Beruflich Dokumente
Kultur Dokumente
Waste Management
journal homepage: www.elsevier.com/locate/wasman
Supply and demand of some critical metals and present status of their
recycling in WEEE
Shengen Zhang a,⇑, Yunji Ding a, Bo Liu a, Chein-chi Chang b
a
Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing 100083, PR China
b
Department of Engineering and Technical Services, District of Columbia Water and Sewer Authority, Washington, DC 20032, USA
a r t i c l e i n f o a b s t r a c t
Article history: New development and technological innovations make electrical and electronic equipment (EEE) more
Received 13 December 2016 functional by using an increasing number of metals, particularly the critical metals (e.g. rare and precious
Revised 30 March 2017 metals) with specialized properties. As millions of people in emerging economies adopt a modern life-
Accepted 2 April 2017
style, the demand for critical metals is soaring. However, the increasing demand causes the crisis of their
Available online 12 April 2017
supply because of their simple deficiency in the Earth’s crust or geopolitical constraints which might cre-
ate political issues for their supply. This paper focuses on the sustainable supply of typical critical metals
Keywords:
(indium, rare earth elements (REEs), lithium, cobalt and precious metals) through recycling waste elec-
WEEE
Critical metals
trical and electronic equipment (WEEE). To illuminate this issue, the production, consumption, expected
Supply and demand future demand, current recycling situation of critical metals, WEEE management and their recycling have
Waste management been reviewed. We find that the demand of indium, REEs, lithium and cobalt in EEE will continuously
Recycling increasing, while precious metals are decreasing because of new substitutions with less or even without
precious metals. Although the generation of WEEE in 2014 was about 41.9 million tons (Mt), just about
15% (6.5 Mt) was treated environmentally. The inefficient collection of WEEE is the main obstacle to
relieving the supply risk of critical metals. Furthermore, due to the widespread use in low concentrations,
such as indium, their recycling is not just technological problem, but economic feasibility is. Finally, rel-
evant recommendations are point out to address these issues.
Ó 2017 Elsevier Ltd. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
2. Output, consumption and future demand of critical metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1. Output and consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1.1. Indium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
2.1.2. Rare earth elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
2.1.3. Precious metals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
2.1.4. Lithium and cobalt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2. The future demand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2.1. Indium. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
2.2.2. Rare earth elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.2.3. Precious metals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2.2.4. Lithium and cobalt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
3. WEEE generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4. WEEE management and future directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.1. WEEE management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.2. Future directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
5. Critical metals recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
⇑ Corresponding author.
E-mail addresses: zhangshengen@mater.ustb.edu.cn (S. Zhang), liubo@ustb.edu.cn (B. Liu).
http://dx.doi.org/10.1016/j.wasman.2017.04.003
0956-053X/Ó 2017 Elsevier Ltd. All rights reserved.
114 S. Zhang et al. / Waste Management 65 (2017) 113–127
1. Introduction serious depletion and supply risks in the future. For example, pri-
mary indium production was only 755 tons worldwide. China
Metals play a significant role in electronics for their unique has been providing 85–95% of the world’s REEs since 1990, while
physical and chemical properties (Eggert, 2011). The growth of 72% of global cobalt comes from the Congo and 56% of lithium from
technological innovation makes electrical and electronic equip- Chile (USUG, 2015). To address the supply problem, the most rea-
ment (EEE) more functional and intelligent by using an increasing sonable method is to increase the recycling efficiency of secondary
number of metals from the periodic table (Reck and Graedel, 2012). resources. Generally, concerning the recycling of critical metals,
For instance, computer chips were made with 12 elements in the two major fields should be taken into consideration: production
1980s, but today, as many as 60 different elements are used scraps of manufacturing process (called new scraps) and end-of-
(Bloodworth, 2014). As a consequence, EEE is considered as highly life products. In the most cases new scraps recycling is much easier
heterogeneous mixed materials, comprising precious metals in comparing with WEEE. The main advantages are higher concentra-
printed circuit boards (PCBs), lithium and cobalt in rechargeable tions of the metal in new scraps, well-known and definited source
batteries, indium in LCD displays, etc. Table 1 lists the typical of waste generation, and continuous new scrap formation (Buchert
metals used in EEE. et al., 2009). Currently, new scraps are the main source for recy-
During the past decades, a huge upsurge in the consumption of cling critical metals. For example, indium is mainly recycled from
high-tech products has resulted from the rapid technological pro- wastes ITO (indium-tin oxides) targets. However, when it comes
gress (Izatt et al., 2014). These EEE are becoming indispensable to the recycling of electronics waste, the situation is not that opti-
due to the effects of affluence and population growth. According mistic as the new scraps.
to the statistics of Solving the E-waste Problem (StEP), the total Undoubtedly, WEEE is the potential resource of critical metals.
amount of EEE put on the market in 2012 was about 56.5 million According to Japan’s National Institute for Materials Science, there
tons (Mt) (StEP, 2015). The demand of EEE in the future is still are 6800 tons of gold (16% of the world reserves), 60,000 tons of
increasing as millions of people in emerging economies are aspir- silver (22%) and 1700 tons of indium (15.5%) in Japanese urban
ing to the modern lifestyle. Based on the precise specifications mines (NIMS, 2015). In 2015, the total amount of WEEE generation
required in certain applications of EEE, several typical critical was about 43.9 million tons (Baldé et al., 2015). Their recycling has
metals (indium, rare earth elements, precious metals, lithium and an active effect on reducing supply risks by lowering the pressure
cobalt) are widely consumed in electronics. More than 80% of on mining of virgin ores (Prakash et al., 2010). Nevertheless, WEEE
indium is used in LCDs in the latest years, and about 35% of lithium recycling requires a well-organized and dedicated process chain
and 40% of cobalt for the Li-batteries production (USGS, 2015). that involves different stakeholders. Fig. 1 shows how the metal
Except for huge demand of critical metals, their deficiency in recycling can potentially relieve the EEE demand, indicating that
the Earth’s crust as well as existence in a few regions lead to the WEEE recycling efficiency is the multiplication of collection, dis-
mantling, pre-processing and recovery rate. For instance, if the col-
Table 1 lection rate of WEEE, dismantling rate, pre-treatment efficiency
Main uses of several metals in EEE. and the metal recovery rates are 80%, 90%, 80% and 90%, respec-
Critical metals Main uses in EEE
tively, the target metal recycling rate is only 51.84%. Assuming that
a minimum of 50% of metal recycled from WEEE can reduce supply
Palladium (Pd) Multilayer capacitors (MLCC), connectors, PWB plating, etc.
risk of critical metals, then a high recycling rate of each step is
Platinum (Pt) Hard disks, resistors, conductive, plasma display panels
Gold (Au) Bonding wire, contacts, PCBs, integrated circuit (IC) essential. However, the collection rate is always far from satisfac-
Silver (Ag) Contacts, switches, (lead-free) solders, conductors, MLCC, etc. tion. In 2014, only about 15% of global WEEE was formally treated
REE Permanent magnet, battery alloy, phosphors, etc. despite the fact that many countries and areas have issued relevant
Cobalt (Co) Rechargeable batteries
laws and legislation to establish matured collection system (Baldé
Lithium (Li) Rechargeable batteries
Indium (In) LCD glasses, (lead-free) solders, semiconductors/LED, etc.
et al., 2015; Ongondo et al., 2011). In EU, only 25–40% of WEEE is
treated in the official system, and the rest is discarded into
R1 R2 R3 R4 = R
Endoflife
Dismantli Pre- Recycled metals
EEE WEEE Collection Recovery
ng processing
2.1.1. Indium
ITO are composed of In2O3 (90–95%) and SnO2 (5–10%). They are Fig. 3. The global annual production of indium from mineral in 1994–2014 (Data
widely used as transparent conductive films in LCDs due to their sources: http://minerals.usgs.gov/minerals/pubs/commodity/indium/).
116 S. Zhang et al. / Waste Management 65 (2017) 113–127
Fig. 4. World indium refinery production (tons) per country from 1994 to 2014
(Data sources: http://minerals.usgs.gov/minerals/pubs/commodity/indium/).
Table 2
REEs average usage by application (Binnemans et al., 2013a).
Application La Ce Pr Nd Sm Eu Gd Tb Dy Y Other
Magnets 23.4 69.4 2 0.2 5
Battery alloys 50 33.4 3.3 10 3.3
Phosphors 8.5 11 4.9 1.8 4.6 69.2
Metallurgy 26 52 5.5 16.5
Catalysts 5 90 2 3
Polishing powders 31.5 65 3.5
Glass additives 24 66 1 3 2 4
Ceramics 17 12 6 12 53
Others 19 39 4 15 2 1 19
S. Zhang et al. / Waste Management 65 (2017) 113–127 117
Table 3
The average weight of precious metals in typical electronic products (mg per unit) (Bakas et al., 2016.).
2.2.2. Rare earth elements Historically, the production of REE has grown rapidly to meet
In the future, the growth in the consumption of REEs will be the upsurge in demand. World production growth rate was about
sustainable in the theory. It is estimated that the total demand 5% between 1994 and 2014. Annual growth rates in recent years
for REEs will grow over 50% until 2020 (UNEP, 2009). REEs are have been slowed down since Chinese government has restricted
advantageous in many applications because of the environmental its REE exports. The average annual growth rate is estimated to
factors. For example, rechargeable lanthanum-nickel-hydride be 3.7% to 8.6% in the next twenty years (Alonso et al., 2012).
(La-Ni-H) batteries are gradually replacing Ni-Cd batteries in The higher growth rate considers the upcoming markets for man-
electronic applications and could even replace lead-acid batteries ifold new applications. The scenario is supported by evaluations of
in automobiles eventually (Han et al., 2014). La-Ni-H batteries offer specific applications growth. The growth rates for the demand in
greater energy density, better charge-discharge characteristics, and magnets, metal alloys, catalysts, polishing glass, phosphors, ceram-
fewer environmental problems upon disposal or recycling (Gordon ics, and others are estimated at 12.5%, 10%, 4%, 10%, 0, 4.5%, 6%, 6%,
et al., 2015). Permanent magnets containing Nd, Sm, Gd, Dy, or Pr respectively (Alonso et al., 2012).
have allowed miniaturization of numerous electrical and electronic
components used in appliances (Dospial et al., 2012; Du and
Graedel, 2011). Many recent technological innovations (such as 2.2.3. Precious metals
portable disk drives, DVD drives) would not be possible without Precious metals have shown an almost continuous increase of
REE magnets. The next high-tech application of the REEs may be the global demand in electronic industry since 1980, especially
magnetic refrigeration (Hooper et al., 2012; Lorusso et al., 2013). the PGMs. In recent years, however, although the electronic appli-
The REE ions Gd3+ through Tm3+ have large magnetic moments ances are increasing, the usage of precious metals in each appli-
for their unpaired electrons. Gd5(Si2Ge2), a new developed mate- ance has decreased with technological advance. For instance, the
rial, with a ‘‘giant magnetocaloric effect” at room temperature platinum demand in EEE refers to be 6.54 tons in 2014 and 40.4
may allow magnetic refrigeration to become commercial (Wang tons in 2000. Table 4 shows the consumption of precious metals
et al., 2010; Zhong et al., 2013). This new technology could be in EEE during 2005–2014 (USGS/PGMs, 2015). Obviously, for elec-
employed in refrigerators, freezers, and air conditioners. Magnetic tronics, the precious metals demand decreased continuously in
refrigeration is considerably more efficient than gas-compression 2010–2015. In the future, consumption of precious metals by the
refrigeration. It is much more environmentally friendly because electronics industry will continually decrease with the develop-
traditional refrigerants are not only toxic, but also can deplete ment of substitute materials and functional materials with better
the Earth’s ozone layer and contribute to global warming. performances.
Table 4
The consumption of precious metals in EEE during 2005–2014 (tons) (USGS/Gold & PGMs, 2015).
Year 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Gold 277 302 311 293 246 327 320 285 279 279
Platinum 11 13.3 13.2 7 5.9 6.84 7.15 5.13 5.88 5.85
Palladium 30 33 40 41.2 39.5 43.9 42.9 37.3 38.2 38.8
Fig. 9. The evaluation of Li-batteries demand in 2010–2020 (Date from: China battery website. http://www.itdcw.com/news/top/102151H32015.html).
120 S. Zhang et al. / Waste Management 65 (2017) 113–127
2.2.4. Lithium and cobalt of WEEE generated in 184 countries around the world. The global
Li-batteries continue to have the greatest potential growth in quantity of WEEE generation in 2014 was around 41.9 Mt, an
the future due to the new application in vehicles. By 2020, the pre- average of 5.9 kg for each of the world’s 7 billion people (Akcil,
dicted annual production of electric vehicles (EV) is at least 5 mil- 2016). Fig. 10 shows the WEEE generation in main areas in the
lion units. The demand of Li-batteries in vehicle transportation world.
applications is expected to increase by 20% per year through In general, e-waste generation per capita in developed countries
2020 (Sonoc and Jeswiet, 2014). Due to the tremendous demand was much higher than the one in developing countries, ranging
in EV, the demand proportion of Li-batteries in EEE decreases from from several times to even hundreds. The highest amount of
80.0% in 2011 to 55.7% in 2015, and it is expected to continuously e-waste per inhabitant (28.4 kg/inh.) was generated in Norway,
fall to 30.5% by 2020 (CBW, 2015). Meanwhile, the demand propor- while the lowest quantity (less than 0.2 kg/inh.) was in some Africa
tion of Li-batteries in EV increases from 11.0% in 2011 to 47.0% in countries, such as Congo, Liberia, and Niger. The United States was
2020. the highest in total (7072 ktons) with each American responsible
Fig. 9 presents the Li-batteries demand in the year 2010–2020 for an average 22.1 kg WEEE. The top WEEE generation of the
(CBW, 2015). In 2015, there has been nearly a fourfold rise in the highest five countries, America, China, Japan, German, and India,
global Li-batteries demand since 2010. The electricity storage of has generated 18.72 million tons of WEEE, which contributed
Li-batteries increases from 21.5 to 79.21 MkW h with a growth rate about 45% of the total amount. It should be noted that the emerg-
over 30%. Moreover, the demand continues to rise and reaches to ing countries, like China and India, are on their ways to the western
200.359 MkW h by the year 2020. It indicates the raw materials life. The demand for EEE is still growing rapidly in the coming dec-
for the manufacture of Li-batteries will increase sharply. Compared ades. Based on the current trends, by 2017, it is estimated that the
to 2014, the future demand of lithium and cobalt will have a three- total annual volume will be 33% higher than that in 2012 at 65.4
fold increase in the year 2020. million tons (UNU, 2013).
For now, the supply is abundant but concerns of global short- In fact, many countries or areas have realized the significance of
ages are rising. However, if there are no other materials that WEEE management. By the end of 2014, approximately 4 billion
could replace lithium and cobalt, nor are battery systems in people were covered by the national e-waste legislation (StEP,
development that offer similar or better performance as 2015). However, most of these laws are not being enforced. WEEE
Li-battery, serious shortages of such metals could emerge since recycling rate is far from satisfactory. Only about 6.5 Mt of e-waste
the production of millions of batteries for vehicles and electron- was treated by formal take-back channels (Baldé et al., 2015),
ics. Also, cobalt is expensive and scarce. If it is required in high where the e-waste is treated in the state-of-the-art facilities and
volume, global shortage would be caused. To relieve the global the valuable materials are recovered in an environmentally-
shortages, the ideal method is to recycle metals from the end- sound way with less negative impacts as well. That said, the rest
of-life products. 85% of the e-waste ended up in landfill or was treated in the
private sector. In the European Union, roughly 40% of the annual
generated e-waste is formally treated; in the United States and
3. WEEE generation
Canada, the level is around 12%; for China and Japan, it is around
24–30% and in Australia, it is around 1% (Baldé et al., 2015). The
WEEE is a kind of special resource for containing both harmful
WEEE recycling status indicated that most of the valuable metals
and precious materials (Zeng et al., 2016). The amount of WEEE
were dissipated in the atmosphere, ground and water.
increases rapidly as the technology evolves (Menad et al., 2013).
It is hard to grasp the e-waste issue. In order to improve the WEEE
management levels, increase metal recycling volume, and alleviate 4. WEEE management and future directions
the supply risk of some critical metals, comprehensive information
about the e-waste problems is useful and beneficial. WEEE is a fast-growing hazardous waste stream which requires
The StEP initiative, coordinated by the United Nations Univer- special treatment and management. Large quantities of valuable
sity, a worldwide leading institute in e-waste research, is paving materials are stocked in WEEE (Alsheyab, 2015). The consumption
paths towards solutions of the e-waste problem. In April 2015, of natural resources, especially the limited critical metals, can be
an e-waste world-map was presented by the initiative (StEP, mitigated by WEEE recycling. The WEEE management and
2015), providing comparable, country-level data on the amount recycling have been highlighted worldwide.
Fig. 10. The total and per inhabitant e-waste generation of main areas in the world (StEP, 2015).
S. Zhang et al. / Waste Management 65 (2017) 113–127 121
Table 5
Minimum targets for each category of WEEE defined by the Directive 2012/19/EC.
Table 7
The recycling rates of WEEE in the category in 2015.
Table 8
The potential recycling of indium from 2015 to 2035 in China (tons) (Wang et al., 2015).
demand for indium, the indium recycled from LCDs is much less, 32% for lamp phosphors and 13% for metal alloys) (Binnemans
which only accounts for approximately 10% of the indium demand et al., 2013a). In recent years, many recycling processes have been
in an ideal situation in 2015. The situation would be much better if developed, such as electrochemical processing (Lister et al., 2014),
relevant regulations of e-waste and technological progress were acid leaching (Zhang et al., 2013), ionic liquid extraction (Dupont
implemented. and Binnemans, 2015). Some processes intended to reuse the
Although there are some potential recycling methods, like materials containing REE by simple separation. For example, rare
hydrometallurgical processes (Kato et al., 2013; Savvilotidou earth fluorescent powders were separated by two-liquid flotation
et al., 2015), pyrometallurgy (Itoh and Maruyama, 2011) and chlo- using organic solvents (Otsuki et al., 2008). Other processes have
ride or carbon-induced vaporization (He et al., 2014), most of these emphasized the recovery of rare earth metals via metallurgical
methods have been applied at a laboratory scale, rather than the routes (De Michelis et al., 2011). Recycling routes should not only
industrial scale. Presently, the separation of LCD panels from elec- have a significant efficiency of REEs recycling, but also minimize
tronic appliances are difficult, especially the small devices. As a the environmental impact.
result, the direct smelting of LCD materials in integrated smelters The recycling rate of a single metal is determined by the follow-
has higher recovery rate of indium than mechanical processing ing factors: the collection rate of scraped products and the
and hydrometallurgy. However, glass accounting for around 85% recycling process efficiency rate (Graedel et al., 2011). In
of the LCD panel would end up in the slag during the smelting pro- Table 9, potential REEs recycling data for 2020 were calculated
cess (Zeng et al., 2015). This method means a disproportionally (Binnemans et al., 2013a).
high energy input to recover a very small amount of indium, which Their estimation indicates that the total potential recycled REEs
is not economic (Götze and Rotter, 2012). But Umicore, as one of ranges between 5633 tons to 10,683 tons in 2020, which is about
the most famous recycling companies, has an annually capacity 19–35% of REEs waste. Their estimation emphasizes that REEs
of 30 tons of indium which comes from e-waste. The state-of-the recycling can make a significant contribution for the overall REEs
art operations in Umicore enable the co-recovery of a number of supply, especially for regions without rare earth ores. Compared
base metals (lead, nickel, tin) and special metals (selenium, tel- to the stocked REEs in 2020, recycled REEs only provide 1.3–3%.
lurium, antimony, arsenic, bismuth, partly indium) (Hagelüken The low supply rate is that the consumption of REEs in decade
and Corti, 2010). The recovery of the certain metal is usually not ago is far less than that in 2020. However, when the products pro-
economically viable without the presence of valuable metals. duced in 2020 end of life, maybe in 2030, their recycling can make
a significant contribution to the overall REEs supply. Actually, large
5.2. Rees recycling amounts of cooperation among researchers, industry and policy
makers may realize the recycling goal even better. For example,
The REEs are widely used in electronic appliances, where REEs REEs were successfully recovered from scrap NdFeB magnets via
are finely dispersed. The appropriate recycling technologies can membrane assisted solvent extraction by Idaho National Labora-
only be identified by a detailed analysis for each composition. tory. More than 90% of neodymium, dysprosium and praseody-
However, due to the widespread use in low concentrations, REEs mium were recovered through the membrane extraction system
recycling becomes difficult in the end-of-life products. When obso- (Kim et al., 2015). And then U.S. Rare Earths, Inc., a rare earths
lete products containing REEs end up in Electric Arc Furnaces exploration company in the United States, announced to utilize
(EAFs) or some other smelters, REEs will typically end up in the the technology for REEs recovery.
slag phases in low concentrations. Rare earth metals can be recov-
ered from the slag using thermodynamically feasible and econom- 5.3. Precious metals recycling
ically viable methods, which depend on concentration and the
recycling costs. As a result, the REEs recycling rate is less than 1% According to the data from the World Gold Council, gold recy-
(Graedel et al., 2011; Reck and Graedel, 2012). cling accounted for 17% to 42% of the total gold supply since
In order to increase the current recycling situation, a variety of 1999, which fluctuated with gold price and economic conditions
studies have been conducted for recycling permanent magnets (Alistair et al., 2015). In recent years, as gold prices fell, gold recy-
(Rademaker et al., 2013), phosphors (Liu et al., 2014; Tan et al., cling decreased to only 26% in 2014. Compared to the high-value
2015), and nickel metal hydride batteries (Larsson and source materials, such as jewelry, recycling precious metals from
Binnemans, 2014; Yang et al., 2014). Collectively they contribute WEEE is considerably much more complicated. Although PCBs
over 80% of the REEs market in terms of value (38% for magnets, and smartphones contain 200–350 g of gold per ton, they also
Table 9
Potential REEs recycling from magnets, nickel metal hydride batteries and phosphors (Binnemans et al., 2013a).
REEs appliances Estimated REEs stock Average lifetime Estimated REEs scraped Recycled REEs
in 2020 (tons) (years) in 2020 (tons) in 2020 (tons)
Permanent magnets 300,000 15 20,000 3300–6600
Phosphors 25,000 6 4167 1333–2333
Nickel metal hydride batteries 50,000 10 5000 1000–1750
Total 375,000 29,167 5633–10,683
124 S. Zhang et al. / Waste Management 65 (2017) 113–127
contain up to 60 other elements as well as numerous hazardous cathodic materials from spent Li-ion batteries (Sun and Qiu,
chemicals. Plastics and steels tend to dominate by weight, but pre- 2011). In fact, some companies have started to recycle batteries,
cious metals dominate by value (Ogunniyi et al., 2009). Therefore, such as Umicore in Belgium, Jinmen GEM High-tech Co., Ltd. in
the recovery of precious metals from WEEE is a hot topic (Akcil China. GEM has the largest recycling and manufacturing base of
et al., 2015; Lu and Xu, 2016). However, recycling precious metals cobalt recourses in China, with an annual disposal output of 11
from WEEE safely and efficiently is challenging. ktons of waste batteries, and production capacity of 2000 tons of
The attraction of precious metals has driven growth in the infor- cobalt powder (GEM, 2016). In Umicore, by combining a unique
mal activities of recycling WEEE, especially in some developing pyrometallurgical treatment and a state-of-the-art hydrometallur-
countries (Chi et al., 2011; Li et al., 2013). For instance, chemical gical process, all kinds of rechargeable batteries found in portable
leaching involving cyanide and aqua regia is always used without electronic devices can be recovered (Umicore, 2015).
any safeguards. Numerous organizations and companies are work- However, only a small fraction of spent batteries was disposed
ing to resolve problems associated with WEEE recycling. Interna- in appropriate ways. In Europe, the recycling rate of spent batteries
tional Waste Working Group (IWWG), established in 2002, for was 18.03% in 2011, while an overall collection rate of 28.34% was
example, aims to provide an intellectual forum to encourage and achieved in 2012 (Letsrecycle, 2014). Compared to developed
support economic and ecological waste management world-wide countries, the recycling rate in developing countries is much less,
and to promote scientific advancement in the field. Much experi- which is usually less than 10%. Relative to primary production,
ence has been gained on a world-wide basis in the field so far, low collection rate and the high recycling cost have led to the
which would promote the development of related legislation and absence of lithium recycling. Also, although the overall recycling
appropriate technologies (IWWG, 2014). rate of Co, Ni, Cu, Al, and Mn are over 50%, the recycling rate of
In 2014, the global recovery of platinum from recycled autocat- Li is less than 1% (Graedel et al., 2011; Reck and Graedel, 2012).
alysts and jewelry was 34.3 tons. However, only 1.48 tons of plat- To achieve a higher collection rate of Li-batteries, many countries
inum was recovered from WEEE. For palladium, about 61.3 tons and areas have already taken actions. In Europe, the battery direc-
was recovered from autocatalysts in 2014 and 14.0 tons from tive 2006/66/EC on Battery and Accumulator sets out rules for col-
WEEE. Stillwater Mining Co. (SMC), the only mining producer of lection, treatment, recycling and disposal of batteries (EU, 2006).
PGMs in the United Stated, recovered 14.6 tons of PGMs in 2014. And China, the State Council has issued the Development Plan for
SMC produced 6.9 tons, 4.2 tons, and 0.9 tons of recycled palla- Energy-Saving and New Energy Vehicles during 2012–2020 stipu-
dium, platinum, and rhodium, respectively. For WEEE, it is sug- lating the responsibilities of stakeholders and the necessity of
gested that the recovery of silver is only 11.5%, for gold is 25.6%, establishing a sophisticated recycling and management system.
and for palladium is 25.6% (USGS/PGMs, 2014). The main reason Since 2016, Ministry of Industry and Information Technology has
for such low recycling of precious metals is because at least 50% also issued several regulations, such as Electric Vehicle Power Bat-
of electronics are lost owing to the inefficient collection. When tery Recycling Technology Policy, and Comprehensive Utilization
the e-waste is collected, 22–25% of precious metals are lost owing of New Energy Vehicle Used Power Battery, aiming at enhancing
to mechanical processing (Chancerel et al., 2009). The precious the batteries rate and resources recycling.
metals are mainly dispersed in the small pieces that still contain
magnetic materials after shredding, which are pulled out during 6. Conclusion and recommendations
the magnetic separation, as well as lost in the dust during the
shredding process. To avoid the loss, many integrated recycling With the rapid development of technological innovation, large
plants employ pyrometallurgical method to disposal e-waste, amounts of critical metals are used in electronics. In the last
achieving as high as 95% recovery rate of precious metals (Zhang twenty years (1994–2014), world mining production of indium,
et al., 2015b). REEs, Lithium, and cobalt increased from 149 to 819 tons, 64.5 to
133 ktons, 6.0 to 36.0 ktons and 18.5 to 112.0 ktons, respectively.
5.4. Lithium and cobalt recycling There is not much change on the total output and consumption
of precious metals. The output and consumption of indium, REEs,
Continuing demand for EEE and electric vehicles means the lithium and cobalt will continue to increase in the future. One of
increasing requirement of lithium and cobalt. Waste Li-batteries the most demand driver is electronic industries. Up to 2014, LCD
are significant secondary resources of lithium and cobalt. The dis- production consumed more than 80% of total indium. About one
tribution imbalance of primary minerals drives the recycling of third of total REEs are used in EEE. For lithium and cobalt, their
waste batteries. For example, during the 13th Five-Year Plan for consumption in rechargeable batteries increased to 35% and 41%
Economic and Social Development of China, waste Li-batteries of the global markets, respectively. As for precious metals,
recycling is a focus problem that to be resolved. Recycling of sec- although the total amount of EEE increased dramatically, con-
ondary lithium and cobalt from batteries could significantly con- sumption of precious metals kept about 10% of production because
tribute towards confining supply risks (Sommer et al., 2015). of the substitution with less or without precious metals. The higher
However, just like other kinds of WEEE, the restriction factors are demands in the future will burden the supply risk of these critical
not only technical problems, but also the limitations of economic metals.
and collection systems. WEEE is an important secondary resource of these critical met-
Until now, most of the researches have been in the chemical als. Their recycling can potentially relieve the supply risk of critical
processes, trying to achieve the complete recovery of valuable met- metals, which has raised global awareness. EU, United States,
als. The existing methods for recycling spent Li-batteries are China, Japan, and many other countries have enacted related laws
mainly pyrometallurgy (Zeng et al., 2014) and hydrometallurgy and regulations to encourage WEEE recycling. And some countries
processes (Guo et al., 2016; Jha et al., 2013). To make leaching effi- even require the minimum recycling rates of target products. The
ciently, all organic electrolyte and binder are burned off by the tra- global WEEE management and recycling have made a great
ditional pyrometallurgical processes. In the hydrometallurgical progress.
processes, the dismantled or crushed electrodes are first dissolved In essence, adequate recycling can lead to a reduction in the
in concentrated acids. Then metals can be recovered by precipita- consumption of primary raw materials and effective collection is
tion or electrodeposition from the pregnant solution (Barik et al., a prerequisite for metal recovery. Currently, there is no single solu-
2016). Vacuum pyrolysis was also employed to separate the tion for effective collection since the situation varies in different
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