www.kaeser.com www.kaeser.

com

Choose the required grade of treatment according to your field of application: Explanation:
Air treatment using a refrigeration dryer (+3°C pressure dew point) THNF = Bag filter
Cleans dusty and heavily contaminated intake air
Examples: Selection of treatment classes to ISO 8573-1 1) ZK = Centrifugal separator
Solids Water Oil Bacteria Upon Installation for heavily Separates accumulating condensate
fluctuating air demand

KAESER
Pure air and request

KAESER
Upon ED = Eco Drain
cleanroom technology request 4 1 Electronic level-controlled condensate drain

KAESER

KAESER
KAESER
FST FB = Pre-filter

KAESER
Dairies, Breweries 1 4 1 Filters FC = Pre-filter
Air receiver RD ZK

KAESER
Food and semi-luxury food * FD = Particulate filter (attrition)
1 4 1 FE = Micro-filter

KAESER
production

KAESER
KAESER
AMCS FD ACT FF Separates aerosol oil and solid particles
Very clean conveying air, FE FF = Micro-filter
chemical plants 2 4 1 Separates aerosol oil and solid particles
AMCS
Upon
FG = Activated carbon filter
KAESER

Pure air and Upon request

request 4 1 For adsorption of oil vapours
cleanroom technology

KAESER
FFG = Activated carbon and micro-filter
*
KAESER

FST combination

KAESER
Pharmaceutical industry 1 4 1

KAESER
FFG RD = Refrigeration dryer

KAESER
For drying compressed air, pressure dew point
Weaving machines, photo labs to +3 °C
1 4 1 RD ED Compressor THNF
AMCS * DD = Desiccant dryer
For drying compressed air, pressure dew point
KAESER
Paint spraying, powder coating 1 4 1 to -70 °C
AMCS FF
* ACT = Activated carbon adsorber
Packaging, control and For adsorption of oil vapours
KAESER

instrument air 1 4 2 FST = Sterile filter

Rotary Screw Compressors

AMCS FE
For sterile compressed air
General works air, Aquamat = Condensate treatment system
high-grade sand blasting 2 4 3
AMCS
FC
AMCS = Air-main charging system
ESD/FSD Series
KAESER

Shot blasting 2 7 3 Aquamat With the world-renowned SIGMA PROFILE

FB
FAD 20.5 to 57 m3/min, Pressure 5.5 to 15 bar
KAESER

Low-grade shot blasting

3 7 4
Contaminants:
For KAESER rotary screw compressors
Conveying air for waste water systems *in refrigeration + Solids –
3 9 4 dryer, FE micro- + Water/Condensate –
filters are optional
Other machines for TG to TI series + Oil –
No quality requirements 8 9 5 dryers. + Bacteria –
For air mains subject to sub-zero temperatures:
Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)
Degree of filtration:
Solids Water Oil Bacteria Upon
KAESER

Pure air and request Total

Upon
Class ISO 8573-1

cleanroom technology request 1-3 1 Solid particles1) Humidity2) oil

content2)
Installation for heavily
KAESER

Pharmaceutical industry, dairies, FST fluctuating air demand Max. Max. particle Pressure dew
breweries 1 1-3 1 particle concentra- point
KAESER

mg/m³
KAESER
KAESER

size μm tion (x = liquid water

Microchip production, optics, food mg/m³ in g/m³)
KAESER
KAESER

and semi-luxury food production 1 1-3 1 FD ACT

AMCS
KAESER

KAESER

KAESER

0 e.g. Consult Kaeser regarding pure air and

FE Filters cleanroom technology
Paint spraying 2 1-3 1 Air receiver DD FE ZK
AMCS 1 0.1 0.1 ≤ - 70 ≤ 0.01
Upon 2 1 1 ≤ - 40 ≤ 0.1
KAESER

Pure air and Upon request

3 5 5 ≤ - 20 ≤1
cleanroom technology request 1-3 1
KAESER
KAESER

4 15 8 ≤+3 ≤5
KAESER
KAESER

FST 5 40 10 ≤+7 –
KAESER

Process air, pharmaceuticals 1 1-3 1 6 – – ≤ + 10 –

7 – – x ≤ 0.5 –
KAESER

Photo labs Compressor THNF 8 – – 0.5 < x ≤ 5 –

1 1-3 1
KAESER

KAESER

AMCS FG FD DD FE ED 9 – – 5 < x ≤ 10 –
Especially dry conveying air, paint 1
) to ISO 8573-1:1991
spraying, fine pressure controllers 2 1-3 2 Aquamat 2
) to ISO 8573-1:2001
AMCS
P-651/16ED.8/08 Specifications are subject to change without notice

KAESER KOMPRESSOREN GmbH

P. O. Box 2143 – 96410 Coburg – GERMANY – Tel: +49 9561 640-0 – Fax: +49 9561 640130
www.kaeser.com – e-mail: productinfo@kaeser.com
What do you expect from a ESD/FSD – A revolution in efficiency
SIGMA PROFILE
The SIGMA PROFILE, developed by
compressed air system? Kaeser Kompressoren in 1975, saves
up to 15 % in energy consumption
compared with conventional rotor
As a compressed air user, you expect maximum profiles. The airends in ESD and FSD
efficiency and reliability from your air system. units use even further refined SIGMA
PROFILE rotor versions.
This sounds
simple, but these Air system investment
Maintenance costs
advantages are
influenced by SIGMA CONTROL
The SIGMA CONTROL compressor
many different controller is a robust PC-based
factors: industrial computer with a real-
time operating system and update/
Energy costs, for network capability. 'Traffic light' style
example, LEDs indicate system operational
status at a glance.
taken over the
lifetime of a Energy costs
compressor add Potential energy savings

up to a multiple Even quieter

of investment costs. Efficient energy consumption
therefore plays a vital role in the production of
compressed air, as does reliability of the compressor.
In many cases, a reliable compressed air supply is
essential to guarantee maximum performance from
valuable production systems. Reliability also ensures a
supply of constant quality compressed air that optimises
efficiency of the air treatment equipment downstream of
the compressor.
With regards to sound protection, it is
always better to keep noise emissions
to a minimum from the outset by using a
quiet compressor rather than have to retro-
fit sound protection measures later on. Last
but not least, a truly efficient compressor is
simple to maintain.
The new cooling system combines
optimum sound damping with
enhanced cooling. Normal
conversation can even take place
right next to the running compressor.
KAESER’s Solution: Cost-saving air cooling
The ESD/FSD Series Compressors up to 315 kW can now
The combination of KAESER’s innovative take advantage of the significant cost
5 cooling system and high-efficiency 1:1 direct savings that only air-cooled systems
drive now enables users to benefit from all of can achieve: There is no need for
the advantages that air-cooled compressed costly water consumption or additional
a 1 air systems have to offer. Models up to investment in re-cooling systems.
4
315 kW are available and each is equipped
with a renowned KAESER SIGMA PROFILE
airend.
3
2
One-to-one drive – Ultimate efficiency
1 Air filter 1500 rpm 1500 rpm The drive motor and the airend in ESD/FSD series compressors are designed
2 SIGMA PROFILE airend to operate at the same low speed. This enables the drive and compression
3 Drive motor units to be linked via a maintenance-free coupling, which avoids the
4 Compressor controller transmission losses associated with gear driven units. The airend in each ESD/
FSD model is designed to specifically match air demand and ensures
5 Radial fan
outstanding efficiency through low-speed operation of only 1500 rpm. The
benefits speak for themselves: efficient power transmission, optimal energy
Airend consumption and reduced servicing / downtime costs.
Drive motor
ESD & FSD – Optimum performance with minimal maintenance costs
KAESER's energy-
saving 1:1 drive
1500 rpm 1500 rpm The motor and airend are joined
by the coupling and its housing to
form a compact and durable unit
that is virtually maintenance-free.
Furthermore, reliability and service life
are increased through elimination
Airend of wear and transmission losses,
Drive motor
as 1:1 drive reduces the number of
components needed in comparison
with gear drive.
Low speed operation
A specific drive power can be used
to turn a smaller airend at high
speed or a larger airend at slow
speed. Larger, lower speed airends
are more efficient and deliver more
0 rp
m compressed air for the same drive
1 50
x. power. Low speed operation also
ro
pp
means longer service life, reduced
a
FSD
maintenance requirement and ultra-
ESD /
quiet performance.
Energy savings count
Air system investment
Maintenance costs Investment or maintenance
costs taken over the lifetime of a
compressed air system amount
to a fraction of the total energy
costs. Reason enough therefore to
make air system energy efficiency
the number one priority. ESD and
FSD units from KAESER have
Energy costs
exceptionally low life cycle costs.
Potential energy savings
Setting the new standard:
ESD & FSD
Sharing the same design concept,
KAESER’s new ESD and FSD series units
are setting the new standard for reliability
and energy efficiency for compressors in
this air delivery class. Moreover, KAESER’s
innovative cooling system – fitted as
standard in each model – helps to further
reduce energy consumption.
After-cooling Efficient cooling system
Fluid cooling
Intake air (Compressor)
Exceptional cooling efficiency, maximum
Motor cooling air
reliability and minimal maintenance: The
KAESER air-cooling system ensures
unrivalled performance. The inside of the
cabinet remains clean because surrounding
air is drawn through the cooler into the
cooler box and then exhausted upward out
of the machine. The coolers can therefore
be easily cleaned from the outside.
Optimised separation
system
The combination of centrifugal
separation and deep-filtration results in
a minimal fluid content of less than
2 mg/m³ in the discharged compressed
air. The improved air quality eases the
burden on the downstream air treatment
components. The differential pressure in
the separator cartridge is permanently
monitored via the SIGMA CONTROL.
Synthetic coolant
SIGMA FLUID, a KAESER synthetic
coolant, enables an extended service
interval of over 6000 operating hours (a
fluid analysis should be implemented
every 6000 operating hours). Due to its
lower vapour pressure, less SIGMA FLUID
is consumed in comparison with mineral
oils and its reduced tendency to emulsify
makes condensate treatment and
disposal easier and less expensive.
Easy maintenance
Changing the fluid separator cartridge
couldn’t be easier, as the separator tank
is equipped with a cover that simply
lifts and swings away. Furthermore, the
cartridge service life is more than double
that of conventional cartridges.
Powerful radial fan
The quiet and powerful radial fan draws
in cool ambient air through the cooler. Its
high residual thrust means that the fan is
not affected by contamination that is drawn
in with the air and ensures sufficient power
reserves to allow connection of long exhaust
duct sections. In addition, the radial fan
consumes significantly less drive power than
conventional axial fans, saving even more
energy.
Equipment
Complete unit Drive and volt-free contacts for ventilation Ergonomic
Ready for operation, fully automatic, Direct drive via high-flex coupling,
control. control panel
silenced, vibration damped, all panels without gearing. Red, yellow and
Fluid and air flow green LEDs show
powder-coated.
Electric motor Dry air intake filter with pre-filtration, system operational
Sound insulation pneumatic inlet and venting valves, status at a glance.
High efficiency EFF1-rated motors fluid reservoir with three-stage
Lined with glass-fibre laminated Also features a four-
consume less power for greater output separator system, pressure relief valve,
mineral wool, maximum 70-79 dB (A) to line plain text display,
and are standard throughout the range minimum pressure / check valve,
PN8NTC 2.3 at 1 m distance, free-field 30 selectable languages, touch keys
of KAESER compressors. The motors thermostatic valve and micro-filter in
measurement. with icons and a duty cycle indicator.
are protected to IP55 and conform to coolant circuit, all fully piped using KESS (KAESER’s Energy Saving KAESER compressed air systems
insulation Class F for greater power flexible couplings. Prime functions System) provides comprehensive provide exceptional efficiency and
Vibration damping reserve. Full motor protection via PT100 analysis of your compressed air produce application-specific quality
temperature sensors (FSD), thermistor Fully automatic monitoring and
Base frame with dual anti-vibration Cooling usage, enabling KAESER’s experts compressed air at lowest possible
sensors (ESD). Motor bearings are regulation of airend discharge
mountings using rubber bonded metal to plan and design a system that is cost. Use this expertise to your
Standard versions are air cooled; sepa- temperature; monitoring of motor
elements. lubricated externally. specially tailored to meet all of your advantage and let KAESER design
rate aluminium coolers for compressed current, direction of airend rotation,
compressed air needs. Typically your compressed air system.
air and fluid, radial fan driven by its air filter, fluid filter and fluid separator
Airend
Aire Connection from motor to ensuring a 95-98 % load capacity,
own motor. cartridge; display of performance
Genu
Genuine KAESER single airend
data, service intervals of primary
stage rotary screw airend with Cast coupling flange. SIGMA CONTROL components, operating hours, status
SIGMA PROFILE rotors and
SIGM Interfaces for data communication data and event memory data.
cooling fluid injection. Electrical components comprising RS 232 for a modem, RS (For further information refer to SIGMA
Control cabinet to IP 54, containing 485 for a slave compressor in base- CONTROL/SIGMA CONTROL BASIC brochure
780)
automatic star-delta starter, motor load sequencing mode and a Profibus
overload protection, control transformer DP interface for data networks.

Technical Specifications – ESD Series

Working pressure FAD *) Complete Max. operating Rated motor Dimensions Sound level **) Weight
package at work- pressure power WxDxH
Model
bar
ing pressure
m³/min bar kW mm dB (A) kg
Dimensions
ESD 251 7.5 23.94 8.5 132 2650 x 2177 x 2117 74 ***) 4920 ESD Series 3-D view
Compressor air intake
7.5 30.60 8.5 Control panel

ESD 301 10 23.70 11 160 2650 x 2177 x 2117 75 4500

13 20.62 15
7.5 36.76 8.5

2117
2117
ESD 351 10 30.27 12 200 2650 x 2177 x 2117 70 ***) 4900
Motor
13 23.10 15 air intake

ESD 361 7.5 35.91 8.5 200 2650 x 2177 x 2117 70 ***) 5150
7.5 42.00 8 5350 2650 2177

ESD 441 10 36.10 10 250 2650 x 2177 x 2117 72 ***) 5180 Front view Rear view View from right

13 29.92 15 5180

Technical Specifications – FSD Series FSD Series 3-D view

Working pressure FAD *) Complete Max. operating Rated motor Dimensions Sound level **) Weight Control panel Cooling air inlet Air connection
package at work- pressure power WxDxH
Model
ing pressure
bar m³/min bar kW mm dB (A) kg
7.5 47.1 8

2360
2360
FSD 471 10 40.5 10 250 3010 x 2177 x 2360 79 6000
12 35.5 12
7.5 57.2 8
FSD 571 10 46.4 12 315 3010 x 2177 x 2360 79 6200 3010 Air connection 2177

13 39.45 13.5 Front view Rear view View from right

15 34.4 15
*) FAD to ISO 1217: 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-field measurement; ***) At lower fan speed
 www.kaeser.com www.kaeser.com

Choose the required grade of treatment according to your field of application: Explanation:
Air treatment using a refrigeration dryer (+3°C pressure dew point) THNF = Bag filter
Cleans dusty and heavily contaminated intake air
Examples: Selection of treatment classes to ISO 8573-1 1) ZK = Centrifugal separator
Solids Water Oil Bacteria Upon Installation for heavily Separates accumulating condensate
fluctuating air demand

KAESER
Pure air and request

KAESER
Upon ED = Eco Drain
cleanroom technology request 4 1 Electronic level-controlled condensate drain

KAESER

KAESER
KAESER
FST FB = Pre-filter

KAESER
Dairies, Breweries 1 4 1 Filters FC = Pre-filter
Air receiver RD ZK

KAESER
Food and semi-luxury food * FD = Particulate filter (attrition)
1 4 1 FE = Micro-filter

KAESER
production

KAESER
KAESER
AMCS FD ACT FF Separates aerosol oil and solid particles
Very clean conveying air, FE FF = Micro-filter
chemical plants 2 4 1 Separates aerosol oil and solid particles
AMCS
Upon
FG = Activated carbon filter
KAESER

Pure air and Upon request

request 4 1 For adsorption of oil vapours
cleanroom technology

KAESER
FFG = Activated carbon and micro-filter
*
KAESER

FST combination

KAESER
Pharmaceutical industry 1 4 1

KAESER
FFG RD = Refrigeration dryer

KAESER
For drying compressed air, pressure dew point
Weaving machines, photo labs to +3 °C
1 4 1 RD ED Compressor THNF
AMCS * DD = Desiccant dryer
For drying compressed air, pressure dew point
KAESER
Paint spraying, powder coating 1 4 1 to -70 °C
AMCS FF
* ACT = Activated carbon adsorber
Packaging, control and For adsorption of oil vapours
KAESER

instrument air 1 4 2 FST = Sterile filter

Rotary Screw Compressors

AMCS FE
For sterile compressed air
General works air, Aquamat = Condensate treatment system
high-grade sand blasting 2 4 3
AMCS
FC
AMCS = Air-main charging system
ESD/FSD Series
KAESER

Shot blasting 2 7 3 Aquamat With the world-renowned SIGMA PROFILE

FB
FAD 20.5 to 57 m3/min, Pressure 5.5 to 15 bar
KAESER

Low-grade shot blasting

3 7 4
Contaminants:
For KAESER rotary screw compressors
Conveying air for waste water systems *in refrigeration + Solids –
3 9 4 dryer, FE micro- + Water/Condensate –
filters are optional
Other machines for TG to TI series + Oil –
No quality requirements 8 9 5 dryers. + Bacteria –
For air mains subject to sub-zero temperatures:
Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)
Degree of filtration:
Solids Water Oil Bacteria Upon
KAESER

Pure air and request Total

Upon
Class ISO 8573-1

cleanroom technology request 1-3 1 Solid particles1) Humidity2) oil

content2)
Installation for heavily
KAESER

Pharmaceutical industry, dairies, FST fluctuating air demand Max. Max. particle Pressure dew
breweries 1 1-3 1 particle concentra- point
KAESER

mg/m³
KAESER
KAESER

size μm tion (x = liquid water

Microchip production, optics, food mg/m³ in g/m³)
KAESER
KAESER

and semi-luxury food production 1 1-3 1 FD ACT

AMCS
KAESER

KAESER

KAESER

0 e.g. Consult Kaeser regarding pure air and

FE Filters cleanroom technology
Paint spraying 2 1-3 1 Air receiver DD FE ZK
AMCS 1 0.1 0.1 ≤ - 70 ≤ 0.01
Upon 2 1 1 ≤ - 40 ≤ 0.1
KAESER

Pure air and Upon request

3 5 5 ≤ - 20 ≤1
cleanroom technology request 1-3 1
KAESER
KAESER

4 15 8 ≤+3 ≤5
KAESER
KAESER

FST 5 40 10 ≤+7 –
KAESER

Process air, pharmaceuticals 1 1-3 1 6 – – ≤ + 10 –

7 – – x ≤ 0.5 –
KAESER

Photo labs Compressor THNF 8 – – 0.5 < x ≤ 5 –

1 1-3 1
KAESER

KAESER

AMCS FG FD DD FE ED 9 – – 5 < x ≤ 10 –
Especially dry conveying air, paint 1
) to ISO 8573-1:1991
spraying, fine pressure controllers 2 1-3 2 Aquamat 2
) to ISO 8573-1:2001
AMCS
P-651/16ED.8/08 Specifications are subject to change without notice

KAESER KOMPRESSOREN GmbH

P. O. Box 2143 – 96410 Coburg – GERMANY – Tel: +49 9561 640-0 – Fax: +49 9561 640130
www.kaeser.com – e-mail: productinfo@kaeser.com