Area of increased exposure
MAGNAVIS dry powders have closely-controlled particle size and shape, and
come in a range of colours to give the best possible contrast on a wide variety
of finishes. For best results, the powder should be cloud-applied near the surface
while the current is flowing.
Distance from hand grip of yoke (mm) Measured magnetic flux density (mT)
Maximum working temperatures:
70 0.002 MAGNAVIS® 1 Grey 315 oC
200 0.001 MAGNAVIS 8A Red
®
175 oC
400 0.00005
CONTRAST PAINT
2,000 0
Use MAGNAVIS® WCP-2 White Contrast Paint when the contrast between the test
Exposure to electromagnetic fields is highest within a 0.5m radius of the yoke. surface and the ink/powder is not clear enough for inspection. Apply a thin coating
for WCP-2 to the surface prior to testing.

SPECIFICATIONS
MAGNAGLO and MAGNAVIS concentrates, prepared inks and dry powders meet
the requirements of ASTM E1444. Our oil-suspended inks and concentrates meet
AMS specifications, plus appropriate industrial and Government specifications,
Certifications are available on request.

2 11
3.4 PARTS LIST 1.2 FLAMMABILITY
The Y8 Yoke is designed to be used in conjunction with appropriate chemicals as
Description Part number a means of non-destructive testing (NDT) for defects, such as cracks, on a wide
Y8 Yoke cable 3 core 001C065 range of manufactured components. Some chemicals may produce a flammable
atmosphere at the point of use so it is important that the testing is carried out in a
Y8 cable bush 014B027
well-ventilated place and that all sources of ignition are excluded.
Cable cover 17771A3
Leg/foot assembly 075C004 Good-quality NDT chemicals, such as Magnaflux magnetic inks and powders, are
formulated to minimise the risk of a flammable atmosphere when correctly used.
Switch kit 005K026
Y8 plug (PLG 1) 016P085 1.3 BATTERY HEALTH AND SAFETY
Battery charger plug (PLG 2) 016P085 WARNING: THE GASES GIVEN OFF WHEN CHARGING ARE EXPLOSIVE.
Battery charger (BC 1) 039B002
• No smoking or naked flames
Battery socket (SKT 1) 015S135
• Ensure that cables and electrical equipment are handled in such a way to
Battery (BAT 1) 003B014 avoid sparks.
Fuse (FS 1) 001F115 • Before fitting or removing the batteries, make sure all equipment connected to
it is switched off to avoid accidental sparking.
Battery pouch 520797 • Never short circuit the battery terminals as the resulting sparks and arcs can
injure personnel and are a fire hazard.
• Do not charge batteries above +50°C, or discharge or store above +60°C.
WARNING: DO NOT REPLACE ANY PARTS WITH ANYTHING OTHER THAN • When charging, connect the battery to the charger before switching the
THOSE RECOMMENDED BY MAGNAFLUX. charger on. Reverse the process at the end of charging.
• When charging indoors, ensure there is adequate ventilation.

WARNING:
Treat sulphuric acid with respect. It is a highly corrosive liquid and will cause severe
injury if splashed on the skin or in the eyes, or if taken internally. It rapidly destroys
most clothing. Sulphuric acid is scheduled as a poison in Part 2 of the Poisons List.

Always:
• Wear acid-resistant clothing, goggles, PVC gloves and rubber boots.
• Have a copious supply of clean water available.
• Keep an eyewash bottle ready, containing 1% of saline solution.

10 3
1.4 HANDLING AND STORAGE OF BATTERIES 3. TECHNICAL SPECIFICATION
• Store batteries in a cool, dry area with an impervious surface.
3.1 YOKE AND BATTERY
• Store batteries under a roof and protect against adverse weather conditions.
DC voltage (V) 6
• Protect against physical damage and exposure to organic solvents.
Supply current (A) in air 1.5
• Do not allow metal objects to contact both terminals at the same time, as this will Weight (kg) lifted at 140mm pole spacing 22.5
cause sparking and possible injury.
Typical magnetic field strength < 1 millitesla at 15 cm
• Never install batteries in a gas-tight enclosure as gases may be generated
during use.
3.2 BATTERY CHARGER
• Batteries must be charged on a voltage-regulated charging system and
Input: 230 volts 50/60Hz
adequate ventilation provided to avoid build up of ignitable gases.
Output: 6.85/7.25 volts DC @ 2 amps
• Under extreme conditions of charging equipment malfunction and/or battery
failure, high voltage and high temperature conditions may occur causing The battery charger is supplied with a Euro 2-pin plug within a UK 3-pin adaptor.
evolution of hydrogen sulphide (H2S) gas, which is toxic. If detected by its odour Remove the fixing screw on the 3-pin adaptor and open to reveal the Euro plug.
of rotting eggs (at extremely low concentrations), switch off the charging equip-
ment, evacuate all personnel from the area, and ventilate the area well. Seek
3.3 LED PROTOCOL
appropriate advice before attempting to re-starting charging.
Mode Visual indication
1.5 ACCIDENTAL RELEASE MEASURES First stage Constant current RED LED ON, GREEN LED OFF
Second stage Constant voltage RED LED ON, GREEN LED OFF
The batteries are designed not to leak under normal conditions. If, however, elec-
trolyte does leak out of the battery for any reason: Float charge. Battery will be
Third stage GREEN LED ON, RED LED OFF
maintained 100% charged.
• Absorb the leaked electrolyte onto dry sand, earth or other inert material
• Do not allow any electrolyte to enter the drains. Charger status LED status
• If possible, neutralise any leaked electrolyte using soda ash, sodium bicarbon- Bulk charge mode Red - static ON
ate, sodium carbonate or calcium carbonate, and then wash thoroughly with
Float charge mode
water. Green - static ON
(charge complete)
• Collect the absorbed material and place in an inert sealed container for
Battery reversal detected Red - flashing
appropriate disposal.
High temperature detected Red + Green flashing simultaneously
Short circuit Red + Green flashing alternately
Open circuit Red + Green static ON simultaneously

Note: on power up, the system will enter a ‘soft start’ mode. This facility checks for
possible faults, for example, reverse battery connection, before operating maximum
charge current.

4 9
2.3 INSTRUCTIONS FOR USE
During use:
• Follow the operating instructions carefully.
• Observe the safety distances (see section 1.1) and time limit for usage.
• Wear appropriate personal protective equipment to protect yourself from over
exposure to electromagnetic fields.
• Do not allow untrained personnel to operate the yoke; improper use of the
yoke can be hazardous to health.
• Only allow authorised personnel who are aware of the potential dangers of
electromagnetic exposure into the areas where the yoke is being used.
1. Place the Yoke on the workpiece perpendicular to the direction of the cracks.
The double-jointed articulated legs can be moved in two directions at each
joint.
2. Adjust the spacing between the legs to between 25 and 250mm. If the part is
an irregular shape, contour the feet to ensure a good flat contact point.
3. Trigger the switch and apply the inspection medium (wet or dry). Surface crack
indications will form immediately. For enhanced sensitivity, use a fluorescent
magnetic ink with a high-intensity black light.
4. Repeat as required, moving the Yoke over the part. Each placement of the
Yoke will find cracks in a 150 x 150mm area.
Laminar magnetic iron provides maximum efficiency with light weight. The trigger
switch is easily operated without changing hand positions.
Magnetic contact exists only between the Yoke and the test piece, so the switch,
which is completely enclosed by a rubber gasket, is the only break in the electrical
circuit. This means that arcing on the part itself is impossible.
To detect transverse craCks in mounted spindles, rear axles and other light parts,
the Y8 Yoke can be supplemented by a magnetising coil (e.g. the Magnaflux L10
Magnetising Coil).
8 5
2. OPERATING THE Y8 YOKE
2.1 PRINCIPLE OF OPERATION
When the Yoke is connected to a suitable power source, depressing the ‘Push to
test’ switch creates an intense magnetic field between the Yoke legs. As the Yoke
is applied to a steel plate, the magnetic circuit is closed, and the magnetic field
enters the plate between the legs of the Yoke at and near the surface. A surface
crack across this field cuts the magnetic circuit, the two sides of the crack become
opposite poles of a magnet and a leakage field occurs in the air above the crack.
Magnetic particles are attracted by this leakage field and mark its location.
2.2 SAFE USE OF THE YOKE
Our yokes manufactured to the highest technical standards. You can ensure safe
operation of your yoke by observing general safety and accident prevention regu-
lations, including the advice outlined below.
Before using the Yoke, battery or battery charger:
• Ensure that they are physically undamaged.
• Ensure the cables are free from cuts which expose the wiring.
• Tighten the articulated joints of the Yoke if they are excessively loose.
• If the switch area of the Yoke becomes wet with kerosene or water, disconnect
it from its supply until the area has dried.
• If the Y8 shows signs of malfunctioning, or if cracks appear in the casing, take
the Yoke out of service immediately and have it examined by a qualified
electrician. Cracking is usually caused by dropping the Yoke or by twisting the
articulated legs.
• Do not attempt to repair or rebuild the yoke unit.
In many countries, it is a legal requirement that the electrical safety of equipment
is checked periodically, commensurate with use, but at least once a year. The
basictests required are to check the condition and effectiveness of the electrical
insulation and the continuity of the protective conductor (earth). These tests can be
performed using a Portable Appliance Tester (PAT) or Portable Appliance Checker
(PAC).
6 7