Beruflich Dokumente
Kultur Dokumente
Prepared for:
PAGE 1 OF 108
CALCULATION STORAGE TANK TK-14001
TABLE OF CONTENTS
PAGE 2 OF 108
CALCULATION STORAGE TANK TK-14001
1.0 OBJECTIVE
The objective of this document is to present the mechanical calculations for the existing
atmospheric vertical storage tanks TK-14001 (Capacity: 14000 m3), for Vopak Terminal Veracruz
for the project “VERACRUZ CPP’s PHASE 1 –DEFINITION STAGE”.
2.0 SCOPE
The Calculation report validate the existing thickness plates and shows preliminary thickness of
two new courses required in the tank (in order to increce its capacity), as well as estimate weights
and dimensions in accordance with data project (based on the data sheet, P&ID and specifications)
and the API STANDARD 650.
3.0 REFERENCE
4.0 METHODOLOGY
The development of calculations was made using the AMETank 7.7 program.
PAGE 3 OF 108
CALCULATION STORAGE TANK TK-14001
Classification about its used A (API 650 equivalence, Seismic use Group II)
Seismic Site Class C (Very dense soil and soft rock with 360 m/s < Vs ≤ 760 m/s)
Wind Data:
Design Wind Velocity: 130 km/h
Hurrican area (gusts of wind of 270 km/h)
PAGE 4 OF 108
CALCULATION STORAGE TANK TK-14001
7.0 CONCLUSION
• Revamp is being considered for the upper part of the Shell, adding two (2) Shell courses of 4876
mm of width as it is mentioned in this document as Shell course 9 and 10, see table 1.
• The internal structure (beam and roof supports) need to be change, it shall be evaluate and re-
design by the Constructor.
• The constructor shall propose its offer based in its design in terms of its experience, machinery and
work equipment. The supplier shall delevop the mechanical calculation and final design before
construction to the client for approval.
• Before construction the tank shall have a integrity evaluation in order to validate actual course
thickness.
• The desing shown in this report will be validate once an evaluation by API 653 is performed.
See Appendix 1
PAGE 6 OF 108
CALCULATION STORAGE TANK TK-14001
PAGE 7 OF 108
CALCULATION STORAGE TANK TK-14001
AMETANK REPORT
PAGE: 8/108
CALCULATION STORAGE TANK TK-14001
TABLE OF CONTENTS
ROOF DESIGN
BOTTOM DESIGN
WIND MOMENT
SEISMIC CALCULATIONS
PAGE: 9/108
CALCULATION STORAGE TANK TK-14001
PAGE: 10/108
CALCULATION STORAGE TANK TK-14001
No Warnings!!
Job : XX
Date of Calcs. : 22-Jun-2018
Mfg. or Insp. Date :
Designer : THOMAS
Project :
Tag Number :
Plant : PURCHASER DESCRIPTION CITY AND STATE
Plant Location : TERMICAL VERACRUZ
Site : VERACRUZ
Design Basis : API-650 12th Edition, March 2013
PAGE: 11/108
CALCULATION STORAGE TANK TK-14001
D of Tank = 28 m
OD of Tank = 28.0635 m
ID of Tank = 28 m
CL of Tank = 28.0318 m
Shell Height = 23.1648 m
S.G of Contents = 1
Max Liq. Level = 22.293 m
Min Liq. Level = 1.18 m
Design Temperature = 90 ºC
Tank Joint Efficiency = 1
Ground Snow Load = 0 KPa
Roof Live Load = 0.9576 KPa
Additional Roof Dead Load = 2.942 KPa
Basic Wind Velocity = 101.4 kph
Wind Importance Factor = 1
DESIGNER REMARKS
Remarks or Comments
t-
Min min
CA Tensile Sd St t-min t-min t-
Shel Width Materia J Yield Weight Weight t-Des t-Test Ext- t-min Statu
(mm Strengt (MPa (MPa Erectio Seismi Actua
l# (mm) l E Strengt (N) CA (N) (mm) (mm) Pe (mm) s
) h (MPa) ) ) n (mm) c (mm) l (mm)
h (MPa) (mm
)
1 2438. A283M- 2 1 205 380 137 154 523,11 490,19 6 24.025 19.593 17.5075 NA 24.025 31.75 OK
PAGE: 12/108
CALCULATION STORAGE TANK TK-14001
4 C 4 7 1 8 1
2438. A283M- 418,58 385,65 21.583 17.421 21.583
2 2 1 205 380 137 154 6 15.5576 NA 25.4 OK
4 C 6 4 1 4 1
2438. A283M- 366,38 333,44 19.141 19.141
3 2 1 205 380 137 154 6 15.249 13.7234 NA 22.23 OK
4 C 6 7 2 2
2438. A283M- 314,01 281,06 16.699 13.076 16.699
4 2 1 205 380 137 154 6 11.8881 NA 19.05 OK
4 C 0 4 2 6 2
2438. A283M- 261,78 228,83 14.257 10.904 14.257
5 2 1 205 380 137 154 6 10.0529 NA 15.88 OK
4 C 7 3 3 2 3
2438. A283M- 209,38 176,42 11.815 11.815
6 2 1 205 380 137 154 6 8.7318 8.2162 NA 12.7 OK
4 C 8 6 3 3
2438. A283M- 157,14 124,17
7 2 1 205 380 137 154 6 9.3733 6.5594 6.3794 NA 9.3733 9.53 OK
4 C 1 1
2438. A283M- 130,76
8 2 1 205 380 137 154 97,793 6 6.9314 4.387 4.7721 NA 6.9314 7.93 OK
4 C 6
2438. A283M- 130,76
9 2 1 205 380 137 154 97,793 6 4.4894 2.2146 3.4001 NA 6 7.93 OK
4 C 6
1219. A283M-
10 2 1 205 380 137 154 52,358 35,870 6 2.0475 0.0422 2.0279 NA 6 6.35 OK
2 C
CONE ROOF
RAFTERS:
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (N) Total Weight (N)
30 7 W10X12 6.5235 175.1268 1,142.4494 34,273.4847
55 13.9703 W10X30 8.557 437.8171 3,746.439 206,054.147
PAGE: 13/108
CALCULATION STORAGE TANK TK-14001
GIRDERS:
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (N) Total Weight (N)
5 7 W12X120 8.2289 1,751.2685 14,411.1771 72,055.8859
COLUMNS:
Qty At Radius (m) Size Length (m) W (N/m) Ind. Weight (N) Total Weight (N)
1 0 16" SCH 80 23.3997 1,993.3826 46,637.2188 46,637.2188
5 7 16" SCH 80 22.9926 1,993.3826 45,505.4497 227,527.2485
Size = l80x80x10
Material = A36M
PAGE: 14/108
CALCULATION STORAGE TANK TK-14001
Stiffener Size Elevation (m) Z-Req'd (cm3) Z-Actual (cm3) Weight (N)
1 l5x3x1/4 18.8757 24.2528 122.8332 8,509.806
WG-0001 Pl. 5mm x 1016mm 20.1168 19.5758 2,246.4354 0
PAGE: 15/108
CALCULATION STORAGE TANK TK-14001
D = 28 m
ID = 28 m
CA = 0 mm
R = 14 m
Fp = 0.4
PAGE: 16/108
CALCULATION STORAGE TANK TK-14001
JEr = 1
JEs = 1
JEst = 1
Insulation = 0 m
Add-DL = 2.942 kPa
Lr = 0.9576 kPa
S = 0 kPa
Sb = 0 kPa
Su = 0 kPa
density = 0.000007841 kg/mm3
P-weight = 0.4893 KPa
Pe = 0 kPa
pt = 0.75 mm rise per 12 mm
t-actual = 6.35 mm
Fy-roof = 205 MPa
Fy-shell = 205 MPa
Fy-stiff = 250 MPa
Shell-wc = 2,251,251.023 N
Roof-wc = 301,272.008 N
P-Std = 18 kPa, Per API-650 F.1.3
t-1 = 6.35 mm
CA-1 = 2 mm
Sd = 137 MPa
Alpha = 90 - Theta
Alpha = 90 - 3.5763
Alpha = 86.4237 degrees
Xw = D * 0.5
Xw = 28 * 0.5
Xw = 14 m
PAGE: 17/108
CALCULATION STORAGE TANK TK-14001
Ap = PI * (D/2)^2
Ap = PI * (28/2)^2
Ap = 615.7521 m^2
T = MAX(e.1b , e.2b)
T = MAX(4.3889 , 3.8143)
T = 4.3889 kPa
U = MAX(e.1u , e.2u)
U = MAX(4.3889 , 3.8143)
U = 4.3889 kPa
Lr-1 = MAX(T , U)
Lr-1 = MAX(4.3889 , 4.3889)
Lr-1 = 4.3889 kPa
PAGE: 18/108
CALCULATION STORAGE TANK TK-14001
Ra = PI * R * SQRT(R^2 + hr^2)
Ra = PI * 14 * SQRT(14^2 + 0.875^2)
Ra = 6,169,536.2887 cm^2 or 616.9536 m^2
BAY 2 DETAILS
MINIMUM # OF RAFTERS
P = Lr-1
P = 4.3889 kPa
R-2 = 13970 mm
N-min-2 = (2 * PI * R-2)/l
N-min-2 = (2 * PI * 13970)/1680.8141
N-min-2 = 53
PAGE: 19/108
CALCULATION STORAGE TANK TK-14001
N-actual-2 = 55
l-actual-2 = (2 * PI * R-2)/N-actual-2
l-actual-2 = (2 * PI * 13970)/55
l-actual-2 = 1595.9669 mm
Max-T1-2 = RLoad-Max-2
Max-T1-2 = 4.8679 kPa
Pa-rafter-3-2 = P-ext-1-2
Pa-rafter-3-2 = -1.0536 kPa
RAFTER DESIGN
PAGE: 20/108
CALCULATION STORAGE TANK TK-14001
SPAN TO SHELL
P = 4.3889 kPa
Rafter-Weight-2 = 44.6449 Kg/m
Theta = 3.5763 degrees
R-2 = 14077 mm
R-Inner2 = 6923 mm
Average-r-s-inner-2 = (2 * PI * R-Inner-2)/N-actual-2
Average-r-s-inner-2 = (2 * PI * 6923)/55
Average-r-s-inner-2 = 0.7909 m
Average-r-s-shell-2 = (2 * PI * R-2)/N-actual-2
Average-r-s-shell-2 = (2 * PI * 14077)/55
Average-r-s-shell-2 = 1.6082 m
PAGE: 21/108
CALCULATION STORAGE TANK TK-14001
Sx-rafter-Req'd-2 = Mmax-rafter-2/Sd
Sx-rafter-Req'd-2 = 5,322,246/160
Sx-rafter-Req'd-2 = 326.2088 cm^3
Max-T1-rafter-2 = Max-P-2
Max-T1-rafter-2 = 7.7 kPa
P2-rafter-3-2 = P-ext-2-2
P2-rafter-3-2 = -3.8859 kPa
GIRDER DESIGN
PAGE: 22/108
CALCULATION STORAGE TANK TK-14001
PAGE: 23/108
CALCULATION STORAGE TANK TK-14001
Sx-girder-Req'd-2 = Mmax-girder-2/Sd
Sx-girder-Req'd-2 = 32,701,528/160
Sx-girder-Req'd-2 = 2,004.3277 cm^3
PAGE: 24/108
CALCULATION STORAGE TANK TK-14001
COLUMN DESIGN
W-column-2 = 45,505.4497 N
Fy-c = 241.3165 MPa
E-c = 197,190.0782 MPa
A-actual-2 = 258.9752 cm^2
C-length-2 = 22.9926 m
Radius-Gyr-2 = 136.1137 mm
Radius-Gyr-req-2 = C-length-2/180
Radius-Gyr-req-2 = 22.9926/180
PAGE: 25/108
CALCULATION STORAGE TANK TK-14001
Radius-Gyr-req-2 = 127.7369 mm
R-c-2 = C-length-2/Radius-Gyr-2
R-c-2 = 22.9926/136.1137
R-c-2 = 168.9222
PAGE: 26/108
CALCULATION STORAGE TANK TK-14001
A-req-2 = P-c-2/Fa-2
A-req-2 = 357,273.7723/47.1079
A-req-2 = 7584.1539 mm^2
Max-T1-column-2 = Max-P-column-2
Max-T1-column-2 = 16.3 kPa
Pa-column-3-2 = P-ext-3-2
Pa-column-3-2 = -12.4498 kPa
BAY 1 DETAILS
MINIMUM # OF RAFTERS
PAGE: 27/108
CALCULATION STORAGE TANK TK-14001
# of Girders (N) = 5
P = Lr-1
P = 4.3889 kPa
R-1 = 7000 mm
N-min-1 = (2 * PI * R-1)/l
N-min-1 = (2 * PI * 7000)/1680.8141
N-min-1 = 27
N-actual-1 = 30
l-actual-1 = (2 * PI * R-1)/N-actual-1
l-actual-1 = (2 * PI * 7000)/30
l-actual-1 = 1466.0766 mm
PAGE: 28/108
CALCULATION STORAGE TANK TK-14001
Max-T1-1 = RLoad-Max-1
Max-T1-1 = 5.7687 kPa
Pa-rafter-3-1 = P-ext-1-1
Pa-rafter-3-1 = -1.9544 kPa
RAFTER DESIGN
PAGE: 29/108
CALCULATION STORAGE TANK TK-14001
W-rafter-1 = (kg/m)
P = 4.3889 kPa
Rafter-Weight-1 = 17.858 Kg/m
Theta = 3.5763 degrees
R-1 = 7077 mm
R-Inner1 = 604.5 mm
Average-r-s-inner-1 = (2 * PI * R-Inner-1)/N-actual-1
Average-r-s-inner-1 = (2 * PI * 604.5)/30
Average-r-s-inner-1 = 0.1266 m
Average-r-s-shell-1 = (2 * PI * R-1)/N-actual-1
Average-r-s-shell-1 = (2 * PI * 7077)/30
Average-r-s-shell-1 = 1.4822 m
Sx-rafter-Req'd-1 = Mmax-rafter-1/Sd
Sx-rafter-Req'd-1 = 2,010,072/160
Sx-rafter-Req'd-1 = 123.2005 cm^3
PAGE: 30/108
CALCULATION STORAGE TANK TK-14001
Max-T1-rafter-1 = Max-P-1
Max-T1-rafter-1 = 6.7 kPa
P2-rafter-3-1 = P-ext-2-1
P2-rafter-3-1 = -2.8422 kPa
GIRDER DESIGN
CENTER COLUMN
PAGE: 31/108
CALCULATION STORAGE TANK TK-14001
W-column-1 = 46,637.2188 N
Fy-c = 241.3165 MPa
E-c = 197,190.0782 MPa
A-actual-1 = 258.9752 cm^2
C-length-1 = 23.3997 m
Radius-Gyr-1 = 136.1137 mm
Radius-Gyr-req-1 = C-length-1/180
Radius-Gyr-req-1 = 23.3997/180
Radius-Gyr-req-1 = 129.9985 mm
R-c-1 = C-length-1/Radius-Gyr-1
R-c-1 = 23.3997/136.1137
R-c-1 = 171.913
PAGE: 32/108
CALCULATION STORAGE TANK TK-14001
A-req-1 = P-c-1/Fa-1
A-req-1 = 409,238.4415/46.4016
A-req-1 = 8819.4724 mm^2
Max-T1-column-1 = Max-P-column-1
Max-T1-column-1 = 15.2 kPa
Pa-column-3-1 = P-ext-3-1
Pa-column-3-1 = -11.3697 kPa
PAGE: 33/108
CALCULATION STORAGE TANK TK-14001
PAGE: 34/108
CALCULATION STORAGE TANK TK-14001
Find combined moment of inertia about shell inside axis with negative value toward center
PAGE: 35/108
CALCULATION STORAGE TANK TK-14001
A_actual < Afr ==> Compression region actual cross sectional area is within the limit
Appendix F Requirements
PAGE: 36/108
CALCULATION STORAGE TANK TK-14001
P <= P_max ==> Design pressure is less than maximum allowable pressure
Material = A283M-C
Structural Material = A36M
t-actual = 6.35 mm
t-required = 6.0295 mm
t-calc = 6.0295 mm
P-Max-Internal = 0.8215 kPa
P-Max-External = -1.0536 kPa
Roof Plates Weight = 301,272.008 N (30721,195 kg)
Weight of Rafters = 240,327.6318 N (24506,598 kg)
Weight of Girders = 72,055.8859 N (7347,655 kg)
Weight of Columns = 274,164.4673 N (27956,99 kg)
PAGE: 37/108
CALCULATION STORAGE TANK TK-14001
Course # 1
Material = A283M-C
Width = 2.4384 m
Ca-1 = 2 mm
JE = 1
t-1 = 31.75 mm
Sd = 137 MPa
St = 154 MPa
PAGE: 38/108
CALCULATION STORAGE TANK TK-14001
H' = H
H' = 22.293
H' = 22.293 m
pmax-int-shell-1 = pmax-1
pmax-int-shell-1 = 75.5736 kPa
H' = H
H' = 22.293
H' = 22.293 m
Course # 2
PAGE: 39/108
CALCULATION STORAGE TANK TK-14001
Sd = Allowable design stress for the design condition per API-650 Table 5-2b (MPa)
St = Allowable stress for the hydrostatic test condition per API-650 5.6.2.2 (MPa)
t-2 = Shell actual thickness (mm)
t-calc-2 = Shell thickness design condition td (mm)
t-seismic-2 = See E.6.2.4 table in SEISMIC calculations.
t-test-2 = Shell thickness hydrostatic test condition (mm)
Material = A283M-C
Width = 2.4384 m
Ca-2 = 2 mm
JE = 1
t-2 = 25.4 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 19.8546
H' = 19.8546 m
H' = H
PAGE: 40/108
CALCULATION STORAGE TANK TK-14001
H' = 19.8546
H' = 19.8546 m
Course # 3
Material = A283M-C
Width = 2.4384 m
Ca-3 = 2 mm
JE = 1
t-3 = 22.23 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 17.4162
H' = 17.4162 m
PAGE: 41/108
CALCULATION STORAGE TANK TK-14001
H' = H
H' = 17.4162
H' = 17.4162 m
Course # 4
Material = A283M-C
PAGE: 42/108
CALCULATION STORAGE TANK TK-14001
Width = 2.4384 m
Ca-4 = 2 mm
JE = 1
t-4 = 19.05 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 14.9778
H' = 14.9778 m
H' = H
H' = 14.9778
H' = 14.9778 m
PAGE: 43/108
CALCULATION STORAGE TANK TK-14001
Course # 5
Material = A283M-C
Width = 2.4384 m
Ca-5 = 2 mm
JE = 1
t-5 = 15.88 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 12.5394
H' = 12.5394 m
PAGE: 44/108
CALCULATION STORAGE TANK TK-14001
H' = H
H' = 12.5394
H' = 12.5394 m
Course # 6
Material = A283M-C
Width = 2.4384 m
Ca-6 = 2 mm
JE = 1
t-6 = 12.7 mm
Sd = 137 MPa
St = 154 MPa
PAGE: 45/108
CALCULATION STORAGE TANK TK-14001
H' = H
H' = 10.101
H' = 10.101 m
H' = H
H' = 10.101
H' = 10.101 m
Course # 7
PAGE: 46/108
CALCULATION STORAGE TANK TK-14001
Material = A283M-C
Width = 2.4384 m
Ca-7 = 2 mm
JE = 1
t-7 = 9.53 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 7.6626
H' = 7.6626 m
PAGE: 47/108
CALCULATION STORAGE TANK TK-14001
H' = H
H' = 7.6626
H' = 7.6626 m
Course # 8
Material = A283M-C
Width = 2.4384 m
Ca-8 = 2 mm
JE = 1
t-8 = 7.93 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 5.2242
H' = 5.2242 m
PAGE: 48/108
CALCULATION STORAGE TANK TK-14001
H' = H
H' = 5.2242
H' = 5.2242 m
Course # 9
PAGE: 49/108
CALCULATION STORAGE TANK TK-14001
Material = A283M-C
Width = 2.4384 m
Ca-9 = 2 mm
JE = 1
t-9 = 7.93 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 2.7858
H' = 2.7858 m
H' = H
H' = 2.7858
H' = 2.7858 m
PAGE: 50/108
CALCULATION STORAGE TANK TK-14001
t-test-9 = 2.2146 mm
Course # 10
Material = A283M-C
Width = 1.2192 m
Ca-10 = 2 mm
JE = 1
t-10 = 6.35 mm
Sd = 137 MPa
St = 154 MPa
H' = H
H' = 0.3474
H' = 0.3474 m
PAGE: 51/108
CALCULATION STORAGE TANK TK-14001
H' = H
H' = 0.3474
H' = 0.3474 m
t-
Min min t-
CA Tensile Sd St t-min t-min
Shel Width Materia J Yield Weight Weight t-Des t-Test Ext- t-min Actua Statu
(mm Strengt (MPa (MPa Erectio Seismi
l# (mm) l E Strengt (N) CA (N) (mm) (mm) Pe (mm) l s
) h (MPa) ) ) n (mm) c (mm)
h (MPa) (mm (mm)
)
2438. A283M- 523,11 490,19 24.025 19.593 24.025
1 2 1 205 380 137 154 6 17.5075 NA 31.75 OK
4 C 4 7 1 8 1
2438. A283M- 418,58 385,65 21.583 17.421 21.583
2 2 1 205 380 137 154 6 15.5576 NA 25.4 OK
4 C 6 4 1 4 1
2438. A283M- 366,38 333,44 19.141 19.141
3 2 1 205 380 137 154 6 15.249 13.7234 NA 22.23 OK
4 C 6 7 2 2
2438. A283M- 314,01 281,06 16.699 13.076 16.699
4 2 1 205 380 137 154 6 11.8881 NA 19.05 OK
4 C 0 4 2 6 2
2438. A283M- 261,78 228,83 14.257 10.904 14.257
5 2 1 205 380 137 154 6 10.0529 NA 15.88 OK
4 C 7 3 3 2 3
2438. A283M- 209,38 176,42 11.815 11.815
6 2 1 205 380 137 154 6 8.7318 8.2162 NA 12.7 OK
4 C 8 6 3 3
7 2438. A283M- 2 1 205 380 137 154 157,14 124,17 6 9.3733 6.5594 6.3794 NA 9.3733 9.53 OK
PAGE: 52/108
CALCULATION STORAGE TANK TK-14001
4 C 1 1
2438. A283M- 130,76
8 2 1 205 380 137 154 97,793 6 6.9314 4.387 4.7721 NA 6.9314 7.93 OK
4 C 6
2438. A283M- 130,76
9 2 1 205 380 137 154 97,793 6 4.4894 2.2146 3.4001 NA 6 7.93 OK
4 C 6
1219. A283M-
10 2 1 205 380 137 154 52,358 35,870 6 2.0475 0.0422 2.0279 NA 6 6.35 OK
2 C
D = 28 m
V = 101.4 km/h
ME = 1
PAGE: 53/108
CALCULATION STORAGE TANK TK-14001
Wtr = SUM(Wtr-n)
Wtr = 5.9613 m
Spacing below (m) Spacing above (m) Average spacing (m) Required Zi (cm3)
Stiffener Size
(transformed height) (transformed height) (transformed height) (D^2*H/17 )*(V/190)^2
1 l5x3x1/4 2.9806 0.7121 1.8463 24.2528
WG- Pl. 5mm x
0.7121 2.2685 1.4903 19.5758
0001 1016mm
PAGE: 54/108
CALCULATION STORAGE TANK TK-14001
Stiffener Size Elevation (m) Z-Req'd (cm3) Z-Actual (cm3) Weight (N)
1 l5x3x1/4 18.8757 24.2528 122.8332 8,509.806
WG-0001 Pl. 5mm x 1016mm 20.1168 19.5758 2,246.4354 0
Material = A283M-C
t-actual = 10 mm
PAGE: 55/108
CALCULATION STORAGE TANK TK-14001
Calculation of Hydrostatic Test Stress & Product Stress (per API-650 Section 5.5.1)
Bottom-OD = 26.7175 m
JE = 1
D-bottom = 0.00000784 kg/mm3
t-1 = 31.75 mm
ca-1 = 2 mm
G=1
H = 22.293 m
H' = 22.293 m
St = 154 MPa
Sd = 137 MPa
Ca-bottom = 3.2 mm
ca-Ann = 3.2 mm
Ann-d = 0.000007 kg/mm3
S2 = (t-test-1 / t-1) * St
S2 = (19.5938 / 31.75) * 154
S2 = 95.0374 MPa
API-650 Table 5.1a required thickness of annular ring excluding corrosion allowance is 6 mm
Annular ring required thickness = 6 + ca-Ann = 6 + 3.2
Annular ring required thickness = 9.2 mm
PAGE: 56/108
CALCULATION STORAGE TANK TK-14001
BA = PI * ((Bottom-OD / 2) - Ann-w-actual)^2
BA = PI * ((26718 / 2) - 762)^2
BA = 498,501,986.4286 mm^2
API-650
t-calc = t-min
t-calc = 9.2 mm
API-650 5.5
Ann-t-min = 9.2 mm
Material = A283M-C
t-actual = 10 mm
t-req = 9.2 mm
Annular Ring Material = A283M-C
PAGE: 57/108
CALCULATION STORAGE TANK TK-14001
Ann-t-actual = 10 mm
Ann-w-actual = 762 mm
Ann-t-min = 9.2 mm
Ann-w-min = 720.75 mm
Vf = (Vs / 190)^2
Vf = (101.4 / 190)^2
Vf (Velocity Factor) = 0.2848
PWS = 0.86 * Vf
PWS = 0.2449 kPa
PWR = 1.44 * Vf
PWR = 0.4101 kPa
M-Shell (Moment Due to Wind Force on Shell) = (PWS * As * (Shell Height / 2))
M-Shell = (0.2449 * 648.6144 * (23.1648 / 2))
M-Shell = 1,840,146 N-m
DLR = Nominal weight of roof plate plus weight of roof plates overlap plus any attached structural.
DLS = Nominal weight of the shell and any framing (but not roof plates) support by the shell and roof.
F-friction = Maximum of 40% of weight of tank
MDL = Moment about the shell-to-bottom joint from the nominal weight of the shell
MDLR = Moment about the shell-to-bottom joint from the nominal weight of the roof plate plus any attached
structural.
MF = Stabilizing moment due to bottom plate and liquid weight
MPi = Destabilizing moment about the shell-to-bottom joint from design pressure
Mw = Destabilizing wind moment
PAGE: 59/108
CALCULATION STORAGE TANK TK-14001
Mw = 5,375,763 m-N
DLS = 2,744,251.3752 N
DLR = 303,908.4664 N
tb = 6.8 mm
MF = (D/2) * wl * Pi * D
MF = 14.0 * 27,122.025 * 3.1416 * 28
MF = 33,400,891 m-N
Criteria 3
PAGE: 60/108
CALCULATION STORAGE TANK TK-14001
F-wind = Vf * 18 * As
F-wind = 0.2848 * 18 * 648.6144
F-wind = 154,108 N
Anchorage Requirement
PAGE: 61/108
CALCULATION STORAGE TANK TK-14001
Back
Impulsive Design Response Spectrum Acceleration Coefficient API 650 Sections E.4.6.2
Ai = Q * (I / Rwi) * Sai = 1 * (1.25 / 4) * 0.0056 = 0.0018
Convective Design Response Spectrum Acceleration Coefficient API 650 Sections E.4.6.2
Ac = Q * K * (I / Rwc) * Sac = 1 * 1.5 * (1.25 / 2) * 0.0012 = 0.0011
Design Spectral Response Acceleration at Short Period API 650 Sections E.4.6.1
SDS = Ai * (Rwi / I) = 0.0018 * (4 / 1.25) = 0.0058
Design Spectral Response Acceleration at a Period of 1 Second API 650 Sections E.4.6.1
SD1 = (Ac / K) * ((Tc^2) / TL) * (Rwc / I)
= (0.0011 / 1.5) * ((5.521^2) / 4) * (2 / 1.25)
PAGE: 62/108
CALCULATION STORAGE TANK TK-14001
= 0.0089
Vertical Ground Acceleration Coefficient API 650 Section E.6.1.3 and E.2.2
Av = (2 / 3) * 0.7 * SDS = (2 / 3) * 0.7 * 0.0058 = 0.0027
PAGE: 63/108
CALCULATION STORAGE TANK TK-14001
PAGE: 64/108
CALCULATION STORAGE TANK TK-14001
WEIGHTS
D/H = 1.256
Wp = 13,726,963 kgf
Wi = (1 - (0.218 * D/H)) * Wp
Wi = (1 - (0.218 * 1.256)) * 13,726,963
Wi = 9,968,412 kgf
PAGE: 65/108
CALCULATION STORAGE TANK TK-14001
Weff = Wi + Wc
Weff = 9,968,412 + 3,942,532
Weff = 13,910,943.3701 kgf
DESIGN LOADS
Vi = Ai * (Ws + Wr + Wf + Wi)
Vi = 0.0018 * (263,373 + 30,721 + 43,964 + 9,968,412)
Vi = 18,552 kgf
Vc = Ac * Wc
Vc = 0.0011 * 3,942,532
Vc = 4,336.7847 kgf
Xs = 11.1465 m
RCG = 1/3 * R * (TAND (Theta))
RCG = 1/3 * 14000 * (TAND (3.5763))
RCG = 291.6667 mm or 0.2917 m
PAGE: 66/108
CALCULATION STORAGE TANK TK-14001
Xc = 15.443 m
Width
SHELL Y (m) Ni (N/mm) Nc (N/mm) Nh (N/mm) SigT+ (MPa) SigT- (MPa)
(m)
= 1.85 * Ac * G * D^2 * (COSH = (+ Nh (SQRT (Ni^2 + = (- Nh (SQRT (Ni^2 +
= 2.6 * Ai * = 4.9011293 *
SUMMARY (3.68 * (H - Y)) / D) / (COSH Nc^2 + (Av * Nh / 2.5)^2))) Nc^2 + (Av * Nh / 2.5)^2)))
G * D^2 Y*D*G
(3.68 * H / D)) / t-n / t-n
Shell 1 2.4384 21.9882 3.6691 0.17 3,017.4763 95.1932 94.8839
Shell 2 2.4384 19.5498 3.6656 0.181 2,682.8507 105.8081 105.4399
Shell 3 2.4384 17.1114 3.5569 0.2108 2,348.2251 105.8299 105.4364
Shell 4 2.4384 14.673 3.3488 0.2624 2,013.5995 105.9108 105.4907
Shell 5 2.4384 12.2346 3.0415 0.3412 1,678.9739 105.9528 105.5048
Shell 6 2.4384 9.7962 2.6348 0.4554 1,344.3483 106.0937 105.6146
Shell 7 2.4384 7.3578 2.1288 0.6168 1,009.7228 106.2112 105.6928
Shell 8 2.4384 4.9194 1.5235 0.842 675.0972 85.37 84.894
Shell 9 2.4384 2.481 0.8188 1.1545 340.4716 43.119 42.7502
Shell 10 1.2192 0.0426 0.0149 1.5865 5.846 1.1705 0.6707
Overturning Moment
Ms = ((0.0018 * [(9,968,412 * 9.8) * 12.8265 + (263,373 * 9.8) * 11.1465 + (30,721 * 9.8) * 23.4565])^2 + [0.0011 *
(3,942,532 * 9.8) * 16.2148]^2)^0.5
Ms = 2,421,777.0027 N-m
Fy = 205 MPa
Ls = 0.762 m
Since Ls > L.
Anchorage Ratio
PAGE: 68/108
CALCULATION STORAGE TANK TK-14001
Since J <= 0.785, The tank is self-anchored, per API 650 Table E-6
ts1 = 29.75 mm
SigC = [wt * (1 + (0.4 * Av)) + (1.273 * Mrw) / D^2] * (1 / (1,000 * ts))
SigC = [30,860.2967 * (1 + (0.4 * 0.0027)) + (1.273 * 1,695,172.3134) / 28^2] * (1 / (1,000 * 29.75))
SigC = 1.1309 MPa
Criteria for Fc
Hoop Stresses
PAGE: 69/108
CALCULATION STORAGE TANK TK-14001
Mechanically Anchored
Number of anchor = 30
Max spacing = 3 m
Actual spacing = 2.9602 m
Minimum # anchor = 30
Pab = Wab * Pi * D / Na
Pab = -28,074.4749 * 3.1416 * 28 / 30
Pab = -82,318.65970481794 N
Pa = 3 * Pab
Pa = 3 * -82,318.65970481794
Pa = -246,955.97911445383 N
Fc = 70.6865 MPa
PAGE: 70/108
CALCULATION STORAGE TANK TK-14001
SUG = II
Sds = 0.0058 g or 0.58 %g
Freeboard - Sloshing
TL-sloshing = 4 sec
I-sloshing = 1.25
Tc = 5.521
k = 1.5
Sd1 = 0.0089 g or 0.89 %g
Af = 0.0022 g per API 650 E.7.2
Delta-s = 0.42 * D * Af
Delta-s = 0.42 * 28 * 0.0022
Delta-s = 0.0259 m
Since Sds < 0.33g and SUG = II per API 650 Table E-7.
a. A freeboard of O.7*Delta-s is recommended for economic considerations but not required.
Sliding Resistance
Since V <= Vs Then the tank will not experience major sliding and does not require additional lateral anchorage,
per API 650 E.7.6.
Vmax = 2 * V / (Pi * D)
Vmax = 2 * 19,051.8042 / (3.1416 * 28)
Vmax = 433.1698 kgf/m
PAGE: 71/108
CALCULATION STORAGE TANK TK-14001
W2 = W-shell-corroded + Shell Insulation + Corroded Roof Plates Supported by Shell + Roof Dead Load
Supported by Shell
W2 = 2,251,251.023 + 0 + 301,272.008 + 0
W2 = 2,552,523.0311 N
PAGE: 72/108
CALCULATION STORAGE TANK TK-14001
bt = U/N
bt = -85,463.1514355728 N
sd = 104.1666 MPa
Shell-sd-at-anchor = 136.6666 MPa
bt = U/N
bt = -85,463.1514355728 N
sd = 138.8888 MPa
Shell-sd-at-anchor = 170.8333 MPa
PAGE: 73/108
CALCULATION STORAGE TANK TK-14001
bt = U/N
bt = -67,907.63314518859 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
bt = U/N
bt = -76,919.96109645597 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
bt = U/N
bt = -68,286.68354344982 N
PAGE: 74/108
CALCULATION STORAGE TANK TK-14001
sd = 138.8888 MPa
Shell-sd-at-anchor = 170.8333 MPa
bt = U/N
bt = -77,309.8572870071 N
sd = 200 MPa
Shell-sd-at-anchor = 170.8333 MPa
bt = U/N
bt = -113,695.52805751334 N
sd = 250 MPa
Shell-sd-at-anchor = 205 MPa
PAGE: 75/108
CALCULATION STORAGE TANK TK-14001
Exclusive of Corrosion
Bolt Diameter Req'd = 6.7477 mm (per ANSI B1.1)
Actual Bolt Diameter = 56 mm (M56)
Bolt Diameter Meets Requirements
ANCHORAGE REQUIREMENTS
(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)
Entered Parameters
PAGE: 76/108
CALCULATION STORAGE TANK TK-14001
Since bottom t > 10 mm, and Seismic anchorage required (J) <= 1.45,
or Wind Speed is < 160.9344 kph,
h-min is 153 mm.
h-max = 3 * a
h-max = 3 * 254 = 762 mm.
e-min = 0.886 * d + 15
e-min = 0.886 * 56 + 15 = 64.616 mm.
PAGE: 77/108
CALCULATION STORAGE TANK TK-14001
g-min = d + 26
g-min = 56 + 26 = 82 mm.
f-min = d/2 + 4
f-min = 56/2 + 4 = 32 mm.
c-actual = 35 mm.
j-actual = 28 mm.
b-min = e-min + d + 7
b-min = 64.616 + 56 + 7 = 127.616 mm.
PAGE: 78/108
CALCULATION STORAGE TANK TK-14001
PAGE: 79/108
CALCULATION STORAGE TANK TK-14001
NORMAL VENTING
In-breathing
As per API-2000 A.3.4.1.2 Table A.3 Column 2, Required in-breathing flow rate due to thermal effects (VIT) =
1505.4876 m^3/hr
Out-breathing
(T_flash < 37.8) OR (T_boil < 148.9) ==> Use API-2000 section A.3.4.2.2
As per API-2000 A.3.4.2.2 Table A.3 Column 4, Required out-breathing flow rate due to thermal effects (VOT) =
1505.4876 m^3/hr
EMERGENCY VENTING
As per API-2000 4.3.3.2, Since roof is frangible, it is not necessary to consider additional requirements for
emergency venting
PAGE: 80/108
CALCULATION STORAGE TANK TK-14001
Not Supported.
PAGE: 81/108
CALCULATION STORAGE TANK TK-14001
PAGE: 82/108
CALCULATION STORAGE TANK TK-14001
4" SHELL
SN01 175mm 0mm 0' 259mm
NOZZLE
4" SHELL
SN01 175mm 0mm 0' 259mm
NOZZLE
4" SHELL
SN01 175mm 0mm 0' 259mm
NOZZLE
16" SHELL
SN02 250mm 0mm 0' 531mm
NOZZLE
2" SHELL
SN03 150mm 0mm 0' 175mm
NOZZLE
2" SHELL
SN03 150mm 0mm 0' 175mm
NOZZLE
12" SHELL
SN04 225mm 0mm 0' 449mm
NOZZLE
6" SHELL
SN05 200mm 0mm 0' 306mm
NOZZLE
ROOF PARAMETERS:
t-calc = 6.0295 mm
t_cr = 6.0295 mm (Roof t-calc less C.A)
t_c = 6.0295 mm
t_Basis = 6.0295 mm
PAGE: 83/108
CALCULATION STORAGE TANK TK-14001
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or API-650
FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (12.7 - 0) + 6.0295] * (12.7 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 718.2548 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 1320.9024 - 0 - 718.2548
A-rpr = 602.6476 mm^2
PAGE: 84/108
CALCULATION STORAGE TANK TK-14001
ROOF PARAMETERS:
t-calc = 6.0295 mm
t_cr = 6.0295 mm (Roof t-calc less C.A)
t_c = 6.0295 mm
t_Basis = 6.0295 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or API-650
FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (5.5372 - 0) + 6.0295] * (5.5372 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 193.3961 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 363.7268 - 0 - 193.3961
A-rpr = 170.3307 mm^2
ROOF PARAMETERS:
t-calc = 6.0295 mm
t_cr = 6.0295 mm (Roof t-calc less C.A)
t_c = 6.0295 mm
t_Basis = 6.0295 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or API-650
FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (10.9728 - 0) + 6.0295] * (10.9728 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 563.344 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 1014.6062 - 0 - 563.344
A-rpr = 451.2622 mm^2
PAGE: 86/108
CALCULATION STORAGE TANK TK-14001
ROOF PARAMETERS:
t-calc = 6.0295 mm
t_cr = 6.0295 mm (Roof t-calc less C.A)
t_c = 6.0295 mm
t_Basis = 6.0295 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or API-650
FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (5.5372 - 0) + 6.0295] * (5.5372 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 193.3961 mm^2
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 363.7268 - 0 - 193.3961
A-rpr = 170.3307 mm^2
PAGE: 87/108
CALCULATION STORAGE TANK TK-14001
ROOF PARAMETERS:
t-calc = 6.0295 mm
t_cr = 6.0295 mm (Roof t-calc less C.A)
t_c = 6.0295 mm
t_Basis = 6.0295 mm
(FOR ROOF NOZZLE,REF. API-650 FIG 5-19, TABLE 5-14 AND FOOTNOTE A OF TABLE 5-14, or API-650
FIG 5-20, TABLE 5-15 AND FOOTNOTE A OF TABLE 5-15)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (12.7 - 0) + 6.0295] * (12.7 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 718.2548 mm^2
PAGE: 88/108
CALCULATION STORAGE TANK TK-14001
A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 1320.9024 - 0 - 718.2548
A-rpr = 602.6476 mm^2
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
PAGE: 89/108
CALCULATION STORAGE TANK TK-14001
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (8.56 - 0) + 29.75] * (8.56 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 990.229 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 2517.4697 - 882.9553 - 990.229
A-rpr = 644.2854 mm^2
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
PAGE: 90/108
CALCULATION STORAGE TANK TK-14001
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (12.7 - 0) + 29.75] * (12.7 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 1627.9127 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 8951.0033 - 3139.3967 - 1627.9127
A-rpr = 4183.6939 mm^2
PAGE: 91/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (5.54 - 0) + 29.75] * (5.54 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 590.3521 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1328.6646 - 466.0042 - 590.3521
A-rpr = 272.3082 mm^2
PAGE: 92/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (5.54 - 0) + 29.75] * (5.54 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 590.3521 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 1328.6646 - 466.0042 - 590.3521
A-rpr = 272.3082 mm^2
PAGE: 93/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (8.56 - 0) + 29.75] * (8.56 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 990.229 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 2517.4697 - 882.9553 - 990.229
A-rpr = 644.2854 mm^2
PAGE: 94/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (8.56 - 0) + 29.75] * (8.56 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 990.229 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
PAGE: 95/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
PAGE: 96/108
CALCULATION STORAGE TANK TK-14001
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (8.56 - 0) + 29.75] * (8.56 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 990.229 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 2517.4697 - 882.9553 - 990.229
A-rpr = 644.2854 mm^2
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
PAGE: 97/108
CALCULATION STORAGE TANK TK-14001
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (8.56 - 0) + 29.75] * (8.56 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 990.229 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 2517.4697 - 882.9553 - 990.229
A-rpr = 644.2854 mm^2
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
PAGE: 98/108
CALCULATION STORAGE TANK TK-14001
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (12.7 - 0) + 29.75] * (12.7 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 1627.9127 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 7132.8308 - 2501.7067 - 1627.9127
A-rpr = 3003.2113 mm^2
PAGE: 99/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (10.97 - 0) + 29.75] * (10.97 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 1348.8514 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 3706.2748 - 1299.9064 - 1348.8514
A-rpr = 1057.517 mm^2
PAGE: 100/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Nozzle Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [4 * (8.56 - 0) + 29.75] * (8.56 - 0) * MIN((103.4213/137) 1)
Available Nozzle Neck Area = 990.229 mm^2
A-rpr = (Required Area - Available Shell Area - Available Nozzle Neck Area)
A-rpr = 2517.4697 - 882.9553 - 990.229
A-rpr = 644.2854 mm^2
PAGE: 101/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL MANWAY REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Manway Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = [4 * (15.875 - 0) + 29.75] * (15.875 - 0) * MIN((137/137) 1)
Available Manway Neck Area = 2897.1875 mm^2
A-rpr = (Required Area - Available Shell Area - Available Manway Neck Area)
A-rpr = 17482 - 6131.6342 - 2897.1875
A-rpr = 8453.6067 mm^2
PAGE: 102/108
CALCULATION STORAGE TANK TK-14001
COURSE PARAMETERS:
t-calc = 24.0251 mm
t_cr = 22.0251 mm (Course t-calc less C.A)
t_c = 29.75 mm (Course t less C.A.)
t_Basis = 22.0251 mm
(SHELL MANWAY REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Available Manway Neck Area = [4 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
PAGE: 103/108
CALCULATION STORAGE TANK TK-14001
A-rpr = (Required Area - Available Shell Area - Available Manway Neck Area)
A-rpr = 17482 - 6131.6342 - 2897.1875
A-rpr = 8453.6067 mm^2
ROOF PARAMETERS:
t-calc = 6.0295 mm
t_cr = 6.0295 mm (Roof t-calc less C.A)
t_c = 6.0295 mm
t_Basis = 6.0295 mm
PAGE: 104/108
CALCULATION STORAGE TANK TK-14001
Available Manway Neck Area = [4 * (t_n - CA) + t_c] * (t_n - ca) * MIN((Sd_n/Sd_s) 1)
Available Manway Neck Area = [4 * (7 - 0) + 6.0295] * (7 - 0) * MIN((137/137) 1)
Available Manway Neck Area = 314.4381 mm^2
A-rpr = (Required Area - Available Roof Area - Available Manway Neck Area)
A-rpr = 3759.9669 - 0 - 314.4381
A-rpr = 3445.5288 mm^2
PAGE: 105/108
CALCULATION STORAGE TANK TK-14001
Component New Condition (N) New Condition (Kg) Corroded (N) Corroded (Kg)
SHELL 2,564,307 261,487 2,251,252 229,564
ROOF 301,273 30,722 301,273 30,722
RAFTERS 240,328 24,507 240,328 24,507
GIRDERS 72,056 7,348 72,056 7,348
FRAMING 0 0 0 0
COLUMNS 274,165 27,957 274,165 27,957
BOTTOM 431,136 43,964 308,463 31,455
STAIRWAYS 16,858 1,719 16,858 1,719
STIFFENERS 18,756 1,913 18,756 1,913
WIND GIRDERS 58,418 5,957 58,418 5,957
ANCHOR CHAIRS 22,360 2,280 22,360 2,280
INSULATION 0 0 0 0
TOTAL 3,999,657 407,854 3,563,929 363,422
SURFACE AREAS
Roof : 616.9536 m^2
PAGE: 106/108
CALCULATION STORAGE TANK TK-14001
PAGE: 107/108
CALCULATION STORAGE TANK TK-14001
MAWP = 18 kPa or 1,835.658 mmh2o (per API-650 App. F.1.3 & F.7)
MAWP = 75.5736 kPa or 7,707.0713 mmh2o (due to shell)
MAWP = 0.824 kPa or 84.0323 mmh2o (due to roof)
TANK MAWP = 0.824 kPa or 84.0302 mmh2o
PAGE: 108/108