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CONTENTS
FOREWORD . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . .. .. ... ... ... ... ... ... ... ... .. 5
1 General . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... . .. ... ... ... ... ... ... . 7
1 .1 Scope ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... . .. ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... .. . ... ... ... ... .. 7
1 .2 Object ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... . .. ... ... ... ... ... ... .. 7
1 .3 Norm ative references . .. ... ... ... ... ... ... ... ... ... ... ... ... . .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. 7
1 .4 I nform ation to be given in a detail specification . ... ... ... ... ... .. ... ... ... ... ... ... . .. ... ... ... ... ... . 8
1 . 4. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. ... 8
1 . 4. 2 Outline drawing and dimensions ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... . .. ... ... ... ... ... .. 8
1 . 4. 3 Mounting .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... 8
1 . 4. 4 Ratings and characteristics . ... ... .. ... ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... . 8
1 . 4. 5 Marking .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. ... 9
1 .5 Terms and definitions . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . .. .. 9
1 .6 Marking . ... ... .. ... ... ... ... ... ... ... ... ... ... ... . .. ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... .. . ... .. ... ... ... ... ... 9
1 . 6. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. ... 9
1 . 6. 2 I nform ation for m arking .. ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... . 1 0
1 . 6. 3 Marking on capacitors . ... ... ... ... ... ... .. ... ... ... ... ... ... . .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... . 1 0
1 . 6. 4 Marking on packaging . ... ... ... ... ... ... .. ... ... ... ... ... ... .. . ... ... ... ... ... ... ... ... .. ... ... ... ... ... . 1 0
2 Preferred ratings and characteristics .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... .. 1 0
2. 1 Preferred characteristics ... ... ... ... ... ... ... ... ... ... ... .. . ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . . 1 0
2. 2 Preferred values of ratings . ... ... ... ... .. ... ... ... ... ... ... ... ... ... . .. ... ... ... ... ... .. ... ... ... ... ... ... ... . 1 0
2. 2. 1 Nominal capacitance ( CN ) .. ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1 0
2. 2. 2 Tolerance on nominal capacitance ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... 1 1
2. 2. 3 Rated voltage ( UR ) . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... .. 1 1
2. 2. 4 Category voltage ( UC ). ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. .. . ... ... ... ... ... ... ... ... ... ... ... 1 1
2. 2. 5 Reverse voltage ... ... ... ... .. ... ... ... ... ... ... ... ... ... .. . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 1 1
2. 2. 6 Surge voltage ( URS or UCS ) .. ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... .. . ... .. ... ... ... ... ... ... 1 1
2. 2. 7 Ripple (if required) . ... ... ... ... ... ... ... ... ... .. ... ... ... .. . ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... 1 1
2. 2. 8 Rated temperature . ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... 1 2
3 Quality assessment procedures . ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 1 2
3. 1 Primary stage of m anufacture . ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... .. 1 2
3. 2 Structurally sim ilar com ponents ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... . .. ... ... ... ... ... .. ... ... 1 2
3. 3 Certified test records of released lots ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... .. . ... ... ... .. ... ... ... . 1 2
3. 4 Qualification approval procedures ... ... ... ... ... ... ... .. ... ... ... ... ... .. . ... ... ... ... ... ... ... ... .. ... ... 1 2
3. 4. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 1 2
3. 4. 2 Qualification approval on the basis of the fixed sample size procedure ... ... .. .. 1 2
3. 4. 3 Tests ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... . .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... . 1 3
3. 5 Quality conformance inspection ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... . .. ... ... ... ... ... .. ... ... 20
3. 5. 1 Form ation of inspection lots ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... .. . ... ... .. ... ... ... ... ... ... .. 20
3. 5. 2 Test schedule ... ... ... ... ... .. ... ... ... ... ... ... ... ... . .. ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... .. . .. 21
3. 5. 3 Delayed delivery .. ... ... ... .. ... ... ... ... ... ... ... ... ... .. . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 21
3. 5. 4 Assessment levels . ... ... ... ... ... ... ... ... ... .. ... ... ... ... .. . ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... 21
4 Test and m easurement procedures .. ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. 22
4. 1 Visual inspection and check of dimensions . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... .. 22
4. 2 Electrical tests ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... . .. ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... .. 22
4. 2. 1 Leakage current ... ... ... ... .. ... ... ... ... ... ... ... ... ... .. . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 22
4. 2. 2 Capacitance .. ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... .. . ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... .. 22
4. 2. 3 Tangent of loss angle (tan δ) ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... .. 23
I EC 60384-1 5:201 7 © I EC 201 7 –3–
4. 2. 4 I m pedance (if required) .. ... ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. ... ... ... ... ... . 23
4. 2. 5 I nsulation resistance of the external insulation (if required) .. ... ... ... ... ... ... ... ... .. 24
4. 2. 6 Voltage proof of the external insulation (if required) ... ... ... ... ... ... ... ... .. ... ... ... ... . 24
4. 3 Robustness of terminations .. ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... .. .. 25
4. 3. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 25
4. 3. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 25
4. 3. 3 Test U a1 , U b and U c applicable... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... .. 25
4. 3. 4 Special bending test . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. ... ... ... ... ... ... ... ... ... ... ... 25
4. 4 Resistance to soldering heat ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... .. . ... ... ... ... ... ... ... ... ... ... .. .. 26
4. 4. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 26
4. 4. 2 Conditions .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... .. . ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... .. 26
4. 4. 3 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 26
4. 5 Solderability .. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... . .. ... ... ... ... ... . 26
4. 5. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 26
4. 5. 2 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 26
4. 5. 3 Final inspections and requirements .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 26
4. 6 Rapid change of tem perature .. ... ... ... ... ... ... ... ... ... ... .. ... .. . ... ... ... ... ... ... ... ... ... ... ... ... .. .. 26
4. 6. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 26
4. 6. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 27
4. 6. 3 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 27
4. 6. 4 Recovery .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . 27
4. 6. 5 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 27
4. 7 Vibration .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. ... ... . 27
4. 7. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 27
4. 7. 2 Test condition ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. .. 27
4. 7. 3 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 27
4. 8 Bum p . ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... . .. ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... .. . ... ... ... ... ... ... 27
4. 8. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 27
4. 8. 2 Mounting .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . 28
4. 8. 3 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 28
4. 8. 4 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 28
4. 9 Shock ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... . .. ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... .. . ... ... ... ... 28
4. 9. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 28
4. 9. 2 Mounting .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . 28
4. 9. 3 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 28
4. 9. 4 Final inspections and requirem ents .. ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... 29
4. 1 0 Climatic sequence... ... ... ... ... ... ... ... ... ... .. ... ... ... .. . ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... 29
4. 1 0. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 29
4. 1 0. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 29
4. 1 0. 3 Dry heat . ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... .. . . 29
4. 1 0. 4 Damp heat, cyclic, Test Db, first cycle .. ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... .. . ... ... . 29
4. 1 0. 5 Cold.. ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... . .. ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... .. . ... ... ... ... 29
4. 1 0. 6 Low air pressure (if required) . ... .. ... ... ... ... ... ... ... ... ... ... ... .. . ... ... ... .. ... ... ... ... ... ... .. 29
4. 1 0. 7 Damp heat, cyclic, Test Db, rem aining cycles . ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... 29
4. 1 0. 8 Recovery .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . 29
4. 1 0. 9 Sealing (if required) .. .. ... ... ... ... ... ... ... ... ... ... ... ... . .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... 30
4. 1 0. 1 0 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 30
4. 1 1 Damp heat, stead y state . ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... . 30
4. 1 1 . 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 30
–4– I EC 60384-1 5:201 7 © I EC 201 7
4. 1 1 . 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 30
4. 1 1 . 3 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 30
4. 1 2 Endurance . ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . .. ... . 30
4. 1 2. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 30
4. 1 2. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 30
4. 1 2. 3 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 30
4. 1 2. 4 Recovery .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . 31
4. 1 2. 5 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 31
4. 1 3 Surge voltage . ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... . . 31
4. 1 3. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 31
4. 1 3. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 31
4. 1 3. 3 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 31
4. 1 3. 4 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 31
4. 1 4 Reverse voltage (if required) ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. .. 32
4. 1 4. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 32
4. 1 4. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 32
4. 1 4. 3 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 32
4. 1 4. 4 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 32
4. 1 5 Characteristics at high and low tem perature ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... .. 32
4. 1 5. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 32
4. 1 5. 2 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 32
4. 1 6 Charge and discharge (if required) . ... ... ... ... ... ... ... ... ... ... ... ... ... . . ... ... ... ... ... ... ... ... ... ... 32
4. 1 6. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 32
4. 1 6. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 32
4. 1 6. 3 Test conditions . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. 33
4. 1 6. 4 Recovery .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . 33
4. 1 6. 5 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 33
4. 1 7 Component solvent resistance .. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. . ... ... ... ... ... ... .. ... ... 33
4. 1 8 Solvent resistance of the m arking .. ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... .. . ... ... ... ... ... ... ... 33
4. 1 9 High surge current (if required) .. .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... .. 33
4. 1 9. 1 General .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... . .. . 33
4. 1 9. 2 I nitial inspection... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... . . 33
4. 1 9. 3 Final inspections and requirem ents .. ... ... ... ... .. ... ... ... ... ... ... ... . .. ... ... ... ... ... ... ... .. . 33
Bibliograph y .. .. ... ... ... ... ... ... ... ... ... ... ... . .. ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... .. . ... ... .. ... ... ... ... ... ... ... ... 34
Figure 1 – Apparatus of special bending test . ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . 25
Table 1 – Rated, category and surge voltages .. ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... .. . ... ... ... ... ... .. . 1 1
Table 2 – Sampling plan for qualification approval tests . .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... 1 4
Table 3 – Test schedule for qualification approval . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... .. . ... ... .. ... .. 1 5
Table 4 – Lot-by-Lot inspection . ... ... ... ... ... ... ... ... ... ... .. ... ... . .. ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... .. . . 21
Table 5 – Periodic I nspection .. ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... . .. ... 22
Table 6 – Vibration test frequencies .. ... ... ... ... ... ... ... ... ... ... ... ... . .. ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... . 27
Table 7 – Shock peak acceleration/pulse duration . ... ... ... ... .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... .. 28
Table 8 – Test tem perature .. ... ... ... ... ... ... ... ... ... ... ... ... . .. .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... 31
I EC 60384-1 5:201 7 © I EC 201 7 –5–
F I XE D C AP AC I T O R S F O R U S E I N E L E C T RO N I C E Q U I P M E N T –
P a rt 1 5 : S e c ti o n a l s p e c i fi c a ti o n :
F i x e d ta n ta l u m c a p a c i to rs w i th n o n -s o l i d o r s o l i d e l e c tro l yte
FOREWORD
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indispensable for the correct applicati on of this publication.
9) Attention is drawn to the possibility that som e of the elem ents of this I EC Publication m ay be the su bject of
patent rig hts. I EC shall not be held responsibl e for identifyi ng any or all such patent ri ghts.
I nternational Standard I EC 60384-1 5 has been prepared by I EC technical com mittee 40:
Capacitors and resistors for electronic equipm ent.
This second edition cancels and replaces the first edition published in 1 982,
Amendment 1 : 1 987 and Amendment 2: 1 992, and constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) Revision of the structure in accordance with I SO/I EC Directives, Part 2: 201 6 (seventh
edition) to the extent practicable, and harm onization between other similar kinds of
documents.
b) I n addition, Clause 4 and all the tables have been reviewed in order to prevent d uplications
and contradictions.
–6– I EC 60384-1 5:201 7 © I EC 201 7
Full information on the voting for the approval of this I nternational Standard can be found in
the report on voting indicated in the above table.
This docum ent has been drafted in accordance with the I SO/I EC Directives, Part 2.
The list of all parts of the I EC 60384 series, under the general title Fixed capacitors for use in
electronic equipment, can be found on the I EC website.
The com mittee has decided that the contents of this document will remain unchanged until the
stability date indicated on the I EC website under "http://webstore. iec. ch" in the data related to
the specific document. At this date, the document will be
• reconfirm ed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.
I EC 60384-1 5:201 7 © I EC 201 7 –7–
F I XE D C AP AC I T O RS F O R U S E I N E L E C T RO N I C E Q U I P M E N T –
P a rt 1 5 : S e c ti o n a l s p e c i fi c a ti o n :
F i xe d ta n ta l u m c a p a c i to rs w i th n o n -s o l i d o r s o l i d e l e c tro l yte
1 G e n e ra l
1 .1 S co p e
This part of I EC 60384 applies to through-hole/leaded polar and bipolar tantalum electrol yte
capacitors with solid and non-solid electrolyte for use in electronic equipment.
The obj ect of this document is to prescribe preferred ratings and characteristics and to select
from I EC 60384-1 : 201 6 the appropriate quality assessm ent procedures, tests and measuring
methods and to give general perform ance requirem ents for this type of capacitor. Test
severities and requirem ents prescribed in detail specifications referring to this sectional
specification shall be of equal or higher perform ance level, because lower performance levels
are not permitted.
1 .3 N o rm a t i v e re fe re n c e s
The following documents are referred to in the text in such a way that som e or all of their
content constitutes requirem ents of this document. For dated references, onl y the edition
cited applies. For undated references, the latest edition of the referenced docum ent (incl uding
an y amendments) applies.
IEC 60068-2-6, Environmental testing – Part 2-6: Tests – Test Fc: Vibration (sinusoidal)
IEC 60384-1 : 201 6, Fixed capacitors for use in electronic equipment – Part 1: Generic
specification
IEC 61 1 93-2: 2007, Quality assessment system – Part 2: Selection and use of sampling plans
for inspection of electronic components and packages
–8– I EC 60384-1 5:201 7 © I EC 201 7
1 .4 I n fo rm a t i o n to b e g i v e n in a d etai l s p e c i fi c a t i o n
1 . 4. 1 G e n e ra l
Detail specifications shall not specify requirem ents inferior to those of the generic, sectional
or blank detail specification. When m ore severe requirements are included, they shall be
listed in 1 . 9 of the detail specification and indicated in the test schedules, for exam ple, by an
asterisk.
The inform ation given in 1 . 4. 2 may, for convenience, be presented in tabular form.
The following inform ation shall be given in each detail specification and the values quoted
shall preferabl y be selected from those given in the appropriate clause of this sectional
specification.
1 . 4. 2 O u t l i n e d ra w i n g an d d i m en s i on s
There shall be an illustration of the capacitors as an aid to easy recognition and for
comparison of the capacitors with others.
Dim ensions and their associated tolerances, which affect interchangeability and m ounting,
shall be given in the detail specification. All dim ensions shall preferabl y be stated in
millimetres. H owever, when the original dim ensions are given in inches, the converted metric
dimensions in millimetres shall be added.
1 . 4. 3 M o u n ti n g
The detail specification shall specify the method of m ounting to be applied for norm al use and
for the application of the vibration and the bump or shock tests. The design of the capacitor
may be such that special mounting fixtures are required in its use. I n this case, the detail
specification shall describe the mounting fixtures and they shall be used in the application of
the vibration and bump or shock tests.
1 . 4. 4 Ra t i n g s a n d c h a ra c t e ri s t i c s
1 . 4. 4. 1 G e n e ra l
The ratings and characteristics shall be given in accordance with the relevant clauses of this
specification, together with the inform ation in 1 .4. 4. 2, 1 . 4. 4. 3 and 1 . 4. 4.4.
I EC 60384-1 5:201 7 © I EC 201 7 –9–
See 2. 2. 1 .
When products approved to the detail specification have different capacitance ranges, the
following statement should be added:
”The nom inal capacitance range available in each voltage range is given in the register of
approvals, available for exam ple on the I ECQ on-line certificate system website
www. iecq. org”.
Additional characteristics may be listed, when they are considered necessary to specify
adequatel y the com ponent for design and application purposes.
The detail specification shall specify the test methods, severities and requirements applicable
for the solderability test and the resistance to soldering heat tests.
1 . 4. 5 M arki n g
The detail specification shall specify the content of the marking on the capacitor and on the
packaging. When there are deviations from 1 . 6, these shall be given in the detail
specification.
For the purposes of this docum ent, the followi ng terms and definitions apply.
I SO and I EC maintain term inological databases for use in standardization at the following
addresses:
• I EC Electropedia: available at http: //www. electropedia.org/
• I SO Online browsing platform: available at http: //www. iso.org/obp
1 . 5. 1
capaci tan ce
< electrol ytic
capacitor> equivalent circuit having capacitance and resistance in series
measured with alternating current, approximatel y sinusoidal waveform at a specified
frequency
1 . 5. 2
capaci tor
<long-life grade> capacitors intended for applications where a high degree of stability of
characteristics over a long life is essential
1 . 5. 3
capaci tor
<general-purpose grade> capacitors intended for applications where the h igh perform ance
level of long-life grade capacitors is not required
1 .6 M arki n g
1 . 6. 1 G en eral
1 . 6. 2 I n fo rm a t i o n fo r m a rki n g
The information given in the m arking is normall y selected from the following list; the relative
importance of each item is indicated by its position in the list:
a) polarity of the terminations (unless identified by the construction);
b) nominal capacitance;
c) rated voltage (d. c. voltage may be indicated by the symbol: (I EC 6041 7-5031 :2002)
or );
d) tolerance on nominal capacitance;
e) year and m onth (or year and week) of m anufacture;
f) m anufacturer's name and/or trade mark;
g) m anufacturer's type designation;
h) reference to the detail specification.
1 . 6. 3 M a rki n g on c a p a c i t o rs
The capacitor shall be clearl y marked with a), b) and c) of 1 . 6. 2 and with as m an y as possible
of the rem aining items as is considered necessary. An y duplication of information in the
marking on the capacitor should be avoided.
1 . 6. 4 M a rki n g on p a c ka g i n g
The packaging containing the capacitors should be clearl y marked with all of the information
listed in 1 . 6. 2 as necessary.
2 P re fe rre d ra t i n g s a n d c h a ra c t e ri s t i c s
2. 1 P re fe rre d c h a ra c t e ri s t i c s
The capacitors covered by this specification are classified into climatic categories according
to the general rules given in I EC 60068-1 :201 3, Annex A.
The lower and upper category tem perature shall be taken from the followi ng:
• lower category temperature: − 55 ° C;
• upper category tem perature: +85 ° C and +1 25 ° C.
• duration of the damp heat, stead y state test: 21 and 56 days.
The severities for the cold and dry heat tests are the lower and upper category tem peratures
respectivel y.
2. 2 P re fe rre d v a l u e s o f ra t i n g s
2. 2. 1 N om i n al cap a ci tan ce ( C
N
)
Preferred values of nom inal capacitance shall be taken from the E1 2 series of I EC 60063 and
their decimal m ultiples. These values are:
1 , 0 – 1 , 2 – 1 , 5 – 1 ,8 – 2, 2 – 2,7 – 3, 3 – 3, 9 – 4, 7 – 5, 6 – 6, 8 – 8, 2;
I EC 60384-1 5:201 7 © I EC 201 7 – 11 –
±5 % , ±1 0 % , ±20 %
UR 2 3 4 6, 3 10 16 20 25 35 40 50 63 75 1 00 1 25
UC 1 ,3 2 2, 6 4, 2 6, 7 1 0, 7 1 3, 4 1 6, 7 23, 4 26, 8 33, 5 42, 2 50, 2 67 83, 7
URS 2, 3 3, 4 4, 6 7, 2 1 1 ,5 1 8, 4 23 28, 7 40, 2 46 57, 5 74, 4 86, 2 115 1 43, 7
UCS 1 ,4 2, 3 3 4, 8 7, 7 1 2, 3 1 5, 4 1 9, 2 26, 9 30, 8 38, 5 48, 5 57, 7 77 96, 2
Key
UR : Rated vol tage
UC : Category voltage
URS : Surg e voltag e to rated voltag e
UCS : Surg e voltag e to category voltage
———————
1 I SO 3 indicates th e value 3, 55 for R 20
– 12 – I EC 60384-1 5:201 7 © I EC 201 7
The schedule to be used for qualification approval testing on the basis of lot-by-lot and
periodic tests is given in 3. 5. The procedure using a fixed sample size schedule is given in
3. 4. 2 and 3. 4. 3.
3.4.2 Qualification approval on the basis of the fixed sample size procedure
The fixed sam ple size procedure is described in I EC 60384-1 : 201 6, Q. 2. 4. The sample shall
be representative of the range of capacitors for which approval is sought. The samples m ay
be the whole or part of the range given in the detail specification.
The sample shall consist of four specim ens having the m axim um and m inim um voltages and
for these voltages the m axim um and minim um case size. When there are more than four case
sizes, an intermediate case size shall also be tested. I n each of these case size/voltage
combinations (values), the m axim um capacitance shall be chosen. Thus, for the approval of a
range, testing is required of either four or six values. When the range consists of fewer than
four values, the num ber of specim ens to be tested shall be that required for four values.
Two (for 6 values) or three (for 4 values) per value may be used as replacements for
specim ens, which are non-conforming because of incidents not attributable to the
manufacturer.
The num bers given in Group 0 assum e that all groups are applicable. I f this is not so, the
numbers may be reduced accordingl y.
I EC 60384-1 5:201 7 © I EC 201 7 – 13 –
When additional groups are introduced into the qualification approval test schedule, the
number of specim ens required for Group 0 shall be increased by the sam e number as that
required for the additional groups.
Table 2 gives the number of samples to be tested in each group or subgroup together with the
perm issible num ber of non-conform ing item s for qualification approval tests.
3. 4. 3 Tests
The complete series of tests specified in Table 2 and Table 3 are required for the approval of
capacitors covered by one detail specification. The tests of each group shall be carried out in
the order given.
The whole sam ple shall be subjected to the tests of Group 0 and then divided for the other
groups.
Specimens found to be non-conform ing in the tests of Group 0 shall not be used for the other
groups.
Approval is granted when the num ber of non-conform ing items is zero.
Table 2 and Table 3 together form the fixed sam ple size test schedule for the qualification
approval on the basis of the fixed sample size procedure.
Table 2 gives the number of samples and perm issible non-conforming item s for each tests or
test groups.
Table 3 gives a summary of the test conditions and perform ance requirements, and choices of
the test conditions and perform ance requirem ents in the detail specification.
The test conditions and perform ance requirem ents for the qualification approval on the basis
of the fixed sam ple size procedure should be identical to those for quality conform ance
inspection given in the detail specification.
– 14 – I EC 60384-1 5:201 7 © I EC 201 7
T a b l e 2 – S a m p l i n g p l a n fo r q u a l i fi ca ti o n a p p ro va l te s ts
P e rm i s s i b l e
N u m ber of n u m ber of n on -
s p e ci m e n s c o n fo rm i n g
G ro u p n o . Te s t S u bcl au se
i te m s
n b
c
0 Visual exam ination 4. 1 1 04 + 8 c 0
Dim ensions 4. 1
Leakage cu rrent 4. 2. 1
Capacitance 4. 2. 2
Tang ent of l oss angl e 4. 2. 3
I m pedance a 4. 2. 4
I nsulation resistance of the extern al 4. 2. 5
insulati on a
Voltage proof of th e external 4. 2. 6
insulati on a
High su rg e current a 4. 1 9
Spare specim ens 8
1A Robustness of term inations 4. 3 12 0
Resistance to sol derin g heat 4. 4
Com ponent solvent resistance 4. 1 7
1B Solderability 4. 5 24 0
Solvent resistance of the m arki ng 4. 1 8
Rapi d change of temperature 4. 6
Vibrati on 4. 7
Bum p a 4. 8
Shock a 4. 9
1 Clim atic sequence 4. 1 0 36 0
2 Dam p heat, steady state 4. 1 1 20 0
3 Endu rance 4. 1 2 20 0
4A Surg e voltag e 4. 1 3 8 0
4B Reverse voltag e a 4. 1 4 8 0
5 Characteristics at high and l ow 4. 1 5 12 0
tem peratu re
Charg e an d discharg e a 4. 1 6
a I f requi red.
b For case size/ vol tage com binations, see 3. 4. 2.
c Spare specim ens.
I EC 60384-1 5:201 7 © I EC 201 7 – 15 –
Table 3 (2 of 6)
Number of
specimens ( n )
Subclause number and D or Conditions of test a and number
test a , inspection i tems ND b and measurements of permissibl e Performance requirements a
non-
conforming
items ( c )
Group 1 B (conti nu ed) D See Table 2
4. 1 8 Solvent resistance of See I EC 60384-1 :
the m arking 201 6, 4. 32
4. 6 Rapi d change of See 4. 6. 3
tem peratu re
4. 6. 2 I nitial inspection
Capacitance See 4. 2. 2. 2 Within specified tol erance
4. 6. 4 Recovery See 4. 6. 4
4. 6. 5 Fin al inspection
Capacitance See 4. 2. 2. 2 See detail specificati on
4. 7 Vibrati on See 4. 7. 2
4. 7. 3 Fin al inspections
Visual exam ination See 4. 1 No visible dam age and for n on -
solid el ectrol yte capacitors no
leakag e of el ectrol yte
Leakage cu rrent See 4. 2. 1 . 2 See detail specificati on
Capacitance See 4. 2. 2. 2 See detail specificati on
Tang ent of l oss angl e See 4. 2. 3. 2 See detail specificati on
I m pedance c See 4. 2. 4. 3 See detail specificati on
4. 8 Bum p c See 4. 8. 3
4. 8. 2 Mou nting See 4. 8. 2
4. 8. 4 Fin al inspections
Visual exam ination See 4. 1 No visible dam age and for n on -
solid el ectrol yte capacitors no
leakage of el ectrol yte
Leakage cu rrent See 4. 2. 1 . 2 See detail specificati on
Capacitance See 4. 2. 2. 2 See detail specificati on
Tang ent of l oss angl e See 4. 2. 3. 2 See detail specificati on
I m pedance c See 4. 2. 4. 3 See detail specificati on
4. 9 Shock c See 4. 9. 3
4. 9. 2 Mou nting See 4. 8. 2
4. 9. 4 Fin al inspections
Visual exam ination See 4. 1 No visible dam age and for n on -
solid el ectrol yte capacitors no
leakag e of el ectrol yte
Leakage cu rrent See 4. 2. 1 . 2 See detail specificati on
Capacitance See 4. 2. 2. 2 See detail specificati on
Tang ent of l oss angl e See 4. 2. 3. 2 See detail specificati on
I m pedance c See 4. 2. 4. 3 See detail specificati on
I EC 60384-1 5:201 7 © I EC 201 7 – 17 –
Table 3 (3 of 6)
Number of
specimens ( n )
Subclause number and D or Conditions of test a and number
test a , inspection i tems ND b and measurements of permissibl e Performance requirements a
non-
conforming
items ( c )
Group 1 D See Table 2
4. 1 0 Clim atic sequence See 4. 1 0. 3
4. 1 0. 2 I niti al inspection
Capacitance See 4. 2. 2. 2 Within specified tol erance
4. 1 0. 3 Dry heat See 4. 1 0. 3
4. 1 0. 4 Dam p heat, cyclic, See I EC 60384-
Test Db, first cycle 1 : 201 6, 4. 21 . 4
4. 1 0. 5 Col d See I EC 60384-
1 : 201 6, 4. 21 . 5
4. 1 0. 6 Low air pressure c See 4. 1 0. 6. 2
4. 1 0. 7 Dam p heat, cyclic, See I EC 60384-
Test Db, rem aini ng 1 : 201 6, 4. 21 . 7.
cycles
4. 1 0. 8 Recovery See 4. 1 0. 8
4. 1 0. 9 Sealin g c See I EC 60384-
1 : 201 6, 4. 20
4. 1 0. 1 0 Fin al inspections
Visual exam ination See 4. 1 No visible dam age and for n on -
solid el ectrol yte capacitors no
leakag e of el ectrol yte
Legi ble m arkin g
Leakage cu rrent See 4. 2. 1 . 2 ≤ initial lim it
Capacitance See 4. 2. 2. 2 For g en eral-pu rpose grade:
| ∆ C/ C | ≤ 1 2 % of the value
m easured i n 4. 1 0. 2
For long -l ife grade:
| ∆ C/ C | ≤ 5 % of the val ue
m easured i n 4. 1 0. 2
| ∆ C/ C | ≤ 8 % of the val ue
m easured i n 4. 3. 2 or 4. 6. 2 c
Table 3 (4 of 6)
Number of
specimens ( n )
Subclause number and test a , D or Conditions of test a and number of
inspection items ND b and measurements permissible Performance requirements a
non-
conforming
items ( c )
Group 2 (contin ued ) D See Table 2
4. 1 1 . 4 Final i nspections
(contin ued)
Capacitance See 4. 2. 2. 2 Sub-fam ily 1 :
For gen eral-pu rpose grade:
| ∆ C/ C | ≤ 1 2 % of the val ue
m easured i n 4. 1 1 . 2
For long -life grade:
| ∆ C/ C | ≤ 8 % of the val ue
m easured i n 4. 1 1 . 2
Sub-fam ily 2:
| ∆ C/ C | ≤ the i nitial lim it
I nsulation resistance of the See 4. 2. 5. 2 No breakdown or flashover
extern al insul ation c
Vol tage proof of th e external See 4. 2. 6. 2 ≥ 1 00 M Ω
insulati on c
Table 3 (5 of 6)
Number of
specimens ( n )
Subclause number and D or Conditions of test a and number of
test a , inspection i tems ND b and measu rements permissible Performance requirements a
non-
conforming
items ( c )
Group 4A D See Table 2
4. 1 3 Surg e voltag e See 4. 1 3. 3
4. 1 3. 2 I nitial inspection
Capacitance See 4. 2. 2. 2 Within specified tol erance
4. 1 3. 4 Final i nspections
Visual exam inations See 4. 1 No visible dam age
Leakage cu rrent See 4. 2. 1 . 2 ≤ initial lim it
Capacitance See 4. 2. 2. 2 ≤ initial lim it
Tang ent of l oss angl e See 4. 2. 3. 2 ≤ initial lim it
Group 4B D See Table 2
4. 1 4 Reverse voltag e c See 4. 1 4. 3
4. 1 4. 4 Final i nspections
Visual exam inations See 4. 1 No visible dam age
Leakage cu rrent See 4. 2. 1 . 2 ≤ initial lim it
Capacitance See 4. 2. 2. 2 ≤ initial lim it
Tang ent of l oss angl e See 4. 2. 3. 2 ≤ initial lim it
Group 5 D See Table 2
4. 1 5 Characteristics at high See I EC 60384-1 :
and l ow tem perature 201 6, 4. 29
Step 1 : 20 ° C
Leakage cu rrent f See 4. 2. 1 . 2
Capacitance f See 4. 2. 2. 2
Tang ent of l oss angl e f See 4. 2. 3. 2
I m pedance (at the sam e See 4. 2. 4. 3
freq uency as Step 2) c f
Step 2: lower category
tem perature
Capacitance See 4. 2. 2. 2 See detail specificati on
Tang ent of l oss angl e See 4. 2. 3. 2 See detail specificati on
I m pedance c See 4. 2. 4. 3 See detail specificati on
Step 3: 20 ° C
Leakage cu rrent See 4. 2. 1 . 2
Capacitance See 4. 2. 2. 2
Tangent of l oss angl e See 4. 2. 3. 2
I m pedance c See 4. 2. 4. 3
Step 4: rated tem peratu re
Leakage cu rrent See 4. 2. 1 . 2 See detail specificati on
Capacitance See 4. 2. 2. 2 See detail specificati on
Tangent of l oss angl e c See 4. 2. 3. 2 See detail specificati on
I m pedance c See 4. 2. 4. 3 See detail specificati on
– 20 – I EC 60384-1 5:201 7 © I EC 201 7
Table 3 (6 of 6)
Number of
specimens ( n )
Subclause number and D or Conditions of test a and number of
test a , inspection i tems ND b and measurements permissible Performance requirements a
non-
conforming
items ( c )
Group 5 (contin ued ) D See Table 2
4. 1 5
Step 5: upper categ ory
tem peratu re
Leakage cu rrent See 4. 2. 1 . 2 See detail specificati on
Capacitance See 4. 2. 2. 2 See detail specificati on
Tang ent of l oss angl e c See 4. 2. 3. 2 See detail specificati on
I m pedance c See 4. 2. 4. 3 See detail specificati on
Step 6: 20 ° C
Leakage cu rrent See 4. 2. 1 . 2
Capacitance See 4. 2. 2. 2
Tangent of l oss angl e c See 4. 2. 3. 2
I m pedance c See 4. 2. 4. 3
4. 1 6 Charg e an d discharg e c See I EC 60384-1 :
201 6, 4. 27
4. 1 6. 5 Fi nal i nspections
Visual exam inations See 4. 1 No visible dam age and for n on -
solid el ectrol yte capacitors no
leakag e of el ectrol yte
Leakage cu rrent See 4. 2. 1 . 2 ≤ the initi al lim it
Capacitance See 4. 2. 2. 2 Sub-fam ily 1 :
| ∆ C/ C | ≤ 1 0% of th e valu e
m easured i n 4. 2. 2
Sub-fam ily 2:
| ∆ C/ C | ≤ 5% of the val ue
m easured i n 4. 2. 2
Tang ent of l oss angl e See 4. 2. 3. 2 ≤ the initi al lim it
a The val ue of th ese m easurem ents after m ountin g serve as initi al m easurem ents for th e tests after
m easurem ent of each su bgrou ps.
b I n this table, D = destructive, N D = non-destructive.
c I f requi red.
d I f requi red for solid electrolyte capacitors onl y.
e UR = rated voltag e in volts.
f For use as reference valu e.
A manufacturer m ay aggregate the current production into inspection lots subject to the
following safeguards.
I EC 60384-1 5:201 7 © I EC 201 7 – 21 –
a) The inspection lot shall consist of structurall y sim ilar capacitors (see 3. 2).
b) The sample tested shall be representative of the values and dim ensions contained in the
inspection lot:
– in relation to their num ber;
– with a m inim um of five of an y one value.
c) I f there are fewer than five of an y one value in the sample, the basis for the drawing of
samples shall be agreed between the m anufacturer and the certification bod y (CB).
3. 5. 1 . 2 G ro u p C i n s p e c t i o n
Samples shall be representative of the current production of the specified periods and shall
be divided into high-, medium- and low-voltage ratings or case sizes. I n order to cover the
range of approvals in any period , one case size shall be tested from each voltage group. I n
subsequent periods, other case sizes and/or voltages in production shall be tested with the
aim of covering the whole range.
3. 5. 2 T es t s ch e d u l e
The schedule for the lot-by-lot and periodic tests for quality conformance inspection is given
in the blank detail specification.
3. 5. 3 D e l a ye d d e l i v e ry
3. 5. 4 As s e s s m e n t l e v e l s
The assessm ent level(s) given in the blank detail specification shall preferably be selected
from Table 4 and Table 5.
T a b l e 4 – L o t-b y-L o t i n s p e c ti o n
EZ
I n s p e c ti o n
a
s u b g ro u p
IL
b
n b
c b
A0 1 00 % c
d
A1 S-3 0
d
B1 S-3 0
a The content of the i nspection subg roup is descri bed in th e blank detail specification.
b I L = inspection level
n = sam ple size
c = perm issible num ber of non-conform ing item s
c After rem oval of n onconform ing item s by 1 00 % testing during th e m anufacturin g process, sam pling
inspection shall be perform ed in order to m onitor outg oin g q uality l evel by n onconform ing i tem s per m illion
(×1 0 − 6 ). The sam pling l evel shall be establish ed by the m anufacturer, preferably accordin g to
I EC 61 1 93-2: 2007, Annex A. I n case on e or m ore n onconform ing item s occur in a sam pl e, this lot shall be
rej ected, but the whole sam pl e shall be i nspected an d all nonconform ing item s shall be counted for the
cal culation of qual ity l evel val ues. Outg oin g q uality level by nonconform ing item s per m illion (× 1 0 − 6 ) val ues
shall be calculated by accum ulating i nspection data accordin g to the m ethod gi ven in I EC 61 1 93-2: 2007, 6. 2.
d Num ber to be tested: sam ple si ze shall be determ ined accordi ng to I EC 61 1 93-2: 2007, 4. 3. 2.
– 22 – I EC 60384-1 5:201 7 © I EC 201 7
T a b l e 5 – P e ri o d i c I n s p e c t i o n
I n s p e c ti o n EZ
a
s u b g ro u p
p b
n b
c b
C1 3 12 0
C2 3 12 0
C3 3 78 0
C4 6 12 0
C5 3 24 0
a The content of the i nspection subg roup is descri bed in Clause 2 of the bl ank d etail specificati on.
b p = peri odicity in m onths
n = sam ple size
c = perm issible n um ber of n on -conform ing item s
4 T e s t a n d m e a s u re m e n t p ro c e d u re s
NOTE This clause su ppl em ents the inform ation gi ven i n I EC 60384-1 : 201 6, Clause 4.
4. 1 Vi s u a l i n s p e cti on an d ch e ck of d i m e n s i o n s
4. 2 E l e c t ri c a l te s ts
4. 2 . 1 L e a k a g e c u rre n t
4. 2 . 1 . 1 G e n e ra l
4. 2 . 1 . 2 M e a s u ri n g con d i ti on s
The voltage appropriate to the test temperature shall be applied across the capacitor and its
protective resistor. The protective resistor shall be between 1 000 Ω and 1 0 000 Ω .
In the case of bipolar capacitors, the duration of the electrification periods before the
measurem ent m ade in each direction is 5 m in.
4. 2 . 1 . 3 Re q u i re m e n t
See Table 3.
4. 2 . 2 C ap a ci tan ce
4. 2 . 2 . 1 G e n e ra l
4. 2 . 2 . 2 M e a s u ri n g co n d i ti on s
Suitable measurem ent techniques shall be used to m inimize errors due to connections
between the measuring apparatus and the capacitors.
4. 2 . 2 . 3 R e q u i re m e n t
See Table 3.
4. 2 . 3 Tan g en t of l o s s an g l e (tan δ
)
4. 2 . 3 . 1 G e n e ra l
4. 2 . 3 . 2 M e a s u ri n g con d i ti on s
4. 2 . 3 . 3 R e q u i re m e n t
See Table 3.
4. 2 . 4 I m p e d a n c e ( i f re q u i re d )
4. 2 . 4 . 1 G e n e ra l
See I EC 60384-1 : 201 6, 4.1 0, with the details of 4. 2. 4. 2, 4. 2. 4.3, 4. 2.4. 4 and 4. 2. 4.5.
4. 2 . 4 . 2 I n i ti al i n s p ecti o n
The frequency of the m easuring voltage shall be chosen from one of the following
frequencies: 1 00 H z, 1 20 H z, 1 kH z, 1 0 kH z, 1 00 kH z, and 1 MH z, and shall be that at which
the lowest value of im pedance is likely to occur.
The tolerance on all frequencies for m easuring purposes shall not exceed ±20 %.
The value of the m easuring frequency shall be prescribed in the detail specification.
4. 2 . 4 . 3 M e a s u ri n g con d i ti o n s
When required in the detail specification, the im pedance shall be determined at the requ ired
temperature and frequency. I f the peak a. c. voltage exceeds 0, 5 V on polar types, a direct
polarizing voltage of 2, 1 V to 2, 5 V m ay be applied.
The application of voltage shall be such as to cause no readable change in im pedance due to
the change in the temperature of the capacitor.
The error of m easurem ent shall not exceed ±5 % of the requirement, or 0, 1 Ω , whichever is
the greater.
Great care shall be exercised in m aking these measurem ents when the impedance values are
low.
– 24 – I EC 60384-1 5:201 7 © I EC 201 7
4. 2 . 4. 4 M e a s u re m e n t a t l o w e r c a t e g o ry t e m p e ra t u re
4. 2 . 4 . 5 Re q u i re m e n t
See Table 3.
4. 2 . 5 I n s u l ati o n re s i s t a n c e o f t h e e xt e rn a l i n s u l a ti o n ( i f re q u i re d )
4. 2 . 5 . 1 G e n e ra l
4. 2 . 5 . 2 M e a s u ri n g con d i ti o n s
A m etal foil shall be wrapped closel y around the full length of the body of the capacitor,
protruding by at least 5 mm from each end, provided a m inim um space of 1 m m can be
maintained between the metal foil and the term inations. The ends of the foil shall not be
folded over the ends of the capacitor. I f the 1 mm space cannot be maintained the protrusion
of the foil shall be reduced as m ay be necessary to establish the 1 m m space.
A direct voltage of 1 00 V ± 1 5 V shall be applied between the metal foil or the V-block and the
term ination connected to the capacitor bod y for a minimum of 1 m in or for the tim e required to
obtain a stable reading. At the end of this period the insulation resistance shall be measured.
4. 2 . 5 . 3 R e q u i re m e n t
See Table 3.
4. 2 . 6 Vo l t a g e p ro o f o f t h e e xt e rn a l i n su l ati on ( i f re q u i re d )
4. 2 . 6 . 1 G e n e ra l
4. 2 . 6 . 2 M e a s u ri n g con d i ti o n s
A m etal foil shall be wrapped closel y around the bod y of the capacitor, protruding by at least
5 mm from each end, provided a m inim um space of 1 mm can be maintained between the
metal foil and the term inations. The ends of the foil shall not be folded over the ends of the
capacitor. I f the 1 mm space cannot be maintained, the protrusion of the foil shall be reduced
as may be necessary to establish the 1 mm space.
4. 2 . 6 . 3 Re q u i re m e n t
See Table 3.
I EC 60384-1 5:201 7 © I EC 201 7 – 25 –
4. 3 R o b u s t n e s s o f t e rm i n a t i o n s
4. 3 . 1 G e n e ra l
4. 3 . 2 I n i ti a l i n s p ecti o n
See Table 3.
However, capacitors with external welds on wire leads shall be subj ected onl y to the
procedure of Test U a 1 and to the bending test described in the detail specification.
4. 3 . 4 S p e ci al ben d i n g te s t
4. 3 . 4. 1 G e n e ra l
This examination shall determine the ability of the termination to withstand the bonding likel y
to be applied during normal assembly operation.
4. 3 . 4. 2 T es t con d i ti on
4. 3 . 4. 3 Ap p a ra t u s
Weld
Cou ntersunk 1 , 6 ± 0, 4 a
Brass or steel
1 2, 7
6, 35 Approxim atel y 1 27
IEC
a The di am eter of the hol e shou l d be 0, 025 m m less than the di am eter of the term ination.
F i g u re 1 – Ap p a ra t u s o f s p e c i a l ben d i n g test
– 26 – I EC 60384-1 5:201 7 © I EC 201 7
When the case is returned to its norm al position, one bend will have been com pleted.
4.3.4.5 Requirements
See Table 3.
4.4.2 Conditions
No pre-drying.
4.5 Solderability
4.5.1 General
See 60384-1 : 201 6, 4. 1 5, with the details of 4. 5. 2 and 4. 5. 3.
The test m ethod (the globule test m ethod , the bath m ethod or soldering iron test method)
shall be prescribed in the detail specification.
The requirem ents of the globule test method shall be prescribed in the detail specification.
Where neither the solder bath nor th e solder globule method is appropriate, the soldering iron
test shall be used with soldering iron size A.
4. 6. 2 I n i ti al i n s p e c ti o n
See Table 3.
4. 6. 3 T es t con d i ti o n s
The capacitors shall be subj ected to test N a (see I EC 60068-2-1 4) for 5 cycles. The duration
of the exposure at each temperature lim it shall be 30 min.
4. 6 . 4 R e c o v e ry
4. 6 . 5 Fi n al i n s p e cti o n s an d re q u i re m e n t s
See Table 3.
4. 7 Vi b ra t i o n
4. 7 . 1 G e n e ra l
4. 7 . 2 Test con d i ti on
Test Fc (see I EC 60068-2-6) shall be applied with one of the following severities in Table 6 as
prescribed by the detail specification.
T a b l e 6 – V i b ra t i o n t e s t fre q u e n c i e s
F re q u e n c y Am p l i t u d e o r a c c e l e r a t i o n ( w h i c h e v e r i s th e l o we r a c c e l e ra ti o n ) D u ra t i o n
Hz h
1 0 to 55 0, 35 m m or 49 m /s 2 (5 g) 3 × 0, 5
1 0 to 55 0, 75 m m or 98 m /s 2 (1 0 g ) 3×2
1 0 to 500 0, 75 m m or 98 m /s 2 (1 0 g ) 3×2
1 0 to 2 000 0, 75 m m or 98 m /s 2 (1 0 g ) 3×2
The detail specification shall specify the severity (frequency/am plitude or acceleration/
duration) and shall also prescribe the mounting m ethod to be used. For capacitors with axial
leads and intended to be mounted by the leads onl y, the distance between the bod y and the
mounting point shall be 6 mm ± 1 m m.
4. 7 . 3 Fi n al i n s p e cti o n s an d re q u i re m e n t s
The capacitors shall be visuall y examined and m easured and shall m eet the requirem ents
given in Table 3.
4. 8 Bu mp
4. 8 . 1 G e n e ra l
Whether the bum p or the shock test applies shall be described in the detail specification.
– 28 – I EC 60384-1 5:201 7 © I EC 201 7
4.8.2 Mounting
See detail specification.
4.9 Shock
4.9.1 General
See I EC 60384-1 : 201 6, 4. 1 9, with the details of 4. 9.2, 4. 9. 3 and 4.9. 4.
Whether the bump or the shock test applies shall be described in the detail specification.
4.9.2 Mounting
See the detail specification.
The detail specification shall also prescribe the mounting m ethod to be used. For capacitors
with axial leads and intended to be mounted by the leads only, the distance between the bod y
and the m ounting point shall be 6 mm ± 1 mm .
4. 9 . 4 Fi n al i n s p e cti o n s an d re q u i re m e n t s
See Table 3.
4. 1 0 C l i m a ti c s e q u e n ce
4. 1 0 . 1 G e n e ra l
4. 1 0 . 2 I n i ti al i n s p e c ti o n
See Table 3.
4. 1 0 . 3 D ry h e a t
4. 1 0 . 5 Col d
4. 1 0 . 6. 1 G e n e ra l
4. 1 0 . 6 . 2 Tes t con d i ti on s
4. 1 0 . 8 R e c o v e ry
I f the capacitors have been immersed in a liquid, they shall be shaken to rem ove excess
liquid.
– 30 – I EC 60384-1 5:201 7 © I EC 201 7
4. 1 0 . 9 S e a l i n g ( i f re q u i re d )
4. 1 0 . 1 0 Fi n al i n s p e cti o n s an d re q u i re m e n t s
See Table 3.
4. 1 1 D a m p h eat, s te ad y s t ate
4. 1 1 . 1 G e n e ra l
See I EC 60384-1 : 201 6, 4.22, with the details of 4. 1 1 . 2 and 4.1 1 .3.
4. 1 1 . 2 I n i ti al i n s p e c ti o n
See Table 3.
4. 1 1 . 3 Fi n al i n s p e cti o n s an d re q u i re m e n t s
See Table 3.
4. 1 2 E n d u ra n c e
4. 1 2 . 1 G e n e ra l
4. 1 2 . 2 I n i ti a l i n s p e c ti o n
See Table 3.
4. 1 2 . 3 Tes t co n d i ti on s
During the test of bipolar capacitors, the applied voltage shall be reversed in polarity at
intervals of 1 68 h ± 24 h.
When specified in the detail specification , a sinusoidal alternating voltage with frequency of
50 H z, 60 H z, 1 00 H z or 1 20 H z, as specified, may be superimposed on the d.c. voltage
provided that the peak voltage does not exceed the value of the rated direct voltage and that
the rated ripple current is not exceeded.
a) For solid electrolyte capacitors onl y, the test voltage shall be applied graduall y (not less
than 2 m in but not more than 5 m in) either by a slow build-up of voltage or through a
I EC 60384-1 5:201 7 © I EC 201 7 – 31 –
resistor which shall be shorted out within 5 min. The impedance seen from the terminals
of each capacitor shall not exceed 3 Ω .
b) For non-solid electrol yte capacitors, the test voltage shall be supplied by a regulated
power suppl y free from surges, having a low internal resistance, and shall be applied to
each capacitor or capacitor section through a separate resistor. The value of this resistor
shall be so chosen that a short-circuit of one of the capacitors or capacitor sections will
have no influence on the rest of the sample, but the resistance value shall not exceed
1 000 Ω .
4. 1 2 . 4 Re c o v e ry
4. 1 2 . 5 Fi n al i n s p e cti o n s a n d re q u i re m e n t s
See Table 3.
4. 1 3 S u rg e v o l t a g e
4. 1 3. 1 G e n e ra l
4. 1 3. 2 I n i ti a l i n s p e c ti o n
See Table 3.
4. 1 3. 3 T es t con d i ti on s
The capacitors shall be subj ected to 1 000 cycles, each consisting of a charge as described
below, followed by a no-load period of 5 m in and 30 s.
A voltage, equal to the surge voltage, shall be applied during 30 s through a resistor with a
value so that the total resistance in series with the capacitor and voltage source is
1 000 Ω ± 1 00 Ω .
The test shall be carried out at the test temperatures given in Table 8.
T a b l e 8 – T e s t t e m p e ra t u re
U p p e r ca te g o ry T e s t t e m p e ra t u re
t e m p e ra t u re
Each surge voltage cycle shall be performed in such a manner that the capacitor is
discharged through the resistor of approximatel y 1 000 Ω at the end of the 30 s application.
The test shall be term inated on the discharge portion of the cycle. For bipolar capacitors, the
polarity shall be reversed after 500 cycles.
4. 1 3 . 4 F i n al i n s p e cti o n s an d re q u i re m e n t s
See Table 3.
– 32 – I EC 60384-1 5:201 7 © I EC 201 7
4. 1 4 R e v e rs e v o l t a g e ( i f re q u i re d )
4. 1 4. 1 G e n e ra l
4. 1 4. 2 I n i ti al i n s p e c ti o n
Not required.
4. 1 4. 3 Test con d i ti on s
See Table 3.
4. 1 5 C h a ra c t e ri s t i c s a t h i g h an d l o w t e m p e ra t u re
4. 1 5. 1 G e n e ra l
4. 1 5. 2 F i n al i n s p e cti o n s an d re q u i re m e n t s
The capacitors shall be m easured at each tem perature step and shall m eet the requirem ents
given in Table 3.
4. 1 6 C h a rg e a n d d i s c h a rg e ( i f re q u i re d )
4. 1 6 . 1 G e n e ra l
4. 1 6 . 2 I n i ti a l i n s p e c ti o n
Not required.
I EC 60384-1 5:201 7 © I EC 201 7 – 33 –
4. 1 6. 3 T es t con d i ti on s
At an am bient tem perature of 20 °C, unless otherwise specified in the detail specification, the
capacitors shall be subj ected to the specified num ber of cycles, each cycle consisting of a
charge according to a), followed by a discharge according to b).
The detail specification shall state the cases where an increase of the cycling period is
required, leaving the charging time unchanged so as not to exceed the m axim um perm issible
heat generated in the capacitor.
a) Charge
– Applied voltage: rated direct voltage;
– I nternal resistance of the voltage source plus external series;
– Resistor: see detail specification;
– Duration: 0,5 s.
b) Discharge
– No voltage applied;
– Discharge resistor: see detail specification;
– Duration: 0, 5 s.
c) Num ber of cycles: 1 0 6 cycles.
4. 1 6. 4 R e c o v e ry
4. 1 6. 5 F i n a l i n s p e cti o n s an d re q u i re m e n t s
See Table 3.
4. 1 7 C o m p o n e n t s o l v e n t re s i s t a n c e
4. 1 8 S o l v e n t re s i s t a n c e o f t h e m a rk i n g
4. 1 9 High s u rg e c u rre n t ( i f re q u i re d )
4. 1 9 . 1 G e n e ra l
I f required for solid electrol yte capacitors onl y, see I EC 60384-1 :201 6, 4. 39, with the details in
4. 1 9. 2 and 4. 1 9.3.
4. 1 9 . 2 I n i ti a l i n s p e c ti o n
Not required.
4. 1 9 . 3 Fi n al i n s p e cti o n s a n d re q u i re m e n t s
Final inspections and requirem ents are those for the subsequent tests in Group 0 or in the
blank detail specification or Group A, as appropriate.
– 34 – I EC 60384-1 5:201 7 © I EC 201 7
Bibliography
I EC 60068-2-54: 2006, En viro n m e n ta l te stin g – Pa rt 2-54: Te s ts – Te s t Ta : So lde ra b ility
___________
I N TE RN ATI O N AL
E LE CTRO TE CH N I CAL
CO M M I S S I O N
3, ru e d e Va re m bé
P O B ox 1 3 1
CH -1 2 1 1 G e n e va 2 0
S wi tze rl a n d
Te l : + 41 22 91 9 02 1 1
F a x: + 4 1 22 91 9 03 00
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