VASA32/16V32 Tightening Torques and Hydraulic Pressures

Crankshaft and flywheel

Sr. No# Connections Torque(Nm)
1 Split gear on crankshaft, all M20 screws 600±30
2 Flywheel bolts, M30 1200±60
3 Flywheel bolts, fitted bolts 650±30
4 Flywheel bolts, M16 200±15

Piston
Sr. No# Connections Torque(Nm)
1 Stud for the upper part of piston 80
2 Piston crown connection nuts 1200±60
i. Lubricate threads and contact surfaces with engine
oil
ii. Tighten the nuts crosswise 80
iii. Loosen the nuts
iv. Pre tighten the nuts crosswise 25
v. Tighten the nuts further with an angle of 70° (0/+ 10°)

Camshaft and control mechanism

Sr. No# Connections Torque(Nm)
1 Camshaft flange connection screws 160±5
2 Camshaft gear, flange connection screws 85±5
3 Overspeed trip housing fastening screws 85±5
4 Overspeed trip device, fastening screws to cam-shaft 45±5
5 Overspeed trip lever 85±5

Cylinder head
Sr. No# Connections Torque(Nm)
1 Rocker arm console, fastening nuts 250±10
2 Starting valve fastening nuts 180±10
3 Nut for starting valve spindle 35±2
4 Nuts for valve tapped guide block 200±10
5 Safety valve in cylinder cover, fastening nuts 50±3
Injection pump
Sr. No# Connections Torque(Nm)
1 Screw for pump element flange 130+10
Note! Tighten the screws crosswise in steps 0..30..100..130
2 Injection pump, head piece 130+10
Note! Tighten the screws crosswise in steps 0..30..100..130
3 Erosion Plug 85+10
4 Side Screw 15+5
5 Grub Screw 10+3
6 Nuts for injection pump fastening flange:
-IP-plunger diam. 30mm 200±10
-IP-plunger diam. 32mm 250±10

Fuel injection valve

Sr. No# Connections Torque(Nm)
1 Injection valve fastening nuts 80±5
2 Injection valve/cap 120±10
3 Injection valve/counter nut 200±20
4 Injection nozzle cap nut 320±20
5 Injection pipe cap nuts 80±5
6 Connection piece to nozzle holder 95±5

Engine Driven pumps

Sr. No# Connections Torque(Nm)
1 Driving gear of engine driven pumps:
 Lubricating oil pump 75±5
 Water pump 50±3
2 Impeller nut for HT and LT water pump 150±5

Hydraulically tightened connections

Sr. No# Connections Max. hydraulic pressure (bar)
Tightening Loosening
1 Cylinder head screws M56:
 Outer diameter of cylinder liner 440mm 425 445(520)
 Outer diameter of cylinder liner 450mm 500 520
2 Main bearing screws M56 615 635
3 Thrust bearing screws M42 615 635
4 Connecting rod Screws M45 x 3 725 745