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Gas Insulated Switchgear (GIS) 170kV GIS

ABB High Voltage Switchgear, 2017
Aldi Widiartono, PGHV
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Main Contents

January 24, 2018 Slide 2

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Main Contents

ABB GIS Factory

ABB GIS Portfolio

ELK-04 170kV GIS

ELK-04 Application Examples

January 24, 2018 Slide 3

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Main Contents

ABB GIS Factory

ABB GIS Portfolio

ELK-04 170kV GIS

ELK-04 Application Examples

January 24, 2018 Slide 4

 — ABB Factory Hanau – Grossauheim
GIS 66kV-170kV Existing Factories
GIS Factories New FF
New PU
ABB Factory Bulgaria, Modules

ABB Factory Zürich

GIS >245kV DE
GCB 63 kA – 250 kA

BG
ABB Factory Xiamen, Modules
CH

ABB Factory Brno, Bus Ducts

CN
CZ

CN
IT ABB Factory Xiamen
ABB Factory Lodi PASS 66 kV - 245kV GIS 145 kV - 1200 kV

SA
ABB Factory Dammam IN
GIS 145 kV - 420 kV ABB Factory Vadodra
GIS 145 kV - 420 kV

January 24, 2018 Slide 5

BD
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Main Contents

ABB GIS Factory

ABB GIS Benefit & Portfolio

ELK-04 170kV GIS

ELK-04 Application Examples

January 24, 2018 Slide 6

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Benefits of Gas Insulated Switchgear
 Low space requirement
 Equipment volume reduction up to 96%
 Small footprint for installation
 Minimized aesthetic impact
 Compact, completely encapsulated
 No influence of environmental conditions
 Minimum volume of insulating gas, high
gas tightness
 Reliable function at high altitudes (>
1000m)
 High reliability and availability
 High Economic Efficiency
 Low life cycle - and maintenance costs
 Long economic life-time (> 40 years)
 Pre-fabricated, pre-tested
 Short project processing time

January 24, 2018 Slide 7

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Benefits of Gas Insulated Switchgear
Low Space Requirement

96% volume reduction

(GIS type ELK compact substation compared to AIS substation)
Land cost saving
Minimized aesthetic impact on the local environment

January 24, 2018 Slide 8

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ABB Gas Insulated Switchgear (GIS)
ABB GIS portfolio
Sub-Transmission Transmission
52-170 kV 245-1100 kV

Type ENK ELK-04 ELK-14 ELK-3 ELK-4 ELK-5

Three-,
Enclosure Three phase
Single phase
Single phase

Rated Voltage (KV) 72.5 145/170 245/252/300 420/550 800 1100

Rated Power Frequency

140 275/325 460 650/740 960 1100
Withstand Voltage * (kV)
Rated Lightning Impulse
325 650/750 1050 1425/1550 2100 2400
Withstand Voltage* (kV)

Rated Normal Current (A) 2500 2500/4000 3150/4000 4000/5000 4000/5000 5000

Rated Short Circuit Breaking

40 40/50/63 ** 40/50/63 63 50 50
Current, 3s (kA)

January 24, 2018 Slide 9

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ABB GIS ELK
ABB GIS history
1956 Research on SF6 firstly
1965 First 110 kV GIS in the world
1966 First 170 kV GIS in the world
1976 First 550 kV GIS in the world
1987 First 800 kV GIS in the world
1992 First 145 kV Container GIS in
the world
1966 first 170 kV GIS 2003 First 3-phase GIS for 145 kV
/ 63 kA in the world
2008 First 1100 kV GIS in the world

1965 first
110 kV GIS

January 24, 2018 Slide 10

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Main Contents

ABB CNHHS Brief

ABB GIS Portfolio

ELK-04 170kV GIS

ELK-04 Application Examples

January 24, 2018 Slide 11

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ABB GIS ELK-04/170kV
Typical Double Bus Bar Bay

ELK-04
SF6 Gas Insulated
Switchgear (GIS)

Rated voltage: 145/170kV

Rated current: up to 4000 A
Rated short-circuit current:
40kA
IEC 62271-203: Gas Insulated
metal enclosed switchgear

January 24, 2018 Slide 12

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ABB GIS ELK-04/170kV
Main technical data
Rated voltage： 170 kV Bay width：1m/1.2m
Rated current（BB）： up to 4000 A Rated filling pressure(abs)
1）CB/PT： 7bar
Rated current（Feeder）： up to 4000 A
2）Others： 6bar
Rated frequency： 50/60Hz
Circuit breaker mechanical
Rated short-duration power- performance:
frequency withstand
1）No load： 10000
voltage(phase-earth)： 375kV
times
Rated lightning withstand 2）Rated short-circuit 20 times
voltage(phase-earth)： 750kV current：
Rated short-time withstand DE mechanical endurance
current: 40kA/3s (No load)： 5000 times
Rated peak withstand current: 100kA FES mechanical endurance
(No load)： 3000 times
SF6 gas leakage(annum)： ≤0.1%
Partial discharge: <2pC

January 24, 2018 Slide 13

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ABB GIS ELK-04/170kV
Typical Dimension
1,3 5 6
8

7
2,3 4
9

4,2 m
Air Insulated Switchgear Gas Insulated Switchgear, three-phase
Configuration 1, 2
Double busbar
Busbar disconnector 3
with earthing switch
Circuit breaker 4
Current transformer 5
Line disconnector 7
with earthing switch
Voltage transformer 6

Fault making 8
grounding switch
Cable sealing end 9

January 24, 2018 Slide 14

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ABB GIS ELK-04/170kV
Typical DBB Bay
1. Local control cubicle
1 2 3
2. CB drive
3. Voltage transformer
4 4. Fast acting earthing
switch
5. Line disconnecting
and earthing switch
6. Cable sealing end
5
8 7. Cable sealing terminal
6
7 8. Current transformer
9. Arcing extinguishing
9
chamber
10.Busbar disconnecting
and earthing switch
10

January 24, 2018 Slide 15

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ABB GIS ELK-04/170kV
DBB Arrangement for 170kV, 40kA, 3150A
Single line
Voltage
Disconnecting/ Earthing Transformer
Switch

Control
Cubicle

Fast Acting
Flange Earthing
diameter Switch
735mm

Cable End
Barrier Insulator Unit
Bus-bar Disconnecting/ Integrated Current
Earthing Switch Circuit Breaker Transformer

January 24, 2018 Slide 16

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ABB GIS ELK-04/170kV
Standard Modular Design

 Flexible modular design

 Standard flange dimension
for module connection
 Easily extended or adapted
 Each bay is divided into
several separated gas
compartments by barrier
insulators
 Each gas compartment is
equipped with an SF6 gas
density relay and bursting
disk

January 24, 2018 Slide 17

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ABB GIS ELK-04/170kV
Enclosure: 3-phase design
Advantage of 3-phase design
 Less enclosure, most compact, lowest
weight
 SF6 gas sealing system reduced by 2/3,
effectively lower gas leakage possibility
 Simplified mechanical drive, no need
long mechanical connection between
phases
 More compact and lower weight
comparing with single phase design,
convenient for whole bay routine test
and transportation, lowest site risk
 3-phase encapsulation is the
development trend, all manufacturers’
latest 170 kV GIS are all with 3-phase
design

January 24, 2018 Slide 18

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ABB GIS ELK-04/170kV
Al-alloy Enclosure
Enclosure material:
Al-alloy
• No magnetization
• No eddy current loss
• Low temperature rise
• Outstanding anti-rust
performance
• Low weight, easy and
economic for both
transportation and civil
work
• Weight for typical DBB bay:
2700kg (with PT)
2500kg (w/o PT)

January 24, 2018 Slide 19

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ABB GIS ELK-04/170kV
Factory Prefabricated Whole Bay

Factory tested and shipped as a

whole bay:
 Al-alloy enclosure: low weight
 Significantly shorten
transportation, site installation &
erection period, lower failure rate
cause by on-site work
 Minimum customer risk during
on-site work
 Significantly shorten project
execution period

January 24, 2018 Slide 20

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ABB GIS ELK-04/170kV
Expansion Joint

 Al-alloy tubular expansion joint

 Compensation of thermal
expansion /shrinkage and stress
caused by installation error
 Dismantling unit during
maintenance, by this way the
specified bay could be pull out
separately

January 24, 2018 Slide 21

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ABB GIS ELK-04/170kV
View Port

DES equipped with 2 view ports, FES equipped with 3 view

ports

Easy to inspect internal contact position for erection and

maintenance

To avoid arc glare. It is not allowed to open the view port

during operation

January 24, 2018 Slide 22

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ABB GIS ELK-04/170kV
Plug-in Cable Termination (Optional)

Compact Plug-in
Cable End Termination

Option: Compact Plug-in CET (EHSVS Type C), Compact,

Simple, Easy for erection

January 24, 2018 Slide 23

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ABB GIS ELK-04/170kV
Bushing with Composite Insulator

Bushing with composite

insulator

January 24, 2018 Slide 24

—
Main Contents

ABB CNHHS Brief

ABB GIS Portfolio

ELK-04 170kV GIS

ELK-04 Application Examples

January 24, 2018 Slide 25

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ABB GIS ELK-04/170kV
Application Examples
Compact, High Power Density, no Influence of
Environmental Conditions
 Heavy duty ratings (63 kA / 4000 A) at
minimum gas volume
USA
Las Vegas,  Outdoor installation without influence of
nearby Bellagio
environment

Ideal solution for Integration of Renewables

 Hydro power plants
 Offshore wind farms
Switzerland
Elgisau,  Support of energy management by
nearby water intelligent secondary technology
fall Rhine river

January 24, 2018 Slide 26

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ABB GIS ELK-04/170kV
Application Examples
Flexible Integration in Buildings in Centre of
Power Consumption
 Compact design, not visible
Abu Dhabi  Fully encapsulated active parts

Integrated in
shopping
center

Container Substation, Short Delivery Times

 Movable container substation for temporary
energy demand and for industrial
applications
Greece
Athena,
Olympic
Games 2004

January 24, 2018 Slide 27

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ABB GIS ELK-04/170kV
Application Examples
Harsh Environmental Conditions
 Fully encapsulated active parts
 Outdoor installation without influence of
USA environment
Texas
Refinery

Flexible Integration in Buildings in Centre of

Power Consumption
 Compact design, not visible
Germany  Fully encapsulated active parts
Heidelberg
Old Part of the
City

January 24, 2018 Slide 28

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ABB GIS ELK-04/170kV
Application Examples
High Demand on Availability in Tropical Climate
 55℃ ambient temperature
 Tropical climate application
Dubai
Palm Island

Compact Design for Temporary Energy Demand

 Movable container substation for industrial
application
Taiwan  Compact and flexible application
Movable
Contrainer S/S

January 24, 2018 Slide 29