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D744000102-IDX-001 281
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Document number D744000102-IDX-001
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REVISION HISTORY
CHANGE DESCRIPTION
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97 Revised TDS-09-03. Where changes have been made in old requirements, a vertical line appears
in the margin.
98 New TDS and IR Release
99 New TDS Release
100 Revised TDS-04-15. Where changes have been made in old requirements, a vertical line appears
in the margin.
101 Revised TDS-04-15. Where changes have been made in old requirements, a vertical line appears
in the margin.
102 New TDS and IR Release
103 New TDS Releases
104 New PRS Release
105 Revised TDS-06-05. Where changes have been made in old requirements, a vertical line appears
in the margin.
106 New EDS and Type-V Release
107 New EDS Release
108 New TDS Release
109 NEW ST-80 Release
110 Deleted D614000664-PIB-001 and added D364000236-PIB-001
111 Added New TDS and IDS Release
112 Added New TDS Release, Revised D734000114
113 Revised D614000676-PIB-001. Where changes have been made in old requirements, a vertical
line appears in the margin.
114 Revised D614000676-PIB-001. Where changes have been made in old requirements, a vertical
line appears in the margin.
115 Added New PRS Releases
116 Added D364000246-PIB-001 & Revised D614000648-PIB-001
117 Added New Releases
118 Added New ALL Release
119 Revised TDS-09-17
120 Released D634000257-PIB-001
121 Released D614000747-PIB-001
122 Revised AR-09-01
123 Revised AR-09-01
124 Added D614000776-PIB-001
125 Added New Releases
126 Added D 364000275-PIB-001
127 Added D614000797-PIB-001
128 Revised Index
129 Added D614000807-PIB-001
130 Added D364000292-PIB-001
131 Revised D364000292 and D364000275
132 Added D364000288-PIB-001
133 Added D734000162-PIB-001
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174 Revised TDS-07-5. Where changes have been made in old requirements, a vertical line appears
in the margin.
175 Added 10677767-PIB
176 Added D841004371-GEN-001
177 Added 10681466-PIB, 10681733-PIB & 10682546-PIB
178 Added 10684138-PIB
179 Added 10684780-PIB
180 Added 10685875-PIB
181 Added 10689691-PIB
182 Added 10691601-PIB
183 Added 10694162-PIB, released D614000575-PIB-001 Rev 02
184 Added 10696954-PIB, 10696958-PIB
185 Added 10698557-PIB
186 Added 10699672-PIB
187 Added 10677720-PIB
188 Added 10701477-PIB & 10701478-PIB
189 Added 10702379-PIB
190 Revised PIB number from 10701478 to 10701487-PIB
191 Added 10705446-PIB
192 Added: 10706692-PIB
193 Added 10709193-PIB
194 Added: 10709975-PIB & 10711562-PIB
195 Added: 10713188-PIB, 10713762-PIB, 10711562-PIB Rev 02 & 10691601-PIB Rev 02
196 Revised 10677720-PIB, Added: 10716126-PIB
197 Revised AR-01-02A & TDS-02-11
198 Revised TDS-02-11 Rev B, Released 10723621-PIB
199 Revised TDS-02-11 Rev C, 10696954-PIB Rev 01
200 Released 10729506-PIB, Updated 10709975-PIB & D841004369-PIB-001
201 Revised D114005746-PIB-001
202 Added 10734973-PIB
203 Released 10731752-PIB, 10731962-PIB, 10733289-PIB
204 Added 10739040-PIB
205 Added 10744143-PIB
206 Added 10744285-PIB
207 Revised 10701487-PIB Rev 03, TDS-02-14 Rev A & Released 10746152-PIB
208 Released 10745637-PIB & 10747666-PIB
209 Released 10753708-PIB
210 Revised D361006233-PIB-001 Rev 2
211 Added 10756068-PIB, Updated D614000747-PIB-001, Updated ALL-03-02 Rev D, Added
10758739-PIB
212 Added 10770757-PIB
213 Revised 10684780-PIB Rev 01, Released 10779709-PIB, 10787098-PIB
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TABLE OF CONTENTS
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1 HOISTING DRAWWORKS
ADS-02-01 Yes - Attachment of Third Party Encoders 8/8/2002 All ADS-20SD Drawworks
ADS-20SD Gearbox Clutch Inspection
ADS-02-02 - - 8/29/2002 H & P Rig 210 ADS-20SD
for H & P Rig 210
ADS-20SD Gearbox Clutch Adapter ADS-20SD Drawworks, Serial No.
ADS-02-03 - - 8/29/2002
Plate Bolt Replacement 2, 3, 4, 5, 6, 7, and 8
ADS-20SD Gearbox Intermediate
ADS-02-04 - - 8/29/2002 H & P Rig 210 ADS-20SD
Shaft, Bearing and Clutch Assembly
Recommended Lubricants for ADS
ADS-03-01 - - 1/14/2003 All ADS Models
Products
H & P (P/N 30152889) Rigs 210-
Periodic Brake Shim Measurements /
ADS-03-02 - - 4/21/2003 224, (P/N30170736) Rigs 225 and
Adjustments
Later
ADS-20SD Pneumatic System
All ADS Automated Drawworks
ADS-03-03 Yes - Maintenance and E-Stop Valve 6/4/2003
Systems
Upgrade
ADS-20SD Automated Drawworks
ADS-03-04 - - Reduction of Gearbox Oil Temperature 6/20/2003
System
ADS-20SD Automated Drawworks
Adjustment of ADS-20SD Gearbox
ADS-03-05 - - 9/19/2003 Assemblies (P/N 30152889 &
Encoder Belts
30170736
Torque Requirements for ADS Wire Wire Rope Drum and Associated
ADS-04-01 - A 9/21/2005
Rope Clamps Wire Rope Clamps
Uncoupling of ADS-10T ADS-10D, ADS-20SD and ADS-
ADS-05-01 - - 8/22/2005
Motor/Gearboxes 30Q Assemblies
Routine Inspection of Friction Pad Eaton Water-cooled Drilling Brakes:
ADS-06-01 Yes - 6/9/2006
Wear on ADS Drawworks Brakes 436 WCSB, 348-WCSB
ADS Air Brake Pressure Sensing Line
ADS-07-01 - - 12/17/2007 ADS-10D's, 10T's, 10Q's and 30's
Location Change
All ADS Units that Utilize Water
ADS-08-01 - - Eaton Brake Service Manual Revision 4/7/08
Cooled Brakes
Manufacturer Changes to Brake Air ADS-10SD, 20D, 10D, and 10T
ADS-08-02 - - Bypass Solenoid Valves (P/N 12/8/08 Units Equipped with Wichita Air
30154750 and 30154750-HE Cooled Brakes
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2 PIPEHANDLING
PDM-97-01 -- -- PDM Jaw adjustment Kit 12/31/1997 All Pipe Deck Machines
PDM-01-01 Yes - Pipe Deck Machine Jaw Finger Pin 7/17/2001 All Pipe Deck Machines
PDM Top Assemblies (P/Ns 99813,
PDM-06-01 Yes - Pipe Deck Machine Hoist Chains 10/23/2006
109159, 30156056 and 35558132)
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PHM-98-01 - - PHM Spinning Wrench Cam Followers 2/2/1998 All Pipe Handling Machines
PHM-98-02 - A PHM-3I Lower Drive Gearbox 7/15/1999 All Pipe Handling Machines
All PHM-3I Utilizing Drill Pipe Solid
PHM-98-03 Yes - 400Ton Drill Pipe Solid Body Elevator 9/16/1998
Body Elevators
All PHM-3i units with standbuilding
capability (i.e. powered mousehole,
PHM-99-01 Yes - PHM-3i Pneumatic Pipe Guide Mounting 6/9/1999
retracting diving board and
pneumatic pipe guide)
400 Ton Solid Body Elevator Used with All Users of 400 Ton Solid Body
PHM-99-02 Yes - 7/19/1999
PHM-3i Pipe Handling Machines Elevators
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PHM-03-01 Yes - Tie Rod Assemblies (P/N 95957-1 & -2) 3/17/2003 All PHM-3i Pipe Handling Machines
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PRS-98-03 Yes A Inspection of 119001-06 Cam Followers 9/20/1999 PRS-3,-3i, -4i, -5, -5I and 6I
PRS-99-01 Yes - Use of Override Mode in PRS Operation 6/24/1999 All PRS Racking Systems
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Installation of Driveshaft Centralizer Kits All PRS-3i, 4i, -5, 5R and 6i Pipe
PRS-00-07 - A 7/17/2000
on PRS Pipe Racking Systems Racking Systems
Safe Working Load (SWL) Rating of 9- All PRS-4i and 6i Pipe Racking
PRS-00-13 - - 7/20/2000
3/4” and 20” Elevator Assemblies Systems
Towing of PRS Using Lower Drive All PRS-3, 3i, 4i, 5, 5R and 6i Pipe
PRS-01-02 Yes A 4/10/2001
Lifting Eyes Racking Systems
Riser Fingerboards Used with PRS-5R
PRS-01-03 Yes - 2/8/2001 All PRS-5R Pipe Racking Systems
Racker Assembly
Inspection of PRS Floor Track All PRS-4i, -5, -5R and -6i Pipe
PRS-01-04 - A 1/21/2003
Assemblies Racking Systems
Gear Pinion Locking Assemblies Used All PRS-3i, -4i, -5, -5R, -6i and -8i
PRS-01-05 - - 3/20/2001
with PRS Rackers Pipe Racking Systems
PRS-01-06 - - Damage to TDS-4S Top Drive Guard 3/22/2001 All PRS-6I Pipe Racking System
Unspooling of PRS Hoist Carriage All PRS 3, 3i, 4i, 5, 5R and 6i Pipe
PRS-01-07 - - 5/10/2001
Wirelines Racking Systems
Injury to Rig Personnel During Grip Jaw All PRS-3, -3i, -4i, -5, -5R and -6i
PRS-01-08 Yes - 6/15/2001
Troubleshooting Pipe Racking Systems
Proper Installation of Mousehole Spider
PRS-01-09 Yes - 6/21/2001 All 14” Mousehole Spider Users
Cover Plates
All PRS-3i, -4i, -5, -5R and -6i Pipe
PRS-01-10 - - PRS Setdown Sensor Reliability 9/18/2001
Racking Systems
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Falling Washer from PRS Compensator All PRS-3, -3i, -4i, -5, -5R and -6i
PRS-02-10 Yes - 11/6/2002
Assembly Pipe Racking Systems
Damage to PRS-3i During Tripping All PRS-3, -3i, -4i, -5, -5R and -6i
PRS-02-11 Yes - 11/20/2002
Operations Pipe Racking Systems
Disengaged Driveshaft on PRS-5 Pipe All PRS-3, -3i, -4i, -5, -5R and -6i
PRS-02-12 Yes A 12/24/2002
Racking System Pipe Racking Systems
Availability of Well Center Update All PRS Control Systems with
PRS-03-01 - - 1/5/2003
“Snapshot” Kit Siemens PLCs
Redesign of Linear Actuator Trunion
PRS-03-02 - - 3/29/2003 PRS-6i Pipe Racking System Only
Mounting Brackets
Report of Retaining Pin Falling From
PRS-03-03 Yes - 6/5/2003 All PRS Pipe Racking Systems
PRS-6i Elevator Positioner
Wire Rope Interference with PRS-4i Pipe Racking Systems
PRS-03-04 Yes - 7/3/2003
Pump/Motor Assembly (On-Board Hydraulics Only)
PRS Lifting Jaw Clamp Pressure All PRS Control Systems with
PRS-03-05 - A 12/4/2003
Calibration Siemens PLCs
All PRS-3i, -4i and -6i Tailing Arm
PRS-03-06 Yes - Inspection of PRS Tailing Arm Links 9/3/2003 and PRS-3 Column Extension
Assemblies
9-3/4” Elevator Assemblies (P/N
Retrofit of 9-3/4” Elevator Assemblies to
PRS-03-07 Yes - 9/22/2003 114483 for PRS-3i) (P/N 124374
Prevent Inadvertent
for PRS-4i and -6i)
Falling Roller Reported on PRS-4i
PRS-03-08 Yes C 10/19/11 Elevator Positioner (P/N 123783)
Positioner Assembly
PRS-4i Upper Carriage, Column
PRS-03-09 - - PRS-4i Driveshaft Upgrade Kits 12/23/03
and Lower Drive Assemblies
Riser Hoist Arm Assembly (P/N
PRS-04-01 - A Broken Cap Screw Found on Riser 3/17/2004
127435)
Use of the PRS-5R to Handle Riser and PRS-5R Upper Column Assembly
PRS-04-02 Yes - 5/28/2004
Other Loads (P/N 127232)
Clarification of PRS Lift Jaw Operation PRS Lift Jaw Assemblies 3-1/2” to
PRS-04-03 - - 7/30/2004
and Lifting Capacity 14” (P/N 120420 and 131084)
Damage to PRS-3i during Tubular
PRS-04-04 Yes A 12/17/2004 PRS Column Assemblies
Handling
Failed Claw on PRS-6i Lifting Jaw Lifting Jaw Assemblies (P/N
PRS-05-01 Yes - 3/4/2005
Assembly 120420 and 131084)
All Users of PRS with Horizontal Drag
PRS-05-02 Yes - 5/6/2005 Drag Chain Assemblies
Chain Carriers
Dropped Pipe Incident on PRS-5R Pipe Lifting Jaw Assemblies (See
PRS-05-03 Yes - 5/25/2005
Racking System Service Manual for Part Numbers)
Riser Claw Assembly (P/N
Missing Fastener on PRS Riser Claw 30154628 for PRS-8i) and Riser
PRS-05-04 Yes A 6/28/2005
Assembly Hand Assembly (P/N 130371 for
PRS-4i/-6i)
Correct Installation of Die Carrier Flush Joint Elevator, O.D. 3 ½ -9
PRS-05-05 Yes - 7/14/2005
Assemblies in Flush Joint Elevator ¾” (P/N 127811)
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PRS-07-03 No - PRS Upper Track Sensor Retrofit 9/7/2007 Upper Carriage (P/N 30172806)
PRS-07-04 Yes A Dropped Object Incident on PRS-6 11/07/08 Hoisting Arm Assembly
PRS-09-01 Yes A Failed Claw on PRS-4i Lifting Jaw 3/27/09 Lifting Jaw Assemblies (P/N
Assembly 120420 and 131084)
PRS-09-02 Yes - Failed Anti-Rotation Shaft on Centralizer 2/3/09 Centralizer Duplex Cylinder
Cylinder Assembly Assembly (P/N 140889)
PRS-09-03 - - Encoder Housing Water Ingress 7/15/09 Motor Encoder Adapter
Housing
D844000192- - 01 Delayed Release of Pipe Centralizer on 10/22/09 Tailing Claw Assembly (P/N
PIB-001 Tailing Claw Assembly 120422)
D844000221- Yes 01 Dropped Object involving PRS 4/30/10 PRS Riser Hand Assembly (P/N
PIB-001 130371)
D844000227- Yes 01 Fallen Pipe Racking System (PRS) 6/28/10 PRS Drive Shaft Assembly
PIB-001
D844000228- Yes 01 Fallen Pipe Racking System (PRS) 7/1/10 PRS Drive Shaft Assembly
PIB-001 Column
D844000229- Yes 01 Upper Carriage Safety Brake 7/1/10 PRS Upper Carriage Assembly
PIB-001
D841004304- Yes 01 Failed Guard on PRS-3 Upper Carriage 9/20/11 All Guards and Guard Assemblies
PIB-001 Assembly
D841004369- Yes 02 Hoisting Wire Rope Failure on PRS 3/6/13 Wire Rope Assembly (P/N
PIB-001 130733)
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10698557-PIB Yes 01 Drive Shaft Coupling Failure on the Pipe 10/26/12 PRS Drive Shaft Assembly
Racking System (PRS)
10716126-PIB Yes 01 Pipe Released from Fingerboard 1/21/13 Manifold, Fieldbus Valve (P/N
30150177)
10781104-PIB Yes 01 Corroded Retaining Ring on PRS-6i 7/2/13 PRS-3, -4, -5, -5R and -6 Column
Upper Arm Pivot Pin Assemblies and Tailing Arm
Assemblies (Multiple Part Nos.)
10848114-PIB Yes 01 Dropped Object Incident Involving the 10/2/13 Hoisting Jaw Assembly (P/N
Roll Pin on PRS-4i Hoisting Jaw 120420), Lifting Jaw Assembly
(P/N 131084)
10863378-PIB Yes 01 PRS Hoisting Jaw Contact with 10/25/13 Hoist Carriage Assembly (Multiple
Maintenance Platform Part Numbers)
10887819-PIB Yes 02 Dropped Pin on PRS-5 Guide Jaw 1/28/14 PRS-5 Guide Jaw Assembly (P/N
Assembly 130345-BSC, -500,-501), PLS-5
Pipe Guide Assembly (P/N
140733), MHH Pipe Guide
Assembly (P/N 140733-500) and
PHM-3i Pipe Guide Replacement
Kit (P/N 140733)
10992381-PIB Yes 01 Potential Drop of Drill Pipe during Stand 6/5/14 PRS-4i and 6i Pipe Racking
Building System and Foxhole Slip
Assembly (Multiple Part Nos.)
11029221-PIB Yes 01 Dropped Object Involving a PRS-6i 8/15/14 PRS Column Assembly (Various
Electric Motor Protective Cap Part Numbers)
11045450-PIB - 01 Hose Wear in Drag Chains 9/24/14 Column Assembly, Upper Track
Assembly (Multiple Part Nos.)
11323189-PIB Yes 01 Report of PRS-5 Disengaged from 11/11/14 PRS-5 Pipe Racking System
Upper Track Carriage Upper Track Assembly, Column
Assembly (Multiple Part Nos.)
11386951-PIB Yes 01 Gearbox Flange Failure Reported on 3/13/15 Linear Actuator (P/N 130054)
PRS-5R Linear Actuator
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Rollers
Proper Procedure for Transferring All Pipe Transfer Conveyor
PTC-00-03 Yes - 6/1/2000
Tubular Systems
PTC-08-01 Yes - Dropped Pipe Incident 8/14/08 All Pipe Transfer Conveyors
Back to Table of Contents
TYPE V-94-01 Yes -- BJ Pipe Racker Upper Arm Jaw 10/27/1994 All Type V Racker
TYPE V-98-01 -- -- BJ Type V Pipe Racking Systems 6/12/1998 All Type V Racking Systems
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SRS-96-01 Yes - Star Racker Slip Lanyard Kits 7/18/1996 All Star Rackers
All Star Racking Machines
SRS-96-02 Yes - Compensator, Pipe Handling Tool 9/9/1996
w/compensators
SRS-96-03 Yes - Star Racker Pipe Handling Tools 10/7/1996 SRS w/compensators
Star Racker Jaw and Claw Pipe
SRS-97-01 Yes - 2/10/1997 All Star Rackers
Sensors
SRS-97-02 Yes - Star Racker Slip Lanyard Kits 2/25/1997 Shell Troll and Ekofisk 2/4K
SRS-97-03 Yes - Star Racker Jaw Assembly Slips 3/17/1997 All Star Rackers
SRS-97-04 Yes - Star Racker Jaw Slip Hangers 5/28/1997 All Star Rackers
SRS-97-05 Yes A Star Racker Jaw Improvements Kit 11/18/1997 All Star Rackers
Crack In Upper Column Stabilizer
SRS-97-06 Yes - 7/25/1997 All Star Racker Machines
Weldment
SRS-97-07 Yes - Star Racker Jaw Assembly Controls 9/16/1997 All Star Rackers
SRS-97-08 Yes A Star Racker/Top Drive Collision 11/6/1997 All Star Rackers
SRS-97-09 Yes - Star Racker Motor Relocation Kit 10/22/1997 All Star Rackers
SRS-97-10 - - Star Racker Lenze AC Drives 12/31/1997 Rackers w/Lenze AC Drives
SRS-98-01 - - Arm Rack and Rack Carriers 1/13/1997 All Star Rackers
Star Rackers Using P/N 112044
SRS-98-02 - - Star Racker Load Cells 2/24/1998
Lower Jaw Assembly
All Star Rackers w/Claw
SRS-98-03 Yes - Upper Claw Assembly 5/4/1998
Assemblies
All Star Rackers with Varco
SRS-98-04 Yes - Upper Claw Pipe Sensor Assembly 412/98
Control Systems
Shear Pin Assemblies on Upper Rackers using 98308, 98308-1,
SRS-98-05 - - 7/30/1998
Columns 110899 & 112495 Columns
All Star Rackers with 110667 or
Tethering of Column Extension
SRS-99-01 - - 6/1/1999 114437 Column Extension
Assemblies
Assemblies
Inspection of Upper and Lower Column Upper and Lower Column
SRS-05-01 - - 10/5/2005
Joint Connection Assemblies
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IDS-94-01 Yes A Retainer Pin, P/N 103126 3/18/1994 IDS Top Drives & Type “E” TDS
IDS-94-02 Yes A Guide Rollers on Carriage Assembly 12/22/1994 All Varco IDS Model Top Drives
IDS-98-01 Yes - IDS Warning to Inspect Dolly Rollers 5/7/1998 All IDS Top Drives
Incorrect Shear Pin Documented in IDS IDS Special Tool Kits (P/N 105611
IDS-03-01 - - 5/27/2003
Tool Kit and 108340)
IDS Carriage Assembly (P/N
IDS-03-02 Yes A Falling Seal from IDS 4.0" 1/15/2004 30172244-4100) and IDS Roller
Upgrade Kit (P/N 129276)
Clarification of IDS Stem Ordering
IDS-04-01 - A 1/26/2004 IDS Gearcase Assembly
Information
Possible Rotating Link Adapter Rotating Link Adapter Assembly
IDS-07-01 Yes A 5/18/2007
Interference with Main Stem (P/N’s 121341 and 30173277)
Torque Wrench Clamp Body Assembly Cylinder Assembly (P/N
IDS-07-02 Yes - Lift Cylinder Rod Unscrewing from 8/9/2007 30177874), Torque Wrench
Clevis Assembly (P/N 30177878)
Possible Overheating of Lube Pump IDS-350P Motor Housing
IDS-08-01 - - Motor 4/23/08 Assembly (P/N’s 30177779 and
30178712)
Report of Potential Dropped Object from
Pipe Handler Assembly (P/N
IDS-08-02 Yes - IDS-350P Pipe Handler 4/23/08
30177877)
Oil Leak from gear Case High speed Motor Housing Assemblies (P/N
IDS-09-03 - - 6/19/09
Seal 30177779-BSC & 30177779-1)
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RBS-95-01 Yes A Raised Backup System (RBS 1/24/1995 Obsolete, see RBS-99-02
RBS-97-01 Yes A RBS Safety Bulletin 7/8/1997 Obsolete, see RBS-99-02
RBS I, II & III Tong Arm Pin Inspection &
All RBS I, II & III Units with a Serial
RBS-99-01 Yes - RBS Tong Arm Product Improvement 5/20/1999
# less than RBSXXXX163
Kit
All RBS I Units with Serial Number
RBSxxxx183 and below (pre Aug
RBS-99-02 Yes - RBS Safety Bulletin 5/25/1999 96) All RBS III Units with Serial
Number RBSxxxx173 and below
(pre Jan 96)
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RBS-I, II & III Tong Arm Pin Retainer All RBS-I, II & III Raised Backup
RBS-00-01 Yes - 12/4/2000
Inspection Systems
ALL Rigs with RBS-I, -II & -III
RBS-01-01 Yes - RBS-III Raised Backup System Collision 4/27/2001
Raised Backup Systems
Maximum Torque Capacity of Raised All RBS-I, II & III Raised Backup
RBS-01-02 - - 9/6/2001
Backup Systems Systems
Report of Dies Falling from RBS Clamp
RBS-03-01 Yes - 6/20/2003 All RBS Raised Backup Systems
Jaws
RBS-04-01 Yes - Damaged Tilt Cylinder on RBS-3 9/17/2004 Tilt Cylinder Assembly
Falling Object Involving RBS Clamp
RBS-08-01 Yes - 8/6/08 All Tong Are Assemblies
Cylinder Pin
Dropped Object Involving RBS Carriage All Raised Backup System
RBS-08-02 Yes - 8/20/08
Roller Carriage Assemblies
Dropped Object Reported on Raised Stabbing Head and Tong Arm
10921108-PIB Yes 01 Backup System (RBS-3) Die Retainer 1/31/14 Assembly (Multiple Part Nos.)
Spacer
Dropped Object Involving a Clevis on RBS-4 Hydraulic Retract/Latching
11359022-PIB Yes 01 Raised Backup System (RBS-4) 1/29/15 Cylinder (Various Part Numbers)
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TDS-94-06 Yes - Top Drive Pipehandler Make-up Torque 12/6/1994 All PH-60 and PH-85 Pipehandlers
TDS-95-01 - - TDS Lube Oil Filter 3/2/1995 All TDS
TDS-95-02 - B TDS Work Platform Latch 5/18/1995 TDS-3, -4, -5, -3H & -4H, 5H
TDS-95-03 - - Elevator Link Retainers 4/6/1995 All TDS
TDS-95-04 - B TDS Link Tilt Stop Adjustment 7/7/2003 All TDS w/link tilt stops
Pipe Handler Torque Tube Access TDS/IDS w/PH-60 & PH-80 Pipe
TDS-95-05 - - 6/15/1995
Holes Handlers
TDS-95-06 - - TDS Parking Brake 7/19/1995 All Top Drives
Lock Tabs on TDS Pressure & Temp.
TDS-95-07 Yes 7/21/1995 Baseefa/European TDS 7 IDS
Switches
TDS-95-08 - - Retractable Guide Dollies 9/1/1995 All TDS
TDS-95-09 - - Well Control Stripping Operations 11/13/1995 All TDS
TDS-9S Carriage Roller Contacting
TDS-96-01 Yes A 2/9/1996 All TDS-9S Units with Guide Beam
Guide Beam Hinge Pin
TDS-96-02 - - TDS Inline Orifice Bearing Filter Kit 3/15/1996 All TDS-3S & 4S models
TDS Retract Dolly W/Rubber
TDS-97-01 Yes A TDS Retract Dolly Stops 4/28/1997
Stops
TDS-3S, -4S, -6S & -7S Upper Bearing All TDS-3S, -4S, -6S & -7S with 3”
TDS-97-02 B 2/15/2000
Seal Retrofit Kit and 4” Bore Wash Pipe
TDS-9S Guide Beam, Slide Type (Non-
TDS-98-01 Yes B 7/8/1998 TDS-9S w/Slide Type Carriages
roller)
TDS-9S Hydraulic Manifold Hose
TDS-98-02 - B 5/29/1998 TDS-9S Units
Retrofit
Falling Crank from PH-85 Upper 7-5/8”
TDS-98-03 Yes B 6/12/1998 All PH-85 Upper 7-5/8” IBOP
IBOP
TDS-98-04 - - TDS-9S Connector Label & Lockwire Kit 6/9/1998 All TDS-9S Units
TDS-9S w/ S/N TDS9SXXXX39 &
TDS-98-05 - - TDS-9S Upper Seal Kit (P/N 119227) 6/9/1998
under
API Torque Specifications in relation to
All Varco Customers with Large
TDS-98-06 Yes B the use of Large Bore Saver Subs to 10/22/1999
Bore Top Drive
Smaller ID Drill Pipe
All TDS-10S Units w/Serial
TDS-98-07 - - TDS-10S Sight Gages on Oil Reservoir 9/29/1998
Number TDS10SXXXX39 & Under
TDS-9S Guide Beam Hoisting Hook All TDS-9S, -11S Portable Top
TDS-98-08 Yes - 10/13/1998
Failure Drives
Improved Terminal Blocks Available For All AC Motors P/N 108235 built
TDS-99-01 - - 3/16/1999
TDS-9S, TDS-10S and TDS-11S Motors before January 1999
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Revised Make-Up Torque Values for AC All AC Top Drive Drilling Systems
TDS-01-18 - - Top Drive Drill String Load Carrying 12/5/2001 with PH-50 and PH-100
Components Pipehandlers
All Top Drive Drilling Systems with
TDS-01-19 Yes - Falling Objects From PH-50 Pipehandler 12/6/2001
PH-50 Pipehandlers
TDS-01-20 Yes A TDS Retract Dolly Stop Plates 7/1/2004 All Top Drives with Retract Dollies
All Top Drive Drilling Systems with
TDS-02-01 Yes - Screws Falling from PH-85 Pipehandler 3/13/2002
PH-85 Pipehandlers
All TDS-9S and TDS-11S Top
TDS-02-02 Yes A End Cap Falling from a Cam Follower 5/27/2003 Drives with Cam Follower Type
Carriages
Report of Sheared Gearcase to Main
TDS-02-03 Yes - 4/26/2002 All Top Drive Drilling Systems
Body Fasteners on TDS-3S
PH-50, Ph-75 and PH-100
TDS-02-04 Yes - Damage to Hydraulic Link Tilt 5/17/2002 Pipehandler – Hydraulic Link Tilt
Systems
All Top Drive Drilling Systems w/
TDS-02-05 YES A Operation of Hydraulic Link Tilt Systems 10/25/2002
PH-50/55/75/100 Pipehandlers
Advise Users of Inspection PH-50 and PH-75 Pipehandlers –
TDS-02-06 Yes - 5/31/2002
Requirements Hydraulic Link Tilt Systems
TDS-9S, -10S and -11S Top
TDS-02-07 - - Faulty Caliper Brake Pads 6/20/2002
Drives
Report of Falling Fasteners from PH-85 All Top Drive Drilling Systems w/
TDS-02-08 Yes A 7/7/2003
Pipehandler PH-85 Pipehandlers
TDS-02-09 - - PH-100 Pipehandler Stabbing Guide 7/3/2002 All PH-100 Pipehandlers
Report of Falling Fastener from PH-50 All PH-50, -55, -60, -75, -85 and -
TDS-02-10 Yes - 8/2/2002
Pipehandler 100 Pipehandlers
TDS with Auxiliary Electrical
TDS-02-11 Yes D Control Loop Attachment Links 2/18/13 Service Loop Kit, Varco P/N
30157644
Revised Drilling Motor Temperature
AC Top Drive Drilling Systems with
TDS-02-12 B Alarm and Trip for TDS-8S and TDS- 5.19/11
GEB-20 Drilling Motors
1000 with RTD Feedback
AC Top Drive Drilling Systems with
Reliability of PH-100 Powered Rotating
TDS-02-13 - - 10/10/2002 PH-100 Pipehandlers (Refer to
Link Adapter Assemblies
Table on Page 4)
Report of Falling Dust Plug/Cap from All TDS-9SA, -10SA and -11SA
TDS-02-14 Yes A 5/10/13
TDS-11SA During Drilling Operations Top Drive Drilling Systems
Reported Interference between PH-85
All PH-60 and PH-85 Pipehandlers
TDS-02-15 Yes - Pipehandler Link Tilt Assembly and 11/4/2002
with Link Tilt Assemblies
Monkeyboard
Report of Falling Stop Tube from PH-85 All Top Drive Drilling Systems w/
TDS-02-16 Yes - 11/14/2002
Pipehandler PH-60 and PH-85 Pipehandlers
This product bulletin affects the
Manifold Assemblies noted in
Table 1 and applies to those Top
PH-50, PH-55, PH-75 and PH-100
Drives supplied with Hydraulic
TDS-02-17 - A Pipehandler Unclamp Speed 5/19/2005
RLA Drive/Shot Pin Assemblies:
Improvements
P/N 30151875 (for TDS-8SA, -
9SA,-10SA -11SA, -11HP and the
-1000 Top Drive Drilling System)
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To Advise Users of Proper Setup and TDS-11SA and 11HP Top Drives
TDS-03-17 - - 4/15/2003
Capabilities of Link Tilt with PH-50/75 Pipehandlers
Installation of Incorrect Parts in TDS-3, TDS-3H, TDS-4H and
TDS-03-18 Yes - 5/12/2003
Swivel/Bail Pin/Swivel Link Assemblies TDS-5H Top Drives
Torque Values for TDS Drill String Load All PH-50, -60, -75, -85 and PH-
TDS-03-19 - A 2/14/2007
Carrying Components 100 Pipehandlers
All TDS-9SA, TDS-10SA, and
Damaged Lower Guide Beam Tieback
TDS-03-20 - A 6/3/2003 TDS-11S Top Drive Drilling
Link During Saver Sub Break Out
Systems w/PH-50 Pipehandlers
Counterbalance Mounting Bolts Falling TDS-4S Units with the Remote
TDS-03-21 Yes - 6/19/2003
from a Top Drive Counterbalance (P/N 122549-100)
Damage to Attachment Bolts on TDS- TDS-9SA and TDS-11SA Top
TDS-03-22 Yes A 12/16/2003
11SA Carriage Assembly Drive Drilling Systems
Operation of AC Top Drives in Encoder
TDS-03-23 - - 6/22/2003 Digital Encoder Assembly
Bypass Mode
TDS-3, 4, 5, 7, 8SA, 9SA, 11SA,
Secondary Retention of Pins & 11HP, IDS-1, IDS-3 and Top Drive
TDS-03-24 - A 11/18/2003
Fasteners on Top Drive Drilling Systems Drilling Systems PH-50, 55, 60,
75, 85 and 100 Pipe Handlers
Magnetic Particle Inspection (MPI) All Varco Top Drive Primary Load
TDS-03-25 - - 10/17/2003
Requirements Carrying Components
Maintenance of Hydraulic Piston All Varco Top Drive Drilling
TDS-03-26 - - 10/20/2003
Accumulators Systems
Upgrade of TDS-4S and TDS-8SA Oil TDS-4S and TDS-8SA Oil
TDS-03-27 - - 10/27/2003
Circulating Systems Circulating Kits
Periodic Lubrication of TDS-9SA, -11SA TDS-9SA, -11SA and -11HP Motor
TDS-03-28 - E 10/5/2005
and -11HP AC Drilling Motors Housing Assemblies
Falling Extension Spring from PH-85 All Top Drive Drilling Systems with
TDS-03-29 Yes - 12/2/2003
Pipe Handler Stabbing Guide Assembly PH-85 Pipe Handlers
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Link Tilt Cyclinder Rod Detached from Link Tilt Cylinder, NOV P/N
TDS-08-03 - - 4/4/08
Cyclinder Assembly 2028422
Tool Joint Clamp Assemblies
Dropped Object Incident Involving IBOP
P/N’S 2027237, 2031389,
Clamp Assembly
TDS-08-04 Yes B 6/10/08 2031390, 2031391, 2031674,
2032081, 2032298, 2032474 and
2038166
Improvement to Hydraulic/Lube Motor Pump Assembly
TDS-08-05 - - 4/25/08
Circulation System (221035/006)
Dropped Object Incident Involving a Pin
TDS-08-06 Yes - 5/8/08 Dolly Roller Assemblies
from Dolly Roller Assembly
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Dropped Hydraulic Link Tilt Intermediate Hydraulic Link Tilt Assembly (P/N
TDS-08-09 Yes - 7/31/08
Stop 128996)
Seals for Washpipe System (P/N
TDS-08-10 - - Washpipe Seal Recovery/Exchange 8/11/08
30182002)
Secondary Retention to Wire Rope
TDS-08-11 Yes A 1/19/09 All Harness Style Service Loops
Clamps for Service Loop Brackets
All PH-50, PH-55, PH-60, PH-60d,
Premature Failure of Upper IBOP
TDS-08-12 - - 8/20/08 PH-75, PH-85 & PH -100 Pipe
Actuator Cam Followers
Handlers
All TDS-10RR ‘Rapid Rig’ Top
TDS-08-13 Yes - Dropped Carriage Alignment Shims 10/28/08
Drive Drilling Systems
Gooseneck Assemblies, S-Pipe
Assemblies, L-Pipe Assemblies,
Secondary Retention to Grayloc Clamp
TDS-08-14 - A 7/15/09 U-Pipe Assemblies and Mud Line
Assemblies
Assemblies (See Table 1 below for
part numbers)
TDS-3, -3H, -3S, -4, -4H, -4S, -5H,
-6S, -7S, -8S, -9S, -10S, -11S, -
TDS-09-01 Yes B Dropped Nut From Guide Dolly Toller 7/28/09 1000, IDS-1, TDS-3, IDS-4A and
IDS-350P Top Drive Guide Dollies
and Carriages with Guide Rollers
PH-100 Pipe Handler Link Tilt
Cylinder Assemblies, P/N
TDS-09-02 Yes A Dropped Link Tilt Cylinder Clevis 7/20/09
30176544, P/N 128514 and P/n
128514-LT
Premature Seal Failure of the NOV NOV Washpipe (P/Ns: 30180220,
TDS-09-03 - C 3/18/11
Washpipe System P611000038 & P611000051)
Enhancements to Design of Air Swivel Air Swivel Assemblies (P/N
TDS-09-04 - A Assembly, Including Secondary 2/24/09 2038185, 2034187, 2031340 &
Retention 2027147)
TDS-09-05 - A Improvement to LS Pinion Retainer 7/28/09 LS Pinion Retainer (P/N 2031801)
Obsolete Printed Circuit Board (PCB) DC Top Drive PCB Based Control
TDS-09-06 - - 3/19/09
Based Control Systems Systems
650 and 750 Ton PH-85 Pipe
Contact between TDS Solid Body Handler Installation Kits (P/N’s
Elevator and Main Shaft Landing Collar 90870, 92956, 95497, 113834,
TDS-09-07 Yes - 5/5/09
due to the use of Oversize Elevator 116420, 117605, 118892, 118992,
Links and Elevator 30177261, 30179337, or
30179600)
Dropped Object Incident Involving Latch
TDS-09-08 Yes - 5/11/09 Latch Pin (P/N 2031264)
Pin
Dropped Object Incident Involving Dolly Dolly Roller Assemblies: 2027352,
TDS-09-09 Yes A 5/22/09
Roller Assembly 2027705, 2027771, 2028222,
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Damaged Hydraulic Link Tilt Passive Hydraulic Link Tilt Assembly (P/N
D614000647-
- 01 Stops 4/28/10 128996) shipped before October,
PIB-001
2009
D614000648- NOV Mechanical Washpipe Mechanical All NOV Mechanical Washpipes
- 02 8/10/10
PIB-001 Seals
Possible Failure of Pipe Handler Clamp
D614000662- PH-50, -55, -75 and -100 Pipe
Yes 01 Hinge Pin and Falling Objects 6/3/10
PIB-001 Handlers
D614000669- Dropped Object Incident Involving
Yes 01 6/11/10 Support Arm Pin (P/N 2031277)
PIB-001 Support Arm Pin
Gearbox, Handling Ring Assembly
(P/N 2038117, P/N 2038755, P/N
D614000676-
- 03 Main Stem End Play 6/28/10 2038927,
PIB-001
P/N 2039336 and P/N 2039437)
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Dropped Object Incident Involving a Link PH-50 and PH-75 Pipe Handler
D611000443-
Yes 01 Tilt System 4/5/11 Link Tilt Cylinder Assembly (P/N
PIB-001
30119592)
D611005397- Dropped Pipe Handler Pipe Guide PH-50, -55, -65 -75, and -100
Yes 02 12/9/14
PIB-001 Pipe Handler Pipe Guides
PH-60 Booster and PH-85 Pipe Handler PH-60 Booster Kit (P/N 91577) &
D611005402-
- 01 Intensifier Kit Control Valve 7/20/11 PH-85 Intensifier Kit (P/N
PIB-001
Replacement 121547)
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D611005506- Dropped Portion of a Retract Dolly Roller Retract Dolly Roller Assembly (P/N
Yes 01 7/22/11
PIB-001 Assembly 2039417)
D611006074- Potential Weld Failure on Flange Roller Flange Wheel Assemblies Utilizing
Yes - 12/16/11
PIB-001 Bracket (P/N 6749D272A) Bogie Rollers
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Inadvertent Rotation of the Rotating Link NOV TDS Control Panels VDC
10665279-PIB Yes 01 Adapter (RLA)/Pipe Handler Assembly 6/6/12 (numerous P/Ns)
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Explosion Damaged Top Drive Variable Top Drilling System VFD House
10702379-PIB Yes 01 Frequency Drive (VFD) House 11/14/12 (Multiple VFD House Part
Numbers)
10713762-PIB - 01 Direct Current (DC) Contactor Ratings 1/15/13 DC Top Drive Transfer Panels
(Multiple Part Numbers)
Injury Reported while Handling Guide Quick Rig-up Guide Beam Kits
10723621-PIB Yes 01 2/14/13
Beam Section (Multiple Part Nos.)
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Dropped Object Incident Involving Guide Block Dolly Assembly (Multiple Part
10816335-PIB Yes 02 Shoe Assembly on TDS-11 Block Dolly 1/24/14 Numbers), Top Drive Dolly
Assembly Assembly (Multiple Part Numbers)
10884692-PIB Yes 01 TDS-4S Collision with Monkey Board 11/25/13 Link Tilt Assemblies
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Incident Involving Guide Beam Upper Assembly, Guide Beam Kit (P/N
10954931-PIB Yes 01 4/18/14
Intermediate Tieback U-bolt 35557148)
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Potential Incorrect Rotary Screw Pump Oil Circulating Kits (Multiple Part
11027232-PIB - 01 8/12/14
on Oil Circulating Pump Assembly Nos.)
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4 IRON ROUGHNECK
AR-93-01 - Solenoid Valve Assembly Spare Parts 7/9/1993 All AR30000 users
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D364000275- Injury Incident during Handling of Rig Floor Kits (See Customer
Yes 02 1/26/11
PIB-001 Roughneck Rig Floor Kit Configuration for Part Numbers)
D361005783- Foot Injury While Operating AR3200 All Rig Floor Kits with Mounting
Yes 01 11/21/11
PIB-001 Iron Roughneck Pads
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ST80-03-01 - - ST-80 Performance Issues 1/29/2003 All H & P ST-80 Iron Roughnecks
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Proper Use of Tool to Avoid Pinch Point ST-80, ST-80CL Iron Roughneck
ST80-09-02 - - between Control Console and Guard 6/11/09 Assemblies (P/Ns 30171700 and
Rail 30184046)
Carriage Assembly (P/N
30180759, and 30180759-200),
Carriage Frame Lower Plate Improperly
ST80-09-03 - - 8/4/09 Carriage Frame
Manufactured
(P/N 30180757, and 30180759-
100)
ST-80CL Shipping Package (P/N
30185500-501). Affected units
include Serial Numbers
ST80-09-04 - - ST-80CL Performance Upgrade 8/11/09
ST80LF29P001 up to and
including 017.
D364000236-
Yes - Unintended Motion of an ST-80CL 6/7/10 ST-8-CL (P/N 30181700-100)
PIB-001
ST-80, ST-80C and ST-80CL
Assemblies (P/N’s 30171700,
D361005320- Auxiliary Link Pin Upgrade
- 01 11/30/11 30179200, 30179800, 30181700-
PIB-001
100, 30181700-200 and
M364001256)
Availability of Upgrade Kit to Improve Platform Assembly (P/N
10653149-PIB - 02 4/11/12
the ST-80CL Hoist Cylinder Alignment 30183571)
Misaligned Machining of Upper Jaw Torque Wrench Assembly (P/N
10657051-PIB - 01 Dies 4/27/12 30174930), Upper Die Package
(P/N 30174222)
ST-80 Model Iron Roughneck Upper Upper Jaw Assembly (P/N
10831461-PIB - 01
Jaw Assembly Upgrade 30174072)
ST-80 Iron Roughneck Carriage ST-80 Platform Assembly (P/Ns
10875287-PIB - 01 11/13/13
Upgrade 30160030 and 30171698)
ST-80 Model Iron Roughneck Upper Upper Jaw Assembly (P/N
10831461-PIB - 01 2/4/14
Jaw Assembly Upgrade 30174072)
ST-80 Iron Roughneck Extension Platform Assembly (P/N 30160030
10983043-PIB - 02 8/7/14
Cylinder Upgrade and 30171698)
Potential Cracking of Rotation Base ST-80CL Socket Flange and Base
11025651-PIB - 01 Welds 11/26/14 Assembly (P/N 30184416)
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Ejected Sheared Bolt Head from ST- ST-160 Wrench Assembly (P/N
11365209-PIB Yes 01 2/5/15
160 Iron Roughneck Wrench M361005711)
Assembly
Ejected Sheared Bolt Head from ST- ST-120 Wrench Assemblies (P/N
11336372-PIB Yes 01 160 Iron Roughneck Wrench Assembly 2/10/15 M364001245 and P/N
M364000055)
5 OTHERS
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D844000183-
- 01 Hydraulic System Isolation Valves 9/24/09 Hydraulic Control Systems
PIB-001
5.2 ED Bulletins
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ED-09-04 Yes - Keyed Override Operations Warning 4/14/09 All Electronic Drilling Systems
Excessive Drawworks Fast Line
D734000114- All Electronic Drilling System
- 02 Speed 6/23/10
PIB-001 (EDS)
D734000122-
- - Brake Cooling Fluid Quality All Electronic Drilling Systems
PIB-001
Back to Table of Contents
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10781098-PIB Yes 01 Travelling Block Guide Weld Cracks 7/1/13 Block Guide (P/N M611005939) (All
configurations)
Link Roller Cage Assembly Clash with Link Roller Cage Assembly (P/N
10805713-PIB Yes 01 8/1/13
Tube Guard 30183616 - All dash numbers)
PH-150 (P/N M614001968,
10923104-PIB - 03 Gripper Piston Rotation during Clamping 2/4/15 M614001968-100) and PH-203 (P/N
M614004161)
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Sheared Hoist Cylinder Pivot Pin on PH- PH-150 Gripper Assembly (P/N
11028361-PIB Yes 01 8/12/14
150 Pipe Handler M614001968 and -100)
Report of Cracked Power Conductor Motor, AC, 1340 HP, 1800 RPM,
11032754-PIB - 01 Stud Bushings on TDX-1250 Drilling 8/28/14 (NOV P/N M614000240)
Motors
Spin Mode Pipe Handler Clamp TDX Top Drive PLC Control
10950291-PIB - 02 9/10/14
Interlock Systems
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