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gowelding.org/welding-certification/
Bottom line, can you produce a sound quality weld by following the procedure/instructions?
1. Weld the metals given by the welding inspector in the position the test is designed for by following
the instructions provided.
2. Cut the metal welded according to the instructions and prepare them for a bend test or some
approved form of quality testing.
3. Test the materials welded according to the procedure. If they pass the test then you just earned
your welding certification. The testing ranges from a bend test to Radiographic (x-ray) or even just
a visual exam of the quality. In most cases a welding inspector will have a excellent idea if your
welds will pass just by visually inspecting them.
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Welding certifications are designed to ensure the welders skills are up to the code they will be working
under. Welding certifications are also documented to prove that the welder is qualified under that code.
Welding codes vary a lot depending on the type of work being done. There are many organizations that
have different procedures depending on the type of work they oversee.
In the United States there are quite a few organizations that have certified welding procedures. The three
largest organizations are:
The American Welding Society / AWS. www.aws.org They typically deal with structural codes
mostly involved with buildings and bridges.
The American Society of Mechanical Engineers /ASME Section IX. www.asme.org They deal with
boiler and pressure vessel codes.
The American Petroleum Institute / API. www.api.org They oversee pipeline welding codes for the
gas and oil industries.
Welding certifications come in many positions, metal thickness, welding processes, and metal types.
When the term “Certified Welder" is used it only means that welder is certified under the welding
procedures they have tested under. There is not a single welding certification that covers all types of
welding.
All welding certifications come in many positions. The positions are different depending if the welder will be
welding on plate or pipe. The terms properly used in the welding field refers to plate as “structural welding"
and pipe and “pipe welding".
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Plate Welding Certification Positions
For welding plate the positions typically come in two different joint types. Fillet welds and grove welds.
Most plate welding certifications are performed in groove welds. This is because in most welding codes,
grove welds will also qualify you for fillet welds, but fillet welds do not cover grove welds. Fillet welds and
grove welds also vary in different positions. The positions are flat, horizontal, vertical, and overhead.
There is also a coding system to identify the welding position.
The way this coding system works is the number stands for the position and then the letter identifies the
type of weld joint. For example if you take the number 3 for the vertical position and G is for a groove
weld. Then you put them together like “3G” then that is the code for a vertical grove weld. In the case of a
fillet weld you would simply replace the G with an F, then you would get a “3F” weld joint and that is a
vertical fillet weld.
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When getting certified for structural welding it’s very common to take the 3G and 4G welding certification
together. These two tests usually cover all the positions and most codes allow fillet welds on pipes that are
a minimum diameter of 24″.
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*Then there is the 6G pipe welding certification. This is a pipe that is in standing on a 45 degree angle and
cannot be moved. This test incorporates all of the positions. What makes this position so hard is there is
an easy side and a hard side. This all depends if you are right handed or left handed and the welding
processes being used. This one test will qualify the welder to weld pipe and plate in all positions. This is the
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hardest of all welding positions and the test
typically given for the higher paying jobs. If
you need to get one welding certification this
is the position to go for!
Many times it is a combination of the obstacles and visual restriction that the test will incorporate.
Restricted tests come in the 2G, 5G, and 6G positions but most of the time it will be a 6GR or 6G restricted
test positions.
Another type of boiler tubing test I took had only has 1/2 of an inch of clearance and all I could say is
“Wow that was tight”.
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I recently passed this type of test for my current job using a TIG root and hot pass with the rest Stick
welded out. The hardest part of this test is the TIG welding part. To pass you need to weld the first quarter
of the pipe right handed, the second quarter left handed, then the third quarter right handed using a mirror,
and finally the last quarter left handed using a mirror. Finally the weld had to pass an x-ray test.
Unfortunately I could not get permission to take any pictures.
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Welding Certification Processes
All welding certifications come in different process and procedures. The most widely used welding
processes are:
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These are the most common but there are many other types of welding processes that you can get
certified in. The only catch with the other types of processes is that they are so specialized that getting a
job might not be easy to do. If you don’t weld using the process you are certified in they usually expire
worthless after six months. Making the time and money spent wasted.
For someone new to the welding field the three best welding certifications to get that will pay off the
fastest are an AWS D1.1 3G and 4G SMAW combo done on carbon steel and a 3G MIG Welding
Certification. Most employers will be more than happy with someone who has passed these qualification
tests. These certifications open the door for shop work and field work.
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Visual weld inspection is the most cost efficient of the NDT methods but at the same time it relies on the
sole discretion of the inspector. This method is mostly used for non critical welding inspection and
cannot detect internal weld defects.
This is a welding inspection camera used to find visual defects that are
Weld_Inspection_Camera
difficult to get too.
Visual weld inspection is the most cost efficient of the NDT methods but at the same time it relies on the
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sole discretion of the inspector. This method is mostly used for non critical welding inspection and
cannot detect internal weld defects.
Liquid dye penetrant testing involves the cost of the dye but it is excellent at detecting surface defects.
All this method does is high light any surface defects.
When it comes to Radiographic testing or x-ray weld inspection the cost is much higher and there are
also associated risks with this type of weld inspection. This type of weld inspection will show any type of
weld defect and is the most accurate way of inspecting weld quality. The down side is x-ray weld
inspection is it uses radioactive materials. Do Not Enter an Area that is labeled X-Ray or Radiographic
Testing! Just the slightest bit of exposure to gamma-rays and or x-rays will cause death in the near future!
This type of weld inspection is only used when the safety of the public is at risk and the people
conducting it are extremely qualified to do this type of work!
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When it comes to nuclear and coal fired power plant construction there are commonly three welding
tests you must pass for the job. The first test is a 2″ double heavy wall schedule 160 carbon steel pipe in
the 6G position with a TIG root and hot pass then the rest is Stick welded with an E8018“. The second test
given is also a 2″ double heavy wall schedule 160 carbon steel pipe in the 6G position but it is TIG welded
all the way out. Finally, a 4″ thin wall schedule 5 or 10 stainless steel pipe TIG welded all the way out.
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