Beruflich Dokumente
Kultur Dokumente
Product Catalog
www.3jsteel.co.kr/new
SAMJIN STEEL INDUSTRY Co.,Ltd.
Greeting
SAMJIN STEEL INDUSTRY is a professional manufacturer of multistrand
ground anchors, steel reinforcing bars, rock bolts, post tensioning anchors
and their components. Since the establishment in 2003 in South Korea,
SAMJIN has been progressively growing and expanding product lines to
provide high quality products to the domestic and the global construction
markets. Using our experience with many types of construction projects,
and with efforts to research and solve the challenges in the field, we are
constantly upgrading our products to fulfill our customer needs. SAMJIN
appreciates all the support from customers who have contributed to the
growth of the company.
Company History
2001 ~ 2002
2001 Feb Founded as Samjin Technology & Industry
2002 Feb Relocated factories 2014 Aug Expanded the factory
Sep Selected as a good workplace by Korea Credit
Guarantee Fund
2003 ~ 2004 Nov Built the factory no.2
2003 Feb Increased production facilities Dec Received Best Gimpo City Small-Mid
2003 Jun Established a corporation as Enterprise Award for Productivity
Samjin Steel Industry Co., Ltd. Improvement and Technology Innovation
www.3jsteel.co.kr 03
SAMJIN STEEL INDUSTRY Co.,Ltd.
www.3jsteel.co.kr/new 05
SAMJIN STEEL INDUSTRY Co.,Ltd.
2013 Mar Registered a patent (#10-1244746) : Installation method for pack expansion ground anchor
Jul Registered a patent (#10-1283457) : Supporter type compressed expansion ground anchor
2014 May Registered a patent (#10-1394404) : Supporter type expansion ground anchor
2015 Aug Registered a US patent (US 9,109,341 B1) : Ground Anchor Body Having Rotational
Release Structure
Registered a design (#30-0810388) : Rock Bolt Nut
Registered a design (#30-0810391) : Dead-End Head for Ground Anchor
Registered a design (#30-0810401) : Dead-End Head for Ground Anchor
Registered a design (#30-0810392) : Anchor Body for Ground Anchor
Registered a design (#30-0810398) : Anchor Body for Ground Anchor
Registered a design (#30-0810390) : Cylinder Guide Unit
Registered a design (#30-0810396) : Tensi on Array Spring Plate for Ground Anchor"
Registered a design (#30-0810394) : Wing Support for Ground Anchor
Registered a design (#30-0810395) : Wing Support for Ground Anchor
Registered a design (#30-0813703) : Steel Bar Fixing Hook
Registered a design (#30-0810389) : Steel Bar Coupler
Registered a Design (#30-0792466) : Protection cap for steel bars
GROUND ANCHOR
Application of Ground Anchor
Reinforces permanent retaining walls Stabilizes bridge piers Reinforces the ground in a tunnel
Stabilize tower-like structures Prevents buildings from rolling over Prevents dam failure
GROUND ANCHOR
Earth Retaining Methods Comparison
■Advantage / ■Disadvantage
Excavation of a large area Sports the earth retaining Stabilizes the earth
with gradually sloping structure by transferring retaining structure by
excavation walls that do the earth pressure between applying restraining
Description not require earth retaining opposing walls through force to the structure by
structures compressive struts installed anchoring the end of the
across the field anchor in the excavated
behind ground
Narrow O O O
Wide X X O
Recommended
Excavation Type
Shallow O O O
Deep X O O
● O
veruse of adjacent land ● Unsuitable
for wide ● C
ost-effective method for
due to the excavation area excavation wide excavations
Summary being much larger than the ● Limited workplace ● Provides
sufficient
actual floor space of the ●L ong construction period workspace
structure ● Reduces construction period
Image
www.3jsteel.co.kr/new 09
SAMJIN STEEL INDUSTRY Co.,Ltd.
GROUND ANCHOR
Hand Removable Anchor (SAMJ-R3)
SAMJ-R3 is a removable temporary anchor used to stabilize earth-retaining structures for basement construction.
SAMJ-R3 has the entire PC strand covered with HDPE coating so that the PC strand can be removed afterward,
leaving no obstructions in the ground that will conflict with nearby underground developments in the future. With
SAMJ-R3, the PC strand of installed anchors can be removed simply by rotating the PC strand without using
equipment.
Features
● L oad distributive compression type anchor
● Rotational PC strand release structure
● PC strand removable without equipment in limited space
GCD450(KS D 4302)
ALDC12.1(KS D 2331)
Stressing & Lock Off Strand Cutting Rotation & Release Removal of the strand
GROUND ANCHOR
U-Turn Removable Anchor (SAMJ-U-Turn)
SAMJ-U-Turn is a removable temporary anchor used to support earth-retaining walls for basement construction.
The PC strand of installed anchors can be removed by pulling one end of each pair of strand with equipment. Then
the strand will pass around the U-shaped body and come out. SAMJ-U-Turn has high removal rate of the PC strand
regardless of unforeseen soil movement such as ground displacement and subsidence.
Features
● Load distributive compression type anchor
● H
igh removal rate of the PC strand of installed anchors
● PC strand removable using equipment (requires sufficient
working space)
● Applied to various types of earth retaining structures
Features
● L
oad distributive compression type anchor
●M ore anchor bodies to distribute the load (only a single PC strand fixed to each anchor body)
● Improved bond stress with the grout using additional uncoated PC strand
●M aximizes pullout resistance when used with an expandable pack (refer to page 12)
●R otational PC strand release structure
●P C strand removable without equipment in limited space (HDPE coated PC strand)
●A pplied to various types earth retaining structures
www.3jsteel.co.kr/new 11
SAMJIN STEEL INDUSTRY Co.,Ltd.
GROUND ANCHOR
Pack Anchor ( SAMJ-R3 PACK, SAMJ-U-TURN PACK, SAMJ-PF PACK)
Pack Anchor overcomes the limitation of ordinary ground anchors and provides a way to make ground anchors
work successfully even in soft ground, fill deposit, gravel layer or a ground layer where groundwater exists. Pack
Anchor works by creating a large anchorage bulb in the bond length with a compressive pack expanded through
pressurized grouting in order to increase skin friction resistance and to create bearing stress on the soil around the
anchorage bulb.
Features
●E ffective method to install anchors in soft ground or soft clay ground
●I ncreases pullout resistance with an expandable compressive pack
●P revents grout loss caused by groundwater flow
●E xpandable pack attachable to SAMJ-R3, SAMJ-U-Turn or SAMJ-PF
●R emovable PC strand
Spacer
Spacer
PACKER PACKER
Supporter Supporter
GROUND ANCHOR
Frictional Permanent Anchor (SAMJ-LTF)
SAMJ LTF is a permanent anchor used to stabilize a slope or to prevent an underground structure from shifting
upward due to buoyancy. SAMJ LTF provides complete corrosion protection to the tendon by having the entire
anchor encased in the corrugated duct and using unbonded PC strand.
Features
●T
ension type anchor
●C
orrosion protection with the corrugated duct and unbonded PC strand
●2
grout hoses to fill the duct and the borehole (open type)
●A
pplied to a slope, an underground structure or a permanent
retaining wall
www.3jsteel.co.kr/new 13
SAMJIN STEEL INDUSTRY Co.,Ltd.
GROUND ANCHOR
Load-Distributive Permanent Anchor (SAMJ-LCD)
SAMJ-LCD is a permanent anchor that has multiple anchor bodies to distribute the load to various parts of the
anchor. The multiple anchor body system prevents progressive debonding between the tendon and the grout caused
by load concentration on a particular part in the bond length.
Features
●L
oad distributive compression type anchor
●P
C strand fixed to the anchor body with a built-in pressure grip
●U
ses unbonded PC strand
●A
pplied to a slope or a permanent retaining wall
Non-removable Anchor
Non-removable Anchor is a conventional temporary anchor used to stabilize underground earth-retaining structures
where PC strand removal is not required. The PC strand of installed anchors remains in the ground after the
construction is completed.
Features
●T
ension type anchor
●F
ree length protected with HDPE coating to prevent grout inflow
●A
pplied to earth retaining structures
GROUND ANCHOR
PEA Anchor (SAMJ-PEA)
SAMJ-PEA is a permanent anchor with an anchor body that has spreading cast-iron wings. The cast-iron wings
spreaded by an expandable pack installed at the end of the anchor creates bearing stress on the soil and increases
pullout resistance. The wings are spreaded while grouting to prevent damaging the grout body.
Features
●C ompression + ground pressure type anchor
●I ncreases pullout resistance with spreading cast-iron wings
●U ses unbonded PC strand
●A pplied to a cut slope or a permanent retaining wall
www.3jsteel.co.kr/new 15
SAMJIN STEEL INDUSTRY Co.,Ltd.
PC STRAND
●
Low Relaxation PC Strand
Unit Breaking
Nominal Tolerance of Yield Load Elongation Relaxation
Standard weight Load
Diameter Dia (kN) (%) (%)
(kg/km) (kN)
7.9 ±0.40 294 64.5 58.1
9.5 ±0.40 405 89.0 80.1
250 11.1 ±0.40 548 120.1 108.1
12.7 ±0.40 730 160.1 144.1
ASTM 15.2 ±0.40 1094 240.2 216.2
A416
9.53 +0.66, -0.15 432 102.3 92.1
11.11 +0.66, -0.15 582 137.9 124.1
270
12.70 +0.66, -0.15 775 183.7 165.3
15.24 +0.66, -0.15 1102 260.7 234.6
9.3 +0.3, -0.15 408 92 81
11.1 +0.3, -0.15 557 125 110
Standard
12.5 +0.4, -0.2 730 164 144
15.2 +0.4, -0.2 1090 232 204 Max 2.5%
BS
MIN 3.5% Per
5896 9.6 +0.3, -0.15 432 102 90 1000Hr
11.3 +0.3, -0.15 590 139 122
Super
12.9 +0.4, -0.2 785 186 163
15.7 +0.4, -0.2 1180 265 233
7.9 +0.4, -0.2 293 64.7 54.9
SWPC7A 9.3 +0.4, -0.2 405 88.8 75.5
or 10.8 +0.4, -0.2 546 120 102
SWPR7AL 12.4 +0.4, -0.2 729 160 136
KS D7002
& 15.2 +0.4, -0.2 1101 240 204
JIS G3536 9.5 +0.4, -0.2 432 102 86.8
SWPC7B 11.1 +0.4, -0.2 580 138 118
or
SWPR7BL 12.7 +0.4, -0.2 774 183 156
15.2 +0.4, -0.2 1101 261 222
●
ASTM Standard (270 Grade), 12.70㎜ ●
ASTM Standard (270 Grade), 15.24㎜
Ultimate Yield Allowable Ultimate Yield Allowable
No. of Steel No. of Steel
Type Strength Strength Design Load Type Strength Strength Design Load
Strand Strand
(kN) (kN) (kN) (kN) (kN) (kN)
SAM-4 4 735 661 441 SAM-4 4 1,043 938 626
※ Samjin Steel Industry uses PC strand that meets or exceeds the requirements of ASTM, BIS, JS and KS to ensure maximum
performance and quality.
Major Achievements
SAMSUNG C&T : 285,000m
DAELIM : 60,000m
KUKDONG : 85,000m
www.3jsteel.co.kr/new 17
SAMJIN STEEL INDUSTRY Co.,Ltd.
Rock Bolt
Rock Bolt
A rock bolt is an essential material for stabilizing rock excavations. Rock bolts work by knitting the rock mass
together, transferring load from the unstable exterior to the confined interior of the rock mass.
Features
●H
igh strength SD400 25/29mm bolt up to 12m
●A
ssembled with a convex steel plate and a ring nut
●H
ot dip galvanized bolt available (option)
●H
ot dip galvanized plate available (option)
●E
lectroplated nut available (option)
락볼트 보강영역
토사
숏크리트 or 법면녹화
불연속면
불연속면
암반
Specification
Diameter Density Materials Yield Point Min. Tensile Strength Elongation Ratio
25mm 3.98(kg/m)
SD 400 > 400N/mm2 > 560N/mm2 > 18%
29mm 5.04(kg/m)
Rock Bolt
Installation flow (Tunnel)
www.3jsteel.co.kr/new 19
SAMJIN STEEL INDUSTRY Co.,Ltd.
PC Strand
Anchor Head
Wedge
Sheath Pipe
Trumpet
Grout Inlet
Features
●T
rumpet + Anchor Head + Wedges Set
●S
trand Size: 12.7 / 15.2mm B A A
●S
trand Configuration: up to 31
●T
rumpet Material: GCD250
●A
pplied to bridge structures
A1 B1
Specification
●
15.2mm Strand Anchor ●
12.7mm Strand Anchor
Strand Trumpet Anchor Head Strand Trumpet Anchor Head
Config. A(mm) A1(mm) B(mm) B1(mm) Config. A(mm) A1(mm) B(mm) B1(mm)
4 180 155 118 50 4 180 155 108 50
7 215 160 148 55 7 180 155 108 50
9 245 200 168 60 9 215 160 138 50
12 270 220 178 65 12 215 160 148 55
19 320 320 228 90 19 270 220 168 60
22 320 320 228 95 22 290 230 188 65
27 390 360 248 110 27 320 320 208 75
31 390 360 268 120 31 360 310 228 90
Grout Inlet
Anchor Block
PC Strand
Flat Duct
Wedge
Casting
Features
●C
asting + Anchor Block + Wedges Set
●S
trand Size: 12.7 / 15.2mm B A B2 A2
●S
trand Configuration: 4~5
●C
asting Material: GCD250 A1 B1
●A
pplied to slab structures
A1 B1
Specification
●
12.7mm / 15.2mm Strand Anchor
Strand Casting Anchor Head
Config. A(mm) A1(mm) A2(mm) B(mm) B1(mm) B2(mm)
4 or 5 290 260 95 85 60 57
Single Cone
Single Cone is a monostrand anchorage which consists of a barrel and a wedge.
Specification
Strand Config. Strand Size (mm) Diameter (Ø, mm) Length (mm)
12.7 40 43
1
15.2 45 45
www.3jsteel.co.kr/new 21
SAMJIN STEEL INDUSTRY Co.,Ltd.
Wedge
Product details
Model type for PC strand: 7mm , 9.5/9.53mm , 11.1/11.11mm , 12.7mm , 15.2/15.24mm
●
Tensile Test by Wedge
Type Division Unit Standard Result Judgement
Load at 0.2% Extension kN 87 Longer 95 Acceptance
PC STRAND Φ9.53㎜
There is a damage of cone or not - No problem No problem Acceptance
Load at 0.2% Extension kN 117.2 Longer 125 Acceptance
PC STRAND Φ11.11㎜
There is a damage of cone or not - No problem No problem Acceptance
Load at 0.2% Extension kN 156 Longer 165 Acceptance
PC STRAND Φ12.7㎜
There is a damage of cone or not - No problem No problem Acceptance
Load at 0.2% Extension kN 222 Longer 245 Acceptance
PC STRAND Φ15.2㎜
There is a damage of cone or not - No problem No problem Acceptance
12
0°
Diameter(Φ)
0'
Type Diameter(Φ) Length(㎜)
Φ12.7㎜ 24.3 42
Φ15.2㎜ 29 44
Length(mm)
Anchor Head
Product details
1. Shape: round and flat , from 1 hole to 37holes
2. Application : Earth retaining wall, Slope stability, Anti-Buoyancy anchor
3. Standard : ASTM/BS/JIS/GB/KS
4. Model type for PC strand: 7mm , 9.5/9.53mm , 11.1/11.11mm , 12.7mm , 15.2/15.24mm
Specification
Number of External Diameter (Φ) Thickness (T)
External Diameter(Φ )
3. Drilling 4. Completion
www.3jsteel.co.kr/new 23
SAMJIN STEEL INDUSTRY Co.,Ltd.
Metal Specimen(Wedge:12.7mm)
SAMPLE Division Unit Standard Result Judgement
Tensile
N/㎟ 430Longer 631 Acceptance
Strength
Yield
N/㎟ 330Longer 452 Acceptance
Strength
Elongation % 12Longer 25 Acceptance
WEDGE
(KS D3867) HBW
Hardness 126Longer 183 Acceptance
10/3000
Hardness
HRC 58Longer 61 Acceptance
(Surface)
Hardness
HRC 46Less 43 Acceptance
(Core)
PC STRAND (Wedge:12.7mm)
SAMPLE Division Unit Standard Result Judgement
Load at 0.2%
kN 156Longer 165 Acceptance
PC STRAND Extension
(KS D7002) There is a damage
- No Problem No Problem Acceptance
of cone or not
2015. . .
Metal Specimen(Wedge:15.2mm)
SAMPLE Division Unit Standard Result Judgement
Tensile
N/㎟ 430Longer 645 Acceptance
Strength
Yield
N/㎟ 330Longer 478 Acceptance
Strength
Elongation % 12Longer 25 Acceptance
WEDGE
(KS D3867) HBW
Hardness 126Longer 192 Acceptance
10/3000
Hardness
HRC 58Longer 61 Acceptance
(Surface)
Hardness
HRC 46Less 42 Acceptance
(Core)
PC STRAND (Wedge:15.2mm)
SAMPLE Division Unit Standard Result Judgement
Load at 0.2%
kN 222Longer 245 Acceptance
PC STRAND Extension
(KS D7002) There is a damage
- No Problem No Problem Acceptance
of cone or not
2015. . .
www.3jsteel.co.kr/new 25
SAMJIN STEEL INDUSTRY Co.,Ltd.
TENSIONING
SAMJ-MT JACK
MT Jack provides a convenient way to stress a load distributive type
anchor that has different lengths of PC strands attached to each anchor
body. MT Jack can apply the same amount of load to PC strands even
with different lengths simultaneously so that there is no load imbalance
between the PC strands of an installed anchor.
SAMJ-MT-4 SAMJ-MT-6
SAMJ-MT
4
Max Tensile
Force(kN) : 715
SAMJ-MT
6
Max Tensile
Force(kN) : 1,072
SAMJ-MT
8
Max Tensile
Force(kN) : 1,430
TENSIONING
① Place the array plate on the anchor head and insert ② Make sure every component is placed correctly in
the stressing jack, the stressing plate and the the right direction and order before stressing.
pulling wedges.
③ Apply the required amount of load to the PC strand ④ Remove the stressing jack after restoring the
pump pressure and make sure the wedges are fully
inserted into the holes of the anchor head.
www.3jsteel.co.kr/new 27
SAMJIN STEEL INDUSTRY Co.,Ltd.
TENSIONING
Restressing System
When the initial load applied to the installed anchor has decreased due to ground displacement, creep or relaxation,
restressing system provides a way to restore the initial load.
Restressing Flow
Tension Rod
Nut
Plate
Jig
Bushing
Shim plate
① Set up the equipment ② Apply tension to lift ③ Insert shim plates ④ Release the tension
for the restressing off the anchor head below the anchor head and remove the
system cylinder
Quality Control
Tensile Test Device
Hardness Tester
www.3jsteel.co.kr/new 29
SAMJIN STEEL INDUSTRY Co.,Ltd.
Production Facilities
A Block : Ground Anchor Production Line
www.3jsteel.co.kr/new 31
Ganghwa bridge Ganghwa bridge
Daegot-myeon office
Yangchon-eup office Seoul, Embarkment road
Janggi District
Choji-bridge
SAMJIN STEEL
INDUSTRY CO., LTD.
Hangang New Town
Inchon, Gumdan
Gyeongdong Cargo
Coastal Road