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PROJECT : DESIGN AND BUILD WBPHED HABRA - GAIGHATA 147.

07 MLD WTP AND


RISING MAIN PROJECT
CLIENT : WEST BENGAL PUBLIC HEALTH ENGINEERING DIRECTORATE

DESIGN OF BASE PLATE, FOUNDATION BOLT & GUSSET PLATE:


DESCRIPTION OF ITEAMS DIMENSION UNIT REMARKS
Guided STAAD node numbers 1, 2, 126 & 127
Guided Load combination Force Envelop
Critical Axial compressive force (P) 676.40 KN
Critical Axial tensile force (T) 449.25 KN
Critical horizontal force (X- Direction) 40.75 KN
Critical horizontal force (Z- Direction) 43.37 KN
Critical moment (X- Direction) 0.00 KNm
Critical moment (Z- Direction) 0.00 KNm

DESCRIPTION OF ITEAMS DIMENSION UNIT REMARKS


Grade of concrete (fck) 25 Mpa
Direct Compression 6 Mpa Table:2,IS:3370,2009

Allowable compressive stress in bending (σcc) 8.5 N/Sqmm.


Grade of steel for reinforcement (fy) 500 Mpa
Yield Stress of Plates (fysp) 380 Mpa
Yield Stress of rolled steel sections (fysr) 250 Mpa
Yield strength of bolts (High Strength Black
640 Mpa
Hexagonal Headed Bolts of Class 4.6 )
(a) Column details:
Steel column section depth (D) 382 MM
Width of flange 250 MM
Thickness of flange 6 MM
Design of Base Plate :
(b) Size of base plate:
Dia of bolt (d) 36.00 MM
Maximum Edge distance from flange top 50.00 MM
Maximum Edge distance flange side 100.00 MM
Maximum Require width of plate (Bmin) 450.00 MM 250+(100+100)=450
Maximum Require length of plate (Dmin) 482.00 MM 382+(50+50)=482
Provided width of plate 550.00 MM
BP-1 (Provided)
Provided length of plate 550.00 MM
Area of base plate (AP) 302500.00 SQMM (550)x(550)=302500
Section modulus about global X axis (Zx) 27729166.67 mm3 (550x550^2)/6=27729166.67
Section modulus about global Z axis (Zz) 27729166.67 mm3 (550x550^2)/6=27729166.67

The maximum bearing stress (676404/302500)+((0x10^6)/27729166.6


2.240 N/Sqmm. 7)=2.24
(P/Ap)+(Mx/Zx)
The maximum bearing stress (676404/302500)-
2.240 N/Sqmm. ((0x10^6)/27729166.67)=2.24
(P/Ap)-(Mx/Zx)
The maximum bearing stress (676404/302500)+((0x10^6)/27729166.6
2.240 N/Sqmm. 7)=2.24
(P/Ap)+(Mz/Zz)
The maximum bearing stress (676404/302500)-
2.240 N/Sqmm. ((0x10^6)/27729166.67)=2.24
(P/Ap)-(Mz/Zz)
Allowable compressive stress in bending (σcc) 8.50 N/Sqmm. Hence Ok
PROJECT : DESIGN AND BUILD WBPHED HABRA - GAIGHATA 147.07 MLD WTP AND
RISING MAIN PROJECT
CLIENT : WEST BENGAL PUBLIC HEALTH ENGINEERING DIRECTORATE

(c) Thickness of base plate:


The grater projection of the plate beyond column
150.00 MM (550-250)/2=150
face (a)
The lesser projection of the plate beyond column
84.00 MM (550-382)/2=84
face (b)
Bearing pressure (w) 2.24 N/Sqmm. 676.404x1000/302500=2.24

Bearing stress (σbs) 185.00 N/Sqmm. 0.75x380=185

Required plate thickness as per clause 5.4.3 at


SQRT(((3x2.24)/185)x((150^2)-
IS:800 1984 27.44 MM (0.25x84^2)))=27.44
2 2
√{(3 w/σbs)x(a -0.25 b )}
Provided plate thickness 30.00 MM Provided
(d) Foundation bolts:
Specification : Foundation bolt M36 of class 4.6 confirm to IS:2062 material as per IS:1367, Manufactured as per IS:5624
with 2 Nuts and Washer.
Maximum Permissible Applied Force for M36, Class 4.6 bolt :
Maximum Permissible Applied Forces in Bolts in
Stress Area of Bolt,(mm2)
(KN)
Nominal
shear in Bearing Type Slip Factor
Size of Bolt
Axial Tension (0.63 x fy) Joints Vob for bolts of (µ)
(mm) Shank Thread
in Bolt Property Class 4.6
Thread
M36 1017 817 151 100 0.35

d = Dia. of bolt 36.00 MM


Yield strength of bolt (fy), Class 4.6 240.00 MPa
Total pre-compression force needed 677.60 KN (2.24x550x550)/1000=677.6
Tention in each bolt (Pi) = P / N 112.93 KN 677.6/6=112.93
Area of bolt required {Pi/(0.63 x Fy)} 746.89 SQMM (112.93x10^3/(0.63x240))=746.89
Crossectional Area of each bolt (Ae) 865.19 SQMM Hence, Safe in axial force
Required no of bolt as per Horizontal force 0.41 Nos 40.753/100=0.41
Provided no of bolts for each Base Plate (N) 6 Nos Provided
Requited Embedded Length of bolt required
713.23 MM (112.93x1000)/(1.4xPI()x36)=713.23
Ld = Pi / (τbd x π x d)
Provided length of bolt 1000.00 MM
Check for combined shear and tension :
Shear force per bolt 46.75 KN (43.37/6)+(0.35x112.93)=46.75

τvfcal 57.22 MPa (46.75x10^3)/817=57.22

τvfper 122.40 MPa (100x10^3)/817=122.4

Tension force per bolt 112.93 KN 677.6/6=112.93

σtfcal 130.53 MPa (112.93x10^3)/865.19=130.53

σtfper 185.07 MPa (151.2x10^3)/817=185.07

{(τvfcal/τvfper) + (σtfcal/σtfper)} < 1.4 1.173 Hence, Safe

(e) Stiffener plate :


Thickness of stiffener plate:-
Maximum bending moment 0.00 KNm As per STAAD

No of stiffener plate 8 Nos


Width of stiffener plate 0.084 M As per Drawing

Height of stiffener plate 0.300 M

Tkickness of plate required 0.00 MM ((0x10^6)/((84x300^2)/6))/8=0

Tkickness of plate provided 12.00 MM Hence, Safe


PROJECT : DESIGN AND BUILD WBPHED HABRA - GAIGHATA 147.07 MLD WTP AND
RISING MAIN PROJECT
CLIENT : WEST BENGAL PUBLIC HEALTH ENGINEERING DIRECTORATE

(f) Weld design:


Web weld size 6 MM Provided
Flange weld size 6 MM Provided
Stiffener weld size 6 MM Provided
Length of weld on each side (2y) 382 MM
Number of sides for weld 4 Nos
Area of weld (A) 6876.00 SQMM 4x(0.75x6)x382=6876

4
Moment of inertia (I) 41807226.00 MM 2x(0.75x6)x(382^3)/12=41807226

Allowable Bending stress (σbc) 219.5 N/Sqmm. 1.33x(0.66x250)=219.45

Maximum stress developed


139.14 N/Sqmm. Hence OK
(P/A + M.y/I) / 0.707