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This document outlines the procedure for designing bevel gears, including identifying the weaker member, calculating key parameters like pitch diameter and angle, determining the face width and tangential tooth load, checking for stress, dynamic load, and wear. The process involves using equations and tables from specified pages of old and new gear design handbooks to iteratively size the gears based on the material properties and design limits of the weaker member.
This document outlines the procedure for designing bevel gears, including identifying the weaker member, calculating key parameters like pitch diameter and angle, determining the face width and tangential tooth load, checking for stress, dynamic load, and wear. The process involves using equations and tables from specified pages of old and new gear design handbooks to iteratively size the gears based on the material properties and design limits of the weaker member.
This document outlines the procedure for designing bevel gears, including identifying the weaker member, calculating key parameters like pitch diameter and angle, determining the face width and tangential tooth load, checking for stress, dynamic load, and wear. The process involves using equations and tables from specified pages of old and new gear design handbooks to iteratively size the gears based on the material properties and design limits of the weaker member.
a. Obtain allowable static stress for given material (using the old DB table 12.7 pg no.186, New DB- pg no.234) σ d1 (for pinion) σ d2 (for gear) b. Calculate No. of teeth/speed/pitch diameter on gear pair by using Gear ratio, i= n1/n2= = Z2/Z1 = d2/d1 To find pitch diameter, For both gear and gear d=mz from old DB 12.75, new DB 12.34(a) c. Calculate the pitch angle for both pinion (δ1)and gear (δ2) for acute/right/obtuse angle ----New DB- 217 pg no, old DB- 171 1 SPUR GEAR DESIGN Santosh A Goudar, Asst Professor Mech Dept, AIET d. d. Calculate formative No. Of teeth on pinion ze1 & gear ze2, from old DB pg-173, new DB pg-218 z ze cos d. For given pressure angle and tooth form calculate Lewis form factor ‘y’ for pinion and gear--(old DB pg no.163 old EQ 12.17a, 12.17b, 12.17c/ new DB-pg no.204 EQ 12.5c 12.5d, 12.5e)
e. Calculate strength factor (σ d y)for pinion and gear
Member σd y σdy Remarks (strong/weak) 1. Pinion 2. Gear “Design should be based on weaker member”` 2 2. Design based on weaker member a.Pitch circle diameter of weaker member d= m z from old DB 12.75/new DB 12.34(a) b.Velocity (v= π d n / 1000)---- d in mm , n in rps c.Cone distance (L) from old DB pgno.172 eqno.12.74/New DB pg -217, eq12.33) d.Face width ( old DB pg no.173 EQ no. 12.84a/new DB pg-218 ,eq 12.36 c or 12.36 d) e.Tangential tooth load for weaker member (old DB pg no.164 EQ no. 12.20a) f. Assume velocity factor Cv f (for teeth are cut by form factor or for generated teeth )(old DB pg no.174 EQ no. 12.86a and 12.86b/New DB pg 219, eq12.38a,12.38b) g.Lewis equation (old DB pg no.173 EQ no. 12.85/New DB pg-218, eq 12.37) h.Rewrite correct values of d , v , b , Cv, Ft after calculating m i. Check for stress Allowable stress σ all = (σ d cv )all Induced stress σ ind = (σ d cv )ind = Ft L/ b Y m (L-b) if σ ind < σ all then design is satisfactory 3 3. Checking a. Check for dynamic load( old DB pg no.174 EQ no. 12.88, new DB 219 pgno, eq 12.40)
b. Check for wear load (old DB pg no.174 EQ no.
12.89, new DB 219 pg no, eq 12.41)
c. Suggest the BHN for pinion and gear (old DB pg no.198/New pg
no.239,tbl 12.16) 4. Dimensions of bevel gear( old DB pgno.196, tbl 12.22, New DB ) SPUR GEAR DESIGN 4 Santosh A Goudar, Asst Professor Mech Dept, AIET