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Abstract --This paper presents a scalable cascaded Z-source big size filter and large electrolyte capacitors. Cascaded
inverter for residential PV systems with high efficiency and high multilevel inverter topology, as shown in Fig.2, can achieve
switching frequency. The commercial low voltage Gallium MPPT for each PV module, single stage energy conversion,
Nitride (GaN) device with low loss and high frequency is used to as well support a higher equivalent PWM frequency and a
facilitate each Z-source inverter cell modular. The
larger DC bus voltage [8-9]. Nevertheless, the H-bridge
comprehensive Z-source network is designed based on the
innovative equivalent AC circuit model. A detailed efficiency inverter still lacks boost function so that the inverter KVA
analysis is applied to a 3kW single phase grid-connected PV requirement has to be increased twice with a PV voltage
system with four cascaded Z-source inverter cells and 1MHz range of 1:2. Moreover, the high switching losses at high
output frequency. The proposed topology also has the advantage switching frequencies still present a daunting challenge.
to achieve independent maximum power point tracking (MPPT) This paper proposed a scalable cascaded Z-source inverter
control for each module and therefore improve the PV energy configuration for residential PV system as shown in Fig.3.
harvesting capability. The proposed PV system can achieve single energy
Index Terms— Cascaded Z-Source Inverter, Gallium Nitride conversion and boost function. The commercial low voltage
(GaN) Device, Photovoltaic (PV) System, Z-Source Network GaN device can be used to facilitate the each Z-source
Design inverter cell modular, which reduces losses significantly and
I. INTRODUCTION achieves high efficiency [10]. The integrated Z-source
network in each module is immune to shoot-through faults
Current residential photovoltaic (PV) systems are especially operating at high switching frequency and
typically constructed from ten to a few hundred series- enhances the system reliability. Independent MPPT for each
parallel connection PV modules connected to a common DC Z-source inverter module can implement an efficient PV
bus inverter [1-3]. One main reason that prevents the grid- energy conversion.
connected PV systems from realizing its full market potential In this paper, the PV system with equivalent 1MHz output
is the power losses due to the module mismatch, orientation frequency has been achieved due to advanced GaN devices
mismatch, partial shading, and MPPT inefficiencies. The and phase-shift PWM technology so the size and weight of
conventional single DC bus inverter and MPPT methods both line filter can be reduced significantly and good power
can not solve the above issues due to multiple local peak quality can be maintained as well. From the capability of
power points [4-5]. The cascaded dc-dc converter topology, double fundamental frequency (DFF) power oscillation
as shown in Fig.1, can achieve MPPT for each PV module, handling and high frequency ripple attenuation point of view,
which reduces the above power loss [6-7]. However, the the comprehensive Z-source network design has been
configuration has dc-dc and dc-ac conversion stages, which developed based on an innovative equivalent AC circuit
decreases the overall system efficiency. In addition, the model for the single phase PV system. The efficiency of each
switching frequency of dc-ac inverter is limited leading to the Z-source inverter module is analyzed. The effect of
Fig.1 Grid connected PV system with Fig.2 Grid connected PV system with Fig.3 Proposed PV system circuit configuration cascaded DC-DC
converters cascaded H-bridge inverters with cascaded Z-source inverters
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(a) (b) (c)
Fig.6 Z-source inverter operation mode: (a) shoot-through state; (b) traditional zero state; (c) active state
total capacitance will increase which resulting in low power ⎧ di ZL
density. In addition, input capacitor with big capacitance will ⎪ LZL = Dnst V pv − ( Dnst − Dst )V ZC
⎪ dt
cause the phase-shift between VZC and Vpv due to the ⎪⎪ dV pv 1
equivalent LC filter on DC side, which will increase the ⎨Cin = i pv − 2 Dnst i ZL − MI g cos 2ωt (5)
burden of total capacitors to handle the DFF power. ⎪ dt 2
According to the above analysis, the input capacitor is used ⎪ dV ZC 1
⎪CZC = ( Dnst − Dst ) i ZL + MI g cos 2ωt
for handling most high frequency voltage ripple. The ⎪⎩ dt 2
maximum high frequency voltage ripple occurs during shoot- ⎧⎛ Dnst ⎞ ⎛ ⎞ di ZL
LZL
through period and PV module only delivers power to input ⎪⎜⎜ ⎟⎟V pv = V ZC + ⎜⎜ ⎟⎟
D
⎪⎝ nst − Dst ⎠ D
⎝ nsht − D st ⎠ dt
capacitor. In order to achieve good voltage performance, high
⎪
frequency voltage ripple is limited with 1%. The capacitance ⎪⎛ Dnst − Dst ⎞ ⎡⎛ 1 ⎞ ⎛ Dst ⎞ ⎛ Cin ⎞ dV pv ⎤
can be determined by: ⎪⎜⎜ D ⎟⎟ ⎢⎜⎜ ⎟⎟ i pv − ⎜⎜ ⎟⎟ i ZL − ⎜⎜ ⎟⎟ ⎥
⎪⎝ nst ⎠ ⎢⎣⎝ Dnst − Dst ⎠ ⎝ Dnst − Dst ⎠ ⎝ Dnst − Dst ⎠ dt ⎥⎦ (6)
Pmax (1 − M ) Pmax (1 − M ) ⎨
Cin = = (3) ⎪ 1 ⎛ 1 ⎞
2 f swV pv _ low ΔV pv _ hf 2 f swV pv2 _ low × 1% ⎪ = 2i ZL −
D ⎜ − 2 MI g cos2ωt + Dst i ZL ⎟
⎪ nst ⎝ ⎠
where ΔVpv_hf is the allowed maximum input capacitor high ⎪⎛ C ⎞ dV ZC ⎛ 1 ⎛ 1⎞ ⎞
⎪⎜ ZC ⎟ = i ZL − ⎜⎜ ⎟⎟ ⎜ − MI g cos2ωt + Dst i ZL ⎟
frequency voltage ripple, Pmax is 750W. ⎜ ⎟
⎩⎪⎝ Dnst ⎠ dt ⎝ Dnst ⎠ ⎝ 2 ⎠
C. Z-source capacitor design where Dnst = M and Dst = 1 − M in the worst case;
The Z-source capacitor is used to handle the DFF voltage 1 M
ripple and partly high frequency voltage ripple. In order to is = − I g cos 2ωt .
2 Dnst
obtain suitable Z-source capacitance, the Z-source inverter
operation mode is firstly analyzed in three different operation According to (6) and Fig.6, the equivalent AC circuit
modes as shown in Fig.6. The relationship between voltage, model is developed as shown in Fig.7. Due to the DFF
current and operation mode can be expressed by: current ripple is absorbed by Z-source network, AC
component of PV current can be ignored. Therefore, one can
⎧ diZL
⎪VZL = LZL
dt
( ) (
= DstVZC + D0 V pv − VZC + D1 V pv − VZC ) obtain the relationship of current and voltage as follows:
⎪ ⎧⎛ 1 − M ⎞
⎪ = DnstV pv − ( Dnst − Dst )VZC ⎪⎜ ⎟ iZL + iCin + iZC + iZL = 0
⎪ ⎪⎝ M ⎠
⎪i dV pv ⎪⎪
⎪ cin
⎨
= Cin
dt
( ) (
= Dst i pv + D0 i pv − 2iZL + D1 i pv − 2iZL + iLf ) (4) ⎨iZL − iZC − is − ⎜
⎛1− M ⎞
⎟ iZL = 0 (7)
⎪ ⎝ M ⎠
⎪ = i pv − 2 Dnst iZL + MI g sin 2 ωt
⎪ ⎪i Z ' = i Z ' + i Z '
⎪ dVZC ⎪ Cin Cin ZL ZL ZC ZC
⎪ iZC = CZC
dt
(
= − Dst iZL + D0iZL + D1 iZL − iLf ) ⎪⎩
⎪
⎪⎩ = ( Dnst − Dst ) iZL − MI g sin 2 ωt V ZL i ZL
where Dst is the shoot-through duty ratio; Dnst = D0+ D1 is the LZL
non-shoot-through duty ratio; D0 is tradition zero duty ratio; i cin D −D is
nst st
D1=Msinωt is active state duty ratio; iLf= Igsinωt is the AC
+
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After getting the current iCin , iZC and iZL , the peak-peak
voltage ripple on input capacitor ΔVpv, Z-source capacitor
ΔVZC and DC link after Z-source network ΔVdc can be ΔV pv
calculated by (8).
IV. EFFICIENCY ANALYSIS Fig.9 Input capacitor voltage ripple with different input capacitance Cin
and Z-source capacitor CZC
The commercial devices selection and switching pattern network can be improved.
are both critical for the ZSIM efficiency. The detail Z-source The switching losses and conduction losses of the active
network parameters and commercial device selection for each switches are relative to the switching pattern. In this
module in Fig.4 are designed in Table II. Considering the efficiency analysis, unipolar & frequency multiplication
actual operation current, each device includes two 200V GaN method is applied. The following power loss analysis focuses
devices in parallel. In order to reduce the size of Z-source on ‘Module1’ in Fig.4.
network and effectively handle the DFF and high frequency
ripple, two hybrid capacitors are series and then paralleled A. GaN devices power loss
with one ceramic capacitor, which composes one Z-source As mentioned above, each ZSIM includes eight GaN
capacitor CZC. The hybrid capacitors are used to handle DFF devices. The power loss of GaN devices includes mainly
power oscillation and the ceramic capacitor deals with high switching loss and conduction loss. The instantaneous
frequency ripple. By this way, the efficiency of Z-source currents on Z-source inductor and AC inductor filter will
TABLE II: Z-SOURCE NETWORK PARAMETERS AND COMMERCIAL DEVICE
Device Parameters
Switching Device
S1~S4 GaN N/A Vds=200V Ic=12A Rdson=25mΩ
Cell
Vc=100V@85ºC,
Hybrid Capacitor EVANS THRQ5 7500μF Iripple=6A@tr=30 ºC Resr_hy=35m Ω
Vc=60V@125 ºC
CZC
GaN
Ceramic Capacitor 25 μF Vc=200V Iripple=10A Resr_ce=5m Ω
AMC_201P02W256KJ4C
Cin Ceramic Capacitor AMC_201P02W256KJ4C 25 μF Vc=200V Iripple=10A Resr_ce=5m Ω
LZL Ferrite Inductor EI30 18μH N/A Irms=13A Ron=5.2m Ω
D Schottky Diode On Semi MBRF20200CT N/A Vrrm=200V IF=20A VF=0.8V
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TABLE III: GAN DEVICES SWITCHING PATTERN IN ONE SWITCHING where Vdc is the dc link voltage 135V of inverter as shown in
CYCLE Fig.4.
Switch S1 S2 S3 S4
Period (D1) (D2) (D3) (D4)
State The shoot-through period can be obtained in (11):
t0-t1 on off off on Active ⎡ 1 ⎛ V pv _ low ⎞ ⎤
Tst = ⎢ ⎜ 1 − ⎟ Ts ⎥ (12)
on Traditional
t1-t2 on
(D2)
off off
zero ⎣⎢ 2 ⎝ Vdc ⎠ ⎦⎥
t2-t3 on on on off Shoot-through where Vpv_low is 60V, Vdc is 135V and Ts is 8µs.
Traditional In one switching cycle, the total input charge Qin should
t3-t4 on on off off
zero be equal to the total output charge Qout. As shown in Fig.6,
t4-t5 on
off
off on Active the total input charge can be expressed as:
(D2)
Qin = I pvTs (13)
t5-t6 on off off on Active
on Traditional where I pv = Pmax V pv _ low is 12.5A in the most challenge case.
t6-t7 off off
(D3)
on
zero During shoot-through state and traditional zero state, ILf (n)
t7-t8 off on on on Shoot-through is zero. So the total charge on the dc side of inverter can be
Traditional given by:
t8-t9 off off on on
zero
off QLf = I Lf (n) D (n)Ts ( n = 1, 2, , N s ) (14)
t9-t10 on off
(D3)
on Active
The total charge on the Z-source inductor can be written
Switching
times(on/off)
1 1 1 1 as:
Switching QZL = I ZL (n) (Ts − Tst ) ( n = 1, 2, , N s ) (15)
on-off
Transient
ILf(n) 2 IZL(n) 2 IZL(n) ILf(n) where IZL (n) is the instantaneous current through Z-source
current inductor.
Based on (12)-(14) and ignoring the charge on input
dominate the power loss, which can be derived as follows. capacitor Cin, the relationship between Qin and Qout can be
The instantaneous equivalent grid voltage for each ZSIM expressed as:
in half of fundamental cycle can be expressed as: Qin = 2QZL − QLf (16)
⎛ n ⎞ Accordingly, IZL (n) can be calculated by:
Vg (n) = Vg _ peak sin ⎜ π ⎟ ( n = 1, 2, , N s ) (9)
⎝ Ns ⎠ I Lf (n) D ( n ) Ts + I pvTs
I ZL ( n ) = ( n = 1, 2, , N s ) (17)
where Vg_peak is the peak value of the equivalent grid voltage, 2 (Ts − Tst )
that is 60 2 V. Ns is the number of switching frequency in In view of Bline and v1 as shown in Fig.5, as well as the
fs unipolar & frequency multiplication method application, the
half of fundamental frequency N s = 1040 .
2 fg switching pattern in one switching cycle is addressed in Table
The instantaneous current through AC filter inductor in III and Fig.10. The GaN devices S1-S4 turn on and off only
half of fundamental cycle can be given by: once in one switching cycle, respectively. Due to the free-
⎛ n ⎞ wheeling diode (D2 and D3), the soft-switching can be
I Lf (n) = I Lf _ peak sin ⎜ π ⎟ ( n = 1, 2, , N s ) (10) achieved at t2 and t3 for S2, and t7 and t8 for S3. In these
⎝ Ns ⎠ transient processes, the switching loss for S2 and S3 can be
where ILf_peak is the peak value of the AC filter inductor ignored. The switch-on and switch-off instantaneous currents
750 for S1-S4 are ILf(n), 2IZL(n), 2IZL(n), ILf(n), respectively. So
current, that is iLf _ peak = 2 A.
the turn-on energy loss for each ZSIM in half of fundamental
60
The duty cycle can be determined as: cycle can be calculated as:
N s⎡
Vg (n) tri + tfu tri + tfu ⎤
D ( n) = ( n = 1, 2, , N s ) (11) Esw _ on = ∑ ⎢2iVdc i I Lf (n)i + 2iVdc i2i I ZL (n)i (18)
Vdc n =1 ⎣ 2 2 ⎥⎦
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where tri is the current rise time, tfu is the voltage fall time. Ns
The calculation of tri and tfu can refer to [11]. Econ = ∑ [ Econ1 + Econ 2 + Econ3 + Econ 4 ] (25)
The turn-off energy loss for each ZSIM in half of n =1
fundamental cycle can be derived by: As mentioned above, each device includes two 200V GaN
Ns devices in parallel. So the above conduction energy loss will
⎡ tru + tfi tru + tfi ⎤
Esw _ off = ∑ ⎢2iVdc i I Lf (n)i + 2iVdc i2i I ZL (n)i (19) be halved. Therefore, the GaN device conduction loss can be
n =1 ⎣ 2 2 ⎥⎦ derived by:
where tru is the voltage rise time, tfi is the current fall time. ⎛E ⎞
The calculation of tru and tfi can also refer to [11]. Pcon = 120i⎜ con ⎟ (26)
⎝ 2 ⎠
Consequently, the switching loss for GaN devices can be
expressed as: B. Input diode power loss
(
Psw = 120i Esw _ on + Esw _ off ) (20) The input diode power loss consists of switching loss and
conduction loss. However, the switching loss is very small
The conduction losses in GaN devices can be calculated
and can be ignored. The average current on diode is equal to
using a GaN –approximation with the drain-source on-state
Ipv. So the conduction loss of input diode can be obtained by:
resistance (Rdson) and instantaneous current on GaN devices.
Pdcon = VF I pv (27)
Fig.10 shows the instantaneous current on S1-S4 under three
operation modes from t0-t5.In the active state in (a), S1 and S4 where VF is the forward voltage drop of the diode.
turn on simultaneously. The instantaneous current is ILf(n). In C. Z-source inductor power loss
the traditional zero state in (b), S1 and S2 turn on The Z-source inductor power loss is composed of core
simultaneously. The soft turn-on for S2 can be achieved due loss and winding loss as follows:
to the free-wheeling diode D2. The instantaneous current is
PZL = Pcore + Pcop = kbVe + Ron I 2 (28)
ILf(n). In the shoot-through state shown in (c), the S1 and S3 ZL _ rms
switch on at the same time, and S2 is still on. In this case, the where kb is the loss coefficient, Ve is the volume of the core
current on S1 is ILf(n)+2IZL(n). The currents through S3 and shown in Table II. Ron is the resistance of the winding. IZL_rms
S2 are 2IZL(n) and ILf(n), respectively. In the traditional zero is the root mean square (RMS) value of the Z-source inductor
state in (d), S1 and S2 turn on simultaneously. The current, which can be obtained by (29):
instantaneous current is ILf(n). In the active state in (e), S1 Ns
and S4 turn on simultaneously. The soft turn-off for S2 can I ZL _ rms = 120i∑ ⎡⎣ I ZL
2
( n )iTs ⎤⎦ (29)
be achieved due to the free-wheeling diode D2. The n =1
instantaneous current is ILf(n). D. Z-source capacitor power loss
Therefore, the equivalent conduction loss for S1 in half of
switching cycle can be given by: Aforementioned, each Z-source capacitor consists of two
series hybrid capacitors and one paralleled ceramic capacitor.
⎛T T ⎞ T 2
The hybrid capacitors mostly contribute to handle DFF power
Econ1 = ⎜ s − st ⎟ I Lf2 (n) Rdson + st ⎡⎣ I Lf (n) + 2i I ZL (n) ⎤⎦ Rdson (21)
⎝2 2 ⎠ 2 oscillation and the ceramic capacitor is used to deal with high
The equivalent conduction loss for S2 in half of switching frequency ripple. Therefore, the Z-source capacitor power
cycle can be expressed as: loss is composed of power loss on hybrid capacitor and
⎛T ⎞ power loss on ceramic capacitor.
Econ 2 = ⎜ st + TZ ⎟ I Lf2 (n) Rdson (22) As illustrated in Fig.6, the Z-source capacitor
⎝ 2 ⎠ instantaneous current in shoot-through state is IZL(n). In the
where Tz is the traditional zero period in half of switching traditional zero state, the current is -IZL(n). In the active state,
cycle. the current is ILf(n)-IZL(n). In order to investigate the Z-source
The equivalent conduction loss for S3 in half of switching capacitor power loss, the average current of Z-source
cycle can be calculated as: capacitor in one switching cycle is derived primarily by:
T ⎡ ⎤
Econ 3 = st [ 2i I ZL (n)] Rdson ⎛ Tst ⎞
2
(23)
2 ⎢( − I ZL ( n ) )i⎜1 − D ( n ) − ⎟ ⎥
Ts ⎠
The equivalent conduction loss for S4 in half of switching I ZC _ avg ( n ) = ⎢ ⎝ ⎥ (30)
cycle can be written as: ⎢ Tst ⎥
⎛T T ⎞ ⎢⎣
( )
⎢+ I Lf ( n ) − I ZL ( n ) i D ( n ) + I ZL ( n )i ⎥
Ts ⎥⎦
Econ 4 = ⎜ s − st − TZ ⎟ I Lf2 (n) Rdson (24)
⎝ 2 2 ⎠ The RMS value of Z-source capacitor current can be
Accordingly, the conduction energy loss for each ZSIM in calculated as:
half of fundamental cycle can be derived by:
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ZL ( n )i(1 − D ( n ) )iTs +
Ns ⎡ I
2
⎤ TABLE IV: POWER LOSS FOR EACH ZSIM
Num
I ZC _ rms = 120i∑ ⎢ ⎥ (31) Device
ber
Power Loss Percentage
n =1 ⎢ I ( ) ⎥
2
⎣ Lf
− I ZL ( n ) i D ( n )iTs⎦ Switching loss 7.649W 23.0%
GaN 8 54.9%
Conduction loss 10.589W 31.9%
The above IZC_rms is separated into two parts: the RMS
Switching loss 0W 0
values of Z-source capacitor current at 120Hz and other high Diode 1 30.1%
Conduction loss 10W 30.1%
frequency.
Z-source Core loss 0.772W 2.3%
The RMS value of Z-source capacitor current at 120Hz is Inductor
2 7.5%
Copper loss 1.704W 5.2%
given by: Z-source
Ns 2 ESR loss 2.25W 6.8% 6.8%
Capacitor
I ZC _ rms _120 = 120i∑ I 2
ZC _ avg ( n )iTs (32) Input
1 ESR loss 0.324W 0.7% 0.7%
n =1 Capacitor
So the RMS value of Z-source capacitor current at other Efficiency=(750-
Total 33.288W 33.288)/750=95.
high frequency is obtained by: 56%
2 2
I ZC _ rms _ hf = I ZC _ rms − I ZC _ rms _120 (33)
E. Input capacitor power loss
As shown in Table II, the equivalent impedance of two
The input capacitor power loss is related to the mean
series hybrid capacitors is calculated as:
value of input capacitor current and ESR. The input capacitor
1 is used to handle high frequency ripple, so the ceramic
Z hy = 2i Resr _ hy + (34)
j 2iπ i2i f sw i2iChy capacitor is selected as shown in Table II. As described in
where Resr_hy is the equivalent series resistor (ESR) of the Fig.6, the input capacitor instantaneous current in shoot-
hybrid capacitor, fsw is the switching frequency, Chy is the through state is Ipv. In the traditional zero state, the current is
capacitance of hybrid capacitor. Ipv-2IZL(n). In the active state, the current is Ipv+ ILf(n)-2IZL(n).
The equivalent impedance of the ceramic capacitors is Accordingly, the RMS value of input capacitor current can be
calculated as: expressed as:
1 ⎡ I 2 ( n )iT + ⎤
Z ce = Resr _ ce + (35) ⎢ pv st
⎥
j 2iπ i2i f sw iCce Ns
Fig.10 Power loss distribution chart Fig.11 Efficiency curves of ZSIM using diode and SR
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shows the power loss distribution. Since the proposed [11] Dusan Graovac, Marco Purschel, Andreas Kiep, “MOSFET Power
Losses Calculation Using the Data-Sheet Parameters,” Automotive
topology allows each module to switch at only a fraction of
Power, Application Note, vol. 1.1, July 2006
the 1 MHz system frequency, distribution of power losses to
a larger number of power devices leading to high efficiency
at 1 MHz and air cooling becomes achievable. This
architecture is particularly suitable for PV system where
distributed PV module can be monitored, controlled,
maintained, or replaced if necessary. If synchronous rectifier
(SR) replaces the diode to be in series with PV module, the
efficiency of each z-source inverter module can be increased
from 95% to 96%, shown in Fig.11.
V. CONCLUSION
In this paper, a scalable cascaded Z-source inverter for
residential PV system with 1MHz frequency output has been
presented. The high switching frequency and high efficiency
of modular Z-source inverter cell has been achieved based on
the advanced GaN device, phase-shift PWM technology, and
innovative Z-source network design. In addition, the energy
harvesting capability of the PV system can be improved due
to the independent MPPT control can be realized for each
module using the proposed topology. The comprehensive Z-
source network design is developed and the detail power loss
derivation is explored to evaluate the system efficiency in this
paper.
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