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PG500 Operation Manual This instrument returns to Measured value (PV) screen, if key operation within 1 minute is not performed.
Any parameter which is not used in the PG500 will not be displayed except for parameters in engineering mode.
4.1 Monitor Mode
Symbol Name Data range Description
All Rights Reserved, Copyright 2007, RKC INSTRUMENT INC. IMR02F02-E4
Thank you for purchasing this RKC product. In order to achieve maximum performance
Pressure unit Setup setting mode Measured value Pressure display low Display the Measured value (PV).
display (PV) to Pressure display
and ensure proper operation of your new instrument, carefully read all the instructions in Power Automatically high
this manual. Please place the manual in a convenient location for easy reference. ON MPA Pressure unit for display:
M PA : MPa InP Input type
dF PV digital filter
PHLD Peak hold Pressure display low Display the maximum value of
This manual describes the operation method of the PG500. (PHLd) monitor * to Pressure display Measured value (PV).
b Ar : bar SET SET high
For the installation, the parts description, the specifications and the communication Automatically K GF : Kgf/cm2 bHLd Bottom hold
At input break:
Display the minimum value of
monitor * Measured value (PV).
function (Optional), please read if necessary the following separate manuals.
PG500 Installation Manual (IMR02F01-E): Enclosed with PG500
(Approx. 4 seconds)
P SI : psi GAIn Gain setting
Pr PV ratio (bHLd) Display range limit
* The hold reset function can be executed by Hold reset (HLdr) in parameter setting mode
PG500 Communication Quick Instruction Manual (IMR02F03-E): Enclosed with PG500 * SET SET
PG500 Communication Instruction Manual (IMR02F04-E): Separate volumes and Digital input 2 (DI2, terminal Nos. 13 and 15). Reset also takes place when the power
* Only PG500 provided with the communication function. Monitor mode is turned off, or when the set value of Input type (InP), Gain setting (GAIn), Display unit
UnIT Display unit
Add Device address *
(UnIT), Input decimal point position (PGdP) or Linearizing type (LInS) is changed.
The manuals can be downloaded from the official RKC website: 4.2 Setup Setting Mode
Measured value
28
SET SET
http://www.rkcinst.com/english/manual_load.htm. (PV)
Press the MONI key Set the following parameters according the pressure sensor to be used.
SET Display the peak
MONI value.
while pressing the PGdP Input decimal
point position bPS Communication
speed * Factory
1. HANDLING PROCEDURES SET key.
Symbol Name Data range Description
set value
Peak hold
PHLd 50
SET SET
monitor InP Input type 0 to 4 Use to select the input Based on
Mounting and wiring Refer to PG500 Installation Manual
(IMR02F01-E)
SET
Display the
SET
Setting of usage condition Set the parameters for sensor’s usage condition in setup
setting mode. Press and hold the MONI
LInS Linearizing type
LCK Set lock level UnIT
(UnIT)
Display unit 0: Kgf/cm2 2: bar
1: MPa 3: psi
Use to select the
display unit for input.
1
for 2 seconds
Parameter setting mode (SCH)
Varies with the setting display range.
Zero/full scale point Execute the auto zero function (Zero point adjustment) or more. of the Input decimal Refer to Example
adjustment and auto calibration (Full scale point adjustment) function. point position.
Refer to 4.3 Parameter Setting Mode
or
Press the
Press the
MONI key AZEr Auto zero
ILr Interlock release 1
AL3 Alarm 3 set value 2
(AL3) SCL Pressure display
low
0 to Pressure display
high
Use to set the low limit
of the pressure display
0
Before operating the instrument for the first time (SCL)
MONI key while pressing SET SET SET Varies with the setting range.
after purchase or pressure sensor exchange, while pressing of the Input decimal Refer to Example
the SET key
always adjust the zero point and full scale point.
the SET key. for 2 seconds
or more.
ACAL Auto calibration
AL1 Alarm 1 set value 2
(AL1) AL4 Alarm 4 set value 2
(AL4) LInS Linearizing type
point position.
0 to 20 Use to set the 0
Setting of alarm Set the alarm set value. Resistance for linearizing type of our
Refer to 4.3 Parameter Setting Mode
SET SET SET (LInS)
sensitivity adjustment CZ-100P/CZ-200P.
Return to Auto zero ( A Z E r ) built-in pressure Refer to Example
HLdr Hold reset
AL2 Alarm 2 set value 2
(AL2)
1
This parameter is not displayed when the
sensor:
Use a factory set
SET SET alarm interlock is set to “0: Unused.” value of “0.”
Operation start 2
This parameter is not displayed when the
alarm type is set to “0: None.” Input type and factory set value table
Engineering mode Set Input type Factory set value
value of gain setting (mV/V)
2. CHANGING DATA SETTINGS Function Function Function Function Function Function
0 Our CZ-100P/CZ-200P (Standard) 1.500
1 Our CZ-100P/CZ-200P (Explosionproof) 1.500
block 10 block 21 block 33 block 41 block 60 block 91
Our CZ-100P/CZ-200P (Standard)
To store a new value for the parameter, always press the SET key. 2 0.650
After a new value is displayed on the display by using UP and DOWN keys, if no
To F 9 1 . F10.8 F21.8 F33.8 F41.8 F42. to F44.* F60.8 F91.8 To F 1 0 .
3
[Loose nut: 0.0 to 0.5 MPa, Fixed nut: 0 to 5 MPa]
Our CZ-100P/CZ-200P (Explosionproof) 0.650
key operation is performed within 1 minute without pressing SET key, this SET SET SET SET SET SET [Loose nut: 0.0 to 0.5 MPa, Fixed nut: 0 to 5 MPa]
instrument returns to the Measured value (PV) screen and the set value will not be 4 3.33 mV/V output type (Pressure sensor made by other companies) 3.330
changed. Shunt resistance Transmission output Communication ROM version
Display timer output value scale high Alarm 1 type protocol monitor Example: Setting of usage condition (When using our CZ-100P or CZ-200P)
Set the values and the unit engraved on the rated nameplate attached to the pressure
Example: Changing the alarm 1 set value (AL1) to 20 MPa
1. Select the Alarm 1 set value (AL1) of parameter setting mode dSPT SHnT AHS AS1 CMP C448 sensor housing to Pressure display high (SCH), Pressure display low (SCL), and Display
unit (UnIT) respectively. Set the rated output (mV/V) and the linearizing type symbol to
SET SET SET SET SET SET Gain setting (GAIn) and Linearizing setting (LInS).
Measured value Parameter setting mode Parameter setting mode
Automati- (PV) Auto zero Alarm 1 set value
Power cally * PV display Input error determi- Transmission output Return to F 6 0 . Integrated operating 0-20 MPa
ON 50 SET
AZEr SET
AL1 condition nation point (high) scale low Alarm 1 hold action time monitor Display unit (UnIT): 1 (MPa)
Pressure display high (SCH): 20
1.234 C
linearizing type symbol
* After the pressure unit is
displayed on the display
dSoP PoV ALS AHo1 WT Pressure display low (SCL): 0 Set it to Linearizing type (LInS)
by refer to the Linearizing
(Approx. 4 seconds), the display SET SET SET SET SET PRESSURE SENSOR type symbol table.
will automatically change to the 2 seconds Several times
measured value (PV) screen. or more Return to F 1 0 . Input error determi- Transmission output Return to F 9 1 . TYPE CZ-100P-HB-SNN Set the “1.”
G
nation point (low) timer Alarm 1 interlock Rated output value
2. Change the Alarm 1 set value (AL1) to 20 MPa PRESSURE RANGE 0 - 20 MPa
Pressing the MONI key displays the data display. The high-lighted digit indicates which
digit can be set.
PUn AoT ILS1 RATED OUTPUT 1.234 C
No. 97J21020
mV/V at 150 C
DATE 9710
Set it to Gain setting (GAIn).
Set the “1.234.”
SET SET
High-lighted digit High-lighted digit RKC INSTRUMENT INC. MADE IN JAPAN (Example of the rated nameplate)
Alarm 1 set value Gain setting decimal Return to F 3 3 . Alarm 1 energized/ Linearizing type symbol table
AL1 MONI
0050 MONI
0050 0020 point position
SET
Burnout direction de-energized Set Linearizing type Set Linearizing type Set Linearizing type
indicated error caused by the use of the safety barrier is corrected. or more F44 .
The correction factor is described in the nameplate attached to the safety barrier 400 (F44)
4 mA
Measured value (MPa)
(RZB-001). (Adjustment end) 0 10 20 30 40 50
AS1 Alarm 1 type 0: None Use to select the Based on
Non-explosionproof specification type If error occur, the “ A C A L ” and “ E r r ” are displayed alternately on the PV display (AS1)
1: Process high action type of the model
As the PV ratio, use a factory set value of “1.000” with this value left intact. unit. Press any of the keys (SET key, MONI key, DOWN key or UP key) to clear
Alarm 4 type 2: Process low alarm. code 3
[When using resistance for sensitivity adjustment built-in pressure sensor] the error and return to the Measured value (PV) screen. AS4
The result obtained by auto calibration is reflected to the PV ratio. Manual full scale For this product, in order to generate the R-cal output it is not necessary to short (AS4) 5. ERROR DISPLAYS
adjustment can be performed by changing this PV ratio value. the cables (CAL and CAL) on the pressure sensor side.
The result obtained by auto calibration is reflected to the PV ratio value. AHo 1 Alarm 1 hold action 0: OFF Use to select the hold Based on
Manual full scale point adjustment can be performed by changing this PV ratio (AHo1)
1: Hold action ON action for the alarm. model Display when input error occurs
4.3 Parameter Setting Mode
Alarm 4 hold action code 3 Prior to replacing the sensor, always turn OFF the power.
value.
AHo 4
Symbol Name Data range Description
Factory
set value
4.4 Engineering Mode (AHo4) Display Description Action (Output) Solution
PV exceeds the Pressure display Output Check input type,
AZE r Auto zero * 5.0 to 5.0 mV Adjust the zero point ILS 1 Alarm 1 interlock
0: Unused (OFF) Use to select the 0
high /low. depending on the input range,
1: Used interlock function for
(AZEr) (Input conversion) of the Measured value
(PV).
! WARNING (ILS1)
Alarm 4 interlock the alarm. PV exceeds the input error alarm action at sensor and
Refer to Auto zero.
Alarm 4 energized/
pressure sensor. EXC 4 ooo o Over-scale Output
they are changed unnecessarily, it may result in malfunction or (EXC4)
de-energized
PV is above the Pressure display depending on the
HLd r Hold reset * Peak hold/bottom hold [Flashing]
failure of the instrument. RKC will not bear any responsibility for high (5 % of input span). alarm action at
(HLdr) value is reset. AH1 Alarm 1 differential 0 to Input span Use to set a differential 2 input error
malfunction or failure as a result of improper changes in the (AH1) gap
gap of the alarm. uuu u Underscale
[Procedure] Measured value (PV) Auto zero Hold reset
Hold is reset Engineering mode.
[Flashing] PV is below the Pressure display
28 SET
AZEr SET
HLDr AH4 Alarm 4 differential low (5 % of input span)
All parameters of the engineering mode are displayed regardless of the instrument (AH4) gap
* The PV flashes depending on the PV display condition (dSoP) of engineering mode F10.
specification.
2 seconds Several times
Press the key while
pressing the key.
ALT 1 Alarm 1 delay 0.0 to 600.0 seconds Alarm delay timer is to 0.0
or more
Symbol Name Data range Description
Factory (ALT1)
timer 1
set an output delay Self-diagnostic error
set value
time for alarm outputs
ILr In an error is detected by the self-diagnostic function, the “ E r r ” and error code are
Interlock release * If the alarm state is Alarm 4 delay
(ILr) This parameter is not interlocked, interlock F10. Function block 10 This is the first parameter symbol of function block 10. ALT 4 timer 1 displayed alternately on the PV display unit. If two or more errors occur simultaneously, the
can be released. (ALT4)
displayed when the (F10) total summation of these error codes is displayed.
alarm 1 to 4 Interlock The interlock states of
all alarms are dSP T Display timer 0.1 to 10.0 seconds Use to set the time 0.1 AEo 1 Alarm 1 action at 0: Normal alarm action Alarm action at input 0
Solution: Turn off the power at once. If an error occurs after the power is turned on again,
are set to “0: Unused.” (AEo1) input error 1: Forced alarm ON error is to select the
released. (dSPT) during which the
when temperature alarm action when the please contact RKC sales office or the agent.
displayed value is Alarm 4 action at measured value Measured value (PV)
[Procedure] Measured value (PV) Auto zero Interlock release Interlock is
released. changed. AEo 4 input error exceeds the input reaches the input error
PV Description Action
28 SET
AZEr SET
ILr dSo P PV display 0 to 63 (Decimal) Sets the condition for 0
(AEo4) error determination determination point display
(dSoP) condition Bit 0: Minus display of flashing display of the point (high or low (high or low limit). 1 Adjustment data error
Display: Error display
limit).
2 seconds Several times
Press the key while
pressing the key.
PV value Measured value (PV) 2 Back-up error ( E r r and error number)
or more Bit 1: Input error * and minus display of
the Measured value
F60. Function block 60 This is the first parameter symbol of function block 60.
4 A/D conversion error Output: All the output is OFF
Bit 2: Alarm 1 occurs (F60)
AL1 Alarm 1 set value Pressure display low Use to set the set value 50 Bit 3: Alarm 2 occurs (PV). When an alarm 128 Watchdog timer error (Same as power OFF)
(AL1) to Pressure display of the alarm action. occurs and flashing is CMP Communication 0: RKC communication Use to select a protocol 0 Communication:
(AL1)
high
Bit 4: Alarm 3 occurs enabled, the (CMP) protocol 1: Modbus of communication 256 Program error (stack)
Send the error code
Signals are output Bit 5: Alarm 4 occurs
AL2 Alarm 2 set value
This parameter is not from the alarm outputs
0
Data
Measured value (PV) function. 204 8 Program error (busy)
(AL2) (AL2) and alarm number are
displayed when the (ALM1 to ALM4) Bit 0 alternately displayed. F91. Function block 91 This is the first parameter symbol of function block 91. Power supply voltage monitoring Display: All display is OFF
AL3 Alarm 3 set value alarm type is set to if exceeding the alarm 50 0: Minus display (F91) All display error
Bit data is OFF Output: All output OFF
(AL3) “0: None.” set value.
(AL3) 1: Non-minus display
000000 C44 8 ROM version 0 to 999 Displays the version of RAM check error Communication: Stop
Varies with the setting Bit 1 to Bit 5 (C448) monitor (C448-) the ROM on the
AL4 Alarm 4 set value
of the Input decimal
50
0: Non-flashing display instrument.
(AL4) (AL4) Bit 5Bit 0 Modbus is a registered trademark of Schneider Electric.
point position. 1: Flashing display 1 Company names and product names used in this manual are the trademarks or registered
Set the bit data after Varies with the setting of the Input decimal point position. trademarks of the respective companies.
* The auto zero, hold reset and interlock release functions can be executed by turning on the converting it to decimal. 2
Setting of a barn out direction select switch is necessary to select a barnout direction.
digital input. For the switch setting, refer to the PG500 Installation Manual (IMR02F01-E).
* When flashing is enabled, the Measured value (PV) flashes at the following times: ® RKC INSTRUMENT INC. The first edition: NOV. 2007 [IMQ01]
DI1 (Terminal Nos. 13 and 14): Auto zero DI2 (Terminal Nos. 13 and 15): Hold reset The fourth edition:MAR. 2016 [IMQ01]
DI3 (Terminal Nos. 13 and 16): Interlock release Measured value (PV) exceeds the pressure display high /low. 3
When not specifying: Alarm 1: Process high (without hold action) Alarm 3: No alarm
Measured value (PV) exceeds the input error determination point (high/low limit). Alarm 2: Process low (without hold action) Alarm 4: No alarm
HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN
PHONE: 03-3751-9799 (+81 3 3751 9799) E-mail: info@rkcinst.co.jp
For the digital input, refer to the PG500 Installation Manual (IMR02F01-E). FAX: 03-3751-8585 (+81 3 3751 8585) Website: http://www.rkcinst.com/ MAR. 2016