CREATIVE

EXPLOSION...
HIGH ENERGY TECHNOLOGIES
 UNIQUE
TECHNOLOGY
Explosive

Products of detonation

- EXPLOSIVE
CLADDING
OF METALS Clad material - i.e. titanium plate

Base Material - i.e. steel plate

Ground - i.e. prism of sand

The explosive cladding technology exploits the phenomenon

of explosion in a creative way. Explosive metal cladding is
of great technological importance for the manufacture of advanced
metal composites. It complements the conventional methods
of cladding elements production, such as overlay welding or rolling.
The special feature of this technology is that, it allows to connect metals and
its alloys that are impossible to join by other, industrial methods.

CREATIVE TECHNOLOGY COMBINATIONS OF JOINTS

Explosion is commonly associated » high - alloy steels: chromium and chromium - nickel
CLAD MATERIAL

with destructive action. » copper and its alloys

Our unique technology of metal cladding
» nickel and its alloys
is based on explosion and creates totally
new products. » aluminium and its alloys
We produce clad plates and forgings, as well » titanium and its alloys
as in separate orders axial-symmetrical » other metals as: silver, tantalum, zirconium, molybdenum
elements like bars or pipes or tubes.
BASE MATERIAL

From such materials, using all available

manufacturing technologies, are produced: » carbon and low - alloy steels
heat exchangers, cold and hot pressed » copper and its alloys
various types of bottoms of apparatuses » aluminium and its alloys
and tanks, rolled shells of apparatus » in special applications all materials from the list of clad material
and other components.
Cladded materials are also used to produce
various types of joints and current contacts,
welding connectors and many other CAPACITY
components, used in many areas
of technology. Base material Min. 1mm The unique
THICKNESS properties
Clad material 1 ÷ 25 mm (in one shot)
in relation to other
methods of
DIMENSIONS Square (W x L ) 4000 mm x 7000 mm bonding, allowing
Circle Ø 4000 a very wide range
of bonds of
WEIGHT metals and their
Max. 20 tons / piece
alloys.
 CREATIVE
EXPLOSION,
WHICH CREATES
NEW RANGE
OF PRODUCTS

Our offer is addressed to manufacturers of process

equipment as chemical and energetic, as well as to manufacturers
of devices for electrochemistry, electrometallurgy, hydrometallurgy
and power engineering.
Our cladding materials are also used in many other industries.
Product and process development EXPLOMET realizes also through
collaboration with many scientific research centers.

EXPLOMET COMPANY WHAT CAN WE DO QUALITY AND TESTING

EXPLOMET is a Polish company specializes
in explosive cladding technology, being since
1990, and representing also more than
30 years of professional experience.
The highly qualified and experienced staff
of engineers and specialists oversees
production and quality. We also have
a professional research and development
facilities, allowing development works,
in the field of metallic composites and their
applications.
EXPLOMET is a member of Associacion
of Industrial Park of Metalchem
and Opole Chamber of Commerce.
TECHNICAL OPERATIONS BY OURSELF:
surface preparing, transportation, explosive
works, ultrasonic and mechanical testing,
grinding and marking, preparing to dispatch
PRODUCTION TESTING SERVICES
TECHNICAL OPERATIONS
IN COOPERATION WITH SUBSUPPLIERS:
Heat Treatment:
up to 150 Mg at one charge,
Straightening:
Press: 5000 Mg on the stamp,
thickness up to 250 mm,
dimensions 5000 x 5000 mm,
Rolling machines up to 100 mm,
width 4100 mm x length 8000 mm,
Plasma cutting:
up to 80 mm thickness
Waterjet cutting:
thickness to 300 mm, dimensions
4000 x 4000 mm or 3000 x 6000 mm.
Welding:
of clad plates to bigger dimensions.
1. CONTROL OF THE DETONATION PROCESS
2. NON-DESTRUCTIVE TESTING
PERFORMED BY US:
Ultrasonic testing acc. EN 10160:2001,
ASME SA-263, ASME SA-264, ASME SA-265,
ASTM B-432, ASTM B-898, ASME SA-578/578M,
other standards or acc. to customer’s
specification. Liquid Penetrate acc. standards
and to customer’s specification.
3. DESTRUCTIVE TESTING IN OUR
LABORATORY:
acc. EN 13445-2:2014 Annex D or ASME
SA-263, SA-264, SA-265 and ASTM B-432,
ASTM B-898 as well as AD Merkblatt W8
and other standards and customer’s
specifications.
Testing: tensile tests, bend tests,
shear tests, impact test, ram tests,
macrostructure and others.
 TECHNOLOGY
WITH MANY BENEFITS
1. Explosive cladding allows to manufacture of bimetallic and multilayer metal composites
in the widest range of metals and its alloys and in the widest range of layers thicknesses.
2. Composite materials retain their mechanical, technological, corrosive and current
properties; by joining them into the composite they obtain new, expected structural
and functional features.
3. In a specific cases, result of the use of cladded materials is a reduction
in the consumption of expensive metals and their alloys.
4. Explosive cladding technology enables the production of cladded materials in a variety,
unlimited quantities, from very small to large batches of products, with varying unit sizes.

ADVANTAGE OF EXPLOSIVE CLADDING

» The unique properties in relation to other methods of bonding, allowing
a very wide range of bonds of metals and their alloys
» Great bond strength gives high possibility of further mechanical processing
of cladding elements:

Carbon steel + stainless steel: standard: 140 [MPa] ; average: 450 [MPa]
Carbon steel + titanium: standard: 140 [MPa] ; average: 330 [MPa]
Carbon steel + copper: standard: 84 [MPa] ; average: 160 [MPa]
Carbon steel + nickel: standard: 140 [MPa] ; average: 350 [MPa]

» For cladding can be use forged and rolled materials

» Bonded materials keep its initial properties and after bonding create
a new quality product
» Technology enables production of unlimited in quantity and size assortment
lots of cladding elements
 MANUFACTURING
PROCESS
01 02 03 04 05 06 07
BASE & CLAD INSPECTION PRE-TREATMENT ASSEMBLING CLADDING UT / VISUAL HEAT
MATERIAL OF METALS Preparation to cladding INSPECTION TREATMENT
AFTER CLADDING

14 13 12 11 10 09 08
PACKING MARKING FINAL FURTHER MECHANICAL UT FLATTENING
INSPECTION PROCESSING* TEST INSPECTION

In the interest of the highest quality standards

of our products we have put in place quality controls on every
stage of the production process.

We have implemented ISO certificate, acc. to PN-EN ISO 9001:2015. * Cutting (ie. plasma, water) Machining, Pressing,
Explomet is approved manufacturer acc. to AD 2000-Merkblatt W0 Bending, Drilling, Sand-blasting, Grinding
and certified acc. to directive 2014/68/EU.
Explosive cladding allows to manufacture of bimetallic and multilayer metal composites in the widest range of metals and its alloys
and in the widest range of layers thicknesses.

PRODUCTS AND REFERENCES

Examples of production orders.

Applications of explosive cladding technology.

We produce materials for technical use in: ELECTROENERGY, ELECTROCHEMISTRY, ELECTROTECHNICS, ELECTROMETALLURGY, etc.
Zakład Technologii Wysokoenergetycznych
EXPLOMET Gałka, Szulc sp. jawna
Poland, 45-641 Opole, ul. Oświęcimska 100H
tel.: +48 /77/ 451 78 17-19, fax: +48 77 456 25 11
e-mail: biuro@explomet.pl
www.explomet.pl
VAT: PL754 013 69 94

Metalchem Industrial Park

GPS
50° 36’ 15’’ N
17° 57’ 35’’ E