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Basis or Assumptions
The minimum turndown of the SWS Unit is 40% of the design throughput.
Design margin for vessel is 5%
Minimum Design Metal Temperature = 0̊C
Based from the Aspen Hysys Simulation:
Stream 5
Stream 4 Vapor fraction: 1.00
Vapor fraction: 0 Temperature: 50.02 ̊C
Temperature: 50 ̊ ̊C Pressure: 121.3 kPa
Pressure: 201.3 kPa Mass flow rate: 0
Mass flow rate: 14580 kg/h Density of vapor: 1.348 kg/m3
3
Density: 982.4 kg/m
Stream 6
Vapor fraction: 0
Temperature: 50. 02 ̊C
Pressure: 121.3 kPa
Mass flow rate: 14580 kg/h
Liquid Volume flow rate: 14.73 m3/h
Density of liquid: 982.3 kg/m3
Based from table 1, since the operating pressure is 201.3 kPa ≈2.013 bar, therefore the length to
diameter ratio (L:D) is 3.
Materials of construction
304 stainless steel is the most common form of stainless steel used around the world, largely due
to its excellent corrosion resistance and value. It contains between 16 and 24 % chromium and up to 35 %
nickel, as well as small amounts of carbon and manganese. It is economical and environment friendly.
The most common form of 304 stainless steel is 18-8, or 18/8, stainless steel, which contains 18 %
chromium and 8 % nickel. SS 304 can withstand corrosion from most oxidizing acids. 304 stainless steel
does have one weakness: it is susceptible to corrosion from chloride solutions, or from saline
environments like the coast. Since the Sour water stripping unit has no chlorides, SS 304 is a good to
select as material for construction. Below are the tables 4-6 where the price, relative cost rating,
maximum allowable stress and mechanical properties rating for this material are highlighted.
Detailed Calculation
Design conditions:
From Basis/ Assumptions part, Design margin= 5%
Operating pressure = 201.3 kPa
Design pressure = 1.05* Operating pressure = 1.05 * 201.3 kPa
Design pressure = 211.365 kPa
Operating temperature = 50.02 ̊C
From Towler (2008), if operating temperature is less than or equal to 345 ̊C, the usual practice is
to add 50 ̊C to the operating temperature.
Design temperature = 50.02+ 50
Design temperature = 100.02 ̊C
Maximum allowable working pressure (MAWP) = Design pressure
Sizing
Dv = Diameter
From Towler (2008) and based on Aspen Hysys simulation, the liquid volume percentage is 50%,
therefore: hv=Dv/2, where hv is the liquid level
ρL − ρv 0.5
ut = 0.07 ( )
ρv
π × (𝐷𝑣 )2 𝛑(𝑫𝒗 )𝟐
𝐀𝐯𝐚𝐩𝐨𝐫 = × 0.5 =
4 𝟖
o Vapor volumetric flow rate
𝑘𝑔
100 𝒎𝟑
𝐐𝐯𝐚𝐩𝐨𝐫 = ℎ𝑟 = 𝟎. 𝟎𝟐𝟎𝟔𝟎𝟔𝟔𝟔𝟎𝟎𝟕
𝑘𝑔 𝑠 𝒔
1.348 × 3600
𝑚3 ℎ𝑟
𝑚3
Q vapor 0.02060666007 𝑠
𝐮𝐯𝐚𝐩𝐨𝐫 = = = 𝟎. 𝟎𝟓𝟐𝟒𝟕𝟒𝟒𝟐𝟖𝟗𝟕𝑫𝒗 −𝟐
Avapor π(𝐷𝑣 )2
8
o Vapor residence time required for the droplets to settle to liquid surface (or required
residence time):
𝐡𝐯 0.5Dv
required residence time = = m = 𝟎. 𝟐𝟔𝟒𝟕𝟖𝟒𝟕𝟖𝟖𝟓𝐃𝐯
𝐮𝐬 1.888325998 s
o From Towler (2008), required residence time=actual residence time (For satisfactory
separation):
0.2647847885D𝒗 = 57.17070312𝐷𝑣 3
𝐷𝑣 = 0.0680549547𝑚
Lv = 3 × 0.0762 m = 0.2286m
𝑘𝑔
16038 𝒎𝟑
𝐐𝐥𝐢𝐪𝐮𝐢𝐝 = ℎ𝑟 = 𝟒. 𝟓𝟑𝟓𝟐𝟕𝟒𝟑𝟓𝟔 × 𝟏𝟎−𝟑
𝑘𝑔 𝑠 𝒔
982.3 × 3600
𝑚3 ℎ𝑟
π × (0.0762)2
𝐀𝐥𝐢𝐪𝐮𝐢𝐝 = × 0.5 = 𝟐. 𝟐𝟖𝟎𝟏𝟖𝟑𝟔𝟓𝟔 × 𝟏𝟎−𝟑 𝒎𝟐
4
Holdup volume:
Holdup time:
According to Towler (2008), 10 minutes is the minimum holdup time for horizontal gas-liquid
separators. Therefore, we need to increase the liquid volume. This is best done by increasing the
vessel diameter. If the liquid height is kept at half the vessel diameter, the diameter must be
increased by a factor of roughly:
0.5
10 min
Factor = ( ) = 72.2527498
1.915540064 × 10−3 min
Adjusted Diameter and new hold up time (using the factor calculated):
Since the new hold up time is very high and based from basis and assumptions part, we assume
that the holdup time would be 10 minutes which is the minimum holdup time for horizontal
vessels.
Through iteration, the diameter of the vessel for holding time of 10 minutes is:
𝑳𝒗 = 𝟒. 𝟓𝟕𝟐 𝒎
Table 7. Typical Maximum Allowable Stress for Plates Under ASME BPV Code Sec VIII D.1
Di= 1.524m=60 in
Pi Di 30.67 psi(60in)
𝐭 𝐦𝐢𝐧 (1) = = = 0.05356 in ≈ 𝟏. 𝟒 𝐦𝐦
2SE − 1.2Pi 2(17199.1psi)(1) − 1.2(30.67psi)
Pi Di 30.67 psi(60in)
𝐭 𝐦𝐢𝐧 (2) = = = 0.02674 in ≈ 𝟎. 𝟕 𝐦𝐦
4SE + 0.8Pi 4(17199.1psi)(1) + 0.8(30.67psi)
Since tmin(1) is greater than tmin (2), therefore tmin= 1.3 mm.
Head Calculations:
Di= 1.524m=60 in
Pi Di 30.67psi(60in)
𝐭 𝐦𝐢𝐧 = = = 0.05351 in ≈ 𝟏. 𝟒 𝐦𝐦
2SE − 0.2Pi 2(17199.1psi)(1) − 0.2(30.67psi)
Project No.
Sheet 1 of 1
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Remarks