AAA (V3 (1) .06.11) Hardware Installation PDF

ZXMBW AAA
AAA Server
Hardware Installation
Version 3.06.11
ZTE CORPORATION
ZTE Plaza, Keji Road South,
Hi-Tech Industrial Park,
Nanshan District, Shenzhen,
P. R. China
518057
Tel: (86) 755 26771900 800-9830-9830
Fax: (86) 755 26772236
URL: http://support.zte.com.cn
E-mail: doc@zte.com.cn
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Copyright © 2006 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
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are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
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Revision History
Date Revision No. Serial No. Reason for Issue

Nov. 13, 2007 R1.0 sjzl20073192 First edition
ZTE CORPORATION
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Document
ZXMBW AAA AAA Server Hardware Installation
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Contents
About This Manual ............................................................ i

Purpose ................................................................................ i
Intended Audience ................................................................. i
Prerequisite Skill and Knowledge .............................................. i
What Is In This Manual ........................................................... i
Related Documentation.......................................................... ii
Conventions ......................................................................... ii
How to Get in Touch............................................................. iii
Declaration of RoHS Compliance..................................... v
Chapter 1.......................................................................... 1
Installation and Commissioning Overview ..................... 1

Overview ............................................................................. 1
Safety Descriptions ............................................................... 1
Technical Indices .................................................................. 2
ZXMBW AAA Server Installation Flow ...................................... 3
Chapter 2.......................................................................... 5
Installation Preparations................................................. 5
Overview ............................................................................. 5
Environment Inspection ......................................................... 5
Inspecting Equipment Rooms.................................................. 6
Verifying Power Supply .......................................................... 8
Examining Grounding Conditions ............................................. 8
Corollary Equipments ............................................................ 9
Opening Wooden Case Containing Side Panels......................... 10
Opening Wooden Case Containing Cabinet .............................. 11
Good Acceptance and Handover ............................................ 12
Chapter 3........................................................................ 13
Cabinet Installation ....................................................... 13

Overview ...........................................................................13
Installing Server Cabinet ................................................ 14
Adjustable Rack Base Installation Mode ..................................14
Installing Base Mode............................................................15
Direct Mode........................................................................19
Installing Foot Mode ............................................................20
Cabinet Accessories Installation ...................................... 22
Installing Cabinet Top ..........................................................22
Installing Cabinet Side Doors ................................................23
Installing Cabinet Front/Back Doors .......................................26
Installing Universal Server ....................................................29
Chapter 4........................................................................ 33
Power Cables and Grounding Cables Installation.........33

Overview ...........................................................................33
Grounding Modes ................................................................33
Precautions for cable Installation ...........................................36
Installing Power/Ground Cables .............................................37
Installing Ground Cables between Cabinets .............................39
Chapter 5........................................................................ 41
Cable Installation........................................................... 41
Overview ...........................................................................41
Installing Sharer Connection Cable.........................................41
Installing Power Cables ........................................................42
Installing a Straight through Network Cable ............................42
Installing Heartbeat Cable ....................................................45
Installing Disk Array Interface Cable ......................................45
Chapter 6........................................................................ 47
New Alarm Box Installation........................................... 47

Overview ...........................................................................47
Installing New Alarm Box......................................................47
Chapter 7........................................................................ 51
Hardware Installation Check......................................... 51

Overview ...........................................................................51
Checking Cabinet Installation ................................................51
Checking Cable Connections and Wiring..................................52
Wiring of Power Cables ........................................................ 52
Wiring of inside Cabinet ....................................................... 53
Wiring between Cabinets...................................................... 53
Checking Auxiliary Equipments ............................................. 54
Checking Alarm Box ............................................................ 54
Checking Maintenance Terminals ........................................... 54
Checking Miscellaneous........................................................ 54
Chapter 8........................................................................ 55
Power On and Power Off ............................................... 55

Overview ........................................................................... 55
Power-On ZXMBW AAA Server ............................................. 55
Power-Off ZXMBW AAA Server ............................................. 56
Chapter 9........................................................................ 57
Packing, Storage and Transportation............................ 57

Overview ........................................................................... 57
Packing ....................................................................... 57
Packing Cabinet .................................................................. 58
Packing of Door/Side panel................................................... 59
Packing the Alarm Box......................................................... 60
Storage ............................................................................. 61
Transportation.................................................................... 62
Appendix A ..................................................................... 65
Icons, Buttons and Indicators on New Alarm Box ....... 65
Glossary.......................................................................... 69
Figures............................................................................ 71
Tables ............................................................................. 73
Index .............................................................................. 75
About This Manual
Purpose
This manual provides procedures and guidelines that support the
operation of ZXMBW AAA AAA Server hardware installation.
Intended Audience
This document is intended for engineers and technicians who
perform ZXMBW AAA AAA Server hardware installation.
Prerequisite Skill and Knowledge

To use this manual effectively, users should have a general
understanding of wireless telecommunications technology.
Familiarity with the following is helpful:
ZXMBW AAA system and its various components
User interfaces on the AAA OMC Server and Client
Local operating procedures of AAA Server
What Is In This Manual

This manual contains the following chapters:
TABLE 1 CHAPTER SUMM ARY
Chapter Summary
Chapter 1,Installation Introduces the basic information of
and Commissioning ZXMBW Hardware installation.
Overview
Chapter 2, Installation Introduces the basic preparations required
Preparation for ZXMBW Hardware installation.
Chapter 3, Cabinet Introduces the installation of ZXMBW
Installation Cabinet.
Confidential and Proprietary Information of ZTE CORPORATION i

Chapter Summary
Chapter 4, Power Introduces the installation of Power Cables
Cables and Grounding and Grounding Cables.
Cables Installation
Chapter 5, Cable Introduces the installation of various
Installation cables.
Chapter 6, New Alarm Introduces the installation of New Alarm
Box Installation Box.
Chapter 7, Hardware Introduces various hardware installation
Installation Check checks.
Chapter 8, Power On Introduces the Power On and Power Off
and Power Off procedure of the device.
Chapter 9, Packing, Introduces the packing, storage, and
Storage and transportation methods.
Transportation
Related Documentation
The following documentation is related to this manual:
ZXMBW AAA(V3.06.11) AAA Server Software Installation
ZXMBW AAA (V3.06.11) AAA Server Routine Maintenance
ZXMBW AAA (V3.06.11) AAA Server Technical Description
ZXMBW AAA (V3.06.11) AAA Server Configuration
Conventions
Typographical ZTE documents employ the following typographical conventions.
Conventions
TABLE 2 TYPOGRAPHICAL CONVENTIONS
Typeface Meaning
Italics References to other Manuals and documents.
“Quotes” Links on screens.
Bold Menus, menu options, function names, input
fields, radio button names, check boxes, drop-
down lists, dialog box names, window names.
CAPS Keys on the keyboard and buttons on screens
and company name.
Constant width Text that you type, program code, files and
directory names, and function names.
ii Confidential and Proprietary Information of ZTE CORPORATION

About This Manual
TABLE 3 MOUSE OPERATION CONVENTIONS

Mouse
Operation Typeface Meaning
Conventions Click Refers to clicking the primary mouse button (usually
the left mouse button) once.
Double-click Refers to quickly clicking the primary mouse button
(usually the left mouse button) twice.
Right-click Refers to clicking the secondary mouse button
(usually the right mouse button) once.
Drag Refers to pressing and holding a mouse button and
moving the mouse.
How to Get in Touch

The following sections provide information on how to obtain
support for the documentation and the software.
Customer If you have problems, questions, comments, or suggestions
Support regarding your product, contact us by e-mail at
support@zte.com.cn. You can also call our customer support
center at (86) 755 26771900 and (86) 800-9830-9830.
Documentation ZTE welcomes your comments and suggestions on the quality
Support and usefulness of this document. For further questions,
comments, or suggestions on the documentation, you can
contact us by e-mail at doc@zte.com.cn; or you can fax your
comments and suggestions to (86) 755 26772236. You can also
browse our website at http://support.zte.com.cn, which contains
various interesting subjects like documentation, knowledge base,
forum and service request.
Confidential and Proprietary Information of ZTE CORPORATION iii

iv Confidential and Proprietary Information of ZTE CORPORATION

Declaration of RoHS
Compliance
To minimize the environmental impact and take more

responsibility to the earth we live, this document shall serve as
formal declaration that ZXMBW AAA Server manufactured by
ZTE CORPORATION are in compliance with the Directive
2002/95/EC of the European Parliament - RoHS (Restriction of
Hazardous Substances) with respect to the following substances:
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Hexavalent Chromium (Cr (VI))
PolyBrominated Biphenyls (PBB’s)
PolyBrominated Diphenyl Ethers (PBDE’s)
…
ZXMBW AAA Server manufactured by ZTE CORPORATION meet

the requirements of EU 2002/95/EC; however, some assemblies
are customized to client specifications. Addition of specialized,
customer-specified materials or processes which do not meet the
requirements of EU 2002/95/EC may negate RoHS compliance of
the assembly. To guarantee compliance of the assembly, the
need for compliant product must be communicated to ZTE
CORPORATION in written form.
This declaration is issued based on our current level of
knowledge. Since conditions of use are outside our control, ZTE
CORPORATION makes no warranties, express or implied, and
assumes no liability in connection with the use of this
information.
Confidential and Proprietary Information of ZTE CORPORATION v

vi Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1
Installation and
Commissioning Overview
Overview
Introduction This chapter describes ZXMBW AAA Hardware installation and
commissioning flow and also describes the frequently used
safety signs and related precautions used in handling of high-
voltage equipments.
Contents This chapter includes the following topics:
TABLE 4 CONTENTS IN CHAPTER 1
Topic Page No.

Safety Descriptions 1
Technical Indices 2
ZXMBW AAA Server Installation Flow 3
Safety Descriptions
Following are the safety descriptions to be noticed.
Local Safety ZXMBW AAA contains high-temperature and high–voltage
Specifications hardware equipment, so only skillful and highly practiced
personnel are recommended for the installation, operational
and maintenance activities.
Safety Signs Notice the following safety signs during installation, operational
and maintenance activities.
Confidential and Proprietary Information of ZTE CORPORATION 1

TABLE 5 S AFETY SIGNS
Safety Signs Meaning

Danger: Indicates an imminently hazardous
situation, which if not avoided results in death
or serious injury. This signal must be limited
to only extreme situations.
Warning: Indicates a potentially hazardous
situation, which if not avoided results in death
or serious injury.
Caution: Indicates a potentially hazardous
situation, which if not avoided results in minor
or moderate injury. It may also be used to
alert against unsafe practices.
Note: Indicates a potentially hazardous
situation, which if not avoided results in
injuries, equipment damage or interruption of
services.
Erosion: Beware of erosion.
Electric shock: There is a risk of electric

shock.
Electrostatic: The device is sensitive to static

electricity.
Microwave: Beware of strong electromagnetic

field.
Laser: Beware of strong laser beam.
No flammables: No flammables can be stored.
No touching: Do not touch.
No smoking: Smoking is forbidden.
Technical Indices
Dimensions Following are the dimensions of Server cabinet.
Height: 2,050 mm (or 2200 mm with the top cover)
Width: 600 mm (or 660mm with a side panel)
Height: 950 mm (or 660mm with a side panel)
Weight Weight of server cabinet of ZXMBW AAA is <350 kg.
2 Confidential and Proprietary Information of ZTE CORPORATION

Chapter 1 Installation and Commissioning Overview
Power Board Following are the dimensions of Power boards of ZXMBW AAA.
DC power supply requirements:
f The nominal voltage supplied by the power supply
equipment is -48V, and allowed variation range is -57 V
to - 40 V.
f DC power supply provides over-voltage/over-current
protection and indicators.
AC power supply requirements:
f Single-phase power supply is 220 V ± 22 V, 50 Hz ±
25 Hz, and wave distortion.
Power Power consumption of server cabinet of ZXMBW AAA
Consumption configured to the full capacity like <3600 W (16 A/220 V).
ZXMBW AAA Server Installation

Flow
Stages of Following are the stages of ZXMBW AAA Installation.
Installation
1. Project survey to installation design
2. Equipment arrival to installation handover
3. Equipment commissioning to equipment final acceptance
Flow chart The hierarchical procedures for Installation and commissioning
of ZXMBW AAA hardware equipment is shown in Figure 1.

FIGURE 1 INSTALLATION AND COMMISSIONING FLOW OF ZXMBW AAA

Chapter 2
Installation Preparations
Overview
Introduction This chapter describes the essential internal and external
engineering preparations required before the installation of
ZXMBW AAA hardware equipment.
Contents This chapter includes the following topics.
Topic Page No.

Environment Inspection 5
Inspecting Equipment Rooms 6
Verifying Power Supply 8
Examining Grounding Conditions 8
Corollary Equipments 9
Opening Wooden Case Containing Side Panels 10
Opening Wooden Case Containing Cabinet 11
Good Acceptance and Handover 12
Environment Inspection
Background Environment inspection before the installation of hardware
equipment is an essential requirement of engineering
preparations. This examination is to make sure that
environment requirements are met and suitable for the
equipment installation.
Inspection includes the following examinations:
Checks on the equipment room construction

Power supply conditions

Grounding conditions
Corollary equipment
Inspecting Equipment Rooms

Layout of Equipment rooms are classified into two types:
Equipment
Main or Principal Room
Room
Auxiliary or Secondary Room
Main equipment of a system is placed in main or principal room
while associated or supporting devices of main system such as
operations & maintenance devices, uninterrupted power
supplies and storage batteries are placed in auxiliary rooms.
Both rooms are close and separated through a glass window.
Intervals between power cable, network cable, and trunk cable
must comply with relevant established standards and separated
from each other.
Dimensions of Room must be large that can accommodate the system
Equipment equipment. In first row, there must be as least 1.5 m clear
Room space for the convenience of opening the door of cabinets and
maintenance activities. When laying out multiple rows of
cabinets, place the front side of first row facing the O&M
console. Every two rows must lay out in a same direction. The
spacing between rear of the front row and front of the back row
must not be less than 1.2 m. The spacing between left (or right)
side of each row and wall must not be less than 1 m. Spacing
between the rear of last row and wall is not less than 1.2 m as
shown in Figure 2.

Chapter 2 Installation Preparations
FIGURE 2 LAYOUT OF THE EQUIPMENT ROOM
Height of Height of the main room is not less than 2.7 meters with raised
Room floors and not more than 3 meters without raised floors.
Walls, Doors, Cover walls of main equipment room with non-absorptive,

and Windows fireproof, damp-resistant coatings or wallpaper, or lusterless
of Equipment paint. The effective height and width for open door must not be
Room less than 2.2 m or 1.8 m without affecting the equipment
movement.
Windows ensures security through burglarproof instruments.
Load-bearing Load-bearing capacity of equipment room must be equal or
and greater then 500 kg/m2 and 300 kg/m2 for auxiliary room.
Quakeproof Floors have a tendency to resist earthquakes up to 7 on the
Floors Richter scale. Use antistatic and right antistatic grounding
measures. Raised floors must facilitate cable wiring for future
repairs and expansion and meet the established standards of
cabling.
Air- Use appropriate ventilating resources in the equipment and
Conditioning auxiliary room to avoid heating and disturbance. Air
and Ventilation conditioners can be used depending upon the climatic
conditions and economic conditions.
5% fresh air is permissible and equipment room must be
protected against from harmful gases such as SO2 and H2S.
Temperature There are different scales of temperature and humidity
and Humidity depending from place to place such as:

Long term operating condition: 15°C to 25°C (temperature),

30% to 70% (humidity).
Short term allowable condition: 0°C to 45°C (temperature),
20% to 90% (humidity).
Consecutive operating period for Short term allowable
conditions means that it must not exceed 48 hours and the
total accumulative operating period within a year does not
exceed 15 days.
Lightening and Adopt proper lightening measures against electric shock and
Protection direct lightening strikes. In frequent lightening areas, avoid
flank attacks of lightening and use protective devices according
to Class II civil buildings and constructions standards from
lightening and flank attacks.
It is also recommended to use colored or non-tint transparent
glass for windows to protect hardware equipment from direct
sunlight and filament lamps.
EMI Protection Equipment and auxiliary room must be separated from any sort
high power radio transmitters, radar transmitting stations, and
high frequency large-current equipment. Actual electric field
intensity radiated to the equipment room must be controlled
below 300 mV/m, and intensity of magnetic field must be less
than 11 Gs.
Fire Control Place high power fire extinguishers in equipment and auxiliary
rooms to control fire in case of emergency. Explosives and
other fire cracking materials are forbidden to place in
equipment rooms.
It is also highly recommended to use No Smoking or No Fire
boards in conspicuous places.
Verifying Power Supply

Power supply must be available in equipment rooms to provide
the necessary power to hardware and also supports sufficient
connecting terminals of different variations. It is better to install
an AC/DC distribution cabinet with its power supply capacity.
Stand-by Generators and UPS are highly recommended to avoid

any delays or disturbance in routine working of equipment.
Note: Ensure personal and equipment safety during the power
supply check and use the range of multi meter correctly.
Examining Grounding Conditions

Connect working ground, protection ground, and lightning-
protection ground of the equipment separately to the earth as
possible.

The ground wire layout of ZXMBW AAA server equipment room

must be of radiating or planar type. It is required to
independently place grounding cables.
Resistance Grounding resistance is usually less than 1Ω. It is duty of the
maintenance staff to check the grounding resistance on
different intervals. If the grounding resistance increases, proper
measures must be taken to reduce it as per requirements.
Improper measurements certainly affect the system operation.
Factors Note: Delay the commissioning if grounding resistance does
Affecting not meets the actual requirements.
Grounding
Following factors strongly affects the grounding resistance:
Resistance
Soil condition
Resistance of the grounding entities
Grounding cable
Use resistance reducing agent such as acrylamide to reduce
the resistively of poor soil.
Grounding resistance significantly varies in areas where the
temperature is 0oC and humidity is too low. Then it is effective
to bury the grounding stakes deeply in soil.
All grounding connection parts must protect against rusting,
and grounding bolts must fasten by using the mechanical
methods to guarantee the connection with low resistance.
Corollary Equipments
Following are the corollary equipments of engineering
preparations:
Preparing tools and meters
Preparing technical documents
Preparing Prepare the following tools and meters for installation:
Tools and
General tools
Meters
f Marking tools: long tape, ruler (1 m), marking pen, and
marking pin
f Concrete punching tools: Hydraulic pressure percussion
drill and percussion drill hammer/bit
f Fastening tools: Straight screwdrivers (M3 to M6) cross
screwdrivers (M3 to M6), socket wrenches (M6 to M19),
and ring spanners (M6 to M19)
f Measurement tools: industrial horizontal ruler, tape,
ruler, and angle square
f Auxiliary tools: hairbrush, nipper, paper knife, electric
iron, and solder

f Small tools: sharp-nose pliers, diagonal pliers, pincer

pliers, electric hand drill, file, handsaw, rubber hammer,
nail hammer and crowbar
General meter
f Multimeter and Megohmmeter of 500 V (for measuring
the insulation resistance)
Special tools
f Optical multimeter, optical connector and tail fiber.
f Coaxial trunk self-loop cable
f Coaxial trunk installation kit
f Earth resistance tester
f Antistatic wrist strap
f Clamp pincers
f Cable winding gun
f Cable peeler
Unpacking and Unpack the hardware equipment before ZTE Corporation
Checking engineers and technical person and verify the number of goods
Goods against packing checklist of items.
List of all equipment parts and technical documents are placed
inside carton No.1.
First, unpack carton No.1. The installation personnel must read

technical documents checklist. In case of any interior package
damage, make detailed records and reported. Unpacking
methods depend on cartons.
NOTE: Transport the hardware equipment with care and
protect it from light, heat, shock, rain, and water.
Opening Wooden Case Containing

Side Panels
Purpose This topic describes the procedure to open wooden case of
ZXMBW AAA server hardware equipment.
Prerequisites Meet the following conditions to open the wooden case.
Nail Hammer
Pliers
Straight screwdriver
Crowbar
Steps To open the wooden case, perform the following steps.
1. Open the side cover of wooden case by using tolls like Nail
hammer, Pliers, Straight screwdriver and Crowbar.

2. To retrieve side panels that are bound together cut off ties.
3. Take out the side panels.
END OF STEPS
Opening Wooden Case Containing

Cabinet
Purpose This topic describes the procedure to open wooden case of
ZXMBW AAA containing cabinet.
Prerequisites Meet the following condition to open the wooden case
containing cabinet.
Nail Hammer
Pliers
Crowbar
Steps To open wooden case containing cabinet, perform the following
steps.
1. Use tools such as a nail hammer, pliers, straight screwdriver
and crowbar to open the top cover of the case as shown in
Figure 3.
FIGURE 3 OPENING WOODEN CASE CONTAINING CABINET
1
4
5
5
3 5
5
3
5
6

2. Remove the front plate of cabinet.

3. Remove the side plates (on both sides).
4. Remove the rear plate of cabinet.
5. Remove the foam boards.
6. Open the moisture barrier plastic sheet.
7. Lift the cabinet out of the case and put it upright.
END OF STEPS
Good Acceptance and Handover

Follow the below procedure for acceptance and handover.
After unpacking, check the goods against checklist and
verify that accessories are complete and the parts are not
damaged. Both parties sign at the end.
Each party must hold a copy of the Unpacking and
Inspection Report and the engineering supervisor must
feedback the Acceptance Conclusion of the Unpacking and
Inspection Report to be archived by the equipment supplier.

Chapter 3
Cabinet Installation
Overview
Introduction To achieve the quality of installation engineering, it is very
important to follow systematic and organized installation
procedures.
For reliable working of ZXMBW AAA server in networking
environment, some sequential flow for hardware equipment
installation is required as shown in Figure 4.
FIGURE 4 HARDWARE INSTALLATION FLOW
Start
Install the cabinet
Connect power cables

and grounding cables
Connect cables
Install the alarm

system and
background system
Check hardware
installation
Power on and off
End

Server cabinet is used in ZXMBW AAA Server installation of

hardware equipment. It is 19-inch standard cabinet and has
both front and back doors.
Contents This Chapter includes the following topics:
Topic Page No.

Installing Server Cabinet
Adjustable Rack Base Installation Mode 14
Installing Base Mode 15
Direct Mode 19
Installing Foot Mode 20
Cabinet Accessories Installation
Installing Cabinet Top 22
Installing Cabinet Side Doors 23
Installing Cabinet Front/Back Doors 26
Installing Universal Server 29
Installing Server Cabinet

Following are the two modes of installing server cabinet:
1. Adjustable Rack Base Installation Mode
2. Foot Installation Mode (Direct to Ground Installation)
Adjustable Rack Base Installation

Mode
Installation Follow the sequence or flow of installing adjustable rack base
Flow server cabinet as shown in Figure 5.

Chapter 3 Cabinet Installation
FIGURE 5 INSTALLATION FLOW OF ADJUSTABLE RACK BASE
Start
Locate and draw lines
Drill
Install expansion bolts
Install the base
Cabinet in position
Install the anchor plate
End
Installing Base Mode

Purpose This topic describes the procedure to install ZXMBW AAA Server
cabinet in rack base mode if the floor of an equipment room is
antistatic in nature.
Prerequisites Meet the following conditions to install rack base mode.
Nail Hammer
Pliers
Crowbar
Marking tape
Pencil/ink fountain
Drill machine
Leveling Meter
Steps To install in base mode, perform the following steps.
1. Decide position in the room to install rack base according to
cabinet size.
2. Measure few marking points with a long tape, and mark two
lines 760 mm apart with an ink fountain.

3. Locate the position for four groups of installation holes on

two lines. Similarly mark locations of holes for other rack
bases as shown in Figure 6.
FIGURE 6 POSITIONS OF INSTALL ATION HOLES OF SINGLE CABINET
600
460
115 120
58 62
950
760
Edge line of cabinet side
1030
Inner wall or
reference point
M 10 ×40
embedded expansion nut Edge line of
cabinet back
Use a 12 drill head
(hole depth: 43)
1200
4. After marking, drill holes with φ12 drill bit and burry
expansion slots.
Note: Hold the drill straight and tightly to avoid any damage
and inclination to floor.
5. Use vacuum cleaner to remove dust fro holes.
6. Insert the expansion nut and expansion tube into the hole.
7. Strike the expansion bolt with a rubber hammer till the
expansion tube of the expansion bolt fully enters the floor.
Note: Washer and nut on the bolt must be removed first, if
the expansion bolt is being installed.
8. Use ZTE universal rack bases. Rack bases of server cabinets
are shown in Figure 7. These are of three types as mentioned
below:
Type A: 150 mm to 205 mm
Type B: 185 mm to 285 mm
Type C: 275 mm to 450 mm

FIGURE 7 ZTE UNIVERSAL RACK BASE
3 2
4
5
6
Numbering Description:
f Pressure plate (1)
f M10 * 25 bolts (2)
f Cabinet feet (3)
f Holder (4)
f Rack base (5)
f Embedded M10 * 40 expansion nut (6)
9. Lay out the rack base according to scoring locations to make
connections and lock all bolts after adjusting heights.
10. Screw M10×25 bolts into pre-buried embedded expansion
nuts to fix rack base parts as shown in Figure 8.

FIGURE 8 BASE PRESSURE PLATE INSTALLATION
11U 1U
Disk Array 4U
1U
6U
Server 4
U
Antistatic floor
2U
M10×25 bolt Foot

M10×25 bolt Anchor plate
component Base
component
11. Place the cabinet in rack base and ensure that four feet of
the cabinet are about at the center of the quadrate surface of
the rack base.
Note: Justify pressure plate with installation holes on the
rack base.
12. Adjust the height of cabinet by rotating the screws of
cabinet foot.
13. Use leveling meter to level the rack by selecting any three
points.
14. Press the pressure plate parts on cabinet foot as shown in
Figure 9.

FIGURE 9 FEET AND PRESSURE PLATES
Captive screw
Captive bolt and washer
Cabinet foot and Anchor plate component

insulation washer and insulation washer
15. Fix the pressure plate parts on the base with M10x25 bolts
and finally fix the cabinet.
END OF STEPS
Direct Mode
Installation Follow the sequence of installing server cabinet in foot
Flow installation mode as shown in Figure 10.
FIGURE 10 FLOW OF FOOT INSTALL ATION MODE
Start
Locate and draw lines
Drill
Install expansion bolts
Cabinet in position
Install the anchor plate
End

Installing Foot Mode

Purpose This topic describes the procedure to install ZXMBW AAA Server
cabinet in foot installation mode if the floor of an equipment
room is not antistatic in nature.
Prerequisites Meet the following conditions to install cabinet in foot mode.
Nail Hammer
Pliers
Crowbar
Marking tape
Pencil/ink fountain
Drill machine
Leveling Meter
Steps To install in foot mode, perform the following steps.
1. Decide position in the room to install rack base according to
cabinet size.
2. Measure few marking points with a long tape, and mark two
lines 760 mm apart with an ink fountain.
3. Locate the position for four groups of installation holes on
two lines. Similarly mark locations of holes for other rack
bases as shown in Figure 11.

FIGURE 11 POSITIONS OF INSTALL ATION HOLES OF SINGLE CABINET
600
360
950
760
Edge line of cabinet side
1030
Inner wall or
reference point
M10 ×40 embedded
expansion nut Edge line of
cabinet back
Use a 12 drill head
(hole depth: 43)
1200
4. After marking, drill holes with φ12 drill bit and burry
expansion slots.
Note: Hold drill straight and tightly to avoid any damage and
inclination to floor.
5. Use vacuum cleaner to remove dust fro holes.
6. Insert the expansion nut and expansion tube into the hole.
7. Strike the expansion bolt with a rubber hammer till the
expansion tube of the expansion bolt fully enters the floor.
Note: Washer and nut on the bolt must be removed first, if
the expansion bolt is being installed.
8. Move the cabinet to the right position.
9. Adjust cabinet height by rotating the screws of cabinet foot.
10. Use leveling meter to level the rack by selecting any three
points.
11. Fix the pressure plate parts on the base with M10x25 bolts,
and finally fix the cabinet Figure 12.

FIGURE 12 INSTALLING FEET AND PRESSURE PLATE
3
U
1
11 U
U
4
Disk Array U
1
6
U
U
4
Server
U
2
U
M10 ×25 bolt

Anchor plate component
Foot
END OF STEPS
Cabinet Accessories
Installation
Introduction Cabinet accessories are installing after installing server cabinets
of ZXMBW AAA Server. Following are the three ways of
installing cabinet accessories.
1. Installing Cabinet Top
2. Installing Cabinet Side doors
3. Installing Cabinet front/Back doors
Installing Cabinet Top

Purpose This topic describes the procedure to install the cabinet top.
Prerequisites Meet the following conditions to install the cabinet top.
Nail Hammer
Pliers

Pencil/ink fountain
Steps To install cabinet top, perform the following steps.
1. Use M3 screws to install the top panel.
NOTE: Install the topside plates with side doors.
2. Tight the screws firmly and gently
3. Align all sides of top shelf with cabinet as shown in Figure 13.
FIGURE 13 TOP P ANEL INSTALLATION
M 3 screw
END OF STEPS
Installing Cabinet Side Doors

Purpose This topic describes the procedure to install the cabinet side
doors.
Prerequisites Meet the following conditions to install the cabinet side doors.
Nail Hammer
Pliers

Pencil/ink fountain
Steps To install cabinet side doors, perform the following steps.
1. Hook up the upper part of the side doors.
Note: Fix wiring before installing side doors.
2. Tight the lower part firmly with M10×30 bolts
3. Insert the threaded ends of the hook components and
washers into the through-holes on the side beam.
4. Tighten the nuts from inside of the cabinet.
5. Mount four hook components to the two plane of the side
beam in the upper shelf of the cabinet as shown in Figure 14.
FIGURE 14 INSTALLING HOOKERS OF SIDE DOORS
6. Side door has two installation notches at the top and is hung
on the hook from the top downward position.
7. Use M10 bolts with washers and nuts to tighten the side door
and cabinet bottom frame as shown in Figure 15.

FIGURE 15 SIDE DOOR INSTALLATION
C o n n ect i o n
b l o ck
Result: Side door installation is finished as shown in Figure

16.

FIGURE 16 SIDE DOOR INSTALLATION FINISHED
END OF STEPS
Follow-Up Follow the same steps to install the side door on combined
Action cabinet and follow some additional actions as mention below:
Use M10x100 bolts to tight the cabinet.
Install side doors at the left and right side of each row of
cabinets.
Installing Cabinet Front/Back Doors

Purpose This topic describes the procedure to install the cabinet front and
back doors.
Prerequisites Meet the following conditions to install the cabinet front and
back doors.
Nail Hammer
Pliers
Pencil/ink fountain
Steps To install cabinet front and back doors, perform the following
steps.

1. Insert φ6 hole on lower part of the door in fixing peg at the

bottom beam components of the lower shelf as shown in
Figure 17.
FIGURE 17 FRONT/BACK DOOR INSTALLATION
Top latch
Ф6 lach
2. Pull down movable peg on the upper part to align it with the
φ6 hole on the top beam components of the cabinet a shown
in figure 18.

FIGURE 18 SCHEM ATIC DIAGRAM OF FRONT /BACK DOORS
Top latch
Ф6 lach
Result: Front/Back door installation is finished as shown in

Figure 19.
FIGURE 19 FRONT/BACK DOOR INSTALLATION FINISHED

END OF STEPS
Follow-Up Move doors free to and fro position to check the movement.
Action
Installing Universal Server

Purpose This topic describes the procedure to install the universal server
used in server cabinet.
Prerequisites Meet the following conditions to install the universal server.
Nail Hammer
Pliers
Pencil/ink fountain
Nuts/Bolts
Steps To install universal server, perform the following steps.
1. Locate the installation position of universal server in cabinet
as per actual engineering design.
2. Remove the equipment dummies out of cabinet.
3. Install the equipment brackets and tight with bolts and nuts.
Brackets at both side must be leveled and in the same height
as shown in Figure 20.
FIGURE 20 EQUIPMENT BRACKETS IN CABINET
Equipment
bracket
4. Remove six M3 screws (three on left and three on right) on

both sides of the server chassis and then secure side tabs.
Note: Skip this step if server chassis is already fitted with
side tabs as shown in Figure 21.

FIGURE 21 SERVER CHASSIS WITH SIDE TABS
S i d e ear
5. Insert the server along the brackets safely without any

damage and inclination as shown in Figure 22.
FIGURE 22 SERVER CHASSIS INTO CABINET
6. Use four panel captive screws to tighten it through four holes

on the side tabs of the chassis.
Result: Equipment with detailed arrangement in cabinet is
shown in Figure 23.

FIGURE 23 EQUIPMENT WITH DETAILED ARR ANGEMENT
END OF STEPS


Chapter 4
Power Cables and

Grounding Cables
Installation
Overview
Introduction ZXMBW AAA Server has two types of power supplies. One is –
48 V DC power supply for the alarm box and other is 220 V AC
power supply for server, router, Ethernet switch and background
terminal.
Power supplies have different power cables, grounding cables,
installation methods and precautions.
TABLE 8 TOPICS IN CHAPTER 5
Topic Page No.

Grounding Modes 33
Precautions for cable Installation 36
Installing Power/Ground Cables 37
Installing Ground Cables between Cabinets 39
Grounding Modes
Background Grounding Modes vary from one equipment room conditions to
another provided by carriers. The grounding mode of ZXMBW
AAA server depends on grounding condition of an equipment
room. Following are the grounding modes.
In a normal equipment room, proper grounding is available
according to related standards. If various cabinets are far

away from the power distribution cabinet, the cabinets must

be grounded nearby and connected with the nearest
grounding copper bar to reduce the effect of the ground
conductor as shown in Figure 24.
FIGURE 24 EQUIPMENT ROOM GROUNDING GRID
2 1
5 5 5
4
f Switch cabinet (1)
f Server cabinet (2)
f Power distribution cabinet (3)
f Grounding grid (4)
f Grounding copper bar (5)
There is a grounding grid in the equipment room but only
one grounding copper bar is available. Grounding must be
implemented by using the method shown in Figure 25.
2 1
5
4

Chapter 4 Power Cables and Grounding Cables Installation
There is no grounding grid in the equipment room but

multiple grounding copper bars are available.
In equipment room where no grounding net is available or
two sets of equipment are distant from each other but
multiple copper grounding bars are available so adopt
nearest grounding as shown in Figure 26.
2 1
4 4
In an equipment room with no grounding grid but only one
copper grounding bar is available so implement grounding as
shown in Figure 27.
2 1


There is no grounding grid in the equipment room and no
grounding copper bar is available.
In an equipment room neither net nor copper grounding bar
is available then implement grounding through grounding
bus wire of the distribution board in power room as shown in
Figure 28.
3 4
2 1
f Distribution Board in the power room (4)
f Copper grounding bar (5)
f Grounding bus wire (6
Precautions for cable Installation

Following precautionary measures are important before installing
cables.
Power cables and grounding cables must comply with certain
specifications in core diameter and color.
Make sure of the safety of human being and system
equipment during installation.
Mark both ends of each cable to prevent incorrect connection.
Separate the power cables and grounding cables from other
cables and bundled separately.
The upper cabling mode, power cables and grounding cables
routed through the cabinet top and bound with a spacing of

200 mm on the cable rack. In downward cabling mode,

power cables and grounding cables must be routed under the
floor and bound with a spacing of 200 mm on cable rack.
Inside the rack, power cables and grounding cables are
connected to the connection terminals on power P and enter
the rack from the round holes of the rodent-resistant net.
Reserve enough length to avoid insufficiency in practical
distribution of power and grounding cables.
Printed contents instead of scripts are recommended for the
cable engineering labels. Labels are pasted 2 cm away from
the lug.
Ground the equipments to avoid any damage or loss.
Installing Power/Ground Cables

Purpose This topic describes the procedure to install power cables and
grounding cables from server cabinet to power distribution
cabinet.
Prerequisites Meet the following conditions to install the power cables and
grounding cables.
Two inputs of same server cabinet are not of the same phase
When multiple cabinets are connected, phases of the power
supply must distribute evenly to reach a basic power balance
Three cores are brown, blue, and black
Cross-sectional area of each core is not less than 4 mm2
Steps To install the power/grounding cables, perform the following
steps.
1. Connect one end of brown cable with Terminal L of IN
terminal bar and other end with output terminal of a phase in
AC distributing cabinet.
2. Connect one end of blue cable with Terminal N of IN
terminal bar and other end with GND terminal bar in AC
distributing cabinet as shown in Figure 29.

FIGURE 29 CONNECTION PRINCIPLE OF AC DISTRIBUTION UNIT
Remove Remove Remove Remove

connector board 1 connector board 3 connector board 2 connector board 4
AC input 1 AC input 2
E E
L N N L
L N E N L
Input 1 terminal Output 1 terminal Output 1 terminal E terminal Output 2 terminal Output 2 terminal Input 2 terminal
E E
N N
Air breaker 1 Air breaker 2
ESD-preventative wrist
Indicator 1 Indicator 2
3. Connect one end of black cable with Terminal E of IN

terminal bar and other end with PE terminal bar in AC
distributing cabinet as shown in Figure 30.
FIGURE 30 CONNECTION SOLUTION OF POWER CABLE AND GROUNDING

CABLE
1 2 2
PE PE PE PE
A L N N L L N N L
B
C ...
GND
PE
4. Server cabinet is powered by two AC inputs distributed to

four power connector boards.
Note: Wiring boards 1 and 3 are connected to AC input 1
and wiring boards 2 and 4 are connected to AC input 2.
5. Install power connector boards at the back of cabinet
horizontally.
Note: Installation positions of power connector boards
depend on the remaining space in the cabinet.
6. Devices in server cabinet are connected with the two
channels of mains through connector boards.
Note: Positions of connecting terminals and wiring boards on
a cabinet are shown in Figure 31.

FIGURE 31 POSITIONS OF CONNECTION TERMINALS AND POWER

CONNECTOR BOARDS IN CABINET
A C 2 2 0 V -2 A C 2 2 0 V -1
IN 2 L2 N E E N L1 IN 1
END OF STEPS
Installing Ground Cables between

Cabinets
Purpose This topic describes the procedure to install grounding cables
between cabinets.
Steps To install the grounding cables, perform the following steps.
1. Connect the protective grounding cables of each cabinet to
grounding cable bar of DC power distribution cabinet.
2. Then connect to the copper grounding bar in the equipment
room through DC power distribution cabinet.

Note: Grounding mode depends on the grounding conditions

in the equipment room.
3. Connect all the cabinet grounding cables together securely to
form an equipotent object.
4. Connect all grounding cables before delivery and also fulfill
the following actions:
i. Connect the working ground GND and protection ground
PE inside the cabinet.
ii. Connect cabinet body with GND through grounding
conductor.
iii. Metal components of the frame are in good electric
contact with the cabinet body.
iv. Use no insulating paint on joints to avoid poor contact.
v. GND of adjacent cabinets in the same row must connect
with the yellow green copper conductor.
vi. Connect the front and rear doors of the cabinet securely
with the cabinet body through grounding cables.
Note: A grounding screw is near the cabinet body at the
lower part of every door, and same screw at the counterpart
position on the cabinet body. Connect them with a copper
cable to shield the external interference.

Chapter 5
Cable Installation
Overview
Introduction ZXMBW AAA Server needs server cabinet and requires two
types of cables as listed below:
Internal Cables
External Cables
Internal cables include SCSI, optical fiber, hub network cables
and cross over network cables. External cables of server cabinet
are the network cables connecting to GSN, BS and clients.
Contents Page No.

Installing Sharer Connection Cable 41
Installing Power Cables 42
Installing a Straight through Network Cable 42
Installing Heartbeat Cable 45
Installing Disk Array Interface Cable 45
Installing Sharer Connection Cable

Purpose This topic describes the procedure to install sharer connection
cables of ZXMBW AAA Server cabinet.
Prerequisite Insert ends of sharer connection cable into keyboard and mouse
and other end at the interface of server.
Steps To install sharer connection cable, perform the following steps.
1. Connect the sharer ends, and lay the cables along the
vertical cabling trough.

2. Plug the other end of the cable on the corresponding server,

lay and bind extra cable along the vertical cabling trough.
Note: Usually lay and bind all the cables after cable are
connected.
3. Bundle all connection cables behind sharer.
Note: Bundle cables are connected with the mouse and
keyboards of servers.
4. Place the server in the topmost of the cabinet to the first
interface of the sharer.
Note: Install server on slide-rails and use folding boards
behind each server.
5. Connect servers and sharer interfaces in sequence.
END OF STEPS
Installing Power Cables

Purpose This topic describes the procedure to install and connect power
cables with connector board of ZXMBW AAA server cabinet.
Prerequisite Paste a label at each end of the network cable to indicate its
server.
Steps To install power cables, perform the following steps.

1. Connect connector board directly with AC Power.
Note: Bundle the redundant part OF cables along the cabling
trough.
2. Connect server with two inputs to different connectors.
3. Bundle the power cables at connector of the connector board.
END OF STEPS
Installing a Straight through Network

Cable
Purpose This topic describes the procedure to install a straight through
network cable according to the actual conditions of engineering
fields.
Prerequisites Meet the following conditions to install a straight through cable.
Twisted pairs with technical indices of CAT 5 or CAT 5E
Φ0.51mm (AWG24#)
Cable must have one to one correspondence of SN and color
of each line pair.

Chapter 5 Cable Installation
Use high electrical performance indices connectors like 8P8C

RJ-45.
Steps To install a straight through cables, perform the following steps.
1. Remove approx. 20mm external sheath from one end of
network cable as shown in Figure 32.
FIGURE 32 CABLE PAIRS (WITHOUT SHEATH)
Flat part>8mm
Wire 1, 2 (white/orange orange)

Wire 3, 6 (white/green green)
Wire 5, 4 (white/blue blue)
Wire 7, 8 (white/brown brown)
>20mm
Note: Pairing sequence of wires must be according to the

standard of 1-2, 3-6, 5-4 and 7-8 as shown in Figure 32.
2. Untwist the wires in cable sheath and makes parallel to each
other as shown in Figure 33.
FIGURE 33 UNTWISTED WIRES
Wire sequence
Flat part>8mm
1-white/orange
2-orange
3-white/green
6-green
5-white/blue
4-blue
7-white/brown
>20mm
8-brown
3. Remove at least 14 mm away from protective sheath to

avoid fading or disturbance of performance level.
Note: Wire number 4 and 6 must be crossover as shown in
Figure 34.

FIGURE 34 CROSSOVER OF WIRE 4 AND 6
Wire sequence
10 mm
1-white/orange
2-orange
3-white/green
4-blue
5-white/blue
4mm 6-green
7-white/brown
8-brown
4. Insert the wires in RJ-45 connector as shown in Figure 35.
FIGURE 35 WIRES INSERTED TO THE RJ-45 CONNECTOR
Wire sequence
6mm
1-white/orange
2-orange
3-white/green
4-blue
5-white/blue
Insertthewirestothe 6-green
frontendoftheconnector 7-white/brown
8-brown
Note: At least 6 mm part must remain outside the end of

connector as shown in Figure 35.
Result: Copper wires appear in uniform order.
5. Insert or crimp the connector carefully into the socket with
special crimping pliers as shown in Figure 36.
FIGURE 36 INSERTING OR CRIMPING CONNECTOR

5.89mm~6.15mm
S view
S view
8

Chapter 5 Cable Installation
NOTE: Crimped depth of RJ-45 connector must lie between

ranges of 5.89 mm ~ 6.15 mm according to FCC standards.
END OF STEPS
Installing Heartbeat Cable

Purpose This topic describes the procedure to install a Heartbeat cable
(cross connect network cable).
Steps To install heartbeat cable, perform the following steps.
1. Connect two ends of cable to the same network interface
card of active and stand-by servers.
2. Lay down the cables.
3. Bind excessive cables along the vertical trough.
END OF STEPS
Installing Disk Array Interface Cable

Purpose This topic describes the procedure to install disk array interface
cable.
Steps To install disk array interface cable, perform the following steps.
1. Pull out cables from control card of disk array.
2. Lay down in vertical cable trough.
Note: Do not twist the cables.
3. Connect other end of the cable to SCSI interface of the
server.
4. Coil the excessive cables naturally.
5. Vertically place cables between the side plate of the server
rack and the server.
END OF STEPS
Follow-Up- In optical interface, directly connect the cable to the fiber card of
Actions the server from the optical Hub without passing along the
cabling trough.


Chapter 6
New Alarm Box

Installation
Overview
Introduction ZXMBW AAA Server alarm box is an important component of
system hardware. It installs in control room to produce audible
alarms to help the maintenance people to control the alarm
information, modules and types.
Topic Page No.

Overview 47
Installing New Alarm Box 47
Installing New Alarm Box

Purpose This topic describes the procedure to install new alarm box in
control room to produce different audible sounds.
Prerequisites Meet the following conditions to install new alarm box.
Check power connection.
Check network cable connection
Check alarm box software version
Sunk screws
Pencil or fountain ink
Drill machine
Hammer

Steps To install new alarm box, perform the following steps.

1. Drill four holes on the wall to position the alarm box.
Note: Each hole must have a diameter of Φ8 and a depth of
40 mm.
2. Place the plastic stopple in a hole and fix the hanging plate
with an M5 tapping screw to the wall as shown in Figure 37.
FIGURE 37 INSTALLING THE HANGING PLATE
1
2
120
3
40- 8 4
140
f Four installation holes on the wall (1)
f Plastic stopple (2)
f Hanging plate of the alarm box(3)
f Tapping screw (4)
3. Take up the alarm box, align the holes at the bottom of the
alarm box with the hooks on the hanging plate.
Result: The alarm box is thus hung on the hanging plate.
4. Adjust its level to keep it horizontal to the floor.
5. Lock up the alarm box to prevent it from being taken down
from the hanging plate. Figure 38 and Figure 39 illustrate the
mounting operation。

Chapter 6 New Alarm Box Installation
FIGURE 38 MOUNTING THE ALARM BOX (1)
f Holes at the bottom of the alarm box（1
FIGURE 39 MOUNTING THE ALARM BOX (2)
f Hanging plate of the alarm box（1
f Alarm box （2
6. According to the installation position and lead-out condition
of the alarm box, install a PVC cabling trough on a proper
position on the wall so that the power cable, network cable
and telephone line can all be put in the trough.
Note: If the other ends of the above three types of cables
are at the same position, lay the PVC cabling trough onto the
cabling ladder along the wall and then enter it into the
cabinet (for top cabling).
7. Lay the PVC cabling trough down into the floor, and then
enter it into the cabinet along the cabling trough under the
floor.
Note: If the other ends of the above three types of cables
are not at the same position, divide the three types of cables
at proper location and enclose them in turn in a narrower
PVC cabling trough, and then lay them along the cabling
racks along the wall or under the floor.

8. While routing the cables of the alarm box, keep the cable
straight and smooth and bound neatly.
9. While bending the cable tails, handle the cables gently and
bent smoothly to avoid breaking the cores in the cables.
10. Bent cable tail smoothly at the bends and must not be pulled
tight to avoid damages to the cables. After the cabling is
done, cover the PVC cabling troughs.
END OF STEPS

Chapter 7
Hardware Installation
Check
Overview
Introduction It is essential to check and verify installation of hardware
equipment to avoid any loss, damage or improper working of the
product.
Topic Page No.

Checking Cabinet Installation 51
Checking Cable Connections and Wiring 52
Wiring of Power Cables 52
Wiring of inside Cabinet 53
Wiring between Cabinets 53
Checking Auxiliary Equipments 54
Checking Alarm Box 54
Checking Maintenance Terminals 54
Checking Miscellaneous 54
Checking Cabinet Installation

Following are the benchmarks or standards for checking the
cabinet installation of ZXMBW AAA Server.
Cabinet arrangement must comply the engineering design
requirements.

Walkway side between each cabinet column must be flush in

a straight line with maximum error 5 mm.
Gap of less than 3 mm must be present between cabinets of
one row.
Front faces of a row of cabinets must be in the same vertical
plane.
The top of cabinets must in the same level with variation of
less than 3 mm.
The front door of cabinets must easily open or close without
any obstruction.
In case of multiple rows of cabinets, the front face of the first
row of cabinets must face the operation & maintenance
console.
Two cabinet rows must face the same direction with a
distance not less than 1.2 m.
The left/right side of each cabinet row must keep at least
0.8m away from the wall.
No components on the cabinet fall off or damaged. No paints
peel off or scratched.
Install the cabinets vertically. After installation, both the
horizontal and vertical deviation must not exceed 3 mm.
The cabinet installation must be reinforced for shockproof
purpose. If necessary, use expansion bolts to fix the cabinets
to the ground.
PCB boards must have good contact and must easily be
plugged and unplugged. After the boards are plugged in their
slots, their surface must be even and flat.
Checking Cable Connections and

Wiring
Following verifications related to the installation of cable
connections and wiring of ZXMBW AAA server are essential:
Wiring of Power Cables
Wiring of Inside Cabinet
Wiring between Cabinet
Wiring of Power Cables

Make sure the following points for wiring the power cables.
Wiring are flat and straight and the bound orderly

Chapter 7 Hardware Installation Check
The cable connected to the connection terminal far from

cabling end are deployed at the outer side
The cable connected to the connection terminal nearer to the
cabling end are deployed at the inner side
The power leading-in method must comply with the wring
method
The contact surface of the power cable lug must closely fit
the cabinet connector board smoothly and tightly
In downward cabling, power cable must be led in and
connected at the cabinet bottom
Intermediate connectors or welding points are not permitted
for cable extension
Wiring of inside Cabinet

Following are the points necessary for wiring of inside cabinet.
The cables are smooth without any crossing or interference
Cable is connected to the right position specified on its label
Cables are bound neatly with cable ties
All cables are arranged separately according to the category.
Cable ties are spaced evenly
The connection places are secure and in good contact with
cables
The network cables are not bound too tight and bent too
sharp
Wiring between Cabinets

Make sure the following points for wiring between cabinets.
The cables are laid down between the cabinets according to
the design and construction requirements and comply with
the established standards.
Both ends of the cables are labeled clearly.
The connector places are secure and in good contact.
Cables are not tightened or tensioned.
All network cable connectors (RJ-45 plug) are according to
the same specification, 568B recommended.

Checking Auxiliary Equipments

Following verifications related to auxiliary equipment of ZXMBW
AAA server are essential:
Checking of Alarm box
Checking of Maintenance Terminals
Checking Alarm Box

Make sure the following points to check the alarm box.
The alarm box is installed at some visible location so that
alarm can be seen or heard easily
Alarm box connection is normal
Alarm box can correctly send alarm short messages to target
users
Use eye catching labels to distinguish multiple labels installed
in one row and play alarms according to alarm levels
Checking Maintenance Terminals

Make sure the following points to check the maintenance
terminals.
Maintenance terminal are isolated from the main equipment
in separate room. Use glass wall for isolation.
All terminals are clearly labeled and marked
One terminal must have modem for external maintenance
activities.
Checking Miscellaneous
Following are the miscellaneous checking of ZXMBW AAA Server.
Labels are complete, correct and clear
All switches and control switches of the equipment must be
on their specified initial position
Grounding is appropriately done
Temperature and humidity must be controlled
Water drainage must be avoided

Chapter 8
Power On and Power Off
Overview
Introduction After installation and installation verification of ZXMBW AAA
Server hardware, it is necessary to power on and power off the
system to certify its working capabilities.
Topic Page No.

Power-On ZXMBW AAA Server 55
Power-Off ZXMBW AAA Server 56
Power-On ZXMBW AAA Server

Purpose This topic describes the procedure to power-on ZXMBW AAA
system to check its running capabilities.
Prerequisites Meet the following conditions before Power-On the device.
Temperature of the equipment room is between 15°C to 25°C
or short-term allowable condition: 0°C to 45°C
Relative humidity level is between 30 % to 70 % or short-
term allowable condition: 20 % to 90 %
Standard value of DC voltage is –48 V
Power cables at all the layers are connected correctly and
reliable
Grounding must be in good condition
SCSI cable or optical fiber between the disk array and the
server is properly connected, and the heartbeat cables of the
dual systems is properly connected
Equipment labels are clear and well-defined

All cables are connected firmly

Multi meter must be available with technical personnel
Steps To Power-On ZXMBW AAA Server, perform the following steps.
1. Open the air switch present at the top of the cabinet.
2. Measure voltages between power terminals, neutral cables,
and grounding cables with a multi meter.
Note: Measured value must be in range.
3. Open switches on various connector cards one by one.
Note: Measure the voltages range between the phase line
jack, neutral cable jack and grounding cable jack with a multi
meter.
4. Power-on the Hubs and routers.
5. Power-on the operation & maintenance server.
6. In case of dual-computer cluster system, first open up the
disk array power and wait for 5 minutes. Start server dual-
computer 1 and dual-computer 2 in sequence.
Note: There are no specific requirements for power-on
sequence of other servers and various maintenance
terminals.
END OF STEPS
Power-Off ZXMBW AAA Server

Purpose This topic describes the procedure to power-off ZXMBW AAA
system.
Prerequisite ZXMBW AAA Server is successfully powered-on and working.
Steps To Power-Off ZXMBW AAA Server, perform the following steps.
1. Power-off the standby server in standby mode.
2. Power-off the active server.
3. Power-off the disk array power.
Note: For a dual-computer cluster system, first power off the
standby server (in standby mode).
END OF STEPS
Follow-Up After power off the server cabinet of ZXMBW AAA server, also
Actions power off the hub and router to avoid discrepancy.

Chapter 9
Packing, Storage and

Transportation
Overview
Introduction This chapter describes the packing, storage and transportation
of ZXMBW AAA server.
Topic Page No.

Packing
Packing Cabinet 58
Packing of Door/Side panel 59
Packing the Alarm Box 60
Storage 61
Transportation 62
Packing
Introduction To ensure the safety of ZXMBW AAA server equipment in
transportation, the overall system is packed in separate
packages, including:
Cabinet packages
Door/Side panel package
Alarm box package
There are clear marks related to the product name, model,
damp-proof, fragile and water proof present at the outside of

product carton. Do not damage, confuse or improperly configure

the equipment in storage and transportation activities.
Packing Cabinet
Purpose This topic describes the procedure to pack the server cabinet of
ZXMBW AAA system.
Steps Perform the following steps.
1. Clean the cabinet.
2. Attach the network access license.
3. Use four angle wrappers to wrap the mark plate and bottom
beam, and fasten with scotch tape for box sealing.
4. Pack the cabinet.
5. Put two EPE pads at the two sides of the wooden case as
shown in Figure 40.
FIGURE 40 CABINET P ACKING
Rack
Pillow
Packing
wooden case
Ca
bin
et
top
6. Place the cabinet with its one side on the ground and use the
50 mm*50 mm*600 mm washer to support the top of the
cabinet.
7. Pack the cabinet with its front up in an aluminum-foil
composite-film bag.
8. Gently put it in the wooden case.

Chapter 9 Packing, Storage and Transportation
9. Put 15 bags of desiccant (50 g per bag) into the aluminum-

foil composite-film bag.
10. Insert the packing list inside aluminum-foil composite-film
bag.
11. Vacuum the aluminum-foil composite-membrane bag and
seal it airtight.
12.Wedge two EPE pads to the mark plate and the bottom beam.
13. Nail the cover onto the wooden case firmly as shown in
Figure 41.
FIGURE 41 CABINET SEALING
Iron nail
Case cover
Cab
ine
t to
p
Note: The edge of case cover must align with case body.
14. Iron nail fix into the middle of the wooden plate of case.
15. Paste the address slip and packing list.
END OF STEPS
Packing of Door/Side panel

Purpose This topic describes the procedure to pack the door/side doors of
server cabinet of ZXMBW AAA system.
Steps To pack the doors/side panels, perform the following steps.
1. Clean the door panels.
2. Pack the door panels.

3. Wrap the four front and rear door panels separately in pearl
cotton.
4. Stack them up by separating with foam pads.
5. Place them in the packing boxes.
Note: Dimensions of the packing wooden case are 1,988
mm*508 mm*238 mm.
6. Paste address slip and packing list outside the carton box.
END OF STEPS
Packing the Alarm Box

Purpose This topic describes the procedure to pack the alarm box of
server cabinet of ZXMBW AAA system.
Steps To pack the alarm box, perform the following steps.
1. Clean the alarm box.
2. Arrange carton as shown in Figure 42
FIGURE 42 CARTON OF ALARM BOX
Packing carton of
the alarmbox
3. Pack the alarm box and hook plate in the carton.

4. Put EPE pad for the alarm box along the sides of packing
carton to keep it safe from jerks and shakes.
5. Wrap the hanger plate in a plastic bag.
6. Wrap the alarm box in the plastic bag and put two bags of
desiccant (3 g per bag) into the plastic bag.
7. Put on EPE cover of the alarm box as shown in Figure 43.

FI G U R E 4 3 PAC K I N G O F AL AR M P L AT E AN D E PE C O V ER
EPE cover of the alarm box
Alarm box
Hook plate
EPE cushion of the alarm box
8. Paste the address slip and packing list.

9. Seal the box and strap it.
10. Insert the yellow packing list in the packing carton.
11. Seal the joints at the top of the carton in H shape with
gummed paper for box sealing.
12. Tie two straps outside the carton as shown in Figure 44 .
FIGURE 44 SEALING AL ARM BOX
Packing strap
Packing
gum paper
cm
10
Note: Straps are at distance of 10 cm away from the ends.
Storage
Introduction ZXMBW AAA Server stores at specified place safely to avoid any
damage and loss after it is packed.

System has not been put into use for half an year, it must be
unpacked for inspection or powered on for inspection according
to requirements.
Note: During inspection if the equipment is found damaged then
inform relative departments in time for appropriate handling and
actions.
Requirements Following mentioned below are the requirements for designated

storage place.
Place must be clean, and have ventilation facility
Temperature and humidity must in appropriate ranges
Illuminating facilities must be available
Antistatic measures must be taken
Avoid direct heating and sources
Transportation
According to the transportation marks on the packing boxes,
handle ZXMBW AAA during its loading, transportation and
moving.
Loading When loading the equipment, make sure that the larger and
heavier boxes are under the smaller and lighter ones, and must
be balanced well and avoid inclination. Follow the stacking rules
mention on packing list of carton.
The weight of the loaded hardware equipment must be less than
the carrying truck. Load the equipment on truck that no jerks
and shock will effect the equipment.
Transporta Rainproof, dustproof, soundproof and impact-proof measures are
tion necessary in the equipment transportation. In open truck
transportation, cover the goods with tarpaulin. If the equipment
is transported by rail, enclosed train cars are required.
When transporting the equipment by road, control the vehicle
speed within 25 km/h to 45 km/h depending on the road
conditions.
The equipment must not be loaded in the same vehicle as the
inflammable, explosive and corrosive articles.
Movement Move the equipment with care and experience. Workers must be
experienced in loading and unloading the equipment from
carrying unit to ensure the safety. There are no requirements for
the leaning degree of the wooden case in move. It is preferable
to follow the labels on the packing boxes for the allowed leaning
degree of the cartons and the packing boxes of the computer
equipment.

During the transportation and loading/unloading process, if any

damage has occurred to the equipment, notify the relevant
department for handling.
END OF STEPS


Appendix A
Icons, Buttons and

Indicators on New Alarm
Box
Table 14 describes various icons of new alarm box.
TABLE 14 ICONS OF NEW ALARM BOX
Category Icon Meaning

Icon for un muting or muting
alarm tones. As Tone Shift
Mute
button, it indicates whether to
play alarm tones currently.
Working status icon of mobile
phone module, indicating
Mobile phone
whether serial port
status
communication of mobile
phone module is normal.
Network connection icon,
Network indicating whether system has
connection been connected to 129
background server.
SMS delivery icon, indicating
SMS whether current message is
sent successfully.
1. Indicating that command is
received and connecting to
prewarning channel begins.
Pre-warning 2. Indicating that system has
channel connected to Internet and
(GPRS and connecting to pre-warning
CDMA1X) server now.
3. Indicating that system has
been connected to pre-
warning server.

Category Icon Meaning

1. Indicating that command is
received and connecting to
Pre-warning pre-warning channel begins.
channel 2. Indicating that system has
(MODEM) connected to Internet and
waiting for username and
password verification now.
3. Indicating that system has
connected to Internet and
Pre-warning connecting to pre-warning
channel server now.
(MODEM) 4. Indicating that system has
been connected to pre-
warning server.
Alarm message icon: First
numeral in Other menu
indicates number of newly
added alarms. There is no new
alarm in Query menu. After
Alarm 01/10 going to Query menu, first
numeral indicates sequence
number of current alarm, and
second numeral indicates that
totally 10 alarms are stored.
Corresponding to Up, Down,

Key
Left, Right, C, M, and OK keys
Icon for signal strength of

mobile phone. First icon
Mobile phone indicates the highest strength,
signal while last one, least. This icon
can be displayed only after
SIM card is inserted.
Table 15 describes various buttons on new alarm box.
TABLE 15 BUTTONS ON ALARM BOX
Button Meaning and Operation

C Return button, used to return to previous menu.
Confirm button, used to confirm validity of operation
OK
result
Function button, used to open main menu and Delete
M
Alarm menu.
RST Resetting the alarm box
MUTE Muting alarm tones

Appendix A Icons, Buttons and Indicators on New Alarm Box
Button Meaning and Operation

Moving along menus, and increasing and reducing IP
Up, Down
addresses and ports
Left, Right Moving cursor
Table 16 describes various indicators on new alarm box.
TABLE 16 INDICATORS ON AL ARM BOX
Name Meaning
EMERGENC
Level 1 alarm indicator
Y
IMPORTAN
T
COMMON Level 3 alarm indicator
NOTIFICAT
ION
MUTE Speaker switch indicator
LINK Network connection indicator
Program running indicator, on for 1s and then off for
RUN
1s.


Glossary
AAA Systems implemented to securely determine the identity and

privileges of a user and to track that user's activities
GSN GPRS support node -- Contains the functionality required to
support GPRS.
Fragile Thing that can easily be broken or damaged.
High Voltage Hardware equipment that needs high voltage input to run the
Equipment equipment.
Hub These are the networking units used as connection junction for
all other equipments.
Megabyte A standard measure of data size. A megabyte is equal to 1024
kilobytes (KB).
Multi meter It is a device to measure the voltage level supplies to any
hardware equipment.
Routers These are networking equipment used to route the data from
server to one location and another.
Stand-By time The amount of time you can expect your phone to maintain
power on a single standard battery charge. Talking on the phone
uses more power and reduces the amount of standby time
between charges.
Technical These are the specific requirements of the any hardware
Indices requirements like height, weight, size etc.
UPS Uninterrupted Power Supply is hardware equipment to provide
continuous power supply without decreasing the voltage level.


Figures
Figure 1 Installation and Commissioning Flow of ZXMBW AAA .4

Figure 2 Layout of the Equipment Room ...............................7
Figure 3 Opening Wooden Case Containing Cabinet .............. 11
Figure 4 Hardware Installation Flow ................................... 13
Figure 5 Installation Flow of Adjustable Rack Base................ 15
Figure 6 positions of installation holes of single cabinet ......... 16
Figure 7 ZTE Universal Rack Base ...................................... 17
Figure 8 Base Pressure Plate Installation ............................. 18
Figure 9 Feet and Pressure Plates ...................................... 19
Figure 10 Flow of Foot Installation Mode ............................. 19
Figure 11 Positions of Installation Holes of Single Cabinet...... 21
Figure 12 Installing Feet and Pressure Plate ........................ 22
Figure 13 Top Panel Installation......................................... 23
Figure 14 Installing Hookers of Side Doors .......................... 24
Figure 15 Side Door Installation......................................... 25
Figure 16 Side Door Installation Finished ............................ 26
Figure 17 Front/Back Door Installation................................ 27
figure 18 Schematic Diagram of Front /Back Doors............... 28
Figure 19 Front/Back Door Installation Finished ................... 28
Figure 20 Equipment Brackets in Cabinet ............................ 29
Figure 21 Server Chassis with Side Tabs ............................. 30
Figure 22 Server Chassis into Cabinet................................. 30
Figure 23 Equipment With Detailed Arrangement ................. 31
Figure 24 Equipment Room Grounding Grid ......................... 34
Figure 29 Connection Principle of AC Distribution Unit ........... 38

Figure 30 Connection Solution of Power Cable and Grounding

Cable.............................................................................. 38
Figure 31 Positions of Connection Terminals and Power
Connector Boards in Cabinet .............................................. 39
Figure 32 Cable Pairs (Without Sheath) .............................. 43
Figure 33 Untwisted Wires ................................................ 43
Figure 34 Crossover of Wire 4 and 6................................... 44
Figure 35 Wires Inserted To The RJ-45 Connector ................ 44
Figure 36 Inserting or Crimping Connector .......................... 44
Figure 37 Installing the Hanging Plate ................................ 48
Figure 38 Mounting the Alarm Box (1) ................................ 49
Figure 39 Mounting the Alarm Box (2) ................................ 49
Figure 40 Cabinet Packing ................................................ 58
Figure 41 Cabinet Sealing ................................................. 59
Figure 42 Carton of Alarm Box .......................................... 60
Figure 43 Packing of Alarm Plate and EPE Cover................... 61
Figure 44 Sealing Alarm Box ............................................. 61

Tables
Table 1 Chapter Summary ...................................................i

Table 2 Typographical Conventions ...................................... ii
Table 3 Mouse Operation Conventions ................................. iii
Table 4 Contents In Chapter 1.............................................1
Table 5 Safety Signs ..........................................................2
Table 6 Contents In Chapter 2.............................................5
Table 7 Contents In Chapter 3........................................... 14
Table 8 Topics In Chapter 5 .............................................. 33
Table 9 Topics in Chapter 6............................................... 41
Table 10 Topics In Chapter 7............................................. 47
Table 13 Topics in Chapter 10 ........................................... 57
Table 14 Icons of New Alarm Box....................................... 65
Table 15 Buttons on Alarm Box ......................................... 66
Table 16 Indicators on Alarm Box ...................................... 67


Index
AAA 1, 3, i, ii, v, 1, 2, 3, 4, 5, 9, O&M...................................... 6

10, 11, 13, 14, 15, 20, 22, O&M console........................... 6
33, 41, 42, 47, 51, 52, 54, power cable ....................... 49
55, 56, 57, 58, 59, 60, 61, Power cable................ 6, 36, 55
62, 69 Power Cables . 33, 41, 42, 51, 52
alarm box ............... 48, 49, 50 Power supply ..................... 5, 8
Alarm box............47, 49, 54, 57 Rack Base Mode................14, 15
burglarproof instruments. ........7 screwdriver.. 10, 11, 15, 20, 23,
Cable Network cable ............ 47 24, 26, 29
cabling ........................ 49, 50 SCSI cable .......................... 55
Commissioning .................... 1, 4 server cabinet.. 2, 3, 14, 16, 19,
commissioning flow .................3 22, 29, 37, 38, 41, 42, 56,
damp-proof .......................... 57 58, 59, 60
Disk Array Interface Cable41, 45 Sharer Connection Cable ........ 41
EPE pads ....................... 58, 59 Straight through Network Cable41,
Foot Installation Mode14, 19, 20 42
fragile .............................. 57 trunk cable........................... 6
Grounding Modes.................... 33 Universal Servers ................ 29
handover ......................... 3, 12 UPS................................ 8, 69
Heartbeat cable.................... 45 wooden case.. 10, 11, 58, 59, 60,
Heartbeat Cable.............. 41, 45 62
Hub .................................... 45 ZTE universal rack bases ....... 16
M3 screws...................... 23, 29 ZXMBW .. 1, 3, i, ii, 1, 2, 3, 4, 5, 9,
Maintenance Terminals ..... 51, 54 10, 13, 14, 15, 20, 22, 33,
Multi meter ................... 56, 69 41, 42, 51, 52, 54, 55, 56,
Multimeter .......................... 10 57, 58, 59, 60, 61, 62
network cable . 6, 41, 42, 43, 45,
49, 53

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ZXMBW AAA

Copyright © 2006 ZTE CORPORATION.

The ultimate right to interpret this product resides in ZTE CORPORATION.

Date Revision No. Serial No. Reason for Issue

Your evaluation Accessibility:

About This Manual ............................................................ i

Declaration of RoHS Compliance..................................... v

Installation and Commissioning Overview ..................... 1

Cabinet Installation ....................................................... 13

Power Cables and Grounding Cables Installation.........33

New Alarm Box Installation........................................... 47

Hardware Installation Check......................................... 51

Power On and Power Off ............................................... 55

Packing, Storage and Transportation............................ 57

Icons, Buttons and Indicators on New Alarm Box ....... 65

Prerequisite Skill and Knowledge

What Is In This Manual

TABLE 1 CHAPTER SUMM ARY

Confidential and Proprietary Information of ZTE CORPORATION i

ii Confidential and Proprietary Information of ZTE CORPORATION

TABLE 3 MOUSE OPERATION CONVENTIONS

How to Get in Touch

Confidential and Proprietary Information of ZTE CORPORATION iii

This page is intentionally blank.

iv Confidential and Proprietary Information of ZTE CORPORATION

To minimize the environmental impact and take more

ZXMBW AAA Server manufactured by ZTE CORPORATION meet

Confidential and Proprietary Information of ZTE CORPORATION v

This page is intentionally blank.

vi Confidential and Proprietary Information of ZTE CORPORATION

TABLE 4 CONTENTS IN CHAPTER 1

Topic Page No.

Confidential and Proprietary Information of ZTE CORPORATION 1

TABLE 5 S AFETY SIGNS

Safety Signs Meaning

Erosion: Beware of erosion.

Electric shock: There is a risk of electric

Electrostatic: The device is sensitive to static

Microwave: Beware of strong electromagnetic

Laser: Beware of strong laser beam.

No flammables: No flammables can be stored.

No touching: Do not touch.

No smoking: Smoking is forbidden.

2 Confidential and Proprietary Information of ZTE CORPORATION

ZXMBW AAA Server Installation

Confidential and Proprietary Information of ZTE CORPORATION 3

FIGURE 1 INSTALLATION AND COMMISSIONING FLOW OF ZXMBW AAA

4 Confidential and Proprietary Information of ZTE CORPORATION

TABLE 6 CONTENTS IN CHAPTER 2

Topic Page No.

 Checks on the equipment room construction

Confidential and Proprietary Information of ZTE CORPORATION 5

Inspecting Equipment Rooms

6 Confidential and Proprietary Information of ZTE CORPORATION

FIGURE 2 LAYOUT OF THE EQUIPMENT ROOM

Walls, Doors, Cover walls of main equipment room with non-absorptive,

Confidential and Proprietary Information of ZTE CORPORATION 7

 Long term operating condition: 15°C to 25°C (temperature),

Verifying Power Supply

Stand-by Generators and UPS are highly recommended to avoid

Examining Grounding Conditions

8 Confidential and Proprietary Information of ZTE CORPORATION

The ground wire layout of ZXMBW AAA server equipment room

Checks on the equipment room construction

Long term operating condition: 15°C to 25°C (temperature),