Card Descriptions and

Wiring Manual
Load Computer 1010 CB
Honeywell Enraf
2000 Northfield Court,
Roswell, GA 30076
U.S.A.
Tel: +1 770 475 1900
Email: enraf-us@honeywell.com 4418028 - Revision 1
April 2010
www.honeywellenraf.com © 2010 Honeywell International Inc.
 Table of Contents
CHAPTER 1 Card Descriptions and Terminal Layouts
1.1 CPU Card - S10CPU-xxx-I3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1.2 Replacement Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.1.3 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2 Input Card - S10NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.2.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.2.4 Switch Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.2.5 Flowmeter Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.2.6 Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3 Output Relay Card - S10RA-XXX-RB-XXX . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.3.2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.3.3 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.3.4 Solid State Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.3.5 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4 Power Supply Card—S800PS4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.1 Card Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1.4.2 Terminal Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1.4.3 Electromechanical Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

CHAPTER 2 Typical Wiring Diagram

CHAPTER 3 Model 1010 Communication Cables

3.1 1010 to PC via ADAM 4520 RS232/422 Converter . . . . . . . . . . . . . . . . . . 3-1
3.1.1 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1.2 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.2 1010 to PC via Black Box IC109A RS232/485 Converter . . . . . . . . . . . . . 3-3
3.2.1 2 Twisted Pairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.2.2 RS 485: 1 Twisted Pair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.3 1010 to PC (RS232) via ENTRELEC 84233-11 Converter . . . . . . . . . . . . . 3-5
3.3.1 RS 422: 2 Twisted Pairs + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.3.2 RS 485: 1 Twisted Pair + 0V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.4 1010 to PC (RS232) via ADVANTEC PCL8442 . . . . . . . . . . . . . . . . . . . . . 3-7
3.5 1010 to PC (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.6 1010 to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.7 Multiple 1010s to RFI-9256 Radio Modem (RS232). . . . . . . . . . . . . . . . . 3-10
3.8 PC to RFI-9256 Radio Modem (RS232) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.9 1010 to EFT Mini-Pak Additive Injector . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

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Card Descriptions and Wiring Manual
 3.10 1010 to RTD (PT100) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.11 1010 to NexWatch DR4208S Card Reader . . . . . . . . . . . . . . . . . . . . . . . . 3-13

CHAPTER 4 Solid State Relays

CHAPTER 5 Internal Additives

5.1 1010CB Internal Additives DC termination via MonoBlock . . . . . . . . . . . 5-1
5.2 1010CB Internal Additives AC termination via MonoBlock . . . . . . . . . . . 5-2

Glossary

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Card Descriptions and Wiring Manual
 CHAPTER 1 CARD DESCRIPTIONS AND TERMINAL LAYOUTS

The terminal layouts in this document show a typical 4-arm

configuration. Where the number of arms is less than 4 ignore the arm
connections on the terminal diagrams that relate to the arms not being
used.

1.1 CPU Card - S10CPU-xxx-I3

1.1.1 Card Description

This CPU card is designed to work in the 1010 C series of loading
instruments. The 1010 C series instruments feature a large graphics
display, battery backed real time clock, and non-volatile flash memory,
which is used to store all configuration and transaction data.
The card has three isolated communication ports, which can be set up
through software via configuration settings.
 Port 1: Isolated RS485/422/232 (standard)
 Port 2: Isolated RS485/232 (standard)
 Port 3: Isolated RS485/232 (standard)
2

S10CPU- 0 0 0 -I3
C D E D1
R

D7

D8

D12 3
D13

D17

1 D18

D29

1-1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 Card Descriptions and Terminal Layouts

Item Description
1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals

The card also has inputs that are software selectable for the following:
 RF ID reader
 Touch Key (2 key inputs) using MTL zener barrier
 Touch Key (2 key inputs) without barrier
 Two logic inputs
 Touch Key via MTL zener barrier and one logic input
 Touch Key without barrier and one logic input

1.1.2 Replacement Batteries

Use only 3 volt lithium batteries, size CR2032.

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 Card Descriptions and Terminal Layouts

1.1.3 Terminal Descriptions

D1 - Port 1 Rx RS232
D2 - Port 1 Tx RS232
D3 - Port 1 0V Common
D4 - Port 1 Rx+ RS422
D5 - Port 1 Rx- RS422
D6 - Port 1 Tx+ RS422
D7 - Port 1 Tx- RS422

D8 - Port 2 Rx RS232
D9 - Port 2 Tx RS232
D10 - Port 2 0V Common
D11 - Port 2 Rx/Tx+ RS485
D12 - Port 2 Rx/Tx- RS485

D13 - Port 3 Rx RS232

D14 - Port 3 Tx RS232
D15 - Port 3 0V Common
D16 - Port 3 Rx/Tx+ RS485
D17 - Port 3 Rx/Tx- RS485

D18 - Signal Ground

D19 - Signal Ground
D20 - +5V to Reader
D21 - Card Int/Touch Key#1/In #1
D22 - Card Data/Touch Key#2/In #2
D23 - Card Present
D24 - 4-20mA Channel 1 V+
D25 - 4-20mA Channel 1 Iout
D26 - 4-20mA Channel 2 V+
D27 - 4-20mA Channel 2 Iout
D28 - 4-20mA Channel 3 V+
D29 - 4-20mA Channel 3 Iout

1.2 Input Card - S10NA

1.2.1 Card Description

The S10NA is a general purpose input card designed for 1 to 4 arm
systems. This is a general purpose input card and is composed of the
following input functions:
 4 x RTD/4-20 mA temperature inputs
 4 x 4-20 mA inputs, which can be used for pressure or density
 4 x flow meter inputs (dual inputs on each channel)
 16 x general purpose inputs
Each input has transient protection.

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Card Descriptions and Wiring Manual
 Card Descriptions and Terminal Layouts

 An unscaled opto output is coupled to the “A” side of the flowmeter

input circuitry to retransmit the flow signal. This output can be used
for proving or for driving additional registers.

2 S10NA-I1

Lithium Battery

LNK1

Item Description
1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals

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Card Descriptions and Wiring Manual
 Card Descriptions and Terminal Layouts

1.2.2 Terminal Descriptions

RTD 3 Source - CB1 CA1 - RTD 1 Source
Temp Arm 3 RTD 3 Sense (+) / 4-20 mA 5 (+) - CB2 CA2 - RTD 1 Sense (+) / 4-20 mA 1 (+) Temp Arm 1
RTD 3 Sense (-) - CB3 CA3 - RTD 1 Sense (-)
RTD 3 & 4 Sink - CB4 CA4 - RTD 1 & 2 Sink
RTD 4 Source - CB5 CA5 - RTD 2 Source
Temp Arm 4 RTD 4 Sense (+) / 4-20 mA 6 (+) - CB6 CA6 - RTD 2 Sense (+) / 4-20 mA 2 (+) Temp Arm 2
RTD 4 Sense (-) - CB7 CA7 - RTD 2 Sense (-)

4-20 mA 7 (+) - CB8 CA8 - 4-20 mA 3 (+)

4-20 mA 8 (+) - CB9 CA9 - 4-20 mA 4 (+)
Opto Output 3 - CB10 CA10 - Opto Output 1
Opto Output 4 - CB11 CA11 - Opto Output 2
Opto 0 V - CB12 CA12 - Opto 0 V

Signal Ground (Flow)/ 4-20mA (-) - CB13 CA13 - Signal Ground (Flow)/ 4-20mA (-)
Flow Input Meter 3A - CB14 CA14 - Flow Input Meter 1A
Flow Input Meter 3B - CB15 CA15 - Flow Input Meter 1B
Signal Ground (Flow)/ 4-20mA (-) - CB16 CA16 - Signal Ground (Flow)/ 4-20mA (-)
Flow Input Meter 4A - CB17 CA17 - Flow Input Meter 2A
Flow Input Meter 4B - CB18 CA18 - Flow Input Meter 2B

Signal Ground - CB19 CA19 - Signal Ground

GP Input 9 (Programmable In # 5) - CB20 CA20 - GP Input 1 (Emergency Stop)
GP Input 10 (Programmable In # 6) - CB21 CA21 - GP Input 2 (Permissive # 1 – Overfill/Ground)
GP Input 11 - CB22 CA22 - GP Input 3 (Permissive # 2 – Vapour Recovery)
GP Input 12 - CB23 CA23 - GP Input 4 (Permissive # 3 – Programmable Permissive)
Signal Ground - CB24 CA24 - Signal Ground
GP Input 13 - CB25 CA25 - GP Input 5 (Programmable In # 1)
GP Input 14 - CB26 CA26 - GP Input 6 (Programmable In # 2)
GP Input 15 - CB27 CA27 - GP Input 7 (Programmable In # 3)
GP Input 16 - CB28 CA28 - GP Input 8 (Programmable In # 4)

1.2.3 Notes
1. Flow inputs provide for dual pulse signals from each flow meter as
a pulse integrity check of the flow signal. Flow meter 1 therefore
has two inputs, 1A and 1B.
2. Temperature inputs share a common ground.
3. All switch inputs on CA20 to CA28 must be voltage-free switch
contacts from a relay or switch.
4. All inputs must be shielded. Connect only one end of the cable
shield to chassis earth unless the equipotential bonding is reliable
and there is no potential difference between both ends of the cable.
5. Unused flow meter channels can be used for the internal additive
feature that allow 2 injectors per flowmeter channel.
6. GP Inputs 2 through 16 are configurable to any function of either
permissive, system input or arm input. Defaults are shown in
brackets above.

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Card Descriptions and Wiring Manual
 Card Descriptions and Terminal Layouts

1.2.4 Switch Inputs

+5V

Voltage Free 1KOhm

Contact

10KOhm

1.2.5 Flowmeter Inputs

+5V/GND

+12 or 24V

Flowmeter
Switching
Level = 2.5V
Open Collector (Pullup to +5V)
Namur (Pullup to 0V)

The type of flow meter input can be selected through the configuration
menu.

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 Card Descriptions and Terminal Layouts

1.2.6 Temperature Inputs

+24V
+
4-20mA
-

Temperature/Pressure/
Precision
Density Transmitter
100Ohm

Ground common to
all 4-20mA inputs

1.3 Output Relay Card - S10RA-XXX-RB-XXX

1.3.1 Card Description

This card is a general purpose relay output card and is made up of 24
relay outputs. The S10RB-XXX-I1 card is mounted onto the S10RA-
XXX-I1 card, each providing 12 relay outputs.
 Relays can be 100-240 Vac solid state or Electromechanical
 The X in S10RA-XXX can either be S or R depending upon the type
of relays on board. (S indicates solid state and R indicates Electro-
mechanical relays).
 There are a total of 6 relay banks each having 4 relays. Each bank
can be of different relay types. The default combination is S10RA-
SSR-RB- RRR.
 Electromechanical relay outputs have MOV’s across the output.
 Solid state relay outputs are suitable for driving digital control
valves where continual switching of the outputs would otherwise
wear out a mechanical relay. The outputs are fully isolated and
capable of driving only A.C. voltages. The outputs have a snubber
network across the output to minimise voltage spikes when
switching inductive loads such as coils.

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 Card Descriptions and Terminal Layouts

BB BA
B1
1
2
3
4
5
B6 6

B7
7
8
9
10
11
B12 12

S10RB-XXX-I1
LK2 B13 13
1 14
SLOT C
SLOT B

15
LK1
16
17
B18 18
S10RA-XXX-I1

2 3

Item Description
1 Motherboard connector
2 Part and Issue numbers
3 Wiring terminals

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 Card Descriptions and Terminal Layouts

1.3.2 Terminal Descriptions

Outputs
(S10RA-xxx-RB-xxx)

Relay B13 (GP Output #19) - BB1 BA1 - Relay B1 (GP Output#7)
Common for Relays 13 & 14 - BB2 BA2 - Common for Relays 1 & 2
Relay B14 (GP Output #20) - BB3 BA3 - Relay B2 (GP Ouput#8)
Relay B15 (GP Output #21) - BB4 BA4 - Relay B3 (GP Output#9)
Common for Relays 15 & 16 - BB5 BA5 - Common for Relays 3 & 4
Relay B16 (GP Output #22) - BB6 BA6 - Relay B4 (GP Output#10)
Relay B17 (GP Output #23) - BB7 BA7 - Relay B5 (GP Output#11)
Common for Relays 17 & 18 - BB8 BA8 - Common for Relays 5 & 6
Relay B18 (GP Output #24) - BB9 BA9 - Relay B6 (GP Output#12)
Relay B19 (GP Output #25) - BB10 BA10 - Relay B7 (GP Output#13)
Common for Relays 19 & 20 - BB11 BA11 - Common for Relays 7 & 8
Relay B20 (GP Output #26) - BB12 BA12 - Relay B8 (GP Output#14)
Relay B21 (GP Output #27) - BB13 BA13 - Relay B9 - (GP Output #15)
Common for Relays 21 & 22 - BB14 BA14 - Common for Relays 9 & 10
Relay B22 (GP Output #28) - BB15 BA15 - Relay B10 - (GP Output #16)
Relay B23 (GP Output # 29) - BB16 BA16 - Relay B11 - (GP Output #17)
Common for Relays 23 & 24 - BB17 BA17 - Common for Relays 11 & 12
Relay B24 (GP Output #30) - BB18 BA18 - Relay B12 - (GP Output #18)

1.3.3 Notes
Link 1 provides addressing for the board so that it may be mounted in
slot B or C.
 Card Mounted in Slot B (Default)
Link in positions A & B (as shown above)
 Card Mounted in Slot C
Link in positions B & C
NOTE: Link 2 is not required.
Relay B1,B3,B5&B7
 Two Stage Valve - Slow Flow
 Digital Control Valve - Inlet
 On/Off Valve - On and Off
Relay B2,B4,B6&B8
 Two Stage Valve - High Flow
 Digital Control Valve - Outlet
Relay B3,B4,B5,B6,B7&B8 also used, dependant on Sales Code, as
internal additives solenoid control outputs.

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Card Descriptions and Wiring Manual
 Card Descriptions and Terminal Layouts

1.3.4 Solid State Relay Outputs

Solid State Relay Outputs

Solid State Relay

Coil

Snubber AC
Network Mains

 Switching Voltage: AC Only 90 - 240 Vac, 1 Amp max.

 Transient Protection: Snubber Network 47 nF, 47R

1.3.5 Electromechanical Relays

 Rating: 240 Vac, 30 Vdc Max, 1 Amp max.
 Protection: 275 Vac MOV transient protection

1.4 Power Supply Card—S800PS4-6

1.4.1 Card Description

This card is a general purpose power supply card. It is made of the
following:
 110/220 Vac mains input
 6 electromechanical relay outputs
 5 to 30 Vdc power out (100 mA max.)
 12 Vdc power out (250 mA max.)
Mains voltage is selected by a switch on the board and can be either
110 Vac (95 to 135 Vac) or 220 Vac (190 to 260 Vac). A 500 mA fuse
and varistor provide protection on the mains inputs against power
spikes and short term overvoltage connection.
The 5 to 30 Vdc power output is adjustable by means of a trim
potentiometer adjacent to terminal A3. This should be adjusted with a
screwdriver while monitoring the resultant voltage on terminal A2 with a
voltmeter. The default value when shipped from the factory is 24V.

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 Card Descriptions and Terminal Layouts

LK3 2
3 OUT
2 IN

A1
LK1
A3
4
A B

A4
5
A B

S800PS4-6-Iss4 A8
LK2 A9

1
230V A17
N
not connected
L1

10 9 8 7

Item Description
1 Motherboard connector
2 Link
3 DC fuse, 250 Vac, 1.5 A Slow-Blow Size: 20 x 5 mm
(used only in DC operation)
4 DC voltage adjustment
5 Wiring terminals
6 To chassis (earth for CE compliance)
7 Mains fuse, 250 Vac, 500 mA Slow-Blow Size: 20 x 5 mm
8 Mains selection, 110 or 220 VAC
9 Part and issue numbers
10 Mains transformer

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 Card Descriptions and Terminal Layouts

1.4.2 Terminal Layout

A1 - DC Ground (0 Vdc)
A2 - Supply Out (8 - 30 Vdc, 100mA)
A3 - Supply Out (12 Vdc, 250mA)
A4 - Internal Connection
A5 - Internal Connection
A6 - Not Used
A7 - Internal Connection
A8 - Internal Connection
A9
- Relay A1 (GP Output #1)
A10
A11 - Relay A2 (GP Output #2)
A12
A13 - Relay A3 (GP Output #3)
A14 - Relay A4 (GP Output #4)
A15 - Relay A5 (GP Output #5)
A16 - Relay A6 (GP Output #6)
A17 - Relay Common A13 - A16

N - 110/220 Vac Supply (Neutral)

- Not Used
L1 - 110/220 Vac Supply (Active)

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 Card Descriptions and Terminal Layouts

1.4.3 Electromechanical Relays

Rating: 240 Vac, 30 Vdc Max 1 Amp max.
Protection: 275 Vac MOV transient protection

Relay Outputs Electromechanical

Relays 3 to 6
A13
Electromechanical
Relays 1 & 2

A14

MOV
Transient
Protection
A15

A16

A17

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Intentionally left blank.

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 CHAPTER 2 TYPICAL WIRING DIAGRAM

This section describes a typical wiring diagram for a single arm 1010
installation. This is intended as a guide only.

Model 1010 Explosion proof enclosure

AC MAINS

EARTH Chassis

NEUTRAL N AC
POWER
L1
ACTIVE

25 mm Cable
Gland
RELAY COMMON
BA2
FOR B1 and B2
BA1
FLOW FLOW
CONTROL CONTROL
VALVE BA3 VALVE

Deadman A9 DEAD MAN

Timer Beacon INDICATOR
A10

Power Supply for RELAY COMMON

Pump / GIV Outputs A17 FOR A13 to A16

PUMP A13 PUMP DEMAND

CONTROL
BB2 RELAY COMMON FOR
Relay B13 & B14
25 mm Cable

GANTRY ISOLATION BB1 GANTRY ISOLATION VALVE

Gland

VALVE
RELAY COMMON FOR
BA14
Relay B9 & B10
BA13 ADDITIVE PULSE
ADDITIVE SYSTEM

+VE SUPPLY A3 +12VDC

COMMON A1 0 VDC
FLOWMETER
PULSER FLOWMETER INPUT METER 1
Gland

OUTPUT A CA14 SIGNAL A

OUTPUT B CA15 SIGNAL B

4 - 20 MA + A2 +24 VDC (ADJUSTED)

TEMPERATURE - CA2 TEMPERATURE
TRANSMITTER INPUT

4 - 20 MA + A2 +24 VDC (ADJUSTED)

Cable

DENSITY/PRESSURE - CA8 DENSITY/PRESSURE

TRANSMITTER
INPUT

OVERFILL / EARTH
SENSOR
CA19 SWITCH COMMON
CA21 OVERFILL INPUT

VAPOUR
RECOVERY
CA19 SWITCH COMMON
25 mm

CA22 VAPOUR RECOVERY INPUT

EMERGENCY
STOP CA19 SWITCH COMMON
CA20 EMERGENCY STOP INPUT

All Communications & Signal Cables

to be IS & OS Twisted Pair

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Card Descriptions and Wiring Manual
 Typical Wiring Diagram

D4 (Rx+)
D5 (Rx-)
RS422 RS422
D3 (0V)
TAS Server Communications

D6 (Tx+)
D7 (Tx-)

If Port 1 set to RS422

D8 (Rx)
D9 (Tx) RS232
Communications
RS232
TAS Server D10 (0V)

If Port 2 set to RS232

25 mm Cable Gland

D17 (-) RS485

D16 (+)
RS485 Communications
TAS Server D15 (0V)

If Port 3 set to RS485

ALARM OUTPUT
BB13 GENERAL ALARM
(Voltage free
contact 1 Amp) BB14 OUTPUT

Mini-Pak 3000
Additive Injection
System

TB1-5 D11 (+)

25 mm Cable Gland

RS485 TB1-6 D12 (-) RS485

COMMS Communications
TB1-4 D10 (0V)

If Port 2 set to RS485

All Communications & Signal Cables

to be IS & OS Twisted Pair

Terminal
Strip

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Card Descriptions and Wiring Manual
 3-1
Shielded twisted pairs with
ADAM individual screen and
101
4520 overall screen. See Note 1.
PO
Rx- Tx- D
9 Way Rx+ Tx+ D
To PC Female
Internal Switch
RS422
3.1.1 2 Twisted Pairs + 0V

RS422
Settings
Use shielded RS232 cable wired SW1 (See Note 2)
straight through (ie: pin 1 to pin Tx- Rx- D
1 OFF
2 ON Rx+ D

RS232
1, pin 2 to pin 2, etc) with Tx+
9-25 way converters if required. SW2
1-9 Don't care

Model 1010 Application Pack CB

10 ON (B)GND 0V D

Card Descriptions and Wiring Manual

(R)+Vs

ADAM 1010
4520
CHAPTER 3 MODEL 1010 COMMUNICATION CABLES

+V 0V PORT 1
NOTES
10 to 30V DC Rx- D5
3.1 1010 to PC via ADAM 4520 RS232/422 Converter

1) Tx+ must be paired with Tx-, Rx+ must be paired with Rx-.
Rx+ D4
2) 11 data bits, 1 start, 8 data, 1 parity, 1 stop : SW1 OFF, SW2 ON
Tx- D7
10 data bits, 1 start, 8 data, no parity, 1 stop : SW1 ON, SW2 OFF Tx+ D6
GND D3

Part No.: 4418028 - Rev. 1

 3-2
Shielded twisted pair with 1010
individual screen and
ADAM 4520 overall screen.
PORT 2 PORT 3

Internal Switch Settings DATA- Tx-/Rx- D12 D17

To PC 9 Way

RS485
SW1 (See Note 1) DATA+ Tx+/Rx+ D11 D16
Female 1 OFF
Use shielded RS232 cable 2 ON
wired straight through (ie: SW2
1 OFF
pin 1 to pin 1, pin 2 to pin 2 1200 bps RS485
2, etc) with 9-25 way 3 2400 bps

RS232
4 4800 bps Select
converters if required. one (1)
5 9600 bps
3.1.2 1 Twisted Pair + 0V

6 19.2 Kbps only

7 38.4 Kbps ON (B)GND 0V D10 D15
8 57.6 Kbps
9 115.2 Kbps
10 OFF (R)+Vs

Model 1010 Application Pack CB

Model 1010 Communication Cables

Card Descriptions and Wiring Manual

+V 0V ADAM 1010
10 to 30V DC 4520 PORT 2 PORT 3
NOTES RS485 DATA- D12 D17
1) 11 data bits, 1 start, 8 data, 1 parity, 1 stop : SW1 OFF, SW2 ON RS485 DATA+ D11 D16
10 data bits, 1 start, 8 data, no parity, 1 stop : SW1 ON, SW2 OFF GND D10 D15

Part No.: 4418028 - Rev. 1

 3-3
Shielded twisted pairs
with screen and overall 1010
screen. See Note 1.
PORT 1
Tx- D7

Tx+ D6

RS422
To PC IC109A Rx- D5
Use shielded RS232 cable
Rx+ D4
wired straight through (ie:
pin 1 to pin 1, pin 2 to pin 2,
etc) with 9-25 way 0V D3
converters if required.

25 Way Female
3.2.1 2 Twisted Pairs

RxB
RxA
TxB
TxA
XW1A XW1B
IC109A Link Settings IC109A 1010
TERM BIAS
XW1A DIP Shunt (IC109A Set to DCE) PORT 2
XW1B Open (No DIP Shunt) RxA D7
W5 Oper. Mode Normal
TERM As Required - Usually OFF RxB D6
W9 BIAS As Required - Usually OFF TxA D5

Model 1010 Application Pack CB

W5 A-B TxB D4
W15 W8 A-B
Model 1010 Communication Cables

W9 C
W15 B-C

Card Descriptions and Wiring Manual

W19 W8 W16
W16 A
W17 W17 E
W19 Not Used

NOTES
Operating 1) Tx+ must be paired with Tx-, Rx+ must be paired with Rx-.
Mode 2) A 0V connection is not available for RS485 on the IC109A.
3) If multiple 1010s are connected to an IC109A, the 0V terminals (D3)
of the 1010s should all be joined together.
3.2 1010 to PC via Black Box IC109A RS232/485 Converter

Part No.: 4418028 - Rev. 1

 3-4
1010

PORT 2 PORT 3
RS485
Rx-/Tx- D12 D17
IC109A Rx+/Tx+ D11 D16
To PC
Shielded twisted
Use shielded RS232 cable
wired straight through (ie: pair with screen.
pin 1 to pin 1, pin 2 to pin 2, 0V D10 D15
etc) with 9-25 way
converters if required.

25 Way Female

RxB
RxA
TxB
TxA
XW1A XW1B
IC109A Link Settings IC109A 1010
3.2.2 RS 485: 1 Twisted Pair

TERM BIAS
XW1A DIP Shunt (IC109A Set to DCE) PORT 2 PORT 3
XW1B Open (No DIP Shunt) RxA, TxA D12 D17
W5 Oper. Mode Normal
TERM As Required - Usually OFF RxB, TxB D11 D16
W9 BIAS As Required - Usually OFF

Model 1010 Application Pack CB

W5 A-B
W8 B-C
Model 1010 Communication Cables

W15
W9 C

Card Descriptions and Wiring Manual

W19 W8 W16 W15 B-C
W16 A
W17 W17 E
W19 Not Used

NOTES
Operating 1) A 0V connection is not available for RS485 on the IC109A.
Mode 2) If multiple 1010s are connected to an IC109A, the 0V terminals (D10,D15)
of the 1010s should all be joined together.

Part No.: 4418028 - Rev. 1

 3-5
Internal Link Settings INT1 selects the line
termination resistor
value.

INT1 No termination

INT2
220 Ohm
To PC INT3

25 Way Female 120 Ohm Shielded twisted pairs with 1010

individual screen and overall
ENTRELEC 84233-11 screen. See Note 1.
PORT 1
E Tx- D7
B Tx+ D6

RS422
CD 8
DTR 20 7 0V D Rx- D5
G Link Settings
DSR 6 (underside) A Rx+ D4
CTS 5 RS232
RTS 4
3 Rx
K C 0V D3
3.3.1 RS 422: 2 Twisted Pairs + 0V

M
2 Tx

Model 1010 Application Pack CB

Power
Connector
Model 1010 Communication Cables

Card Descriptions and Wiring Manual

OR
ENTRELEC 1010
9 Way Female
84233-11 PORT 1
5 0V P+ P- 0V 5V V- V+
G E D7
DTR 4 ENTRELEC B D6
CTS 8 3 Tx
M 84233-11
RTS 7 D D5
DSR 6 K A D4
2 Rx
CD 1 C D3
0V +V
8.5 to 28V DC
3.3 1010 to PC (RS232) via ENTRELEC 84233-11 Converter

NOTES
1) Tx+ must be paired with Tx-, Rx+ must be paired with Rx-.

Part No.: 4418028 - Rev. 1

 3-6
Internal Link Settings INT1 selects the line
termination resistor
value.

INT1 No termination

INT2
220 Ohm
INT3
To PC 120 Ohm
Shielded twisted pair 1010
25 Way Female with individual screen
ENTRELEC 84233-11 and overall screen. PORT 2 PORT 3
E Rx-/Tx- D12 D17
B Rx+/Tx+ D11 D16

CD 8
DTR 20 7 0V D RS485
G Link Settings
DSR 6 (underside) A
CTS 5 RS232 0V D10 D15
C
RTS 4
3 Rx
K
3.3.2 RS 485: 1 Twisted Pair + 0V

M
2 Tx
Power

Model 1010 Application Pack CB

L
Connector
Model 1010 Communication Cables

Card Descriptions and Wiring Manual

OR
ENTRELEC 1010
9 Way Female 84233-11 PORT 2 PORT 3
5 0V P+ P- 0V 5V V- V+
G D, E D12 D17
DTR 4 L ENTRELEC A, B D11 D16
CTS 8 3 Tx
M 84233-11 C D10 D15
RTS 7
DSR 6 K
2 Rx
CD 1
0V +V
8.5 to 28V DC

Part No.: 4418028 - Rev. 1

 3-7
25 Way Male

Connect to any
RS422 Port on
ADVANTECH
PCL8442
7 Shielded twisted pairs with
To PC individual screen and
1010
overall screen. See Note 1. PORT 1
Use 25M/25M converter 16
3 Tx- D7
or 9F-25M way converter
2
for connection 14 Tx+ D6

RS422
RS232 Ports (x8)
Rx- D5
25 Way Female
Rx+ D4
Power Jack
5VDC
Centre
RS 422: 2 Twisted Pairs + 0V

0V D3
Positive

Model 1010 Application Pack CB

Model 1010 Communication Cables

1 2 3 4 5 6 7 8

Card Descriptions and Wiring Manual

RS422 Ports (x8)
25 Way Female
3.4 1010 to PC (RS232) via ADVANTEC PCL8442

ADVANTECH NOTES
PCL8442 1) Tx+ must be paired with Tx-, Rx+ must be paired with Rx-.

Part No.: 4418028 - Rev. 1

 Model 1010 Communication Cables

3.5 1010 to PC (RS232)

To PC
25 Way Female

CD 8
DTR 20 7 0V 1010
DSR 6
CTS 5 PORT 1 PORT 2 PORT 3
RTS 4
3 Rx
Tx D2 D9 D14

2 Tx

RS232 Rx D1 D8 D13

0V D3 D10 D15

3-8 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 To PC (Note 1,2)

3-9
9 Way Female
25 Way Female 20 DTR
OR

RTS 7
CTS 8

DSR 6
4
6
7
8

2
5

3
Tx
0V

Rx
CD

RTS
CTS
DSR

2 Rx
3 Tx

1 CD
5 0V
4 DTR
RS232
To RFI-9256
25 Way
Female
13 0V
0V 25

1010

Model 1010 Application Pack CB

PORT 1 PORT 2 PORT 3
Model 1010 Communication Cables

D2

Card Descriptions and Wiring Manual

Tx D9 D14
5 Rx (Auxiliary Modem Port)
4 Tx (Auxiliary Modem Port)
3.6 1010 to RFI-9256 Radio Modem (RS232)

3 Rx (Main Modem Port)

2 Tx (Main Modem Port)
+12V 14 Rx D1 D8 D13
RS232

0V D3 D10 D15
0V +12V
From 12V DC
Power Supply

NOTES
1) Aux port of RFI-9256 used only when configuring the modem.
2) Modem settings depend on installation. Refer to RFI-9256 documentation.

Part No.: 4418028 - Rev. 1

 3 - 10
To PC (Note 1,2)
9 Way Female
20 DTR 1010
25 Way Female
OR

RTS 7
CTS 8

DSR 6
PORT 1 PORT 2 PORT 3

3
2
4
5
6
D2

Tx
Rx
Tx D9 D14

7 0V
8 CD

1
4
5

2
RTS
CTS

3
DSR

Tx
Rx
0V

CD
DTR
Rx D1 D8 D13
RS232

RS232
0V D3 D10 D15

To RFI-9256
25 Way Female
13 0V
0V 25

1010

1N4148

Model 1010 Application Pack CB

PORT 1 PORT 2 PORT 3
Model 1010 Communication Cables

Tx D2 D9 D14
5 Rx (Auxiliary Modem Port)

Card Descriptions and Wiring Manual

4 Tx (Auxiliary Modem Port) 1N4148
3 Rx (Main Modem Port)
RTS 15
2 Tx (Main Modem Port)
Rx D1 D8 D13
+12V 14 RS232
4.7 KOhm
0.25W

0V D3 D10 D15
0V +12V
3.7 Multiple 1010s to RFI-9256 Radio Modem (RS232)

From 12V DC
Power Supply NOTES
1) Aux port of RFI-9256 used only when configuring the modem.
2) Modem settings depend on installation. Refer to RFI-9256 documentation.

Part No.: 4418028 - Rev. 1

 Model 1010 Communication Cables

3.8 PC to RFI-9256 Radio Modem (RS232)

To PC (Note 1,2)
9 Way Female 20 DTR
25 Way Female

DSR 6
RTS 7
CTS 8
OR

6
7
4
5

8
3
2

DSR
0V
RTS
CTS

CD
Rx
Tx
5
1
2

4
3

0V
CD
Rx

DTR
Tx

To PC

RS232
25 Way Female

To RFI-9256
25 Way Female
CD 8 13 0V
DTR 20 7 0V 0V 25

DSR 6
CTS 5 RS232
RTS 4
3 Rx

2 Tx
Rx (Auxiliary Modem Port) 5
Tx (Auxiliary Modem Port) 4
OR
Rx (Main Modem Port) 3
9 Way Female Tx ( MainModem Port) 2
5 0V 1 +12V
DTR 4
CTS 8 3 Tx
RTS 7
DSR 6 2 Rx +12V 0V
CD 1
From 12V DC
NOTES Power Supply
1) Aux port of RFI-9256 used only when configuring the modem.
2) Modem settings depend on installation. Refer to RFI-9256 documentation.

3 - 11 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 3 - 12
Shielded twisted pair 1010
EFT Mini-Pak 3000 with individual screen
or Mini-Pak 6 and overall screen.
PORT 1 PORT 2 PORT 3
RS485 - Tx-/Rx- D5 & D7 D12 D17
RS485 +
Tx+/Rx+ D4 & D6 D11 D16

RS485

DC Common 0V D3 D10 D15

Model 1010 Application Pack CB

Model 1010 Communication Cables

Card Descriptions and Wiring Manual

Mini-Pak - Connections 1010
3.9 1010 to EFT Mini-Pak Additive Injector

MP3000 MP6 PORT 1 PORT 2 PORT 3

TB1-6 TB8-3 RS485 - D5 & D7 D12 D17

TB1-5 TB8-2 RS485 + D4 & D6 D11 D16
TB1-4 TB8-1 0 Volt D3 D10 D15

Note: 1010 Port used must be set to RS485 in configuration menu

Part No.: 4418028 - Rev. 1

 Model 1010 Communication Cables

3.10 1010 to RTD (PT100)

1010
RTD Shielded twisted pair with
individual screen and overall screen.

RTD Source

RTD Sink

RT
(PT100)
RTD Sense +

RTD Sense -

3.11 1010 to NexWatch DR4208S Card Reader

NexWatch DR4208S Shielded twisted pair 1010

with individual screen
card reader and overall screen. PORT 1 PORT 2 PORT 3
white
S-NET B Tx-/Rx- D5&D7 D12 D17
S-NET A green Tx+/Rx+ D4&D6 D11 D16

RS485

Supply ground,
S-NET DC return black
0V D3 D10 D15

Positive supply
red

1010
+ -
NexWatch
Connections PORT 1 PORT 2 PORT 3
Power Supply S-NET B RS485 - D12 D17
D5 & D7
10.8 – 28 V DC D4 & D6 D11 D16
S-NET A RS485 +
(250 mA max)
S-NET DC D10 D15
0 Volt D3
return
Note: 1010 Port 1 must be set to RS485 in configuration menu

3 - 13 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 Model 1010 Communication Cables

Intentionally left blank.

3 - 14 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 CHAPTER 4 SOLID STATE RELAYS

Solid State relays are an ideal method of switching high use equipment
such as digital control valve solenoids and additive systems. There is
practically no limit to the number switching operations compared to
electro-mechanical relays.
The following outputs are Solid State relays:
 The control valve (digital, 2-stage and on/off)
The following outputs are normally electromechanical relays, but can be
delivered as Solid State relays if required:
 Pump control outputs
 Gantry isolation valve outputs
 Solenoid Control for Internal Additives
Solid state relays are semiconductor switches which electronically
switch the power on and off, rather than using an electro-mechanical
contact.
The advantages of Solid State relays are:
 Long life
 Elimination of contact arcing and pitting
 No contact bounce, thereby reducing electrical transients inside the
instrument
 Faster switching times.
The Solid State relays are particularly important when controlling digital
control valves since the control solenoids on these valves are
continually being switched on and off to control the flow rate. Using
normal moving coil relays in this application would lead to reduced life
expectancy.
When applying the Solid State relay, the following output parameters
must be observed:
Minimum Voltage across relay: 24 VAC Min
Maximum Voltage across relay: 280 VAC Max
AC/DC Switching: AC Only, (do not apply DC)
Maximum Current: 1 Amp AC
Maximum Surge Current: 1.5 Amp AC
Leakage Current: 20 mA AC Max

Most digital control valves meet these specifications, but some care
must be taken when driving relays or contactors etc, particularly in
relation to the leakage current, which is of particular concern in
intrinsically safe solenoids.
Unless the load has a holding current greater than 20 mA it may not
release. For example, when a relay is first turned on it takes a large
amount of current (called the Pickup current) to move the contacts.

4-1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 Solid State Relays

Once the relay has been activated it takes far less current (the holding
current) to hold the contacts in the active state, called the Holding
current.
If a relay had a pickup current of 30 mA and a holding current of 15 mA,
the leakage current through the solid state relay would not be enough to
activate the relay, but would be enough to hold the relay in the active
state, even if the solid state relay was turned off, as the leakage current
is always present.
Alternatively, a resistor or other load may need to be placed in parallel
across the coil. The resistor diverts some of the leakage current away
from the coil so that the relay will deactivate.

4-2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 5-1
Mono-Block II or 1010
Mono-Block III
Signal CA17 Flow Input 2A
DC Common CA16 Signal Ground

+12VDC A3 +12VDC Output

A1 DC Ground

Solenoid Coil 1 BA4 Internal Additive 1

Solenoid Coil 2 BA5 Common

Solenoid Earth
CHAPTER 5 INTERNAL ADDITIVES

Model 1010 Application Pack CB

Card Descriptions and Wiring Manual
Mono-Block Connections 1010
Power Input Card Output Card
II III Pupply
Blue Blue Signal CA17
Black Black DC Common CA16
Red Red +12VDC A3
Red Red Solenoid Coil 1 BA4*
depending on the sales code of the instrument used.

Red Red Solenoid Coil 2

Green/Yellow Green/Yellow Solenoid Earth
Typical wiring for internal additives is provided as follows:

Note: Current Limit on +12VDC Output on power terminals A3/A1

needs to be taken into account when using this source. An external
5.1 1010CB Internal Additives DC termination via MonoBlock

source will be required if total current of 250mA is exceeded.

* Internal Additive 1 at terminals BA4/BA5 is only applicable to

Sales Code A, for Sales Code D use BA7/BA8 and for Sales Codes E
& F use BA10/BA11 by default.

Part No.: 4418028 - Rev. 1

additive manifolds that contain a flowmeter output and a solenoid input.
Honeywell Enraf products Monoblock II and Monoblock III, which are
The Internal Additives feature of the 1010CB can be utilised by the

The instrument can accept up to 6 of these monoblock manifolds,

 5-2
Mono-Block II or 1010

NOTE:
Mono-Block III
Signal CA17 Flow Input 2A
DC Common CA16 Signal Ground

+12VDC A3 +12VDC Output

A1 DC Ground
Internal Additives

Solenoid Coil 1 BA4 Internal Additive 1

Solenoid Coil 2 Neutral Active BA5 Common

Solenoid Earth Earth

AC MAINS

Model 1010 Application Pack CB

Card Descriptions and Wiring Manual
Mono-Block Connections 1010
Power Input Card Output Card
II III Pupply
Blue Blue Signal CA17
Black Black DC Common CA16
Red Red +12VDC A3

For detailed instructions on the MonoBlock, refer to the

Red Red Solenoid Coil 1 BA4*
Red Red Solenoid Coil 2
Green/Yellow Green/Yellow Solenoid Earth

MonoBlock III - Installation & Operation Manual - P/N: 4418201.

Note: Current Limit on +12VDC Output on power terminals A3/A1
needs to be taken into account when using this source. An external
5.2 1010CB Internal Additives AC termination via MonoBlock

source will be required if total current of 250mA is exceeded.

* Internal Additive 1 at terminals BA4/BA5 is only applicable to

Sales Code A, for Sales Code D use BA7/BA8 and for Sales Codes E
& F use BA10/BA11 by default.

Part No.: 4418028 - Rev. 1

 GLOSSARY

authorisation Type of authorisation. Can be PIN, touch key, RF ID, or NexWatch. For
more information, see chapter 10 “Authorisation Entry Mode” in the
1010CB Programming Manual.

authorisation number A number that is programmed into the instrument to allow access to the
instrument after presenting authorisation.

batch Individual loading of product using a single loading arm.

bay The location were a vehicle parks to connect the loading arm and
receive product movements—usually also the location of the
instrument. A typical site can contain multiple bays.

BOL Bill of Lading. A document that is used to acknowledge the receipt of a

shipment of goods.

computer A computer, Distributed Control System (DCS), Load Rack Computers

(LRC), or Terminal Automation System (TAS) that is attached to an
instrument.

CTPL Correction for the effect of Temperature and Pressure on Liquid.

This is the combined correction for the combined effect of Temperature
and Pressure on Liquid.
The temperature portion of this correction is termed the Correction for
the effect of Temperature on Liquid (CTL).
The pressure portion is termed the Correction for the effect of Pressure
on Liquid (CPL).

entry Term formally used to describe a batch.

extended wait period Time, in addition to the wait period, required because a command
prevents the instrument responding for an extended time.

GOV Gross Observed Volume.

GSV Gross Standard Volume.

instrument A 1010 Loading System.

intelligent additive An automated additive injection system that connects to the instrument
injection by a serial communications port. Mini-Pak is one example of this.

load See also “batch”

Honeywell Enraf See “Mini-Pak”

Mini-Pak

Glossary - 1 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 Mini-Pak An automated additive injection system.

OIML International Organization of Legal Metrology

product stream A stream consisting of a pure product. Both the main and blend streams
are product streams.

proving run One completed batch or loading operation carried out with the
Automated Proving Mode enabled.

ratio blending A process of loading multiple products into a vessel simultaneously. All
product streams that make up the loading arm have their own dedicated
flow meter, pump, and control valve. Two independently controlled
product streams are blended down-stream of the custody meters.

recipe An entity that describes an end product in terms of its primary products
and additives. It also includes clean line volume for blending and flush
volumes for additive injection.

RIT RIT stands for Remote Interaction Terminal. It is designed to aid the
operator in using the instrument without using the keypad.
The RIT panel has 3 keys per arm: START, STOP and ACK. These are
connected to GP inputs of the instrument. The three indicator lamps
outputs per arm are RED, AMBER and GREEN. These are connected
to GP outputs of the instrument.

service display Two line display that shows the loading information for a selected
parameter for the selected arm.

side stream blending This is a form of ratio blending where a minor product stream is metered
and blended into a main product stream upstream from the main
custody transfer meter.

transaction The record of product movement created once the operator is

authorised to use the instrument. A single transaction can be composed
of multiple batches, each batch representing the individual product
movements that are required to fill the compartments of a vehicle.

unauthorised flow Flow that is recorded by a meter without being authorised (by an
operator pressing the START key button).

unit address The address byte a computer uses to direct information to the desired
instrument

vessel A device for containing product, such as a compartment within a truck

tanker.

wait period The time the computer waits for a response after sending a command to
the instrument. Generally 300 millisecond.

Glossary - 2 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 See also “extended wait period”.

Weights and Measures A switch that is mounted on the instrument exterior, that be fitted with a
switch tamper seal for W&M requirements.
On the Model 1010 the switch is located on the lower right-hand side of
the enclosure.

Glossary - 3 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual
 Intentionally left blank.

Glossary - 4 Model 1010 Application Pack CB Part No.: 4418028 - Rev. 1

Card Descriptions and Wiring Manual