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Waste Management 65 (2017) 113–127

Contents lists available at ScienceDirect

Waste Management
journal homepage: www.elsevier.com/locate/wasman

Supply and demand of some critical metals and present status of their
recycling in WEEE
Shengen Zhang a,⇑, Yunji Ding a, Bo Liu a, Chein-chi Chang b
a
Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, PR China
b
Department of Engineering and Technical Services, District of Columbia Water and Sewer Authority, Washington, DC 20032, USA

a r t i c l e i n f o a b s t r a c t

Article history: New development and technological innovations make electrical and electronic equipment (EEE) more
Received 13 December 2016 functional by using an increasing number of metals, particularly the critical metals (e.g. rare and precious
Revised 30 March 2017 metals) with specialized properties. As millions of people in emerging economies adopt a modern life-
Accepted 2 April 2017
style, the demand for critical metals is soaring. However, the increasing demand causes the crisis of their
Available online 12 April 2017
supply because of their simple deficiency in the Earth’s crust or geopolitical constraints which might cre-
ate political issues for their supply. This paper focuses on the sustainable supply of typical critical metals
Keywords:
(indium, rare earth elements (REEs), lithium, cobalt and precious metals) through recycling waste elec-
WEEE
Critical metals
trical and electronic equipment (WEEE). To illuminate this issue, the production, consumption, expected
Supply and demand future demand, current recycling situation of critical metals, WEEE management and their recycling have
Waste management been reviewed. We find that the demand of indium, REEs, lithium and cobalt in EEE will continuously
Recycling increasing, while precious metals are decreasing because of new substitutions with less or even without
precious metals. Although the generation of WEEE in 2014 was about 41.9 million tons (Mt), just about
15% (6.5 Mt) was treated environmentally. The inefficient collection of WEEE is the main obstacle to
relieving the supply risk of critical metals. Furthermore, due to the widespread use in low concentrations,
such as indium, their recycling is not just technological problem, but economic feasibility is. Finally, rel-
evant recommendations are point out to address these issues.
Ó 2017 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2. Output, consumption and future demand of critical metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1. Output and consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1.1. Indium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1.2. Rare earth elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2.1.3. Precious metals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2.1.4. Lithium and cobalt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2. The future demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2.1. Indium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2.2. Rare earth elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.2.3. Precious metals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.2.4. Lithium and cobalt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3. WEEE generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4. WEEE management and future directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.1. WEEE management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.2. Future directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5. Critical metals recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

⇑ Corresponding author.
E-mail addresses: zhangshengen@mater.ustb.edu.cn (S. Zhang), liubo@ustb.edu.cn (B. Liu).

http://dx.doi.org/10.1016/j.wasman.2017.04.003
0956-053X/Ó 2017 Elsevier Ltd. All rights reserved.
114 S. Zhang et al. / Waste Management 65 (2017) 113–127

5.1. Indium recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122


5.2. Rees recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.3. Precious metals recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
5.4. Lithium and cobalt recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6. Conclusion and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

1. Introduction serious depletion and supply risks in the future. For example, pri-
mary indium production was only 755 tons worldwide. China
Metals play a significant role in electronics for their unique has been providing 85–95% of the world’s REEs since 1990, while
physical and chemical properties (Eggert, 2011). The growth of 72% of global cobalt comes from the Congo and 56% of lithium from
technological innovation makes electrical and electronic equip- Chile (USUG, 2015). To address the supply problem, the most rea-
ment (EEE) more functional and intelligent by using an increasing sonable method is to increase the recycling efficiency of secondary
number of metals from the periodic table (Reck and Graedel, 2012). resources. Generally, concerning the recycling of critical metals,
For instance, computer chips were made with 12 elements in the two major fields should be taken into consideration: production
1980s, but today, as many as 60 different elements are used scraps of manufacturing process (called new scraps) and end-of-
(Bloodworth, 2014). As a consequence, EEE is considered as highly life products. In the most cases new scraps recycling is much easier
heterogeneous mixed materials, comprising precious metals in comparing with WEEE. The main advantages are higher concentra-
printed circuit boards (PCBs), lithium and cobalt in rechargeable tions of the metal in new scraps, well-known and definited source
batteries, indium in LCD displays, etc. Table 1 lists the typical of waste generation, and continuous new scrap formation (Buchert
metals used in EEE. et al., 2009). Currently, new scraps are the main source for recy-
During the past decades, a huge upsurge in the consumption of cling critical metals. For example, indium is mainly recycled from
high-tech products has resulted from the rapid technological pro- wastes ITO (indium-tin oxides) targets. However, when it comes
gress (Izatt et al., 2014). These EEE are becoming indispensable to the recycling of electronics waste, the situation is not that opti-
due to the effects of affluence and population growth. According mistic as the new scraps.
to the statistics of Solving the E-waste Problem (StEP), the total Undoubtedly, WEEE is the potential resource of critical metals.
amount of EEE put on the market in 2012 was about 56.5 million According to Japan’s National Institute for Materials Science, there
tons (Mt) (StEP, 2015). The demand of EEE in the future is still are 6800 tons of gold (16% of the world reserves), 60,000 tons of
increasing as millions of people in emerging economies are aspir- silver (22%) and 1700 tons of indium (15.5%) in Japanese urban
ing to the modern lifestyle. Based on the precise specifications mines (NIMS, 2015). In 2015, the total amount of WEEE generation
required in certain applications of EEE, several typical critical was about 43.9 million tons (Baldé et al., 2015). Their recycling has
metals (indium, rare earth elements, precious metals, lithium and an active effect on reducing supply risks by lowering the pressure
cobalt) are widely consumed in electronics. More than 80% of on mining of virgin ores (Prakash et al., 2010). Nevertheless, WEEE
indium is used in LCDs in the latest years, and about 35% of lithium recycling requires a well-organized and dedicated process chain
and 40% of cobalt for the Li-batteries production (USGS, 2015). that involves different stakeholders. Fig. 1 shows how the metal
Except for huge demand of critical metals, their deficiency in recycling can potentially relieve the EEE demand, indicating that
the Earth’s crust as well as existence in a few regions lead to the WEEE recycling efficiency is the multiplication of collection, dis-
mantling, pre-processing and recovery rate. For instance, if the col-
Table 1 lection rate of WEEE, dismantling rate, pre-treatment efficiency
Main uses of several metals in EEE. and the metal recovery rates are 80%, 90%, 80% and 90%, respec-
Critical metals Main uses in EEE
tively, the target metal recycling rate is only 51.84%. Assuming that
a minimum of 50% of metal recycled from WEEE can reduce supply
Palladium (Pd) Multilayer capacitors (MLCC), connectors, PWB plating, etc.
risk of critical metals, then a high recycling rate of each step is
Platinum (Pt) Hard disks, resistors, conductive, plasma display panels
Gold (Au) Bonding wire, contacts, PCBs, integrated circuit (IC) essential. However, the collection rate is always far from satisfac-
Silver (Ag) Contacts, switches, (lead-free) solders, conductors, MLCC, etc. tion. In 2014, only about 15% of global WEEE was formally treated
REE Permanent magnet, battery alloy, phosphors, etc. despite the fact that many countries and areas have issued relevant
Cobalt (Co) Rechargeable batteries
laws and legislation to establish matured collection system (Baldé
Lithium (Li) Rechargeable batteries
Indium (In) LCD glasses, (lead-free) solders, semiconductors/LED, etc.
et al., 2015; Ongondo et al., 2011). In EU, only 25–40% of WEEE is
treated in the official system, and the rest is discarded into

R1 R2 R3 R4 = R

Endoflife
Dismantli Pre- Recycled metals
EEE WEEE Collection Recovery
ng processing

Separated components and fractions

Fig. 1. The potential recycling process chain of WEEE.


S. Zhang et al. / Waste Management 65 (2017) 113–127 115

municipal waste or exported to developing countries (Reck and Palladium 14%


Graedel, 2012). Even though there are advanced technologies in
some developed countries, the low collection rate drops the metal Platinum 3.65%
recycling efficiency. And in developing countries, most WEEE is Gold 9.70%
handled in the informal recycling system (Sthiannopkao and Silver 42%
Wong, 2013) and treated by crude processes, such as open burning
REE 30%
or acid leaching, resulting in metals loss and serious environmental
problems (Rocchetti et al., 2013; Sepúlveda et al., 2010). It was Cobalt 37%
estimated that more than 80% of cobalt and nearly all the REEs Lithium 31%
were lost during the batteries recycling (Sommer et al., 2015).
Induim 218%
Apart from collection problem, techno-economic problem also
exists in recycling critical metals from WEEE. The main reason is 0% 50% 100% 150% 200% 250%
that the critical metals are in low concentration in WEEE or they Critical metals demand in EEE relative to mine production
are just a minor composition in a complex material matrix. Some-
times technologies are not the problem, but economic feasibility is. Fig. 2. EEE demand of critical metals relative to world mine production in 2014
(Date from: USGS-Commodity Statistics and Information).
For example, there are various methods to recover indium from
waste LCDs (Ferella et al., 2016; Silveira et al., 2015), but few
indium is recycled from waste LCDs in industry. Waste fluorescent adequate electrical conductivity and optical transparency. Produc-
lamps recycling is facing the similar situation. WEEE is one kind of tion of ITO is leading indium consumption. ITO production
complicated and diverse material, and the recovery of certain met- accounts for more than 80% of the global indium consumption
als is usually not economically viable. It requires state-of-the-art (Zeng et al., 2015). Fig. 3 shows the global annual production of
operations which can co-recover a number of metals (lead, tin, indium in 1994–2014 (USGS/Indium, 2015). The production of
nickel, copper, antimony, cobalt, precious metals, etc.). For exam- indium increased from 149 tons to 819 tons in twenty years.
ple, seventeen kinds of elements are recovered with high yields Moreover, the growth of indium consumption has boomed since
by the integrated smelters in Umicore. the year 2004 because LCDs started to replace CRTs.
To evaluate the sustainable supply of typical critical metals, In 2014, there were 6.3 Mt of screens and 3 Mt of small devices
including indium, rare earth elements, precious metals (gold and with screens, such as mobile phones, calculators, and personal
PGMs), lithium and cobalt, this article reviews the output of critical computers became obsolete (Baldé et al., 2015). Waste screens
metals in the 1994–2014, their consumption and future demand in are one of important parts of WEEE. Because of the small volume,
EEE, and their potential recycling from WEEE. To illustrate their light weight and low power consumption, LCDs have replaced
potential recycling, the global WEEE management and recycling, cathode ray tube (CRT) displays in most appliances. LCD is the
current recycling situation and future tendency are also summa- leading technology in flat panel display production, which
rized. Finally, relevant recommendations are proposed to raise accounts for almost all cell phones, computers and 87.3% of TV
the metal recycling rates. (Display Search, 2013). Besides, the increase in demand for digital
products, such as smart phones, tablet PCs and digital TVs, drives
2. Output, consumption and future demand of critical metals the flat panel display consumption. Taking into account of
2–5 years’ life-cycle and endless demand for new ones, large quan-
As a consequence of improving precise technological levels, tities of LCD products are coming into discarding period.
critical metals are increasingly used but always in small quantities However, the global reserve of indium is about 16–19 thousand
in per application. It means that more and more critical metals will tons. The reserve is only 1/6 of gold (Yang et al., 2013). Based on
be stored in these products. In 2014, the consumption of critical the available quantities of ore from zinc ore and the high consump-
metals (palladium, platinum, gold, silver, REE, cobalt, lithium, tion in LCD, reserves of indium in the Earth’s crust could be
indium) in EEE ranged from 3.65% to 218% of the total mine pro- depleted by 2020. Therefore, how to realize the sustainable supply
duction, as shown in Fig. 2. The usage of indium was over 100% of indium is challenging.
because of the recycling of scraps from sputtering process. The
consumptions in EEE of silver, REE, cobalt and lithium were about
one third of world mine production. Precious metals were about
10%, which was also a large demand. Studies have shown that if
the annual consumption of certain metals used for the production
of EEE is over 10%, recycling can contribute in a great way to relieve
the supply risk (Bakas et al., 2014).
Owing to the geological reserves and geopolitical constraints,
some critical metals are facing serious supply risks (Eggert,
2011). The insecure supplies of some critical metals could hinder
the development and deployment of new technology. Hence,
achieving the sustainable supply of critical metals in WEEE is of
great significance (Hassini et al., 2012). In this section, the output
(from metal ore) and current consumption, future demand of the
critical metals have been summarized.

2.1. Output and consumption

2.1.1. Indium
ITO are composed of In2O3 (90–95%) and SnO2 (5–10%). They are Fig. 3. The global annual production of indium from mineral in 1994–2014 (Data
widely used as transparent conductive films in LCDs due to their sources: http://minerals.usgs.gov/minerals/pubs/commodity/indium/).
116 S. Zhang et al. / Waste Management 65 (2017) 113–127

Fig. 4. World indium refinery production (tons) per country from 1994 to 2014
(Data sources: http://minerals.usgs.gov/minerals/pubs/commodity/indium/).

Indium is also critical because of the geopolitical constraints.


Fig. 5. The global annual mining production of rare earth oxides from 1994 through
Fig. 4 depicts the per-country production of refined indium since 2014 (Date sources: http://minerals.usgs.gov/minerals/pubs/commodity/rare_
1994 (USGS/Indium, 2015). It indicates that global indium produc- earths/).
tion is dominated in some Asian countries, which account for
70–80% of global production in the latest decade. As mentioned
above, indium is always associated with zinc and lead ores. The and separated in China. Since the late 1990s, China has provided
indium production is consistent with the base-metal production more than 90% of the world’s REEs (Lim, 2015), which is critical
capacity. China produces approximately one-quarter of global lead to the world’s REEs supply. World mining production of REEs grew
and one-third of global zinc production (BREE, 2013; Canberra, rapidly (around 7% annually) from 1994 through 2005 before
2014). As a result, China produces around 50% of global indium decreasing in 2006. Due to the global economic crisis, the produc-
since 2005. Chinese government interventions on restricting tion increased at a slower pace from 2007 to 2010. In 2010, China
indium exports in the early 2000 (Schwarz-Schampera, 2014) have has restricted the supply of REEs through quotas, licenses, and
caused concerns in the EU, USA, UK, Japan and Korea over the taxes for retaining their limited REE resources for domestic use
supply reliability. The feasible solutions are to make full use of and concerns for environmental effects of mining. Consequently,
waste LCD screens and find ITO substitutes to reduce indium the production decreased dramatically. However, after losing the
consumption. World Trade Organization case on exports of REEs, China eases
export controls and the production tends to be stable.
From 1999 to 2014, China’s production of rare earths increased
2.1.2. Rare earth elements from 65 ktons to 130 ktons. China’s consumption had reached
The REEs are a moderately abundant group of 17 elements com- 52 ktons in 2005, and by 2009, it was 73 ktons, about 380% higher
prising the 15 lanthanides, scandium, and yttrium. REEs are key than that in 2000. The production and consumption data after 2009
components in almost all technology products, ranging from suggested that consumption of REEs by the rest of the world has
smartphones and flat screen TVs to all sorts of electric motors, decreased to 50 ktons. It indicates that other countries have high
nickel-metal hydride (NiMH) batteries, high performance metal supply risk of REEs. Moreover, in June 2015, Molycorp, the US’ only
alloys and even automotive catalysts. The usage of REEs is shown producer of REEs, has filed bankruptcy (Molycorp, 2015). Conse-
in Table 2 (Binnemans et al., 2013a). The neodymium magnets quently, the supply of REEs becomes more scarce, which aggra-
cover about 20% of the total demand for REEs. Around 35% of neo- vates the shortage risk in other consuming countries.
dymium magnets are used in hard disk devices, namely around Worse still, the reserve of the REEs is not in balance. The general
1700 tons of neodymium were embedded in hard disks in comput- trend is that the elements become scarcer with the increasing
ers sold in 2008 (Öko-Institute, 2011). atomic number and the elements with an even atomic number
Along with the rapid development of electronic industry, the are more abundant than elements with an odd atomic number
demand of REEs is increasing dramatically. The global annual (Oddo-Harkins rule). For example, the reserve of cerium is much
mining production of REEs is presented in Fig. 5 (USGS/Rare higher than heavy REEs like dysprosium, europium and terbium.
earths, 2015). The production of REEs boomed from 64.5 ktons to Because of technological evolutions in applications, the usage of
133 ktons from 1994 to 2014. Although REEs are widely dis- REEs is often not in balance. The result is sometimes a very high
tributed geographically, they are mainly mined, concentrated, demand of a REE with lower concentration in the ore (such as

Table 2
REEs average usage by application (Binnemans et al., 2013a).

Application La Ce Pr Nd Sm Eu Gd Tb Dy Y Other
Magnets 23.4 69.4 2 0.2 5
Battery alloys 50 33.4 3.3 10 3.3
Phosphors 8.5 11 4.9 1.8 4.6 69.2
Metallurgy 26 52 5.5 16.5
Catalysts 5 90 2 3
Polishing powders 31.5 65 3.5
Glass additives 24 66 1 3 2 4
Ceramics 17 12 6 12 53
Others 19 39 4 15 2 1 19
S. Zhang et al. / Waste Management 65 (2017) 113–127 117

dysprosium), but the demand of abundant REEs (such as yttrium)


is relatively much lower (Binnemans et al., 2013b). The balance
between the demand by the consumption and the natural abun-
dance of the REEs in ores is a major problem. An ideal situation
is the perfect balance between the demand and supply of all REEs.
The balance problem indicates that the rare earth industry has to
find new materials for REEs that are available in excess or to search
for substitutions for REEs that have supply risk. For example, the
less expensive and more abundant lanthanum and cerium are
being used to partly replace praseodymium and neodymium in
NdFeB magnets (Zhang et al., 2015a).

2.1.3. Precious metals


Commonly, precious metals include gold, silver and the plat-
inum group metals (PGMs). The PGMs are a group of six metals, Fig. 6. World gold production (tons) per country from 1994 to 2014 (Data sources:
http://minerals.usgs.gov/minerals/pubs/commodity/gold/).
including ruthenium, rhodium, palladium, osmium, iridium, and
platinum. These metals have similar physical and chemical proper-
ties. Their properties, such as good electrical conductivity, high Africa, Russia, Zimbabwe, Canada and United States accounted
melting point and corrosion resistance make them indispensable for 48%, 30%, 7%, 7% and 4%, respectively, of total global PGMs pro-
for many industrial applications (Zientek and Loferski, 2014). In duction in 2014. South Africa produced 94 tons of platinum and 60
the electronics industry, precious metals components can increase tons of palladium in 2014, which accounted for 64% and 30% of the
storage capacity in computer hard disk drives. They are ubiquitous world platinum and palladium production. Moreover, South Africa
in electronic devices, multilayer ceramic capacitors and hybridized was also the dominant producer of other PGMs, contributing 78%
integrated circuits (Ninlawan et al., 2010). The average weight of of the global production.
precious metals in typical electronic products (mg per unit) is The demand for PGMs is led by the auto-catalyst industry.
shown in Table 3. PGMs are also used in the glass industry, jewelry, chemical indus-
Gold is predominantly utilized for jewelry and arts, accounting try and in the electronics industry. In 2014, about 65% of palladium
for 75–89% from the year 2000 to 2012. However, due to its con- was used by the auto-catalyst industry, and 14% in the EEE (USGS/
ductivity, the consumption of gold in electronic products has PGMs, 2015). Consumption of palladium in the electronic industry
increased from 4% in 2000 to 6% in 2012 (Amey, 2000; George, was 38.8 tons, slightly more than that of 2013 and the highest level
2015). In recent years, the usage of gold in electronic industry is since 2000. The major demand for palladium is for multilayer cera-
decreasing as a result of new technologies. Gold consumption var- mic capacitors (MLCCs). However, the consumption of palladium
ies by country. For example, it was estimated that 35% of gold was was decreasing owing to substitution by nickel and copper (Kim,
used in EEE in United States, which is much more than the global 2013).
level (USGS/Gold, 2015b). Among the consumption in EEE, mobile For platinum, about 45% of the total was utilized by the auto-
phones and desktop computers amounted to almost 40%, and large catalyst industry. Owing to lower demand for hard disk drives,
high-grade equipment like laptops and DVD players amounted to the total consumption of platinum in electronic applications was
29% of gold (Chancerel et al., 2009). In EEE, gold is mainly used about 5.85 tons in 2014, which was slightly less than that of
in PCBs and especially in the semiconductor industry as 2013. About 95% of electronics consumption of platinum comes
germanium-gold alloy to evaporate contacts. It is utilized as con- from hard disks. But new materials that do not need PGMs are
nectors, switch and relay contacts, soldered joints, connecting applied in hard disks (Johnson, 2013). The consumption of plat-
wires and connection strips (Bakas et al., 2014). inum in EEE will decrease in the future.
Gold production in the major countries is shown in Fig. 6 (USGS/ Global rhodium consumption in 2014 was 30.5 tons and 84% of
Gold, 2015a). The global production of gold increased from 2260 rhodium was used in the production of auto-catalysts. Only 1.36
tons to 2860 tons in the latest twenty years. In 2014, the twelve tons was used in EEE. Global consumption of ruthenium was
leading gold-producing countries were China, Australia, United 26.8 tons in 2014. There were 11.5 tons of ruthenium applied in
States, Russia, Peru, South Africa, Canada, Mexico, Uzbekistan, EEE. Due to the change in consumer technology preference to
Ghana, Colombia, and Brazil, accounting for 72% of global produc- tablets and smartphones from desktop and laptop computers, the
tion. The next twelve countries accounted for about 18%. Among consumption of ruthenium declined in the hard disk industry. As
the leading production countries, China has replaced South Africa a result, there was 21% decrease of ruthenium consumption in
as the first leading producer in 2007. EEE compared with 2013. Global consumption of iridium was 6.1
Compared with gold production, the PGMs was mainly mined in tons in 2014, which was 5% more than in 2013. As a result of
ore deposits in South Africa, Russia, Zimbabwe, Canada and the US. decreased demand for iridium crucibles, which are used in the
In 2014, world mining production of PGMs was 393 tons. South electronic industry to grow high-purity single crystal sapphire,

Table 3
The average weight of precious metals in typical electronic products (mg per unit) (Bakas et al., 2016.).

PM (mg/unit) Mobile phone PC Flat screen or TV Laptop


monitor
Range AC Range AC Range AC Range AC
Ag 232–319 261 1348–11,408 6378 450–575 515 249–437 343
Au 24.1–29 26.1 – 92.7 110–200 161 104.5–219.8 160.8
Pd 8.7–14.5 11.6 – 39.9 40–44 42 – 40.2

AC: average contents, PM: precious metals.


118 S. Zhang et al. / Waste Management 65 (2017) 113–127

the use in electrical sector decreased by 78% to 1.3 tons compared


with that in 2011 (Johnson, 2013).
In general, the usage of precious metals has decreased per
product due to the new substitutions with less or even without
precious metals. For example, copper wire bonding have been
replacing gold in semiconductor packaging industry (Chylak
et al., 2012). The substitutions are of benefit to reduce the supply
risk of precious metals. However, the amount of electronics
increases sharply in the latest decades, and supply of precious met-
als is still with high risk. More substitutions with lower supply risk
are required.

2.1.4. Lithium and cobalt


Lithium’s low atomic mass, low coefficient of thermal expan-
sion, high electrochemical reactivity, and other unique properties
resulted in the application of many commercial lithium products.
Lithium’s properties make it to be one of the most attractive
battery materials. LiCoO2 is the preferred materials, and LiNiO2, Fig. 8. World mining production of cobalt from 1994 through 2014 (Data sources:
LiMn2O4 and LiFePO4 can also be used. Due to their high energy http://minerals.usgs.gov/minerals/pubs/commodity/cobalt/).
density, long lifespan and light weight, lithium batteries
(Li-batteries) lead the demand in electronic devices and electric
vehicles, making up 60% of the total portable battery sales and has grown at a rate of 11.4% per year since 2002. Europe, Japan, the
37% of the total battery sales (Battery University, 2011). Republic of Korea, and North America accounted for 24%, 12%, 10%,
Lithium and cobalt are found in only a few places, leading to and 9% of the world consumption, respectively (Roskill Information
political issues for their supply. Australia and Chile have long Services Ltd., 2013).
accounted for more than 70% of worldwide lithium production, On a global view, the leading use of cobalt is in rechargeable
while Congo accounted for about 50% of global cobalt production. battery electrodes. In 2013, rechargeable batteries accounted for
Figs. 7 and 8 show the world mining production of lithium and about 41% of the worldwide cobalt demand. The proportion of
cobalt between 1994 and 2014 (USGS/Lithium, 2015; USGS/ cobalt used in batteries is expected to increase in the future. As
Cobalt, 2015). shown in Fig. 8, the world cobalt mining and refinery production
For lithium, the global mining production has increased rapidly increased from 18,500 tons to 112,000 tons.
since 1990s. World lithium production in 2014 was estimated to be Over the past decades, there are two major changes in cobalt
36,000 tons. Most of the known suppliers of lithium are Bolivia, consumption. The first one is that the demand of cobalt has shifted
Argentina, Chile, Australia and China. Li-batteries are the largest from the United States and Europe to Asia. The consumption in
growing area for lithium consumption. The demand for Asia has increased significantly since 2002, whereas the demand
Li-batteries exceeds that of other rechargeable batteries. Lithium in the United States and Europe has remained relatively steady.
use in rechargeable batteries increased from zero in 1991 to 80% For instance, China consumed 31,700 tons of cobalt in 2012, of
of the market share in 2012. Since in 1992 the Ni-Cd and NiMH which two-thirds was used in rechargeable batteries (Wu, 2013).
batteries have been replaced for the first time (Goonan, 2012). The other one is the increase in consumption resulted largely from
The greater charge-to-density ratio of lithium has helped to drive rechargeable batteries. Increasing consumption for rechargeable
this trend. The average production rate of lithium is increasing batteries is forecasted to result in increases in cobalt consumption
around 9% annually. And between 2010 and 2013, the annual of about 6% per year from 2013 through 2017 (Shedd, 2014).
growth of Li-battery produced globally was about 16% (Tesla
Motors, Inc., 2013). China is the leading consumer of lithium with
2.2. The future demand
35% of the total world consumption. Lithium consumption in China
2.2.1. Indium
With advances in display technology, LCDs are widely used in
our life, not only the typical appliances like TV, mobile phones,
computers, but also the intelligent household appliances. As a
result, the demand for indium will be tremendous. It is estimated
that the total demand of indium in China will be up to approxi-
mately 350 tons in 2035, while in 2014 the demand is 180 tons
(Wang et al., 2015). In the field of display technologies, new appli-
cations could push further demand for ITO products. Organic light
emitting diodes (OLED) is a sandwiched structure that the organic
layers are between a reflective metallic cathode and a transparent
anode (ITO) layer (Riedel et al., 2016). Advantages of OLED are a
higher flexibility and power efficiency. OLED are regarded as highly
innovative and marked as next generation of flat panel displays
(Nakanotani et al., 2014). OLED will be another growth point of
indium consumption. These factors demonstrate possible impacts
to the arising consumption of indium in the future. Indium produc-
tion is clearly evident in linear growth over the last 20 years. By
Fig. 7. World mining production of lithium from 1994 through 2014 (Data are from 2030, annual production of primary indium is very likely to exceed
http://minerals.usgs.gov/minerals/pubs/commodity/lithium/). 1500 tons per year.
S. Zhang et al. / Waste Management 65 (2017) 113–127 119

2.2.2. Rare earth elements Historically, the production of REE has grown rapidly to meet
In the future, the growth in the consumption of REEs will be the upsurge in demand. World production growth rate was about
sustainable in the theory. It is estimated that the total demand 5% between 1994 and 2014. Annual growth rates in recent years
for REEs will grow over 50% until 2020 (UNEP, 2009). REEs are have been slowed down since Chinese government has restricted
advantageous in many applications because of the environmental its REE exports. The average annual growth rate is estimated to
factors. For example, rechargeable lanthanum-nickel-hydride be 3.7% to 8.6% in the next twenty years (Alonso et al., 2012).
(La-Ni-H) batteries are gradually replacing Ni-Cd batteries in The higher growth rate considers the upcoming markets for man-
electronic applications and could even replace lead-acid batteries ifold new applications. The scenario is supported by evaluations of
in automobiles eventually (Han et al., 2014). La-Ni-H batteries offer specific applications growth. The growth rates for the demand in
greater energy density, better charge-discharge characteristics, and magnets, metal alloys, catalysts, polishing glass, phosphors, ceram-
fewer environmental problems upon disposal or recycling (Gordon ics, and others are estimated at 12.5%, 10%, 4%, 10%, 0, 4.5%, 6%, 6%,
et al., 2015). Permanent magnets containing Nd, Sm, Gd, Dy, or Pr respectively (Alonso et al., 2012).
have allowed miniaturization of numerous electrical and electronic
components used in appliances (Dospial et al., 2012; Du and
Graedel, 2011). Many recent technological innovations (such as 2.2.3. Precious metals
portable disk drives, DVD drives) would not be possible without Precious metals have shown an almost continuous increase of
REE magnets. The next high-tech application of the REEs may be the global demand in electronic industry since 1980, especially
magnetic refrigeration (Hooper et al., 2012; Lorusso et al., 2013). the PGMs. In recent years, however, although the electronic appli-
The REE ions Gd3+ through Tm3+ have large magnetic moments ances are increasing, the usage of precious metals in each appli-
for their unpaired electrons. Gd5(Si2Ge2), a new developed mate- ance has decreased with technological advance. For instance, the
rial, with a ‘‘giant magnetocaloric effect” at room temperature platinum demand in EEE refers to be 6.54 tons in 2014 and 40.4
may allow magnetic refrigeration to become commercial (Wang tons in 2000. Table 4 shows the consumption of precious metals
et al., 2010; Zhong et al., 2013). This new technology could be in EEE during 2005–2014 (USGS/PGMs, 2015). Obviously, for elec-
employed in refrigerators, freezers, and air conditioners. Magnetic tronics, the precious metals demand decreased continuously in
refrigeration is considerably more efficient than gas-compression 2010–2015. In the future, consumption of precious metals by the
refrigeration. It is much more environmentally friendly because electronics industry will continually decrease with the develop-
traditional refrigerants are not only toxic, but also can deplete ment of substitute materials and functional materials with better
the Earth’s ozone layer and contribute to global warming. performances.

Table 4
The consumption of precious metals in EEE during 2005–2014 (tons) (USGS/Gold & PGMs, 2015).

Year 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Gold 277 302 311 293 246 327 320 285 279 279
Platinum 11 13.3 13.2 7 5.9 6.84 7.15 5.13 5.88 5.85
Palladium 30 33 40 41.2 39.5 43.9 42.9 37.3 38.2 38.8

Fig. 9. The evaluation of Li-batteries demand in 2010–2020 (Date from: China battery website. http://www.itdcw.com/news/top/102151H32015.html).
120 S. Zhang et al. / Waste Management 65 (2017) 113–127

2.2.4. Lithium and cobalt of WEEE generated in 184 countries around the world. The global
Li-batteries continue to have the greatest potential growth in quantity of WEEE generation in 2014 was around 41.9 Mt, an
the future due to the new application in vehicles. By 2020, the pre- average of 5.9 kg for each of the world’s 7 billion people (Akcil,
dicted annual production of electric vehicles (EV) is at least 5 mil- 2016). Fig. 10 shows the WEEE generation in main areas in the
lion units. The demand of Li-batteries in vehicle transportation world.
applications is expected to increase by 20% per year through In general, e-waste generation per capita in developed countries
2020 (Sonoc and Jeswiet, 2014). Due to the tremendous demand was much higher than the one in developing countries, ranging
in EV, the demand proportion of Li-batteries in EEE decreases from from several times to even hundreds. The highest amount of
80.0% in 2011 to 55.7% in 2015, and it is expected to continuously e-waste per inhabitant (28.4 kg/inh.) was generated in Norway,
fall to 30.5% by 2020 (CBW, 2015). Meanwhile, the demand propor- while the lowest quantity (less than 0.2 kg/inh.) was in some Africa
tion of Li-batteries in EV increases from 11.0% in 2011 to 47.0% in countries, such as Congo, Liberia, and Niger. The United States was
2020. the highest in total (7072 ktons) with each American responsible
Fig. 9 presents the Li-batteries demand in the year 2010–2020 for an average 22.1 kg WEEE. The top WEEE generation of the
(CBW, 2015). In 2015, there has been nearly a fourfold rise in the highest five countries, America, China, Japan, German, and India,
global Li-batteries demand since 2010. The electricity storage of has generated 18.72 million tons of WEEE, which contributed
Li-batteries increases from 21.5 to 79.21 MkW h with a growth rate about 45% of the total amount. It should be noted that the emerg-
over 30%. Moreover, the demand continues to rise and reaches to ing countries, like China and India, are on their ways to the western
200.359 MkW h by the year 2020. It indicates the raw materials life. The demand for EEE is still growing rapidly in the coming dec-
for the manufacture of Li-batteries will increase sharply. Compared ades. Based on the current trends, by 2017, it is estimated that the
to 2014, the future demand of lithium and cobalt will have a three- total annual volume will be 33% higher than that in 2012 at 65.4
fold increase in the year 2020. million tons (UNU, 2013).
For now, the supply is abundant but concerns of global short- In fact, many countries or areas have realized the significance of
ages are rising. However, if there are no other materials that WEEE management. By the end of 2014, approximately 4 billion
could replace lithium and cobalt, nor are battery systems in people were covered by the national e-waste legislation (StEP,
development that offer similar or better performance as 2015). However, most of these laws are not being enforced. WEEE
Li-battery, serious shortages of such metals could emerge since recycling rate is far from satisfactory. Only about 6.5 Mt of e-waste
the production of millions of batteries for vehicles and electron- was treated by formal take-back channels (Baldé et al., 2015),
ics. Also, cobalt is expensive and scarce. If it is required in high where the e-waste is treated in the state-of-the-art facilities and
volume, global shortage would be caused. To relieve the global the valuable materials are recovered in an environmentally-
shortages, the ideal method is to recycle metals from the end- sound way with less negative impacts as well. That said, the rest
of-life products. 85% of the e-waste ended up in landfill or was treated in the
private sector. In the European Union, roughly 40% of the annual
generated e-waste is formally treated; in the United States and
3. WEEE generation
Canada, the level is around 12%; for China and Japan, it is around
24–30% and in Australia, it is around 1% (Baldé et al., 2015). The
WEEE is a kind of special resource for containing both harmful
WEEE recycling status indicated that most of the valuable metals
and precious materials (Zeng et al., 2016). The amount of WEEE
were dissipated in the atmosphere, ground and water.
increases rapidly as the technology evolves (Menad et al., 2013).
It is hard to grasp the e-waste issue. In order to improve the WEEE
management levels, increase metal recycling volume, and alleviate 4. WEEE management and future directions
the supply risk of some critical metals, comprehensive information
about the e-waste problems is useful and beneficial. WEEE is a fast-growing hazardous waste stream which requires
The StEP initiative, coordinated by the United Nations Univer- special treatment and management. Large quantities of valuable
sity, a worldwide leading institute in e-waste research, is paving materials are stocked in WEEE (Alsheyab, 2015). The consumption
paths towards solutions of the e-waste problem. In April 2015, of natural resources, especially the limited critical metals, can be
an e-waste world-map was presented by the initiative (StEP, mitigated by WEEE recycling. The WEEE management and
2015), providing comparable, country-level data on the amount recycling have been highlighted worldwide.

Fig. 10. The total and per inhabitant e-waste generation of main areas in the world (StEP, 2015).
S. Zhang et al. / Waste Management 65 (2017) 113–127 121

4.1. WEEE management Table 6


Statutory recycling targets for each category of home appliances (Ogushi and
Kandlikar, 2007).
Early in 2003, EU has passed the WEEE Directive (Directive
2002/96/EC), aiming to promoting WEEE collection and recovery Appliances Statutory recycling targets
with a view to reduce the quantity of waste for disposal and saving 2001–2008 Until 2009
natural resources, in particular by reuse, recycling, recovering Air conditioners 60% 70%
energy with regard to environmental and economic effects. In July TV (CRT) 55% 55%
2012, EU recasts the WEEE Directive (Directive 2012/19/EC) (EU, TV sets (flat screen) – 50%
2012). According to the Directive, the minimum collection rate Refrigerators and freezers 50% 60%
Washing machines 50% 65%
shall be 45% from 2016 and achieved to 65% from 2019. Also, it
specified the minimum recovery targets for each category, as is
shown in Table 5.
For large household appliances and automatic dispensers, the Environmental Protection, National Development and Reform
average recovery rate set to be 80% and 85% until 2015 and Commission and Ministry of Industry and Information Technology
2018, respectively. To get valuable materials, the average target of the People’s Republic of China recast Subsidy Standards for
is in the range from 50% to 80%. According to the table, it can also Waste Electrical Electronic Products Disposal. The new standard
conclude that nearly half of the WEEE or even more has not been has been enacted since Jan 1, 2016. The subsidy for air conditioners
effectively recycled. Countries of the EU are taking an active part disposal has been enhanced from 35 RMB to 130 RMB. For waste
in WEEE disposal and recycling. TV, the subsidy has reduced to 60 RMB (larger than 14 in. but smal-
Japan is always in the forefront of resources utilization. In 2001, ler than 25 in.) and 70 RMB (larger than 25 in.). Remarkably, the
Home Appliance Recycling Act came into force to secure the envi- subsidies were directly delivered to the recycling enterprises,
ronmentally sound disposal of waste and effective utilization of rather than consumers. This policy will raise the disposal rate of
resources. Under the Act, the recycling rates of target products var- WEEE and speed up the industry technical level of WEEE recovery
ied from 50% to 70%, as shown in Table 6 (Ogushi and Kandlikar, in China.
2007). Although the recycling rates varied slightly depending on In Africa, the total e-waste generation was 1.9 Mt in 2014. Few
the category, they have been always much higher than the statu- countries have enforced national WEEE related legislation (Egeonu
tory ones. For example, in 2012, the recycling rate of air condition- and Heart, 2016). Most of the generated e-waste is either stored in
ers was 91%, CRT televisions 82%, LCD and plasma televisions 87%, households, dumped or recycled. An enormous number of individ-
refrigerators and freezers 80% and washing machines and clothes uals engaged in the collection and recycling of WEEE by door-to-
dryers 86% (Hotta et al., 2014.). door way. And then WEEE is sold to recyclers. Apart from informal
According to the report by the China Household Electric Appli- collection, WEEE are mostly recycled through backyard recycling
ance Research Institute (CHEARI, 2015), typical WEEE (televisions, or substandard methods (Schluep et al., 2012). These primary
refrigerators, washing machines, air conditioners and computers) treatment techniques not only lead to serious environmental pol-
recycling rates during 2010–2015 was shown in Fig. 11, which ran- lution, but also have low metal recycling rate.
ged from 32.75% to 84.44% In 2011, the recycling rate of WEEE was
extremely high because of the implementation of the subsidy pol- 4.2. Future directions
icy. However, the recycling rates of different kinds of WEEE varied
from less than 1% to 180% because of the fund policy. Table 7 Overall, with more and more countries have made efforts on
shows the recycling rates of WEEE in the category in 2015. The dis- WEEE management and recycling, the amount of recycled WEEE
posal rate of scrap TV was 180% for its high subsidy (about 85 RMB is increasing in the latest years. However, there are still some com-
per unit, currently the exchange rate between RMB and US Dollar is mon problems on WEEE recycling. First, the relevant laws and leg-
6.878 RMB for $1 USD on 8/12/2016), which accounted for 80–90% islations do not necessarily imply coming into enforce successfully.
amount of the total WEEE. The recycling rates of washing machi- In many countries, WEEE recycling rate is much lower than the
nes, refrigerators and computers were only 15–35% in 2015, but statutory recycling targets. Second, most nation’s legislations do
they keep increasing in recent years. However, air conditioners not cover all kinds of WEEE categories. For instance in China, the
with low subsidy but high value has the lowest disposal rate of subsidies only apply to several appointed types of WEEE, which
0.25%. WEEE is an urgent problem, which has attracted high atten- leads to the low collection of other WEEE. Third, as WEEE recycling
tion by the government. With the purpose of reasonable guidance is a complicated process and sometimes it is may not be economic,
of WEEE recycling and disposal, Ministry of Finance, Ministry of the comprehensive utilization requires state-of-art technologies.

Table 5
Minimum targets for each category of WEEE defined by the Directive 2012/19/EC.

No. Category name Minimum targets in EU (%)


Until 14/08/2015 Until 14/08/2018
Recovery Recycling Recovery Recycling
1 Large household appliances 80 75 85 80
2 Small household appliances 70 50 75 55
3 IT and telecommunications equipment 75 65 80 70
4 Consumer equipment and photovoltaic panels 70 50 75 55
5 Lighting equipment 70 50 75 55
6 Electrical and electronic tools (with the exception of large-scale stationary industrial tools) 70 50 75 55
7 Toys, leisure and sports equipment 70 50 75 55
8 Medical devices (with the exception of all implanted and infected products) 70 50 75 55
9 Monitoring and control instruments 70 50 75 55
10 Automatic dispensers 80 75 85 80
Average (%) 73 ± 4 58 ± 11 78 ± 4 63 ± 11
122 S. Zhang et al. / Waste Management 65 (2017) 113–127

Fig. 11. The recycling of WEEE in China during 2010–2015.

Table 7
The recycling rates of WEEE in the category in 2015.

Category TV Refrigerator Washing machine Air conditioner Computer


Recycling rate 180% 17% 38% 0.25% 27%

However, it is absent, especially in developing countries. As a 5.1. Indium recycling


result, about 6.5 Mt of WEEE was reported as formally treated at
the global scale, which was around 15.5% of the total generation The consumption of indium has largely depended on transpar-
in 2014 (Baldé et al., 2015). Therefore, WEEE recycling is still far ent electrodes in flat-panel displays. When ITO targets are sput-
from satisfaction and has a long way for its closed loop recycling. tered on glass panels, 30–60% of the indium is deposited on the
Several suggestions are raised to address the problems in the substrate. The rest 40–70% stays in the remained ITO targets or
future. The primary task is to make efforts on how to guarantee on the shields of the sputtering chambers. These used targets
the implement of the policies. Then, establish a better database and grinding sludge from the shields are the most important
on generation, composition and handling of WEEE, specifying recy- source of secondary indium. Due to their simple structure and con-
cling categories. It is essential to research the impacts of WEEE on centrated distribution, indium can be recycled economically from
collection, recycling and disposal, directing a reasonable method waste ITO targets via a simple acid leaching or hot immersion tech-
for WEEE recycling based on the present technologies. Lastly, niques (Hsieh et al., 2009; Li et al., 2011).
advanced technologies are required to recycle WEEE environmen- Waste LCD screens are important potential secondary resources
tally and economically. of indium, in which the concentration of indium varies between
different devices and models. The amount of available indium in
5. Critical metals recycling LCD screens of televisions is about 102 g/t (Wang, 2009) and it is
1102 g/t in LCD screens of mobile phones (Takahashi et al.,
Generally, metals recycling from WEEE consists of four steps: 2009). However, if the polymer film attached to the LCD screen is
the first step is to collect, which needs the cooperation of con- previously removed, the concentration of available indium can be
sumers, manufacturers, factories, and even government. The sec- raised dramatically. For instance, the amount of indium in TV
ond stage is dismantling, which picks out valuable components LCD screens increases to 1400 g/t after removing polymer film,
from WEEE and classifies them. The third one is pre-treatment, which is much higher than its concentration in ores. The amount
including mechanical crushing or crusher to strip metals from of indium associated with lead-zinc ore is only 10–20 g/t
the classified components. The last step is to recover valuable met- (Takahashi et al., 2009). Therefore, it is beneficial to recover indium
als from crushed materials with different methods according to due to the continued increase in the LCD screens production.
their properties. Each step is critical to the final recycling rate of However, the recovery rate of indium is extremely low at pre-
metals. At the present time, WEEE collection is a global problem sent time. The main reason is that the number of recycled waste
but the situation becomes better. Intelligent dismantling and LCDs is few. Actually, LCDs began to be popular in China around
pre-treatment is absent in most countries. WEEE is always treated 2005, but few LCDs can be recycled. The current recycling system
by manual dismantling and primary or none pre-treatment by for WEEE has not been fully established and the formal disposal
direct burning or acid leaching in developing countries. In this system is not standardized. The potential yield of recycled indium
section, the recycling situation, current problems and future devel- from LCDs is evaluated during the period from 2015 to 2030 in
opment of typical critical metals have been reviewed. China, as shown in Table 8 (Wang et al., 2015). Compared to the
S. Zhang et al. / Waste Management 65 (2017) 113–127 123

Table 8
The potential recycling of indium from 2015 to 2035 in China (tons) (Wang et al., 2015).

Appliances 2015 2020 2025 2030 2035


Portable PC 6 14–16 22–25 30–38 33–42
Desktop PC 12 16–18 20–25 30–32 30–35
LCD TV 12 60–65 60–75 75–95 70–93
Yield 8–10% 23–31% 31–34% 39–44% 42–45%

demand for indium, the indium recycled from LCDs is much less, 32% for lamp phosphors and 13% for metal alloys) (Binnemans
which only accounts for approximately 10% of the indium demand et al., 2013a). In recent years, many recycling processes have been
in an ideal situation in 2015. The situation would be much better if developed, such as electrochemical processing (Lister et al., 2014),
relevant regulations of e-waste and technological progress were acid leaching (Zhang et al., 2013), ionic liquid extraction (Dupont
implemented. and Binnemans, 2015). Some processes intended to reuse the
Although there are some potential recycling methods, like materials containing REE by simple separation. For example, rare
hydrometallurgical processes (Kato et al., 2013; Savvilotidou earth fluorescent powders were separated by two-liquid flotation
et al., 2015), pyrometallurgy (Itoh and Maruyama, 2011) and chlo- using organic solvents (Otsuki et al., 2008). Other processes have
ride or carbon-induced vaporization (He et al., 2014), most of these emphasized the recovery of rare earth metals via metallurgical
methods have been applied at a laboratory scale, rather than the routes (De Michelis et al., 2011). Recycling routes should not only
industrial scale. Presently, the separation of LCD panels from elec- have a significant efficiency of REEs recycling, but also minimize
tronic appliances are difficult, especially the small devices. As a the environmental impact.
result, the direct smelting of LCD materials in integrated smelters The recycling rate of a single metal is determined by the follow-
has higher recovery rate of indium than mechanical processing ing factors: the collection rate of scraped products and the
and hydrometallurgy. However, glass accounting for around 85% recycling process efficiency rate (Graedel et al., 2011). In
of the LCD panel would end up in the slag during the smelting pro- Table 9, potential REEs recycling data for 2020 were calculated
cess (Zeng et al., 2015). This method means a disproportionally (Binnemans et al., 2013a).
high energy input to recover a very small amount of indium, which Their estimation indicates that the total potential recycled REEs
is not economic (Götze and Rotter, 2012). But Umicore, as one of ranges between 5633 tons to 10,683 tons in 2020, which is about
the most famous recycling companies, has an annually capacity 19–35% of REEs waste. Their estimation emphasizes that REEs
of 30 tons of indium which comes from e-waste. The state-of-the recycling can make a significant contribution for the overall REEs
art operations in Umicore enable the co-recovery of a number of supply, especially for regions without rare earth ores. Compared
base metals (lead, nickel, tin) and special metals (selenium, tel- to the stocked REEs in 2020, recycled REEs only provide 1.3–3%.
lurium, antimony, arsenic, bismuth, partly indium) (Hagelüken The low supply rate is that the consumption of REEs in decade
and Corti, 2010). The recovery of the certain metal is usually not ago is far less than that in 2020. However, when the products pro-
economically viable without the presence of valuable metals. duced in 2020 end of life, maybe in 2030, their recycling can make
a significant contribution to the overall REEs supply. Actually, large
5.2. Rees recycling amounts of cooperation among researchers, industry and policy
makers may realize the recycling goal even better. For example,
The REEs are widely used in electronic appliances, where REEs REEs were successfully recovered from scrap NdFeB magnets via
are finely dispersed. The appropriate recycling technologies can membrane assisted solvent extraction by Idaho National Labora-
only be identified by a detailed analysis for each composition. tory. More than 90% of neodymium, dysprosium and praseody-
However, due to the widespread use in low concentrations, REEs mium were recovered through the membrane extraction system
recycling becomes difficult in the end-of-life products. When obso- (Kim et al., 2015). And then U.S. Rare Earths, Inc., a rare earths
lete products containing REEs end up in Electric Arc Furnaces exploration company in the United States, announced to utilize
(EAFs) or some other smelters, REEs will typically end up in the the technology for REEs recovery.
slag phases in low concentrations. Rare earth metals can be recov-
ered from the slag using thermodynamically feasible and econom- 5.3. Precious metals recycling
ically viable methods, which depend on concentration and the
recycling costs. As a result, the REEs recycling rate is less than 1% According to the data from the World Gold Council, gold recy-
(Graedel et al., 2011; Reck and Graedel, 2012). cling accounted for 17% to 42% of the total gold supply since
In order to increase the current recycling situation, a variety of 1999, which fluctuated with gold price and economic conditions
studies have been conducted for recycling permanent magnets (Alistair et al., 2015). In recent years, as gold prices fell, gold recy-
(Rademaker et al., 2013), phosphors (Liu et al., 2014; Tan et al., cling decreased to only 26% in 2014. Compared to the high-value
2015), and nickel metal hydride batteries (Larsson and source materials, such as jewelry, recycling precious metals from
Binnemans, 2014; Yang et al., 2014). Collectively they contribute WEEE is considerably much more complicated. Although PCBs
over 80% of the REEs market in terms of value (38% for magnets, and smartphones contain 200–350 g of gold per ton, they also

Table 9
Potential REEs recycling from magnets, nickel metal hydride batteries and phosphors (Binnemans et al., 2013a).

REEs appliances Estimated REEs stock Average lifetime Estimated REEs scraped Recycled REEs
in 2020 (tons) (years) in 2020 (tons) in 2020 (tons)
Permanent magnets 300,000 15 20,000 3300–6600
Phosphors 25,000 6 4167 1333–2333
Nickel metal hydride batteries 50,000 10 5000 1000–1750
Total 375,000 29,167 5633–10,683
124 S. Zhang et al. / Waste Management 65 (2017) 113–127

contain up to 60 other elements as well as numerous hazardous cathodic materials from spent Li-ion batteries (Sun and Qiu,
chemicals. Plastics and steels tend to dominate by weight, but pre- 2011). In fact, some companies have started to recycle batteries,
cious metals dominate by value (Ogunniyi et al., 2009). Therefore, such as Umicore in Belgium, Jinmen GEM High-tech Co., Ltd. in
the recovery of precious metals from WEEE is a hot topic (Akcil China. GEM has the largest recycling and manufacturing base of
et al., 2015; Lu and Xu, 2016). However, recycling precious metals cobalt recourses in China, with an annual disposal output of 11
from WEEE safely and efficiently is challenging. ktons of waste batteries, and production capacity of 2000 tons of
The attraction of precious metals has driven growth in the infor- cobalt powder (GEM, 2016). In Umicore, by combining a unique
mal activities of recycling WEEE, especially in some developing pyrometallurgical treatment and a state-of-the-art hydrometallur-
countries (Chi et al., 2011; Li et al., 2013). For instance, chemical gical process, all kinds of rechargeable batteries found in portable
leaching involving cyanide and aqua regia is always used without electronic devices can be recovered (Umicore, 2015).
any safeguards. Numerous organizations and companies are work- However, only a small fraction of spent batteries was disposed
ing to resolve problems associated with WEEE recycling. Interna- in appropriate ways. In Europe, the recycling rate of spent batteries
tional Waste Working Group (IWWG), established in 2002, for was 18.03% in 2011, while an overall collection rate of 28.34% was
example, aims to provide an intellectual forum to encourage and achieved in 2012 (Letsrecycle, 2014). Compared to developed
support economic and ecological waste management world-wide countries, the recycling rate in developing countries is much less,
and to promote scientific advancement in the field. Much experi- which is usually less than 10%. Relative to primary production,
ence has been gained on a world-wide basis in the field so far, low collection rate and the high recycling cost have led to the
which would promote the development of related legislation and absence of lithium recycling. Also, although the overall recycling
appropriate technologies (IWWG, 2014). rate of Co, Ni, Cu, Al, and Mn are over 50%, the recycling rate of
In 2014, the global recovery of platinum from recycled autocat- Li is less than 1% (Graedel et al., 2011; Reck and Graedel, 2012).
alysts and jewelry was 34.3 tons. However, only 1.48 tons of plat- To achieve a higher collection rate of Li-batteries, many countries
inum was recovered from WEEE. For palladium, about 61.3 tons and areas have already taken actions. In Europe, the battery direc-
was recovered from autocatalysts in 2014 and 14.0 tons from tive 2006/66/EC on Battery and Accumulator sets out rules for col-
WEEE. Stillwater Mining Co. (SMC), the only mining producer of lection, treatment, recycling and disposal of batteries (EU, 2006).
PGMs in the United Stated, recovered 14.6 tons of PGMs in 2014. And China, the State Council has issued the Development Plan for
SMC produced 6.9 tons, 4.2 tons, and 0.9 tons of recycled palla- Energy-Saving and New Energy Vehicles during 2012–2020 stipu-
dium, platinum, and rhodium, respectively. For WEEE, it is sug- lating the responsibilities of stakeholders and the necessity of
gested that the recovery of silver is only 11.5%, for gold is 25.6%, establishing a sophisticated recycling and management system.
and for palladium is 25.6% (USGS/PGMs, 2014). The main reason Since 2016, Ministry of Industry and Information Technology has
for such low recycling of precious metals is because at least 50% also issued several regulations, such as Electric Vehicle Power Bat-
of electronics are lost owing to the inefficient collection. When tery Recycling Technology Policy, and Comprehensive Utilization
the e-waste is collected, 22–25% of precious metals are lost owing of New Energy Vehicle Used Power Battery, aiming at enhancing
to mechanical processing (Chancerel et al., 2009). The precious the batteries rate and resources recycling.
metals are mainly dispersed in the small pieces that still contain
magnetic materials after shredding, which are pulled out during 6. Conclusion and recommendations
the magnetic separation, as well as lost in the dust during the
shredding process. To avoid the loss, many integrated recycling With the rapid development of technological innovation, large
plants employ pyrometallurgical method to disposal e-waste, amounts of critical metals are used in electronics. In the last
achieving as high as 95% recovery rate of precious metals (Zhang twenty years (1994–2014), world mining production of indium,
et al., 2015b). REEs, Lithium, and cobalt increased from 149 to 819 tons, 64.5 to
133 ktons, 6.0 to 36.0 ktons and 18.5 to 112.0 ktons, respectively.
5.4. Lithium and cobalt recycling There is not much change on the total output and consumption
of precious metals. The output and consumption of indium, REEs,
Continuing demand for EEE and electric vehicles means the lithium and cobalt will continue to increase in the future. One of
increasing requirement of lithium and cobalt. Waste Li-batteries the most demand driver is electronic industries. Up to 2014, LCD
are significant secondary resources of lithium and cobalt. The dis- production consumed more than 80% of total indium. About one
tribution imbalance of primary minerals drives the recycling of third of total REEs are used in EEE. For lithium and cobalt, their
waste batteries. For example, during the 13th Five-Year Plan for consumption in rechargeable batteries increased to 35% and 41%
Economic and Social Development of China, waste Li-batteries of the global markets, respectively. As for precious metals,
recycling is a focus problem that to be resolved. Recycling of sec- although the total amount of EEE increased dramatically, con-
ondary lithium and cobalt from batteries could significantly con- sumption of precious metals kept about 10% of production because
tribute towards confining supply risks (Sommer et al., 2015). of the substitution with less or without precious metals. The higher
However, just like other kinds of WEEE, the restriction factors are demands in the future will burden the supply risk of these critical
not only technical problems, but also the limitations of economic metals.
and collection systems. WEEE is an important secondary resource of these critical met-
Until now, most of the researches have been in the chemical als. Their recycling can potentially relieve the supply risk of critical
processes, trying to achieve the complete recovery of valuable met- metals, which has raised global awareness. EU, United States,
als. The existing methods for recycling spent Li-batteries are China, Japan, and many other countries have enacted related laws
mainly pyrometallurgy (Zeng et al., 2014) and hydrometallurgy and regulations to encourage WEEE recycling. And some countries
processes (Guo et al., 2016; Jha et al., 2013). To make leaching effi- even require the minimum recycling rates of target products. The
ciently, all organic electrolyte and binder are burned off by the tra- global WEEE management and recycling have made a great
ditional pyrometallurgical processes. In the hydrometallurgical progress.
processes, the dismantled or crushed electrodes are first dissolved In essence, adequate recycling can lead to a reduction in the
in concentrated acids. Then metals can be recovered by precipita- consumption of primary raw materials and effective collection is
tion or electrodeposition from the pregnant solution (Barik et al., a prerequisite for metal recovery. Currently, there is no single solu-
2016). Vacuum pyrolysis was also employed to separate the tion for effective collection since the situation varies in different
S. Zhang et al. / Waste Management 65 (2017) 113–127 125

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