EMPLOYER : PROJECT TITLE CONTRACTOR :

3000 BBL/DAY CAPACITY SEMI REGENERATIVE

CATALYTIC REFORMING UNIT & ASSOCIATED FACILITIES

INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF STEEL STRUCTURAL WORK REV. A
Inspection Scope
CHARACTERISTICS TO BE TYPE / METHOD OF
SR NO DESCRIPTION OF ITEMS EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD FORMAT OF RECORDS REMARKS
CHECKED CHECK P W R V

DESIGN & Procedure REVIEW /APPROVAL

Contract/ Relevant Design Contract/ Relevant Design
1 Steel Structure Specification Review Verification 100% Approved Specification 2 4
Standard Standard
Steel Structure Construction Ensure Approved Contract/ Relevant Design Approved Steel Structure
2 Verification 100% AISC 2 4
Drawing drawing is obtained Standard drawings for construction
Fabrication, Pre-assembly & Contract/ Relevant Standard/
3 Review Verification 100% AISC, ASTM & AWS Approved Procedure 2 4
Erection Procedure Specification
Quality Control Procedure
for Fabrication, Pre-assembly Contract/ Relevant Standard/
4 Review Verification 100% AISC, ASTM & AWS Approved Procedure 2 4
and Specification
erection
5 Sand Blasting Procedure Review Verification 100% Approved Specification SSPC SP 6, 7 & 10 Approved Procedure 2 4
6 Painting Procedure Review Verification 100% Approved Specification SSPC SP 1,2,3, ASME B13.1 Approved Procedure 2 4
7 Insulation Procedure Review Verification 100% Approved Specification ASTM C547 & ASTM C585 Approved Procedure 2 4
8 Fire Proofing Procedure Review Verification 100% Approved Specification API 2218 Approved Procedure 2 4
Non Destructive Test (NDT)
9 Review Verification 100% Approved Specification AISC & ASME Approved Procedure 2 4
Procedure
MATERIAL IDENTIFICATION
Physical & chemical
Quality Tests As per Specification Approved Specification A36 or equivalent MILL TC 2 4
properties
10 Beam, Channel, Angle
Measurment & Approved Specification &
Dimensions and quality Random A36 or equivalent SITE ACC 1 2 4
Visual Drawing
Physical & chemical
Quality Tests As per Specification Approved Specification A36 or equivalent MILL TC 2 4
properties
11 Steel Plates, Flat bar
Measurment & Approved Specification &
Dimensions and quality Random A36 or equivalent SITE ACC 1 2 4
Visual Drawing
Physical & chemical
Quality Tests As per Specification Approved Specification SA 193 GR B7 / SA 194 2H MILL TC 2 4
properties
12 Bolts, nuts
Measurement & Approved Specification &
Dimensions and quality Random ASME B1.1 SITE ACC 1 2 4
Visual Drawing
FABRICATION
Welding Procedure
13 Correctness Scrutiny 100% WPS ASME SEC IX ASME WPS Formats 1 2/3 3 4
Specification
Desired property of
Procedure Qualification Test welding establishing
14 Visual, & NDT Tests 100% PQR ASME SEC IX ASME PQR Formats 1 2/3 3 4
And Record correctness of welding
variables

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 EMPLOYER : PROJECT TITLE CONTRACTOR :

3000 BBL/DAY CAPACITY SEMI REGENERATIVE

CATALYTIC REFORMING UNIT & ASSOCIATED FACILITIES

INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF STEEL STRUCTURAL WORK REV. A
Inspection Scope
CHARACTERISTICS TO BE TYPE / METHOD OF
SR NO DESCRIPTION OF ITEMS EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD FORMAT OF RECORDS REMARKS
CHECKED CHECK P W R V

Welders Performance Abilitty of welders to

15 Visual & NDT Tests 100% WQT ASME SEC IX ASME WQT Format 1 2/3 3 4
Qualification make sound weld
Inspection of Structural Steel
Measurement &
16 Weld Fit-up, tack welding, Dimensions & Exactness 100% Approved Drawing & WPS ASME B31.3 & AWSD1.1 FIT-UP INSPCTION REPORT 1 2 4
Visual
dimensional check
As per approved WELDING INSPECTION
17 Welding Correctness Visual & NDT WPS ASME B31.3 & AWSD1.1 1 2 3 4
specification REPORT
As per approved REPAIR WELDING
18 Weld Repair Work Correctness Visual & NDT WPS ASME B31.3 & AWSD1.1 1 2 3 4
specification INSPECTION REPORT
Surface preparation
Visual 100%
BLASTING & PAINTING
19 Painting Surface finish Visual Random Approved Procedure Approved Procedure 1 2 4
REPORT
Coating Thickness Elco Meter Random
Measurement &
20 Tagging Dimensions & Exactness 100% Approved Drawing Approved Procedure CHECKLIST 1 2
Visual
CONTROL OF LIFTING, INSPECTION, MEASURING AND TESTING EQUIPMENT

Inspection measuring and

21 Dimensions & Capacity Validity 100% Approved Specification Approved Procedure Calibration certificate 1 2 4
test equipment calibration

22 Torque wrenches Dimensions & Capacity Validity 100% Approved Specification Approved Procedure Calibration certificate 1 2 4
Lifting Gears (Belt, Hook,
23 Chain pulley, winch, hand Dimensions & Capacity Visual & Validity 100% Approved Specification Approved Procedure Calibration certificate 1 2 4
tools)
Heavy Equipment (Crane,
24 Capacity Visual & Validity 100% Approved Specification Approved Procedure Calibration certificate 1 2 4
Fork-lift, Hydra)
ASSEMBLY & ERECTION
Receiving & Inspecing of Measurement &
25 Dimensions & Exactness 100% Approved Procedure Approved Drawing CHECKLIST 1 2 4
structural steel parts Visual
26 Assemble the Structural steel Dimensional acceptance Measurement & Pre-assembled Structural
parts at ground & Torquing 100% Approved Procedure Approved Drawing steel Report 1 2 4
Visual
27 Check elevation of Measurement &
Dimensions 100% Approved Procedure Approved Drawing CHECKLIST 1 2 4
foundation Visual
28 Location of anchor bolts (if Measurement &
Dimensions 100% Approved Procedure Approved Drawing CHECKLIST 1 2 4
applicable) Visual
29 Embedded plates installation Measurement &
Dimensions 100% Approved Procedure Approved Drawing CHECKLIST 1 2 4
(if applicable) Visual

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 EMPLOYER : PROJECT TITLE CONTRACTOR :

3000 BBL/DAY CAPACITY SEMI REGENERATIVE

CATALYTIC REFORMING UNIT & ASSOCIATED FACILITIES

INSPECTION AND TEST PLAN FOR FABRICATION & ERECTION OF STEEL STRUCTURAL WORK REV. A
Inspection Scope
CHARACTERISTICS TO BE TYPE / METHOD OF
SR NO DESCRIPTION OF ITEMS EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD FORMAT OF RECORDS REMARKS
CHECKED CHECK P W R V

Verification of lifting points &

support points (During Visual & Inspection
30 Dimensions & Welding 100% Approved Procedure Approved Drawing & AISC CHECKLIST 1 2 4
transportation, Before & Reposrt
after lifting the structure)
Dimensions & STRUCTURAL STEEL
31 Structural Steel Installation Visual 100% Approved Drawing AISC 1 2 4
Correctness INSTALLATION REPORT
Anchor Bolt Tightening Check Correctness & Bolt Measurement & ANCHOR BOLT
32 100% Approved Procedure AISC 1 2 4
Tightening Visual TIGHTENING REPORT
Machine Bolt Tightening Correctness & Bolt Measurement & STRUCTURAL STEEL
33 100% Approved Procedure AISC 1 2 4
Check Tightening Visual INSTALLATION REPORT
Alignment & verticality Check
Dimensions &
34 (after bolt tightening and or Visual 100% Approved Drawing AISC CHECKLIST 1 2
Correctness
welding)
Dimensions & Measurement & STEEL STRUCTURE
35 Grouting 100% Approved Drawing Approved Procedure 1 2 4
Correctness Visual GROUTING REPORT
Painting / Coating
36 Repair works ( if Coating Thickness Elco Meter Random Approved Procedure Approved Procedure CHECKLIST 1 2 4
applicable)
Final Inspection of
accessories (Ladders, stairs
Measurement & ACCESSORIES INSTALATION
37 treads, safety cages, Gratings, Dimensions & Exactness 100% Approved Procedure Approved Drawing 1 2 4
Visual REPORT & CHECKLIST
Davits, platforms, roofing
etc.
38 Fire Proofing Perfectness Visual Random Approved Procedure Approved Speicfication FIRE PROOFING REPORT 1 2 4
39 Insulation Perfectness Visual Random Approved Procedure Approved Speicfication INSULATION REPORT 1 2 4
Punch list & Final Check list Completeness , asbult Visual Random
40 prior to release for drawing,all NDT reports Verification of all Random Aproved Drawing, Data Sheet AISC, ASME B31.3 PUNCH LIST REPORT 1 2 4
hydrostatic test etc. records
P:PERFOMED BY W:WITNESSED BY, R:REVIEW BY, V:VERIFIED & APPROED BY, H:THOLD TILL CLEARED BY 1,
(1)-FABRICATOR, (2)- EPC CONTRACTOR, (3)-3RD PARTY , (4)-CLIENT, CR-CRITICAL , M-MAJOR, IR-INSPECTION RECORD, MEAS-MEASUREMENT

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