ccun:

Q C 1 1 Y - 1 6 X 3 2 0 0 hydraulic guillotine shear

Operation manual 1

Anhui HuaXia Machine Manufacturing Co., Ltd

V2010.10
 QC l l-series hydraul ic guillotine shearing machi ne

Contents

1 Foreword . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. 1 Vocabulary of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Main use and characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Use environment condition . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . 7

2.5 Safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . 7

3 Machi ne structure and working principie 8

3.1 Machine structure 8

3.1.1 General view for machine shape 8

. 3.1.2 Structure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . 9

3.2 Working principie introduction 10

3.3 Technical parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Hydraulic system 12

4.1 Hydraulic system composition . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 Hydraulic system principie ( picture) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.3 Oil line Manifold layout ( picture) 14

4.4 Hydraulic system failure analysis and ruled out.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . . . . 15

4.4.1 Pump start: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.4.2 Shear(knife rest down) : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4.4.3 Return trip ( knife rest u p ) , 15

4.4.4 Shear angle increase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • . . . . . . . . . . . . • . . . . . . . . . . . . . . 15

4.4.5 Shear angle reduce: 16

4.4.6 Accumulator fill, oil drain: (Machine failure, after repair then maybe need use this function)

16

4.4. 7 Release air in oil cylinder: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.4.8 Hydraulic system adjustment and regulation . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • • . . . . . . . . . . . . . . . 17

4.5 Hydraulic system failure analysis and ruled out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . 18

5 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1 Machine power 20

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 QC 1 1 - s e r i e s hyclraulic guillotine shearing machine 2

5.2 Machine safety protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . 20

5.3 Pre-prepared operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . 21

5.4 Operation methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . 21

5.4.1 Motor start and stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . 21

5.4.2 Normative selection and operation . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . 22

5.5 operation manual of MD100 system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.5.1 Power Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • . . . . . . . . . . . . . . . . . . . 23

5.5.2 M a n u a l mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . 23

5.5.3 Status display(back gauge distance, shearing angle, shearing times) . . . . . . . . . . . . • • . . . . . . . . . . . . • . . . . . . . 24

5.5.4 Automatic positioning of back gauge plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . • . . . . . . . 24

5.5.5 Para meter modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . 25

5.5.6 Teach-in input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . • . . . . . . . 27

S.S. 7 Machi ne adjustment(accumulator charging and draining ) . . . . . . . . . . . . . . . • • . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . 27

5.6 Electrical Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . 28

6 Transportation and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . • • • . . . . . . . . . 30

6.1 Lifting, transportation notes . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • • . . . . . . . . . . • . . . . . . . . . . . . • • . . . . . . . . . 30

6.2 Notice items of storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • • . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . 31

7 Preparation befare installation and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . 31

7.1 The basis of machi ne (groundwork) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.2 Groundwork production (Figure) . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.3 Level adjustment of machine . . . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . 33

7.4 Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . 34

7.4.1 Selection of hydraulic oil . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . • • • . . . . . . . 34

7.4.2 Oil tank cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7.4.3 The addition of hydraulic oil . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . 35

7 .5 Electric wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . 36

8 Use, adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . 37

8.1 Adjustment of back gauge position . . . . . . . . • . . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . 37

8.2 Blade gap adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . 37

8.2.1 Blade gap comparison table . . . . . . . . . . . . . • • • . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.2.2 Blade gap adjustment methods . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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AccurL® QC ! ! -series h y d ra u l i c guillotine shcaring machine 3

8.3 Blade teardown, tool edge change, tool change, and inslallation . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . 38

9 Precision adjustmenl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . 39

9.1 Blade parts clearance adjuslment (blade gap evenness) . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

9.1.1 Blade parts clearance adjuslmenl principies: 40

9.1.2 Adjusting melhods: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

9.1.3 Blade part gap adjusting figure . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9.2 Precision adjustment of back gauge 42

9.2.1 lnspection and adjuslment method of back gauge precision: 43

10 Keep and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

10.1 Machi ne lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

10.1.1 Concentrare manual lubrication pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . 45

10.2 Hydraulic system mainlenance 46

10.2.1 Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . 46

10.2.2 Oil filler (hydraulic oil filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • . . . . . . . . . . . . . . . 46

10.2.3 Air filler (air filter cleaner) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

10.2.4 Connection of hydraulic components . . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . . . 46

10.2.5 Hydraulic components 46

10.3 Nitrogen return svstem mainlenance (Check pressure, release nilrogen, crush in nilrogen) .. 47

10.3.1 Operalion methods of nitrogen accumulalor ínflate, deflate, monitoring of nitrogen

pressure: 47

10.4 Machine parts maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

10.5 Easily damage parls(attach picture) . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . 50

11 Packing lisl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . . . • . . . . . . . . . . . . . . . 52

12 Qualily certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

13 Alter-sales service . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . • • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • • . . . . . . . . . . . • • . . . . . . . . . . . . 55

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 rrur•®
A L L • L... QC ! l-series h y d ra u l i c guillotine shearing machine 4

Dear users, thank you for purchasing this machine, in order to make you

have a better understanding and use the machine correctly, please read this manual

carefully before use. In familiar with this product knowledge, safety infonnation

and ali notice items, then use the machine.

This manual designed to provide you with the permanent machine information of

installation, operation, and maintenance. This manual must be handed over to the

person in charge of machine tools for proper operation and maintenance. Please

keep it well, for inspection. If need more detailed information, please contact with

our service department in time (please note the model and factory machine

code, ,the machine nameplate and certificate of compliance both have machine

model and factory machine code ).

Declaration: if product were changed, without notice.

, Page 4
 Q C l l-series hydraulic guillotine shearing machine 5

2 Summary

2.1 Vocabulary of terms

l) Guillotine shearing machine=-Upper knife rest makes the relative motion with worktable to

cut plate by the straight line way.

2) Hyclraulic guillotine shearing machinc-v+Uppcr blacle rest move up ancl clown to cut plate

with hyclraulic clrive.

3) Rack---- constitute the framework ofmachine tool.

4) Pole distance-The sicle pole ofmachine rack

5) Upper blacle rcst-v-The too! which install blacle, ancl it can move up ancl clown.

6) Blacles---- cutting tools that clirect role in the sheet metal.

7) Worktable----Fixecl two housings, it is component of installing blaclcs ancl bearing plate.

8) Hold-down cylinderv:": componen! that compress ancl fix plate by hyclraulic drive when

cutting plate.

9) Nominal prcssurc-v-vmaximum working prcssure that machine allowecl

l O) Max. cutting width->- ratecl wiclth of shcaring plate

l l) Max. cutting thickness----ratecl thickncss of shcaring plate

12) Anti-strcngth ofmaterial ---it refers to thc metal material to a certain extent under pul! role,

thc maximum capacity cacle of material resistance clestroy role, when cleformation increase

utmost suddenly. o b. refer to the ultimare strength when outsicle force is pul! force

13) Shcaring angle----incluclecl angle between Upper blacle ancl lower blacle.

( Shcar anglc affect shear effcct ancl work efficiency clirectly ) º

14) Polc clistance ----Distance betwccn two uprights

15) Blaclc gap---- space between upper blaclc ancl lower blacle.

( gap affcct shear effect ancl quality clirectly) º

l 6) Nitrogen accumulator---- air sac insicle accumulator filled with seal gas-tank which

compressecl nitrogcn. In the machine, its airbags outcr hyclraulic oíl chamber ancl return tank

connectecl to fonn a separate closed-channel, nitrogen is compressible (storage function),

play the role of carrier ofupper knife rest(blacle rcst).

l 7) Back gauge lcngth---- clistance from back gaugc block to cutting position of the uppcr blacle

ancl bottom blacle.

l 8) Top-cleacl center of upper blacle rest---- the most upper limit position in fluctuation

movement of upper blaclc.

19) Bottorn-dead center of upper blacle rest---- the most lowcr limit position in fluctuation

movement of upper blacle.

20) Hydraulic clrive---- transfer movement ancl power making use of hyclraulic oíl pressure.

Page 5
 QC l l - s e ri e s hydraulic guillotine shearing machine 6

2.2 Main use and characteristics

Use:

This machine is mainly used in aviation, light industry, metallurgic industry, chemical

industry, architecture, automobile, power industry, electric appliance, decoration enginccring and

so on for sheet metal cutting. (take Tensile strength 450N/mm2 of sheared sheet metal as

standard, if need shear othcr higher strength sheet metal, should check material tensile strength

as per material manual, reduce the thickness of sheared material). High efficiency and reliable

performance.

Characteristics:

(1) This machi ne adopt steel welding structure, good rigidity, rcturn specd of nitrogen

accumulator is rapid, stablc and reliablc; shearing process quick and stable, shear plane of

sheared material is flat, shearing angle can adjust casily, smallcr shearing angle has higher

work efficiency when cut thin metal.

(2) This machinc adopt advanced hydraulic and electrical control system. Adjustmcnt of back

gauge and blade clearance controllcd by intclligent centralized control system and displayed

by visual display screen, opcratc quickly, easily, accurately. front gauge use ruler display,

stopping fingers fix position(optional parts); there is equipped with protection defense, can

assure safety of workers.

2.3 Use environment condition

(1) Environment tcmperature: -2 ºC-40ºC

(2) Environmcnt humidity, 35%-95% without frost.

(3) Altitude: < 1000111 :

(4) There are no pollutants that corrode metal and damagc the insulation enough, around

machine too! in the air, such as dust, corrosive gases and so on.

(5) Machine work space should have good i l luminance, illuminance lighting should conform to

the standard lighting provisions of relevan! workshop.

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AccurL® QC ! ! - s e r i e s hydraulic guillotine shearing machi ne 7

2.4 Caution

(l) Operators must be trained and professional;

(2) Machine should be laid horizontally at the time of installation, machine distortion will atTect

machine performance and precision;

(3) When install and maintain machine, there need PPE devices (gloves);

(4) Machine is prohibitcd to run in cases of overloading and serious partial load, otherwise

machinc has thc risk of damage.

(5) lf need replace accessories, models must be same with the original model. If you have any

question, please contact with our after-sales service department.

2.5 Safety advice

This manual will mention caution on safety matters in the relevan! scctions.

Scverity ratc of sccurity advice falls into two calegories, "dangerous" and "notice",

fil. Notice: wrong operation mlght cause moderate injury, minor injury or

damaged goods,

fil. Dangerous: Wrong operation may cause death or severe injury.

Pagc 7
 ,-,-u·r• ®

A L L • L. QC ! ! -series hydraulic guillotine shcaring machi ne 8

3 Machine structure ancl working principie

3.1 Machine structure

3.1.1 General vicw for machine shape

l 2 3 4 5 6 7 8 9

10

o o
1 1

12

-··
o o C)

= =

13 14 15 16 17 11 18 1. blade gap adjustment

2. main oil cylinder

3. console

4. hold down cylinder

5. middle support

6. oil cylinder

7. electrical box

- - 8. machine frame

9. lower support

o o 10. back cauce

11. knife rest

= = o = 12. guardrail rack

13. upper support

14. motor

15. oil pump

16. integrated valve block

17. oil tank

18. accumulator

19. work table

20. support rack

19 20
21. support platform

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 QC 1 1 - s e r i e s h y d ra u l i c guillotine shearing machine 9

3. l . 2 Structure dcscription

(1) Machine trame. Steel welding frame structure, has good rigidity. Two hydraulic cylinders fix

on comer of left and right column and front panel, table with auxiliary turret, convenient for

micro-regulation of lower blade rest. Work table also equipped with feeding roller

ball(roller), operate easily.

(2) Upper blade res!

Steel welding frame structure, has good rigidity. lt is supported by the middle and lower

support wheel, and make up and clown movement under drive of left and right cylinders and

nitrogen accumulator, finish shearing work.

(3) Oil cylinder

Composed by two cylinders in series form, the fue! tank body mounted on the rack, the

piston rod drive rack directly.

(4) Hold clown cylinder

Several hold-down cylinders install on frame front plate. After oil comes into hold-down

cylinder, hold-down piston head press clown under overcoming compression spring,

compress plate. After finish shearing, through spring pull and reset. Binder force increase

with increase of plate thickness.

(5) Upper support block

Used to support upper blade rest, the eccentric shaft rotate some angle, blade gap increase or

decrease accordingly.

(6) Middle support block

Used to support upper blade rest, when adjust blade gap, the interna! butterfly spring is

comprcssed or rclcased,

(7) Lower support block

Used to support upper blade rest.

(8) Front support gauge rack:

Front support gauge rack: on table, ruler display its amount (regulate stopping fingers and

orientate to reach the expected value. Shearing thin steel plate in the use of stopping finger,

cutting will be more convenient, stopping finger is optional)

(9) Back gauge:

Back gauge install on upper blade rest, move up and clown with upper blade rcst, motor

drive screw rotation by driving synchronous transmission. Then press back gauge control

buttons, or control motor positive and negative rotation by control system, can make back

gauge plate forward (or backward) movement. Adjustment range ofback gauge rack see

"machine parameter".

, Page 9
A c::c::urL® Q C I !-series h y d ra u l i c guillotine shearing rnachinc 10

3.2 Working principie introduction

This machine is as per upper blade rest movement, guillotine structure, upper blade res!

supported by severa! wheels, make straight line movement driven by oil cylinder, then driven by

return cylinder and lift upper blade rest, finish shearing work; turn upper support eccentric shaft,

upper blade rest compress middle support spring, then can adjust blade gap, by changing the

relative position oftwo cylinder piston, to achieve shear angle adjuslment.

(1) Compress platc: first foot switch give off tcleconununication signa! to electrical system,

control action of hydraulic valve, hydraulic oíl come into hold-down cylinder under control

of hydraulic val ve, first drive hold-down cylinder compressing sheet metal.

(2) Shear: hydraulic oíl pressurc in system rises to a certain value, Oíl cylinder drive upper

blade res! downward and make shearing.

(3) Return trip: Electrical system control hydraulic valve, unloading loop of hydraulic systcm

open ancl unload, hold down cylinder return under pull of spring, mcanwhilc high-prcssurc

nitrogcn in nitrogen accumulator comprcss hydraulic oil (stored in accumulator) to return

cylindcr, return cylinder piston immccliately lift upper blade rest until top dead center,

machine back to thc state before shcar.

(4) Shear angle acljustment: hydraulic cavity of two shearing cylinders connected by thread,

controlled by eleclrical system, discharge or filled hydraulic oíl to conncctcd pipeline, can

achicvc adjustmcnt of shear angle increase and decrease. Reduce shear angle can shorten

shear stroke when cut thin plate, thereby increasc productivity and reduce defonnation of

cutting thin plate; increase shear angle can cut thick material.

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A c:c:urL® Q C I !-series hydraulic guillotine shearing machine 11

3.3 Technical parameter

Technical parametcr

No. Appellation Value Units Remark

1 Max cutting thickness 16 mm

2 Max cutting width 3200 mm

2
3 Anti-strength of plate 450 N/111111

4 Shcaring angle 0.5°-2º

5 throat depth 130 mm

6 max back gauge range 10-800 111111

7 stroke times(about) 6-10 imes/min.

8 Pole distance 3540 mm

9 blade length 3300 mm

10 Height from worktable to ground 890 mm

Model Y l 8 0 M - 4 835

11 Main motor power 18.5 kW

Rotate speed 1440 r/min

Reducer motor model RV063 1: 10

12 Back gauge drive

motor model l.lKW

Blade gap

13 Hand wheel adjustment dial display

adjustment

Model HQI3040Sl22 interna! gear pump

14 Hydraulic pump flow rate 40 1111/r

prcssure 3 l.5 MPa

Length 4000 mm

15 Dimcnsion Width 1900 111111

Height 2400 111111

16 Oil tank injection value About 360 kg

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A c::c::urL® Q C I !-series hydraulic guillotine shearing machine 12

4 Hydraulic system

4.1 Hydraulic system composition

The hydraulic system consists of pumps, pipeline manifold, hydraulic valve, cylinders,

return cylinder and nitrogen accumulator. Can achieve compression sheet, shear, shear angle

adjustment, accumulator charging, knifc rest quick return such movement.

' Pagc 12
 rrur•®
A L L • L- QC ! l - s e ri e s hydraulic guillotine shearing machine 13

4.2 Hydraulic system principie ( picture)

1 1

e::, + + + + + +

E i ++

j � ++

! � + +

1 � + ++

� 0-: 1 1 ),__.____ _

�
-
s ><
i:

Pagc 13
 rrur•®
A L L • L- QC l l-series hydraulic guillotine shearing machine 14

4.3 Oil line Manifold layout C picture)

�
>
>--

�
�
=
'
>=
1

- >--- .- -EB
1

=
�
X

�
�
ca,

-cr
e 1

>
- >--
>--
�-

>< I

Pagc 14
ACCUrL® QCll-series h y c l ra u l i c guillotine shearing machine 15

4.4 H y d r a u l i c system failure analysis and ruled out

Main operating nonns of this hydraulic system are as follow:

4.4.1 P u m p s t a rt .

start the pump (4) by pressing start button on control panel, pressure oil back to fue! tank ( ! )

by straightway check valve (5), cartridge valve (6-l), hyclraulic systern is in unloacling

stanclby mocle.

4.4.2 Shcar(knifc rest dowu)

Treacl shear control foot switch, solenoicl val ve (YV 1 ) power on. Pressure oil enter holcl

clown cylincler (7), holcl clown cylinclcr piston start to clownwarcl ancl compress sheet metal,

meanwhile prcssure oil enter upper cavity of cylincler (8) by cartridgc valve(6-4), piston

move downward, bccause of cylincler (8) lower cavity and (9) is connected, so two cylincler

pistons drive uppcr blacle rest downward synchronously, cylincler (9) lowcr cavity hydraulic

oil is pressed into accumulator (10), Air bag filled with nitrogen gas in accumulator is

compressed, for returu storage of blacle rest.

4.4.3 Rcturn n-ip C kuife rest up ) :

In thc downward process of blade rest, if rclcase shcar control foot switch, ali solenoicl

val ves w i l l power off. Uncler p u l ! of spring, hyclraulic oil in hold clown cylindcr was releasccl

and back to fue! tank(l), holcl clown cylincler (7) return trip. Meanwhile by nitrogen pressurc

role in nitrogen accumulator (10), hyclraulic oil which gatherecl in accumulator began to

drive o i l cylincler (9 )piston, cylinder (8) upper cavity hydraulic o i l back to o i l tank ( 1 ) by

cartriclge val ve (6-4), cartridge val ves ( 6 - 1 ), knifc rcst bcgin to up run uuder clriving of two

oil cylinclers, until to reach uppcr clcacl ccnter.

4.4.4 Shcar anglc incrcase

Whcn standby, press shearing angle "+" button in electrical control panel, ( YV3) connect

with power, cylincler (9) under pressure role of accumulator I O, upper cavity hyclraulic oil

return to tank ( 1 ) by solcnoid val ve chamber (6-6), ( 6 - 1 ), cylincler (9) piston starts upward,

' Pnge 15
A c::c:: urL® QC 1 1 - s e r i e s hyclraulic guillotine shearing machine 16

under this drive role, the angle formed by upper and lower blade edge gradually incrcasc,

after release button, (YV3) loss power, series connection oíl line of cylinder (8), (9) closed

by solenoid valve (6-6), shear angle keep constant, complete adjustment operation of

shearing angle increase.

4.4.5 Shear anglc reduce:

When stand by, press shearing angle "-" button in electrical control panel, ( YV l ) , ( YV2) ,

( YV3) gel power. pressure oil en ter series connection cavity of cylinder (8), (9) by

solcnoid valve (6-6), cylindcr (9) piston starts downward, under this drive role, the angle

fonned by upper and lower blade edge gradually reduce, after release button, solenoid val ve

loss power, series connection oil line of cylinder (8), (9) closed by solenoid valve (6-6),

shear angle keep constant, complete adjustmcnt operation of shearing angle reduce.

4.4.6 Accumulator fill, oil drain: (Machinc failure, after repair then maybe nced use this

function)

In standby mode, start "accumulator filling" function in electrical system, ( Y V l ) , ( YV2),

( Y V 4 ) power on, hydraulic system begin to have pressure, adjust pressure of reliefvalve

(6-2) (pressure value see, "adjustment and regulation of hydraulic system"), After adjusting

supercharging pressure, slowly open manual stop val ve ( 1 1 ), at the moment system pressure

oil enter nitrogen accumulator (10) oil room by solenoid valve (6-7), stop valve (11),

hydraulic oil pressure of cylinder (9) lower cavity gradually increase, under this role blade

rest rise gradually until to top dead center. When the prcssure reachcs set prcssure of relicf

valve (6-2), pressure tend to stable, at the moment can finish "accumulator filling" function

in clcctrical system. Close manual stop val ve ( 1 1 ) , rcset relief val ve (6-2) pressure to

normal work pressure, finish "accumulator fi lling" operation. when oil drainage, first open

manual stop val ve ( 1 1 ) , thcn start "oil drainagc function" in electrical control system, ( YV 4 )

get power, hydraulic oil in accu m ulato r oil cavity and cylinder (9) rcturn to tank by stop

val ve ( 1 1 ), solenoid val ve (6- 7), cartridge val ve (6 -1 ), at this moment upper blade rest fall

to clown dead center, accumulator oil drain operation is completed.

' Page 16
 rrur•®
A L L • L-. QC l l-series hyclraulic guillotine shearing machine 17

4.4.7 Release air in oil cylinder:

Exhaust a small amount of air in cylinder, try to reduce shearing angle(but> 0.5 dcgree),

slightly loose bleed screw at the top of cylinder 9((can not completely remove),

under drive of lower cavity pressurc oíl, piston start up run (shearing angle increase slowly),

air at the top of cylindcr exhaust from bleed screw as upgoing of piston, if air is more in

cylinder, need to repeat the above steps, until to discharge hydraulic oíl constantly. A lot of

air left in fuel tank will affcct shearing performance of machine.

O i l cylinder Bleed screw

�
--- 1 �--

4.4.8 Hydraulíc system adjustment and regulation

Hydraulic system adjustmcnt and regulation nccd follow the next principies:

nitrogen accumulator chargc nitrogen-r accumulator ñlled-r shear force adjustmcnt

nitrogen accumulator nitrogen pressure: 7-&MPa ( Vicw nitrogen filling tool prcssure

gauge)

acc umulator filled pressure: 1 2- 1 S M Pa ( View pressure gauge 1 2 )

Shear pressure: 22-25MPa ( View pressure gauge 1 3 )

fil. Attention: Machine have adjusted well in factory, can not change randomly!

Adjustment operation must under the guidance of technical staff!

' Page 17
 ccun:
A L L • J QC [ l - s e ri e s h y d ra u l i c guillotine shearing rnachine 18

4.5 Hydraulic system failure analysis and ruled out

Normal fault analysis diagram

.

.
. ¡.. . ., ..•.

• .· Faiíliphenomenon . Reason - Solutioñs

. . . .

l .electrical or electric fault, solenoid valve has check electrical device and parts

no power input and circuit.

charge hydraulic oil, check leak

trarnple pedal
2. hydraulic o i l is not enough, pipe road leak

phenomenon
switch ,knife res! has no

movement 3. hydraulic valve is blocked by sundries. Disassemble and check , wash

4. hydraulic val ve, oil pump or some broken

check , replace

parts or device

1. hydraulic performance decrease, hydraulic

check , replace

system componen! fault

2.Pre-press sheet is too strength readjust

Cutting slowly(culling

3. Accumulator Nitrogen gas leaks(lt performs

pressure is normal) return cylinder release load, charge

that when blade knife moves bctwcen top dcad

Nilrogen gas and then charge

center and bottom dead center, return cylinder

liquid far rcturn cylindcr

pressure is changcd greatly)

1. shearing angle adjustment is too small increase shearing angle

2. shearing force adjustment is too small adjust shearing force

blade res! stops when

3. sheared plate anti-strength is too high can not cut

cutting thicker plate

4. cylinder seal componen! or hydraulic scal

check , replace

componen ! is broken.

shcaring angle change l. hydraulic valve is brokcn check , replace

by itself 2. c y linde r seal componen! is brokcn check , replace

knife rest return slowly

Nitrogen or hydraulic oil is no! enough of charge Nitrogen or charge

or can not return to top

Nitrogen accumulator accumulator li q uid

dead center

fil. Danger: Prohibit repair machine in the state of machine runnlngl

fil. Danger: Prohibit repair machi ne without guidance of professional

technicians!

fil. Danger: Prohibit changa machi ne randomly, otherwise machi ne will have

unpredictable consequences!

Page 18
A c::c::urL® Q C l [-series hydraulic guillotine shearing machine 19

5 Electrical system

Electrical parts of this machine is according to national standard "mechanical

security machinery electrical equipment Part 1: General technical conditions" for

the design.

Please notice the following items when operate or repair machine:

..&. D a n g e r : Prohibit non-professional staff repair m a c h i n e !

..&. D a n g e r : Prohibit use m a c h i n e in the o p e n air without cover!

..&. D a n g e r : P r o h i b i t chance the interna! wiring of m a c h i n e , otherwise

machi ne will have unpredictable action !

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AC::C::UrL® QCll-series hyclraulic guillotine shearing machine 20

5.1 Machine power

Power and voltagc:

Motor circuit: three-phase. 380VAC, 50HZ

Main control circuit: 220VAC, 50HZ

Striker rack control circuir- : 220VAC, 50HZ

Electromagnetic valve circuit: 24VDC

Signa! lamp circuit: 6VAC, 50I-IZ

Main power is controlled by main switch(automatic air switch Q F I ) that installed in the

sidc of electrical cabinet. QFI with shunt trip coi l. When the electrical cabinet door open, SQ I

close, shunt trip coil elcctrify, automatic air switch QFI trip to cut off the power, realize open

door power-off protection.

5.2 Machine safety protection

( 1 ) Power Protection: the entire equipment and power line protection, we suggest uscrs use 63 A

air circuit brcakcr.

(2) Short circuit of oil pump motor are protected by air switch QFl, overload protected by

Thennal rclay FR.

(3) Short circuit and overload of back gaugc rack motor are protected by air switch QF2.

(4) Control transformer TC primary edge is protected by air switch QF3, vice-sidc achicvc

short-circuit protection by breakcr QF4, QF5, QF6.

(5) Front and back limit of back gauge rack protected by stroke switch SQ4, SQ5 , at the same

lime inside system also has soft limit.

(6) Adjustment terminal limit of blade shearing angle set within the system

(7) User has error operation, control system will automatically stop thc movement and give

alarm in fonn of writing.

(8) Press emergency stop button on table or at back side of machine, machine will stop ali

movement immcdiatcly.

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A ce urL® QC 1 1 - s e r i e s hyclraulic guillotine shearing machine 21

5.3 Pre-prepared operation

(l) First make thrce-phase power switching in Incoming Posts(Ll, L2, LJ), connect ground wire

well, shut electrical cabinet door, closc power master switch Q F I , power indicator light HLI

shine.

(2) Start oil purnp motor in short time, observe if the running direction is correct, if change

direction, picase change power incoming phase sequencc, don't change interna! wiring of

machi ne.

5.4 Operation methods

Machinc clectrical box is in the left sidc of machi ne, control power of the whole machine.

Except foot switch, operation components of machi ne ali concentrate button boxes in front of the

machine.

control system lighting switch power light

0 0 0

;
-�·+
+ si!lr- ei ®

0 0 0

back gauge control shearing angle adjust power supply lock emergency stop

5.4.1 Motor start and stop

(1) Oil pump motor start: Press "pump start" button SB2, oil pump motor M l start, oil pump

indication lamp HL2 shine.

(2) Oil pump motor stop: Oil pump motor stop falls into two classes, normal stop and non­

normal stop. Normal stop is by pressing "pump stop" buttou, non- normal stop including

power failure(loss pressurc), undcr-voltage, oil pump motor overload or short-circuit, at this

time we should check rcason and eliminate it, thcn re-start, so as to avoid damaging motor.

Pagc 21
 rrur• ®

A L L • L... QC ! l-series h y d ra u l i c guillotine shearing machine 22

(3) Back gauge rack motor running and stop: In the panel can manually prcss "+" "-" buttons to

control increase or reduce of back gauge distance, can also automatically control on control

system (Automatic control mode explain in control system).

(4) Shearing angle can by adjusted by button "shearing angle +", "shearing angle -" on panel,

shearing angle can be rcad on display screen of control system.

5.4.2 Normative sclcction and operatíon

The machine has "single" and "continuous" two operation modes. Normative selection is

achieved by "Action Selection" this button, on the control system screen displayed by text (see

control system instruction).

(1) place normative selection in the position of "single".

Tread foot pedal SF l , intermediate relay KA l was electric, electromagnetic val ve coil YV l

was electric, blade rest shear downward. Loosen foot switch SF 1 , upper blade rest stop

downward running immediately. If do not loosen foot switch SF 1 , when upper blade rest

block touch limit switch SQ3 or shcaring delay time rcached, knife rest will stop moving

clown and rcturn to top dead center.

(2) Normativo selcction switch place in the position of"continuous".

Push foot pedal SFl, auxiliary relay KJ\l energized, solenoid valve coi! YVl have

electricity, knife rest shear downward, when upper bladc rcst block touch limit switch SQ3

or shearing delay time reached, knife rcst will move upward automatically and rcturn to top

dead center, then knife rest continuc to shear downwardly.

(3) Count

Whcn shearing, knife rest cut cach time the system will count once, when press 'ALM'

button on text display, can clcar the counting.

(4) Lighting lamp

Turn rotary switch SA2, turn on lighting lamp, move the sheared material, make sheet metal

processing line coincide with lower blade edge line, can cut and gel required result.

(5) Notice iterns

l ) Machi ne must be grounded reliably.

2) When operator lea ve machi ne, picase be sure to cut air switch QF 1 .

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ACCUrL® QCll-series h y d ra u l i c guillotine shearing machinc 23

5.5 operation manual o f M D 1 0 0 system

5.5.1 Power Interface

When connect with powcr, the first page displayed by text monitor is system initial page, which

is infonnation of our company, press 'V' button can enter next page" manual mode".

5.5.2 Manual mocle

Run mode Sin le

. . . .

S h e a r i ng t i m e : 0 0 . 00 Sec . .

Top-dead center stay time·

· · · · · · · O . O 'Sec · · · · · · ·

In MANUAL scrcen, the first line is running mode of curren! bladc rest, and it can be set by

'ALM' button of text display. The 3nd ami 4rd line display curren! blade shearing dela y time

and last stop lime, and can be set by first "SET' button, then input data by number keys, last

press "ENT" enter. Noticc: last stop delay time of knife rest rneans when knife rest

automatically run, the stop time on top dead center. Shearing delay time of knife rest means

the time of knife rest shear downward. Press 'V' button can enter next page "Manual

Positioning",

' Page 23
A ce urL® QC 1 1 - s e r i e s hyclraulic guillotine shearing machinc 24

5.5.3 Status display(back gauge distance, shearing angle, shearing times)

Back gauge X- -0000. O n1n1(i::i:)

"l"

Angle Y -0. O º

Count 0000

the first line display curren! back gauge rack distance, thc 2nd line is curren! blade shearing

angle, thc 3rd line is curren! shearing times, prcss " V " to next pagc [Automatic mode).

5.5.4 Automatic positioning of back gauge plato

Present value of X -0000. O

. .

Target value of X- -0000.0

tiff[D. s t a r t . p o s i t i on i ng

llff[Fsl S t. o p positiÓning:

In "Manual Positioning" page, the first line display curren! back gaugc distance, the second linc

is setting value of back gauge distance. Positioning way: first prcss "SET" button, after input

data then press "ENT" button en ter, al last prcss "F l "button, and back gauge rack will move to

setting position automatically. When press "F5" button, manual positioning will stop. Press "V

"button can cntcr next page "password input".

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A c::c::urL® Q C I 1-series hyclraulic guillotine shearing machine 25

5.5.5 Paramctcr modification

( l) Password input

Passwor d input

In PASSWORD INPUT screen, it can move left by pressing " F I ", move right by pressing " F 2 " ,

input password by " /\ " and "V" button. (can not use other way to input password, or the

password input is invalid). If do not input password, paramctcrs behind only can be read but can

not be set, press " V " button can enter next page "Technical data setting l ".

(2) Technical data setting l

Technical elata setting I . .

1

Min. ��{u.e. �f X : �0000.· O 111111 1

.M_ax._vª_i_ue-of
· X� -ºººº·. º.mmJ
In TECHNICAL DATA SETTING I screen, operator can set 111aximu111 and 111inimu111 value of

back gauge distance. When set parameter, first press "SET" button, aftcr input data, then press

"ENT" button. Press " V " button can enter next page "Technical data setting Il ".

' Page 25
 rcu·r1 ®

A L • '-- QC l l-series hydraulic guillotine shearing machine 26

(3) Technical data setting II

f : : T _ e c h n i c a l _data s e tt i ng I_I �

M i n . s h e a r i n g a n g l e : O. O
o
Max.

. .
s h e a r i n g

. . . .
a n g l e :

.
o. o
000
f n g l e - c h a n g e f a c t o r :

In "Technical data setting I l " screen, operator can set maximum and minimum value of

shearing anglc. Angle conversion factor is used to display the parametcrs of angle, different data

for each machine, thc factory has set well, please do not modify arbitrarily. Press " V " button can

cnter next page "Technical data sctting Ill".

(4) Technical data setting lII

- T e c h n i c a l data s e t t i n g I I I .

. . " . . . " . . . . . . . . . . . . . . .

Ear l y s t o p of X p o s i t i o n : OO. O
. . . . . . . . - . . . . . . . .

S l o w i n c h i ng t i m e of X : 00001ns

. P o s i t i o n p r e c i s i o n : O. O mm

In "Technical data setting Ill" screen, can set back gauge automatic positioning stop amount in

advance (thc distance from stop location to actual setting location) , back gaugc slow inching

time and back gauge positioning control precision. Automatic positioning stop amount in

advance usually set about 1 . 4 mm, back gauge slow inching time set to 0.02 second, back gauge

positioning control precision is 0 . 1 mm. (Do not set to zero, otherwise easily lead to positioning

oscillation of back gauge motor). When setting parameters, fir st press " SET " key, after in pu t data

t hen press "ENT" k ey. N ote that p arameters in factory has s et ell,
w please d o not ar b it rar i ly

modify. N otice: B ack gaugc rack p ositioning stop distance in advance: it means stop distance

ra nge before back gauge rack reach to target location. more large of this s etting d ata, positionin g

Pagc 26
A c:c: urL® QC 1 1 - s e r i e s hydraulic guillotine shearing machine 27

time will more long, distance setting too small can lead to positioning not accuratc. Slow speed

inching time setting too long, it can lead to positioning not accurate, inching time setting too

short, contactar will not pull in because of curren! "on" time too short, causing can not locate.

Press " V " button can entcr next page "Teach-in input".

5.5.6 Teach-in input

Tcch+i n Input . . .
. . . . . .

X length: -0000. O ffil11

Shearing ang l. e . -0. O º

In "Teach-in input" page, it can corree! back gauge distance, blade angle display value if not

same with actual value. When corree! back gauge rack distauce, first press "SET" buuon, then

input curren! actual distance, then prcss "ENT" key, at las! press "F2" key to confirm. When

corree! blade angle, first press "SET" button, thcn input curren! actual angle, then press "ENT"

key, at last press "F6" key to confinn. Press "V" button can enter next pagc "Machi ne

Adjustment".

5.5.7 Machinc adjustmcnt(accumulator charging ami d r a i n i n g )

Machine Adjustment
. . . . . .

-Accumulator charge
1(1?ª

Prcss"ALM"accumulator charge, press "F4"accumulator drain oil.

' Pagc 27
 ®

Ac:c:u,,,,.. • L- QC [ l-series hydraulic guillotine shearing machine 28

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' Page 28
 r- r- u ' r l ®

A L L • ..__ QC ! l-series hyclraulic guillotine shearing machi ne 29

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' Page 29
 r- r- u r • ®
A L L • L... QC ! l - s e ri e s hydraulic guillotine shearing machiue 30

6 Transportation and storage

6.1 Lifting, transportation notes

(1) The machine has spccial lifting column(lifting hole), when transportation must use these

facilities;

(2) The lifting operation of machine must operate by qualified technical staff.

(3) The lifting staff should comply with safety specification of lifting task, strictly prohibited

operation against rules.

(4) In the process of lifting don't make machine suffer strenuous vibration and over obliqueness.

(5) The barycentcr of the machine is higher, even the front is heavy when the back is light.

Therefore, in the process of lifting, carrying and installation, we must pay attention to

barycentcr location, in order to avoid causing machine collapse accidents. Lifting picase

according to methods as following: the contact plane of wirc rope and machi ne surfacc

requirc protection pad, preven! the rope cut causing accidents, and damage paint.

(6) Wire rope lifting angle is strictly prohibited more than 90 degree.

(7) Strictly prohibit overloading use sprcader, lifting equipment.

[J
CJ o

= =

' Page 30
 rru·r'L®
A LL • J Q C I !-series hyclraulic guillotine shearing machine 31

6.2 Notice items of storage

(1) Machines should not be in storage in the open air far a long time, should prevent rain and

snow, wind and corrosive gases invasion.

(2) Preven! storage in high-temperature and humid environment.

(3) When don't use machine far a long time, the mould, exposed bearings , table, exposed part

of piston, back gauge guide rail, screw and other exposed processing surface of machine

should make oil seal and put rust treatment.

7 Preparation before installation and use

7.1 The basis of machine (groundwork)

Befare install machine, the soil around foundation must be strengthened, foundation depth

according to actual soil condition, must prepare foundation befare 1 O days(the first grouting).

See Foundation drawing(subject to actual size of machine). After machine dropping, foundation

bolt re-use concrete irrigation(the second grouting). After the complete solidification of concrete,

make leve! adjusting to machine.

Pagc 31
A e::e::urL® QC ! !-series h y d ra u l i c guillotine shearing machi ne 32

7.2 Groundwork production (Figure)

Machine

Machine mounting surface

Parallels
Second groutin¡¡_/1
150x150 Ground level

/
. . .
. . . . . . •• r
·. •
X X X X X x x x x X
V
.. .A .. v, e,
�/V '
•. r """""Y e,
">< . > > • ,( <.D Anchor bol!
e,

; .- -,.
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X X>
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200X200 ·
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400
'"'

Power wire e it 2"

,_¡_
i---
l'-"
5"-
0 1

_ _ _ _¡ _
e,
e,

""'

3740

4340

Put the table of machines as the basis of measuring level,

Crosswise Direction ali s h o u l d be ,;;:; 1 0 0 0 : 0 . 2 mm. I n advance
do foundation according to picture, make machine install at
the f o u n d a t i o n , then install foundation bolt, at last irrigate.
After f u l l solidification of concrete, then revise level.

foundation drawing

1--�����-1 Hydraulic ou11'otine sheariílO machine

�!t!);1� fi i t!Ji

QC11 Y-12x3200

Page 32
 ,- ,- u , r • ®

A L L • L... QC ! l-series hydraulic guillotine shearing machine 33

7.3 Level adjustment of machine

When adjust machine leve!, should remove supporl device on table surface.

(1) Vertical leve! adjustment. put levels on ball plate inslallation face which at two ends of

bench, adjust foundation adjustment screw, ensure vertical direction of two ends of

table(length direction of table) leve! precision is within 0.2/1000 111111

(2) Horizontal leve! adjustment: put levels on square feet at middle of bench, adjust foundation

adjustment screw, ensure level precision of table horizontal(left and right direction of table

is within 0.2/ 1000111111.

Plan e Level indicator Worktable

Back
r,
1 1

1 1

l @ l

1 1'1 1

1 1 11

;
1 I

1 w 1

I i;i I

1 1
Front
1 1

L_J

Up

Down

After tightening foundation bolt of rack bottom, check vertical and horizontal level precision of

table within 0.2/1000 111111.

Note:

1 ) The surface which place levels should without dust, oil and other dirt.

2) If vertical leve! detection is not convenicnt, can improve accuracy of horizontal level, make

error direction of left and right both si des is same, ensure machine can not distorted.

'
: Pagc 33
A ce urL® QC [ !-series hydrnulic guillotine shearing machine 34

7.4 Hydraulic oil

In hydraulic system, hydraulic oil is working media that pass power and movement. Reliable

and effectivc work of hydraulic system, largely depends on the quality of hydraulic oil that used

in the system.

7.4.1 Selection of hydraulic oil

The brand value of hyclraulic oil is egua! the average value of kinematic viscosity when the

temperature is 40 ºC .The higher the environment temperaturc, the higher hydraulic system

temperature, the more slow of work speed, then the higher of selected hydraulic oil

2
traclemark(46nun /s). Ifmachine work under 5 ºC long time, can reduce hydraulic oil lrademark

(ISO VG32-20 #).

We advise don't use machine at low temperature (-5 ºC ). If use under-S ºC, should make

machine run for some time under cmpty load, if necessary, install hydraulic oil heater on loop.

Under normal working condition, oil temperature should not exceed 70 ºC . In sp ecia l

circumstances, can install hydraulic oi l coo cr according to actual needs on

l l oo p.

7.4.2 Oil tank cleaning

The demand is high that hydraulic system to hydraulic o i l , tan k cleaning wor k is v ery important,

E very t i m e re l ce hydraulic oil,

p a m ust first discard hycl ra ulic oi , rel m ove tan k co v er pl t , a e with

clean a nc l n o easy losin g fluff cloth clean tank bottom can not u e cotto ( s n ya rn) , and the n wash by

clean kerosene o r p etrol. A s a certain lirnit of fue ! tank mouth, the arm can n ot reach some

co rn ers of tank , at this l ime can use c ean

l wooden or bamboo p o e
l wra p pin g over towels

clea n in g every co m er, twist oil drain plu g of t nk bottom or

a gato va lv e e x haustin g di ty oil
r , then

wiped a way the tank walls and bottom, until cleaning. D ough can b e u ed in
s we l in
d g l i n e a d
n

di ffi c u lt c ea l ni n g p ace
l ro llin g adhesion dust particles í ro m thc de b ris, whe n necc ss a y.r Af et r

c lea nin g insta l l l ank cover pl a te .

Page 34
A e::e::urL® QC 1 1 - s e r i e s hydraulic guillotine shearing machine 35

7.4.3 The addition of hydraulic oil

The hydraulic oil of use must be clean. Unscrew air fil ter nut which on tank cover plate, pour oil

in tank by air fil ter. If use refueling device with fil ter, can uncover tank cover plate and pour oil

directly. Observe oil pointer, hydraulic oil should occupy about 80% to 90% of content gauge oil

pointer space.

level gauge

� r

\.: 7
'
oil surface - -
J oil surface range

-
K
oil thermometer

r: r-,
\. 1 ./

fil Notice: lf use dirty hydraulic o i l , it will lead to hydraulic system breakdown and

affect the performance and service lite of hydraulic components!

fil Dangerous: after machi ne working long time, d o n ' t touch fuel tank, oil pumps,

motors and so on. lt has the risk of belng burned!

Pagc 35
A e::e::urL® QC ! ! -series hydraulic guillotine shearing machine 36

7.5 Electric wiring

(1) The machine adopt three-phase power supply

(2) Electrical wiring should comply with safety rules

(3) Should usually check whether the voltage is normal

(4) Cross-section size of the main power cable must choose appropriatcly , so that the voltage

drop does not exceed the minimum of power demand

(5) Users need make machine earth wire connect with local ground network, ensure personals

equipment safety

(6) Button and indicator light function, operation methods, see "electrical parts''

Page 36
A ccurL® Q C I !-series hyclraulic guillotine shearing machine 37

8 Use, acljustment

8.1 Adjustment of back gauge position

Uscr can adjust back gauge position to control shear size, according to actual need. Parallel

shift of back gauge plate achieved by synchronous operation of motor driving two screw rods,

press console back gauge"+","-" button to control fast before and after moving of back gauge.

Display device display actual back gauge distance.

( re fer to "electrical" picture)

8.2 Blade gap adjustment

The machine's blade gap adjustment finished by rotation offset of eccentric shaft on upper

support point. First adjust blade gap according to plate thickness, material properties before

shearing. Whether blade clearance adjustment is appropriate, this is importan! factors of

influence shear quality and extending blade life, we suggest user adjust as per the below table

(Example: sheet metal thickness is 3 111111, material yield strength is 550 N/1111112 , check the table

can know the blade gap value is about 0.20 111111).

8.2. l Blade gap comparison table

See signs in front of machi ne

8.2.2 Bladc gap adjustment mcthods

Adjustment methods and procedures see section of electrical operation.

Page 37
 r-r-u·r'L®
A L L • J QC ! l-series hydraulic guillotine shearing machine 38

8.3 Blade teardown, too[ edge change, too[ change, and installation

For this kind of blades, four sides of blade are ali available.

Operation ways:

Cut off machine power;

(1) Teardown of upper blade: remove the bolts of upper blade one by one, take down blade.

(note preventing blade a sudden fall in order to avoid personal safety accident!)

Teardown oflower blade:

1) Remove "covcr plate" on knife seat;

2) Remo ve bolts on "lower blade", take down the blade (note preventing blade a

sudden fall in order to avoid personal safcty accident!);

(2) Blade installation: re-install turned edge, sharpening or new blade (new blade nccd test

cuttcr geometry size and accuracy), according to original tcardown method.

(3) Blade gap adjustment: aftcr reinstalling blade, it needs to check ifblade gap is correct, If

the error is greater need to adjust, check and adjusting method see "Precision

adjustment"

' Page 38
A c::c:: urL® QC ! !-series hydraulic guillotine shearing machine 39

9 P r e c i s i ó n adjustment

.fil_ N o t i c e : Normal use, the following accuracy no need adjustment. Machine

overhaul, you can adjust as per the following method. As in the

process of adjustment, must operate by relevant technology and

experience personnel.

9.1 Blade parts clearance adjustment (blade gap evenness)

Good blade clearance evenness can guarantcc cutting quality and reduce cutting-tool wear,

extend use life.

Warning ! The machine's edgc unifonnity in the factory have been adjusted well, in normal

circumstances users don'! need adjustment. lf nccd adjustmcnt operation, the operator must have

a certain expertise,

.fil_ N o t i c e : lf blade clearance uniformity adjustment is improper, there will

be the risk of damaglng too! and machine!

.fil_ o a n g e r , Before complete adjustment, don't start m a c h i n e . Any time d o n ' t

put hands or other body parts in the space between the upper blade

and lower blade, otherwise there will be personal accident.

Page 39
A ce urL® QC 1 1 - s e r i e s hydraulic guillotine shearing machine 40

9.1. l Blade parts clearance adjustment principies:

This model's blade clearance unifonn adjustment is by adjusting holder that fixed in table, using

severa! "Bolts" and "light set screw'' to adjust lower blade seat (small machine's tightening screw

and bolt is coaxial way, the samc principie, thc following use "dislocation forrn" as example).

9.1.2 Adjusting mcthods:

(1) Before adjustmcnt prepare corresponding wrenches, deep hole wrenches, feeler and so on.

(2) Start rnachine, adjust shearing angle between 0-0.2 º, make upper knife rest fall to the

position which upper and lower blade edge coincide 3-5111111 (specific operation methods see

"hydraulic system"), Adjust blade clearance to 111inimu111 gap value (notice that check and

test blacle gap, ensure the upper blade don't touch lowcr blacle );

(3) Using "feeler" measure a gap in every interval 50111111 between the upper ancl lowcr blade,

During mcasuring if fine! some value not correct, please adjust regulating screw or bolt of

corresponcling position. Generally, blacle gap unifonnity plus or minus deviation within

0.03111111 - 0.05111111, in whole length of blaclc.

(4) After adjustment, test shear plate(test shear plate not more than 50 percent of machine

shcaring capacity)

' Pagc 40
A c:c:urL® Q C I 1-series h y d ra u l i c guillotine shearing machine 41

9.1.3 Blade part gap adjusting figure

Sunk bol! ,nul : fix the lower

blade to floaling knife block. Blade

Cover plate
Locking nut : lock

Adjustment base(fixed)
Adaptive screw

operation instruction: clock-wise Bol!

rotate , can decrease the parts operation instruction: clock-wise rotate, can

gap clearance between upper enlame par! gap clearance between upper

and lower blade of this area. and lower blade of this area.

Caution: " oolt" and ''adaptive screw" use in

match, testen /ock mutual/y after ad/ustment.

Pagc 41
 .-.-u·r'L®
A L L • J QC 1 1 - s e r i e s hyclraulic guillotine shearing machi ne 42

9.2 Precision adjustment ofback gauge

\,.._ _

;;: ;;:
� �
(.) (.)

(J) (J)

Ol Ol
e e
;:;
· :..::;
(J)

:::,
(J)

:::, -
��º L()

"' "' .o

Pagc 42
 ccur'L®
A • J QC ! l - s e ri e s hyclraulic guillotine shearing machine 43

9.2.1 Inspcction and adjustmcnt mcthod of back gaugc prccision:

1. If discover the distance from two ends of back gaugc apron to lower blade is not the

same when use, have affcctcd platc shearing size precision, can be adjusted by the

following methods

1) When back gauge plate 2 has slight bending, can adjust rear corresponding regulating

nut 3 to corree!, when bending is big, it needs to take down back gauge plate, corree! on

correction device.

2) Straightness of back gauge plate is good, but not parallcl with lower blade edge, error is

bigger than l mm, can disconnect link of synchronous mechanism, rotate a screw rod

alone, make the distance is same which from back gauge plate two ends to lower blade,

then restore link of synchronous mechanism, when error rangc less than lmm, can

adjust back gauge plate tuning screws 6 and 7 for precise adjustment.

2. Back gauge plate must keep a certain obligue angle with upper knife rest trajectory, That

upper knife rest make downward movement, the distancc from back gauge platc to lower

blade should increase gradually, this can ensure no collision of back gauge platc and

plate whcn shearing. Detection method is: use Block Dial Indicator with magnct

adsorbed structure inside, gauge ncedle point block surfacc of back gauge platc vertically,

when knife rest move downward, view dial indicator reading, and its value can only

increase 0.3-0.Smm . If the reading not changc or dccrease gradually, can adjust obligue

angle of back gauge plate 2 by rcgulating adjust screw 5 between back gauge plate and

slide sea!.

3. If discover the valuc that back gaugc location display device displayed is not same with

current back gauge value, when using. lt can be adjustcd by the following mcthods

1) First let block plate move to a location with the dircction of reducing back gauge

size(forward) (one-way positioning to eliminate gap), then measure curren! back

gauge value of block plate.

2) Reset curren! back gauge value refer to control system introduction.

Pagc 43
 rru'r1®

A L L • L... QC l l - s e ri e s hydraulic guillotine shearing machine 44

1 0 Keep and maintenance

10.l Machine lubrication

Machine lubrication quality is an importan! means of guarantee normal use, machine

operators must be familiar with every part that need lubrication, and lubricate regularly.

Every main lubrication point ofthe machine adopt oil gun injection, sub- plug lubrication,

lubrication points are as follows:

lubrication
lubrication lubrication oil model
No. nurnber cycle
method and brand
(110ur)

there is point in both left and

right side of
l 8
upper ,middle ,down support

block Oil gun injcct

there is one point on both left

2 8
ami right side of pad block

calcium base grcase

there is one point on both left
3 Oil gun inject 16 - 1 GN49 l - l 987
and right side of slide nut

thcre is four points on rolling

L-AN lubricating oil

4 bearing of both si des of back Oil gun injcct 48
-N32GB443-l 989
gauge screw rod

there is one point on gap

5 Oil gun inject 48
clcarance regulating scrcw rod

manual

6 manual lubrication pump concentrated 8

lubrication

Remarks: after mix SO'Yo of calcium-based grease and 50 percent of L-AN lubricating oil

N32, thcn use. Details scc machine lubrication label platc.

Pagc 44
 rru·r1 ®

A L L • L... QC ! l-series hydraulic guillotine shearing machine 45

10.1.1 Conccntratc manual lubrication pump

Manual lubrication pump for simple ccntralization manual lubrication system, operation

simply and conveniently.

(1) Use method: Far lubrication operation, pull out oil plug points of corresponding lubrication

parts, turn pump oil handle then can make lubrication medium reach to the corresponding

parts and lubricate.

(2) Use diagrams ofmanual refueling device

1 manual lubrication diagram

Handto Oil ¡�ug

To lower a u i d e
wheol gui o r a i l

1. Press Calclum-based orease and

N32 hydraulic oll hybrid into

lubricntion pump.
tutxtcant dislributor

2 .Make !he handle moves up and

down.

3 Pul! out !he pluo or lubrlcant

dlstributor, and add oll to the

compenents.

4 Each 8 hours of machi ne working time,

handle pump must be worked no\ less

thon 2 t.imes, euch pnrls musl be

lubricnted not less then 1 times.

' Page 45
 rcu·r•®
A L • L- QC 1 1 - s e r i e s hyclraulic guillotine shearing machine 46

10.2 Hydraulíc system maintenance

10.2.1 Hydraulíc oil

(1) Check tank oil leve! and oil temperature on regular(check leve! gauge);

(2) First oil change after 500 work hours, hereafter every 2000 work time change oíl one time.

10.2.2 Oil filter (hydraulic oil filter)

Filter of oil fil ter need pcriodic cleaning, if damagc that need replace, so as not to affect the

cleanliness of hydraulic system and causing oil pump poor oil-absorbing, blockagc, damage

hydraulic components, make hydraulic system has malfunction.

10.2.3 Air filtcr (air ñ l t e r cleaner)

Air Filters installcd in the cover of fue! tank.

The first clcaning after two month of machine testing, wash-down in flux. Every four month

clean one time hereafter.

10.2.4 Connection of hydraulic components.

If there be oil lcak that can takc the following measurcs.

tighten pipcjoint (Ifhydraulic valve that tighten bolt)

Rcplace sea Is, and sometimes require replace corresponding joint

10.2.5 Hydraulíc components

Relief valve: the normal regulated value is equal to maxunum allowed pressurc, have

adjusted well before leave factory, and undcr normal circumstances users don'! nced adjustmcnt.

; Pagc 46
 ,-,-u·r'L®
A L L • J QC ! l - s e ri e s hydraulic guillotine shearing machine 47

10.3 Nitrogen return system maintenance (Check pressure, release nitrogen, crush

in nitrogen)

Every two months ,customer should check nitrogen pressure one time (open oil release valve,

release ali thc accumulator hydraulic oil, connect gas pressure monitor gauge to the accumulator

inflection valve), if found return speed of upper blade res! bccome slowly in process of machine

use, please check nitro gen pressure .if the pressure value is lower than its normal value, please

charge into the purity of 99 percent pure nitrogen according to the upper blade res! return

speed(normally is 7 - 8 Map), it is forbidden to exceed 9Mpa, because it is dangerous.

l 0.3. l Operation mcthods of nitrogen accumulator infla te, dcflatc, monitoring of nitrogcn

pressure:

(1) Take a bottom Nitrogen with enough pressure ( 8 - l OM) (It can be bought in gas stores);

(2) release hydraulic oil in nitrogen accumulator, make upper blade res! fall to lower dead

center(this step must be finished, or can not charge nitrogen into nitrogen accurnulator)

(3) Connect thc accumulator inflation entrance and nitrogen bottle interface with tool equipped

with machine.

(4) Clockwise turn inflection tool hand wheel slowly, the pressure gauge will display curren!

nitrogen pressure of accumulator. (monitor the gas pressure of accumulator.)

(5) Turn on valve switch on nitrogen cylinder slowly, then can crush in nitrogcn to accumulator,

immediately shut valve to stop charging after achieving the required pressure. And then

check the value displayed on pressure gauge .if the pressure is more then 7-8Mpa, please

loosen the deflection plug to release sorne pressure to decrease accumulator gas pressure.

When reach to the standard pressure valuc , please anticlockwise turn the inflation tool hand

wheel .(shut the accumulator inflation valve ) .at this time ,the pressure gauge value will be

return to zero.

(6) Please make sure that the nitrogcn bottom and inflation tool valves are shut , also the

pressure gauge display value is zero , dismount the inflation tool , the accumulator inflation

process is finished.

' Page 47
A c::c::urL® Q C I !-series hyclraulic guillotine shearing machine 48

pressure gauge

Pneumatic valve hand wheel (switch)

Deflation plug

Connect to Nitrogen steel bollle

.& Dangerous: The inflated nltrogen purity must be more than 99% otherwise

there will be the danger of an explosion !

Pagc 48
 r cun:
A LL • J Q C l l-series hydraulic guillotine shearing machine 49

10.4 Machine parts maintenance

Check all the parts of machine regularly, such as: chain, gear transmission device, etc.

please changc the brokcn parts inunediately. Otherwise it will increase the extent of damage and

affect the accuracy of machine too Is and normal work, also can shorten the lifc of the machi ne,

even there is likely to endanger the lives ofthe operator!

Page 49
 ,-,-u·r'L®
A L L • J Q C ] l-series hyclraulic guillotine shearing machine 50

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Pagc 50
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A L L • J QC l l-series h y d ra u l i c guillotine shearing machine 51

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' Page 51
A c::c::urL® Q C I !-series hydraulic guillotine shearing machine 52

11 Packing Iist

No. Code name Name and specification Units Amount Remark

I , main machine

1 Hydraulic guillotine plate shearing machine set 1

ll , accessories

2 YDTl-11 Pedal switch piece 1

3 front support rack piece 3

4 18/T7942. l - l 995 lever type grease gun piccc 1 4type

5 GB799-1998 Anchor bolt M20x400 piece 4

6 GB6 l 70-2000 Nut M20 piece 4

7 G B 9 7 l - l 985 gasket 20 picce 4

8 CQJ-D-H/25 gas charging too! set l

9 electric box kcy piece l

III, Spare parts

10 GB3452. l - l 992 O type seal ring 24x2.4 piece 4

l l 083452. l - l 992 O type sea! ring 30x3. l piece 4

12 GB3452. l - l 992 O type sea! ring 35x3. I piece 4

13 GB3452. l- l 992 O type scal ring 4 5 x 3 . l piece 4

14 GB3452. l - l 9 9 2 O type seal ring 6 0 x 3 . 5 piece 4

15 083452. l - l 992 O typc sea! ring 5 5 x 3 . l piece 4

16 18982-1997 Gasket 14 piece 4

17 18982-1997 Gasket 27 piece 4

18 18982-1997 Gasket 33 piece 4

19 18982-1997 Gasket 42 piece 4

20 Operation manual copy l

21 Quali fied certi ficate copy l

22 Packing list copy l

Pagc 52
A c::c:: urL® QC l l-series hyclraulic guillotine shearing m a c h i ne 53

I nspection report

Precision
NO: ltem Method of inspection Diagram
Allowance Check result

By clearance gauge

measure severa! sizes "S'oí

The clearance the edge c/earance between

evenness between the upper blade and lower

the upper blade edge blade,Along the vertical

1 direction of lower blade
:C:::O. 05mm
and lower blade edge
(not less than three points

per meter ).Error subíect to

the difference of the

maximum reading and the

__S___
mínimum reading �

Adiust back gauge to the

foremost and final

position,Using measuring

2
Parallelism between

the lower blade edge

tool measure the distance

'L" between the lower blade

edge and back gauge

íl :C:::O. 50mm
and back gauge
surface in severa! place. �
surface
Error suhiect to the

difference of the maximum

reading and the mínimum

reading in any 1000mm

L
V
Pul examine flat ruler near
h

plate shear plane,By

Straightness of
clearance gauge measure
sheared plate shear
3 clearance 'h'between the ¡ f :C::: l . OOmm
plane 1 =

two.Error sublect to the

maximum reading in any

trnax- 1 OOOmm
1 . . 1

1000mm

Using measuring tool

measure in the vertical

direction between two shear

Parallelism of
p/ane.Error subject to the

El
4 sheared plate :C:::O. 75nun
IJa2

difference of the maximum

reading and the mínimum Lmax" 1 OOOmm

1 . . 1

reading in any 1 OOOmm

' Pagc 53
A c::c::urL® Q C I !-series hyclraulic guillotine shearing machine 54

12 Quality certificate

Q u a l i t y certificate

Model: O C ! 1 Y- 1 6 x 3200

Hydraulic guillotine shearing machine

Factory code: _

After testing the machine meets the product manufacturing requirements

is allowed to sale

Inspector:

Inspected date:

'

: Page 54
A c::c::urL® Q C I 1-series hydraulic guillotine shearing machine 55

13 After-sales service

After-sales service warranty

( 1 ) This product's warranty period is one year, and it enjoys Ji fe-long maintenance.

(2) If users modify machi ne without permission of our technology department, and

make the machine get damaged, at this condition we won't maintain the

machine for free.

(3) In the warranty period, if the machine gets damaged because users operate it

improperly, materials expenses will be needed.

(4) Out the warranty period, we will ask for materials expenses and travel expense.

HAKO C N C M a c h i n e ( a n h u i ) manufactory Co.,LTD

After-sales service department

, Pagc 55