HME000024-01 Engine operation Speed and Rating HME000024-02 Lubricating Oil Running Noises and Vibration HME000024-03 Cooling water Temperature Engine inlet and Upstream / Downst HME000024-04 Charge air Temperature Upstream / Downstream charge air c HME000024-05 Exhaust gas Temperature after cylinder HME000024-06 Lubricating Oil Pressure at main bearing HME000024-07 Cooling water Pressure upstream engine HME000024-08 Fuel Pressure upstream pumps HME000024-09 Charge air Pressure upstream / downstream HME000024-10 Control air Pressure control air gauge HME000024-11 Starting air Pressure starting air gauge HME000024-12 Circulation tank Lube oil level HME000024-13 Duplex filter Cleaning HME000024-14 Turbocharger Lubrication HME000024-15 Expansion tank Cooling water level HME000024-16 Day tank Fuel level HME000024-17 Duplex filter cleaning HME000024-18 Charge air line Check automatic drains HME000024-19 Air bottles drain HME000024-20 CA filter drain HME000024-21 FO duplex fuel filter Cleaning Strainer HME000024-22 LO duplex filter Cleaning Cartridges HME000150-23 Inlet and Exhaust valves Adjust valve clearance HME000150-24 Compressed air filter Cleaning HME000150-25 Engine bolting and unions Checking HME000150-26 Turbocharger Oil change HME000150-27 Turbocharger Functional test HME000024-28 Turbocharger Washing the compressor HME000150-29 Valve rotor Evaluate HME000150-30 Cylinder head Checking HME000150-31 Pre-lubrication Checking HME000150-32 Chemical corrosion inhibitors Check concentration HME000750-33 Fuel duplex filter Cleaning HME000750-34 Cooling water system Corrosion inhbitors HME000750-35 Turning device Disassembly and reassembly HME000750-36 Oil mist detector Inspection HME001500-37 Governor Control rod HME001500-38 Inlet and Exhaust Adjust valve clearance HME001500-39 Crankcase explosion safety valve Inspection HME001500-40 Control shaft bearings Maintenance HME001500-41 Oil mist detector Inspection HME003750-42 Timing gear train Inspection HME003750-43 Starting valve Inspection HME003750-44 Monitors Checking of alarm and safety HME003750-45 Running gear/engine timing Inspection HME003750-46 Pressure switch Adjust HME003750-47 Turning device Disassembly and reassembly HME003750-48 Lubricating Oil Take sample for analysis HME007500-49 Inlet and Outlet valve cone Disassembly and reassembly HME007500-50 Piston rings and groves Inspection HME007500-51 Starting valve Disassembly and reassembly HME007500-52 Exhaust manifold Checking HME007500-53 Injection pump Disassembly and reassembly HME007500-54 Injection valve Disassembly and reassembly HME007500-55 Compressed air filter Cleaning HME007500-56 Thermostats lube oil / cooling water Checking HME007500-57 Oil mist detector Inspection HME015000-58 Nozzle sleeve Disassembly and reassembly HME015000-59 Inlet and Outlet valves cones Disassembly and reassembly HME015000-60 Big-end bearings Reassembly HME015000-61 Main bearings Disassembly HME015000-62 Governor drive Disassembly and reassembly HME015000-63 Cylinder liner Measuring HME015000-64 Camshaft bearings Checking HME015000-65 Timing gear train Checking HME015000-66 Injection pump Disassembly and reassembly HME015000-67 Vibration damper on chamsaft Disassembly and reassembly HME015000-68 Oil pressure regulating valve Adjust HME030000-69 Starter valve Disassembly and reassembly HME030000-70 Turning device Disassembly and reassembly HME030000-71 Valve guide / Oil scraper ring Replace HME030000-72 Relief valves Replace HME030000-73 Cylinder head Cleaning HME030000-74 Big-end bearings Inspection HME030000-75 Piston rings and grooves Inspection HME030000-76 Cylinder liners Measuring HME030000-77 Main bearings Disassembly HME030000-78 Chamsaft bearings Checking HME030000-79 Valve rockers Disassembly and reassembly HME030000-80 Vibration damper Disassembly and reassembly HME030000-81 Main thrust bearing Disassembly HME045000-82 Small-end bush Measuring NME000000-83 Valve rocker brackets Disassembly and reassembly NME000000-84 Valve rocker bush Replace NME000000-85 Media guidong system Disassembly and reassembly NME000000-86 Cylinder head Disassembly and reassembly NME000000-87 Inlet and Outlet valve cones Checking NME000000-88 Valve seat ring Checking and Replace NME000000-89 Crank web deflection Checking NME000000-90 Bearing shells / bearing bushes Evaluate NME000000-91 Big-end bearings Reassembly NME000000-92 Hydraulic clamping elements Replace NME000000-93 Main bearings Reassembly NME000000-94 Main thrust bearing Reassembly NME000000-95 Pistons Disassembly NME000000-96 Piston crown Replace NME000000-97 Piston pin Disassembly and reassembly NME000000-98 Piston Reassembly NME000000-99 Counter-balance Disassembly and reassembly NME000000-100 Cooling water distributing housing Disassembly and reassembly NME000000-101 Cylinder liner Reassembly NME000000-102 Camshaft Disassembly and reassembly NME000000-103 Timing gear train Disassembly and reassembly NME000000-104 Charge air cooler Disassembly and reassembly NME000000-105 Injection pump Disassembly and reassembly NME000000-106 Fuel Injector Replace, Adjust and Disassembly / reassembly NME000000-107 Fuel duplex filter Cleaning NME000000-108 Fuel distributor / collection pipe Disassembly and reassembly NME000000-109 LO pump Disassembly and reassembly NME000000-110 LO duplex filter Cleaning NME000000-111 Crankcase monitoring device Checking
Turbocharger
Checklist No Checklist Name Task
HTB000024-112 Operation Data Check, Logbook recording HTB000024-113 Compressor Wet cleaning at 90 to 100% engine output HTB000150-114 Turbocharger Detailed function check HTB000150-115 Oil Filter Cleaning HTB010000-116 Turbocharger Complete Dismantling, Inspection / Check of components NTB100000-117 Silencer Cleaning
Governor
Checklist No Checklist Name Task
HGV001500-118 Operation Data Check funtional behavior, control rod HGV003750-119 Operation Data Oil Change HGV025000-120 Operation Data Major Overhaul, adjustment e (ME)
k recording 1 at 90 to 100% engine output 3 2 3 nspection / Check of components 4 3
or
Task estimated time
al behavior, control rod 2 2 ul, adjustment 10 Controllable Pitch Propeller (CPP)
Checklist No Checklist Name Task
HCPP00024-01 Hydraulic system Check all flexible hoses, pipe and fange connections HCPP00024-02 Control system Function Check HCPP00050-03 Hydraulic system Check oil level,temperature, oil pressure, and etc WCPP00024-04 Slip ring assembly Inspect and clean the shaft to mass slip ring assembly WCPP00024-05 Oil cooler Check function and condition of the cooler MCPP00024-06 Stern tube, hub Check the oil in stern tube and hub MCPP00024-07 Hydraulic system Perform switch over from main to stand-by YCPP00001-08 Hydraulic system Cleaning of tank and renewal of oil YCPP00001-09 Pitch servo unit Check all outer bolt connections YCPP00004-10 Propeller Renewall of blade foot seals YCPP00004-11 Propeller External check of blades, hub, lockings of blade bolts YCPP00004-12 General Total System ropeller (CPP)
Task estimated time
ble hoses, pipe and fange connections 3 3 ,temperature, oil pressure, and etc 4 ean the shaft to mass slip ring assembly 4 n and condition of the cooler 3 n stern tube and hub 3 h over from main to stand-by 4 nk and renewal of oil 8 r bolt connections 4 ade foot seals 5 of blades, hub, lockings of blade bolts 12 16 Sterntube Seal
Checklist No Checklist Name Task
HSTB00004-01 Stern tube seal Check oil level in the tanks for fwd and aft seal HSTB00004-02 Stern tube seal Check oil temperature in the stern tube (max. 60 C) MSTB00001-03 Stern tube seal Oil sample (max permissible water content 5 %) SASTB00004-04 Stern tube seal Oil change Seal
Task estimated time
in the tanks for fwd and aft seal 2 perature in the stern tube (max. 60 C) 2 ax permissible water content 5 %) 3 4 Reduction Gear
Checklist No Checklist Name Task
HRG000024-01 Reduction Gear Check monitoring of thermometers, pressure gauges HRG000024-02 Oil Cooler Check for leakages HRG000024-03 Attached Pump Check auto HRG000024-04 Differential Pressure c HRG000100-05 Clean Oil Filter Cleaning HRG000500-06 Attached Pump Check HRG000500-07 Reduction Gear Cleaning HRG001000-08 Oil Filter Cleaning MRG000006-09 Oil Cooler clean shell YRG000002-10 Reduction Gear oil change YRG000004-11 Attached Pump Disassembly of the pump, renewparts if required YRG000004-12 E-Motor Rinse and lubricate ball bearings Gear
Task estimated time
ing of thermometers, pressure gauges 3 2 2 2 3 4 4 3 6 5 f the pump, renewparts if required 8 icate ball bearings 4 Auxilary Engine (AE)
Checklist No Checklist Name Task
HAE000150-01 Valve Rotor Evaluate HAE000150-02 Cylinder Head Check (all units) HAE000150-03 Pre-Lubrication Cleaning HAE000750-04 Fuel Oil Filter Adjust HAE001500-05 Valve Clearance Check HAE001500-06 Running Gear Check HAE001500-07 Crankcase Explosion Safety Valve Check HAE001500-08 Control Shaft Bedding Maintenance HAE003750-09 Timing Gear Train Check HAE003750-10 Pressure Switch Check HAE007500-11 Cooling Water Treatment Test, change or add additivies HAE007500-12 Cylinder Head Dissasembly, cleaning, maintenance of one cylinder u HAE007500-13 Inlet and Exhaust Valves Dissasembly, cleaning, maintenance of one cylinder u HAE007500-14 Piston Rings and Groves Dissasembly, cleaning, maintenance of one cylinder u HAE007500-15 Big end Bearing Dissasembly, cleaning, maintenance of one cylinder u HAE007500-16 Exhaust Manifold Dissasembly, cleaning, maintenance of one cylinder u HAE007500-17 Injection Pump Dissasembly, cleaning, maintenance of one cylinder u HAE007500-18 Fuel Injectors Pressure test HAE007500-19 Lube Oil Check, maintenance HAE015000-20 Nozzle Sleeve Maintenance HAE015000-21 Inlet and Exhaust Valves Maintenance for all valves HAE015000-22 Governor Drive Inspection, maintenance / repair HAE015000-23 Camshaft Vibration Damper Maintenance / repair HAE015000-24 Injection Pumps Maintenance / repair of all pumps HAE015000-25 Fuel Feed Pump Maintenance / repair HAE015000-26 Centrifugal Cooling Water Pump Maintenance / repair HAE030000-27 Valve Rocker Maintenance / overhaul HAE030000-28 Oil Scraper Ring Replace at all valves HAE030000-29 Cylinder Head Maintenance / overhaul HAE030000-30 Big end Bearing Inspection / disassembly HAE030000-31 Piston Rings and Groves Inspection / overhaul HAE030000-32 Cylinder Liner Maintenance / disassembly all of units HAE030000-33 Control Valves Inspection / check HAE030000-34 Vibration Damper Inspection / overhaul
Turbocharger
Checklist No Checklist Name Task
HAT000024-01 Compressor Side Washing during operation HAT000300-02 Air Filter at Silence Cleaning HAT001000-03 Fastening and Housing Bolts Check tightness HAT010000-04 Compressor Side Check, cleaning of all internal parts HAT020000-05 Silencer Check, cleaning of felt coat HAT020000-06 Complete Unit Major Overhaull
Governor
Checklist No Checklist Name Task
HAG001500-01 Operation Data Check governor behavior, control rod HAG003750-02 Operation Data Oil change HAG025000-03 Operation Data Overhaul and adjustment ine (AE)
Task estimated time
2 2 3 2 2 2 2 3 2 2 r add additivies 3 leaning, maintenance of one cylinder unit 8 leaning, maintenance of one cylinder unit 8 leaning, maintenance of one cylinder unit 8 leaning, maintenance of one cylinder unit 8 leaning, maintenance of one cylinder unit 8 leaning, maintenance of one cylinder unit 8 4 3 4 or all valves 5 aintenance / repair 6 6 repair of all pumps 6 6 6 7 6 7 5 6 disassembly all of units 7 4 7
arger
Task estimated time
g operation 4 4 4 g of all internal parts 8 g of felt coat 6 12
nor
Task estimated time
or behavior, control rod 4 6 10 Emergency Genset
Checklist No Checklist Name Task
HEMG00024-01 Diesel Emergency Generator Set Walk around inspection HEMG00024-02 Engine Crankcase Check oil level HEMG00024-03 Cooling System Check coolant level HEMG00200-04 Lubricating Oil and Filter Change oil and cartridge HEMG00200-05 Crankcase Breather Clean HEMG00200-06 Cooling System Test for concentration of supplement coolant additive HEMG00200-07 Fuel Strainer Clean insert HEMG00200-08 Belts and hoses Inspect / replace HEMG00200-09 Fuel Tank Drain water and sediment HEMG00200-10 Batteries Clean HEMG00200-11 Air Filter Clean HEMG00400-12 Cylinder Head Bolts Check tightness HEMG00400-13 Valve Clearance Check adjusment HEMG01000-14 Engine Protection Devices Inspect for proper operation HEMG01000-15 Injector Nozzles Pressure test HEMG01000-16 Fuel Filter Clean (replace) cartridges HEMG03000-17 Filter cap and Working valve Replace HEMG03000-18 Cooling System Clean / Flush coolant HEMG03000-19 Turbocharger Check clearances Genset
Task estimated time
1 2 2 3 3 ntration of supplement coolant additive 3 3 4 d sediment 4 3 3 2 2 per operation 3 4 4 4 3 2 Fuel Oil System
Checklist No Checklist Name Task
HFOS00024-01 Tank Contents Check and note tank contents HFOS00024-02 Daily Tanks Drain water from daily service and settling tanks HFOS00024-03 Settling Tanks Drain water from daily service and settling tanks HFOS00024-04 Suction Pressure all Pumps check suction pressure of all pumps. HFOS00024-05 Pump Shaft Check tightness of pump shaft glands and suction pip HFOS00024-06 Suction Pipe Connections Check tightness of pump shaft glands and suction pip HFOS00125-07 Double Filter Check and clean double filter in fuel oil supply HFOS00125-08 Remote Level Indicators Check correct indication of remote level indicators by HFOS00250-09 All filters Check and clean all filters HFOS00500-10 All Quick Closing Valves Check all quick closing valves for proper function HFOS00500-11 All Valves and Flaps Check all valves and flaps for proper function and tigh HFOS03500-12 Alignment Couplings (FO Pump) Check alignment and condition of couplings HFOS03500-13 Screws and Connections (FO Pump) Check tightness of screws and connections MFOS00006-14 Fuel Oil Separator Maintenance and cleaning YFOS00002-15 Heater Cleaning
Lubricating Oil System
Checklist No Checklist Name Task
HLOS00024-01 Tank Contents Check and note tank contents HLOS00024-02 Circulating Tanks Keep level in circulating tanks for main engines betwe HLOS00024-03 Daily Tanks Drain water from daily service and settling tanks HLOS00024-04 Suction Pressure all Pumps check suction pressure of all pumps. HLOS00024-05 Pump Shaft Check tightness of pump shaft glands and suction pip HLOS00024-06 Suction Pipe Connections Check tightness of pump shaft glands and suction pip HLOS00125-07 Double Filter Check pressure drops across double filters in circuits o HLOS00125-08 Remote Level Indicators Check correct indication of remote level indicators by HLOS00250-09 All single filters Check and clean all filters HLOS00500-10 All Valves Check all valves for proper function and tightness of g HLOS00500-11 Pipe Collecting Boxes Check and clean air pipe collecting boxes in funnel HLOS03500-12 Alignment Couplings (FO Pump) Check alignment and condition of couplings HLOS03500-13 Screws and Connections (FO Pump) Check tightness of screws and connections MLOS00006-14 Fuel Oil Separator Maintenance and cleaning
Sea Water Cooling System
Checklist No Checklist Name Task
HSWS00024-01 Pressure Gauge in Suction and Discharge Check suction and discharge pressure gauge HSWS00024-02 Sea Water Pump Checking and Inspection HSWS00024-03 Bearing and Seals Check temperature HSWS00024-04 Electric Panel Checking and Inspection HSWS00125-05 Suction Filter Checking and cleaning HSWS00125-06 Mud and Strum Boxes Checking and cleaning HSWS00125-07 Sea Water Pump Shaft Check pumps and system for leakages HSWS00250-08 All Valves Check all valves for proper function and tightness of g HSWS00250-09 Hydraulic Remote Control Check for proper function of hydraulic remote control HSWS00500-10 Suction Filter Checking and cleaning HSWS03000-11 Ball bearings Grease ball bearings with suitable grease HSWS12000-12 Sea Water Pump Disassemble pumps for major overhaul HSWS24000-13 All bearings Replace all bearings (incl. e-motor) HSWS24000-14 Seawater Hydrophor Pumps Major Overhaul YSWS00004-15 Sea inlet and Overboard Inspect all sea inlet & overboard discharge valves YSWS00004-16 Sea Chests Checking and cleaning YSWS00004-17 Zinc Anodes Checking and replace
Fresh Water Cooling System
Checklist No Checklist Name Task
HFWS00024-01 Pressure Gauge and Thermometer Check suction and discharge pressure gauge HFWS00024-02 Fresh Water Pump Check pumps during operation HFWS00024-03 Bearing and Seals Check temperature bearing HFWS00024-04 Electric Panel Checking and Inspection HFWS00125-05 Fresh Water Pump Shaft Check pumps and system for leakages HFWS00250-06 All Valves Check all valves for proper function and tightness of g HFWS03000-07 Ball bearings Grease ball bearings with suitable grease HFWS08800-08 UV Filter Lamps Checking and replace HFWS12000-09 Fresh Water Pump Disassemble pumps for major overhaul HFWS24000-10 All bearings Replace all bearings (incl. e-motor)
Chilled Water Plant System
Checklist No Checklist Name Task
HCWP00024-01 Water Chiller Inspect the unit and check noise and vibration HCWP00024-02 Oil Separator Check level in iuk separatorand condition of oil HCWP00024-03 Condenser Check refrigerant level in condenser HCWP00024-04 Refrigerant Oil Search for leaks HCWP00200-05 Threaded Joint Checking HCWP00200-06 Filters Search for leaks HCWP00800-07 Suction FIlters Replace / clean oil filter HCWP02500-08 Threaded Joint Retighten all threaded joints HCWP02500-09 Coupling Check the coupling HCWP02500-10 Safety Instruments Check the monitor function and see that all safety ins HCWP05000-11 Oil Sample Take an oil sample and analyze the oil HCWP05000-12 Chilled Medium Check the status of the chilled medium HCWP05000-13 Safety Instruments Check the monitor function and see that all safety ins HCWP05000-14 Drier Filters Clean the drier filters and replace the desiccant HCWP05000-15 Coupling Check the coupling ystem
Task estimated time
e tank contents 2 om daily service and settling tanks 4 om daily service and settling tanks 4 pressure of all pumps. 3 s of pump shaft glands and suction pipe connections 3 s of pump shaft glands and suction pipe connections 3 an double filter in fuel oil supply 5 indication of remote level indicators by comparison with 4 5 k closing valves for proper function 4 s and flaps for proper function and tightness of glands 4 nt and condition of couplings 3 s of screws and connections 3 and cleaning 6 4
il System
Task estimated time
e tank contents 2 irculating tanks for main engines between 13500 and 165 4 om daily service and settling tanks 4 pressure of all pumps. 3 s of pump shaft glands and suction pipe connections 3 s of pump shaft glands and suction pipe connections 3 e drops across double filters in circuits of main engines 5 indication of remote level indicators by comparison with 4 5 s for proper function and tightness of glands. 4 an air pipe collecting boxes in funnel 4 nt and condition of couplings 3 s of screws and connections 3 and cleaning 6
ing System
Task estimated time
and discharge pressure gauge 2 2 2 2 3 3 and system for leakages 3 s for proper function and tightness of glands 4 er function of hydraulic remote control system for valves 4 4 arings with suitable grease 4 umps for major overhaul 6 arings (incl. e-motor) 4 12 inlet & overboard discharge valves 4 6 12
oling System
Task estimated time
and discharge pressure gauge 2 during operation 2 ature bearing 2 2 and system for leakages 3 s for proper function and tightness of glands 3 arings with suitable grease 4 6 umps for major overhaul 12 arings (incl. e-motor) 4
lant System
Task estimated time
it and check noise and vibration 3 iuk separatorand condition of oil 2 ant level in condenser 2 2 2 2 4 hreaded joints 3 2 nitor function and see that all safety instruments 3 mple and analyze the oil 4 us of the chilled medium 3 nitor function and see that all safety instruments 3 r filters and replace the desiccant 6 2