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Bevel gear design procedure

1. Identify weaker member (gear or pinion)


a. Obtain allowable static stress for given material (using the
old DB table 12.7 pg no.186, New DB- pg no.234)
σ d1 (for pinion)
σ d2 (for gear)
b. Calculate No. of teeth/speed/pitch diameter on gear
pair by using
Gear ratio, i= n1/n2= = Z2/Z1 = d2/d1
To find pitch diameter,
For both gear and gear d=mz from old DB 12.75, new DB 12.34(a)
c. Calculate the pitch angle for both pinion (δ1)and gear
(δ2) for acute/right/obtuse angle ----New DB- 217 pg no, old
DB- 171
1 SPUR GEAR DESIGN
Santosh A Goudar, Asst Professor Mech Dept, AIET
d. d. Calculate formative No. Of teeth on pinion ze1 & gear ze2, from
old DB pg-173, new DB pg-218
z
ze 
cos 
d. For given pressure angle and tooth form calculate Lewis form factor ‘y’ for
pinion and gear--(old DB pg no.163 old EQ 12.17a, 12.17b, 12.17c/ new DB-pg no.204 EQ 12.5c
12.5d, 12.5e)

e. Calculate strength factor (σ d y)for pinion and gear


Member σd y σdy Remarks
(strong/weak)
1. Pinion
2. Gear
“Design should be based on weaker member”`
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2. Design based on weaker member
a.Pitch circle diameter of weaker member
d= m z from old DB 12.75/new DB 12.34(a)
b.Velocity (v= π d n / 1000)---- d in mm , n in rps
c.Cone distance (L) from old DB pgno.172 eqno.12.74/New DB pg -217,
eq12.33)
d.Face width ( old DB pg no.173 EQ no. 12.84a/new DB pg-218 ,eq 12.36 c
or 12.36 d)
e.Tangential tooth load for weaker member (old DB pg no.164 EQ no.
12.20a)
f. Assume velocity factor Cv f (for teeth are cut by form factor or for
generated teeth )(old DB pg no.174 EQ no. 12.86a and 12.86b/New DB pg
219, eq12.38a,12.38b)
g.Lewis equation (old DB pg no.173 EQ no. 12.85/New DB pg-218, eq
12.37)
h.Rewrite correct values of d , v , b , Cv, Ft after calculating m
i. Check for stress
Allowable stress σ all = (σ d cv )all
Induced stress σ ind = (σ d cv )ind = Ft L/ b Y m (L-b)
if σ ind < σ all then design is satisfactory
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3. Checking
a. Check for dynamic load( old DB pg no.174 EQ no.
12.88, new DB 219 pgno, eq 12.40)

b. Check for wear load (old DB pg no.174 EQ no.


12.89, new DB 219 pg no, eq 12.41)

c. Suggest the BHN for pinion and gear (old DB pg no.198/New pg


no.239,tbl 12.16)
4. Dimensions of bevel gear( old DB pgno.196, tbl 12.22, New DB )
SPUR GEAR DESIGN
4 Santosh A Goudar, Asst Professor Mech Dept, AIET

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