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Introduction to Alfa Laval Sanitary Equipment
2. Valves
2.1 Ball valves 6. Instrumentation
2.2 Butterfly valves 6.1 Analytical instruments
2.3 Control/check valves 6.2 Weighing systems
2.4 Diaphragm valves 6.3 Level instruments
2.5 Double seal valves 6.4 Temperature instruments
2.6 Double seat valves 6.5 Flow instruments
2.7 Regulating valves 6.6 Pressure instruments
2.8 Safety Valve 6.7 Cleaning validation instruments
2.9 Sampling valves 6.8 Welding adapters
2.10 Shutter valves 6.9 In-line instrumentation body
2.11 Single seat valves
7. Heat exchangers
3. Automation 7.1 Brazed plate heat exchangers
3.1 Indication 7.2 Fusion-bonded heat exchangers
3.2 Control 7.3 Gasketed plate-and-frame heat exchangers
3.3 Positioner 7.4 Shell-and-tube heat exchangers
7.5 Single scraped surface heat exchangers
4. Pumps
4.1 Centrifugal pumps 8. Filtration
4.2 Circumferential piston pumps 8.1 Spiral membranes
4.3 Rotary lobe pumps 8.2 Auxiliary membrane equipment
The information provided in this Catalogue is given in good faith and Alfa Laval does not accept any responsibility for the accuracy of its content, or for
any consequences that may arise from the use of the information supplied or materials described. Prices are "Recommended Customer Price List
(PPL)"-prices and are listed in USD currency. These prices are to be applied as from January 2016 and replace all former PPL-USD prices. All prices
are subject to change without notice. Update and change of prices will be supplied on request. Copyright© Alfa Laval 2016. All rights reserved.
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Everything
at your fingertips
Alfa Laval’s solutions for hygienic applications are the result of
continuous innovation, and our dedicated efforts to meet the
challenges faced by industries. With the Alfa Laval online
catalogue, detail of our comprehensive product range can now
be conveniently at your fingertips at all times.
Alfa Laval has a wide range of tools and resources to make life
easier. Our online catalogue is easily accessible and updated
regularly. We also offer the possibility to download 2D and 3D
drawings. Go to www.alfalaval.com/high.
www.alfalaval.com/biopharm
www.alfalaval.com/food
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News
In this edition of Close at Hand, we have the following new products available:
In this edition of Close at Hand, we have the following new products available:
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
A matter of trust
In more ways than one, working with hygienic
demands is a question of care. Safeguarding
the well-being of those who consume food or
drink, rely on medicine or use cosmetics and
personal care products requires deep under-
standing – and the greatest attention to clean-
liness and detail.
As the leading producer of components and
solutions for hygienic applications, Alfa Laval
has a proven record of meeting this need.
Customers worldwide, served by our compre-
hensive network of sales channels, have come
to rely on us for the widest range of hygienic
components and accessories.
Above all, these customers turn to us for inno-
vation in meeting the challenges of hygienic
production. With their superior safety, gentle
efficiency and uncompromising cleanliness, our
components protect not only the businesses
that work with hygienic applications, but also
the people who benefit from them.
A question of balance
Just as there is no single definition of hygiene, there is no one
aspect that defines value. Rather, value is a balance of perfor-
mance, reliability, service and more. Alfa Laval combines the
many aspects of value into a total concept, delivered through the
capable hands of our sales channel partners.
The production of soft drinks, fruit juices Alfa Laval plate heat exchangers and
and even alcoholic beverages is a balance pumps allows exact heating and cooling
of aesthetics and economy. Alfa Laval under a steady flow, which preserves taste
components protect flavor, texture and and color in addition to shelf life.
appearance, but also the ability to clean Our pumps, moreover, are optimized for
process lines quickly and to shift between low-shear transport of high-viscosity ingre-
different types of production. dients, such as the syrups used in soft
In addition, our components make drinks or the yeasts used in brewing.
effective use of resources, for example Alcoholic beverages, in fact, are an area
through consistent dosing in the production of particular Alfa Laval expertise. Beyond
of soft drinks and fruit juices. Our precision supporting the fermentation and pasteuri-
valves and automation ensure there are no zation processes, we provide membrane
variations in the finished product, and that technology that is truly groundbreaking.
none of the precious concentrate or sweet- Alfa Laval membranes can be used to
ener is wasted. clarify beer without Kieselguhr waste or to
A wide range of beverages – especially create flavorful, low-alcohol beverages –
pasteurized ones – also demand sensitive or even to turn red wine into white.
temperature control. The combination of
Dairy
Because milk products are active in nature, In addition, we provide a vast range of
hygiene is of crucial importance in their options for fluid handling, including valves,
production. Alfa Laval has safeguarded automation and all the necessary fittings
hygiene since 1883, when our continuous and tubes. Notable among these are our
milk separator laid the foundation for the pumps, which allow gentle, low-shear
dairy industry itself. treatment of even viscous fluids, such as
Our milk separators today, supplied yoghurts containing sensitive fruit.
globally through a comprehensive partner- Beyond these components, we provide
ship with Tetra Pak, are the dairy industry modern ways of optimizing dairy pro-
standard. Delivered as part of complete cesses, including dynamic tank cleaning
processing solutions, they are joined by devices and various filtration membranes.
many other components, available through Using the latter, for example, considerable
Tetra Pak and our other sales channels. water can be recovered from whey – at
Central to our offering – given the role of times enough to cover a substantial portion
pasteurization and refrigeration – are our of process or cleaning needs.
thermally efficient, purpose-built plate heat
exchangers. Alfa Laval plate heat exchang-
ers offer superior hygiene and reliability,
whether used for milk cooling or for tem-
pering prior to curd setting.
Pumps
Knowledge in motion
Pumps in hygienic processes are in constant motion,
providing the driving force for fluids that can be sensitive
or challenging to the pumps themselves. In order to
minimize risk, they must be carefully engineered to
handle a complex variety of issues.
This is why Alfa Laval devotes so much effort to
matching pumps with their intended applications.
Alfa Laval is one of the world’s largest pump suppli-
ers, offering a flexible portfolio of centrifugal pumps,
liquid ring pumps and rotary lobe pumps. But more
importantly, we are pumping specialists with a compre-
hensive knowledge of pump engineering, pump seals
and potential pumping challenges.
Our portfolio combines the highest standards of
hygiene with trouble-free operation and a truly low cost
of ownership.
Performance analyzed
Alfa Laval’s pumping expertise has research as its
cornerstone. In addition to exploring fluid characteristics
in our state-of-the-art rheology lab, we make extensive
use of Computational Fluid Dynamics (CFD), an
advanced flow-modelling technology.
By examining factors such as yield stress, shear rate
and product behavior at various temperatures and
pressures, our specialists determine how a particular
pump will function with a specific liquid in a given sys-
tem. And by performing chemical analyses of elastomers
and other materials, they identify the correct choices for
use with a given media.
This information is combined with advanced CFD
flow simulations, as well as a database containing 25
years of accumulated knowledge. The result is not only
a comprehensive development program, but also
pumps that are fully optimized for efficiency, cleanability
and reduced shear.
Alfa Laval is a unique combination of pump specialist and
full-range supplier. While we offer a complete and respected
portfolio of pumps, our true strength is an in-depth under-
standing of fluid movement and an ability to relate it to the
bigger picture.
Ongoing development
With our strong pumping focus, we continue making
strides in otherwise well-established technologies.
Alfa Laval’s core pumping components, the LKH centri-
fugal pump and the SRU rotary lobe pump, have been
on the market for over a decade and are well recognized
for their reliability and ease of maintenance. Yet we
regularly introduce refinements that enhance their per-
formance and lifetime economy.
In addition, we continue to expand our portfolio with
new components. On the one hand, we have broad-
ened our UltraPure line to create a full range of pumps
specifically for biopharm use. And on the other, we have
introduced the more standardized SolidC centrifugal
pump and OptiLobe rotary lobe pump, which meet the
needs of a changing market by combining Alfa Laval
reliability with greater affordability.
Valves
A seal of quality
In their role as flow directors and necessary safeguards,
valves are of critical importance to any hygienic process.
Even small differences in their operation make a major
difference, especially when they are used together in
large numbers.
As the market leader in valves and valve clusters for
hygienic industries, Alfa Laval has an uncompromising
commitment to valve quality. Over the years, our dedi-
cated research and development team has not only
optimized valve function, but also improved valve
economy by simplifying construction, cleaning and
maintenance.
In addition to seat valves in single-seat and double-
seat models, our broad valve portfolio comprises,
butterfly valves, ball valves, check valves, regulating
valves and sampling valves. Furthermore, we offer
special valves intended for specific purposes, including
a growing portfolio of valves for biopharm use. Because
each aspect of these valves has been carefully thought
through, each valve is assured to deliver optimal per-
formance – and a maximum amount of uptime.
Simply superior
Perhaps the clearest hallmark of Alfa Laval valves is their
astonishing simplicity. The valve bodies in our Tri-Clover
Unique 7000 series, for instance, are created from a
single disc of stainless steel and possess no welds
where bacteria can accumulate.
In fact, all valves from Alfa Laval are constructed with
a minimal number of elements. This means fewer mov-
ing parts to break or malfunction, but it also means far
easier maintenance. In contrast to 30 or 40 steps, a
valve from Alfa Laval can be disassembled in as few
as 10.
Furthermore, our valves are designed without loose
springs, which means they pose no safety risk when the
valve body is opened.
Built to adapt
From revolutionary advances like weld-free construction to
fine enhancements that reduce fluid and energy consump-
tion, Alfa Laval has led the way in hygienic valve develop-
ment. Our valve portfolio today offers a strong mix of
security and simplicity.
Thinking differently
Alfa Laval’s leadership in valve automation can be sum-
marized in a single word: ThinkTop. Since its introduc-
tion, the ThinkTop valve control unit has redefined the
way industries look at valve actuation and monitoring.
Unlike traditional control units with manually adjusted
proximity switches – which are still used by many of our
competitors – ThinkTop is able to store parameters for
valve operation. Using a state-of-the-art “no-touch”
sensor system, preconfigured with a tolerance band,
ThinkTop detects valve stem movement with previously
unthinkable accuracy.
Since ThinkTop recognizes the slightest deviation in
the opening or closing of a valve plug, it prevents even
the risk of minor leakage. Moreover, the information
obtained from the valve controls can be used to track
operation from batch to batch. This is important for
safety, especially in sensitive applications where detec-
tion of the tiniest contamination is critical.
Alfa Laval’s leading hygienic valves are supported by a note-
worthy offering in valve automation. Equipped with a “no-
touch” sensor that provides set-and-forget ease, our control
and indicator units combine unparalleled accuracy with total
reliability.
Divided assets
Naturally, there are countless ways to make use of
automation. While access to comprehensive data for
batch reports and trending is essential in some appli-
cations, simple real-time monitoring is often sufficient
in others.
To meet these diverse needs, we have divided our
ThinkTop technology into a range of different valve
control units: GreenTop, ThinkTop, the mid-level Think-
Top Basic and the relatively simple IndiTop monitor.
With these three units, Alfa Laval covers the whole
spectrum, from true automation and a full range of
electronic interfaces to cost-effective indication of valve
position. Since all units can be fitted onto Alfa Laval
valves without special expertise or costly adaptors, they
make it easy to upgrade with changing requirements.
Delivering advantages
Given that fittings and tubes are regulated by norms and
standards, they are most often viewed as a commodity.
But while little has changed in their form over the past
50 years, Alfa Laval has transformed their delivery
through a truly optimized supply concept.
Though individual fittings are available at individual
prices, we provide a discount when items are ordered in
boxes of ten. Our most popular items can also be
ordered in bulk, which means they arrive on pallets at an
even greater discount.
For companies with a more extensive need of instal-
lation material, we can even supply a shipping container
filled with a customized mix of fittings. This manner of
delivery, which is customer-specific and highly dis-
counted, is a unique way of distributing such a high-
volume product.
Alfa Laval’s vast assortment of installation material encompasses
all necessary shapes, dimensions and surface finishes. Supplied
through a range of cost-efficient delivery options, our fittings and
tubes are individually inspected to ensure perfect hygiene.
Biopharm assurance
For the biopharm industry, where there are strict
demands on installation material, Alfa Laval takes quality
even further. Our Tri-Clover BioPharm fittings and tubes,
which are manufactured to exact tolerances, have thus
become a symbol of excellence all over the world.
In addition to using material from prime mills, we use
rigorous procedures and inspections to secure the
consistency and traceability of our manufacturing. The
even quality of our fittings and tubes ensures ease of
assembly and welding, and our ASME BPE fittings
feature laser welding, which minimizes the risk of rough-
ing and corrosion.
By doing everything in our power to ensure uniformity,
we help ensure compliance with current Good Manu-
facturing Practice.
Heat exchang-
ers
A degree of difference
Today’s hygienic production places growing demands
on heating and cooling components, which must deliver
shorter processing times while maximizing uptime and
energy efficiency.
Achieving this requires a complex mix of thermal
capability, precision and control.
Alfa Laval heat exchangers provide exactly these
characteristics, combining exceptional heat transfer with
gentle handling that protects product quality. By evenly
distributing fluids and maintaining a consistent media
flow, they not only allow for the most effective transfer of
heat or cold, but also prevent irregularities that can
cause fouling, burning or changes in the end product.
These features make Alfa Laval heat exchangers easy
to work with as well, not least because the reduction of
dead zones minimizes product build-up and enables
more effective CIP. Combined with a compact design
that simplifies access and claims less space in the
process line, they make Alfa Laval heat exchangers an
ideal choice for installation, operation and maintenance.
Original innovation
Alfa Laval has a long history of leadership in heat trans-
fer, the results of which are readily seen in our plate heat
exchangers.
Our plates, for example, were the first with a distribu-
tion area for optimizing product flow. While this feature is
frequently copied today, our precision-engineered plates
are still unmatched when it comes to directing the
movement of fluid. This gives them not only superior
heat transfer characteristics, but also exceptional clean-
ability even at the plate corners.
Similarly imitated – and also unsurpassed – are our
glueless clip-on gaskets, which allow gasket replace-
ment with the plate still on the frame. Whereas imitators
rely on various snap-in solutions, our unique clip-on
gaskets are easy to work with and can also be seen
when the heat exchanger is closed, making it simple to
verify alignment.
With their thermal efficiency and superior cleanability,
Alfa Laval’s heat transfer components excel in critical heat-
ing and cooling processes. Our leading gasketed plate heat
exchangers are joined by innovative non-gasketed models
and specialty heat exchangers for biopharm use.
Suitably framed
Unlike industrial applications, hygienic applications place
as many demands on heat exchanger frames as they do
on plates and gaskets. For this reason, Alfa Laval has
dedicated specialists who develop frames for hygienic
needs.
The latest frame development is the FrontLine 10 and
15 Automatic Series. Each frame automatically opens
and closes for quick and easy access to plate inspec-
tion, cleaning or service.
On the one hand, these specialists ensure the use of
standard-compliant materials and surface finishes,
designed to safeguard hygienic processes. But they are
also responsible for advantageous features, such as
smaller ports for CIP without specialized pumps, or the
five-point alignment system in our best-selling FrontLine
series.
Advanced developments
While gasketed plate heat exchangers like FrontLine
handle most food and dairy duties, we also offer heat
exchangers for specialized demands, such as those in
the biopharm and personal care industries.
Specifically developed and documented for bio-
pharm, for example, are our Pharma-line and Pharma-X
heat exchangers. Pharma-line is a double-tubesheet
shell-and-tube heat exchanger that offers many options,
while Pharma-X is a ready-built module for point-of-use
cooling in Water For Injection (WFI) or Purified Water
(PW) systems. Also used in clean-water applications are
our Gemini plate heat exchangers, which have crevice-
free double-wall plates and provide a higher turbulence
that minimizes biofilm build-up.
Two other innovative plate solutions are our
Compabloc and AlfaNova heat exchangers. The laser-
welded Compabloc, available in many different
constructions and materials, is ideal for condensing
duties, where it saves cost and space over other types
of condensers. And our unique AlfaNova models are
manufactured through a revolutionary bonding process
known as AlfaFusion, which enables a construction of
100 % stainless steel.
Filtration
and separation
A separate agenda
Separation, a key process in the vast majority of hygienic
processes, has been a specialty of Alfa Laval for well
over 100 years. But while separation has traditionally
been handled by mechanical means, today it is increas-
ingly being performed through membrane filtration.
As well as providing mechanical separators,
Alfa Laval is one of only a handful of companies that
manufacture sanitary membranes for hygienic use. And
as the only membrane producer with a total focus on
hygienic applications, we are the one that can best meet
the needs of hygienic industries.
Likewise, since we are not limited by the quantities of
industrial membrane production, we are the producer
that can most easily adapt to individual requirements.
While our membrane chemistry is standardized, the form
of our membranes can be tailored to the needs of any
hygienic application.
Dual technologies
Alfa Laval’s membrane offering comprises organic mem-
branes for ultrafiltration, nanofiltration, reverse filtration
and microfiltration. These can be delivered in two types,
depending on the viscosity of the product to be sepa-
rated.
For most viscosities we provide spiral-wound mem-
branes, which are also the industry standard. Whereas
competitor membranes are machine-wound, we wind
our spirals by hand, producing a tighter and more
hygienic roll with a longer service life.
In addition, we offer plate-and-frame membranes, an
Alfa Laval solution that can handle higher viscosities.
Plate-and-frame membranes feature open channels
across the membrane surface and are supported by
hollow plates from which the permeate is collected.
For membrane system builders, we can also provide
the standard and high-pressure pumps, valves and
other accessories needed to create a complete and
efficient membrane system.
Since the introduction of Gustaf de Laval’s first cream separa-
tor in 1883, Alfa Laval has led the development of separation
technology. Modern hygienic industries can look to us for
advanced membrane filtration solutions – as well as tradi-
tional high-speed separators and decanters.
Continuous advances
Alfa Laval membranes can be used in an extensive
range of processes, especially in the food, beverage and
dairy industries. Many dairy products, in fact, could not
be produced as they are today if our membrane tech-
nology did not exist.
Because we supply hygienic industries with other
components as well as membranes, these solutions are
backed by complete process knowledge. Moreover,
because our membrane technology is under constant
development, its users can count on regular enhance-
ments that increase membrane performance.
Traditional strengths
Membrane advances aside, it goes without saying that
mechanical means account for most hygienic separa-
tion. This will continue to be the case, as will Alfa Laval’s
leadership in traditional separation methods.
Alfa Laval has a full range of centrifugal separators
and decanters for hygienic use, generally available as
part of larger process deliveries. In biopharm, for exam-
ple, our high-speed separators lead the industry, provid-
ing gentle acceleration and low-shear treatment that
protect even sensitive cell cultures. And our decanters,
available in different designs, lengths and cone
geometries, enable two-phase and three-phase separa-
tion of liquids and solids in countless food and beverage
applications.
With our full portfolio of options – membrane and
mechanical – we provide comprehensive answers to all
separation needs.
Tank cleaning
equipment
All but the tank itself
Tanks are often at the heart of hygienic processes,
where they are used not only for mixing and storage, but
also for settling, fermentation and a wide variety of other
applications.
While Alfa Laval is not a supplier of tanks themselves,
we do provide a range of components that support and
enhance their function. Our tank equipment represents a
total package, combining the market’s widest range of
options with an in-depth knowledge of mixing, agitation
and cleaning.
Quite simply, we provide everything to make a tank
better – inside and out. So whatever the tank or the task
it performs, time and money can be saved by using
Alfa Laval as a single supplier.
A clean revolution
Prominent in Alfa Laval’s tank equipment offering is our
Toftejorg range of tank cleaning devices. Firmly associ-
ated with leading innovation, the Toftejorg name signifies
a fifty-year track record of ease and efficiency.
In any cleaning process, the aim is to clean quickly
and thoroughly while using the least possible amount of
cleaning fluid. This is most effectively achieved with our
Toftejorg rotary spray heads and jet heads, which project
cleaning media onto tank walls in an economical, three-
dimensional pattern.
By combining impact with rotary motion, these
dynamic cleaning heads remove residual material far
more effectively than conventional static spray balls. As
a result, they save time, water, detergent and energy in
the cleaning process – and ultimately money as well.
Through decades of work both in and around hygienic tanks,
Alfa Laval has developed a thorough understanding of tank
processes and dynamics. Although not a tank supplier, we
provide leading cleaning solutions and all manner of tank-
related equipment.
Making a match
For optimal cleaning and the greatest reduction of clean-
ing waste, it is essential to pair a tank cleaning device
with the tank and the products it handles. Alfa Laval’s
range of Toftejorg spray heads and jet heads provides
many possible options, including 3A-compliant devices
and the first rotary jet head with EHEDG approval.
Choosing a device is easy, not least because of the
sizing and selection tools available to Alfa Laval’s sales
channel partners. Based on our years of experience and
the comprehensive data from thousands of software
calculations, our tools present not only the cleaning
results for a given Toftejorg device, but also the potential
return on investment.
Valve automation
ThinkTop ®: The most ThinkTop ® Basic ®: Has a IndiTop: A simple, easy
advanced automated control “no touch” sensor system to install and use electrical
unit for all air-operated Alfa and “set and forget” feedback unit
Laval and Tri-Clover valves programming feature
Unique PMO vertical Unique PMO valves: Unique PMO Unique PMO – F: Unique PMO
and horizontal tank Complies with the FDA’s Plus®: Allows seat Has an O.D. balancer Plus – CP: Utilizes
valve: Completely Pasteurized Milk Ordinance lift cleaning in one cleaning element features from the
drainable in vertical or (PMO) and covers all chamber while so product build-up Unique PMO – F and
vertical positions – for Mixproof dairy applications product is in the can be cleaned or Unique PMO Plus to
continuous processing including viscous and large other to reduce “flushed” without allow for continuous
right up to the tank port particulate products downtime having to shut down processing
Separation
Filtration
Membranes and Filters
Plate and frame: Spiral membranes: Safety filters: Installed
Specifically designed for Used to supplement directly in the feed line,
ultra and microfiltration of centrifugal separation they serve as particulate-
highly viscous products processes – micro, retaining slot tube filters
and fermentation broths nano, ultra and reverse to comply with sanitary
in the food, beverage, osmosis versions are requirements
biotechnology and available depending
pharmaceutical industries on the level of filtration
needed
Utility Heat Exchangers
TS Steam heaters:
A compact BHE with AlfaNova: Constructed M-line: A reliable
Designed for steam
high heat transfer with 100% stainless and efficient
to water heating, the
coefficients and small steel for demanding general heating
unique plate geometry
hold-up volumes for water, steam and CIP and cooling
and heavy duty gaskets
water heating/cooling heating duties solution
make it ideal for use in
hot water sets
Decanter Centrifuges
Stand alone decanter: ALDEC: For dewatering of Decanter modules:
For clarification during food wastewater and process waste A wide range of
and beverage processing streams, ALDEC consistently configurations to optimize
with design features applies high torque and your process requirements
focusing on hygiene, better effective control for large – from clarifying process
clarification and higher volumes of sludge to provide streams to dewatering
yield performance the best optimized performance your wastewater
2. Valves
2.1 Ball valves 6. Instrumentation
2.2 Butterfly valves 6.1 Analytical instruments
2.3 Control/check valves 6.2 Weighing systems
2.4 Diaphragm valves 6.3 Level instruments
2.5 Double seal valves 6.4 Temperature instruments
2.6 Double seat valves 6.5 Flow instruments
2.7 Regulating valves 6.6 Pressure instruments
2.8 Sampling valves 6.7 Cleaning validation instruments
2.9 Shutter valves 6.8 Welding adapters
2.10 Single seat valves 6.9 In-line instrumentation body
The information provided in this Catalogue is given in good faith and Alfa Laval does not accept any responsibility for the accuracy of its content, or for
any consequences that may arise from the use of the information supplied or materials described. Prices are "Recommended Customer Price List
(PPL)"-prices and are listed in USD currency. These prices are to be applied as from January 2015 and replace all former PPL-USD prices. All prices
are subject to change without notice. Update and change of prices will be supplied on request. Copyright© Alfa Laval 2015. All rights reserved.
Stainless Steel and Rubber Materials
ky Technical Information
Stainless Steel and Rubber Materials
Stainless Steel
Our stainless steel material have the following demands to the contents of the most essential alloys:
Molybdenum
Descriptions Standard Chrome Cr% Nickel Ni% Mo% Carbon C%
AISI 304 ASTM A270 18.0-20.0 8.0-10.5 0.0 ≤ 0.08
AISI 304L ASTM A270 18.0-20.0 8.0-12.0 0.0 ≤ 0.03
AISI 316L ASTM A270 16.0-18.0 10.0-14.0 2.0-3.0 ≤ 0.03
1.4301 (304) EN 10088-1 (X 5CrNi18-10) 17.0-19.5 8.0-10.5 0.0 ≤ 0.07
1.4307 (304L) EN 10088-1 (X 2CrNi18-9) 17.5-19.5 8.0-10.0 0.0 ≤ 0.03
1.4401 (316) EN 10088-1 (X 5CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.07
1.4404 (316L) EN 10088-1 (X 2CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.03
1.4435 (316L) EN 10088-1 (X 2CrNiMo18-14-3) 17.0-19.0 12.5-15.0 2.5-3.0 ≤ 0.03
1.4571 (316TI) EN 10088-1 (X6CrNiMoTi17-12-2) 16.5-18.5 10.5-13.5 2.0-2.5 ≤ 0.08
Rubber Materials
In order to obtain the longest possible lifetime for rubber seals it is essential to choose the right quality for the actual duty. Consequently when choosing
rubber quality, the characteristics of the different rubber types should be considered. All product wetted rubber material are in conformity of FDA.
Silicone Rubber, Q
The most significant quality of silicone rubber is that it can be applied from temperatures below -50°C (-58°F) to approx. + 180°C (356°F) and still
keep its elasticity. The chemical resistance is satisfactory to most products. However, undiluted lye and acids as well as hot water and steam may
destroy silicone rubber. The resistance to ozone is good.
Ratings
1 = Unsuitable.
2 = Limited suitability.
3 = Normal suitability.
4 = High suitability.
- = Not recommended for other reasons.
The table contains data which have been complied from the results of our own tests and the recommendations of our raw material suppliers. The
data should be considered as recommendations only and will be brought up-to-date from time to time. They are based on constant contact with
the specified product.
In case of doubt or lack of information it would be advisable to consult us directly, which will enable us to investigate specific applications.
Product or process NBR1) HNBR2) EPDM3) Q4) FPM5) PTFE6)
Dairy products (milk, cream) 3 3-4 3-4 3-4 - 3-4
Dairy products (sour milk products) 3 3-4 3-4 3-4 - 3-4
Brewery products (beer, hops etc.) 3 3-4 3-4 1-2 2-3 3-4
Wine and yeast 3 3-4 4 4 2-3 3-4
Animal and vegetable fats 100°C 3 4 1-2 3 4 3-4
Water and water solutions < 70°C 3 4 4 3 2-4 3-4
Hot water and steam < 130°C 1 4 4 2 - 3-4
Concentrated fruit juices and etheral oils < 100°C 1 - 1 1 3 3-4
Non-oxydising acids < 80°C 1-2 2 3 1-2 2 3-4
Oxydising acids < 80°C - 2 3 1 2 3-4
Weak concentrate of lye < 100°C 2 3-4 4 2 2 3-4
Strong concentrate of lye < 100°C 1 2-3 3 1 1 3-4
Mineral oils < 110°C 3 4 - - 4 3-4
Aliphatic carburetted hydrogen (hexane) 3 3 1 1 4 3-4
Aromatic carburetted hydrogen (benzole) 1 2 1 1 3 3-4
Alcohols 1-3 2-3 2-3 3-4 3-4 3-4
Ester and ketones 1-2 1-2 1-2 1-2 3-4 3-4
Ether 1 2 1 1-3 3-4 3-4
Methylene chloride 1 2 1 2-3 3-4 3-4
Ozyne and atmospheric conditions 1-2 3 4 4 3-4 3-4
International designation of flexible rubber materials according to ISO R 1629.
ISO = International standard.
Notes
Abbreviation
Designation of flexible rubber materials
symbol
1) Nitrile rubber N
2) Hydrogenated actylonitrile rubber H
3) Ethylene propylene rubber E
4) Silicone rubber Q
5) Fluorinated rubber F
6) Polytetraflour ethylene
Compliance and certification
ky Technical Information
Compliance and certification
We can provide documented and certified compliance with a broad spectrum of relevant international and local hygiene standards, worldwide.
This helps you Significantly reduce the engineering costs of setting up and operating standards-compliant processing plants around the world.
For special requests please contact your local Alfa Laval organisation
The mission of 3-A SSI is to enhance product safety for consumers of food, beverages, and pharmaceutical
products through the development and use of 3-A Sanitary Standards and 3-A Accepted Practices.
The 3-A Symbol is a registered mark used to identify equipment that meets 3-A Sanitary Standards for
design and fabrication.
ATEX is based on the requirement of the European Directive 94/9/EC (also known as ATEX 95 (100a)), the
Equipment Directive. The name ATEX (ATmospheres EXplosible) is commonly given to the framework for
controlling explosive atmospheres and the standards of equipment and protective systems used in them
The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers,
food industries, research institutes as well as public health authorities and was founded in 1989 with the aim
to promote hygiene during the processing and packing of food products.
O C T O B E R 2008
EHEDG has authorised the use of the EHEDG Certification logo for Alfa Laval equipment complying with
the EHEDG hygienic design criteria. The Certification include cleanability testing of equipment according to
the methodology described in EHEDG guidelines.
CE marking is a mandatory conformity mark for products placed on the market in the European Economic
Area (EEA). With the CE marking on a product the manufacturer ensures that the product conforms with the
essential requirements of the applicable EC directives. The letters "CE" stand for "Conformité Européenne"
("European Conformity").
1
1. Installation material
Alfa Laval constantly focuses on producing installation material with long durability,
problem-free welding and assembly, and highest possible strength.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
This page is intentionally left blank
Sanitary Fittings
Clamp Fittings
A Connection is made up of a plain ferrule, a clamp, and
a gasket. Tees, elbows and reducers are available with
Tri-Clamp connections. All three styles are in compliance
with 3A standards for Clean In Place (CIP). The three types
of clamp fittings are designed for use in food, dairy,
pharmaceutical and chemical Industries.
Everything you need, • Tri-Clamp connections are the industry standard, having
nueter-style ferrules to simplify design and installation.
everywhere you need it • H-Line and HDI-Line male/female ferrules self-align during
tightening so joints are quick and easy to assemble or
Alfa Laval is a world-leading supplier of fit- take apart.
tings for a wide range of sanitary applications • H-Line uses the same series of clamps as the Tri-Clamp.
within the food, dairy, beverage, bio-pharm
and personal care industries. Our products Threaded Fittings
are developed not only to meet your exacting A connection is made up of a plain ferrules, a threaded ferrule,
demands for safety, reliability, efficiency and a nut and a gasket. The faces on Bevel Seat fittings are angled
hygiene, but also to ensure the careful handling to create a metal to metal sealing surface. A John Perry fitting
of your products. consistes of a flat-faced threaded ferrule, a flat-faced plain
One of the features that distinguishes ferrule and a profiled gasket. These joints are particularly useful
us from our competitors is our breadth of with swing connections and flow diverter panels. A DC fitting
application. We can supply components for utilizes the Bevel Seat plain ferrule and a threaded ferrule with
all stages of your process – besides fittings, a grooved face to retain a gasket. The three types of threaded
our sanitary range includes pumps, valves, tank fittings are designed for use in the food, dairy, and beverage
equipment and heat exchangers. As a world processing industries. Bevel Seat Joints are in compliance with
wide supplier, Alfa Laval can accommodate 3A standards for manual cleaning. Both John Perry and DC
your ISO, SMS, SWG, DS, BS, DIN and JIS fittings are in compliance with 3A standards for CIP.
international Fittings standards (upon request).
The reducers have cylindrical welding ends and are available Sanitary
for all tube combinations, ensuring that you will always get the Manufactured to the 3A sanitary
right diameter and wall thickness for your process. standard, all product surfaces are
polished to 32 microinch Ra or
Tolerances better. Tri-Clover’s number 3 and 7
Alfa Laval ensures that all the angles are exact and that all finishes also meet 3A standards.
the tube, bend and tee connections are uniform. It is very
important that our customers do not have to compensate for Bio-Pharmaceutical
any welding irregularities. Bio-Pharmaceutical products are
manufactured to the BPE standard.
Finishes Available in four finishes, PC and PL
Alfa Laval offers a range of mechanical polish as well as have a contact surface finish of 20
electropolishing finishes. Mechanical polishing is achieved by microinch Ra. PD and PM are elec-
using a progressive series of abrasives, from low to high grit. tropolished finishes with a contact
This allows a consistent internal finish and both optimal and surface finish of 15 microinch Ra.
economical cleaning. Electropolishing is a further process that
promotes a chromium-enriched surface layer that maximizes
corrosion resistance as well as minimizing bacterial buildup on
surface cavities.
Bio-Pharmaceutical Fittings
Alfa Laval is proud to present their line of fittings designed for result. All fittings are put through 100% visual inspection
use in the pharmaceutical and bio-technologies industries. and ovality and squareness tolerances are inspected with
This line consists of parts with either Tri-Weld ends suitable for calibrated equipment. Surface finish is inspected with a
use with orbital welding equipment or self-aligning Tri-Clamp calibrated profilometer to ensure the Roughness average
end connections. Alfa Laval offers a full line of bio-pharm (Ra) maximum is not exceeded.
fittings that are manufactured in compliance with the ASME
BPE standards. Material Test Reports
Every new bio-pharmaceutical Tri-Clover fitting will include a
Metallurgy Material Test Report (MTR). As a new Alfa Laval standard,
Incoming raw material goes through a stringent inspection BPE fittings will be shipped with an MTR in the bag. This new
process to ensure its chemistry will be ideal for both welding MTR has a five letter Reference ID that takes traceability and
and electropolishing. validation to a new level. The Reference ID is stenciled on
all fittings and together the heat numbers, part number,
Quality Control Methods description, manufacturing reference number, and date
Our manufacturing facilities operate under an ISO 9001 manufactured. This information along with the chemistry,
approved quality standard. Wall thickness integrity is mechanical properties, and raw material specification will
maintained through the use of fabrication grade minimum wall be listed on the MTR’s.
tubing for all cold-formed tubular products. Our BPE fittings
are designed for use with all current orbital welding equipment. As another key benefit, the Reference ID can be used to look
After cold forming, our tube product is resized to ensure up fitting information on the internet. This new MTR web
that the ovality falls within the prescribed BPE tolerances. application will give 24/7 access to distributors and customers
End facing is provided with a machined square-cut method. via www.alfalaval.us
This allows for the most accurate and consistent orbital weld
This page is intentionally left blank
Product Presentation Fittings from Alfa Laval - Tri-Clover ®
1.1
.
Application
Alfa Laval is your complete source for specialized fittings and tubing
required in food, dairy, beverage, personal care, biotechnology and
pharmaceutical process applications. Smooth, crevice-free interiors
and secure, self-aligning joints are characteristic of Alfa Laval Fittings.
Each offers superior corrosion resistance and unmatched service
life. Alfa Laval fittings are designed and manufactured to ensure
dimensional accuracy and structural integrity, making them easy to
install. Tri-Clover Tri-Clamp® and Tri-Weld® Fittings are part of Alfa
Laval’s product line. Tubing is manufactured to Alfa Laval’s stringent
specifications, making it a perfect match for the Weld Fittings. Choose
from a complete range of tube sizes, surface finishes and connection
options. All BPE items are individually capped and bagged in clear
6 mil. Poly bags. All product is labeled with a bar code, product
information and manufacturing date. This provides the optimum
identification and ensures that the product arrives to the job site in a
clean orbital weld condition.
UltraPure Fittings
Alfa Laval is proud to present their line of Fittings designed for use
in the Pharmaceutical and Bio-Technologies Industries. This line
consists of Tri-Clover® parts with either Tri-Weld® ends suitable for
use with Orbital Welding Equipment or self-aligning Tri-Clamp® end
connections. Alfa Laval offers a full line of UltraPure Fittings that are
.manufactured in compliance with the current ASME BPE Standard. Quality Control Methods - Our manufacturing facilities operate under
an approved ISO 9001 quality standard. Wall thickness integrity is
All BPE items are individually capped and bagged in clear 6 mil. Poly
maintained through the use of fabrication grade minimum wall tubing
bags. All product is labeled with a bar code, product information
for all cold-formed tubular products. Our BPE fittings are designed
and manufacturing date. This provides the optimum identification
for use with all current orbital welding equipment. After cold forming,
and ensures that the product arrives to the job site in a clean orbital
our tube product is resized to ensure that the ovality falls within the
weld condition.
prescribed BPE tolerances. End facing is provided with a machined
Technical Data square-cut method. This allows for the most accurate and consistent
Wide Range of Surface Finish offering - Alfa Laval offers a range orbital weld result. All fittings are put through 100% visual inspection
of Mechanical Polish as well as Electropolish finishes. Mechanical and ovality and squareness tolerances are inspected with calibrated
polishing is achieved by using a progressive series of abrasives, from equipment. Surface finish is inspected with a calibrated profilometer to
low to high grit. This allows a consistent internal finish and both optimal ensure the Roughness average (Ra) maximum is not exceeded.
and economical cleaning. Electropolishing is a further process that Hygenic fittings identified with this symbol on the following pages are
promotes a chromium-enriched surface layer that maximizes corrosion accepted as meeting the 3A Hygenic standards by the appropriate
resistance as well as minimizing bacterial buildup on surface cavities. committees of the International Association of Milk, Food and
Metallurgy - Incoming raw material goes through a stringent inspection Environmental Sanitarians, U.S. Public Health Service, and Dairy
process to ensure its chemistry will be ideal for both weldability and Industry Committee.
electropolishing
1.1.51
Fittings from Alfa Laval - Tri-Clover® Product Presentation
1.1
.
Fluoro- elastomer
Characteristic Buna-N (U) EPDM (E) Silicone (X) PTFE (G)
(SFY)
Original Hardness, Shore A 70 70 70 70 ---
Physical Tensile Strength, psi 1875 1650 1212 1340 ---
Properties Elongation, % 340 317 272 260 ---
Temperature
-65 to 200° F -60 to 300° F -20 to 350° F -40 to 400° F -40 to 200° F *
Range
Acid Resistance Good Good to Excel. Good to Excel. Poor to Good Good to Excel.
Alkali Resistance Fair to Good Good to Excel. Poor to Good Poor to Fair Excellent
Resistance to Fats/Oils Good to Excel. Poor Good to Excel. Poor to Good Excellent
Resistance Abrasion Resistance Excellent Good Good to Excel. Poor Fair
Compression Set
Good Fair Good to Excel. Good to Excel. Cold Flows
Resistance
* Note: PTFE materials tendency to "cold flow" and incompressibility, limit its max. temperature to 200° F due to possible leaking problems.
1.1.52
Product Presentation Fittings from Alfa Laval - Tri-Clover ®
1.1
Basic Dimensions of Tri-Clamp ®
Weight with
Tube OD Tube ID Wall Thickness Volume Weight Dry Flow (GPM) at a Mean Velocity
Water
Inches Inches Inches Gal/100 ft Lbs/100 ft Lbs/100 ft 5 fps 7 fps 10 fps
½ 0.37 0.065 0.56 30.6 35.3 1.7 2.3 3.4
¾ 0.62 0.065 1.57 48.2 61.3 4.7 6.6 9.4
1 0.87 0.065 3.09 65.8 91.5 9.3 13 19
1½ 1.37 0.065 7.66 100.9 164.8 23 32 46
2 1.87 0.065 14.27 136.1 255.1 43 60 86
2½ 2.37 0.065 22.92 171.2 362.4 69 96 138
3 2.87 0.065 33.6 206.4 486.7 101 141 202
4 3.834 0.083 59.97 351.8 851.9 180 252 360
6 5.782 0.109 136.39 694.7 1832.2 409 573 818
8 7.782 0.109 247.07 930.6 2991.1 741 1038 1482
Technical Information
Pipe Schedule and Chemical Composition
.
1.1.53
Fittings from Alfa Laval - Tri-Clover® Product Presentation
1.1
Material Test Reports (MTRs) Go to www.alfalaval.us and follow these simple steps to access MTRs:
Easy Online Access to Comprehensive Fittings Information Step 1. Once at our website, click on the MTR link
Simply type a 5-alpha character code (e.g. AAABC) called the serial
ID, which you can find stenciled on each new 316SS fitting, to access
the following information:
• All heat certification numbers used to manufacture the fitting
• Date the fitting was manufactured
• The fitting’s part number and description
• View and print any MTR and the above information
This web site will even allow you to print the MTR or original heat
certification from the raw material supplier. If you do not know the
actual number, MTRs can be searched by either MTR serial ID or heat
certification number.
1.1.54
Product Presentation Fittings from Alfa Laval - Tri-Clover ®
1.1
Connection Types
Clamp Fittings
A connection is made up of a plain ferrule, a clamp, and a gasket. Tees, elbows and reducers are available with Tri-Clamp connections. All three styles
are in compliance with 3A standards for C.I.P. (clean in place). The three types of clamp fittings are designed for use in Food, Dairy, Pharmaceutical
and Chemical Industries.
• Tri-Clamp connections are the industry standard, having nueter-style ferrules to simplify design and installation.
• H-Line and HDI-Line male/female ferrules self-align during tightening so joints are quick and easy to assemble or take apart.
• H-Line uses the same series of clamps as the Tri-Clamp.
.
Threaded Fittings
A connection is made up of a plain ferrules, a threaded ferrule, a nut and a gasket. The faces on Bevel Seat fittings are angled to create a metal to metal
sealing surface. A John Perry fitting consistes of a flat-faced threaded ferrule, a flat-faced plain ferrule and a profiled gasket. These joints are particularly
useful with swing connections and flow diverter panels. A DC fitting utilizes the Bevel Seat plain ferrule and a threaded ferrule with a grooved face to
retain a gasket. The three types of threaded fittings are designed for use in the Food, Dairy, and Beverage processing industries. Bevel Seat Joints are in
compliance with 3A standards for manual cleaning. Both John Perry and DC fittings are in compliance with 3A standards for C.I.P. (clean-in-place).
• Bevel Seat
• John Perry
• DC
1.1.55
Fittings from Alfa Laval - Tri-Clover® Product Presentation
1.1
Loss of head pressure due to friction. Loss is shown in feet of
head. Loss through tubing is for 1ft.of tube
Capacity O.D. 1" O.D. 1½" O.D. 2" O.D. 2½" O.D. 3" O.D. 4"
in U.S. I.D 0.902" I.D. 1.402" I.D. 1.870" I.D. 2.370" I.D. 2.870" I.D. 3.834"
G.P.M. Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee
2 0.01 0.01 0.1
4 0.025 0.02 0.2
5 0.035 0.025 0.25
10 0.12 0.06 0.4 0.02 0.01 0.15 0.005 0.015 0.1
15 0.25 0.1 0.8 0.04 0.02 0.25 0.013 0.02 0.15
20 0.43 0.22 1.5 0.06 0.03 0.3 0.02 0.025 0.2 0.005 0.02 0.1 0.003 0.02 0.06
25 0.66 0.4 2.3 0.08 0.04 0.4 0.025 0.03 0.25 0.006 0.03 0.15 0.004 0.03 0.08
30 0.93 0.7 3.3 0.105 0.06 0.55 0.035 0.05 0.3 0.008 0.05 0.2 0.005 0.04 0.1
35 1.22 1.25 5.2 0.135 0.09 0.8 0.04 0.06 0.4 0.011 0.06 0.25 0.006 0.05 0.13
40 0.17 0.11 1.0 0.05 0.08 0.5 0.015 0.07 0.3 0.007 0.06 0.15
45 0.21 0.16 1.3 0.063 0.1 0.6 0.02 0.09 0.35 0.008 0.065 0.18
50 0.25 0.2 1.6 0.073 0.12 0.7 0.022 0.1 0.4 0.01 0.07 0.2
60 0.34 0.35 2.2 0.1 0.18 0.9 0.03 0.12 0.45 0.015 0.08 0.25
80 0.57 0.76 3.7 0.16 0.3 1.5 0.05 0.15 0.55 0.02 0.1 0.4
100 0.85 1.35 5.8 0.23 0.44 2.3 0.075 0.18 0.6 0.03 0.11 0.5 0.008 0.04 0.1
120 1.18 2.05 9.1 0.32 0.64 3.3 0.105 0.21 1.0 0.04 0.13 0.6 0.01 0.05 0.15
140 0.42 0.85 4.5 0.14 0.23 1.25 0.05 0.16 0.8 0.013 0.06 0.2
160 0.54 1.13 5.8 0.17 0.28 1.6 0.07 0.2 1.1 0.015 0.07 0.25
180 0.67 1.45 7.4 0.205 0.31 2.0 0.08 0.21 1.3 0.02 0.08 0.3
200 0.81 1.82 9.0 0.245 0.35 2.5 0.1 0.26 1.6 0.025 0.09 0.4
220 0.95 2.22 11.0 0.29 0.41 3.0 0.12 0.3 1.9 0.028 0.1 0.5
240 1.10 2.63 13.5 0.34 0.48 3.7 0.14 0.33 2.2 0.035 0.11 0.55
260 0.39 0.53 4.5 0.165 0.39 2.5 0.04 0.115 0.6
280 0.45 0.61 5.3 0.19 0.42 2.8 0.045 0.12 0.65
300 0.515 0.7 6.2 0.22 0.5 3.1 0.05 0.13 0.7
350 0.68 1.05 8.5 0.28 0.67 4.1 0.07 0.15 0.9
400 0.86 1.55 11.0 0.36 0.88 5.2 0.085 0.18 1.2
450 1.05 2.25 13.5 0.44 1.1 6.6 0.105 0.2 1.5
500 0.54 1.4 8.0 0.13 0.23 1.75
550 0.64 1.7 9.5 0.15 0.27 2.1
600 0.75 2.05 10.2 0.175 0.3 2.5
650 0.87 2.41 13.0 0.2 0.34 2.8
700 1.0 2.8 15.0 0.23 0.4 3.4
750 0.26 0.43 3.8
800 0.3 0.5 4.4
850 0.33 0.56 5.0
900 0.37 0.62 5.7
950 0.41 0.7 6.3
1000 0.45 0.8 7.0
1100 0.53 1.06 8.6
1.1.56
Product Presentation Fittings from Alfa Laval - Tri-Clover ®
1.1
.
Application
Alfa Laval is your complete source for specialized fittings and tubing
required in food, dairy, beverage, personal care, biotechnology and
pharmaceutical process applications. Smooth, crevice-free interiors
and secure, self-aligning joints are characteristic of Alfa Laval Fittings.
Each offers superior corrosion resistance and unmatched service
life. Alfa Laval fittings are designed and manufactured to ensure
dimensional accuracy and structural integrity, making them easy to
install. Tri-Clover Tri-Clamp® and Tri-Weld® Fittings are part of Alfa
Laval’s product line. Tubing is manufactured to Alfa Laval’s stringent
specifications, making it a perfect match for the Weld Fittings. Choose
from a complete range of tube sizes, surface finishes and connection
options. All BPE items are individually capped and bagged in clear
6 mil. Poly bags. All product is labeled with a bar code, product
information and manufacturing date. This provides the optimum
identification and ensures that the product arrives to the job site in a
clean orbital weld condition.
UltraPure Fittings
Alfa Laval is proud to present their line of Fittings designed for use
in the Pharmaceutical and Bio-Technologies Industries. This line
consists of Tri-Clover® parts with either Tri-Weld® ends suitable for
use with Orbital Welding Equipment or self-aligning Tri-Clamp® end
connections. Alfa Laval offers a full line of UltraPure Fittings that are
.
manufactured in compliance with the current ASME BPE Standard. Quality Control Methods - Our manufacturing facilities operate under
an approved ISO 9001 quality standard. Wall thickness integrity is
All BPE items are individually capped and bagged in clear 6 mil. Poly
maintained through the use of fabrication grade minimum wall tubing
bags. All product is labeled with a bar code, product information
for all cold-formed tubular products. Our BPE fittings are designed
and manufacturing date. This provides the optimum identification
for use with all current orbital welding equipment. After cold forming,
and ensures that the product arrives to the job site in a clean orbital
our tube product is resized to ensure that the ovality falls within the
weld condition.
prescribed BPE tolerances. End facing is provided with a machined
Technical Data square-cut method. This allows for the most accurate and consistent
Wide Range of Surface Finish offering - Alfa Laval offers a range orbital weld result. All fittings are put through 100% visual inspection
of Mechanical Polish as well as Electropolish finishes. Mechanical and ovality and squareness tolerances are inspected with calibrated
polishing is achieved by using a progressive series of abrasives, from equipment. Surface finish is inspected with a calibrated profilometer to
low to high grit. This allows a consistent internal finish and both optimal ensure the Roughness average (Ra) maximum is not exceeded.
and economical cleaning. Electropolishing is a further process that Hygienic fittings identified with this symbol on the following pages are
promotes a chromium-enriched surface layer that maximizes corrosion accepted as meeting the 3A Hygienic standards by the appropriate
resistance as well as minimizing bacterial buildup on surface cavities. committees of the International Association of Milk, Food and
Metallurgy - Incoming raw material goes through a stringent inspection Environmental Sanitarians, U.S. Public Health Service, and Dairy
process to ensure its chemistry will be ideal for both weldability and Industry Committee.
electropolishing
1.1.57
Fittings from Alfa Laval - Tri-Clover® Product Presentation
1.1
.
Fluoro- elastomer
Characteristic Buna-N (U) EPDM (E) Silicone (X) PTFE (G)
(SFY)
Original Hardness, Shore A 70 70 70 70 ---
Physical Tensile Strength, psi 1875 1650 1212 1340 ---
Properties Elongation, % 340 317 272 260 ---
Temperature
-65 to 200° F -60 to 300° F -20 to 350° F -40 to 400° F -40 to 200° F *
Range
Acid Resistance Good Good to Excel. Good to Excel. Poor to Good Good to Excel.
Alkali Resistance Fair to Good Good to Excel. Poor to Good Poor to Fair Excellent
Resistance to Fats/Oils Good to Excel. Poor Good to Excel. Poor to Good Excellent
Resistance Abrasion Resistance Excellent Good Good to Excel. Poor Fair
Compression Set
Good Fair Good to Excel. Good to Excel. Cold Flows
Resistance
* Note: PTFE materials tendency to "cold flow" and incompressibility, limit its max. temperature to 200° F due to possible leaking problems.
1.1.58
Product Presentation Fittings from Alfa Laval - Tri-Clover ®
1.1
Basic Dimensions of Tri-Clamp ®
Weight with
Tube OD Tube ID Wall Thickness Volume Weight Dry Flow (GPM) at a Mean Velocity
Water
Inches Inches Inches Gal/100 ft Lbs/100 ft Lbs/100 ft 5 fps 7 fps 10 fps
½ 0.37 0.065 0.56 30.6 35.3 1.7 2.3 3.4
¾ 0.62 0.065 1.57 48.2 61.3 4.7 6.6 9.4
1 0.87 0.065 3.09 65.8 91.5 9.3 13 19
1½ 1.37 0.065 7.66 100.9 164.8 23 32 46
2 1.87 0.065 14.27 136.1 255.1 43 60 86
2½ 2.37 0.065 22.92 171.2 362.4 69 96 138
3 2.87 0.065 33.6 206.4 486.7 101 141 202
4 3.834 0.083 59.97 351.8 851.9 180 252 360
6 5.782 0.109 136.39 694.7 1832.2 409 573 818
8 7.782 0.109 247.07 930.6 2991.1 741 1038 1482
Technical Information
Pipe Schedule and Chemical Composition
.
1.1.59
Fittings from Alfa Laval - Tri-Clover® Product Presentation
1.1
Material Test Reports (MTRs) Go to https://heatbase.alfalaval.com/ and follow these simple steps to
Easy Online Access to Comprehensive Fittings Information access MTRs:
Step 1. Once at our website, click on the MTR link
1.1.60
Product Presentation Fittings from Alfa Laval - Tri-Clover ®
1.1
Connection Types
Clamp Fittings
A connection is made up of a plain ferrule, a clamp, and a gasket. Tees, elbows and reducers are available with Tri-Clamp connections. All three styles
are in compliance with 3A standards for C.I.P. (clean in place). The three types of clamp fittings are designed for use in Food, Dairy, Pharmaceutical
and Chemical Industries.
• Tri-Clamp connections are the industry standard, having nueter-style ferrules to simplify design and installation.
• H-Line and HDI-Line male/female ferrules self-align during tightening so joints are quick and easy to assemble or take apart.
• H-Line uses the same series of clamps as the Tri-Clamp.
.
Threaded Fittings
Bevel Seat DC
A connection is made up of a plain ferrules, a threaded ferrule, a nut and a gasket. The faces on Bevel Seat fittings are angled to create a metal to
metal sealing surface. A DC fitting utilizes the Bevel Seat plain ferrule and a threaded ferrule with a grooved face to retain a gasket. The three types of
threaded fittings are designed for use in the Food, Dairy, and Beverage processing industries. Bevel Seat Joints are in compliance with 3A standards
for manual cleaning. DC fittings are in compliance with 3A standards for C.I.P. (clean-in-place).
• Bevel Seat
• DC
1.1.61
Fittings from Alfa Laval - Tri-Clover® Product Presentation
1.1
Loss of head pressure due to friction. Loss is shown in feet of
head. Loss through tubing is for 1ft.of tube
Capacity O.D. 1" O.D. 1½" O.D. 2" O.D. 2½" O.D. 3" O.D. 4"
in U.S. I.D 0.902" I.D. 1.402" I.D. 1.870" I.D. 2.370" I.D. 2.870" I.D. 3.834"
G.P.M. Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee Tubing Elbow Tee
2 0.01 0.01 0.1
4 0.025 0.02 0.2
5 0.035 0.025 0.25
10 0.12 0.06 0.4 0.02 0.01 0.15 0.005 0.015 0.1
15 0.25 0.1 0.8 0.04 0.02 0.25 0.013 0.02 0.15
20 0.43 0.22 1.5 0.06 0.03 0.3 0.02 0.025 0.2 0.005 0.02 0.1 0.003 0.02 0.06
25 0.66 0.4 2.3 0.08 0.04 0.4 0.025 0.03 0.25 0.006 0.03 0.15 0.004 0.03 0.08
30 0.93 0.7 3.3 0.105 0.06 0.55 0.035 0.05 0.3 0.008 0.05 0.2 0.005 0.04 0.1
35 1.22 1.25 5.2 0.135 0.09 0.8 0.04 0.06 0.4 0.011 0.06 0.25 0.006 0.05 0.13
40 0.17 0.11 1.0 0.05 0.08 0.5 0.015 0.07 0.3 0.007 0.06 0.15
45 0.21 0.16 1.3 0.063 0.1 0.6 0.02 0.09 0.35 0.008 0.065 0.18
50 0.25 0.2 1.6 0.073 0.12 0.7 0.022 0.1 0.4 0.01 0.07 0.2
60 0.34 0.35 2.2 0.1 0.18 0.9 0.03 0.12 0.45 0.015 0.08 0.25
80 0.57 0.76 3.7 0.16 0.3 1.5 0.05 0.15 0.55 0.02 0.1 0.4
100 0.85 1.35 5.8 0.23 0.44 2.3 0.075 0.18 0.6 0.03 0.11 0.5 0.008 0.04 0.1
120 1.18 2.05 9.1 0.32 0.64 3.3 0.105 0.21 1.0 0.04 0.13 0.6 0.01 0.05 0.15
140 0.42 0.85 4.5 0.14 0.23 1.25 0.05 0.16 0.8 0.013 0.06 0.2
160 0.54 1.13 5.8 0.17 0.28 1.6 0.07 0.2 1.1 0.015 0.07 0.25
180 0.67 1.45 7.4 0.205 0.31 2.0 0.08 0.21 1.3 0.02 0.08 0.3
200 0.81 1.82 9.0 0.245 0.35 2.5 0.1 0.26 1.6 0.025 0.09 0.4
220 0.95 2.22 11.0 0.29 0.41 3.0 0.12 0.3 1.9 0.028 0.1 0.5
240 1.10 2.63 13.5 0.34 0.48 3.7 0.14 0.33 2.2 0.035 0.11 0.55
260 0.39 0.53 4.5 0.165 0.39 2.5 0.04 0.115 0.6
280 0.45 0.61 5.3 0.19 0.42 2.8 0.045 0.12 0.65
300 0.515 0.7 6.2 0.22 0.5 3.1 0.05 0.13 0.7
350 0.68 1.05 8.5 0.28 0.67 4.1 0.07 0.15 0.9
400 0.86 1.55 11.0 0.36 0.88 5.2 0.085 0.18 1.2
450 1.05 2.25 13.5 0.44 1.1 6.6 0.105 0.2 1.5
500 0.54 1.4 8.0 0.13 0.23 1.75
550 0.64 1.7 9.5 0.15 0.27 2.1
600 0.75 2.05 10.2 0.175 0.3 2.5
650 0.87 2.41 13.0 0.2 0.34 2.8
700 1.0 2.8 15.0 0.23 0.4 3.4
750 0.26 0.43 3.8
800 0.3 0.5 4.4
850 0.33 0.56 5.0
900 0.37 0.62 5.7
950 0.41 0.7 6.3
1000 0.45 0.8 7.0
1100 0.53 1.06 8.6
1.1.62
1.1 Hygienic fittings
The Tri-Clover® Hygienic installation material in this section is with dimensions according
to ASME BPE.
Price lists
Hygienic Tri-Clamp Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.64
Hygienic Tri-Clamp Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.65
Hygienic Tri-Clamp Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.66
Hygienic Tri-Clamp Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.67
Hygienic Tri-Clamp Clamp Ferrule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.68
Hygienic Tri-Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.70
Hygienic Tri-Clamp Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.72
Hygienic Tri-Clamp Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.75
Hygienic Tri-Clamp Thermometer Caps and Solid End Caps . . . . . . . . . . . . 1.1.77
Hygienic Tri-Clamp Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.78
Hygienic Tri-Weld Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.79
Hygienic Tri-Weld Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.82
Hygienic Tri-Weld Reducing Tees and Crosses . . . . . . . . . . . . . . . . . . . . . . 1.1.83
Hygienic Tri-Weld Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.85
Hygienic Tri-Weld Adapters and End Caps . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.86
Hygienic Tri-Weld Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.87
Hygienic Tri-Clamp Elbows Hygienic fittings
1.1
Product code: 5010, 5018 Tri-Clover® Hygienic
Finish: OD/ID Ra 0.8
Product Code: 5018 2FMP-15 Threaded Bevel Seat 90° Elbow - #7 (3A)
213077 1 25.4 2.00 50.8 2.19 55.6
210103 1½ 38.1 2.75 69.9 2.97 75.4
210083 2 50.8 3.50 88.9 3.72 94.5
210084 2½ 63.5 4.25 108.0 5.38 136.7
210102 3 76.2 5.00 127.0 5.41 137.3
211533 4 101.6 6.63 168.3 7.22 183.4
Product Code: 5018 2CMP-31MP - #7 (3A)
211088 2x1 50.8 x 25.4 2.00 50.8 2.00 50.8
210007 2 x 1½ 50.8 x 38.1 2.75 69.9 2.75 69.9
210008 2½ x 2 63.5 x 50.8 3.50 88.9 3.50 88.9
210033 3x2 76.2 x 50.8 3.50 88.9 3.50 88.9
210058 3 x 2½ 76.2 x 63.5 4.25 108.0 4.25 108.0
210061 4x3 101.6 x 76.2 5.00 127.0 5.13 130.2
* = Please contact your Alfa Laval contact person for further information.
** Not available
Note: 3A approved for finish #7
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.64
Hygienic fittings Hygienic Tri-Clamp Tees
1.1
Product code: 5030 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
1.1.65
Hygienic Tri-Clamp Reducing Tees Hygienic fittings
1.1
Product code: 5030 Tri-Clover® Hygienic
Finish: OD/ID Ra 0.8
B
9634003842 9634003890 3 x 2½ 76.2 x 63.5 3.88 98.4 3.63 98.4
9634003843 9634003891 4x1 101.6 x 25.4 4.75 120.7 4.13 104.8
9634003844 9634003892 4 x 1½ 101.6 x 38.1 4.75 120.7 4.13 104.8 TD 321-021
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #7
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.66
Hygienic fittings Hygienic Tri-Clamp Crosses
1.1
Product code: 5030 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
1.1.67
Hygienic Tri-Clamp Clamp Ferrule Hygienic fittings
1.1
Product code: 5046 Tri-Clover® Hygienic
Finish: OD/ID Ra 0.8
B
243605 246226 2½ 63.5 1.13 28.6 3.05 77.4
244606 246124 3 76.2 1.13 28.6 3.58 90.9
245596 246200 4 101.6 1.13 28.6 4.69 119.1 TD 321-027
14WMPS - #7 (3A)
** 610205 ½ 12.7 0.50 12.7 0.98 24.9
A
** 610238 ¾ 19.0 0.50 12.7 0.98 24.9
610854 610365 1 25.4 0.50 12.7 1.98 50.4
610855 610367 1½ 38.1 0.50 12.7 1.98 50.4
610856 610368 2 50.8 0.50 12.7 2.52 63.9 B
610857 610369 2½ 63.5 0.50 12.7 3.05 77.4
610858 610370 3 76.2 0.50 12.7 3.58 90.0
610859 610373 4 101.6 0.63 15.9 4.69 119.1
88123417 88214659 6 152.4 0.75 19.0 6.58 167.1
660016 9634049938 6 152.4 1.50 38.1 6.58 167.1
14WMO - #1
664630 660001 6 152.4 1.50 38.1 6.58 167.1 A
664634 660025 8 203.2 1.50 38.1 8.57 203.2
664638 660026 10 254.0 1.75 38.1 10.57 268.8
664642 660027 12 304.8 1.75 44.5 12.57 319.3
B
14WLMP - #7 (3A)
210908 210348 1 25.4 3.00 76.2 1.98 50.4
210491 210374 1½ 38.1 3.00 76.2 1.98 50.4
212101 210375 2 50.8 3.00 76.2 2.52 63.9 B
212108 210376 2½ 63.5 3.00 76.2 3.05 77.4
211209 210377 3 76.2 4.00 101.6 3.58 90.9 TD 321-029
A
210492 210378 4 101.6 4.00 101.6 4.69 119.7
** Not available
Note: 3A approved for finish #7
1 = 3A approved for modifying or repairing existing on-site farm milk handling equipment.
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.68
Hygienic fittings Hygienic Tri-Clamp Clamp Ferrule
1.1
Product code: 5046 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
TD 321-029
14WLMO - #1
260469 260004 6 152.4 6.00 152.4 6.58 167.1
260494 260223 8 203.2 6.00 152.4 8.57 203.2
** 260296 10 254.0 6.00 152.4 10.57 268.8
260519 263495 12 304.8 6.00 152.4 12.57 319.3 B
TD 321-029
14RMP - #7 (3A) 1
210447 213447 1 25.4 0.75 19.1 1.00 25.4
210449 213449 1½ 38.1 1.13 28.6 1.50 38.1
210450 213450 2 50.8 1.31 33.3 2.00 50.8
210451 213451 2½ 63.5 1.38 34.9 2.50 63.5
210452 213452 3 76.2 1.44 36.5 3.00 76.2
210454 213454 4 101.6 1.50 38.1 4.00 101.6
14MPW - #7 (3A)
210519 210525 1 25.4 1.63 41.3 0.88 22.2 1.16 29.4
210465 210526 1½ 38.1 1.63 41.3 1.38 34.9 1.67 42.5
210466 210527 2 50.8 1.75 44.5 1.88 47.6 2.19 55.6
210467 210528 2½ 63.5 1.75 44.5 2.38 60.3 2.70 68.7
210468 210529 3 76.2 1.81 46.0 2.88 73.0 3.22 81.8
210469 210530 4 101.6 2.13 54.0 3.83 97.2 4.25 108.0
* = Please contact your Alfa Laval contact person for further information.
** Not available
Note: 3A approved for finish #7
1 = 3A approved for modifying or repairing existing on-site farm milk handling equipment.
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.69
Hygienic Tri-Clamps Hygienic fittings
1.1
Product code: 5049 Tri-Clover® Hygienic
A13MHM
211053 1½ 38.1 2.13 54.0
211054 2 50.8 2.64 67.1
211055 2½ 63.5 3.19 81.0
211056 3 76.2 3.72 94.5
211057 4 101.6 4.83 122.2
211058 6 152.4 6.69 169.9
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.70
Hygienic fittings Hygienic Tri-Clamps
1.1
Tri-Clover ® Hygienic
Product code: 5049
TD 321-154
13MHHS
211283 1 1/2 38.1 2.13 54.0
211284 2 50.8 2.66 67.5
211286 2 1/2 63.5 3.19 81.0
211287 3 76.2 3.72 94.5
211289 4 101.6 4.83 122.6 A
A13MHP
210180 1 1/2 38.1 2.05 52.0
210040 2 50.8 2.58 65.5
210213 2 1/2 63.5 3.11 79.0
A
210248 3 76.2 3.64 92.5
210042 4 101.6 4.73 120.3
9634048982 6 152.4 6.63 168.4
13MHP
9615265201 1/2 - 3/4 12.7 - 19.00 1.04 26.4
9615265301 1 - 1.5 25.4 - 38.1 2.05 52.0
9615265401 2 50.8 2.58 65.5
A
9615265501 2 1/2 63.5 3.11 79.0
9615265601 3 76.2 3.64 92.5
9615265701 4 101.6 4.73 120.3
9634048982 6 152.4 6.63 168.4
A12MPS - Swivel joint
210135 1 1/2 38.1 1.98 50.4
210136 2 50.8 2.52 63.9
210137 2 1/2 63.5 3.05 77.4 A
210138 3 76.2 3.58 90.9
210140 4 101.6 4.69 119.1
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.71
Hygienic Tri-Clamp Gaskets Hygienic fittings
1.1
Product code: 5046 Tri-Clover® Hygienic
42MP-X 42MP
290090 ½
290099 ¾
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.72
Hygienic fittings Hygienic Tri-Clamp Gaskets
1.1
Tri-Clover ® Hygienic
Product code: 5046
A40MP/A40MO.
A40MP-GR A40M0-GR PTFE Envelope
Gasket with SFY
290072 1
290073 1½
290074 2
290075 2½
290076 3
290077 4
290085 6
* = Please contact your Alfa Laval contact person for further information.
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.73
Hygienic Tri-Clamp Gaskets Hygienic fittings
1.1
Tri-Clover® Hygienic
Product code: 5046
Material Descriptions
1.1.74
Hygienic fittings Hygienic Tri-Clamp Adapters
1.1
Product code: 5046, 5049 Tri-Clover ® Hygienic
Finish: OD/ID Ra 32µin
1.1.75
Hygienic Tri-Clamp Adapters Hygienic fittings
1.1
Tri-Clover® Hygienic
Finish: OD/ID Ra 32µin
Product code: 5046
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.76
Hygienic fittings Hygienic Tri-Clamp Thermometer Caps and Solid End Caps
1.1
Product code: 5046 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
16AMP - #7 (3A)
210518 ¾ 19.0 0.19 4.80 0.98 24.9
210501 210854 1½ 38.1 0.25 6.40 1.98 50.4
210502 210855 2 50.8 0.25 6.40 2.52 63.9
210503 210856 2½ 63.5 0.25 6.40 3.05 77.4
210504 210857 3 76.2 0.25 6.40 3.58 90.0
210506 210858 4 101.6 0.31 7.90 4.69 119.1
261220 260237 6 152.4 0.44 11.10 6.58 167.1
16AMO - #1
260509 263509 8 217.9 0.44 11.10 8.58 162.4
260510 260297 10 268.5 0.44 11.10 10.57 217.9
260511 263511 12 304.8 0.56 14.30 12.58 319.5
* = Please contact your Alfa Laval contact person for further information.
Note: 16AMP is 3A approved
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.77
Hygienic Tri-Clamp Reducers Hygienic fittings
1.1
Product code: 5070 Tri-Clover® Hygienic
Finish: OD/ID Ra 0.8
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #7
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.78
Hygienic fittings Hygienic Tri-Weld Bends
1.1
Product code: 5009 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
Size Dimension
#1 LLP USD #7 (3A) LLP USD
DN/OD A
304 304 Inch mm Inch mm B2S
9634000301 9634000308 1 25.4 3.00 76.2
9634000302 9634000309 1½ 38.1 3.75 95.3
9634000303 9634000310 2 50.8 4.75 120.7
9634000304 9634000311 2½ 63.5 5.50 139.7
9634000305 9634000312 3 76.2 6.25 158.8
9634000306 9634000313 4 101.6 8.00 203.2
(3A) L2S
240400 240403 1 25.4 2.06 52.4
241400 241403 1½ 38.1 2.94 74.6
242400 242403 2 50.8 4.06 103.2
243400 243403 2½ 63.5 5.19 131.8
244400 244403 3 76.2 6.31 160.3
(3A) 2WCL
060011 060487 1 25.4 1.50 38.1
060013 060084 1½ 38.1 2.25 57.2
060014 060033 2 50.8 3.00 76.2
060015 060185 2½ 63.5 3.75 95.3
060016 060488 3 76.2 4.50 114.3
060017 060275 4 101.6 6.00 152.4
060019 060293 6 152.4 9.00 228.6
(3A) B2KS
9634000501 9634000508 1 25.4 2.25 57.2
9634000502 9634000509 1½ 38.1 2.50 63.5
9634000503 9634000510 2 50.8 3.00 76.2
9634000504 9634000511 2½ 63.5 3.38 85.7
9634000505 9634000512 3 76.2 3.63 92.1
9634000506 9634000513 4 101.6 4.50 114.3
9634048643 6 152.4 6.25 158.8
1.1.79
Hygienic Tri-Weld Bends Hygienic fittings
1.1
Product code: 5009 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
Size Dimension
#1 LLP USD #7 (3A) LLP USD
DN/OD A
316L 316L Inch mm Inch mm B2S
9634000315 9634000322 1 25.4 3.00 76.2
9634000316 9634000323 1½ 38.1 3.75 95.3
9634000317 9634000324 2 50.8 4.75 120.7
9634000318 9634000325 2½ 63.5 5.50 139.7
9634000319 9634000326 3 76.2 6.25 158.8
9634000320 9634000327 4 101.6 8.00 203.2
9634048644 6 152.4 11.50 292.1
(3A) L2S
245847 245904 1 25.4 2.06 52.4
245851 240015 1½ 38.1 2.94 74.6
245853 240034 2 50.8 4.06 103.2
245854 245966 2½ 63.5 5.19 131.8
245855 240012 3 76.2 6.31 160.3
(3A) 2WCL
062011 060589 1 25.4 1.50 38.1
062013 060590 1½ 38.1 2.25 57.2
062014 060421 2 50.8 3.00 76.2
062015 060025 2½ 63.5 3.75 95.3
062016 060281 3 76.2 4.50 114.3
062017 060591 4 101.6 6.00 152.4
062019 060268 6 152.4 9.00 228.6
(3A) B2KS
9634000515 9634000522 1 25.4 2.25 57.2
9634000516 9634000523 1½ 38.1 2.50 63.5
9634000517 9634000524 2 50.8 3.00 76.2
9634000518 9634000525 2½ 63.5 3.38 85.7
9634000519 9634000526 3 76.2 3.63 92.1
9634000520 9634000527 4 101.6 4.50 114.3
9634048643 6 152.4 6.25 158.8
(3A) 2WK
062048 060728 1 25.4 0.63 15.9
062050 060729 1½ 38.1 0.94 23.8
062051 060730 2 50.8 1.25 31.8
062052 060731 2½ 63.5 1.56 39.7
062053 060283 3 76.2 1.88 47.6
062054 060732 4 101.6 2.50 63.5
061101 9634050000 6 152.4 3.75 95.3
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #7
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.80
Hygienic fittings Hygienic Tri-Weld Bends
1.1
Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
Product code: 5009, 5018
Product Code: 5018 L2C Bend 90°, Threaded Bevel Seat - #7 (3A)
240203 1 25.4 2.06 52.4 2.75 69.9
241203 1½ 38.1 2.94 74.6 3.66 92.9
242203 2 50.8 4.06 103.2 4.78 121.4
243204 2½ 63.5 5.19 131.8 6.03 153.2
244203 3 76.2 6.31 160.3 7.22 183.4
240332 4 101.6 8.31 211.1 9.53 242.1
Product Code: 5018 L2F Bend 90°, Plain Bevel Seat - #7 (3A)
240253 1 25.4 2.06 52.4 2.75 69.9
241253 1½ 38.1 2.94 74.6 3.66 92.9
242253 2 50.8 4.06 103.2 4.78 121.4
243253 2½ 63.5 5.19 131.8 6.03 153.2
244253 3 76.2 6.31 160.3 7.22 183.4
245253 4 101.6 8.31 211.1 9.53 242.1
Product Code: 5009 2WUL Bend 180°, No Tangent - #1
060071 1 25.4 1.50 38.1
060073 1½ 38.1 2.25 57.2
060074 2 50.8 3.00 76.2
060003 2½ 63.5 3.75 95.3
060076 3 76.2 4.50 114.3
061100 4 101.6 6.00 152.4
1.1.81
Hygienic Tri-Weld Tees Hygienic fittings
1.1
Product code: 5029, 5036 Tri-Clover® Hygienic
Finish: OD/ID Ra 0.8
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #3 and #7. Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.82
Hygienic fittings Hygienic Tri-Weld Reducing Tees and Crosses
1.1
Product code: 5029 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
1.1.83
Hygienic Tri-Weld Reducing Tees and Crosses Hygienic fittings
1.1
Product code: 5029 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
Size Dimension
#1 LLP USD #7 (3A) LLP USD
DN/OD A
304 304 Inch mm Inch mm B9WWWW
9634000901 9634000908 1 25.4 2.13 54.0
9634000902 9634000909 1½ 38.1 2.38 60.3
9634000903 9634000910 2 50.8 2.88 73.0
9634000904 9634000911 2½ 63.5 3.13 79.4
9634000905 9634000912 3 76.2 3.38 85.7
9634000906 9634000913 4 101.6 4.13 104.8
* = Please contact your Alfa Laval contact person for further information.
1.1.84
Hygienic fittings Hygienic Tri-Weld Crosses
1.1
Product code: 5029 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
Size Dimension
#1 LLP USD #7 (3A) LLP USD
DN/OD A
304 304 Inch mm Inch mm B9WWWW
9634000901 9634000908 1 25.4 2.13 54.0
9634000902 9634000909 1½ 38.1 2.38 60.3
9634000903 9634000910 2 50.8 2.88 73.0
9634000904 9634000911 2½ 63.5 3.13 79.4
9634000905 9634000912 3 76.2 3.38 85.7
9634000906 9634000913 4 101.6 4.13 104.8
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #3 and #7
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.85
Hygienic Tri-Weld Adapters and End Caps Hygienic fittings
1.1
Product code: 5046
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.86
Hygienic fittings Hygienic Tri-Weld Reducers
1.1
Product code: 5069 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
Material: 304
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #7
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.87
Hygienic Tri-Weld Reducers Hygienic fittings
1.1
Product code: 5069 Tri-Clover ® Hygienic
Finish: OD/ID Ra 0.8
Material: 304
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #7
Fittings part number starting with "B" are produced according to ASME BPE dimensions.
1.1.88
1.2 UltraPure fittings
Tri-Clover® Pharma fittings with either Tri-Weld® ends suitable for use with orbital welding
equipment or self-aligning Tri-Clamp® end connections. Our full line are manufactured in
compliance with the current revision of the ASME BPE Standards.
Price lists
UltraPure Tri-Clamp Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.90
UltraPure Tri-Clamps Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.91
UltraPure Tri-Clamps Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.92
UltraPure Tri-Clamps Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.93
UltraPure Tri-Clamps Instrument Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.95
UltraPure Tri-Clamps Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.96
UltraPure Tri-Clamps Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.97
UltraPure Tri-Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.98
UltraPure Tri-Clamps Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.100
UltraPure Tri-Clamps Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.102
UltraPure Tri-Weld Bends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.103
UltraPure Tri-Weld Use-Point Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.105
UltraPure Tri-Weld Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.108
UltraPure Tri-Weld Reducing Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.109
UltraPure Tri-Weld Instrument Tees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.112
UltraPure Tri-Weld Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.113
UltraPure Tri-Weld Reducing Crosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.114
Tri-Clover® UltraPure Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.115
Tri-Clover® UltraPure Reducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.117
Tri-Clover® UltraPure Reducer ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.118
UltraPure Tri-Clamp Bends UltraPure fittings
Product code: 5016, 5017 Material: 1.4404 (316L)
1.2
A
9634080402 9634080403 2 1/2 5.550 140.97 5.350 135.89
9634080404 9634080405 3 6.080 154.43 6.350 161.29
B2CMP Bend 92
9634080410 3/4 2.910 73.91 3.020 76.71
9634080415 1 1/2 3.640 92.46 3.800 96.52
9634080416 9634080417 2 4.740 120.40 4.490 114.05
15010002
9634080419 2 1/2 5.350 135.89 5.580 141.73
9634080420 9634080421 3 6.080 154.43 6.350 161.29
A
B
B2S Bend 88
9634080424 9634080425 1/2 1.640 41.66 1.600 40.64
9634080426 9634080427 3/4 1.640 41.66 1.600 40.64
9634080428 9634080429 1 2.010 51.05 1.960 49.78
15010001
9634080430 9634080431 1 1/2 2.760 70.10 2.700 68.58
A
9634080432 9634080433 2 3.510 89.15 3.430 87.12
9634080434 9634080435 2 1/2 4.260 108.20 4.170 105.92
9634080436 9634080437 3 5.010 127.25 4.900 124.46
9634080438 9634080439 4 6.64 168.66 6.49 164.85
B2S Bend 92
9634080442 9634080443 3/4 1.580 40.13 1.650 41.91
9634080444 9634080445 1 1.950 49.53 2.060 52.32
9634080446 9634080447 1 1/2 2.680 68.07 2.810 71.37
15010001
9634080448 9634080449 2 3.480 88.39 3.500 88.90
A
A
S
M
E
BPE-106
1.2.90
UltraPure fittings UltraPure Tri-Clamps Tees
Product code:5030/AA Material: 316L
1.2
Dimen-
Finish LLP Finish LLP Size
sion
Item No. USD Item No. USD DN/OD A B
PL PM Inch mm Inch mm Inch mm B7MP (3A)
9634003219 9634003228 ½ 12.7 2.25 57.2
9634003220 9634003229 3/4 19.0 2.38 60.3
9634003221 9634003230 1 25.4 2.63 66.7
9634003222 9634003231 1½ 38.1 2.88 73.0
9634003223 9634003232 2 50.8 3.38 85.7
9634003224 9634003233 2½ 63.5 3.63 92.1
9634003225 9634003234 3 76.2 3.88 98.4
9634003226 9634003235 4 101.6 4.75 181.0
9634003227 9634003236 6 152.4 7.13 181.0
B7MPS (3A)
9634043017 9634043025 ½ 12.7 2.25 57.2 1.00 25.4
9634043018 9634043026 3/4 19.0 2.38 60.3 1.13 28.6
9634043019 9634043027 1 25.4 2.63 66.7 1.13 26.9
9634043020 9634043028 1½ 38.1 2.88 73.0 1.38 34.9
9634043021 9634043029 2 50.8 3.38 85.7 1.63 41.3
9634043022 9634043030 2½ 63.5 3.63 92.1 1.88 47.6
9634043023 9634043031 3 76.2 3.88 98.4 2.13 54.0
9634043024 9634043032 4 101.6 4.75 120.7 2.75 69.8
9634050011 9634050012 6 152.4 7.13 181.0 4.63 117.5
A
S
M
E
BPE-106
1.2.91
UltraPure Tri-Clamps Elbows UltraPure fittings
Material: 316L
1.2 Product code: 5017
B2KMP (3A)
9634003019 9634003028 ½ 12.7 1.00 25.4
9634003020 9634003029 ¾ 19.0 1.00 25.4
9634003021 9634003030 1 25.4 1.13 28.6
9634003022 9634003031 1½ 38.1 1.44 36.5
9634003023 9634003032 2 50.8 1.75 44.5
9634003024 9634003033 2½ 63.5 2.06 52.4
9634003025 9634003034 3 76.2 2.38 60.3
9634003026 9634003035 4 101.6 3.13 79.4
* = Please contact your Alfa Laval contact person for further information.
1.2.92
UltraPure fittings UltraPure Tri-Clamps Reducing Tees
Material: 316L
Product code: 5037 1.2
B
9634003656 9634003677 2½ x 1½ 63.5 x 38.1 3.63 92.1 3.38 85.7
9634003657 9634003678 2½ x 2 63.5 x 50.8 3.63 92.1 3.38 85.7
9634003658 9634003679 3x ½ 76.2 x 12.7 3.88 98.4 3.63 92.1 TD 321-021
* = Please contact your Alfa Laval contact person for further information.
A
S
M
E
BPE-106
1.2.93
UltraPure Tri-Clamps Reducing Tees UltraPure fittings
Material: 316L
1.2 Product code: 5037
B
9634003960 9634003981 3 x 1 76.2 x 25.4 3.88 98.4 2.13 54.0
9634003961 9634003982 3 x 1½ 76.2 x 38.1 3.88 98.4 2.13 54.0
A
TD 321-049
* = Please contact your Alfa Laval contact person for further information.
A
S
M
E
BPE-106
1.2.94
UltraPure fittings UltraPure Tri-Clamps Instrument Tees
Material: 316L
Product code: 5037 1.2
* = Please contact your Alfa Laval contact person for further information.
A
S
M
E
BPE-106
1.2.95
UltraPure Tri-Clamps Crosses UltraPure fittings
Material: 316L
1.2 Product code: 5037
* = Please contact your Alfa Laval contact person for further information.
A
S
M
E
BPE-106
1.2.96
UltraPure fittings UltraPure Tri-Clamps Ferrules
Product code: 5056 Material: 316L
According to DT-22, DT-30 1.2
B
9615266803 2 50.8 1.13 28.7 2.52 63.5
9615266804 2½ 63.5 1.13 28.7 3.05 77.4
9615266805 3 76.2 1.13 28.7 3.58 90.5 TD 321155
B
9634004804 9634004813 1 1 /2 38.1 1.75 44.5 1.98 50.4
9634004805 9634004814 2 50.8 2.25 57.2 2.52 63.9 Type
9634004806 9634004815 2 1 /2 63.5 2.25 57.2 3.05 77.4 TD 321-027
A
S
M
E
BPE-106
1.2.97
UltraPure Tri-Clamps UltraPure fittings
Product code: 5049
1.2
A13MHM
211053 1 x 1½ 25.4 x 38.1 2.13 54.0
211054 2 50.8 2.66 67.1
211055 2½ 63.5 3.19 81.0
211056 3 76.2 3.72 94.5
211057 4 101.6 4.83 122.2
211058 6 152.4 6.69 169.9
13MHHS
211283 1-1½ 25.4 - 38.1 2.13 54.0
211284 2 50.8 2.66 67.5
211286 2½ 63.5 3.19 81.0
211287 3 76.2 3.72 94.5 A
13MHHS
211290 ½ - ¾ 12.7 - 19.0 1.13 28.6
TD 321-154
A
S
M
E
BPE-106
1.2.98
UltraPure fittings UltraPure Tri-Clamps
Product code: 5049
1.2
A
S
M
E
BPE-106
1.2.99
UltraPure Tri-Clamps Gaskets UltraPure fittings
Product code: 5046
1.2
1.2.100
UltraPure fittings UltraPure Tri-Clamps Gaskets
Product code: 5046
1.2
298411 298308 1
298412 298431 1½
298413 298417 2
298414 290069 2½
298415 298432 3
298416 298433 4
40MOF-X 40MOF-UW
298605 290236 6
298606 290250 8
298607 290252 10
298608 12
40MHP-E 40MHP-SFY 40MHP
290029 290028 1
A40MP/A40MO.
A40MP-GR A40M0-GR
PTFE Envelope Gasket with SFY
290072 1
290073 1½
290074 2
290075 2½
290076 3
290077 4
290085 6
* = Please contact your Alfa Laval contact person for further information.
1.2.101
UltraPure Tri-Clamps Adapters UltraPure fittings
Material: 316L
1.2 Product code: 5056
* = Please contact your Alfa Laval contact person for further information.
1.2.102
UltraPure fittings UltraPure Tri-Weld Bends
Material: 316L
Product code: 5016 1.2
1.2.103
UltraPure Tri-Weld Bends UltraPure fittings
Material: 316L
1.2 Product code: 5016
1.2.104
UltraPure fittings UltraPure Tri-Weld Use-Point Fittings
Material: 316L
Product code: 5016 1.2
* = Please contact your Alfa Laval contact person for further information.
1.2.105
UltraPure Tri-Weld Use-Point Fittings UltraPure fittings
Material: 316L
1.2 Product code: 5016
* = Please contact your Alfa Laval contact person for further information.
1.2.106
UltraPure fittings UltraPure Tri-Weld Use-Point Fittings
Material: 316L
Product code: 5016 1.2
* = Please contact your Alfa Laval contact person for further information.
1.2.107
UltraPure Tri-Weld Tees UltraPure fittings
Material: 316L
1.2 Product code: 5036
* = Please contact your Alfa Laval contact person for further information.
1.2.108
UltraPure fittings UltraPure Tri-Weld Reducing Tees
Material: 316L
Product code: 5036 1.2
* = Please contact your Alfa Laval contact person for further information.
1.2.109
UltraPure Tri-Weld Reducing Tees UltraPure fittings
Material: 316L
1.2 Product code: 5036
* = Please contact your Alfa Laval contact person for further information.
1.2.110
UltraPure fittings UltraPure Tri-Weld Reducing Tees
Material: 316L
Product code: 5036 1.2
* = Please contact your Alfa Laval contact person for further information.
1.2.111
UltraPure Tri-Weld Instrument Tees UltraPure fittings
Material: 316L
1.2 Product code: 5036
* = Please contact your Alfa Laval contact person for further information.
1.2.112
UltraPure fittings UltraPure Tri-Weld Crosses
Material: 316L
Product code: 5036 1.2
1.2.113
UltraPure Tri-Weld Reducing Crosses UltraPure fittings
Material: 316L
1.2 Product code: 5036
* = Please contact your Alfa Laval contact person for further information.
1.2.114
UltraPure fittings Tri-Clover® UltraPure Reducers
Product code: 5076 Material: 316L
According to DT-11, DT-26 1.2
A
S
M
E
BPE-106
1.2.115
Tri-Clover ® UltraPure Reducers UltraPure fittings
Product code: 5076 Material: 316L
1.2 According to DT-11, DT-26
A
S
M
E
BPE-106
1.2.116
UltraPure fittings Tri-Clover® UltraPure Reducers
Product code: 5077 Material: 316L
According to DT-21 1.2
A
S
M
E
BPE-106
1.2.117
Tri-Clover ® UltraPure Reducer ASME BPE UltraPure fittings
Product code: 5076 Material: 316L
1.2
A
S
M
E
BPE-106
1.2.118
UltraPure fittings Tri-Clover® UltraPure Reducer ASME BPE
Product code: 5076 Material: 316L
1.2
A
S
M
E
BPE-106
1.2.119
Tri-Clover ® UltraPure Reducer ASME BPE UltraPure fittings
Product code: 5076 Material: 316L
1.2
* on request
A
S
M
E
BPE-106
1.2.120
1.3 Bevel seat fittings
Price lists
Ferrules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.122
Nuts, Gaskets and Solid End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.125
Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.126
Ferrules Bevel seat fittings
Product code: 5050
1.3
Dimension
Item No. LLP USD Item No. LLP USD Size
A B C D
14 Plain Recessed Weld
304 316L inch mm inch mm inch mm inch mm inch mm
Ferrule - #7
010233 ** 1 0.75 19.0 0.50 12.7 0.88 22.2 1.00 25.4
011266 ** 1½ 0.88 22.0 0.63 15.9 1.38 34.9 1.50 38.1
012370 ** 2 0.97 24.6 0.69 17.5 1.88 47.6 2.00 50.8
013253 ** 2½ 1.06 27.0 0.75 19.0 2.38 60.3 2.50 63.5
014291 ** 3 1.13 28.6 0.81 20.6 2.88 73.0 3.00 76.2
015365 ** 4 1.25 31.8 0.94 23.8 3.83 97.2 4.00 101.6
** Not available
Note: L14A, 14PRFS and 14R are 3A approved
1 = 3A approved for modifying or repairing existing on-site farm milk handling equipment
1.3.122
Bevel seat fittings Ferrules
Product code: 5050
1.3
** Not available
Note: 14W, 14WL and L15A are 3A approved
1.3.123
Ferrules Bevel seat fittings
Product code: 5050
1.3
1.3.124
Bevel seat fittings Nuts, Gaskets and Solid End Caps
Product code: 5050
1.3
Dimension
Item No. LLP USD Size
A B
304 inch mm inch mm inch mm 13H Bevel Seat Nut
010221 1 25.4 0.91 23.0 1.81 46.0
011250 1½ 38.1 0.97 24.6 2.41 61.1
012350 2 50.8 1.06 27.0 3.00 76.2
013236 2½ 63.5 1.19 30.2 3.59 91.3
014265 3 76.2 1.28 32.5 4.19 106.4
015340 4 101.6 1.50 38.1 5.44 138.1
1.3.125
Adapters Bevel seat fittings
Product code: 5050
1.3
Dimension
Item No. LLP USD Size
A B
14AHR Plain x Rubber Hose
304 inch mm inch mm inch mm
Adapter - #7
011848 1½ 38.1 1.687 176.2 1.50 38.1
012913 2 50.8 2.31 58.7 2.00 50.8
014891 3 76.2 3.50 88.9 3.00 76.2
** 4 101.6 4.00 101.6 4.00 101.6
* = Please contact your Alfa Laval contact person for further information.
** Not available
1.3.126
1.4 Other fittings
Price lists
DC Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.128
H-Line Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.129
HDI Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.130
HDI Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.131
IPS Schedule 5 Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.132
ISO-DIN Union Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.135
DC Fittings Other fittings
Product code: 5050, 5058, 5086
1.4
Dimension
Item No. LLP USD Item No. LLP USD Size
A
304 316L inch mm inch mm
Product code: 5050 15TRFDC Threaded Short Weld Ferrule #7 (3A)
9611344622 9611344623 1½ 38.1 0.72 18.3
9611344602 9611344603 2 50.8 0.75 19.1
9611344632 9611344633 2½ 63.5 0.88 22.2
9611344642 9611344643 3 76.2 0.91 23,0
9611344652 9611344653 4 101.6 1.03 26.2
U - Buna N inch mm
Product code: 5086 DC40 Gasket
8811045 1½ 38.1
8811046 2 50.8
8811047 2½ 63.5
8811048 3 76.2
88121294 4 101.6
* = Please contact your Alfa Laval contact person for further information.
** Not available
Note: 3A approved for finish #7
1.4.128
Other fittings H-Line Fittings
Product code: 5053
1.4
Dimension
Item No. LLP USD Item No. LLP USD Size
A B
H-14W Male Short Weld
304 316L inch mm inch mm inch mm
Ferrule - #7 (3A)
** 88243040 1 25.4 1.00 25.4
9611342140 9611342150 1½ 38.1 1.00 25.4
9611342141 9611342151 2 50.8 1.00 25.4
9611342142 9611342152 2½ 63.5 1.00 25.4
** 9611342153 3 76.2 1.00 25.4
9611342144 9611342154 4 101.6 1.00 25.4
H-15W Female Short Weld Ferrule - #7 (3A)
** 88243031 1 25.4 1.00 25.4
9611342040 9611342050 1½ 38.1 1.00 25.4
9611342041 9611342051 2 50.8 1.00 25.4
9611342042 9611342052 2½ 63.5 1.00 25.4
9611342043 9611342053 3 76.2 1.00 25.4
9611342044 9611342054 4 101.6 1.00 25.4
H-16A-14 Male Solid End Cap - #7 (3A)
9611341990 1½ 38.1 2.00 50.8 1.63 41.3
9611341991 2 50.8 2.50 63.5 2.13 54.0
9611341992 2½ 63.5 3.03 77.0 2.63 66.7
9611341983 9611341993 3 76.2 3.56 90.5 3.13 79.4
9611341984 9611341994 4 101.6 4.69 119.1 4.09 104.0
* = Please contact your Alfa Laval contact person for further information.
** Not available
Note: 3A approved for finish #7
1.4.129
HDI Fittings Other fittings
Product code: 5053
1.4
Dimension
Item No. LLP USD Item No. LLP USD Size
A B
HDI-14W Male Short Ferrule
304 316L inch mm inch mm inch mm
- #7 (3A)
9612016601 9612016701 1 25.4 0.78 19.8
9612016602 9612016702 1½ 38.1 0.94 23.8
9612016603 9612016703 2 50.8 1.03 26.2
9612016604 9612016704 2½ 63.5 1.16 29.4
9612016605 9612016705 3 76.2 1.22 31.0
9612016606 9612016706 4 101.6 1.34 34.1
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #7
1.4.130
Other fittings HDI Fittings
Product code: 5053
1.4
Dimension
Item No. LLP USD Item No. LLP USD Size
A
304 inch mm inch mm HDI-13-UD Clamp - #7
9612022102 1½ 38.1 2.22 56.4
9612022103 2 50.8 2.97 75.4
9612022104 2½ 63.5 3.59 91.3
9612022105 3 76.2 4.16 105.6
9612022106 4 101.6 5.13 130.2
SFY -
G - PTFE (Solid) HDI-40 Gasket
Fluoroelastomer
9612022201 9612022401 1 25.4
9612022202 9612022402 1½ 38.1
9612022203 9612022403 2 50.8
9612022204 9612022404 2½ 63.5
9612022205 9612022405 3 76.2
9612022206 9612022406 4 101.6
1.4.131
IPS Schedule 5 Fittings Other fittings
Product code: 5055
1.4
B
650032 654047 4 0.63 15.9 4.69 119.1
654029 650002 6 0.875 22.2 6.58 167.1
654031 650024 8 1.50 38.1 8.57 203.2
TD 321-027
* = Please contact your Alfa Laval contact person for further information.
Note: 3A approved for finish #7
1.4.132
Other fittings IPS Schedule 5 Fittings
Product code: 5055
1.4
* = Please contact your Alfa Laval contact person for further information.
1.4.133
IPS Schedule 5 Fittings Other fittings
Product code: 5055
1.4
G - PTFE
U - Buna N 40MV Tri-Clamp Gasket
(Solid)
298570 298528 1 25.4
298572 298530 1½ 38.1
298573 298531 2 50.8
298574 298532 2½ 63.5
298575 298533 3 76.2
298577 298535 4 101.6
298537 6 152.4
298538 8 203.2
298539 10 254.0
290104 12 304.8
40MVF Tri-Clamp Flanged
U - Buna N X - Silicone
Gasket
298519 2 50.8
298503 3 76.2
298504 290164 4 101.6
298558 298600 6 152.4
298559 298601 8 203.2
298687 298602 10 254.0
298688 298603 12 304.8
GR - PTFE
with Fluoroe- A40MV-GR Tri-Clamp Teflon
lastomer Insert Envelope Gasket
290078 1 25.4
290079 1½ 38.1
290080 2 50.8
290081 2½ 63.5
290082 3 76.2
290083 4 101.6
290084 6 152.4
1.4.134
Other fittings ISO-DIN Union Parts
Product code: 5044 Finish: Semi bright
Thread: Round type
1.4
Material
LLP USD Size Dimension (in)
Item No.
1.4301 (304) Inch A B C D Male part
9611300977 1.00 1.14 2.05 x 1/6 0.99
9611300978 1.57 1.30 2.56 x 1/6 1.50
9611300979 1.97 1.38 3.07 x 1/6 2.02
9611300980 2.56 1.57 3.74 x 1/6 2.51
9611306330 2.95 1.57 4.09 x 1/6 3.00
9611300981 3.15 1.77 4.33 x ¼ 3.00
9611300983 3.94 2.13 5.12 x ¼ 4.01
Liner
9611300984 1.00 1.73 0.87 1.60
9611300985 1.57 2.20 1.02 1.50
9611300986 1.97 2’68 1.10 2.02
9611300987 2.56 3.39 1.26 2.51
9611306390 2.95 3.74 1.26 3.00
9611300990 3.94 4.76 1.73 4.01
Nut
3131800141 1.00 2.48 0.83 2.05 x 1/6 1.42
3131800142 1.25 2.76 0.83 2.28 x 1/6 1.65
3131800143 1.57 3.07 0.83 2.56 x 1/6 1.93
3131800144 1.97 3.62 0.87 3.07 x 1/6 2.44
3131800145 2.56 4.41 0.98 3.74 x 1/6 3.15
9611306440 2.95 4.72 1.02 4.09 x 1/6 3.43
3131800146 3.15 5.00 1.18 4.33 x ¼ 3.70
3131800148 3.94 5.83 1.22 5.12 x ¼ 4.53
1.4.135
ISO-DIN Union Parts Other fittings
Finish: Semi bright
Thread: Round type
Product code: 5044
1.4
Material Material
LLP USD LLP USD Size Dimension (in)
Item No. Item No.
1.4307 (304L) 1.4404 (316L) Inch OD/ID x t B C Male part
9612157901 9612157917 0.98 1.00/0.90 x 0.05 1.14 2.05 x 1/6
9612157903 9612157919 1.57 1.50/1.38 x 0.06 1.30 2.56 x 1/6
9612157904 9612157920 1.97 2.00/1.88 x 0.06 1.38 3.07 x 1/6
9612157905 9612157921 2.56 2.50/2.38 x 0.06 1.57 3.74 x 1/6
9612157906 9612157922 2.95 3.00/2.88 x 0.06 1.57 4.09 x 1/6
9612157907 9612157923 3.15 3.00/2.84 x 0.08 1.77 4.33 x ¼
9612157908 9612157924 3.94 4.00/3.84 x 0.08 2.13 5.12 x ¼
1.4.136
Other fittings ISO-DIN Union Parts
Finish: Semi bright
Thread: Round type
Product code: 5044
1.4
1.4.137
ISO-DIN Union Parts Other fittings
Finish: See below
Thread: Round type
Product code: 5044
1.4
Material
LLP USD Size Dimension (in)
Item No.
1.4404 (316L) Inch OD1/ID1 x t1 A B ID2 Reducing liner, semi bright
9611307350 1.26/0.98 0.98/0.89 x 0.05 1.97 0.71 1.26
9611307351 1.57/0.98 0.98/0.89 x 0.05 2.20 0.71 1.50
9611307352 1.57/1.26 1.33/1.23 x 0.05 2.20 0.71 1.50
9611307353 1.97/1.50 1.50/1.40 x 0.05 2.68 0.79 1.97
9611307354 2.56/2.01 2.00/1.91 x 0.05 3.39 0.79 2.60
9611307355 3.15/2.01 2.00/1.91 x 0.05 3.94 0.79 3.19
9611307356 3.15/2.50 2.50/2.37 x 0.06 3.94 0.79 3.19
9611307357 3.94/3.00 3.00/72.9 x 0.06 4.76 0.91 3.94
1.4.138
Other fittings ISO-DIN Union Parts
Product code: 5044
1.4
LLP LLP
Item No. LLP USD Item No. Item No. Size Dimension (in)
USD USD
NBR EPDM FPM Inch A B D Seal ring
52734604 9611991269 9611991864 0.98 1.57 0.20 1.18
52734606 9611991271 9611991866 1.57 2.05 0.20 1.65
52734607 9611991272 9611991867 1.97 2.52 0.20 2.13
52734608 9611991273 9611991868 2.56 3.19 0.20 2.80
9611991264 9611991274 9611991869 2.95 3.46 0.20 3.07
52734609 9611991275 9611991128 3.15 3.74 0.20 3.35
52734611 9611991276 9611991870 3.94 4.49 0.24 4.09
1.4.139
This page is intentionally left blank
1.5 Accessories
Price lists
Lap Joints and Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.142
Pipe Hangers and Wall Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.143
Wrenches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.145
Tube OD Hygienic and Industrial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.146
Lap Joints and Flanges Accessories
Product code: 5086, 5046
1.5 Dimension
Item No. LLP USD Item No. LLP USD Size
A B
304 316L inch mm inch mm inch mm
Product Code: 5086 14VB-A Lap Joint Stub End - #1
** 9634052714 ½ 12.7 2.00 50.8 1.69 42.9
** 9634052717 ¾ 19.0 2.00 50.8 1.69 42.9
9634052720 9634052721 1 25.4 2.00 50.8 2.00 50.8
9634052724 9634052725 1½ 38.1 2.00 50.8 2.88 73.2
9634052728 9634052729 2 50.8 2.50 63.5 3.63 92.2
9634052732 9634052733 2½ 63.5 2.50 63.5 4.13 104.9
9634052736 9634052737 3 76.2 2.50 63.5 5.00 127.0
9634052740 9634052741 4 101.6 2.50 63.5 6.19 157.2
* * 6 152.4 3.50 88.9 8.63 219.2
14VB-A Lap Joint Stub End
9634052715 9634052716 ½ 12.7 2.00 50.8 1.69 42.9
9634052718 9634052719 ¾ 19.0 2.00 50.8 1.69 42.9
9634052722 9634052723 1 25.4 2.00 50.8 2.00 50.8
9634052726 9634052727 1½ 38.1 2.00 50.8 2.88 73.2
9634052730 9634052731 2 50.8 2.50 63.5 3.63 92.2
9634052734 Contact AL 2½ 63.5 2.50 63.5 4.13 104.9
9634052738 9634052739 3 76.2 2.50 63.5 5.00 127.0
9634052742 9634052743 4 101.6 2.50 63.5 6.19 157.2
9634052746 9634052747 6 152.4 3.50 88.9 8.63 219.2
Carbon
304
Steel
Product Code: 5086 38SL Slip-on Flange - #1
9634048220 ** ½ 12.7 3.50 88.9 0.38 9.7
060398 ** ¾ 19.0 3.87 98.3 0.38 9.7
060400 060401 1 25.4 4.25 108.0 0.38 9.5
060402 060403 1½ 38.1 5.00 127.0 0.38 9.5
060404 060405 2 50.8 6.00 152.4 0.44 11.1
060406 060407 2½ 63.5 7.00 177.8 0.44 11.1
060408 060409 3 76.2 7.50 190.5 0.50 12.7
060410 060411 4 101.6 9.00 228.6 0.50 12.7
060413 ** 6 152.4 11.00 279.4 0.56 14.3
* = Please contact your Alfa Laval contact person for further information.
** Not available
1.5.142
Accessories Pipe Hangers and Wall Plates
Product code: 5082
TD314-027
1.5.143
Pipe Hangers and Wall Plates Accessories
Product Code: 5082, 5086
1.5 Dimension
Item No. LLP USD Size
A B
304 inch mm inch mm inch mm
Product Code: 5082 D24FCF PVC Pipe Hanger
88123701 1 25.4 1.06 27.0 2.81 71.4
88122672 1½ 38.1 1.06 27.0 2.81 71.4
88122673 2 50.8 1.31 33.3 3.56 90.5
88122674 2½ 63.5 1.56 39.7 3.94 100.0
88122675 3 76.2 1.81 46.0 4.56 115.9
88122676 4 101.6 2.31 58.7 5.56 141.3
Product Code: 5082 E24FCF PVC Pipe Hanger with Threaded Connection
88123676 1 25.4 1.06 27.0 2.81 71.4
88123929 1½ 38.1 1.06 27.0 2.81 71.4
88122541 2 50.8 1.31 33.3 3.56 90.5
88122542 2½ 63.5 1.56 39.7 3.94 100.0
88122543 3 76.2 1.81 46.0 4.56 115.9
88122544 4 101.6 2.31 58.7 5.56 141.3
1.5.144
Accessories Wrenches
Product code: 5086
Dimension
1.5
Item No. LLP USD Size
A B C
Al 25H Wrench for Bevel Seat
inch mm inch mm inch mm inch mm
(Aluminum) Nut, Single End
285025 1 25.4 1.86 47.2 11.00 279.4
285026 1½ 38.1 2.47 62.7 12.75 323.9
285027 2 50.8 3.06 77.8 15.00 381.0
285028 2½ 63.5 3.66 92.9 17.50 444.5
285029 3 76.2 4.25 108.0 21.00 533.4
285031 4 101.6 5.48 139.3 23.25 590.6
H25H Wrench for Bevel Seat Nut, Single End Short Handle
285090 1 25.4 1.86 47.2 6.88 174.8
285091 1½ 38.1 2.47 62.7 8.5 215.9
285093 2 50.8 3.06 77.7 9.00 228.6
285094 2½ 63.5 4.25 108.0 9.94 252.5
285096 3 76.2 - - 11.12 282.4
25HA Wrench for Bevel Seat Nut, Double End
285036 1½ x 1 38.1 x 25.4 1.86 47.2 2.47 62.7 12.38 315.5
285038 2 x 1½ 50.8 x 38.1 2.47 62.7 3.06 77.8 14.00 355.6
285039 2½ x 2 63.5 x 50.8 3.06 77.8 3.66 92.9 18.00 457.2
H25HA Wrench for Bevel Seat Nut, Double End Short Handle
285097 2 x 1½ 50.8 x 38.1 2.47 60.5 3.06 77.7 11.81 300.0
1.5.145
Tube OD Hygienic and Industrial Accessories
Product code: 5118/AH
1.5 Expanding
Saw Vice* Expanders** Size
LLP USD Block LLP USD LLP USD
Item No. Item No. Item No. in mm
Tube OD Hygienic and Industrial (Individual Tool Price)
283526 284377 283567 1 25.4
283528 284378 283568 1½ 38.1
283529 284379 283569 2 50.8
283530 284380 283570 2½ 63.5
283531 284381 283571 3 76.2
283532 284382 283572 4 101.6
** = Tools also used for bevel seat.
Size
Item No. LLP USD
in mm
Additional Tools for Bevel Seat
284185 1 &1½ 25.4 & 38.1
284187 1½ - 3 38.1 - 76.2
284188 4 101.6
* = Please contact your Alfa Laval contact person for further information.
1.5.146
2. Valves
Our valves are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure careful handling of your products. 2
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique mixproof valves Alfa Laval Valve matrix
Alfa Laval Unique Mixproof Horizontal Alfa Laval Single seat valves
Tank Valve (inlet)
Alfa Laval Unique Mixproof Horizontal Alfa Laval Unique Diaphragm Valve-
Tank Valve (outlet) Premium UltraPure
Through Alfa Laval’s broad range of spare parts, equipment, and services
you get the support you need when you need it, performed by skilled and
knowledgeable staff. Service kits and top quality spare parts, designed for
durability and performance, are always available.
With Alfa Laval service you maximize the reliability and up-time of your equip-
ment. The result is superior performance throughout the equipment life cycle
– performance that puts you ahead of competition.
Here you will find an overview of Alfa Laval valves and automation for hygenic
applications. For complete technical details and product specification, contact
your local Alfa Laval supplier or visit us at www.alfalaval.us
Mixproof valves
Alfa Laval supplies several different designs of mixproof valves, all with leakage
detection, which helps boost reliability and safety levels.
With its modular design, the new Alfa Laval Unique Mixproof CP-3 Valve delivers
optimum hygiene and legendary performance. Capable of being customized
to meet various process demands, this valve joins the only complete line of
products for the dairy industry that meets 3-A Sanitary Standards and
Pasteurized Milk Ordinance (PMO) requirements. This adds greater
convenience and lowers the total cost of ownership thereby supporting
the continuous dairy processes across the entire plant. The new
design features a reduced vent port, which minimizes the valve
size and weight and maximizes valuable plant floor space.
Using this flexible valve platform enables a wide variety of configurations – from
the most basic setup to the more complex ones for challenging process needs
(A–F below).
Process
Demands
C.
B.
A.
E.
D.
Features
Unique Mixproof valves
The Alfa Laval Unique Mixproof Valve concept is the ideal solution
for any process application where high process safety and
flexibility, as well as the lowest total cost of ownership are required.
The selection guide illustrates the combinations of features and equipment available with the Alfa Laval Unique Mixproof Valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result, you
can always find a configuration to meet any specific requirement.
Alfa Laval Unique Mixproof CP-3 Large Particulate (LP) Valve ALfa Laval
Unique
The Alfa Laval Unique Mixproof CP-3 LP Valve offers the same basic advantages
Mixproof
as the Alfa Laval Unique Mixproof CP-3 Valve but is specially designed for highly CP-3 Large
viscous fluids or for gentle handling of products containing large particulates up to Particulate
1¾" in size. Like the Alfa Laval Unique Mixproof CP-3 Valve, it complies with the (LP) Valve.
PMO paragraph 15p(B). This allows the pasteurized milk product to continue to flow
through one of the valve chambers while seat lift using CIP solution takes place in the
other chamber. This virtually eliminates CIP downtime. Customers across all industries
have taken advantage of this safeguard to protect their products while enjoying an
efficient and flexible processing environment. Typical applications include processing
cheese curd, spaghetti sauce and soup.
The Alfa Laval Unique Mixproof CP-3 LP Valve is available in 4" and 6" O.D.
tubing sizes.
The Alfa Laval range of single seat valves is led by the Alfa Laval Tri-Clover®
Unique 7000 series, and consists of large numbers of valve variations
tailored to provide the flexibility needed to meet your individual processing
requirements.
Alfa Laval Tri-Clover Unique 7000 Alfa Laval Tri-Clover Unique 7000
– Standard Valve – Aseptic Valve
An innovative new generation of A one-piece diaphragm provides
Tri-Clover single seat valves that hermetic sealing against intrusion
are designed to meet the highest from the atmosphere, ensuring the
process demands of hygiene and highest level of hygienic aseptic
safety. They’re built on a well- processing. The special diaphragm
proven, platform from an installed can also be used with other Tri-
base of more than one million Clover Unique 7000 units – including
valves. standard, tangential, two-step and
tank outlet valve configurations –
where aseptic processing is crucial.
14
Alfa Laval Tri-Clover Unique 7000 Alfa Laval Tri-Clover Unique 7000
– Tangential Valve – Y body Valve
Features an off-center body so that An ideal solution when unobstructed
the port connection can still be flow is required for the most
drained when the valve is positioned demanding viscous products. Alfa Laval Unique Tri-Clover 7000
horizontally. Particularly suitable for – Flow Diversion Valve
use in tank openings, horizontally Perfect for use with high tempera-
mounted drains and a wide range of ture, short time (HTST) systems
installations where space restrictions within the dairy, beverage and food
make it difficult to install valves at industries. Ideal for applications
other angles. where product integrity is impera-
tive. Available in a standard con-
figuration and a reverse-acting
configuration to eliminate hydraulic
Alfa Laval Tri-Clover Unique 7000 shock. To prevent bacterial growth
– Reverse Acting Valve within the valve, the horizontally
Provides multiple solutions, for mounted reverse-acting valve is
instance, to prevent pressure shocks completely drainable and CIP-able.
when the pipework does not permit
closing against product flow with the
use of standard single seat valves. May
be used as an overflow valve after a
positive displacement pump or as a
multi-port flow diversion valve. Can also
be configured as a shut-off valve with
two or four ports, or as a changeover
valve with three to six ports.
LKB
CONTROL
Bracket for proximity indication switch Indication with half switch
ACTIVATION
Unique Control
SEAL
Q EPDM FPM HNBR PFA
DISC
The selection guide illustrates the combinations of features and equipment available with Alfa Laval LKB butterfly valves. In addition,
there are different versions to comply with the full spectrum of worldwide installation standards. As a result, you can always find a
configuration to meet any specific requirement.
Alfa Laval LKB Valve with standard handle
Available with standard handle for straightforward manual
operation with a pulling/turning movement. The standard
handle has a spring-locking action.
Well-documented performance
Alfa Laval Q-doc is a state-of-the-art documentation
package for all Alfa Laval UltraPure products and is based
on GDP (Good Documentation Practices). Q-doc docu-
ments every aspect of manufacturing from raw material to
delivered equipment. With full transparency of sourcing,
production and supply chains, it is easy to trace the
slightest change in material or manufacturing procedures,
even when it comes to spare parts. All product contact
parts, such as steel and gaskets, are fully traceable to
ensure correct design performance and validation right
from the start.
Alfa Laval Alfa Laval Alfa Laval Alfa Laval Unique Alfa Laval Unique
Ball Valve LKB Valve LKC Valve DV-ST Valve Diaphragm Valve –
UltraPure. UltraPure. UltraPure.14 UltraPure. Premium UltraPure.
Aseptic diaphragm valves
Aseptic diaphragm valves are most commonly used in the pharmaceutical industry.
However, they are also ideal for use in aseptic, hygienic and utility systems within the
dairy, beverage and food industries.
UNIQUE DIAPHRAGM
CONTROL
ACTIVATION
Stainless steel Composite/ Composite Stainless steel Composite/ Composite Composite Composite
Stainless steel Stainless steel
DIAPHRAGMS
2-way T-forged T-block Multiport Tandem Tank outlet Tank outlet 2-way
– forged – block
The selection guide illustrates the combinations of features and equipment available with the aseptic diaphragm valve concept.
In addition, there are different sizes and standards to comply with the full spectrum of worldwide installation standards. As a result,
you can always find a configuration to meet any specific requirement.
Ball valves
With a full-bore design, ball valves ensure that the product passes
through the valve with minimal pressure drop and no flow restrictions.
Ideal for use with viscous liquids and liquids containing solid or semi-solid
particles, ball valves make cleaning and product recovery using pigging
systems possible. Alfa Laval ball valves for hygienic use bear the SBV
and Tri-Clover® designations.
Alfa Laval SBV Sanitary Ball Valve Alfa Laval Tri-Clover Ball Valve
is designed for use as a product is ideal for applications that require
valve either with a pneumatic a full-flow body design to minimize
actuator or a manually-operated line turbulence and pressure drop.
handle. Ideal for applications that An encapsulated seat option is
involve high operating pressure and available for applications where it
temperatures as well as where the is important to reduce potential
use of pigging systems is required. product entrapment as much as
possible.
Unique Control
With its integrated automation, Alfa Laval Unique Control with its
all-in-one hygienic design consistently ensures an optimal interface
between the actuator and the automaton.
22
Regulating valves
Regulating valves are the right choice when flow volumes and flow directions must be adjusted
or monitored. Specially designed for use in a broad range of metering, blending, weighing and
filling system applications, they are the ideal solutions for precision control of flow rate or pressure.
Alfa Laval CPM-2 Valve Alfa Laval Unique RV-P Alfa Laval Unique RV-ST
Designed to maintain a constant Regulating Valve Regulating Valve
pressure at the valve inlet or Built on the Alfa Laval Unique 7000 Push-and-play regulating valve
outlet, using different plug sizes platform, this electro-pneumatic with integrated IP converter, as well
and different Cv values. These regulating valve features an IP as position indication, built on the
react effectively to any changes in converter as an integrated part of Alfa Laval Unique 7000 platform.
product pressure by shifting position the actuator. Available in a range of Available in sizes 1"– 4" with multiple
against a constant air pressure. plug designs with different Cv values. plug designs with different Cv values
Often used upstream of filling and Used for accurate control of pressure, (0.25–289), to handle all of your
bottling machines, as well as on flow, temperature or liquid levels processing needs. Widely used as a
the discharge of separators. in tanks. Also available in aseptic regulating valve in metering, blending,
configurations. weighing and filling duties.
Special valves
Alfa Laval provides a comprehensive selection of valves that are
designed for particular purposes and to meet special requirements.
Built to last
Alfa Laval control and indicator units
are built for maximum durability, pro- Alfa Laval Alfa Laval LKB Alfa Laval Alfa Laval Unique
viding long-term service both indoors Unique Control Butterfly Valve Unique 7000 Mixproof CP-3
LKB Valve. with Alfa Laval Single Seat Valve Valve with Alfa
and outdoors. They comply with the ThinkTop D30. with Alfa Laval Laval ThinkTop.
stringent NEMA 4/4X, IP66 and IP67 ThinkTop Basic.
standards for protecting electronic
equipment against penetration by
dust particles or liquids.
ThinkTop automated control heads and vibration because it is moulded “No touch” sensor.
for pneumatic valves are completely directly into the valve-top units.
watertight and suitable for use in any
known operating environment. They The sensor detects valve stem move- Magnet
are also fitted with GORE™ protec- ment with extremely high accuracy.
tive venting technology that gets rid This means these units can be set
of any accumulated moisture. up with individual tolerance bands for
detecting any deviation in the opening/
All the materials used help protect closing of the valve plug. This helps
against the effects of physical impact, prevent any operating errors that may
UV radiation and working environ- result in wasted production.
ments in which grease, oil and chem-
icals may be present.
The Alfa Laval ThinkTop meets the 3-A Sanitary Standards and Pasteurized
Milk Ordinance (PMO) requirements.
ThinkTop units make it possible to fulfil all the requirements for automated
valve monitoring and control – minimizing waste and maximizing the Alfa Laval ThinkTop.
traceability during production.
Installing the Alfa Laval ThinkTop Basic units is both quick and
easy, and helps provide a cost-effective degree of flexibility in
controlling an automated production.
The plug-and-play setup makes it quick and easy to install, which eliminates
fault handling during commissioning and production. It is designed and meet
the market challenges for even more usability and hassle-free control of
automated valves. Alfa Laval ThinkTop D30.
Product leaflets
SBV Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.186
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.188
Description codes
5308/5309 Series Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.194
Price lists
SBV Ball Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.195
5308/5309 Series Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.196
SBV Ball Valve Ball valves
2.1
.
Concept
SBV is a hygienic ball valve designed for use as a product valve, in
applications within food, beverage, pharmaceutical and chemical
industries. The full bore design with zero flow restriction makes SBV
the optimum choice for viscous or particulate liquids.
Working principle
A precision made ball with a bore is positioned inside the valve body
between two flanges and two PTFE valve seats. A 90° rotation of the
valve stem is transferred to the ball and thereby opening or closing the
valve. A special selected PTFE material grade secures long lifetime of
the product wetted seals. Reliable valve stem sealing is achieved by
the use of spring loaded and self adjusting seal rings. SBV is operated
by a pneumatic actuator or manually operated by means of a handle
with lockable positions. The valve is assembled with screws for easy
inspection and maintenance.
Standard Design
The standard actuator is prepared for position indication with inductive
proximity switches. The actuator is maintenance free. Two inspection
holes in the bonnet connecting valve body and actuator allow for easy
inspection of the stem seal tightness. Actuated valves are delivered
NC (normally closed) and are easily rebuild to NO (normally open).
Actuator:
Operating pressure: . . . . . . . . . . . . 87-145 PSI (6 - 10 bar)
Temperature range: . . . . . . . . . . . . . 39°F to +140°F
Max recommended pressure during
actration . . . . . . . . . . . . . . . . . . . . 86 PSI (6 bar)
Air consumption ø4.09": . . . . . . . . . 0.5 Nl
Air consumption ø5.08": . . . . . . . . . 0.75 Nl
Max recommended pressure during
actration . . . . . . . . . . . . . . . . . . . . 86 PSI (6 bar)
Note! If welding both flanges, ensure that the flanges can be moved axially 1.18-1.57 in depending on size to allow for valve maintenance
(see manual for further details).
Actuated valves are delivered NC (normally closed) and are easily rebuilt to NO (normally open). See manual for further details.
2.1.186
Ball valves SBV Ball Valve
2.1
Options
A. Male parts or clamp liners in accordance with required standard.
B. Actuator for mounting of the Alfa Laval.: IndiTop, ThinkTop or ThinkTop Basic.
C. Cavity cleaning connections, (ISO 228 - 6 ½).
D. Cavity fillers (encapsulating valve seats).
E. Handle and bracket for inductive proximity switches (manual valves).
F. Product wetted elastomer seals of NBR, Q or FPM.
C
H
H
D
K
t
J
J
OD
ID
A
2800-0003 2800-0004
2800-0002
B
DN/OD 25 - 63.5 /DN 25-65 DN/OD 76.1 - 101.6 /DN 80100
Cavity cleaning connections (optional)
2800-0000
2800-0001
E
F
G2
G1
t
t
OD
ID
OD
A
ID
B B
Dimensions (in)
2.1.187
5308/5309 Series Ball Valves Ball valves
2.1
.
Concept
Ball valves are ideal for applications requiring a full flow body design
to minimize line turbulence and pressure drop. An encapsulated seat
option is available for critical process applications requiring maximum
reduction of potential for product entrapment.
Standard Design
The Ball valve consists of a stainless steel body that houses a rotating
ball. The rotating ball is sealed in the body with a PTFE seat that
either partially or fully encapsulates the ball. The valve is activated
by a stainless steel handle that opens and closes the valve through
a quarter turn. The valve can also be operated by an optional ¼
turn pneumatic or electric actuator. External thrust springs maintain
constant pressure on the stem packing. The stem and packing design
eliminate the possibility of the stem becoming dislodged or blown out.
2.1.188
Ball valves 5308/5309 Series Ball Valves
2.1
Options
Actuator Function
A. Pneumatic actuator air to air
B. Pneumatic actuator air to spring
C. Reinforced PTFE
D. Stainless Steel
E. Actuator bracket, coupling and hardware
- 1.4301 (304) stainless steel
Standard Seats
1/2" (0.50 inch) - 2" (2.00 inch) Tube OD 3" (3.00 inch) - 4" (4.00 inch) Tube OD
TD 460-005
TD 460-004
Torque Torque
TD 460-007
TD 460-006
Torque Torque
2.1.189
5308/5309 Series Ball Valves Ball valves
2.1
Standard and Encapsulated Seats: Ratings - Pressure vs. Temperature
Pressure
Temperature
F F F
D
D
D
C
E
E
C
C
E
2800-0005
A 2800-0007 A
B 2800-0006 B
A
B
2.1.190
Ball valves 5308/5309 Series Ball Valves
2.1
Valves with Pneumatic Actuators Air-to-Air: 25 to 100 psi (1.7 to 6.9 bar)
Alfa Laval offers two types of pneumatic actuators, available in Air-to-Spring: 80 to 100 psi (5.5 to 6.9 bar)
air-to-air or air-to-spring. Air-to-spring is available in normally open or Note: Air pressure requirements are dependent upon the valve scope
normally-closed models. All models are offered with epoxy-coated and operating conditions.
aluminium alloy or optional 304 stainless steel housing. Pneumatic
actuator air pressure requirements are: Selection Tables for Pneumatic Actuators
Stainless Steel
Valve Size Type Air Volume Req’d NTP Air Connector Size
½" or ¾" Air-to-Air 15.26 cu. in. 1/8"
1" or 1½" Air-to-Air 15.26 cu. in. 1/8"
2" Air-to-Air 36.60 cu. in. 1/8"
3" or 4" Air-to-Air 67.12 cu. in. 1/8"
½" Air-to-Spring 9.15 cu. in. 1/8"
¾", 1" or 1½" Air-to-Spring 15.26 cu. in. 1/8"
2" Air-to-Spring 27.46 cu. in. 1/8"
3" or 4" Air-to-Spring 86.65 cu. in. 1/4"
Aluminum
Valve Size Type Air Volume Req’d NTP Air Connector Size
½" or ¾" Air-to-Air 15.26 cu. in. 1/8"
1" or 1½" Air-to-Air 15.26 cu. in. 1/8"
2" Air-to-Air 36.60 cu. in. 1/8"
3" or 4" Air-to-Air 67.12 cu. in. 1/8"
½" Air-to-Spring 9.15 cu. in. 1/8"
C\v" or 1" Air-to-Spring 9.15 cu. in. 1/8"
1Z\x" Air-to-Spring 15.26 cu. in. 1/8"
2" Air-to-Spring 22.00 cu. in. Z\,"
3" or 4" Air-to-Spring 86.65 cu. in. Z\v"
A B C D
Model
inch mm inch mm inch mm inch mm
NEMA 4, 4X, 7, 9 (Aluminum) 5.13 130.2 7.59 192.9 2.63 66.7 6.06 154.0
NEMA 4, 4X (Zytel) 5.13 130.2 7.59 192.9 2.31 58.7 4.06 103.2
Optional: Two mechanical or proximity switches contained within the enclosure.
2.1.191
5308/5309 Series Ball Valves Ball valves
2.1
Dimensions - Valves with Pneumatic Actuators Tri-Clamp®
Connection
Note: 3" and 4" valves do not require actuator mounting brackets. Body Design includes actuator mounting pad as standard.
2.1.192
Ball valves 5308/5309 Series Ball Valves
2.1
Dimensions - Valves with Pneumatic Actuators
Butt-Weld Connection
Options
Equipment
- Product connections: weld, bevel seat
- Position indication: mechanical or proximity switches
2.1.193
5308/5309 Series Ball Valve Ball valves
2.1
Description codes
Valve Material
53081 316L
53091
Switch Enclosure
Seat Material
07 - Standard PTFE G-2-1-A
08 - Encapsulated PTFE
32 - Reinforced std. PTFE Enclosure
37 - Reinforced Encapsulated PTFE P – Position indication top
G - NEMA 4, 4X
Actuator X - NEMA 4, 4X, 7
Aluminum air to air
Size Actuator code Cover
1/2 - 1 1/2 AA2000 1- Flat cover No indication
2 AA5200 2 - Position indicating dome
3&4 AA1030
Switches
Aluminum air to spring 0 - None
Size Actuator code Size
1 - (2) SPDT Mechanical contact
1/2 - 1 SR3004 1/2
2 - (2) SPST Proximity sensor
1 1/2 SR5204 3/4
2 SR7304 1
Solenoid valves
3&4 SR2954 1 1/2
0 -- None
3
A – NEMA 4,4X 120 VAC
Stainless air to air 2 4
B – NEMA 4,4X 220 VAC
Size Actuator code C – NEMA 4,4X 24 VDC
1/2 - 1 1/2 SAA2000 D – NEMA 4, 4X, 7, 9 120 VAC
2 SAA5200 E – NEMA 4, 4X, 7 ,9 220 VAC
3&4 SAA1030 F – NEMA 4, 4X, 7, 9 24 VDC
2.1.194
Ball valves SBV Ball Valve
2.1
Hygienic ball valves Material: 1.4404 (316L)
Product code: 5272 Connection: Welding ends
Seals: EPDM
LLP LLP
Item No. Item No. Size Dimension (in)
EUR EUR
Inch tube DIN tube
DN/OD DN A B Manually operated
DN/OD DN
9612644001 9612646037 1 25 4.61 3.66
9612644002 9612646038 1.5 40 4.92 4.06
9612644003 9612646039 2 50 5.31 4.45
9612644004 9612646040 2.5 65 5.71 4.92
9612644005 9612646041 3 80 6.14 6.42
9612644006 9612646042 4 100 8.11 8.66
2.1.195
5308/5309 Series Ball Valves Ball valves
2.1
Product Code: 5308 Pneumatic Ball Valves
Note: Pricing below does not include Switch or Solenoid options.
07 08 size
LLP USD Encapsulated LLP USD Actuator No.
Standard PTFE in mm
PTFE
Air-to-Air Stainless Steel Actuator
9634079783 9634079786 SAA2000 ½ 12.7
9613602546 9634079787 SAA2000 ¾ 19.0
9634079784 9634079788 SAA2000 1 25.4
9613602322 9634079789 SAA2000 1½ 38.1
9634068231 9634079790 SAA5200 2 50.8
9634079785 9634079791 SAA1030 3 76.2
9634079798 9634079799 SAA1030 4 101.6
32 37 size
Reinforced (Glass LLP USD Reinforced (Glass Filled) LLP USD Actuator No.
in mm
Filled) Encapsulated PTFE
9634079792 Not Available SAA2000 ½ 12.7
9634079793 Not Available SAA2000 ¾ 19.0
9634079794 9634079800 SAA2000 1 25.4
9634079795 9634079801 SAA2000 1½ 38.1
9634079796 9634079802 SAA5200 2 50.8
9634079797 Not Available SAA1030 3 76.2
9634079803 Not Available SAA1030 4 101.6
07 08 size
LLP USD Encapsulated LLP USD Actuator No.
Standard PTFE in mm
PTFE
Air-to-Spring Stainless Steel Actuator
9613603085 9634079804 SSR2004 ½ 12.7
9613603382 9613602736 SSR5204 ¾ 19.0
9613602583 9634068155 SSR5204 1 25.4
9613603355 9613603005 SSR5204 1½ 38.1
9613602009 9613602215 SSR1034 2 50.8
9613602529 9613603120 SSR2954 3 76.2
9613602470 9634079805 SSR2954 4 101.6
32 37 size
Reinforced (Glass LLP USD Reinforced (Glass Filled) LLP USD Actuator No.
in mm
Filled) Encapsulated PTFE
9634079806 Not Available SSR2004 ½ 12.7
9634068029 Not Available SSR5204 ¾ 19.0
9634068028 9634068027 SSR5204 1 25.4
9634079807 9634068313 SSR5204 1½ 38.1
9634079808 9634079813 SSR1034 2 50.8
9634079809 Not Available SSR2954 3 76.2
9634079810 Not Available SSR2954 4 101.6
*Pneumatic actuators are furnished in Normally Closed Position (NC). If Normally Open Position (NO) is required, please specify on order.
2.1.196
Ball valves 5308/5309 Series Ball Valves
2.1
Product Code: 5308 Pneumatic Ball Valves
Note: Pricing below does not include Switch or Solenoid options.
07 08 size
LLP USD Encapsulated LLP USD Actuator No.
Standard PTFE in mm
PTFE
Air-to-Air Aluminum Actuator
9634079816 9634079818 AA2000 ½ 12.7
9613602816 9634079819 AA2000 ¾ 19.0
9634068833 9613603097 AA2000 1 25.4
9613603198 9634077307 AA2000 1½ 38.1
9634067796 9634079820 AA5200 2 50.8
9634072908 9634069868 AA1030 3 76.2
9634079817 9634079821 AA1030 4 101.6
32 37 size
Reinforced (Glass LLP USD Reinforced (Glass Filled) LLP USD Actuator No.
in mm
Filled) Encapsulated PTFE
9634079822 Not Available AA2000 ½ 12.7
9634079823 Not Available AA2000 ¾ 19.0
9634079824 9634079830 AA2000 1 25.4
9634079825 9634079831 AA2000 1½ 38.1
9634079826 9634079832 AA5200 2 50.8
9634079827 Not Available AA1030 3 76.2
9634075232 Not Available AA1030 4 101.6
07 08 size
LLP USD Encapsulated LLP USD Actuator No.
Standard PTFE in mm
PTFE
Air-to-Spring Aluminum Actuator
9613602646 9634079836 SR3004 ½ 12.7
9613603408 9634068254 SR3004 ¾ 19.0
9613602711 9613601729 SR3004 1 25.4
9613602408 9613602805 SR5204 1½ 38.1
9613602218 9613602613 SR7304 2 50.8
9613601989 9634079837 SR2954 3 76.2
9634079835 9613603428 SR2954 4 101.6
32 37 size
Reinforced (Glass LLP USD Reinforced (Glass Filled) LLP USD Actuator No.
in mm
Filled) Encapsulated PTFE
9634079838 Not Available SR3004 ½ 12.7
9634079839 Not Available SR3004 ¾ 19.0
9634079840 9634079847 SR3004 1 25.4
9634079841 9634079848 SR5204 1½ 38.1
9634079842 9634079849 SR7304 2 50.8
9634079843 Not Available SR2954 3 76.2
9634079844 Not Available SR2954 4 101.6
2.1.197
5308/5309 Series Ball Valves Ball valves
2.1
Product Code: 5309 Pneumatic Ball Valves
Note: Pricing below does not include Switch or Solenoid options.
07 08 size
LLP USD Encapsulated LLP USD Actuator No.
Standard PTFE in mm
PTFE
Air-to-Air Stainless Steel Actuator
9634079852 9634079858 SAA2000 ½ 12.7
9634079853 9634079859 SAA2000 ¾ 19.0
9634079854 9634079860 SAA2000 1 25.4
9634079855 9634079861 SAA2000 1 ½ 38.1
9634079856 9634079862 SAA5200 2 50.8
Air-to-Spring Stainless Steel Actuator
9634079876 9634079882 SSR2004 ½ 12.7
9634079877 9634079883 SSR5204 ¾ 19.0
9634079878 9634079884 SSR5204 1 25.4
9634067831 9634079885 SSR5204 1 ½ 38.1
9634079879 9634079886 SSR1034 2 50.8
Air-to-Air Aluminum Actuator
9634079903 9634079909 AA2000 ½ 12.7
9634079904 9634079910 AA2000 ¾ 19.0
9634079905 9634079911 AA2000 1 25.4
9634075317 9634079912 AA2000 1 ½ 38.1
9634079906 9634079913 AA5200 2 50.8
Air-to-Spring Aluminum Actuator
9634079930 9634079935 SR3004 ½ 12.7
9634079931 9634079936 SR3004 ¾ 19.0
9613603465 9634079937 SR3004 1 25.4
9634067832 9634079938 SR5204 1 ½ 38.1
9634079932 9634079939 SR7304 2 50.8
*Pneumatic actuators are furnished in Normally Closed Position (NC). If Normally Open Position (NO) is required, please specify on order.
2.1.198
2.2 Butterfly valves
Alfa Laval Butterfly Valves are economical on/off routing valves, available for either automatic
or manually operated systems. Due to their large opening areas, these stainless steel valves
offer low flow resistance and provide gentle treatment of low and medium viscosity product.
Product leaflets
LKB Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.201
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.207
Unique Control for Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.211
Description codes
LKB Series Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.214
LKB Series Pneumatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.215
Price lists
LKB Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.216
LKB-F Butterfly Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.218
LKB UltraPure Automatic or Manual Butterfly Valve . . . . . . . . . . . . . . . . . . . 2.2.219
Handles for Butterfly Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.220
Air Actuator LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.222
Air Actuator LKLA-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.223
LKB-W with 9 Position Green Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.224
LKB-W with 2 Position Black Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.225
LKB-W with 4 Position Black Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.226
LKB-W with Regulating 90° Black Handle . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.227
LKB-W with 2 Position Black Locking Handle . . . . . . . . . . . . . . . . . . . . . . . 2.2.228
LKB-W with Multi-Position Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.229
LKB-A with 9 Position Green Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.230
LKB-A with 2 Position Black Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.231
LKB-A with 4 Position Black Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.232
LKB-A with Regulating 90° Black Handle . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.233
LKB-A with 2 Position Black Locking Handle . . . . . . . . . . . . . . . . . . . . . . . . 2.2.234
LKB-A with Multi-Position Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.235
LKB-W with LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.236
LKB-W with LKLA-TKT Actuator and Bracket . . . . . . . . . . . . . . . . . . . . . . . 2.2.239
2.2 Butterfly valves
Alfa Laval Butterfly Valves are economical on/off routing valves, available for either automatic
or manually operated systems. Due to their large opening areas, these stainless steel valves
offer low flow resistance and provide gentle treatment of low and medium viscosity product.
. 2.2
Concept
LKB is a hygienic automatically or manually operated butterfly valve for
use in stainless steel pipe systems.
Working principle
LKB is either remote-controlled by means of an actuator or manually
operated by means of a handle.
The actuator is made in three standard versions, normally closed (NC),
normally open (NO) and air/air activated (A/A).
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal ring of the butterfly
valve.
A variety of handle options for manual operation mechanically secures
the valve in its open, closed, or intermediate positions.
O C T O B E R 2008
2.2.201
LKB Butterfly valves
Fig. 5. LKB two position handle (black handle) Fig. 6. LKB multi-position handle (green handle)
Fig. 7. LKB butterfly valve regulating handle Fig. 8. LKB lockable multi-position handle
NOTE!
For the diagrams the following applies:
Medium: Water (68°F).
Measurement: In accordance with VDI 2173.
2.2.202
Butterfly valves LKB
1. Closing - Spring activated 2. Opening - Air activated 1. Closing - Spring activated 2. Opening - Air activated
3. Closing - Air activated 4. Opening - Spring activated 3. Closing - Air activated 4. Opening - Spring activated
Torque values (for rotating the valve disc in a dry seal ring)
2.2.203
LKB Butterfly valves
H2
P
A □G
B
C
E
N
2100-0008
OD
ID
2100-0000
A3 (LKLA-T)
A4 (LKLA-T)
t
TD 432-013
A6 (LKLA)
F
A1 (LKLA-T)
TD 432-014
A2 (LKLA-T)
a. LKB-F.
A5 (LKLA)
K
J
H1
I
TD 403-141
d □S
TD 403-086 M L D D
2.2.204
Butterfly valves LKB
Dimensions - valve
H1
TD 403-086
a. LKB with welding ends b. LKB multi-position green handle c. LKB with male part/nut and liner
2.2.205
LKB Butterfly valves
Valve 0.98-25 3 4 4
size DN25-50 DN65-80 DN100 DN100 DN125 DN125 DN150 DN150
A1 8.55 8.55 8.55 13.27 8.55 13.27 8.55 13.27
A2 6.83 6.83 6.83 11.42 6.83 11.42 6.83 11.42
A3 9.3 9.22 9.22 14.31 9.33 14.31 9.33 14.31
A4 7.58 7.5 7.5 12.46 7.62 12.46 7.62 12.46
A5 6.52 6.52 6.52 11.1 6.52 11.1 6.52 11.1
A6 7.26 7.19 7.19 12.15 7.3 12.15 7.3 12.15
D 3.35 3.35 3.35 5.24 3.35 5.24 3.35 5.24
d 0.67 0.67 0.67 1.18 0.79 1.18 0.79 1.18
I 0.65 0.65 0.65 1.34 0.65 1.34 0.65 1.34
S 0.31 0.39 0.47 0.47 0.55 0.55 0.59 0.59
Function NC,NO,A/A NC,NO,A/A NC,NO,A/A NC,NO,A/A A/A NC,NO,A/A A/A NC,NO,A/A
Connections
Compressed air
R1/8" (BSP), internal thread.
(Quick connect fittings for ¼" tubing provided as standard)
2.2.206
Butterfly valves LKB UltraPure
. 2.2
Concept
LKB UltraPure is an automatic or manually operated butterfly valve for
on/off duties. The UltraPure execution is designed and documented to
meet the demand in industries like BioPharm and Personal Care.
Working principles
LKB UltraPure is either remote controlled by means of an air-actuator
or manually by means of a handle.
The actuator is designed so that an axial movement of a piston is
transformed into a 90° rotation of a shaft. The torque of the actuator is
increased when the valve disc contacts the seal of the valve.
The air-actuator comes in three standard versions, normally closed
(NC), normally open (NO) and air/air activated (A/A).
Two actuator sizes, ø 3.35" and ø 5.24", cover all valve sizes and
are available in two versions, LKLA and LKLA-T (T for mounting of
indication unit on actuator).
The handle for manual operation mechanically locks the valve in its
open or closed position.
Handles are available in 2 positions, 4 positions, regulating 90° and
lockable multi-position.
The valve can be supplied with either welding or clamp connections.
.
TECHNICAL DATA PHYSICAL DATA
2.2.207
LKB UltraPure Butterfly valves
ASME BPE designation: . . . . . . . . . . . . . .SF1 Fig. 1. Lockable Multiposition Handle with padlock.
External: . . . . . . . . . . . . . . . . . . . . . . . .Semi-bright 1. Padlock
ASME BPE*:
Internal: . . . . . . . . . . . . . . . . . . . . . . . .16 µin electro polish A 1)
ASME BPE designation: . . . . . . . . . . . . . .SF4
External: . . . . . . . . . . . . . . . . . . . . . . . .Semi-bright
C
* According to ASME BPE 2009 table SF-3
B
Options
A. Product wetted seals: FPM (acc. to FDA and USP Class VI), Q 2)
and PFA TD 403-200
Note!
For further details, see also ESE01699.
NOTE!
For the diagrams the following applies:
Medium: Water (68°F).
Measurement: In accordance with VDI 2173.
2.2.208
Butterfly valves LKB UltraPure
1. Closing - Spring activated 2. Opening - Air activated 1. Closing - Spring activated 2. Opening - Air activated
3. Closing - Air activated 4. Opening - Spring activated 3. Closing - Air activated 4. Opening - Spring activated
Torque values (for rotating the valve disc in a dry seal ring)
2.2.209
LKB UltraPure Butterfly valves
2.2 Dimensions
A
G K
2100-0008
B
C
J
E
A3 (LKLA-T)
N
2100-0000
A4 (LKLA-T)
A6 (LKLA)
A1 (LKLA-T)
A2 (LKLA-T)
A5 (LKLA)
TD 480-013
TD 480-012
I
d □S
H1
H2
D D
2100-0007
Dimensions (inch)
LKB UltraPure
Valve
Size 1"-2.5" 3" 4" 4"
A1 9.61 9.53 9.53 14.29
A2 7.60 7.52 7.52 12.44
A3 9.61 9.61 9.61 13.27
A4 6.81 6.81 6.81 11.42
D 3.35 3.35 3.35 5.24
d 0.67 0.67 0.67 1.18
I 0.65 0.65 0.65 1.34
s 0.31 0.39 0.47 0.47
Function NC,NO,A/A NC,NO,A/A NC,NO,A/A NC,NO,A/A
Note! Suitability depends on process conditions
900594
Connections
Compressed air
R1/8" (BSP), internal thread.
(Quick connect fittings for ¼" tubing provided as standard)
2.2.210
Butterfly valves Unique Control for Butterfly Valve
. 2.2
ky Intelligent Reliability
Alfa Laval Unique Control for Butterfly Valve
Concept
Unique Control for butterfly valves is an actuator with integrated
automation for all sizes of LKB butterfly valves. Unique Control is a
hygienic, reliable solution with focus on simplicity.
The Unique Control is a compliment to our existing range of
actuators and control units and it provides the opportunity to upgrade
existing installation. Unique Control is compatible with all major PLC
systems. It is for use in food, dairy and brewery installations and in
biopharmaceutical applications
Working Principle
The Unique Control uses an air spring allowing operation at a
significantly lower air pressure compared to a conventional mechanical
spring. The integrated intelligent automation will by a one bottom push
perform a self configuration involving valve size recognition as well
as calibration to the provided operating air pressure. The actuator is
designed for easy onsite configuration as either normally open (NO) or
normally closed (NC). The maintenance free but serviceable actuator
design is tested to perform above one million strokes.
The Unique control has a 360 deg. indication light for visual status.
It also provides the opportunity to monitor status of the operating air
pressure identifying air leakage or failing air pressure.
Sensor board
Power supply . . . . . . . . . . . 24 VDC, 1 W
Feedback signal #1 . . . . . . . . De-energizied valve
Feedback signal #2 . . . . . . . . Energizied valve
Feedback signal #3 . . . . . . . . Pressure alert
Valve tolerance band . . . . . . . Auto setup
2.2.211
Unique Control for Butterfly Valve Butterfly valves
2.2 Availability
The Unique Control is available with a digital or AS-Interface 31 and 62
node. Depending on the valve size, the matching bracket kit ordered
together with the Unique Control allows it to be mounted on any
butterfly valve size 1” through 4” .
Options
Bracket kit 1" to 4" (One kit for each valve size).
Note
For further information: See also instruction manual ESE02126
..
Electrical connection
Digital interface
Sensor board
Terminal strip
Solenoid 1
Internal connection Solenoid common 2
Supply 24 VDC 3
Power supply
Supply 0 VDC 4
De-Energized valve 5
PLC input signals Energized valve 6
Pressure alarm 7
PLC output signal Solenoid valve 8
Solenoid 1
Internal connection Solenoid common 2
ASI + 3
Bus cable ASI - 4
2.2.212
Butterfly valves Unique Control for Butterfly Valve
F
H
2109-0001 G
A
D 2109-0003
Actuator performance
Dimensions
B
C
L
d
2109-0004_1
Size 1-2½” 3” 4”
øA 3.54 3.54 3.54
øB 3.82 3.82 3.82
C 4.37 4.37 4.37
L 10.35 10.35 10.35
d 0.31 0.39 0.47
Weight (lb) 3.53 3.53 3.53
900615
2.2.213
LKB Series Manual Butterfly valves
.
2.2
Description codes
3
SEAT MATERIAL:
E = EPDM (STD) - (USP VI ULTRA PURE VERSION)
X = SILICONE
FY = FLUOROELASTOMER 5
PF = PFA OVER EPDM
H = HNBR SURFACE FINISH:
STANDARD
BLANK 32 RA
ULTRA PURE
PL = 0.5 MICRO 20 RA
EP = 0.4 MICRO 15 RA
LKBU51A 2 E 316L PL BL
6
1
HANDLE:
END CONNECTION: G = 9 POSITION GREEN
STANDARD B2 = 2 POSITION BLACK
LKB51A = TRI-CLAMP B4 = 4 POSITION BLACK
LKB51W = WELD BL = 2 POSITION LOCKING BLACK
MP = MULTI-POSITION
ULTRA PURE R = REGULATING HANDLE
LKBU51A = TRI-CLAMP IH = INDICATION HANDLE
LKBU51W = WELD NH = NO HANDLE
2 4
PORT SIZE: BODY MATERIAL:
1 - 6” S = 304 SS
24.4 MM - 147 MM 316L = 316L SS
2.2.214
Butterfly valves LKB Series Pneumatic
.
2.2
Description codes
CHART #8 SET-UP #
GREEN TOP
NO SOLENOID 1
NORMALL OPEN VALVE CLOSES 2
NORMALLY CLOSED VALVE OPENS 2
WHEN SOLENOID IS DE-ENERGISED 2
WHEN SOLENOID lE ENERGISED 5
AIR to AIR 7
INDY TOP
4 5M CORD PNP/NPN "STD" leave blank
10M CORD PNP/NPN 1
SEAT MATERIAL: 0.5M CABLE & COUNTER PART - NPN 2
E = EPDM (STD) - (USP VI ULTRA PURE VERSIONS) 0.5M CABLE & COUNTER PART - PNP 3
X = SILICONE
FY = FLUOROELASTOMER 6
PF = PFA over EPDM
H = HNBR SURFACE FINISH:
STANDARD
BLANK 32 RA
ULTRA PURE
PL = 0.5 MICRON 20 RA
EP = 0.4 MICRON 15 RA
1 7
END CONNECTION:
CONTROL TOP:
STANDARD
A-T-TOP DIGITAL 8-30VDC, 0 SOLENOID
LKBU53A = TRI-CLAMP
B-T-TOP DIGITAL 8-30VDC, 1 SOLENOID
LKB53W = WELD
C-T-TOP DIGITAL 8-30VDC, 2 SOLENOID
LKB-F = FLANGE
E-T-TOP ASI 32 NODE 0 SOLENOID
LKB = CLAMP IN-LINE
F-T-TOP ASI 32 NODE 1 SOLENOID
G-T-TOP ASI 32 NODE 2 SOLENOID
I-T-TOP DEVICE NET 0 SOLENOID
ULTRA PURE J-T-TOP DEVICE NET 1 SOLENOID
LKBU53A = TRI-CLAMP K-T-TOP DEVICE NET 2 SOLENOID
LKB53W = WELD M-T-TOP 110VAC DIGITAL 0 SOLENOID (OBS)
N-T-TOP 110VAC DIGITAL 1 SOLENOID (OBS)
0-T-TOP 110VAC DIGITAL 2 SOLENOID (OBS)
0-T-TOP ASI 62 NODE (ver 3,0) 30VD, 0 SOL
R-T-TOP ASI 62 NODE (ver 3,0) 30VDC, 1 SOL
ACTUATOR TYPE:
2 S-T-TOP ASI 62 NODE (ver 3,0) 30VDC, 2 SOL
BA-T-TOP BASIC DIGIT!-L 0 SOLENOID
SERIES LKB53A w/o CONTROL TOP
BB-T-TOP BASIC DIGITAL 1 SOLENOID
AIR-to-SPRING
BC-T-TOP BASIC DIGITAL 2 SOLENOID
1 "-2 1/2" 6200 (NO) 6000 (NC)
BE-T-TOP BASIC INTRINSICALLY SAFE 10-30VDC, 0 SOL
3" 6300 (NO) 6100 (NC)
BF-T-TOP BASIC INTRINSICALLY SAFE 10-30VDC, 1 SOL
4" 6800 (NO) 6700 (NC)
BG-T-TOP BASIC INTRINSICALLY SAFE 10-30VDC, 2 SOL
6" 7000 (NO) 7200 (NC)
AIR-to-AIR
5 BI-T-TOP BASIC ASI 62 NODE (ver 3,0) 30VDC, 0 SOL
BJ-T-TOP BASIC ASI 62 NODE (ver 3,0) 30VDC, 1 SOL
1 "-2 1/2" 6400 BODY MATERIAL: BK-T-TOP BASIC ASI 62 NODE (ver 3,0) 30VDC, 2 SOL
3" 6500 s = 304 ss IT-INDITOP DIGITAL 8-30VDC, 0 SOL
4" 6900 316L = 316L SS DB-D30- DIGITAL 24VDC, 1 SOLENOID
6" 7100
04-GREEN TOP 2 MECH SWITCHES 0 SOLENOID
SERIES LKB53A w/GREEN CONTROL TOP(T) w/THINK TOP(TKT) 12-GREEN TOP 2 PROX SWITCHES 0 SOLENOID
AIR-to-SPRING 18-GREEN TOP 24 VDC 2 MECH SWITCHES 1 SOLENOID
1 "-2 1/2" 6200 (T) (TKT) (NO) 6000 (T) (TKT) (NC) 20-GREEN TOP 110 VAC 2 MECH SWITCHES 1 SOLENOID
3" 6300 (T) (TKT) (NO) 6100 (T) (TKT) (NC) 34-GREEN TOP 24 VDC 2 PROX SWITCHES 1 SOLENOID
4" 6800 (T) (TKT) (NO) 6700 (T) (TKT) (NC) 36-GREEN TOP 110 VDC 2 PROX SWITCHES 1 SOLENOID
6" 7000 (T) (TKT) (NO) 7200 (T) (TKT) (NC) LE-LATERAL MOUNT EFFECTOR
AIR-to-AIR LM-LATERAL MOUNT MICRO-SWITCH
1 " -2 1/2" 6400 (T) (TKT) LP-LATERAL MOUNT PROXIMITY
3" 6500 (T) (TKT) NT-NO TOP
4" 6900 (T) (TKT)
6" 7100 (T) (TKT)
2.2.215
LKB Automatic or Manual Butterfly Valve Butterfly valves
Product Code: 5205 304 Stanless Steel
2.2
2.2.216
Butterfly valves LKB Automatic or Manual Butterfly Valve
Product Code: 5205 316L Stanless Steel
2.2
2.2.217
LKB-F Butterfly Valve Butterfly valves
Product code: 5214 Material: See below
2.2 Connection: ISO/DIN Welding ends
2.2.218
Butterfly valves LKB UltraPure Automatic or Manual Butterfly Valve
Product code: 5219 Material: 1.4404 (316 L)
Connection: Orbital welding ends/clamp ends 2.2
Seals: EPDM - FDA and USP Class VI
Seals: FPM - FDA and USP Class VI
LLP LLP
Item No. Item No. Size Dimension (inch) 20RA Mechanical Polish
USD USD
EPDM FPM E H1 ASME BPE
9613858201 9614051901 1" 1.28 5.00
9613858202 9614051902 1½" 1.28 5.00
9613858203 9614051903 2" 1.65 5.20
E
9613858204 9614051904 2½" 2.05 5.28
9613858205 9614051905 3" 2.24 6.38
9613858206 9614051906 4" 3.03 7.09
TD 480-014
H1
E
9613858304 9614051916 2½" 2.05 3.13
9613858305 9614051917 3" 2.24 3.44
9613858306 9614051918 4" 3.03 4.40
TD 480-015
H2
E
9613858210 422 9614051910 443 2½" 2.05 5.28
9613858211 490 9614051911 517 3" 2.24 6.38
9613858212 602 9614051912 635 4" 3.03 7.09
TD 480-014
H1
TD 480-015
H2
2.2.219
Handles for Butterfly Valves Butterfly valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves Material: 1.4301 (304)
2.2 Product code: 5226
LLP LLP
Item No. Item No. Size Dimension (in)
USD USD
Pos. A* (standard) Pos. B* Inch** S K R T 1.1 with 2 positions
9612045001 9612523701 1-2.5 0.31 4.72 1.5 0.87
9612045101 9612523703 3 0.39 6.38 1.5 1.19
9612045901 9612523705 4 0.47 6.38 1.5 1.19
1) Open
2) Closed
** NOTE! Sold before 890601 - LKB 4”: Square S = 0.39 in..
2.2.220
Butterfly valves Handles for Butterfly Valves
Operating parts for LKB, LKB-2, LKB-F and LKB-LP valves
Product code: 5226, 5222 2.2
LLP
Item No. Long/Short Size Dimension (in)
USD
1.4301 (304) Inch** S K R T Lockable Multiposition*
Product code: 5226
9612592801 Long 1-2.5 0.31 7.87 2.05 0.87
9612592802 Long 3 0.39 7.87 2.05 1.18
9612592803 Long 4 0.47 7.87 2.05 1.18
9612592804 Short 1-2.5 0.31 5.91 2.05 1.26
9612592805 Short 3 0.39 5.91 2.05 1.18
9612592806 Short 4 0.47 5.91 2.05 1.18
*A padlock can be mounted on the Lockable Multiposition Handle (see PD 65396). Note! Padlock is not delivered.
The Lockable Multiposition Handle can be used in on/off position or for regulating with on/off position and 5 intermediate positions with 15o step.
Note for Ultra Pure ASME BPE clamp valve (size 1" - 2½")!
Installation and removal of some clamp rings is easiest by removal of the lockable multi position handle
The Lockable Multiposition Handle can not be fit on the following valve connections (valve flanges with connections):
LKB
ISO (IDF) male part, size 4”
DS male part, size 1.5”, 2”, 3”
BS male part, size 1.5”, 2”, 2.5”, 3”
SMS male part, size 38
DIN nut and liner, size DN40
DIN male part, size DN40, DN50, DN65
LKB-2
DIN male part/nut and liner, size DN32, DN40
LLP
Item No. Long/Short Size Dimension (in)
USD
Mounting brackets with
1.4301 (304) LKB for Inch** S A B
handle 1.1 for indication unit
Product code: 5226
9612047501 1-2.5 0.31 3.80 5.81
9612047502 3 0.39 4.25 7.58
2.2.221
Air Actuator LKLA Butterfly valves
Actuators ø3.35 and ø6.24 for LKB, LKB-2 and LKB-F valves
2.2 Product code: 5228
LLP
Item No. Size Function Dimension (in)
USD
1.4301 (304) Inch* A6 D d S With coupling
9611416301 1-2.5 NC 7.28 3.35 0.31
9611416302 3 NC 7.20 3.35 0.39
9611416306 4 NC 7.20 3.35 0.47
9612271306 4 NC 12.13 5.24 0.47
9612271316 6 NC 12.13 5.24 0.59
9611416304 1-2.5 NO 7.28 3.35 0.31
9611416305 3 NO 7.20 3.35 0.39
6
9611416307 4 NO 7.20 3.35 0.47
9612271307 4 NO 12.13 5.24 0.47
9612271317 6 NO 12.13 5.24 0.59
9611417491 1-2.5 A/A 7.28 3.35 0.31
9611417492 3 A/A 7.20 3.35 0.39
9611417493 4 A/A 7.20 3.35 0.47
9611417500 6 A/A 7.36 3.35 0.59
9612271308 4 A/A 12.13 5.24 0.47
9612271318 6 A/A 12.13 5.24 0.59
1.4301 (304) Inch* A5 d S Without coupling
9611416300 NC 6.50 3.35 0.67
9612271301 NC 11.10 5.24 1.18
9611416303 NO 6.50 3.35 0.67
9612271302 NO 11.10 5.24 1.18
9611417490 A/A 6.50 3.35 0.67
5
9611417501 A/A 6.50 3.35 0.79
9612271303 A/A 11.10 5.24 1.18
2.2.222
Butterfly valves Air Actuator LKLA-T
Actuators ø3.35 and ø6.24 for LKB, LKB-2 and LKB-F valves
Product code: 5228 2.2
LLP
Item No. Size Function Dimension (in)
USD
1.4301 (304) Inch* A3 D d S With coupling
9612194002 1-2.5 NC 9.25 3.35 0.31
9612194003 3 NC 9.17 3.35 0.39
9612194007 4 NC 9.17 3.35 0.47
9612374906 4 NC 14.29 5.24 0.47
9612374916 6 NC 14.29 5.24 0.59
9612194005 1-2.5 NO 9.25 3.35 0.31
9612194006 3 NO 9.17 3.35 0.39
3
9612194008 4 NO 9.17 3.35 0.47
9612374907 4 NO 14.29 5.24 0.47
9612374917 6 NO 14.29 5.24 0.59
9612194102 1-2.5 A/A 9.25 3.35 0.31
9612194103 3 A/A 9.17 3.35 0.39
9612194104 4 A/A 9.17 3.35 0.47
9612194201 6 A/A 9.33 3.35 0.59
9612374908 4 A/A 14.29 5.24 0.47
9612374918 6 A/A 14.29 5.24 0.59
A1 Without coupling
9612194001 NC 8.46 3.35 0.67
9612374901 NC 13.27 5.24 1.18
9612194004 NO 8.46 3.35 0.67
9612374902 NO 13.27 5.24 1.18
9612194101 A/A 8.46 3.35 0.67
1
9612194203 A/A 8.46 3.35 0.79
9612374903 A/A 13.27 5.24 1.18
2.2.223
LKB-W with 9 Position Green Handle Butterfly valves
Product Code: 5205 Material: See below
2.2 Connection: Weld ends
2.2.224
Butterfly valves LKB-W with 2 Position Black Handle
Product Code: 5205 Material: See below
Connection: Weld ends 2.2
2.2.225
LKB-W with 4 Position Black Handle Butterfly valves
Product Code: 5205 Material: See below
2.2 Connection: Weld ends
2.2.226
Butterfly valves LKB-W with Regulating 90° Black Handle
Product Code: 5205 Material: See below
Connection: Weld ends 2.2
2.2.227
LKB-W with 2 Position Black Locking Handle Butterfly valves
Product Code: 5205 Material: See below
2.2 Connection: Weld ends
2.2.228
Butterfly valves LKB-W with Multi-Position Handle
Product Code: 5205 Material: See below
Connection: Weld ends 2.2
2.2.229
LKB-A with 9 Position Green Handle Butterfly valves
Product Code: 5209 Material: See below
2.2 Connection: Clamp ends
2.2.230
Butterfly valves LKB-A with 2 Position Black Handle
Product Code: 5209 Material: See below
Connection: Clamp ends 2.2
2.2.231
LKB-A with 4 Position Black Handle Butterfly valves
Product Code: 5209 Material: See below
2.2 Connection: Clamp ends
2.2.232
Butterfly valves LKB-A with Regulating 90° Black Handle
Product Code: 5209 Material: See below
Connection: Clamp ends 2.2
2.2.233
LKB-A with 2 Position Black Locking Handle Butterfly valves
Product Code: 5209 Material: See below
2.2 Connection: Clamp ends
2.2.234
Butterfly valves LKB-A with Multi-Position Handle
Product Code: 5209 Material: See below
Connection: Clamp ends 2.2
2.2.235
LKB-W with LKLA Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Actuator: Normally Closed
Material: See below
Connection: Weld ends
2.2.236
Butterfly valves LKB-W with LKLA
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Actuator: Normally Open 2.2
Material: See below
Connection: Weld ends
2.2.237
LKB-W with LKLA Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Note: Pricing below does not include Green Control Top Unit. Actuator: Air-to-Air
Refer to section for Control Top pricing. Material: See below
Connection: Weld ends
2.2.238
Butterfly valves LKB-W with LKLA-TKT Actuator and Bracket
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Note: Pricing below does not include ThinkTop® Unit. Actuator: Normally Closed w/Coupling for ThinkTop ® 2.2
Refer to section for ThinkTop® pricing. Material: See below
Connection: Weld ends
2.2.239
LKB-W with LKLA-TKT Actuator and Bracket Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Note: Pricing below does not include ThinkTop® Unit. Actuator: Normally Open w/Coupling for ThinkTop®
Refer to section for ThinkTop® pricing. Material: See below
Connection: Weld ends
2.2.240
Butterfly valves LKB-W with LKLA-TKT Actuator and Bracket
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Note: Pricing below does not include ThinkTop® Unit. Actuator: Air-to-Air w/Coupling for ThinkTop® 2.2
Refer to section for ThinkTop® pricing. Material: See below
Connection: Weld ends
2.2.241
LKB-W with LKLA-T Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Note: Pricing below does not include Green Control Top Unit. Actuator: Normally Closed w/Adapter for Green Control Top
Refer to section for Control Top pricing. Material: See below
Connection: Weld ends
2.2.242
Butterfly valves LKB-W with LKLA-T
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Note: Pricing below does not include Green Control Top Unit. Actuator: Normally Open w/Adapter for Green Control Top 2.2
Refer to section for Control Top pricing. Material: See below
Connection: Weld ends
2.2.243
LKB-W with LKLA-T Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Note: Pricing below does not include Green Control Top Unit. Actuator: Air-to-Air w/Adapter for Green Control Top
Refer to section for Control Top pricing. Material: See below
Connection: Weld ends
2.2.244
Butterfly valves LKB-A with LKLA Actuator and Bracket
Product Code: 5209 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Actuator: Normally Closed 2.2
Material: See below
Connection: Clamp Ends
2.2.245
LKB-A with LKLA Actuator and Bracket Butterfly valves
Product Code: 5209 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Actuator: Normally Open
Material: See below
Connection: Clamp Ends
2.2.246
Butterfly valves LKB-A with LKLA Actuator and Bracket
Product Code: 5209 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Actuator: Air-to-Air 2.2
Material: See below
Connection: Clamp Ends
2.2.247
LKB-A with LKLA-TKT Actuator and Bracket Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Note: Pricing below does not include ThinkTop® Unit. Actuator: Normally Closed w/Coupling for ThinkTop ®
Refer to section for ThinkTop® pricing. Material: See below
Connection: Clamp ends
2.2.248
Butterfly valves LKB-A with LKLA-TKT Actuator and Bracket
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Note: Pricing below does not include ThinkTop® Unit. Actuator: Normally Open w/Coupling for ThinkTop® 2.2
Refer to section for ThinkTop® pricing. Material: See below
Connection: Clamp ends
2.2.249
LKB-A with LKLA-TKT Actuator and Bracket Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Note: Pricing below does not include ThinkTop® Unit. Actuator: Air-to-Air w/Coupling for ThinkTop®
Refer to section for ThinkTop® pricing. Material: See below
Connection: Clamp ends
2.2.250
Butterfly valves LKB-A with LKLA-T Actuator and Bracket
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Note: Pricing below does not include Green Control Top Unit. Actuator: Normally Closed w/Adapter for Green Control Top 2.2
Refer to section for Control Top pricing. Material: See below
Connection: Clamp ends
2.2.251
LKB-A with LKLA-T Actuator and Bracket Butterfly valves
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
2.2 Note: Pricing below does not include Green Control Top Unit. Actuator: Normally Open w/Adapter for Green Control Top
Refer to section for Control Top pricing. Material: See below
Connection: Clamp ends
2.2.252
Butterfly valves LKB-A with LKLA-T Actuator and Bracket
Product Code: 5204 1-4" Actuator - Ø 3.35 in. Diameter, 6" Actuator - Ø 5.24 in. Diameter
Note: Pricing below does not include Green Control Top Unit. Actuator: Air-to-Air w/Adapter for Green Control Top 2.2
Refer to section for Control Top pricing. Material: See below
Connection: Clamp ends
2.2.253
Mounting Brackets Butterfly valves
Mounting brackets for other valves Material: 1.4301 (304)
2.2 Product code: 5222
2.2.254
Butterfly valves Mounting Brackets
2.2
Dimension (in)
Item no. LLP USD ISO
A B C
For Definox butterfly Valves
9614204701 1" 0.59 2.58 1.77
9614204701 1½" 0.59 2.58 1.77
9614204702 4" 0.75 3.82 2.24
2.2.255
Mounting Brackets Butterfly valves
Mounting brackets for other valves Material: 1.4301 (304)
2.2 Product code: see below
LLP LLP
Item No. Size Item No. Butterfly
USD USD
Product code: 5222 ISO Yoke Coupling Type JJ
9613497203 1”-2½” ø3.35 9613497501
9613497202 3” ø3.35 9613497401
9613497201 4” ø3.35 9613497401
9613497204 6” ø5.24 9613497301
TD 407-046
2.2.256
Butterfly valves Unique Control
Product code: 5229 Actuator with control for LKB/i-BFV
Actuators for LKB/i-BFV 2.2
LLP
Item No. Supply sensor system Function Dimension (inch)
USD
A1 D Actuator for LKB/i-BFV
9614067201 AS-Interface v2.1, 31 node C2 / NC 10.35 3.54
9614067202 AS-Interface v2.1, 31 node C2 / NO 10.35 3.54
9614067221 AS-Interface v3.0, 62 node C2 / NC 10.35 3.54
9614067222 AS-Interface v3.0, 62 node C2 / NO 10.35 3.54
9614067209 Digital 24V DC C2 / NC 10.35 3.54
9614067210 Digital 24V DC C2 / NO 10.35 3.54
2109-0006
A1
D
2.2.257
Mounting Brackets for Unique Control Butterfly valves
Product code: 5222 Actuator with control
2.2 Mounting brackets for LKB/ i-BFV
Material: 1.4301 (304)
LLP
Item No. Valve types Size
USD
Mounting brackets for
inch DIN d
Unique Control
9614090101 LKB/LKB-F 1”-2½” 25-50 0.31
9614090102 LKB/LKB-F 65 0.31
9614090103 LKB/LKB-F 3” 80 0.39
9614090104 LKB/LKB-F 4” 100 0.47
9614090105 i-BFV 1”-2½” 25-50 0.31
9614090106 i-BFV 3” 80 0.39
9614090107 i-BFV 4” 100 0.47
2109-0005
2.2.258
2.3 Control / Check valves
The non-return valve LKC-2 is designed for use in hygienic installations to prevent reverse
product flow.
Product leaflets
LKC-2 Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.260
LKC UltraPure Non-return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.262
LKUV-2 Air-Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.264
62-174/326 Air Blow Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.266
45BYMP Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.269
Unique 7000 Vacuum Breaker Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.272
SB Self-cleaning CO2-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.274
Price lists
LKC Series Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.276
LKC UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.277
Air Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.279
Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.280
Air-Blow Check Valve Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.281
45BYMP Series Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.282
Vacuum Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.283
Sample Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.284
SB Self Cleaning CO2 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.285
LKC-2 Check Valve Control / Check valves
.
2.3
Concept
Non-return valve LKC-2 is designed for use in stainless steel pipe
installations to prevent reverse flow.
Working principle
LKC-2 opens when the pressure below the valve plug exceeds the
pressure above the plug and the spring force.
The valve closes when pressure equalization has been achieved. A
higher counter pressure will press the valve plug against the seat.
Standard Design
The valve body is in two parts, assembled by means of a clamp ring
and hygienically sealed with a special seal ring. A guide disc and four
legs guide the spring loaded valve plug with an O-ring seal.
The valve is available with welding ends for tubes according to ISO
and DIN 11850.
Temperature Materials
Max. temperature: . . . . . . . . . . . . . 284°F (EPDM) Product wetted steel parts: . . . . . . . . 1.4301 (304) / 1.4404 (316L)
Min. temperature: . . . . . . . . . . . . . . 14°F External surface finish . . . . . . . . . . . Bright (Machined Ra 1.6)
Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 32 µin
Pressure
Product wetted seals: . . . . . . . . . . . EPDM rubber
Max. product pressure: . . . . . . . . . . 0.69 PSI (10 bar)
Mechanical
Required differential pressure for opening the valve when fitted in a
vertical pipe, as shown in fig. 3, is approx. 0.41 PSI (0.06 bar)
.
Options
Product wetted seal rings of Nitrile (NBR) or Fluorinated rubber (FPM).
2.3.260
Control / Check valves LKC-2 Check Valve
P (kPa)
DN 25 32/40 50 65 80 100 2.3
ISO 25 38 51 63.5 76.1 101.6
300
TD 406-013
200
100
90
80
70
60
50
40 2600-0002
30
20
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig. 1. Note! Fig. 2 = Flow direction.
For the diagram the following applies:
Shows the optimal built-in situation. Other positions
Medium: Water (68°F).
Measurement: In accordance with VDI 2173. possible are e.g. horizontal. The four guide legs of
the valve cone ensure good alignment.
90° rotation.
Dimensions (in)
H
t
H
OD
ID
A
2600-0001
t 2600-0000
ID
A
OD
Vertical mounted Horizontal mounted
H
A
t 2600-0000
ID
OD
Vertical mounted Fig. 4. Dimensions LKC-Drainable
Size 1" 1.5" 2" 2.5" 3" 4" Size 1" 1.5" 2" 2.5" 3"
A 2.46 2.95 3.44 3.74 4.53 6.10 A 3.76 3.41 4.17 4.81 5.69
Tri-Clamp® 5.38 5.13 5.80 6.30 7.31
A Tri-Clamp® 4.12 4.61 5.10 5.40 6.19 7.76 C 0.34 0.40 0.41 0.53 0.65
OD 1.00 1.50 2.00 2.50 3.00 4.00 OD 1.00 1.50 2.00 2.50 3.00
ID 0.89 1.40 1.91 2.38 2.83 3.84 ID 0.89 1.40 1.91 2.38 2.83
t 0.06 0.06 0.06 0.07 0.09 0.09 t 0.06 0.06 0.06 0.07 0.09
H 3.23 3.75 4.29 5.39 5.83 6.46 H 3.23 3.75 4.29 5.39 5.83
Weight (lbs.) 1.1 1.5 2.2 3.8 5.3 9.5 Weight (lbs.) 1.1 1.5 2.2 3.8 5.3
2.3.261
LKC UltraPure Non-return Valve Control / Check valves
.
2.3
Concept
LKC is a non-return valve preventing reverse flow in a system. The
UltraPure execution is designed and documented to meet the demand
in industries like BioPharm and Personal Care.
Working principle
The spring acts on the valve plug and keeps the valve closed until the
force from the pressure in the inlet exceeds the force of the spring. If a
reverse flow should occur the spring force and the pressure from the
outlet will keep the valve closed.
Standard Design
The valve body is made in two parts that are assembled with a clamp
ring. A guide disc and four legs guide the spring loaded valve plug in
the valve body.
2.3.262
Control / Check valves LKC UltraPure Non-return Valve
TD 406-013_1
200
100
90
80
70
60
50
40
30
20 TD 406-026_1
1)
10
1 2 3 4 5 6 7 8 910 20 30 40 50 60 80 100 200 300
Q (m³/h)
Fig.1. Note! Fig.2.
For the diagram the following applies:
1 = Flow direction.
Medium: Water (68°F).
Measurement: In accordance with VDI 2173. Shows the optimal built-in situation to make sure
the valve is drainable. The four guide legs of the
valve cone ensure good alignment.
90° rotation.
Dimensions (inch)
H
A1
A
t
2601-0000
ID
OD
Table 1. Dimensions.
ISO DIN
Size 25 38 51 63.5 76.1 101.6 25 32 40 50 65 80 100
A 2.46 2.95 3.44 3.74 4.53 6.10 2.46 2.95 2.95 3.44 3.74 4.53 6.10
A1 4.15 4.65 5.14 5.43 6.22 7.80 4.15 4.65 4.65 5.14 5.94 6.73 8.31
OD 1.00 1.51 2.02 2.52 3.01 4.02 1.18 1.42 1.65 2.13 2.76 3.35 4.09
ID 0.89 1.40 1.91 2.38 2.83 3.84 1.02 1.26 1.50 1.97 2.60 3.19 3.94
t 1.45 1.45 1.45 1.7 2.2 2.2 2.0 2.0 2.0 2.0 2.0 2.0 2.0
H 3.05 3.56 4.08 5.11 5.67 6.46 3.05 3.56 3.56 4.08 5.22 5.67 6.46
Weight (lb):
Welding ends 1.5 2.2 2.9 4.6 6.4 9.5 1.5 2.2 2.2 2.9 4.6 6.4 9.5
Clamp ends 2.0 2.4 3.1 5.5 7.5 10.4 2.0 2.4 2.4 3.1 5.5 7.5 10.4
TD 900-563
2.3.263
LKUV-2 Air-Relief Valve Control / Check valves
.
2.3
Concept
LKUV-2 is a reliable, automatic air-relief valve which is installed
vertically on the top of a pipeline or container or before the inlet for a
pump, where the removal of air is required. Example 1: Bleeding of a
pipe line where an air pocket has formed on account of the installation.
In this case the valve is installed at the top of the pipe. Example 2:
Bleeding of a pipe on the suction side of a pump. The suction side is
bled automatically, before the pump starts, establishing a vacuum.
Binding of air to the product will be prevented, and hence subsequent
cavitation. In this case the valve is installed in front of the pump, on
top of the inlet pipe.
Working principle
LKUV-2 is a double-seated valve with a freely moving plastic ball. The
ball, which is lighter than water, closes against the upper or lower seat,
depending on the pressure conditions.
Standard design
The valve body is in two parts and assembled by means of a clamp.
The lower valve body has a welding stub.
Pressure Materials
Max. product pressure: . . . . . 1000 kPa/145 psi (10 bar). Steel parts: . . . . . . . . . . . . . Stainless steel AISI 304.
Max. temperature: . . . . . . . . 90°C/194°F (because of the plastic Ball: Material . . . . . . . . . . . . Polypropylene
ball). Product wetted seals: . . . . . . EPDM
Density of ball: . . . . . . . . . . . 0.906 kg/dm3 Surface finish: . . . . . . . . . . . Bright
.
2.3.264
Control / Check valves LKUV-2 Air-Relief Valve
Options
OD2
OD2 ID2
TD 412-022 TD 412-020
A
ID2
A
G
t1 G
ID1
ID1
OD3
OD1
H
H
Fig. 2. Dimensions
Fig. 1. Dimensions
Dimensions
TD 412-012
TD 412-013
2.3.265
62-174/326 Air Blow Check Valve Control / Check valves
.
2.3
Concept
Alfa Laval®’s Tri-Clover® brand Air Blow Check Valve is designed to
(1) evacuate lines of product or CIP solution and (2) for air agitation of
product in tanks and other vessels.
It also helps to protect pipelines against corrosion
– air drying of lines permits formation of protective oxide film
– the key to placing a system in its most corrosion resistant condition.
Improves product uniformity and quality
– product air agitation thoroughly mixes and blends product.
Working Principle
Filtered air enters adapter (A) and exerts pressure on the valve plug
assembly (B) causing it to move forward and unseat. The filtered
air passes through the valve and around the valve plug assembly
(B) entering the pipeline or tank. When the air pressure entering
the adapter (A) is shut-off the valve plug assembly is returned to its
normally closed position by return spring, preventing any product or
CIP solution backflow. The Air Blow Check Valve can be used in any
position, horizontal or vertical.
.
The Air Blow Check Valve is easily installed on tanks or other vessels,
for product agitation, by using a Tri-Clamp, a gasket, and a mounting
ferrule. No other fittings are required. To use the Air Blow Check valve
to evacuate lines of product or CIP solution it is recommended that it
be clamped on the end of the “Y” branch of a Ball Check Valve then
installed in the line. See page 3 for illustrations of typical installations.
Standard Design
- Fail Safe Operation – backflow of product or CIP solution prevented
by simple air to open, spring to close operation.
- Easy Assembly/Disassembly – Tri-Clamp® connections permit
quick disassembly and assembly for replacing Filter Media, cleaning
or inspection.
- Remotely Controlled – can be remotely controlled by controlling the
supply of air to the valve.
- Rugged Construction – type 316 stainless steel is standard.
Spherical plug assembly is bonded EPDM rubber.
- Conforms to 3A Accepted Practices – for applications requiring a
final filtering of air prior to entering tank or pipelines.
2.3.266
Control / Check valves 62-174/326 Air Blow Check Valve
Dimensions (inches)
2.3
B-Overall Length
Model 62-174R Model 62-326-Adapter-Size
Connection Size A-OD (inches)
“C” or “C1”
“A” Adapter “B” Adapter “A” Adapter” “B” Adapter “C” Adapter
Adapter
1½ 115/16 2½ 3 2 n/a n/a n/a
2 2½ 2½ 3 2 311/16 39/16 211/16
2½ 21/16 2½ 3 2 311/16 39/16 211/16
3 39/16 2½ 3 2 311/16 39/16 211/16
4 411/16 2½ 3 2 311/16 39/16 211/16
4½ 51/8 2½ 3 2 311/16 39/16 211/16
2.3.267
62-174/326 Air Blow Check Valve Control / Check valves
Options Ordering
Equipment Please state the following when ordering:
2.3
- SFY molded elastomers - 62-174 (low volume)
- Air fittings - Air quick coupler - 62-326 (high volume)
Hose barb - Tri-Clamp mounting connection size
NPT tapped hole - Type of air connection
Variety of Adapters Available
(A) (A)
"A" Adapter - For Air Line Quick Coupler
#37-80 #37-161
(B) (B)
"B" Adapter - For 1" ID Rubber Hose
#14MPHR-1-S #14MPHR-2 x 1-S
(C)
#23BMP-1½ x 3/8-S
(C)
"C" Adapter - For NPT Female 3/8 NPT Female Connection
#23BMP-2 x ¾-S
Connector "C1" Adapter (C1)
¾ NPT Female Connection
#23BMP-1½ x ½-S
½ NPT Female Connection
Order #FA-2-30C
Order #FA-1½-30C
Filter Disc (fits all sizes) Sold 50/pkg.
Sold 50/pkg. .3 MICRON
.3 MICRON
Note!
The Air Blow Check Valve must be used with a Filter Disc (Not furnished with unit). These filter discs are available in packages of 50.
Typical Installations of Air Blow Check Valve and Disposable Air Filter Media
.
(62-156A-SIZE) includes 45BY and air blow assembly For Air Blowing Pipelines - Used with Tri-Clover’s ball
check valve #(45BY-Type Connection-Size) for pipeline
evacuations of product or C.I.P solution.
2.3.268
Control / Check valves 45BYMP Check Valve
.
2.3
Concept
The 45BYMP Check Valve is designed for use in hygienic stainless
steel pipe systems to prevent reverse product flow. The valve can be
installed in either a vertical or horizontal position.
Working principle
When liquid under normal pressure enters the inlet of the 45BYMP
Check Valve, an elastomeric ball is pushed upward into the "Y" branch
(lower pressure area) of the valve. When the liquid flow stops, the
pressure within the valve equalizes, and the ball will return from the "Y"
branch of the valve, and rest itself against the smaller diameter of the
valve near its inlet. Should a reverse flow situation occur, the opposing
pressure of the fluid will seat the ball firmly against the inlet of the valve,
preventing reverse flow.
Standard Design
The valve consists of a single-piece, stainless steel body with an
elastomeric ball (see Options for materials available). The "Y" branch of
the valve maintains a Tri-Clamp® connection along with an associated
Tri-Clamp, end-cap, and NBR gasket. The valve is polished internally
and externally and is authorized to carry the 3A symbol.
Pressure Materials
Max. product pressure . . . . . . . . . . 200 PSI (contact Alfa Laval Product wetted steel parts Stainless steel AISI 316L
for higher PSI) Other steel parts Stainless steel AISI 304
Min. product pressure . . . . . . . . . . . 1 PSI - to unseat check ball Product wetted parts See option list below
Finish 32 Ra standard
Temperature
Temperature range . . . . . . . . . . . . . based on elastomer choice Size
Available in sizes: . . . . . . . . . . . . . . 1½" to 3".
.
Connections
- Tri-Clamp
2.3.269
45BYMP Check Valve Control / Check valves
inch mm inch mm lb kg
.
45BY-Size02-Ball Mat’l*, Replacement Balls
*Ball Material:
U = Buna Ball
N = Nylon Ball
SF = Viton Ball
E = EPDM
Options
Ball Material
- Buna
- EPDM
- SFY
- Nylon (max. 140°F)
Gasket Material
- NBR (standard)
Ordering
Please state the following when ordering:
- Connection size
- Connection type
- Check ball material
2.3.270
Control / Check valves 45BYMP Check Valve
..
2.3.271
Unique 7000 Vacuum Breaker Valve Control / Check valves
.
2.3
Concept
The Tri-Clover® Unique 7000 air operated vacuum breaker is used to
eliminate vacuum on the downstream side of the pasteurizer in an
HTST system.
Sharing the same actuator as the Unique 7000 small single seat
valve, it is truly CIPable - it needs only one air connection for CIP
control. In addition, the Unique 7000 Vacuum Breaker can be fitted
with an IndiTop® or ThinkTop® position indication unit. This enables
verification that the valve is properly functioning during process and
CIP operations via indication feedback from the top unit
Working principle
The working principle is similar to that of a ball check valve. When
pipelines are pressurized during process or CIP, the internal ball is
forced upward against its seat, closing the vent port (see fig. 2a).
When pipeline pressure drops, the ball is drawn down, allowing air to
enter the vent, thereby preventing vacuum in the system (see fig. 2b).
During CIP, a pneumatic actuator is used (pulsed) to force the ball off
the upper seat, allowing cleaning of the seat and the internals of the
vacuum breaker valve. The CIP fluid discharged during the actuator
pulse is ushered to drain via the vent port (see fig. 2c).
. Air
escape
holes
CIP
Air in solution
Flow Pressure
TD474018 TD474019
TD474017
Pressure Materials
Valve:
Maximum product pressure . . . . . . . 145 PSI Valve/Actuator:
Minimum product pressure . . . . . . . . Full vacuum. Product wetted steel parts: . . . . . . . . AISI 316L
Temperature range . . . . . . . . . . . . . 14° F to 225° F Product wetted seals . . . . . . . . . . . . FPM
Ball . . . . . . . . . . . . . . . . . . . . . . . Polypropylene HD
Actuator: Finish: . . . . . . . . . . . . . . . . . . . . . ≤32 RA
Maximum air pressure . . . . . . . . . . . 101.5 PSI
Minimum air pressure . . . . . . . . . . . 73 PSI Actuator:
Seals . . . . . . . . . . . . . . . . . . . . . . NBR
. Finish . . . . . . . . . . . . . . . . . . . . . . Semibright
2.3.272
Control / Check valves Unique 7000 Vacuum Breaker Valve
Ordering
E
Please state the following when ordering:
- Unique 7000 Vacuum Breaker A
- Wetted elastomer preference
- Control Top
B
Connections
Compressed air:
Compressed Air: ¼" poly tubing
Vent: ½" Tri-Clamp
Fig. 3. Dimensions
Process/CIP: 1 ½" Tri-Clamp
..
Size 1.5-inch
A 8.18
B 2.20
D1 2.24
E 2.12
Weight (lbs.) 4.08
2.3.273
SB Self-cleaning CO2-valve Control / Check valves
.
2.3
Concept
Combined gas escape/supply valve to be used in tank top systems
and other applications for easy gas flow, allowing venting as well as
pressurizing of vessel through the valve. Partly-closed for CIP liquid
to be cleanable and self-draining.
Working Principle
The internal polypropylene valve body is force opened by a stainless
steel spring, thus allowing full gas capacity through the valve in both
directions. By introducing CIP flow against the spring force, the internal
valve body will be moved to a closed position.
The CIP liquid will close the valve but a special drilling of the valve
body ensures cleaning of all valve parts. Depending on valve size, this
CIP flow is approx. 3.5-4 GPM.
Standard Design
The valve housing consists of two parts held together by a threaded
connection. Inside there is a valve body and a spring to keep the body
in open position. The valve body is drilled to ensure internal cleaning of
the valve during CIP.
The valve is typically positioned as an integrated part of the
gas/CIP-pipe at the top plate. It can be mounted at an angle of
maximum 45° to the ideal vertical position.
2.3.274
Control / Check valves SB Self-cleaning CO2-valve
2.3
2.3.275
LKC Series Check Valves Control / Check valves
EPDM Elastomers
2.3
2.3.276
Control / Check valves LKC UltraPure
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
Inside surface finish Ra < 32 µin 2.3
Outside surface finish: Ra < 32 µin
2.3.277
LKC UltraPure Control / Check valves
Product code: 5298 Material: 1.4404 (316L)
Connection: Welding ends/clamp ends
Seals: EPDM USP class VI, FPM
2.3 Inside surface finish Ra < 20 µin
Outside surface finish: Ra < 32 µin
2.3.278
Control / Check valves Air Relief Valve
2.3
1.4307
LLP
(304) Gasket A G H OD1 OD2
USD
Item No.
Air Relief Valve LKUV-2
9613426901 EPDM 5.07 2.93 2.57 0.79 0.47
9613426903 NBR 5.07 2.93 2.57 0.79 0.47
9613426904 FPM 5.07 2.93 2.57 0.79 0.47
2.3.279
Relief Valves Control / Check valves
Tri-Clamp® End Connection
316L Stainless Steel
Buna Elastomers
2.3
2.3.280
Control / Check valves Air-Blow Check Valve Assemblies
316L Stainless Steel
2.3
2.3.281
45BYMP Series Check Valves Control / Check valves
316L Stainless Steel
Check Valves ("Y" Type) - Tri-Clamp End Connection
2.3
( Buna ) LLP (EPDM) LLP (SFY) LLP ( Teflon) LLP Size (Tube OD)
Item No USD Item No USD Item No USD Item No USD in mm
C45MPS-Size-Mat’l-316L
200038 200112 200066 9635000133 ½ 12.7
200039 9634048520 200078 200121 ¾ 19.05
2.3.282
Control / Check valves Vacuum Breakers
2.3
2.3.283
Sample Valves Control / Check valves
2.3
LLP Size
Item no.
USD in mm
Tri-Clamp**
Part # A30SMP-Size
200088 1½ 38.1
200090 2 50.8
Bevel Seat
Part # A30SA-Size
020033 1½ 38.1
020034 2 50.8
* = Please contact your Alfa Laval contact person for further information.
* Authorized to carry the 3A symbol.
2.3.284
Control / Check valves SB Self Cleaning CO2 Valve
Check Valves Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm 2.3
LLP Dimension
Item No. Size DN SCANDI BREW
USD H (mm) H (in)
Welding End - DIN 11850
9615116001 DN25 78 3.07
9615116002 DN40 86 3.39
9615116003 DN50 113 4.45
9615116004 DN65 133 5.24
9615116005 DN80 165 6.5
9615116006 DN100 165 6.5
2.3.285
SB Self Cleaning CO2 Valve Control / Check valves
Non-Return Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
2.3 Outside surface finish: Ra ≤ 1.6 µm
LLP Dimension
Item No. Size DN SCANDI BREW
USD H (mm) H (in)
DIN Male/Weld End - DIN11851 / DIN11850
9615117807 DN25 100 3.94
9615117808 DN40 108 4.25
9615117809 DN50 136 5.35
9615117810 DN65 158 6.22
9615117811 DN80 190 7.48
9615117812 DN100 195 7.68
2.3.286
2.4 Diaphragm valves
Our extensive range of aseptic diaphragm valves covers your need for ultra-hygienic
processes.
Product leaflets
Unique DV-ST UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.288
Price lists
Unique DV-ST UltraPure - ASME BPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.300
Unique DV-ST UltraPure - T-valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.304
Unique DV-ST UltraPure - Tank Outlet Valves . . . . . . . . . . . . . . . . . . . . . . . 2.4.305
Unique DV-ST UltraPure - Tandem Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.306
Unique DV-ST UltraPure Diaphragm valves
2.4
ky Simply Unique Diaphragm Valves
Alfa Laval Unique DV-ST UltraPure
Concept
The standard Unique DV-ST UltraPure is designed either for manual
operation or for Pneumatic operation. The valve consist of a valve
body, diaphragm, handle or actuator. Optional Sensing and control
units are available. With a fully modular design the Unique DV-ST
UltraPure can be built to meet virtually any demand within most
industries.
The valves are primarily used in biotech and pharmaceutical industries
however they are also widely used in aseptic and hygienic processes
as well as in utility systems within dairy, beverage and food industries.
Working principle
Manual operation
A simple turn of the handle will push the compressor downwards on
the diaphragm, pressing the diaphragm against the weir of the valve
body thereby closing the valve
Pneumatic operation
The actuator controls the axial movement of a piston, thereby opening
or closing the valve depending on the actuator function.
.
Two-way T-Forged T-Block
Cast Forged and block
Material CF3M (316L) 1.4435 (316L)
Delta ferrite < 2.0% < 0.5%
Sulphur content < 0.04% 0.005-0.017%
Ra < 20µ-In. Ra < 20µ-In.
Internal surface finish
Ra < 15µ-In. EP 1) Ra < 15µ-In. EP 1)
Multi-port Tandem Tank outlet- Tank outlet-block
External surface finish Blasted
forged 1)Electro Polished
0.5µm = SF1, 0.4µm = SF4
2.4.288
Diaphragm valves Unique DV-ST UltraPure
.
Actuators
Model SS
Sizes 1/4” - 3”
Housing Stainless steel
Intermediate part Stainless steel
Compressor, stem Stainless steel
Max. product working pressure, EPDM 145 psi
Max. product working pressure, PTFE 87 psi
Max. air temperature 176°F
Max. air pressure 101.5 psi
ATEX,
Autoclavable 1)
Leakage Detection
1) 249.8°F for max. 60 min
.
Handles
2.4.289
Unique DV-ST UltraPure Diaphragm valves
Diaphragm properties:
2.4.290
Diaphragm valves Unique DV-ST UltraPure
Drain angle x :
80 3” 22°
2.4.291
Unique DV-ST UltraPure Diaphragm valves
2-way bodies:
.
2-way bodies are the standard configuration for shut off and regulating functions.
2.4 The 2-way bodies are available from forged or cast material.
OD
TD 456-156
OD ID
TD 456-157
L / L1
Clamp ends:
Port size Length Length Clamp ASME BPE for ASME BPE
DN Inch L L1 1) OD ID
8 ¼” 3.50 2.5 0.98 0.18
10 ⅜” 3.50 2.5 0.98 0.31
15 ½” 4.25 3.5 0.98 0.37
20 ¾” 4.65 4.0 0.98 0.62
25 1” 5.00 4.5 1.98 0.87
40 1½” 6.26 5.5 1.98 1.37
50 2” 7.52 6.25 2.52 1.87
65 2½” 8.50 7.63 3.05 2.37
80 3” 10.00 8.75 3.58 2.87
1) ASME BPE Clamp, short version
2.4.292
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
.
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg.
The T- bodies are available as machined from block or from forged material. 2.4
.
Dimension table for T-forged bodies - ASME BPE
2.4.293
Unique DV-ST UltraPure Diaphragm valves
2.4.294
Diaphragm valves Unique DV-ST UltraPure
2.4.295
Unique DV-ST UltraPure Diaphragm valves
2.4.296
Diaphragm valves Unique DV-ST UltraPure
T- bodies:
T are constructed with weir as close as possible to the internal contour of the main tube thereby minimising potential dead leg. The T- bodies are
available as machined from block or from forged material.
2.4
2.4.297
Unique DV-ST UltraPure Diaphragm valves
DN ØA B R ØA
(in) (in)
B
R
DN15 (1/2") 3.54 0.21 144°
DN20 (3/4") 3.94 0.21 144°
DN25 (1") 4.72 0.21 144° 2510-0019
30
DN50 (2") 7.09 0.21 144°
o
DN65 (2½") 7.87 0.21 144°
DN80 (3") 9.84 0.21 144°
For OD dimensions see two-way valves.
R
B øA
øA B R
DN
(in) (in) (in)
30˚
15 (½”) 3.54 0.24 19.68
45˚
20 (¾”) 3.94 0.24 23.62
25 (1”) 4.72 0.24 29.53
40 (1½”) 5.91 0.24 35.43
50 (2”) 7.09 0.24 39.37
65 (2½”) 7.87 0.31 43.31
80 (3”) 8.86 0.31 47.24
For OD dimensions see two-way bodies. TD 456-202
2.4.298
Diaphragm valves Unique DV-ST UltraPure
A B C
D E F
1 3
TD 456-223
Multi-port body:
Multi-port bodies are a space and time saving alternative to valve
clusters minimising dead volumes. Alfa Laval offers customised
solutions for both simple and complex processes.
.
For more details, please contact Alfa Laval.
2.4.299
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Manual
2.4
A
9615000677 9615000683 25 1” 25.40 x 1.65 128 129
9615000701 9615000707 40 1 1/2” 38.10 x 1.65 165 161
9615000725 9615000731 50 2” 50.80 x 1.65 195 192
OD
9615004925 9615004926 65 2 1 /2 ” 63.50 x 1.65 255 218
TD 456-145
t
9615004941 9615004942 80 3” 76.20 x 1.65 274 256 B
A
9615004704 9615000927 25 1” 25.40 x 1.65 128 129
9615004705 9615000928 40 1 1/2” 38.10 x 1.65 165 161
9615004706 9615001167 50 2” 50.80 x 1.65 195 192
9615004923 9615004924 65 2 1 /2 ” 63.50 x 1.65 255 218
OD
9615004939 9615004940 80 3” 76.20 x 1.65 274 256 TD 456-147
t
B
Composite/Composite
2”
9615004707 9615004712 15 1/ 12.70 x 1.65 90 110
9615004708 9615004713 20 3 /4 ” 19.05 x 1.65 102 119
9615004709 9615004714 25 1” 25.40 x 1.65 118.5 129
9615004710 9615004715 40 1 1/2” 38.10 x 1.65 139 161
A
9615004711 9615004716 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.300
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Materiel: Forged 1.4435 (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: Pneumatic NC
2.4
TD 456-143
9615000606 96150049481) 10 3/ 9.53 x 0.89 109 109 89
2”
9615000627 9615000633 15 1/ 12.70 x 1.65 115 144 110
4”
9615000651 9615000657 20 3/ 19.05 x 1.65 148 148 119
9615000675 9615000681 25 1” 25.40 x 1.65 193 193 129
A
9615000699 9615000705 40 1 1 /2 ” 38.10 x 1.65 263 263 161
9615000723 9615000729 50 2” 50.80 x 1.65 274 274 192
9615000745 9615000750 65 2 1 /2 ” 63.50 x 1.65 344 344 218
9615000765 9615000770 80 3” 76.20 x 1.65 354 354 256
OD
t
B
Composite/Composite
2”
9615000625 9615000631 15 1/ 12.70 x 1.65 115 144 110
TD 456-141
4”
9615000649 9615000655 20 3/ 19.05 x 1.65 148 148 119
9615000673 9615000679 25 1” 25.40 x 1.65 160 182 129
9615000697 9615000703 40 1 1 /2 ” 38.10 x 1.65 240 269 161
A
9615000721 9615000727 50 2” 50.80 x 1.65 254 279 192
OD
t
B
2”
9615004719 9615004724 15 1/ 12.70 x 1.65 114 114 110
4”
9615004720 9615004725 20 3/ 19.05 x 1.65 147 147 119
9615004721 9615004726 25 1” 25.40 x 1.65 152 152 129
1 1 /2 ”
A
9615004722 9615004727 40 38.10 x 1.65 204 204 161
9615004723 9615004728 50 2” 50.80 x 1.65 216 216 192
OD
t
2.4.301
Unique DV-ST UltraPure - ASME BPE Diaphragm valves
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Manual
2.4
LLP LLP
Item No. Item No. Connection Size Dimension mm
USD USD
EPDM PTFE / EPDM DN Inch OD x t A B Stainless steel/ Stainless steel
9615000995 9615001037 15 1/ ” 12.70 x 1.65 101 110
2
9615001091 9615001133 20 3/ ” 19.05 x 1.65 116 119
4
9615001187 9615001229 25 1” 25.40 x 1.65 128 129
9615001283 9615001319 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615001389 9615001395 50 2” 50.80 x 1.65 195 192
OD
TD 456-145
t
B
Composite/Stainless steel
2”
9615004730 9615004729 15 1/ 12.70 x 1.65 101 110
4”
9615004731 9615000739 20 3/ 19.05 x 1.65 116 119
9615004732 9615000738 25 1” 25.40 x 1.65 128 129
9615004733 9615000734 40 1 1 /2 ” 38.10 x 1.65 165 161
A
9615004734 9615000748 50 2” 50.80 x 1.65 195 192
OD
TD 456-147
t
B
Composite/Composite
2”
9615004910 9615004739 15 1/ 12.70 x 1.65 90 110
9615004735 9615001151 20 3 /4 ” 19.05 x 1.65 102 119
9615004736 9615001152 25 1” 25.40 x 1.65 118.5 129
9615004737 9615004740 40 1 1 /2 ” 38.10 x 1.65 139 161
A
9615004738 9615004741 50 2” 50.80 x 1.65 172 192
OD
TD 456-187
t
2.4.302
Diaphragm valves Unique DV-ST UltraPure - ASME BPE
Product code: 5354 Material: Cast CF3M (316L)
Connections: Welding ends
Inside surface finish: Ra ≤0.6 µm (SF2)
Actuation: Pneumatic NC
2.4
TD 456-143
9615001089 9615001095 20 3/ 19.05 x 1.65 148 148 119
9615001185 9615001191 25 1” 25.40 x 1.65 193 193 129
9615001281 9615001317 40 11/2” 38.10 x 1.65 263 263 161
9615001365 9615001393 50 2” 50.80 x 1.65 274 274 192
A
OD
t
B
Composite/Composite
2”
9615000991 9615000997 15 1/ 12.70 x 1.65 115 144 110
TD 456-141
4”
9615001087 9615001093 20 3/ 19.05 x 1.65 148 148 119
9615001183 9615001189 25 1” 25.40 x 1.65 160 182 129
9615001279 9615001285 40 11/2” 38.10 x 1.65 240 269 161
A
9615001363 9615001391 50 2” 50.80 x 1.65 254 279 192
OD
t
B
2.4.303
Unique DV-ST UltraPure - T-valves Diaphragm valves
RCPL, EUR for basic configurations Materiel: Forged 1.4435 (316L)
Product code: 5354 Connections: Welding ends
Inside surface finish: Ra ≤0.5 µm (SF1)
Actuation: EPDM
2.4
DN 20 3/
4"
DN 25 1"
DN 40 11/2"
DN 50 2"
DN 65 21/2"
DN 80 3"
T-valves with pneumatic actuator C/S (NC)
Main pipe
Outlet pipe DN8 DN15 DN20 DN25 DN40 DN50 DN65 DN80
1/ " 1/ " 3/ " 1" 11 / 2" 2" 21 / 2" 3"
4 2 4
DN 8 1/
4"
DN 15 1/2"
DN 20 3/
4"
DN 25 1"
DN 40 11/2"
DN 50 2"
DN 65 21/2"
DN 80 3"
LLP
Options on request
USD
Diaphragm Material
PTFE/EPDM, FPM, Silicone, PTFE/FPM and TFM/EPDM
Material:
316L material made from block
Connections
Clamp ends A
Surface finish
Inside surface finish Ra < 0,4EP (SF4)
Certificates C
Surface finish test certificate OD
Pressure test certificate
B
Atex label added on product t
Surface conformance declaration is included in the price of QDOC for all UltraPure valves
FDA, USP and TSE/ADI declaration included in the price of QDOC for all UltraPure valves
OD1
D
t1
TD 456-191
2.4.304
Diaphragm valves Unique DV-ST UltraPure - Tank Outlet Valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
TD 456-151
TD 456-151
2.4.305
Unique DV-ST UltraPure - Tandem Valves Diaphragm valves
Product code: 5354 Material: Forged 1.4435 (316L)
Connection: Welding ends
Inside surface finish: Ra ≤ 0.5 µm (SF1)
Diaphragm material: EPDM
2.4
Product code: 5355
Tandem valves are available in a wide variety of angles and positions, as machined from block or from forged material.
To price a tandem configuration: Price for main valve + price for branch valve + add-on price by the size of the branch valve.
LLP LLP
USD USD
Size of branch valve
Ra < 20 µin Ra < 16 µin Electropolished 1)
(SF1) (SF4)
4”
8 1/
8”
10 3/
2”
15 1/
4”
20 3/
25 1”
40 1 1 /2 ”
50 2”
65 2 1 /2 ”
80 3”
1) Available for forged only
When ordering please specify main valve, secondary valve, position (A, B, C, D, E or F) and angle (1, 2, 3 or 4) (as shown in drawings below).
2.4.306
Diaphragm valves Unique DV-ST UltraPure - Tandem Valves
Product code: 5355
2.4
A B C
D E F
1 2
TD 456-192
2.4.307
This page is intentionally left blank
2.5 Double seal valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
SMP-BC Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.310
SMP-BCA Mixproof Valve with PTFE Diaphragm . . . . . . . . . . . . . . . . . . . . . 2.5.316
Price lists
SMP-BC Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.322
SMP-BCA Mixproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.328
SMP-BC Mixproof Valve Double seal valves
2.5
ky The Proven Mixproof Range
Alfa Laval SMP-BC Mixproof Valve
Concept
SMP-BC is a hygienic pneumatic seat valve, designed for safety and
leak detection when two different products flow through only one valve.
The valve is often used as a part in CIP return lines or other systems
not experiencing pressure spikes offering leakage detection for greater
safety.
Working principle
SMP-BC is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve is fitted with two small pneumatic normally open (NO) valves,
a detecting valve and a CIP-valve.
The valve plug (the upper plug in a change-over valve) has two seals,
forming a leakage chamber under atmospheric pressure between
them. Leaking product flows into the leakage chamber and is
discharged through the detecting valve. SMP-BC can be cleaned by
CIP by supplying compressed air to the actuator (see fig. 1). During
cleaning of the valve, flow pattern against the closing direction of the
valve plug makes SMP-BC insensitive to water hammer.
20 30
11 12 21 22
2309-0000
111 112
2.5.310
Double seal valves SMP-BC Mixproof Valve
Operation/cleaning
a a
a a
a a
a a
a a
a
2309-0001 2309-0002
2309-0003
A B
A) CIP in B) CIP out
2.5.311
SMP-BC Mixproof Valve Double seal valves
2.5
6"/NW125
2.5.312
Double seal valves SMP-BC Mixproof Valve
Upper plug max. product pressure without leakage, Upper plug max. product pressure against which the valve can open,
as a function of support air. as a function of air pressure.
2.5
Note! If actuator is supported by air on spring side: max. allowable pressure is 45 PSI (3 bar)
2.5.313
SMP-BC Mixproof Valve Double seal valves
Lower plug (change over) max. product pressure against which the valve Lower plug (change over) max. product pressure against which the valve
can open by support air and spring. can open by support air and spring.
2.5
CIP/detecting valves. Max. Product pressure without leakage, as a Max. CIP pressure in leakage chamber without leakage to product area,
function of air pressure. as a function of product pressure.
1 CIP/detecting valve ø27 2 CIP/detecting valve ø32 ø89 Actuator: I ø133 Actuator: F
ø89 Actuator with extra K ø133 Actuator with extra G
strong spring: strong spring:
ø199 Actuator: H
2.5.314
Double seal valves SMP-BC Mixproof Valve
Dimensions
F
H 2.5
F
A4
A3
1)
A2
A1
G
2)
C
OD
ID
2309-0006
C1
t
K J
G
E
1) CIP valve
E1
M
2309-0004
2309-0005 E M 2) Detecting valve
a. Shut-off valve. b. Divert valve. c. Top view
.
Dimensions (inch)
2.5.315
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
2.5
ky The Proven Mixproof Range
Alfa Laval SMP-BCA Mixproof Valve with PTFE Diaphragm
Concept
SMP-BCA is an aseptic double seat valve with PTFE diaphragm.
It is available as a stop- or divert valve. The valve is suited for
aseptic operating conditions such as high sterilisation temperatures.
SMP-BCA is specially designed for aseptic applications with the
highest hygienic demands.
Working principle
SMP-BCA is operated by means of compressed air. The valve
is a normally closed (NC) valve. Sterile stem sealing towards the
atmosphere is ensured by a special designed PTFE/rubber diaphragm
unit. The PTFE diaphragm does not allow product residues to build up
on the product contact surface. The product lines are separated by
two sealings and a sterile barrier chamber to avoid mixing of product
and to ensure immediate indication in case of a leak from one of the
plug seals. Two small pneumatic normally open (NO) valves control
flow to and from the sterile barrier chamber. The barrier chamber
must be clean and sterile when the main valve is closed.The lower
product lines on change over valves are separated by a single seal
plug, without sterile barrier chamber.
20 30
11 12 21 22
2309-0000
111 112
2.5.316
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
..
2.5.317
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
TD 440-038
TD 440-040
2.5
TD 440-037
TD 440-041
TD 440-039
TD 440-042
CIP chamber:
TD 440-043
TD 440-047
2.5.318
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
2. Upper plug. Max. product pressure P 2 against which the valve can open, as a function of air pressure.
3. Upper valve. Max. product pressure P 3 in upper valve body at which the valve can close.
F2 = Air - spring
F3 = Spring
2.5.319
SMP-BCA Mixproof Valve with PTFE Diaphragm Double seal valves
5. Upper valve. Max. CIP pressure P CIP without leakage to product area as a function of product pressure below plug.
2.5.320
Double seal valves SMP-BCA Mixproof Valve with PTFE Diaphragm
F2
H
2.5
F1
A4
A3
A2
A1
G
C
1)
OD
ID
C1
t
G
E
2)
E1
2311-0000
M
2311-0001 E M 2311-0002 K J
Dimensions (mm)
2.5.321
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 63 μin
Outside surface finish: Blasted
Actuation: Pneumatic NC
0
9612364811 9612364816 1.5 40 13.6 13.5 1.9
9612364812 9612364817 2 50 14.0 13.9 2.4
9612364813 9612364818 2.5 65 17.0 16.9 3.2
9612364814 3 17.9 3.4
9612364819 80 18.0 3.4
9612364815 9612364820 4 100 20.7 20.7 5.3
9612465602 125 22.3 5.9
9612465604 150 22.8 5.9
2.5.322
Double seal valves SMP-BC Mixproof
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 63 μin
Outside surface finish: Blasted
Actuation: Pneumatic NC
LLP LLP
2.5
Item No. Item No. Size Dimension (in) Body combination
USD USD
A2
Inch tube DIN tube Inch DIN E C 11
Inch DIN
9612928401 9612928421 1.5 40 16.3 16.3 1.9 4.0
9612928402 9612928422 2 50 16.6 16.6 2.4 4.0
9612928403 9612928423 2.5 65 20.0 20.0 3.2 4.9
9612928404 3 21.1 3.4 5.1
9612928424 80 21.5 3.4 5.3
9612928405 9612928425 4 100 24.0 24.9 5.3 6.5
0
9612928406 9612928426 1.5 40 16.3 16.3 1.9 4.0
9612928407 9612928427 2 50 16.6 16.6 2.4 4.0
9612928408 9612928428 2.5 65 20.0 20.0 3.2 4.9
9612928409 3 21.1 3.4 5.1
9612928429 80 21.5 3.4 5.3
9612928410 9612928430 4 100 24.0 24.9 5.3 6.5
0
9612928411 9612928431 1.5 40 16.3 16.3 1.9 4.0
9612928412 9612928432 2 50 16.6 16.6 2.4 4.0
9612928413 9612928433 2.5 65 20.0 20.0 3.2 4.9
9612928414 3 21.1 3.4 5.1
9612928434 80 21.5 3.4 5.3
9612928415 9612928435 4 100 24 24.9 5.3 6.5
TD 430-205
0
9612928416 9612928436 1.5 40 16.3 16.3 1.9 4.0
9612928417 9612928437 2 50 16.6 16.6 2.4 4.0
9612928418 9612928438 2.5 65 20.0 20.0 3.2 4.9
9612928419 3 21.1 3.4 5.1
9612928439 80 21.5 3.4 5.3
9612928420 9612928440 4 100 24 24.9 5.3 6.5
2.5.323
SMP-BC Mixproof Double seal valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5252 Connection: ISO/DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 63 μin
Outside surface finish: Blasted
Actuation: Pneumatic NC
0
9612364911 9612364916 1.5 40 191.2 19.1 3.5 3.1 1.9
9612364912 9612364917 2 50 19.9 19.9 4.0 3.3 2.4
9612364913 9612364918 2.5 65 24.3 24.3 4.9 4.3 3.2
9612364914 3 25.6 5.1 4.5 3.4
9612364919 80 26.3 5.1 4.7 3.4
9612364915 9612364920 4 100 29.6 29.6 6.2 5.9 5.3
2.5.324
Double seal valves SMP-BC Mixproof - Options
The air-operated valves not mentioned in the code number
sheets, should be ordered as below:
Product code: 5252, 5249, 5267
LLP
2.5
Item No. Size Options
USD
mm in DN Male parts
38 1.5 40 Male part standards (included in the price)
51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
63.5 2.5 65
76.1 3 80
101.6 4 100
125 4.9
150 5.9
Please state which type of male
part you want and to which
outlet it should be connected.
Seals
Replacement to seals of Nitrile (NBR).
Replacement to seals of Fluorinated rubber (FPM).
Actuator
38-51 1.5-2 40-50 Replacement to stronger spring.
63.5-101.6 2.5-4 65-100 Replacement to stronger spring.
38-51 1.5-2 40-50 Replacement to larger actuator.
38-101.6 1.5-4 40-100 Other body combinations - on request.
Product code: 5249 Tools
3135302191 38-101.6 1.5-4 40-100 Spanner.
9612454001 125-150 Spanner.
3135308001 38-101.6 1.5-4 40-100 Service tool.
* = On request
NOTE! Other options on request.
2.5.325
SMP-BC Mixproof - Options Double seal valves
Product code: 5716 Surface finish
2.5 LLP
Size Body combination
USD
Inch DN Internal
(Product wetted parts)
mm in
Ra ≤ 32 μin
38 1.5 40 20/30
51 2 50 20/30
63.5 2.5 65 20/30
76.1 3 80 20/30
101.6 4 100 20/30
125 20/30
150 20/30
38 1.5 40 11/12
51 2 50 11/12
63.5 2.5 65 11/12
76.1 3 80 11/12
101.6 4 100 11/12
38 1.5 40 111/112
51 2 50 111/112
63.5 2.5 65 111/112
76.1 3 80 111/112
101.6 4 100 111/112
2.5.326
Double seal valves SMP-BC Mixproof - Options
CIP installation kits
Product code: 5716
LLP
2.5
Item No. Valve type Options
USD
Installation kit A for CIP and leakage connections for parallel valve (PVDF tubes)
9612417701 SMP-BC Contents:
1 x Pos. 2 Fitting PVDF female
1 x Pos. 3 Tube PVDF
OD/ID = 10/8, l = 1000
1 x Pos. 5 Fitting PVDF
Installation kit C for CIP and leakage connection of a single valve (stainless steel tube).
9612417801 SMP-BC Contents:
1 x Pos. 1 Welding male part
3 x Pos. 4 CIP leakage tube AISI 316L
OD/ID = 12/10
2.5.327
SMP-BCA Mixproof Double seal valves
Aseptic air-operated valve Material: 1.4404 (316L)
Product code: 5253 Connection: ISO/DIN Welding ends
Seals: PTFE/EPDM
Inside surface finish: Ra ≤ 63 μin
Outside surface finish: Blasted
Actuation: Pneumatic NC
0
9612502511 9612502516 1.5 40 14.6 14.6 1.9
9612502512 9612502517 2 50 15.0 15.0 2.4
9612502513 9612502518 2.5 65 18.1 18.1 3.2
9612502514 3 18.9 3.4
9612502519 80 19.0 3.4
9612502515 9612502520 4 100 21.8 21.8 5.3
2.5.328
Double seal valves SMP-BCA Mixproof - Options
The aseptic air-operated valves not mentioned in the code
number sheets, should be ordered as below:
Product code: 5253
LLP
2.5
Item No. Size Options
USD
Inch DN Male parts
mm in
38 1.5 40 Male part standards (included in the price)
51 2 50 SMS, ISO/IDF, DS, BS, DIN, ISO clamp.
63.5 2.5 65
76.1 3 80
101.6 4 100
2.5.329
This page is intentionally left blank
2.6 Double seat valves
Alfa Laval’s Mixproof Valve concept offers you customized and modular solutions that
exactly fit your applications demands.
Product leaflets
Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.332
Unique Mixproof CP-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.333
Unique Mixproof LP Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.339
Unique Mixproof LP-F Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.342
Unique Mixproof Tank Outlet Valve (Unique-TO) . . . . . . . . . . . . . . . . . . . . . . 2.6.345
Unique PMO Plus® Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.350
Unique PMO Plus® CP Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.354
Unique PMO Curd CP Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.358
Unique PMO Mixproof Horizontal Tank Plus® CP Valve . . . . . . . . . . . . . . . . 2.6.362
Unique PMO Plus® CP Mixproof Vertical Tank Valve . . . . . . . . . . . . . . . . . . 2.6.366
Description codes
Unique Mixproof Valves CP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.370
Unique PMO Mixproof Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.371
Price lists
Unique Mixproof CP-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.372
Unique Mixproof LP Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.373
Conversion Kit for Unique LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.374
Unique PMO Plus® Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.375
Unique PMO Plus® CP Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.377
Unique PMO Curd CP Mixproof Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6.379
Unique PMO Plus® CP Mixproof Horizontal Tank Valve . . . . . . . . . . . . . . . . 2.6.381
Unique PMO Plus CP Mixproof Vertical Tank valve . . . . . . . . . . . . . . . . . . . 2.6.383
Valve Manifold Double seat valves
ky Customized Solutions
Alfa Laval Valve Manifold
2.6
General Information
As part of our valve program we also offer the service to supply
pre-manufactured valve manifolds based upon specific customer
requirements.
Application
Valve manifolds are widely used within the dairy, food, beverage
and brewery industries and provides easy on site installation and
connection to pipe connections.
Standard Design
• Orbital Welding wherever possible.
• All external pipe ends have welding ends. TriClamp optional
• Product wetted parts are AISI 316L/EPDM.
• Adjustable ball feet with 2.5" of adjustment.
• Valves welded directly together wherever possible.
• Access allowed for in the design to enable service access.
• Frame supplied with #4 finish and drip pans
Options
• Connections welded on to the external pipe ends.
• Polished surfaces
• Service aisles on larger manifolds
• Internal air distribution.
• Internal wiring and junction box.
•
. Special frame design etc.
• Dummy bodies for future expansion.
2318-0000
2.6.332
Double seat valves Unique Mixproof CP-3
Concept
The Alfa Laval Unique Mixproof CP-3 is designed with user flexibility in
mind. Configurable for applications in all hygienic industries – including
compliance with PMO and 3A* for continuous dairy processing - the
modular design offers a wide variety of options.
Working Principle
Alfa Laval Unique Mixproof CP-3 is remote-controlled by means of
compressed air. The valve is a normally closed (NC) valve. The valve
has two independent plug seals, forming a leakage chamber between
them under atmospheric pressure during every working condition. In
case of rare accidental leaking of product, this will flow into the leakage
chamber and be discharged harmlessly through the leakage outlet,
without any threat of product mixing or cross contamination. When
the valve is open, the leakage chamber is closed. The product can
then flow from one line to the other.
The valve can be cleaned and water hammer protected to any level
according to the needs in the specific process (see next page). There
is virtually no spillage of product when operating the valve.
*Certificate authorization number 1383
2.6.333
Unique Mixproof CP-3 Double seat valves
Possible configurations
The Alfa Laval Unique Mixproof CP-3 offers a wide range of options, including:
Lower flush
The Alfa Laval lower flush option ensures CIP of the lower sealing element and the OD of the lower plug during seat push. This option efficiently cleans
the lower seal in the housing without the need for external CIP connections, supporting continuous processing.
SpiralClean
The Alfa Laval SpiralClean system makes it possible to clean the upper and lower plugs and leakage chamber by external CIP connections. The
system cleans more efficiently, uses less cleaning fluid by ensuring that a directional flow of CIP fluid reaches all the surfaces in much less time
than with conventional systems.
Spiral Clean of the leakage chamber is not depending on a special type of plug configuration, but can be added to any of the available plug
configurations. Here shown in combination with plug configuration #11
11. 11a.
2319-0120 2319-0121
.
Selection guide (plug configurations)
The drawings below give an overview of the various plug configurations available.
3 4 5 6 11 12 13 14 17 18 19 20
2319-0123
2319-0122
2319-0115
3 Upper: Unbalanced with SpiralClean OD spindle 11 Upper: Unbalanced 17 Upper: Unbalanced with SpiralClean OD spindle
Lower: Balanced (blue bottom) Lower: Balanced (blue bottom) Lower: Flush OD Balancer (stainless steel bottom)
4 Upper: Balanced with SpiralClean OD balancer 12 Upper: Balanced 18 Upper: Balanced with SpiralClean OD balancer
Lower: Balanced (blue bottom) Lower: Balanced (blue bottom) Lower: Flush OD Balancer (stainless steel bottom)
5 Upper: Unbalanced with SpiralClean OD spindle 13 Upper: Unbalanced 19 Upper: Unbalanced
Lower: Balanced with SpiralClean OD balancer (blue bottom) Lower: Balanced with SpiralClean OD balancer (blue bottom) Lower: Flush OD Balancer (stainless steel bottom)
6 Upper: Balanced with SpiralClean OD balancer 14 Upper: Balanced 20 Upper: Balanced
Lower: Balanced with SpiralClean OD balancer (blue bottom) Lower: Balanced with SpiralClean OD balancer (blue bottom) Lower: Flush OD Balancer (stainless steel bottom)
2.6.334
Double seat valves Unique Mixproof CP-3
2319-0125
2319-0124
1. 3"/3", 22-00, with lower balanced plug, SpiralClean leakage chamber, 2. 2"/3", 22-00, with lower balanced plug, actuator without seat lift/push
actuator with seat lift/push, and external proximity switch for indication and external proximity switch for indication of upper plug position
of upper plug position
The Unique Mixproof CP-3 modular range offers balanced and unbalanced plugs, seat lift/push, CIP for the plugs and leakage chambers and any
combination in between.
Options
- Tri clamp connections.
- Control and Indication: IndiTop, ThinkTop or ThinkTop Basic. (ThinkTop is mandatory in a dairy application)
- External proximity switch for indication of upper plug position (This option is mandatory in dairy applications)
- Product wetted seals in HNBR, NBR or FPM
- Various external surface finishes
2.6.335
Unique Mixproof CP-3 Double seat valves
2319-0118
2319-0117
4.0 4.0
3.5 3.5
3.0 3.0
5"
"
2.6
2.5
2.
2.5 2.5
3"
"
5"
1.5"
1.5
2.
4"
2"
2.0 2.0
3"
2"
2"
1.5 1.5
3"
1.0 1.0
0.9
0.5 0.5 4"
4"
0.25
0.0 0.0
0 40 80 120 160 200 240 280 320 360 400 440 480 520 0 40 80 120 160 200 240 280 320 360 400 440 480 520
Q [GPM] Q [GPM]
Fig. 3. Pressure drop/capacity diagram, upper body. Fig. 4. Pressure drop/capacity diagram, lower body, balanced plugs.
Full lines: Balanced upper plug.
Dotted lines: Unbalanced upper plug.
∆P [PSI]
2319-0119
8
"
2.5
7
"
2.5
3"
6
1.5"
3"
2"
2"
4 4"
3
4"
2
1.7
1
0
0 40 60 80 120 160 200 240 280 320 360 400 440 480 520
Q [GPM]
Fig. 5. Pressure drop/capacity diagram, between bodies. Fig.6 Pressure drop/capacity diagram between bodies Balanced and
Full lines: Balanced. unbalanced plugs 6"
Dotted lines: Unbalanced upper plug only one period.
Example to determine pressure drop:
Upper body size: 2". Balanced upper plug.
Capacity: 80 gpm.
Lower body size: 3". Balanced lower plug.
Capacity: 80 gpm.
Between bodies:
Capacity: 60 gpm.
Result:
From fig. 3, ∆p = 0.9 psi through upper body.
From fig. 4, ∆p = 0.25 psi through lower body.
From fig. 5, ∆p = 1.7 psi seeing that:
1. The smallest body determines the curve for ∆p between bodies.
2. Always choose the curve for balanced plugs if upper plug is
Fig.7 Pressure drop/capacity diagram, through bodies 6" balanced. If only lower plug is balanced, always choose the curve
A. Balanced upper plug for unbalanced.
B. Unbalanced upper plug
C. Balanced lower plug
Note! For the diagrams the following applies:
Medium: Water (68°F).
Measurement: In accordance with VDI 2173.
2.6.336
Double seat valves Unique Mixproof CP-3
Size OD OD OD OD OD OD
ISO 1½" 2" 2½" 3" 4" 6”
Cv-value
Upper Seat-lift [gpm/psi] 2.9 2.9 4.3 4.3 5.3 6.3
Lower Seat-lift [gpm/psi] 2.2 2.2 3.6 3.6 4.9 5.3
Air consumption
Upper Seat-lift * [cubic inches] 12 12 24 24 38 38
Lower Seat-lift * [cubic inches] 6.7 6.7 8 8 13 13
2.6
Main Movement * [cubic inches] 52 52 99 99 170 170
Cv-value SpiralClean
External CIP of upper and lower plug [gpm/psi] 0.14 0.14 0.14 0.14 0.14 0.14
External CIP of leakage chamber [gpm/psi] 0.29 0.29 0.34 0.34 0.34 0.34
Note
* [cubic inches] = volume at atmospheric pressure
Recommended min. pressure for SpiralClean: 29 psi.
STD
Tube OD
Operating pressure (psi)
1½" 145
2" 145
2½" 145
3" 145
4" 145
6” Fully balanced 145 / Upper unbalanced 138
2.6.337
Unique Mixproof CP-3 Double seat valves
Dimensions (in)
F1
øD
2319-0001
L
2.6
t
M
OD OD
ID
C
ID M
t
E
F2
2.6.338
Double seat valves Unique Mixproof LP Valve
Compliance
Meets 3A 8501 requirements for non dairy applications.
Concept
This Unique Mixproof LP valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 1¾" (45 mm) or products with high viscosity.
Working principle
Unique Mixproof LP is remote-controlled by means of compressed air.
The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination.
The 6” valve is as standard also equipped with balanced lower plug
to protect against the effects of high pressure and water hammer.
The 4” valve is, in order to accommodate 1½” (45mm) particles, not
supplied with balanced lower plug. The 4” is however as standard
equipped with a boost actuator to accommodate a product pressure
of up to 145 PSI.
.
Technical Data Materials
Max. product pressure: .145 PSI (10 bar) Product wetted steel
Min. product pressure: .Full vacuum. parts: . . . . . . . . . . . . Acid-resistant steel AISI 316L
Temperature range: . . . .-23 °F to +77 °C (Depending on elastomer Other steel parts: . . . . Stainless steel AISI 304
type) Surface finish: . . . . . . External bright/internal polished Ra<32µin"
Air pressure: . . . . . . . .Max. 116 PSI Product wetted parts: . EPDM (std.) NBR, HNBR or FPM
.
Other seals:
CIP seals: . . . . . . . . . EPDM
Actuator seals: . . . . . . NBR
Guide strips . . . . . . . . PTFE
2.6.339
Unique Mixproof LP Valve Double seat valves
TD 449-014_3
Δ P [psi] Δ P [psi]
TD 449-403
TD 449-405
4.0 8
4"
3.5 7
4" 6"
3.0 6
6"
2.5 5
2.0 4
1.5 3
1.0 2
0.5 1
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [psi]
TD 449-404
4.0 Note!
4"
3.5 For the diagrams the following applies:
6" Medium: Water (68 °F).
3.0
Measurement: In accordance with VDI 2173.
2.5
2.0
1.5
1.0
0.5
0.0 Q[gpm]
0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200
2.6.340
Double seat valves Unique Mixproof LP Valve
OD OD
Size
4" 6”
Cv-value Upper Seat-lift [gpm/psi] 5.5 12.1
Cv-value Lower Seat-lift [gpm/psi] 4.9 10.2
Air consumption Upper Seat-lift * [cubic inches] 38 38
Air consumption Lower Seat-lift * [cubic inches] 13 13
2.6
Air consumption Main Movement * [cubic inches] 216 216
Note
Formula to estimate CIP flow during seat lift:
Dimensions
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/2 AC/1
A
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
E
F2
TD 482-020
TD 482-019 TD 482-022
F2
TD 482-021
B B
4” 6”
4” 6”
2.6.341
Unique Mixproof LP-F Valve Double seat valves
Compliance
Meets 3A requirements for non dariy applications
Concept
This Unique Mixproof LP-F valve is based on the well proven and
exceptionally flexible design of the Unique Mixproof valves. The valves
are designed for gentle handling of the product containing large
particulates up to 1¾" or products with high viscosity.
Additional to the Unique Mixproof Large Particle valve (LP) the LP-F
is equipped with a lower flush to enable 100% cleanability of the lip
seal in the lower sealing element through seat-lift cleaning alone. This
an improved performance compared to Spiral clean on the lower plug
and reduces the need for additional utility installations for external CIP.
Working Principle
Unique Mixproof LP-F is remote-controlled by means of compressed
air. The valve is a normally closed (NC) valve. It is as standard supplied
seat lift, which enables handling of two different products at the same
time, or safe handling of one product while seat-lift cleaning operations
are being conducted in the other portion of the valve – all without any
risk of cross-contamination. The 6” valve is as standard also equipped
with balanced lower plug to protect against the effects of high pressure
and water hammer. The 4” valve is, in order to accommodate 45mm
particles, not supplied with balanced lower plug. The 4” is however as
standard
. equipped with a boost actuator to accommodate a product
pressure of up to 10 bar. When seat lift of the lower plug is performed
the valve will simultaneously clean the lower plug seal as well as the
lover sealing element lip seal.
2.6.342
Double seat valves Unique Mixproof LP-F Valve
TD 449-014_3
Δ P [psi] Δ P [psi]
TD 449-403
TD 449-405
4.0 8
4"
3.5 7
4" 6"
3.0 6
6"
2.5 5
2.0 4
1.5 3
1.0 2
0.5 1
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [psi]
TD 449-404
4.0 Note!
4"
3.5 For the diagrams the following applies:
6" Medium: Water (68 °F).
3.0
Measurement: In accordance with VDI 2173.
2.5
2.0
1.5
1.0
0.5
0.0 Q[gpm]
0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200
2.6.343
Unique Mixproof LP-F Valve Double seat valves
Size
4" 6”
Cv-value Upper Seat-lift [gpm/psi] 5.3 12.1
Cv-value Lower Seat-lift [gpm/psi] 6.7 10.2
Air consumption Upper Seat-lift * [cubic inches] 38 38
2.6 Air consumption Lower Seat-lift * [cubic inches] 13 13
Air consumption Main Movement * [cubic inches] 216 216
Note
* [n litre] = volume at atmospheric pressure
Dimensions [in]
F1
F1
AC/3
AC/3
L
øD øD
L
AC/2
AC/1
A
AC/2
AC/1
A
M
OD
ID
C
t
M
OD
ID
E
F2
TD 482-016
E
F2
TD 482-015
TD 482-017 TD 482-018
B B
4” 4” 6” 6”
2.6.344
Double seat valves Unique Mixproof Tank Outlet Valve
Concept
The exceptional concept of this mixproof valve is characterized by
excellent unmatched flexibility - yet still being very simple. The modular
design gives you the perfect valve for your exact needs in all mixproof
tank outlet operations allowing two different products in pipeline and
tank.
Working Principle
Unique is remote-controlled by means of compressed air. The valve
is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber.
In the leakage chamber there is only atmospheric pressure during
every working condition. In case of rare accidental leaking of product,
this will flow into the leakage chamber and be discharged through
the leakage outlet. When the valve is open, the leakage chamber is
closed. The product can then flow from tank to pipeline.
The valve is water hammer protected in the pipeline due to the
balanced plug that prevent the plug from closing too fast, when closing
in the direction of product flow.
The valve can be cleaned to any level according to the needs in
the specific process. There is virtually no spillage of product when
operating the valve.
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . . . . EPDM.
Actuator seals: . . . . . . . . . . . . . . . . . . . NBR.
Guide strips: . . . . . . . . . . . . . . . . . . . . PTFE
.
Type 20 Type 30
2.6.345
Unique Mixproof Tank Outlet Valve Double seat valves
.
Fig. 1
2306-0000
1. DN50 with tank flange, group 3 actuator including seat lift and
seat push
A D
2. ISO63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift and seat push C
3. ISO76.1 (3”) with spiral on upper balanced plug and tank flange,
group 5 basic actuator including seat lift and seat push
B
4. DN150 with spiralclean on leakage chamber upper balanced plug
and group 4 basic actuator 2306-0004
5. ISO 63.5 (2½”) with tank flange, group 4 basic actuator including
seat lift A. SMP-TO tank flange
B. Unique Mixproof TO valve
Unique-TO hygienic flexibility (spiral clean options) C. Conversion flange
1 2 3 D. O-ring for conversion flange
When Unique-TO is mounted on a SMP-TO flange via the Alfa Laval
conversion flange add 28 mm to valve height dimensions (A1-A4)
2306-0001
2.6.346
Double seat valves Unique Mixproof Tank Outlet Valve
ΔP [PSI] Δ P [PSI]
TD 449-233
TD 449-231
8
4.0
7
3"
3.5
"
6
2.5
3"
3.0
2"
5
2.5 4" 4"
5"
4
2.
2.0
3
2"
1.5
2
1.0
1
0.5
0 Q[GPM]
0.0 Q[GPM] 0 0 4 0 8 120 160 200 240 280 320 360 400 440 480 520
0 04 08 120 160 200 240 280 320 360 400 440 480 520
ΔP [PSI]
TD 449-232
7
3"
"
2.5
ke
6
ke
tro
ro
st
gs
5 g 4"
on
on
2"
-l
"-l
4 3"
2.5
3 Note!
2 For the diagrams the following applies:
1 Medium: Water 68° F (20°C)
0 Q[GPM]
0 0 4 0 8 120 160 200 240 280 320 360 400 440 480 520 Measurement: In accordance with VDI 2173
2.6.347
Unique Mixproof Tank Outlet Valve Double seat valves
Note:
Recommended min. pressure for SpiralClean: 29 PSI.
2.6.348
Double seat valves Unique Mixproof Tank Outlet Valve
G
T2
M
E H
E
OD1
ID1
OD1
ID1
2.6
T1
T1
A4
A3
A2
A1
L
F1
F1
øD øD
2306-0002 2306-0003
A1 + A2 = Min. clearance to allow that actuator and internal valve parts can be lifted out of the valve body. If ThinkTop is mounted, add 7.09 inch.
Group 3 4 4 5 6 6 4 4
Size DN/OD DN - longstroke
ISO-DIN 2" 2½" 3" 4" 125 150 2½" 3"
A1 min. dimension. Unique-TO 22.795 25.433 25.945 29.646 31.693 35.039 27.559 28.071
A1 min. dimension. Unique-TO with external cleaning 24.252 27.008 27.520 32.008 34.055 xxx 29.134 29.646
A2 min. dimension Unique-TO 23.150 25.787 26.299 30.000 32.047 35.394 27.913 28.425
A2 min. dimension Unique-TO with external cleaning 24.606 27.362 27.874 32.362 34.409 xxx 29.488 30.000
A3 Unique-TO 18.425 20.709 20.709 23.386 24.409 26.772 22.638 22.638
A3 Unique-TO with external cleaning 19.882 22.283 22.283 25.748 26.772 xxx 24.213 24.213
A4 Unique-TO 18.780 21.063 21.063 23.740 24.764 27.126 22.992 22.992
A4 Unique-TO with external cleaning 20.236 22.638 22.638 26.102 27.126 xxx 24.567 24.567
B 8.661 8.661 8.661 11.811 11.811 11.811 8.661 8.661
OD1 2.008 2.500 2.996 4.000 5.079 6.063 2.500 2.996
ID1 1.882 2.374 2.870 3.843 4.921 5.906 2.374 2.870
t1 0.063 0.063 0.063 0.079 0.079 0.079 0.063 0.063
E 1.453 1.701 1.949 2.433 2.972 3.465 1.701 1.949
F1 1.240 1.496 1.496 2.323 2.323 2.323 2.323 2.323
F2 (Tank plug) 0.197 0.197 0.197 0.197 0.197 0.197 0.197 0.197
G 1.575 1.575 1.575 1.575 1.575 1.575 1.575 1.575
H 1.220 1.220 1.220 1.220 1.220 1.220 1.220 1.220
øD 4.724 6.181 6.181 7.323 7.323 7.323 7.323 7.323
L 9.055 9.921 9.921 11.063 11.063 11.063 11.063 11.063
OD2 2.008 2.500 2.996 4.000 5.079 5.079 2.500 2.996
ID2 1.882 2.374 2.870 3.843 4.921 4.921 2.374 2.870
t2 0.063 0.063 0.063 0.079 0.079 0.079 0.063 0.063
øJ 6.260 7.835 7.835 7.835 7.835 7.835 7.835 7.835
øK 6.102 7.677 7.677 7.677 7.677 7.677 7.677 7.677
M/ISO clamp 0.827 0.827 0.827 0.827 0.827 0.827
M/DIN clamp 1.102 1.102
M/ISO male 0.827 0.827 0.827 0.827 0.827 0.827
M/DIN male 1.811 1.969
M/SMS male 0.787 0.945 0.945 1.378 0.945 0.945
M/BS male 0.866 0.866 0.866 1.063 0.866 0.866
Weight (kg)* Unique TO 27.50 49.50 49.50 72.60 79.20 83.60 61.60 61.60
Weight (kg)* Unique TO with external cleaning 28.60 51.70 51.70 74.80 81.40 xxx 63.80 63.80
* = without tank flange
2.6.349
Unique PMO Plus ® Mixproof Valve Double seat valves
Compliance
- Meets 3A/PMO Requirements for seat lift compliance
Concept
This Unique PMO Plus® Mixproof valve is based on the well proven
and exceptionally flexible design of the Unique PMO Mixproof valves
from Alfa Laval. It meets the demands from the 3A/PMO (Pasteurized
Milk Ordinance paragraph 15p(B)) standards saying that all movements
have to be detectable, as well as the vent tube has to have the same
or greater area than the connection pipe. Furthermore, the Unique
PMO Plus ® meets the 3A/PMO demands for seat lift compliance. This
allows CIP flow to clean one chamber while product is running in the
other chamber, thus eliminating CIP downtime. Finally, the actuator is
fail safe by spring to close.
Working Principle
Unique PMO Plus ® is remote-controlled by means of compressed air.
The valve is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber
between them which is at atmospheric pressure or less during every
working condition. In the rare case of fluid passing a valve seat, the
fluid will enter the leakage chamber and be discharged through the
leakage outlet. When the valve is open, the leakage chamber is closed.
2.6.350
Double seat valves Unique PMO Plus® Mixproof Valve
AC/3
øD
L
AC/2
A*
AC/1
A
M
OD
ID
C
OD
ID
M
t
E
F2
B TD 449-373_1 TD 449-370
2.6.351
Unique PMO Plus ® Mixproof Valve Double seat valves
TD 449-399
1.5"
"
TD 449-397
2"
2.5
3"
4.0 8
1.5"
2"
"
2.5
3"
3.5 7
3.0 6
2.6
2.5 5
4"
2.0 4
4"
1.5 3
1.0 2
0.72 1.1
0.5 1
0.0 0
0 40 80 120 160 200 240 280 320 360 400 440 480 520 Q [gpm] 0 40 60 80 120 160 200 240 280 320 360 400 440 480 520 Q [gpm]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [psi] Δ P [psi]
TD 449-400
TD 449-398
4.0
4.0
"
2.5
3"
3.5
3.5
6"
3.0
3.0
1.5"
2"
2.5
2.5
2.0
2.0
4" 1.5
1.5
1.0
1.0
0.5
0.52
0.50
0
0.0 0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 Q [gpm]
0 40 80 120 160 200 240 280 320 360 400 440 480 520 Q [gpm]
Fig. 4. Pressure drop/capacity diagram, lower body. Fig.5. Pressure drop/capacity diagram, upper bodies.
Δ P [psi] Δ P [psi]
TD 449-401
TD 449-402
4.0 8
6"
3.5 7
6"
3.0 6
2.5 5
2.0 4
1.5 3
1.0 2
0.5 1
0 0
0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 Q [gpm] 0 240 320 480 640
80 160 400 560 720 800 880 960 1040 1120 1200 Q [gpm]
Fig.6. Pressure drop/capacity diagram, lower body. Fig.7. Pressure drop/capacity diagram, between bodies.
Result:
2.6.352
Double seat valves Unique PMO Plus® Mixproof Valve
OD OD OD OD OD OD
Size
1½” 2" 2½" 3" 4" 6”
Cv-value Upper Seat-lift [gpm/psi] 1.7 2.6 3.9 3.9 5.3 12.1
Cv-value Lower Seat-lift [gpm/psi] 1.0 2.2 3.6 3.6 4.9 10.2
Air consumption Upper Seat-lift * [cubic inches] 12 12 24 24 38 38 2.6
Air consumption Lower Seat-lift * [cubic inches] 67 67 8 8 13 13
Air consumption Main Movement * [cubic inches] 52 52 99 99 170 216
Ordering
For ordering, contact Alfa Laval.
Control & Indication for both upper and lower seat lift as well as main movement, is given via the ThinkTop® control unit.
Please refer to ESE00521 ENUS, ESE00299 ENUS and ESE00298 ENUS for further information.
2.6.353
Unique PMO Plus ® CP Mixproof Valve Double seat valves
Compliance
- Meets 3A/PMO Requirements for Seat Lift compliance.
- 3A with O.D. balancer cleaning.
Concept
This Unique PMO Plus ® CP Mixproof valve is based on the well
proven and exceptionally flexible design of the Unique Mixproof valves
from Alfa Laval. It meets the demands from the 3A/PMO (Pasteurized
Milk Ordinance paragraph 15p(B)) standards saying that all movements
have to be detectable, as well as the vent tube has to have the same
or greater area than the connection pipe. Furthermore, the Unique
PMO Plus ® CP meets the 3A/PMO demands for seat lift compliance
M-b 356. This allows CIP flow to clean one chamber while product is
running in the other chamber, thus eliminating CIP downtime. Finally,
the actuator is fail safe by spring to close.
Working Principle
Unique PMO Plus ® CP is remote-controlled by means of compressed
air. The valve is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber
between them which is at atmospheric pressure or less during every
working condition. In the rare case of fluid passing a valve seat,
the fluid will enter the leakage chamber and be discharged through
the leakage outlet. When the valve is open, the leakage chamber is
closed.
. The Unique PMO Plus CP Mixproof valve is available in 1½”-6”
tube O.D. sizes.
.
11-00 11-90 11-180 11-270 12-00
2319-0098
2.6.354
Double seat valves Unique PMO Plus® CP Mixproof Valve
AC/3
øD
L
AC/2
A*
AC/1
A
M
OD
ID
C
OD
ID
M
t
E
F2
B TD 449-372_1
TD 449-371
-
2.6.355
Unique PMO Plus ® CP Mixproof Valve Double seat valves
TD 449-399
1.5"
"
TD 449-397
2"
2.5
3"
4.0 8
1.5"
2"
"
2.5
3"
3.5 7
3.0 6
2.6
2.5 5
4"
2.0 4
4"
1.5 3
1.0 2
0.72 1.1
0.5 1
0.0 0
0 40 80 120 160 200 240 280 320 360 400 440 480 520 Q [gpm] 0 40 60 80 120 160 200 240 280 320 360 400 440 480 520 Q [gpm]
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [psi] Δ P [psi]
TD 449-400
TD 449-398
4.0
4.0
"
2.5
3"
3.5
3.5
6"
3.0
3.0
1.5"
2"
2.5
2.5
2.0
2.0
4" 1.5
1.5
1.0
1.0
0.5
0.52
0.50
0
0.0 0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 Q [gpm]
0 40 80 120 160 200 240 280 320 360 400 440 480 520 Q [gpm]
Fig. 4. Pressure drop/capacity diagram, lower body. Fig. 5. Pressure drop/capacity diagram, upper bodies.
Δ P [psi] Δ P [psi]
TD 449-401
TD 449-402
4.0 8
6"
3.5 7
6"
3.0 6
2.5 5
2.0 4
1.5 3
1.0 2
0.5 1
0 0
0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 Q [gpm] 0 240 320 480 640
80 160 400 560 720 800 880 960 1040 1120 1200 Q [gpm]
Fig. 6. Pressure drop/capacity diagram, lower body. Fig. 7. Pressure drop/capacity diagram, between bodies.
Result:
2.6.356
Double seat valves Unique PMO Plus® CP Mixproof Valve
OD OD OD OD OD OD
Size
1½” 2" 2½" 3" 4" 6”
Cv-value Upper Seat-lift [gpm/psi] 1.7 2.6 3.9 3.9 5.3 12.1
Cv-value Lower Seat-lift [gpm/psi] 2.2 4.5 5.9 5.9 7.5 17.1
Air consumption Upper Seat-lift * [cubic inches] 12 12 24 24 38 38
Air consumption Lower Seat-lift * [cubic inches] 67 67 8 8 13 13
2.6
Air consumption Main Movement * [cubic inches] 52 52 99 99 170 216
Ordering
For ordering, contact Alfa Laval.
Control & Indication for both upper and lower seat lift as well as main movement, is given via the ThinkTop® control unit.
Please refer to ESE00521 ENUS, ESE00299 ENUS and ESE00298 ENUS for further information.
2.6.357
Unique PMO Curd CP Mixproof Valve Double seat valves
Compliance
Meets 3A/PMO requirements for seat lift compliance.
Concept
This Unique PMO Curd CP Mixproof valve is based on the well proven
and exceptionally flexible design of the Unique Mixproof valves from
Alfa Laval.
Working Principle
Unique PMO Curd CP is remote-controlled by means of compressed
air. The valve is a normally closed (NC) valve.
The valve has two independent plug seals, forming a leakage chamber
between them which is at atmospheric pressure or less during every
working condition. In the rare case of fluid passing a valve seat,
the fluid will enter the leakage chamber and be discharged through
the leakage outlet. When the valve is open, the leakage chamber is
closed. It meets demands from 3A/PMO (Pasteurized Milk Ordinance
paragraph 15p(B)) standards saying that all movements have to be
detectable. Furthermore, the actuator is fail safe by spring to close.
Compliance with 3A requirements for seat lift allows a pasteurized
milk product to be in one chamber while CIP solution is in the other
chamber thus eliminating CIP downtime. The valves are designed
for gentle handling of the product in applications where the product
contains large particulates up to 1¾” (45 mm).
.Build-up
This PMO Curd CP edition of the Unique Mixproof valve is a high-end
valve with regards to process security as well as from a hygienic point
Unique PMO Curd CP
of view. The valve plugs are always balanced in both upper and lower
valve body, securing no sensitivity to pressure spikes. Plug
The lower and upper seats are position-detectable by the ThinkTop®
and a yoke-mounted, external sensor. The Unique PMO Curd CP
Mixproof valve is provided with an O.D. balancer cleaning element
which allows cleaning of the outside soiled area of the lower
seat balancer during a lower seat push operation. This provides
around-the-clock production by eliminating CIP downtime.
The Unique PMO Curd CP Mixproof valve is available in 4" and 6"
tube O.D. sizes.
TD 482-006
2.6.358
Double seat valves Unique PMO Curd CP Mixproof Valve
AC/3
F1
AC/3
L
øD
A*
øD
L
A
AC/2
AC/1 AC/2
A*
AC/1
A
t
C
t
M
M
OD
ID
OD
ID
E
TD 482-010
TD 482-002
TD 482-005
F2
F2
B B
Fig. 1 Details of the Unique PMO Curd CP Mixproof valve 4” Details of the Unique PMO Curd CP Mixproof valve 6”
2.6.359
Unique PMO Curd CP Mixproof Valve Double seat valves
Δ P [psi] Δ P [psi]
TD 449-403
TD 449-405
4.0 8
4"
3.5 7
4" 6"
3.0 6
2.6 2.5 5
6"
2.0 4
1.5 3
1.0 2
0.5 1
Fig. 2. Pressure drop/capacity diagram, upper bodies. Fig. 3. Pressure drop/capacity diagram, between bodies.
Δ P [psi]
TD 449-404
4.0
4"
3.5
6"
3.0
2.5
2.0
1.5
1.0
0.5
0.0 Q[gpm]
0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200
2.6.360
Double seat valves Unique PMO Curd CP Mixproof Valve
Technical Data
Max. product pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145 psi (for higher pressure, please ask Alfa Laval)
Min. product pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full vacuum.
Temperature range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23°F to +257°F (Depending on elastomer type)
(For higher temperatures, please contact Alfa Laval)
Air pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Max. 116 psi.
. 2.6
OD OD
Size
4" 6”
Cv-value Upper Seat-lift [gpm/psi] 5.3 12.1
Cv-value Lower Seat-lift [gpm/psi] 6.7 10.2
Air consumption Upper Seat-lift * [cubic inches] 38 38
Air consumption Lower Seat-lift * [cubic inches] 13 13
Air consumption Main Movement * [cubic inches] 216 216
Materials
Product wetted steel parts: . . . . . . . . . . . . . . . . . . . . . . . . . . .
.Acid-resistant steel AISI 316L . . . . . . . . . . .
Other steel parts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.Stainless steel AISI 304 . . . . . . . . . . . .
Product wetted parts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.NBR (std.) EPDM, HNBR or FPM . . . . . . . . . . .
Other seals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.CIP seals: EPDM. . . . . . . . . . . . . . .
Actuator seals: NBR.
Surface finish: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .External bright/internal polished Ra<32µ"
Ordering
For ordering, contact Alfa Laval.
Control & Indication for both upper and lower seat lift as well as main movement, is given via the ThinkTop® control unit.
Please refer to ESE00521 ENUS, ESE00299 ENUS and ESE00298 ENUS for further information.
2.6.361
Unique PMO Mixproof Horizontal Tank Plus® CP Valve Double seat valves
Concept
This Unique PMO Plus CP Mixproof HT Valve is specially designed
for horizontal mounting on the side of a tank or as a space-saving
alternative at the bottom of a cone-formed tank. Based on the well
proven and exceptionally versatile principle of the Unique Mixproof
valves, this horizontal mixproof tank valve features many of the same
components, such as the actuator, yoke and seals, and therefore the
same spare parts. This provides the benefits of easy serviceability
and low total cost of ownership.
Standard design
The Unique PMO Mixproof HT valve, which can be fitted with any level
of sensing and control, complies with the 3-A standard 8502 and the
Pasteurized Milk Ordinance. It meets the FDA demands for seat lift
compliance, which enables handling of two different products at the
same time, or safe handling of one product while seat-lift cleaning
operations are being conducted in the other portion of the valve – all
without any risk of cross-contamination.
The double tangential design of the valve body ensures full drainability,
especially when the valve is mounted at the bottom of a flat-bottomed
tank.
.
TECHNICAL DATA PHYSICAL DATA
Max. product pressure in pipeline: . . . 145 PSI (1000 kPa) Product wetted steel parts: . . . . . . . .
1.4404 (316L).
Min. product pressure: . . . . . . . . . . Full vacuum. Other steel parts: . . . . . . . . . . . . .
1.4301 (304)..
Temperature range: . . . . . . . . . . . . . .23°F to +257°F (depending External surface finish . . . . . . . . . . .
Semi-bright (blasted)
on rubber quality) Internal surface finish . . . . . . . . . . . .
Bright (polished), Ra < 32
Air pressure: . . . . . . . . . . . . . . . . . Max. 116 PSI (800 kPa). µinch
Product wetted seals: . . . . . . . . . . . EPDM.
.
Other seals:
CIP seals: . . . . . . . . . . . . . . . . . . . EPDM
Actuator seals: . . . . . . . . . . . . . . . . NBR
Guide strips: . . . . . . . . . . . . . . . . . PTFE
Valve body combination
TR TC TL
2317-0000
Note: to determine the valve body configuration (TR or TL) please face
the top of the actuator.
2.6.362
Double seat valves Unique PMO Mixproof Horizontal Tank Plus® CP Valve
The 4” and 6” models feature a 45-mm opening, which enables the D. Filter house
passage of very large particles or efficient handling of high viscosity
fluids. D
2317-0035
fig. 1
2.6.363
Unique PMO Mixproof Horizontal Tank Plus® CP Valve Double seat valves
TD 484-007
TD 484-006
2½” 3”
70 35
3”
60 30
2½”
2.6 50 25
40 20
4”
4”
30 15
6”
20 10
6”
10 5
6.21 4.09
0 0
0 40 80 120 160 200 240 280 320 360 400 440 480 520 0 40 80 120 160 200 240 255 280 320 360 400 440 480 520
Q [gpm] Q [gpm]
70
2½” 3”
60
50
4”
40
30
20
6”
10
7.31
0
0 40 80 120 160 200 240 280 320 360 400 440 480 520
Q [gpm]
Longstroke
Size DN/OD
DN/OD
ISO 2½” 3” 4” 6” 6”
Kv-value
Upper Seat-lift [m3/h] 2.5 2.5 3.1 7.1 7.1
Lower Seat-lift (tank seat lift) [m3/h] 11.5 11.5 34.1 80.5 80.5
Air consumption
Upper Seat-lift * [n litre] 0.4 0.4 0.62 0.62 0.62
Lower Seat-lift (tank seat lift) * [n litre] 0.13 0.13 0.21 0.21 0.21
Main Movement * [n litre] 1.62 1.62 3.54 3.54 3.54
Kv-value - SpiralClean
External CIP in leakage chamber [m3/h] 1.52 1.52 1.52 1.52 1.52
Note
* [n litre] = volume at atmospheric pressure
Recommended min. pressure for External CIP in leakage champer
43.5 psi.
2.6.364
Double seat valves Unique PMO Mixproof Horizontal Tank Plus® CP Valve
G A*
M B A
Z
˚ P
15
OD
t
L 2.6
X
ID
K
Q
øD
E
H
N
˚ Y
V
2317-0001
6" 6"
Size 2.5" 3" 4"
(75 mm) stroke (59 mm) stroke
A 28.937 29.882 38.465 42.835 42.835
A* 34.134 35.591 45.472 52.323 52.323
B 8.661 8.661 11.811 16.535 16.535
OD 2.500 2.996 4.000 6.071 6.071
ID 2.374 2.870 3.843 5.782 5.782
t 0.063 0.063 0.079 0.144 0.144
øD 7.323 7.323 7.323 7.323 7.323
2.6.365
Unique PMO Plus® CP Mixproof Vertical Tank Valve Double seat valves
Compliance
Meets 3A/PMO Demands for Seat Lift compliance
Concept
This Unique PMO Plus® CP Mixproof Vertical Tank Valve is specially
designed for vertical mounting under a tank.
Based on the well proven and exceptionally versatile principle of the
Unique Mixproof valves, this vertical mixproof tank valve features
many of the same components, such as the actuator and seals, and
therefore the same spare parts. This provides the benefits of easy
serviceability and low total cost of ownership.
Standard design
The Unique PMO Plus® CP Mixproof Vertical Tank Valve, which can
be fitted with any level of sensing and control, complies with the
3-A standard and the Pasteurized Milk Ordinance. It meets the FDA
demands for seat lift compliance, which enables handling of two
different products at the same time, or safe handling of one product
while seat-lift cleaning operations are being conducted in the other
portion of the valve – all without any risk of cross-contamination.
.
Valve body combination
Type 20 Type 30
2.6.366
Double seat valves Unique PMO Plus® CP Mixproof Vertical Tank Valve
TD 485-003
TD 485-004
2” 3”
2½”
70 35
3” 2”
60 30
2½”
50 25
40 20
4”
4”
30 15
20 10
10 5
6.21 4.09
0 0
0 40 80 120 160 200 240 280 320 360 400 440 480 520 0 40 80 120 160 200 240 255 280 320 360 400 440 480 520
Q [gpm] Q [gpm]
2”
70
2½” 3”
60
50
4”
40
30
20
10
7.31
0
0 40 80 120 160 200 240 280 320 360 400 440 480 520
Q [gpm]
Result:
2.6.367
Unique PMO Plus® CP Mixproof Vertical Tank Valve Double seat valves
Size DN/OD
Inch 2” 2½” 3” 4”
Cv-value
Upper Seat-lift [gpm/psi] 2.6 2.6 2.6 5.3
Lower Seat-lift (tank seat lift) [gpm/psi] 30 30 30 58.25
Air consumption
Upper Seat-lift * [cubic inches] 24 24 24 38
Lower Seat-lift (tank seat lift) * [cubic inches] 8 8 8 13
Main Movement * [cubic inches] 99 99 99 216
Cv-value - SpiralClean
External CIP in leakage chamber [gpm/psi] 1.59 1.59 1.59 1.59
Note
* [cubic inches] = volume at atmospheric pressure
Recommended min. pressure for External CIP in leakage chamber:
44psi
2.6.368
Double seat valves Unique PMO Plus® CP Mixproof Vertical Tank Valve
Dimensions (inch)
B B
ØJ OD2
ØK ID2
T2
G
E
OD1
ID1
E
OD1
ID1
N
2.6
N
15º
T1
15º
T1
Y Q
Y Q
A3
A1
A2
A4
L
ØD
L
ØD
TD 485-000
TD 485-002
2.6.369
Unique Mixproof Valves CP3 Double seat valves
Description codes
MODEL NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13
UNIQCP3 B N N B W N W N E 1 2020 W11 90 N TCN
10 BODY COMBINATION
2.6 W11
8 SURFACE FINISH
0 - Industrial (Dust Blast) W12
1 - 3A (32 Ra ID/Dust Blast OD) W21
2 - 3A Bright (32 Ra ID/Bright OD) W22
020 - TO Only
030 - TO Only
7 ELASTOMER
N - NBR 11 BODY ORIENTATION
F - FPM 00
E - EPDM 90
H - HNBR 18 11-00 11-90 11-180 11-270
27
12 PROX
P - External
N - None
UNIQCP3 B N N B W N W N E 1 2020 W11 90 N TCN
A B C D
9
LAST LETTER I S: * SEE BUILD CODE BELOW SIZE LOWER SIZE UPPER
N- STD 15 - 1.5” (No TO or LP) 15 - 1.5” (No TO)
P-PIGTAIL ADDED 20 - 2.0” (No LP) 20 - 2.0” (No TO)
INDY TOP 25 - 2.5“ (No LP) 25 - 2.5“ (No TO)
5M CORD PNP/ NPN "STD " 30 - 3.0” (No LP) 30 - 3.0” (No LP)
10M CORD PNP / NPN 1 40 - 4.0” 40 - 4.0” (No TO)
0.5M CABLE & COUNTER PART - NPN 2 60 - 6.0” (LP Only)
0.5M CABLE & COUNTER PART - PNP 3
2.6.370
Double seat valves Unique PMO Mixproof Valves
.
Description codes
1 2,3,4,5 6 7 8 9,10 11 12 13 14
PMOPLUS - BNNB - WWWW - E - 2 - 2525 - W22 090 - TD N
0000000 0000 0000 0 0 0000 000 000
ABCD
2.6
1 Model 2 Balance Plugs 7 Elastomer 10 Size (in) Upper Body**
PMOUNIQ Standard PMO B - Both (Std) U - HNBR **Must be same size as lower body
PMOFLSH PMO w/Lower Flush U - Upper (HT or VT Only) Y - SFY 15 - 1.5"
PMOPLUS PMO Plus Mixproof E - EPDM (Std) 20 - 2.0"
PMOPLCP PMO Plus - Continuous Process 3 Spindle Clean N - NBR 25 - 2.5"
N - No (Std) 30 - 3.0"
PMOVTCP PMO Plus CP Vertical Tank Valve (VT) 8 Surface Finish 40 - 4.0"
PMOHTCP PMO Plus CP Horizontal Tank Valve (HT) 2 - 3A Bright (Std) 60 - 6.0"
4 Leakage Chamber CIP
PMOUQCC PMO Cheese Curd N - None (Std) 9 Size (in) Lower Body 11 Body Combination
PMOCCCP PMO Cheese Curd - Continuous Process I - Included (HT or VT Only) 15 - 1.5" (not for VT, HT, LP & Curd) W11
20 - 2.0" (not for HT, LP & Curd) W12
5 Seat Lift 25 - 2.5" (not for LP & Curd) W21
B - Both (Std) 30 - 3.0" (not for LP & Curd) W22
40 - 4.0" 200 (VT only)
60 - 6.0" (not for VT) 300 (VT only)
207 tangential left* (HT only)
6 Connection 208 tangential right* (HT only)
W - Tri-Weld 309 tangential cross* (HT only)
M - Tri-Clamp * as viewed from the actuator end
14 Pigtail
N Standard
P Pigtail added
2.6.371
Unique Mixproof CP-3 Double seat valves
Product code: 5365
2319-0127
Lower plug (Balanced)
Upper body (1 ports)
Lower body (1 ports)
Actuator, no seat lift
Product wetted surfaces Ra 0.8, blasted exterior
Port options:
2 ports* Standard
3 ports
4 ports
Plug set-up:
12
Plug set-up No. 12: *base model for 1½"
2319-0128
20
Plug set-up No. 20 (for continuous processing)
2319-0129
2.6.372
Double seat valves Unique Mixproof LP Valve
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
No SpiralClean Seals: See below
Balanced upper Finish: External bright/internal polished, Ra < 32 µm
Balanced lower (6" only) Automation: Pneumatic NC
Product code: 5350
TD449-381
TD449-382
TD449-383
TD449-384
12-3 Ports
9614096505 9614096515 9614096525 9614096535 4" 00°
9614096545 9614096555 9614096565 9614096575 6” 00°
TD449-385
TD449-386
21-3 Ports
9614096507 9614096517 9614096527 9614096537 4" 00°
9614096547 9614096557 9614096567 9614096577 6” 00°
TD449-387
TD449-388
22-4 Ports
9614096509 9614096519 9614096529 9614096539 4" 00°
9614096549 9614096559 9614096569 9614096579 6” 00°
TD449-389
TD449-390
2.6.373
Conversion Kit for Unique LP Double seat valves
Product code: 5270
Item No. LLP Item No. LLP Item No. LLP Item No. LLP
Size Rebuilding Set
2.6 NBR USD HNBR USD EPDM USD FPM USD
Lower plug
9614057401 9614057405 9614057403 9614057407 4"
B
9614057402 9614057406 9614057404 9614057408 6”
TD449-392
TD 449-380
2.6.374
Double seat valves Unique PMO Plus® Mixproof Valve
Air-operated valves Connection: Welding ends
Upper and lower seat lift Material: 316L
No SpiralClean Seals: See below
Balanced upper and lower plug Finish: External bright/internal polished, Ra < 32 µin
Product code: 5261
Item No. LLP Item No. LLP Item No. LLP Item No. LLP Port
Size Body combination
NBR USD HNBR USD EPDM USD FPM USD Angle 2.6
11-2 Ports
9613467141 9613467241 9613467341 9613467441 1½” 00°
9613467101 9613467201 9613467301 9613467401 2" 00°
9613467111 9613467211 9613467311 9613467411 2½" 00°
9613467121 9613467221 9613467321 9613467421 3" 00°
9613467131 9613467231 9613467331 9613467431 4" 00°
TD449-381
9613467151 9613467251 9613467351 9613467451 6” 00°
9613467142 9613467242 9613467342 9613467442 1½” 90°
9613467102 9613467202 9613467302 9613467402 2" 90°
9613467112 9613467212 9613467312 9613467412 2½" 90°
9613467122 9613467222 9613467322 9613467422 3" 90°
9613467132 9613467232 9613467332 9613467432 4" 90°
TD449-382
9613467152 9613467252 9613467352 9613467452 6” 90°
9613467143 9613467243 9613467343 9613467443 1½” 180°
9613467103 9613467203 9613467303 9613467403 2" 180°
9613467113 9613467213 9613467313 9613467413 2½" 180°
9613467123 9613467223 9613467323 9613467423 3" 180°
9613467133 9613467233 9613467333 9613467433 4" 180°
TD449-383
9613467153 9613467253 9613467353 9613467453 6” 180°
9613467144 9613467244 9613467344 9613467444 1½” 270°
9613467104 9613467204 9613467304 9613467404 2" 270°
9613467114 9613467214 9613467314 9613467414 2½" 270°
9613467124 9613467224 9613467324 9613467424 3" 270°
9613467134 9613467234 9613467334 9613467434 4" 270°
TD449-384
9613467154 9613467254 9613467354 9613467454 6” 270°
12-3 Ports
9613467145 9613467245 9613467345 9613467445 1½” 00°
9613467105 9613467205 9613467305 9613467405 2" 00°
9613467115 9613467215 9613467315 9613467415 2½" 00°
9613467125 9613467225 9613467325 9613467425 3" 00°
9613467135 9613467235 9613467335 9613467435 4" 00°
TD449-385
9613467155 9613467255 9613467355 9613467455 6” 00°
9613467146 9613467246 9613467346 9613467446 1½” 90°
9613467106 9613467206 9613467306 9613467406 2" 90°
9613467116 9613467216 9613467316 9613467416 2½" 90°
9613467126 9613467226 9613467326 9613467426 3" 90°
9613467136 9613467236 9613467336 9613467436 4" 90°
TD449-386
9613467156 9613467256 9613467356 9613467456 6” 90°
For further information - please see PD-sheet.
2.6.375
Unique PMO Plus ® Mixproof Valve Double seat valves
Air-operated valves Connection: Welding ends
Upper and lower seat lift Material: 316L
No SpiralClean Seals: See below
Balanced upper and lower plug Finish: External bright/internal polished,
Product code: 5261 Ra < 32 µin
Item No. LLP Item No. LLP Item No. LLP Item No. LLP Port
Size Body combination
2.6 NBR USD HNBR USD EPDM USD FPM USD Angle
21-3 Ports
9613467147 9613467247 9613467347 9613467447 1½” 00°
9613467107 9613467207 9613467307 9613467407 2" 00°
9613467117 9613467217 9613467317 9613467417 2½" 00°
9613467127 9613467227 9613467327 9613467427 3" 00°
9613467137 9613467237 9613467337 9613467437 4" 00°
TD449-387
9613467157 9613467257 9613467357 9613467457 6” 00°
9613467148 9613467248 9613467348 9613467448 1½” 90°
9613467108 9613467208 9613467308 9613467408 2" 90°
9613467118 9613467218 9613467318 9613467418 2½" 90°
9613467128 9613467228 9613467328 9613467428 3" 90°
9613467138 9613467238 9613467338 9613467438 4" 90°
TD449-388
9613467158 9613467258 9613467358 9613467458 6” 90°
22-4 Ports
9613467149 9613467249 9613467349 9613467449 1½” 00°
9613467109 9613467209 9613467309 9613467409 2" 00°
9613467119 9613467219 9613467319 9613467419 2½" 00°
9613467129 9613467229 9613467329 9613467429 3" 00°
9613467139 9613467239 9613467339 9613467439 4" 00°
TD449-389
9613467159 9613467259 9613467359 9613467459 6” 00°
9613467150 9613467250 9613467350 9613467450 1½” 90°
9613467110 9613467210 9613467310 9613467410 2" 90°
9613467120 9613467220 9613467320 9613467420 2½" 90°
9613467130 9613467230 9613467330 9613467430 3" 90°
9613467140 9613467240 9613467340 9613467440 4" 90°
9613467160 9613467260 9613467360 9613467460 6” 90°
TD449-390
2.6.376
Double seat valves Unique PMO Plus® CP Mixproof Valve
Air-operated valves Connection: Welding ends
Upper and lower seat lift Material: 316L
No SpiralClean Seals: See below
Balanced upper and lower plug Finish: External bright/internal polished, Ra < 32 µin
Product code: 5261
Item No. LLP Item No. LLP Item No. LLP Item No. LLP Port
Size Body combination
NBR USD HNBR USD EPDM USD FPM USD Angle 2.6
11-2 Ports
9613466741 9613466841 9613466941 9613467041 1½” 00°
9613466701 9613466801 9613466901 9613467001 2" 00°
9613466711 9613466811 9613466911 9613467011 2½" 00°
9613466721 9613466821 9613466921 9613467021 3" 00°
9613466731 9613466831 9613466931 9613467031 4" 00°
TD449-381
9613466751 9613466851 9613466951 9613467051 6” 00°
9613466742 9613466842 9613466942 9613467042 1½” 90°
9613466702 9613466802 9613466902 9613467002 2" 90°
9613466712 9613466812 9613466912 9613467012 2½" 90°
9613466722 9613466822 9613466922 9613467022 3" 90°
9613466732 9613466832 9613466932 9613467032 4" 90°
TD449-382
9613466752 9613466852 9613466952 9613467052 6” 90°
9613466743 9613466843 9613466943 9613467043 1½” 180°
9613466703 9613466803 9613466903 9613467003 2" 180°
9613466713 9613466813 9613466913 9613467013 2½" 180°
9613466723 9613466823 9613466923 9613467023 3" 180°
9613466733 9613466833 9613466933 9613467033 4" 180°
TD449-383
9613466753 9613466853 9613466953 9613467053 6” 180°
9613466744 9613466844 9613466944 9613467044 1½” 270°
9613466704 9613466804 9613466904 9613467004 2" 270°
9613466714 9613466814 9613466914 9613467014 2½" 270°
9613466724 9613466824 9613466924 9613467024 3" 270°
9613466734 9613466834 9613466934 9613467034 4" 270°
TD449-384
9613466754 9613466854 9613466954 9613467054 6” 270°
12-3 Ports
9613466745 9613466845 9613466945 9613467045 1½” 00°
9613466705 9613466805 9613466905 9613467005 2" 00°
9613466715 9613466815 9613466915 9613467015 2½" 00°
9613466725 9613466825 9613466925 9613467025 3" 00°
9613466735 9613466835 9613466935 9613467035 4" 00°
TD449-385
9613466755 9613466855 9613466955 9613467055 6” 00°
9613466746 9613466846 9613466946 9613467046 1½” 90°
9613466706 9613466806 9613466906 9613467006 2" 90°
9613466716 9613466816 9613466916 9613467016 2½" 90°
9613466726 9613466826 9613466926 9613467026 3" 90°
9613466736 9613466836 9613466936 9613467036 4" 90°
TD449-386
9613466756 9613466856 9613466956 9613467056 6” 90°
For further information - please see PD-sheet.
2.6.377
Unique PMO Plus ® CP Mixproof Valve Double seat valves
Air-operated valves Connection: Welding ends
Upper and lower seat lift Material: 316L
No SpiralClean Seals: See below
Balanced upper and lower plug Finish: External bright/internal polished,
Product code: 5261 Ra < 32 µin
Item No. LLP Item No. LLP Item No. LLP Item No. LLP Port
Size Body combination
2.6 NBR USD HNBR USD EPDM USD FPM USD Angle
21-3 Ports
9613466747 9613466847 9613466947 9613467047 1½” 00°
9613466707 9613466807 9613466907 9613467007 2" 00°
9613466717 9613466817 9613466917 9613467017 2½" 00°
9613466727 9613466827 9613466927 9613467027 3" 00°
9613466737 9613466837 9613466937 9613467037 4" 00°
TD449-387
9613466757 9613466857 9613466957 9613467057 6” 00°
9613466748 9613466848 9613466948 9613467048 1½” 90°
9613466708 9613466808 9613466908 9613467008 2" 90°
9613466718 9613466818 9613466918 9613467018 2½" 90°
9613466728 9613466828 9613466928 9613467028 3" 90°
9613466738 9613466838 9613466938 9613467038 4" 90°
TD449-388
9613466758 9613466858 9613466958 9613467058 6” 90°
22-4 Ports
9613466749 9613466849 9613466949 9613467049 1½” 00°
9613466709 9613466809 9613466909 9613467009 2" 00°
9613466719 9613466819 9613466919 9613467019 2½" 00°
9613466729 9613466829 9613466929 9613467029 3" 00°
9613466739 9613466839 9613466939 9613467039 4" 00°
TD449-389
9613466759 9613466859 9613466959 9613467059 6” 00°
9613466750 9613466850 9613466950 9613467050 1½” 90°
9613466710 9613466810 9613466910 9613467010 2" 90°
9613466720 9613466820 9613466920 9613467020 2½" 90°
9613466730 9613466830 9613466930 9613467030 3" 90°
9613466740 9613466840 9613466940 9613467040 4" 90°
9613466760 9613466860 9613466960 9613467060 6” 90°
TD449-390
2.6.378
Double seat valves Unique PMO Curd CP Mixproof Valve
Air-operated valves Connection: Welding ends
Upper and lower seat lift Material: 316L
No SpiralClean Seals: See below
Balanced upper and lower plug Finish: External bright/internal polished, Ra < 32 µin
Product code: 5261
Item No. LLP Item No. LLP Item No. LLP Item No. LLP Port
Size Body combination
NBR USD HNBR USD EPDM USD FPM USD Angle 2.6
11-2 Ports
9614053101 9614053111 9614053121 9614053131 4" 00°
9614053141 9614053151 9614053161 9614053171 6” 00°
TD449-381
TD449-382
TD449-383
TD449-384
12-3 Ports
9614053105 9614053115 9614053125 9614053135 4" 00°
9614053145 9614053155 9614053165 9614053175 6” 00°
TD449-385
TD449-386
2.6.379
Unique PMO Curd CP Mixproof Valve Double seat valves
Air-operated valves Connection: Welding ends
Upper and lower seat lift Material: 316L
No SpiralClean Seals: See below
Balanced upper and lower plug Finish: External bright/internal polished,
Product code: 5261 Ra < 32 µin
Item No. LLP Item No. LLP Item No. LLP Item No. LLP Port
Size Body combination
2.6 NBR USD HNBR USD EPDM USD FPM USD Angle
21-3 Ports
9614053107 9614053117 9614053127 9614053137 4" 00°
9614053147 9614053157 9614053167 9614053177 6” 00°
TD449-387
TD449-388
22-4 Ports
9614053109 9614053119 9614053129 9614053139 4" 00°
9614053149 9614053159 9614053169 9614053179 6” 00°
TD449-389
TD449-390
2.6.380
Double seat valves Unique PMO Plus® CP Mixproof Horizontal Tank Valve
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
Product code: 5350 Seals: See below
Inside surface finish: Polished, Ra <32 µin”
Outside surface finish: Polished
Automation: Pneumatic NC
Note! To determine the valve body configuration (TR or TL) please face the top of the actuator.
* = Longstroke / ** = Standard
2.6.381
Unique PMO Plus® CP Mixproof Horizontal Tank Valve - Options Double seat valves
Air-operated valves
Product code: 5350
2317-0093
2.6.382
Double seat valves Unique PMO Plus CP Mixproof Vertical Tank valve
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
Product code: 5261 Seals: See below
Inside surface finish: Polished, Ra <32 μ”
Outside surface finish: Polished
Automation: Pneumatic NC
TD 485-006
30
9614080602 9614080610 9614080618 9614080626 2”
9614080604 9614080612 9614080620 9614080628 2½”
9614080606 9614080614 9614080622 9614080630 3”
9614080608 9614080616 9614080624 9614080632 4”
TD 485-008
2.6.383
Unique PMO Plus CP Mixproof Vertical Tank valve Double seat valves
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
Product code: 5261 Seals: See below
Inside surface finish: Polished, Ra <32 μ”
Outside surface finish: Polished
Automation: Pneumatic NC
TD 485-007
TD 485-009
2.6.384
Double seat valves Unique PMO Plus CP Mixproof Vertical Tank valve
Air-operated valves Material: 1.4404 (316L)
Upper and lower seat lift Connection: Welding ends
Product code: 5261 Seals: See below
Inside surface finish: Polished, Ra <32 μ”
Outside surface finish: Polished
Automation: Pneumatic NC
TD 485-010
TD 485-011
2.6.385
This page is intentionally left blank
2.7 Regulating valves
Regulating valves from Alfa Laval are the ideal choice whether you are looking for the
perfect flow control or constant pressure.
Product leaflets
Unique 7711 Regulating Valve with electro pneumatic positioner . . . . . . . . 2.7.388
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.393
Unique 7710 Regulating Valve with moore positioner . . . . . . . . . . . . . . . . . 2.7.397
771 Throttling valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.402
CPM Constant-Pressure Modulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.409
SB Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.415
Manual Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.417
Pneumatic Pressure Control Valve for Membrane Filtration Systems . . . . . . 2.7.419
Thermostatically Controlled Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.421
Description codes
Alfa Laval Unique 7710/7711 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.423
Price lists
Unique 7711 Regulating Valve with electro pneumatic positioner . . . . . . . . 2.7.424
Unique RV-P Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.425
Unique RV-P-A Regulating Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.427
7710 Regulating Valve with Moore Positioner . . . . . . . . . . . . . . . . . . . . . . . 2.7.428
771 Throttling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.429
CPM Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.430
SB Accessories for Tank Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . 2.7.431
Valves for Membrane Filtration Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.435
Unique 7711 Regulating valves
2.7
Concept
Unique 7711 regulating valve is the third generation of Alfa Laval
single seat regulating valves designed to meet the highest process
demands of hygiene and safety. Built on a well-proven, platform from
an installed base of more than one million valves, it is ideal for high
volume, hygienic liquid processing applications where precision control
of flow rate or pressure is required.
Working principle
The valve is remote-controlled by a digital electro-pneumatic process
controller. It has few and simple moveable parts which results in a
very reliable valve.
Supply voltage: . . . . . . . . .
. 24 VDC +/- 10%
Working temperature . . . 32 to 131 °F
. . . .
Pilot air ports .... . . . Push-in connector (external Ø6mm
. . . .
or 1/4”) or threaded ports G1/8
Protection class: . . . . . . . . . IP65 and IP67 8694 Positioner – Basic control without display
Position detection module: . . . Contact-free, wear-free Setpoint setting: .... . . . . . 0/4 to 20mA
Communication: . . . . . . . . . . Analog Output resistance: . . . . . . . . 180Ω
Power consumption: . . . . . . < 3,5W
8692 Positioner – Top control with display Cable gland ....... . . . . . 2xM16x1,5 (cable-ø510mm), terminal
Setpoint setting: . . . . . . . . . 0/4 to 20mA and 0 to 5 5/10V screws (1.61 ft2)
Output resistance: . . . . . . . . 0/4 to 20 mA: 180Ω Max. wire diameter . . . . . . . . 0.06 in2
0 to 5/10V: 19Ω
Power consumption: . . . . . . < 5W
Cable gland . . . . . . . . . . . . 2xM16x1.5 (cable-ø10mm), terminal
screws (1.61 ft2)
Max. wire diameter . . . . . . . . 0.06 in2
2.7.388
Regulating valves Unique 7711
Standard design
Designed to deliver years of reliable performance, it features a broad selection of stainless steel, tapered valve stems along with the Unique actuator to
ensure an outstanding degree of precise product control. Rugged and long-lasting plastic stem bushings eliminate metal-to-metal galling. The stems
are threaded to the actuator shaft, eliminating the coupling between the stem and the actuator, thereby ensuring proper alignment. The plug seal is a
standard seal used for the entire Unique Series. Bushings at the end of the actuator cylinder support the stem and ensure perfect alignment.
* *
* *
2.7.389
Unique 7711 Regulating valves
Pressure data
Table 1 - Shut-off valves
Max. pressure in bar without leakage at the valve seat
AC
87 NO 110.23 139.24 81.22 104.43 69.62
2400-0000
SC
A = Air
P = Product pressure
AC = Air closes
SC = Spring closes
Valve Sizing
Flow Coefficients (Kv)
The following formula and flow coefficient values enable you to select
the correct regulating valve for your application.
Formula for water and other products with a specific gravity equal
to 1.0:
Kv Q
2.7.390
Regulating valves Unique 7711
H
2404-0000_1
2.7
E
t E M
ID
OD
Dimensions (inch)
2.7.391
Unique 7711 Regulating valves
Electrical connections
Positioner 8694
with display
Terminal strip
NC 1
Not connected NC 2
NC 3
2.7 IN.0/4...20 mA+ 4
PLC output signal
IN.0/4...20 mA GND 5
Supply + 6
Power supply
Supply GND 7
Positioner 8692
with display
Terminal strip
NC 1
NC 2
Not connected
NC 3
NC 4
5 NC
6 NC
7 NC Not connected
8 NC
9 NC
SET.0/4...20 mA GND 10
PLC output signal
SET.0/4...20 mA + 11
Not connected NC 12
Supply GND 13
Power supply
Supply + 14
2.7.392
Regulating valves Unique RV-P
2.7
Concept
Unique RV-P is a hygienic electro-pneumatic regulating valve for
use in applications which require precision control of pressure, flow,
temperature, level in tanks etc.
Working principle
It is remotely-controlled by an electrical signal and compressed air. The
IP-converter, which is an integrated part of the actuator, converts the
electrical signal to a pneumatic signal. This signal conversion is based
on a highly accurate and reliable contactless AMR sensor making it
insensitive to vibrations and pressure shocks. The pneumatic signal is
transmitted to the integrated positioner which operates by means of
the force-balance principle, ensuring that the position of the actuator
piston is directly proportional to the input signal. Signal range and
zero point can be adjusted individually. The actuator can be used for
split-range operation by using a different measuring spring.
Standard design
The valve is built on the Unique SSV platform and consists of valve
body, valve plug, lip seal, bonnet and an external actuator. The
actuator with the bonnet is fitted to the valve body by means of a
clamp. The Kv value is flexible as lower element can be exchanged.
O C T O B E R 2008
2.7.393
Unique RV-P Regulating valves
Accuracy
Deviation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤1.5%
Hysteresis: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.5%.
Sensitivity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . <0.1%.
Influence of air supply pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . ≤0.1% between 20.3 and 87 bar.
Air consumption at steady state condition: . . . . . . . . . . . . . . . . . . . With 8.7 PSI signal pressure and supply pressures up to 87 PSI ≤100 In/h.
Ambient temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -13°F to +158°F.
.
Flow sizes/tube connections .
Options
Flow sizes/tube connections
A. Male parts or clamp liners in accordance with required standard.
Actuator (type B. Lip seal of HNBR or Fluorinated rubber (FPM).
Seat diam. Tube connections C. Profibus communication
Kv no.)
D. Aseptic configuration Max 116 ps
(mm) inch ISO (mm) Inch NO NC
0.5 E 6 0.24 38 1½" 3277-5 3277-5 .
1,0 E 10 0.39 38 1½" 3277-5 3277-5
2 E 12 0.47 38 1½" 3277-5 3277-5
4 E 14 0.55 38 1½" 3277-5 3277-5
8 E 23 0.91 38 1½" 3277-5 3277-5
16 E 29 1.14 38 1½" 3277-5 3277-5
32 E 48.5 1.91 51 2" 3277-5 3277-5
64 L 51 2.01 63.5 2½" 3277-5 3277-5
75 L 51 2.01 76.1 3" 3277-5 3277-5
110 L 72 2.83 101.6 4" 3277-5 3277
Dimensions (inch)
2405-0029
A
Dimensions (in)
2.7.394
Regulating valves Unique RV-P
Capacity diagram
For ∆ P= 100 kPa (1bar).
Standard Aseptic
Q [GPM] Q [GPM]
K
K
J J
H H
G
G
100
2.7
F 100
F
E E
D D
10 C 10 C
B
B
A
1 1
K: Cv 484.3
J: Cv 330.2 K: Cv 484.3
H: Cv 281.8 J: Cv 330.2
G: Cv 140.9 H: Cv 281.8
F: Cv 70.4 G: Cv 140.9
E: Cv 35.2 F: Cv 70.4
D: Cv 17.6 E: Cv 35.2
0.1 C: Cv 8.8 0.1 D: Cv 17.6
B: Cv 4.4 C: Cv 8.8
A: Cv 2.2 B: Cv 4.4
A: Cv 2.2
2405-0042
2405-0043
0.01 0. 01
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
% %
Recommended working area Recommended working area
Conversion Table
100 kPa = 1 bar = 14.5 PSI
10 mm = 0.39 inch
10 m3/h = 44.03 US GPM
Where:
Kvq = Kv value at specific flow and specific pressure drop.
Q = Flow rate (m3/h).
∆P = Pressure drop over valve (bar).
2.7.395
Unique RV-P Regulating valves
Positioner Positioner
3725 3730-4
24050038
24050036
24050039
2.7.396
Regulating valves Unique 7710 Regulating Valve with moore positioner
ky Simply Unique
Alfa Laval Unique 7710 Regulating Valve with moore positioner
2.7
Concept
The Unique 7000 Series is an innovative new generation of Tri-Clover®
single seat valves that are designed to meet the highest process
demands of hygiene and safety. They’re built on a well-proven,
platform from an installed base of more than one million valves.
This air-operated regulating valve is ideal for high volume, hygienic
liquid processing applications where precision control of flow rate
or pressure is required. It’s designed to be used in a wide range
of metering, blending, weighing and filling system applications.
Configured as a shut-off valve with two or three ports, idea applications
include the dairy, beverage, brewery, food, pharmaceutical,
biotechnology and personal care industries.
Working principle
The valve is remote-controlled by means of compressed air. It has few
and simple moveable parts which results in a very reliable valve.
Standard design
Designed to deliver years of reliable performance, it features a broad
selection of stainless steel, tapered valve stems along with the Unique
7000 actuator to ensure an outstanding degree of precise product
control. Rugged and long-lasting plastic stem bushings eliminate
metal-to-metal galling. The stems are threaded to the actuator shaft,
eliminating the coupling between the stem and the actuator, thereby
ensuring
. proper alignment. The plug seal is a standard seal used
by the entire Unique 7000 Series. Bushings at end of the actuator
cylinder support stem and ensure perfect alignment. 32Ra finish is
standard on the ID.
TECHNICAL DATA
Technical data
Max. product pressure (depending on valve specifications): . . . . . . . . . . . . . . . . . .145 psi (1000 kPa (10 bar)).
Min. product pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Full vacuum.
Temperature range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14°F to +284°F (EPDM).
Air pressure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72.5 to 101.5 psi (500 to 700 kPa (5 - 7 bar)).
Positioner data: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See manual for positioner
.
PHYSICAL DATA
Materials
Product wetted steel parts: . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AISI 316L (internal Ra < 32 µ inch)
Other steel parts: . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AISI 304
Plug seal: . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM (standard)
Optional plug seal: . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HNBR or FPM
Other product wetted seals: . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM (standard)
Optional product wetted seals: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HNBR or FPM
Other seals: . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .NBR
2.7.397
Unique 7710 Regulating Valve with moore positioner Regulating valves
Options
a. Weld ends or connection types other than Tri-Clamp.
b. Product wetted seals in HNBR or FPM.
c. Maintainable actuator.
d. External surface finish blasted.
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
2.7
Valve Body Combinations
TD 461-541
2.7.398
Regulating valves Unique 7710 Regulating Valve with moore positioner
A = Air
P = Product pressure
AC = Air closes
SC = Spring closes
Valve Sizing
Flow Coefficients (Cv) Example of Cv Calculation:
The following formula and flow coefficient values enable you to select Determine the proper size valve for 175 GPM of water.
the correct regulating valve for your application. Inlet pressure of 11 psi
Formula for water and other products with a specific gravity equal Outlet pressure of 2 psi
to 1.0: Solution: Inlet pressure (A) minus outlet pressure (B):
Q
DP = 11 psi - 2 psi = 9 psi
Where:
Q =Product flow rate in gallons per minute
SG =Specific gravity of product
∆P = Pressure drop across valve in psi
(inlet pressure minus outlet pressure)
2.7.399
Unique 7710 Regulating Valve with moore positioner Regulating valves
2.7
* *
* *
*
Note!
For the diagrams the following applies: Alfa Laval recommend max. flow velocity in tubing and valves to be 5
m/sec.
Medium: Water (68° F/20° C)
Measurement: In accordance with VDI2173
Note!
-------- (dotted line) = Cv 58.3
2.7.400
Regulating valves Unique 7710 Regulating Valve with moore positioner
Dimensions
Shut-off valve
Note!
For further details, see instruction ESE00480ENUS.
2.7.401
771 Throttling valve Regulating valves
2.7
Concept
The 771 air-operated throttling valve is ideal for high volume, hygienic
liquid processing applications where precision control of flow rate or
pressure is required. Its heavy-duty construction and precision-molded
bonnet gaskets ensure positive alignment under severe operating
conditions. The 771 valve has a hygienic and flexible design allowing it
to be used in a wide range of metering, blending, weighing and filling
system applications.
Working principle
The valve is remote-controlled by means of compressed air. It has few
and simple moveable parts which results in a very reliable valve.
Standard Design
771 throttling valves are designed to deliver years of reliable
performance. They feature a broad selection of stainless steel, tapered
valve stems and special actuators that ensure an outstanding degree
of precise product control. Rugged and long-lasting plastic stem
bushings eliminate metal-to-metal galling. The stems are threaded to
the actuator shaft, eliminating the coupling between the stem and the
actuator, thereby ensuring proper alignment. The valve stem design
requires only a single o-ring seal. Bushings at each end of the actuator
cylinder support stem also ensure perfect alignment. 32Ra finish is
standard on the ID.
.TECHNICAL DATA PHYSICAL DATA
Max. product pressure . . . . . . . . . . depends on valve specifica- Actuator Function
tions and size (contact Alfa - Pneumatic downward movement, spring return (NO).
Laval) - Pneumatic upward movement, spring return (NC).
Temperature range . . . . . . . . . . . . . 200° F to 284° F (EPDM) - Pneumatic positioner controlled (NO).
Air pressure . . . . . . . . . . . . . . . . . . 60-80 PSI - Pneumatic positioner controlled (NC).
Materials Options
Product wetted steel parts stainless steel AISI 316L Equipment
Other steel parts stainless steel AISI 304 - Process connections, weld, bevel seat
Plug stem stainless steel AISI 316L - Positioner 3-15 psi
Product wetted seals Buna - High pressure actuator for 2½" and 3" size
Process connections Tri-Clamp® or weld - 20 Ra or 15 Ra ID surface finish
Finish 32 microinch Ra standard - Special taper stem plugs
. Material Grades
- O-rings and seals of EPDM or SFY (Flouroelastomer)
Other valves in the same basic design:
- 371 Throttling valve
Valve body combinations
2.7.402
Regulating valves 771 Throttling valve
Actuator
Actuator Function
Diaphragm Type
Diaphragm Type Actuators are recommended for applications when positioners are not typically required. Their low friction characteristics result
in a smooth modulating action.
-Type 15 (air-to-close — spring-to-open)
Diaphragm Type Actuator for use on 77110 and 771-30 Shut-Off Type
Valves. Maximum air pressure is 20 to 40 psi (1.5 to 2.75 bar) depending 2.7
on valve size.
-Type 25 (air-to-open — spring-to-close)
Diaphragm Type Actuator that can be used on the 771-27 Reverse Acting
Type Valves only. Since it is easy to overpower this type of actuator, it is
only recommended for applications where product pressures are low.
Piston Type
Piston actuators are recommended for higher pressure applications and line sizes above 2 inches as they can be used throughout a wide range of
product pressures.
-Type 10 (air-to-close — spring-to-open)
Piston Actuator can be used on all valve body types. Minimum air supply
required is 70 psi (4.14 bar). Maximum air supply required is 100 psi (6 bar).
-Type 20 (air-to-open — spring-to-close)
Piston Actuator can be used on all valve body types. Minimum air supply
required is 70 psi (4.14 bar). Maximum air supply required is 100 psi (6 bar).
Positioners
Integral valve positioners are also available. They operate with a pneumatic signal span, typically 3 - 15 psi. This signal drives the valve by using the full
force of the air supply (up to 90 psi). The positioner works with the signal from the controller and a supply air line. This allows the valve to act as if it
has a built in air booster. In addition, the positioner will hold the stem in a static position regardless of product flow or pressure. Positioners may be
attached to either piston or diaphragm type actuators.
- 14D (normally-open/air-to-close with positioner) diaphragm style
- 14P (normally-open/air-to-close with positioner) piston style
- 24D (normally-closed/air-to-open-with positioner) diaphragm style (type
771-27 only)
- 24P (normally-closed/air-to-open with positioner) piston style
2.7.403
771 Throttling valve Regulating valves
Valve Size Air to Product Pressure Ratio Max. Recommended Air Assist Max. Product Holding Pressure
1-inch 1:10 10 200
2.7.404
Regulating valves 771 Throttling valve
Actuators
Actuator Air Supply Specifications:
- Air pressure range for sizes 1-3" is 35 to 50 psi (normal)
- Air volume required, sizes 1-3": 16 cu. inches
Type 10
Type 10 Piston (Normally-open) used on 37110, 371-30 and 371- automatically opens the valve.
Type 10 (Normally-Open)
2.7
Product Line Pressure Valve will hold against
Size (Tube OD)
70 psi - air supply to actuator 90 psi - air supply to actuator
1-inch 105 psi 105 psi
1½-inch 120 psi 150 psi
2-inch 80 psi 150 psi
2½-inch 35 psi 80 psi
3-inch 20 psi 60 psi
Note! Actuator can accommodate air supply pressure in excess of 50 psi to close against higher line pressures. Consult Alfa Laval for recommendations
Type 20
Type 20 Piston (Air-to-open, spring-to-close) used on 77110, 771-30 and 771-21 when a normally-closed valve is required for fail-safe operation. In the
event of air failure the spring automatically closes the valve.
Type 15/25
Type 15 Diaphragm (air-to-close, spring-to-open) used on 77110, 771-30 and 771-21 valves. Type 25 Diaphragm (air-toopen, spring-to-close)
used on 771-27 Reverse Acting Valve only.
Shut-Off line pressure for Type 15 (air-to-open, spring-to-close) is as follows:
Size (Tube OD) Product Line Pressure Valve will hold against
1½-inch 25 psi
2-inch 18 psi
2½-inch 10 psi
3-inch 9 psi
2.7.405
771 Throttling valve Regulating valves
Valve Sizing
Flow Coefficients (Cv) Example of Cv Calculation:
The following formula and flow coefficient values enable you to select Determine the proper size valve for 175 GPM of water.
the correct throttling valve for your application. Inlet pressure of 11 psi
Formula for water and other products with a specific gravity equal Outlet pressure of 2 psi
to 1.0: Solution:Inlet pressure (A) minus outlet pressure (B):
DP = 11 psi - 2 psi = 9 psi
2.7
Formula for products with a specific gravity other than to 1.0:
Where:
GPM =Product flow rate in gallons per minute
SG =Specific gravity of product
∆P = Pressure drop across valve in psi
(inlet pressure minus outlet pressure)
2.7.406
Regulating valves 771 Throttling valve
Valve Sizing
Chart A: 771 Series Shut-Off Valves (Cv) Factor (Standard) Parabolic Taper
2.7.407
771 Throttling valve Regulating valves
Dimensions
2.7
A B C
Valve Size (Tube
Shut-Off Valve Reverse-Acting Valves Reverse-Acting Valves All Valves
OD)
inch mm inch mm inch mm inch mm
1-inch 14.13 358.80 NA NA NA NA 2.50 63.50
1½-inch 15.06 382.60 18.63 473.10 7.38 187.30 2.75 70.00
2-inch 15.56 395.30 19.13 485.80 7.63 193.70 3.50 89.00
2½-inch 15.50 393.70 19.75 501.60 8.00 203.20 3.50 89.00
3-inch 15.50 393.70 20.75 527.00 8.75 222.20 3.75 95.20
A B C
Valve Size Shut-Off Valve Reverse-Acting Valves Reverse-Acting Valves
All Valves
(Tube OD) Diaphragm Piston Diaphragm
inch mm inch mm inch mm inch mm
1-inch 20.13 511.2 20.88 530.20 NA NA 2.50 63.50
1½-inch 20.13 511.20 23.13 587.40 23.63 600.10 2.75 70.00
2-inch 20.63 523.90 23.63 600.10 25.38 644.50 3.50 89.00
2½-inch 20.63 523.90 23.63 600.10 25.63 651.00 3.50 89.00
3-inch 21.13 536.60 24.13 614.80 25.63 651.00 3.75 95.00
4-inch NA NA 30.00 762.00 NA NA 4.00 101.60
A B C
Valve Size (Tube
Shut-Off Valve Reverse-Acting Valves Reverse-Acting Valves All Valves
OD)
inch mm inch mm inch mm inch mm
1-inch 14.88 377.80 NA NA NA NA 2.50 3.50
1½-inch 17.13 435.00 20.72 536.20 7.38 187.20 2.75 70.00
2-inch 17.63 447.70 21.16 538.20 7.63 193.70 3.50 89.00
2½-inch 17.56 446.10 21.85 54.80 8.00 203.20 3.50 89.00
3-inch 18.06 458.80 22.85 580.20 8.75 222.20 3.75 95.20
4-inch 25.00 635.00 31.00 787.40 NA NA 4.00 101.60
2.7.408
Regulating valves CPM Constant-Pressure Modulating Valve
2.7
Concept
CPMI-2 and CPMO-2 are hygienic constant-pressure valves. CPMI-2
(Constant-Pressure Modulating Inlet) maintain a constant pressure
in the process line at the inlet side of the valve. Typical applications
are after separators, heat exchangers or overflow valves. CPMO-2
(Constant-Pressure Modulating Outlet) maintains a constant pressure
in the process line at the outlet side of the valve. Typical applications
are before filling/bottling machines etc.
Working principle
The valves are remote-controlled by means of compressed air. A
diaphragm/valve plug system reacts immediately to any alteration of
the product pressure and changes position so that the preset pressure
is maintained.
Standard design
The CPMI-2 and CPMO-2 consist of a valve body with valve seat,
cover, a valve plug with a diaphragm unit and a clamp. The cover and
the valve body are clamped together. The valve body and the seat are
welded together. The cover and the valve bodies are clamped together.
2.7.409
CPM Constant-Pressure Modulating Valve Regulating valves
Fig. 1. Principle
TD 417-040
TD 417-039
The valves operate without a transmitter in the product line and require
only a pressure regulating valve for the compressed air and a pressure
gauge in the product line.
CPMI-2 CPMO-2
a. Reduced product pressure.
TD 417-038 TD 417-041
CPMI-2 CPMO-2
b. Increased product pressure.
2.7.410
Regulating valves CPM Constant-Pressure Modulating Valve
2.7
CPMI-2, Cv 8 CPMO-2, Cv 11
NOTE! Example 1:
Pressure drop ∆p = 29 PSI
For all diagrams the following applies:
Flow Q = 35.2 GPM
Medium: Water (68° F) Select: CPM-2, Cv 27 which at working point will be 48% open.
Measurement: In accordance with DI 2173 Example 2:
Alfa Laval recommend max. flow velocity in tubing and valves to be 5 CPMI-2:
m/sec. Pressure drop ∆p = 43.5 PSI
Flow Q = 4.4 GPM
Select: CPMI-2, Cv 2/18 which at working point will be approx. 35% open
equal to about 50% of the regulating area.
Example of using the diagram:
1. Pressure drop ∆p = 36 PSI
2. Flow =220 GPM
The intersection is on the 50% curve.
Note!
Always try to get as near as possible to the 50% open curve.
2.7.411
CPM Constant-Pressure Modulating Valve Regulating valves
2.7
TD 417-069
TD 417-043
a. CPMI-2. b. CPMO-2
Dimensions (in.)
CPMI-2 CPMO-2
Size
Cv 27 Cv 8 Cv 2/18 Cv 27 Cv 11 Cv 2/18
A1 7.96 7.96 7.96 9.40 7.96 7.96
A2 8.80 8.80 8.80 10.44 8.80 8.80
C - - - - - -
OD 2.31 2.31 2.31 2.31 2.31 2.31
ID 2.16 2.16 2.16 2.16 2.16 2.16
t 0.073 0.073 0.073 0.073 0.073 0.073
E 2.23 2.23 2.23 4.05 2.23 2.23
F 0.83 0.83 0.83 0.83 0.83 0.83
G 5.01 5.01 5.01 5.01 5.01 5.01
H 9.24 9.24 9.24 9.24 9.24 9.24
Tri-Clamp® 0.96 0.96 0.96 0.96 0.96 0.96
Seat Diameter 1.91 1.41 1.41 1.91 1.41 1.41
Weight (lb.) 13.99 13.99 13.99 13.99 13.99 13.99
2.7.412
Regulating valves CPM-I-D60 Constant Pressure Modulating Valve
2.7
Concept
CPM-I-D60 is a hygienic constant pressure valve for use in stainless
steel pipe systems. CPM-I-D60 (Constant Pressure Modulating Inlet)
maintains a constant pressure in the process line at the inlet side of the
valve. Typical applications are after separators, heat exchangers etc.
and as an overflow valve.
Working principle
CPM-I-D60 is remote-controlled by means of compressed air.
The valve operates without a transmitter in the product line and
requires only a self relieving precision air regulator with gauge for the
compressed air and a pressure gauge in the product line (see figure 4).
A diaphragm/valve plug system reacts immediately to any alteration of
the product pressure and changes position so that the preset pressure
is maintained. CPM-I-D60 opens at increasing product pressure and
vice versa.
Standard design
The valve consists of upper and lower valve bodies, an inlet tube, a
cover, a valve plug with diaphragm unit and clamps. The diaphragm
unit consists of a stainless steel disc which is divided into sectors and
flexible diaphragms which are placed on each side of the sectors. The
cover and the valve bodies are clamped together.
2.7.413
CPM-I-D60 Constant Pressure Modulating Valve Regulating valves
TD 433-031
Note!
Always try to get as near as possible to the 50% open curve. If the
CPM-I-D60 is too big, select from the CPMI-2 curves.
2.7 Options
Equipment
• Male parts or clamp liners in accordance with required standard
• Pressure gauge 0-87 PSI, 1.5-inch
• Pressure gauge 0-145 PSI, 1.5-inch
• Pressure gauge 0-145 PSI, 2-inch
• Air pressure regulating valve kit, 0-116 PSI
• Booster for product pressure exceeding the available air pressure.
(Product pressure = 1.8 x air pressure)
•
Material Grades
• Upper diaphragm of PTFE covered EPDM rubber (for temperatures
Note! 194° F - 284° F)
For the diagram the following applies: Medium: Water (68° F) • Valve body seal rings of Nitrile (NBR) or Fluorinated rubber (FPM)
Measurement: In accordance with VDI 2173 • Guide O-ring of Fluorinated rubber (FPM), (for temperatures above
203° F)
Dimensions (inches)
Size 3-inch
A1 16.27
A2 16.93
C 6.10
OD 3.00
ID 2.83
t 0.079
F 0.66
G1 2.09
G2 9.45
H 0.83
Weight (lbs.) 22.00
TD 433-026
Ordering
Please state the following when ordering:
• Valve type CPM-I-D60
• Diaphragm type if not standard
• Connections if not welding ends
• Pressure gauge size if required
• Air pressure regulating valve kit, if required
• Other options
2.7.414
Regulating valves SB Tank Pressure Regulator
2.7
Concept
The Tank Pressure Regulator is typically used on tanks within the
brewing industry. The purpose of the regulator is to maintain and
regulate top pressure on pressure tanks during filling, processing
and emptying.
Working principle
The valve unit is supplied with variable setting, the relieving pressure is
adjusted to the required working pressure in the tank. When tank top
pressure exceeds preset pressure, gas leaves the regulator through
the vent port either for atmospheric discharge or for collection. If the
tank top pressure decreases, gas is supplied through the gas supply
connection at the bottom.
Standard design
The pressure regulator comprises a single valve unit including pressure
exhaust valve, pressure supply valve and connection for pressure
gauge. On top is a vent port with outlet connection. Tank connection
at side branch is normally connected to the pipe leading to the tank
top. It is also possible to incorporate the Tank Pressure Regulator
in a flow panel.
2.7.415
SB Tank Pressure Regulator Regulating valves
2.7.416
Regulating valves Manual Pressure Control Valve
The pressure control valve is ideal to manually regulate the retentate 2.7
pressure and the flow in cross-flow membrane filtration plants. This
pressure control valve is made in a hygienic design. All materials
comply with FDA regulations, and all product wetted parts are made of
stainless steel (AISI 316L).
The pressure control valve consists of a valve body, a valve guide
and a valve stem. It can be customized to match exact process
requirements (please refer to data overleaf). Kindly specify flow and
pressure drop when placing your order.
2.7.417
Manual Pressure Control Valve Regulating valves
2.7
1. Control part
2. Valve housing
3. Spindle
4. Seat
5. Bottom piece
6. 51 mm clamp assembly
7. O-ring
Control part
Code no. 103263
Spindle
Code no. 103268
d = ø0.31 inch
V = 5º
R = 0.12 inch
Seat
Code no. 103269
D = ø0.31 inch
Code no. 103267
D= mm
Bottom piece
1½” - Code no. 103264
2” - Code no. 103265
Order example
Manually controlled valve with ø2” inlet.
Code numbers 103263, 103266, 103267, 103265. When ordering,
please specify d, D, V and R.
2.7.418
Regulating valves Pneumatic Pressure Control Valve
The pneumatic pressure control valve is ideal to regulate the retentate 2.7
pressure and the flow in cross-flow membrane filtration modules. This
pneumatic control valve is made in a hygienic design. All materials
comply with FDA regulations, and all product wetted parts are made of
stainless steel (AISI 316L).
The pneumatic pressure control valve consists of a valve body, a valve
guide and a valve stem. It can be customized to match exact process
requirements (please refer to data overleaf). Kindly specify flow and
pressure drop when placing your order.
Options
• Reverse acting actuator
• Built-in electropneumatic positioner
• Samson actuator
.
TECHNICAL DATA PHYSICAL DATA
Operation Connections
Max. flow rate . . . . . . ... . . . . . . . 706.2 ft3/h Inlet . . . . . . . . . . . . . . . . . . . . . . . 1½” clamp ISO 2852
Max. working pressure ... . . . . . . . 928.2 psi or 2” clamp ISO 2852
Pneumatic pilot pressure .. . . . . . . . 3-11 psi Outlet . . . . . . . . . . . . . . . . . . . . . . 1½” clamp ISO 2852
Kv . . . . . . . . . . . . . . ... . . . . . . . 0.02-20 Weight . . . . . . . . . . . . . . . . . . . . . 11.4 lbs
Turn down . . . . . . . . ... . . . . . . . 10
2.7.419
Pneumatic Pressure Control Valve Regulating valves
1. Actuator Spindle
2. Valve housing Spindle for Honeywell 8"
3. Spindle Code no. 103271
4. Seat
5. Bottom piece Spindle for Honeywell 7"
6. 2” clamp assembly Code no. 502057
7. O-ring
Spindle for Samson
2.7 d Code no. 519744
d = mm
R V = ° (angle)
R = mm
V
Seat
Code no. 103267
D = mm
Actuator
8" Honeywell direct actuator
3 psi (0.21 bar) = open valve
Code no. 103278
Bottom piece
7" Honeywell reversed actuator 1.5”
3 psi (0.21 bar) = closed valve Code no. 103264
Code no. 103277 (option)
2”
Code no. 103265
Samson actuator*
*Please contact Alfa Laval for calculation of
Bottom piece with incorporated counter
type of Samson actuator
S526049
valve
1.5”
Code no. 103274
2”
Valve housing Code no. 103275
Regulation valve housing for Honeywell
Code no. 103270
100
50
0
Regulation valve housing for Samson
Code no. 526051
S526051
Order example
Pneumatically controlled valve, direct acting, with ø2” inlet.
Code numbers 103278, 103270, 103271, 103267, 103265. When ordering, please specify d, D, V and R.
2.7.420
Regulating valves Thermostatically Controlled Valve
.Item Code no. Air supply Signal pressure Dial range Weight - lbs
Regulation Valve 106160 11
Thermostat1 1061612 Max. 22 psi, (0.15 MPa) Max. 3-15 psi, (0.02-0.1 MPa) 14-194°F 2.2
clean, dry air
1061622 Max. 22 psi, (0.15 MPa) Max. 3-15 psi, (0.02-0.1 MPa) 14-194°F 1.7
clean, dry air
1061632 Max. 22 psi, (0.15 MPa) Max. 3-15 psi, (0.02-0.1 MPa 14-194°F 1.5
clean, dry air
2.7.421
Thermostatically Controlled Valve Regulating valves
C
Operating principle
A D If the set temperature differs from the actual temperature (measured
at the sensor), the screw in the dial button should be slackened, the
E button set at the measured temperature, and then tightened again.
B
F The working rate of the thermostat can be changed by loosening the
inlet throttle screw (max. 1/6 revolution). This will result in more rapid
G activation of the membrane valve, and any pendling will be reduced.
The thermostat can be altered instantly from direct to reverse by
2.7 exchanging the spring and the adjustment screw on the rocker arm
H
(see drawing).
Interruption of operation
Impurities in the compressed air may cause choking of the filter and
throttle. Normally, such impurities can be blown away by opening the
inlet throttle screw, which forces large amounts of air through the filter
and throttle. The position of the throttle screw should be noted so that
it can be set to its original position after such a procedure.
A= Supply
B= Inlet - throttle screw
C= Spring
D= Adjustment-screw
E= Direct acting
F= Spring
G= Reverse acting
H= Type 105/106
2.7.422
Regulating valves Unique 7710/7711 Valve
Description Codes
MODEL NUMBER All PORTS TRI - CLAMP
1 2 3 4 5 6 7 8 9 10 11 12 13 14
7710 - 200 - S - M - 2 H20 1 S S S C Y S NNN
1 2 3 4 5 6 7 8 9 10 11 12 13 14
7710 - 200 - S - S W M M N N N N 2 H20 1 S S S C Y S NNN
11
2.7
SIZE 1 2 3 4 5 R U A H J B G K L C J D M N E O P F
1” Needle 1 1.5 1.9 2.5 2.9
1” stol 9 17
1.5” 14 16 25 44
2” 9 34 52 75
2.5” 27 106
3” 59 100 171
4” 125 164 250
12 ELASTOMERS
8 ACTUATOR STROKE E-EPDM
S-STANDARD
U-HNBR
Y-FPM
7 ACTUATION MODE
1- NORM. OPEN/ SPRING TO OPEN
2- NORM CLOSED/SPRING TO CLOSE
3- NORM CLOSED - NO POSITIONER 13 BUILD TYPE
4- NORM OPEN - NO POSITIONER 7710 BUILD SELECTION
5 - MANUAL S - Assembled Valve
4 CONNECTIONS
BUILD IN DIMENSION 3 (SINGLE LETTER FOR
S - STANDARD IDENTICAL PORTS)
C- 700 SERIES BUILD DIMENSION W- WELD
CENTER TO FACE, SHUT-OFF ONLY M-TRI-CLAMP 10 HOLDING PRESSURE
S-STANDARD
T-THRD´D BEVEL SEAT
H-HIGH PRESSURE
“S” FOR MIXED PORTS
THEN LETTER EACH PORT
W- WELD END
C-UNION DIN
9 ACTUATOR TYPE
M-TRI-CLAMP R- MAINTAINABLE
D-DIN S- SEMI-MAINTAINABLE
I-ISO
T-THD BEVEL SEAT
S-UNION SMS
N-NO PORT
5 SURFACE FINISH
1-3A 32RA ID DUST BLAST OD
2-3A BRIGHT 32RA ID BRIGHT OD
3-PC 20 RA ID DUST BLAST OD
4-PL 20 RA ID BRIGHT OD
5-PP 15 RA ID BRIGHT OD
6-PM 15 RA W/ EP ID BRIGHT OD
2.7.423
Unique 7711 Regulating valves
Product code:: 5913 Material: 1.4404 (316L)
Connection: ISO Welding ends
Seals: EPDM
Inside surface finish: Ra 32 µin
Outside surface finish:3A Bright
Actuator: Pneumatic NC
LLP
Item No. Kv Plug type in
USD
Valve complete with positioner 8694 without display
2.7 9634089401 1 1 1
9634089402 1.5 2 1
9634089403 1.9 3 1
9634089404 2.5 4 1
9634089405 2.9 5 1
9613345458 6.6 6 1
9613345457 13 7 1
14 A 1.5
16 H 1.5
25 I 1.5
44 B 1.5
9 G 2
2404-0000_2
30 K 2
51 L 2
75 C 2
26 J 2.5
107 D 2.5
59 M 3
101 N 3
172 E 3
125 O 4
164 P 4
250 F 4
Valve complete with positioner 8692 with display
9634089416 1 1 1
9634089417 1.5 2 1
9634089418 1.9 3 1
9634089419 2.5 4 1
9634089420 2.9 5 1
9613345459 6.6 6 1
9613345460 13 7 1
14 A 1.5
16 H 1.5
25 I 1.5
44 B 1.5
9 G 2
2404-0000_2
30 K 2
51 L 2
75 C 2
26 J 2.5
107 D 2.5
59 M 3
101 N 3
172 E 3
125 O 4
164 P 4
250 F 4
Item numbers to be found in Anytime configurator.
2.7.424
Regulating valves Unique RV-P Regulating Valve
Product code: 5370 AISI 316
Connection: ISO/DIN Welding ends
Standard EPDM Elastomers
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NO
Item No. Item No. Size Flow Kv Dimension (inch) Dimension (inch)
LLP LLP
Gallon/ A A
Inch tube USD DIN Tube USD Inch DN E G E G
hour -Inch -DIN
Normally Closed
2.7
9615223111 9615223211 1.5 40 2 16.1 2.2 1.9 16.2 2.2 1.9
9615223112 9615223212 1.5 40 4 16.1 2.2 1.9 16.2 2.2 1.9
2405-0028
9615223113 9615223213 1.5 40 9 16.1 2.2 1.9 16.2 2.2 1.9
9615223114 9615223214 1.5 40 18 16.1 2.2 1.9 16.2 2.2 1.9
A
9615223115 9615223215 1.5 40 35 16.1 2.2 1.9 16.2 2.2 1.9
9615223116 9615223216 1.5 40 70 16.1 2.2 1.9 16.2 2.2 1.9
9615223117 9615223217 2 50 141 16.7 2.5 2.4 16.7 2.5 2.4
9615223118 9615223218 2.5 65 282 15.9 2.2 3.2 16.2 2.4 3.1
E
9615223119 9615223219 3 80 330 17.3 3.3 3.4 17.6 3.5 3.4
G
9615223120 9615223220 4 100 484 18.9 3.8 4.7 18.3 3.9 4.7
Normally open
9615223101 9615223201 1.5 40 2 16.1 2.2 1.9 16.2 2.2 1.9
9615223102 9615223202 1.5 40 4 16.1 2.2 1.9 16.2 2.2 1.9
9615223103 9615223203 1.5 40 9 16.1 2.2 1.9 16.2 2.2 1.9
2405-0029
9615223104 9615223204 1.5 40 18 16.1 2.2 1.9 16.2 2.2 1.9
9615223105 9615223205 1.5 40 35 16.1 2.2 1.9 16.2 2.2 1.9
A
9615223106 9615223206 1.5 40 70 16.1 2.2 1.9 16.2 2.2 1.9
9615223107 9615223207 2 50 141 16.7 2.5 2.4 16.7 2.5 2.4
9615223108 9615223208 2.5 65 282 15.9 2.2 3.2 16.2 2.4 3.1
9615223109 9615223209 3 80 330 17.3 3.3 3.4 17.6 3.5 3.4
E
9615223110 9615223210 4 100 484 18.2 3.8 4.7 18.3 3.9 4.7 G
2.7.425
Unique RV-P Regulating Valve Regulating valves
The regulating valves not mentioned in the code number
sheet, should be ordered as below:
Options
LLP
Item No. Size
USD
Inch DN Male parts
2.7 1.5 40 Male part standards
2 50 (included in the price)
2.5 65
SMS, ISO/IDF, DS, BS,
3 80
4 100 DIN, ISO clamp.
2405-0030
2405-0031
Seals
Replacement to seals of HNBR, 316L
Replacement to seals of Fluorinated rubber (FPM)
Positioner
Profibus Type 3730-4
2.7.426
Regulating valves Unique RV-P-A Regulating Valve
Product code: 5370 AISI 316
Connection: ISO/DIN Welding ends
Aseptic EPDM Elastomers
Inside surface finish: Ra ≤ 0.8 μm
Outside surface finish: Blasted
Actuation: Pneumatic NC and NC
2405-0028
9615223313 9615223413 1.5 40 9 16.2 2.2 1.9 16.3 2.2 1.9
9615223314 9615223414 1.5 40 18 16.2 2.2 1.9 16.3 2.2 1.9
A
9615223315 9615223415 1.5 40 35 16.2 2.2 1.9 16.3 2.2 1.9
9615223316 9615223416 1.5 40 70 16.2 2.2 1.9 16.3 2.2 1.9
9615223317 9615223417 2 50 141 16.8 2.5 2.4 16.8 2.5 2.4
9615223318 9615223418 2.5 65 282 16.2 2.2 3.2 16.5 2.4 3.1
E
9615223319 9615223419 3 80 330 17.6 3.3 3.4 17.9 3.5 3.4
G
9615223320 9615223420 4 100 484 18.5 3.8 4.7 18.6 3.9 4.7
Normally open
9615223301 9615223401 1.5 40 2 16.2 2.2 1.9 16.3 2.2 1.9
9615223302 9615223402 1.5 40 4 16.2 2.2 1.9 16.3 2.2 1.9
2405-0029
9615223303 9615223403 1.5 40 9 16.2 2.2 1.9 16.3 2.2 1.9
9615223304 9615223404 1.5 40 18 16.2 2.2 1.9 16.3 2.2 1.9
A
9615223305 9615223405 1.5 40 35 16.2 2.2 1.9 16.3 2.2 1.9
9615223306 9615223406 1.5 40 70 16.2 2.2 1.9 16.3 2.2 1.9
9615223307 9615223407 2 50 141 16.8 2.5 2.4 16.8 2.5 2.4
9615223308 9615223408 2.5 65 282 16.2 2.2 3.2 16.5 2.4 3.1
E
9615223309 9615223409 3 80 330 17.6 3.3 3.4 17.9 3.5 3.4
G
9615223310 9615223410 4 100 484 18.5 3.8 4.7 18.6 3.9 4.7
(*) E = equal percentage, L=linear
For further information - please see PD-sheet.
2.7.427
7710 Regulating Valve with Moore Positioner Regulating valves
Actuator: Short Stroke Piston
Connection: Welded or Clamp
Material: AISI 316
Elastomers: EPDM
LLP
Normally closed Kv Description Size Connection
USD
Item No. Inch Welded- 3A Bright
2.7 9613363158 14 Unique 7000 1½
9613363159 16 Unique 7000 1½
9613363160 25 Unique 7000 1½
9613363161 44 Unique 7000 1½
9613363162 9 Unique 7000 2
9613363163 30 Unique 7000 2
9613363164 51 Unique 7000 2
9613363165 75 Unique 7000 2
9613363166 27 Unique 7000 2½
9613363167 106 Unique 7000 2½
9613363168 59 Unique 7000 3
9613363169 101 Unique 7000 3
9613363170 172 Unique 7000 3
9613363171 125 Unique 7000 4
9613363172 164 Unique 7000 4
9613363173 250 Unique 7000 4
Clamp - 3A Bright
9613333226 14 Unique 7000 1½
9613333227 16 Unique 7000 1½
9613333228 25 Unique 7000 1½
9613333229 44 Unique 7000 1½
9613333230 9 Unique 7000 2
9613333231 30 Unique 7000 2
9613333232 51 Unique 7000 2
9613333233 75 Unique 7000 2
9613333234 26 Unique 7000 2½
9613333236 107 Unique 7000 2½
9613333237 59 Unique 7000 3
9613333239 101 Unique 7000 3
9613333240 172 Unique 7000 3
9613333241 125 Unique 7000 4
9613333242 164 Unique 7000 4
9613333243 250 Unique 7000 4
Note: Cv = Kv * 1.16
2.7.428
Regulating valves 771 Throttling Valve
Actuator: Short Stroke Piston
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
LLP LLP
Normally Open (10) Normally Closed (20) Size Body Combination
USD USD
Item No. Item No. Inch Lower Tee 10
743143 740719 1 2.7
740751 740472 1½
742080 740446 2
743188 741329 2½
743049 741829 3
9634048856 742972 4
Lower Cross 30
9634073676 741656 1
744181 744348 1½
318653 743096 2
741330 740727 2½
9634073677 9634073679 3
Upper Tee/Lower Tee 21
740749 740750 1½
742487 742123 2
318416 743020 2½
9634073678 9634053034 3
Upper Tee Reverse Acting 27
742735 1½
741828 2
742736 2½
9634073680 3
* = Please contact your Alfa Laval contact person for further information.
Adder
Actuator Style Available On Type
LLP USD
Actuator Adders
15 771 Normally Open Diaphragm
25 771 Reverse Acting Only Diaphragm
14D 771 Normally Open Diaphragm with Positioner
24D 771 Reverse Acting Only Diaphragm with Positioner
14P 771 Piston with Positioner
24P 771 Piston with Positioner
80** 771 Three Positioner
* = Please contact your Alfa Laval contact person for further information.
** Available as normally open only
Note: "P" on Reverse Acting only
LLP
USD
1 - 1½" 2 - 2½" 3"
Special Taper Adder
Single Seat
* The 771 Series prices are with standard taper. Special taper price adders above.
2.7.429
CPM Series Regulating valves
AISI 316
LLP Size
Item No. Description CPM-D-60
USD Inch
882303760 3 Polished Finish
2.7.430
Regulating valves SB Accessories for Tank Pressure Regulator
Product code: 5933 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 32 µin
Shoot blasted
Connections: DIN 11851, Clamp Ferrule, SMS, IDF
2.7.431
SB Accessories for Tank Pressure Regulator Regulating valves
Product code: 5933 Material: 1.4404 (316L)
Seals: EPDM
Inside surface finish: Ra ≤ 32 µin
Outside: RA ≤ 63 µin
Connections: Clamp Ferrule, DIN, IDF, SMS
2.7.432
Regulating valves SB Accessories for Tank Pressure Regulator
Product code: 5933
2.7.433
SB Accessories for Tank Pressure Regulator Regulating valves
Product code: 5933
2.7.434
Regulating valves Valves for Membrane Filtration Systems
Product code: See below
PPL
Item No. Description
USD
Product code: 6501 Pressure control valve
103263 Pressure control valve ø1½” 316L 2.7
103270 Pressure control valve ø1½” for Honeywell
103278 Actuator Honeywell 8" direct actuator
103277 Actuator Honeywell 7" Reverse acting
Product code: 6501 Pressure control valve Fittings
103264 Valve fitting, bottom piece 1½” clamp
103266 Valve fitting, Spindle D= V= R=
103267 Valve fitting, seat 1½” D=
103268 Valve fitting, Spindle D=0.31 inch V=5° R=0.12 inch
103269 Valve fitting, Seat D=8
103271 Valve fitting, spindle for Honeywell D= V= R=
Product code: 6506
103272 Valve fitting, O-ring ø1.18 inch, 2*3 Nitrile
102937 Valve fitting, O-ring ø0.16 inch 1.5*3 Nitrile
102936 Valve fitting, O-ring ø0.63 inch.3*2.4 Nitrile
Product code: 6501
102933 Valve fitting, Spindle seal for ø1.5”/2” regulation valve
2.7.435
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2.8 Safety valves
Safety valves are used for overpressure or vacuum protection in tank and pipelines.
Protects against implosion due to vacuum caused by cold rinsing after hot cleaning; against
implosion due to caustic absorbed in CO2 atmosphere/temperature fluctuations or against
implosion due to blocking of gas supply during emptying
Product leaflets
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.438
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.444
SB Pressure Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.447
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.449
Price lists
SB Anti Vacuum Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.452
SB Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.454
SB Accessories for Anti Vacuum House . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.456
Alfa Laval SB Pressure Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.460
SB Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.461
SB Pressure Relief Valve Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.463
SB Anti Vacuum Valve Safety valves
Concept
2.8 The Anti Vacuum Valve is used for minimizing the risk of implosion of
tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum Valve can be applied on any closed tank.
Working principle
The Anti Vacuum Valve is delivered with counter weight set and locked
for an individual opening vacuum to suit the tank design data. When a
vacuum in the tank is lower than the preset opening value, the valve
opens and lets in atmospheric air.
2.8.438
Safety valves SB Anti Vacuum Valve
2.8.439
SB Anti Vacuum Valve Safety valves
Integrated Valve
2.8
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.440
Safety valves SB Anti Vacuum Valve
ϴϬϬϬ
ϳϬϬϬ
ϲϬϬϬ 2.8
ϱϬϬϬ
Q(GPM)
ϰϬϬϬ
ϯϬϬϬ
ϮϬϬϬ
ϭϬϬϬ
Ϭ
Ϭ Ϭ͕ϭ Ϭ͕Ϯ Ϭ͕ϯ Ϭ͕ϰ Ϭ͕ϱ Ϭ͕ϲ Ϭ͕ϳ Ϭ͕ϴ Ϭ͕ϵ ϭ ϭ͕ϭ ϭ͕Ϯ ϭ͕ϯ ϭ͕ϰ
∆P Pressure below surrounding (PSI)
ϭϴϬϬϬ
ϭϲϬϬϬ
ϭϰϬϬϬ
ϭϮϬϬϬ
Q(GPM)
ϭϬϬϬϬ
ϴϬϬϬ
ϲϬϬϬ
ϰϬϬϬ
ϮϬϬϬ
Ϭ
Ϭ Ϭ͕ϭ Ϭ͕Ϯ Ϭ͕ϯ Ϭ͕ϰ Ϭ͕ϱ Ϭ͕ϲ Ϭ͕ϳ Ϭ͕ϴ Ϭ͕ϵ ϭ ϭ͕ϭ ϭ͕Ϯ ϭ͕ϯ ϭ͕ϰ
∆P Pressure below surrounding (PSI)
2.8.441
SB Anti Vacuum Valve Safety valves
ϯϱϬϬϬ
ϯϬϬϬϬ
ϮϱϬϬϬ
ϮϬϬϬϬ
Q(GPM)
2.8
ϭϱϬϬϬ
ϭϬϬϬϬ
ϱϬϬϬ
Ϭ
Ϭ Ϭ͕ϭ Ϭ͕Ϯ Ϭ͕ϯ Ϭ͕ϰ Ϭ͕ϱ Ϭ͕ϲ Ϭ͕ϳ Ϭ͕ϴ Ϭ͕ϵ ϭ ϭ͕ϭ ϭ͕Ϯ ϭ͕ϯ ϭ͕ϰ
∆P Pressure below surrounding (PSI)
ϱϬϬϬϬ
ϰϬϬϬϬ
ϯϬϬϬϬ
Q(GPM)
ϮϬϬϬϬ
ϭϬϬϬϬ
Ϭ
Ϭ Ϭ͕ϭ Ϭ͕Ϯ Ϭ͕ϯ Ϭ͕ϰ Ϭ͕ϱ Ϭ͕ϲ Ϭ͕ϳ Ϭ͕ϴ Ϭ͕ϵ ϭ ϭ͕ϭ ϭ͕Ϯ ϭ͕ϯ ϭ͕ϰ
∆P Pressure below surrounding (PSI)
2.8.442
Safety valves SB Anti Vacuum Valve
ϳϬϬϬϬ
ϲϬϬϬϬ
ϱϬϬϬϬ 2.8
ϰϬϬϬϬ
Q(GPM)
ϯϬϬϬϬ
ϮϬϬϬϬ
ϭϬϬϬϬ
Ϭ
Ϭ Ϭ͕ϭ Ϭ͕Ϯ Ϭ͕ϯ Ϭ͕ϰ Ϭ͕ϱ Ϭ͕ϲ Ϭ͕ϳ Ϭ͕ϴ Ϭ͕ϵ ϭ ϭ͕ϭ ϭ͕Ϯ ϭ͕ϯ ϭ͕ϰ
∆P Pressure below surrounding (PSI)
ϭϬϬϬϬϬ
ϴϬϬϬϬ
Q(GPM)
ϲϬϬϬϬ
ϰϬϬϬϬ
ϮϬϬϬϬ
Ϭ
Ϭ Ϭ͕ϭ Ϭ͕Ϯ Ϭ͕ϯ Ϭ͕ϰ Ϭ͕ϱ Ϭ͕ϲ Ϭ͕ϳ Ϭ͕ϴ Ϭ͕ϵ ϭ ϭ͕ϭ ϭ͕Ϯ ϭ͕ϯ ϭ͕ϰ
∆P Pressure below surrounding (PSI)
2.8.443
SB Anti Vacuum House Safety valves
Concept
2.8 The Anti Vacuum House is used for minimizing the risk of implosion
of tanks exposed to vacuum e.g. during emptying, cool-rinsing after
hot-cleaning or caustic cleaning in a CO2 atmosphere. The Anti
Vacuum House can be combined with safety valves or pressure
regulators mounted the top.
Working principle
The Anti Vacuum House operates as standard at 0.07 PSI for all
valve sizes. Safety valves protect the vessel and ensures discharge
if pressure in the tank exceeds the preset opening value. Regulating
valves ensures pressure exhaust if pressure in the tank exceeds the
preset opening value.
Standard design
The Anti Vacuum House can be cleaned during tank CIP cycle by
connecting CIP nozzle to main CIP supply.
CIP flow is approximately 130-210 GPM.
When the tank is cleaned a small volume of cleaning fluid will pass the
valve body and clean the seat. To ensure thorough flushing of valve
seat, force opening of the valve is necessary - this must be done when
the tank is pressureless. The use of a drain collector is recommended
to prevent CIP fluid spilling on to the tank.
Compliance Pressure Equipment Directive 2014/68/EU of the
.
European Community, Fluida Group II
2.8.444
Safety valves SB Anti Vacuum House
2.8
Anti Vacuum House with CO2 House Anti Vacuum House with Pressure Exhaust
Anti Vacuum House with Pressure Relief Valve Cross section of Anti Vacuum House with Force opener,
Proximity sensor and Drain collector
2.8.445
SB Anti Vacuum House Safety valves
ϳϬϬϬ
2.8 ϲϬϬϬ
^ŝnjĞϰΗ
ϱϬϬϬ
Q (GPM)
ϰϬϬϬ
^ŝnjĞϯΗ
ϯϬϬϬ
ϮϬϬϬ ^ŝnjĞϮΗ
ϭϬϬϬ
Ϭ
Ϭ Ϭ͕Ϭϱ Ϭ͕ϭ Ϭ͕ϭϱ Ϭ͕Ϯ Ϭ͕Ϯϱ Ϭ͕ϯ Ϭ͕ϯϱ Ϭ͕ϰ Ϭ͕ϰϱ Ϭ͕ϱ Ϭ͕ϱϱ Ϭ͕ϲ Ϭ͕ϲϱ Ϭ͕ϳ Ϭ͕ϳϱ Ϭ͕ϴ Ϭ͕ϴϱ Ϭ͕ϵ Ϭ͕ϵϱ ϭ
ǻP Pressure below surroundings (PSI)
2.8.446
Safety valves SB Pressure Exhaust Valve
Concept
The Pressure Exhaust Valve is to be used in a system for remote 2.8
control of the working pressure in tanks during a process creating
increasing pressure.
The Pressure Exhaust Valve can be mounted directly on top of the tank,
as part of a tank top system or located elsewhere in the pipework.
Working Principle
The Pressure Exhaust Valve is operated by means of the set point
pressure being applied to the top of a membrane set. The pressure
regulation will be identical to the set point pressure. The set point
pressure is either reduced to the required pressure by means of a
manual precision regulator or an IP converter controlled by a PLC.
When the tank pressure exceeds the set point pressure, the valve
will open and release pressure through the valve side branch for
atmospheric discharge or collection. To ensure correct working
conditions, there should be no back-pressure after the vent port.
After force-opening of the Pressure Exhaust Valve by an air signal to
the lower part of the membrane set, the valve is fully cleanable either
by means of an optional CIP supply valve to the cleaning nozzle on the
valve housing or simultaneously in line with cleaning of vent/recovery
mains.
Standard Design
.
The valve is equipped with fittings for 0.16”/0.24” nylon hoses for set
point pressure and force opening. A CIP inlet is standard-closed with a
closing plug. The plug can be changed to a cleaning nozzle designed
to be supplied by a diameter of 0.314” x .039” steel pipe.
2.8.447
SB Pressure Exhaust Valve Safety valves
2.8
2.8.448
Safety valves SB Pressure Relief Valve
Concept
The Pressure Relief Valve is used for minimizing the risk of damage 2.8
to tanks due to liquid overfilling.
Working Principle
The Pressure Relief Valve is delivered with counter weight set and
locked to suit customer requirements regarding opening pressure.
When pressure in the tank exceeds the preset opening value, the valve
relieves the excess pressure.
Standard Design
The Pressure Relief Valve is available in two versions:
• Integrated in a SCANDI BREW® tank top system
• Mounted on its own welding flange
Compliance to EN 4126-1
Compliance to EN 764-7
Compliance Pressure Equipment Directive 2014/68/EU of the
European Community, Fluida Group II
2.8.449
SB Pressure Relief Valve Safety valves
2.8
Options:
ID = Active diameter
BC = Bolt circle
OD = Outside diameter
2.8.450
Safety valves SB Pressure Relief Valve
Size 6"
ϵϬϬ
Size 4"
ϴϬϬ
ϲϬϬ 2.8
Q (GPM US)
ϱϬϬ
ϰϬϬ
ϯϬϬ
ϮϬϬ
ϭϬϬ
Ϭ ϭϬ ϮϬ ϯϬ ϰϬ ϱϬ
Set pressure (PSI)
Discharge Capacity
In accordance with EN 4126-1
Capacity measured at:
∆P=10% Set pressure ≥ 14.5 PSI
∆P=1,45 Set pressure < 14.5 PSI
Medium: water (68°F)
2.8.451
SB Anti Vacuum Valve Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 32 µin
Outside surface finish: Ra ≤ 63 µin
Dimension
LLP Opening Pressure Fully open at Flow (Gallon/h)
Item No. Size (in) SCANDI BREW
USD inch H2O inch H2O fully open
H W
9615053901 3.94 1.97 5.91 203676.69 12.2 20.08
2.8 9615053902 3.94 3.94 7.87 235113.17 12.2 20.08
9615053903 3.94 5.91 9.84 262851.24 12.2 20.08
9615053904 3.94 7.87 11.81 287947.59 12.2 20.08
9615053905 3.94 9.84 13.78 310930.56 12.2 20.08
9615053906 3.94 11.81 15.75 332592.67 12.2 20.08
9615053907 3.94 13.78 17.72 352669.75 12.2 20.08
9615053908 3.94 15.75 19.68 371690.14 12.2 20.08
9615053909 3.94 17.72 21.65 389918.02 12.2 20.08
9615053910 3.94 19.68 23.62 407353.38 12.2 20.08
2.8.452
Safety valves SB Anti Vacuum Valve
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 32 µin
Outside surface finish: Ra ≤ 63 µin
Dimension
LLP Opening Pressure Fully open at Flow (Gallon/h)
Item No. Size (in) SCANDI BREW
USD inch H2O inch H2O fully open
H W
9615064301 7.87 0.98 2.95 581971.14 12.2 22.44
9615064302 7.87 1.97 3.94 672053.82 12.2 22.44 2.8
9615064303 7.87 3.94 5.91 823160.26 12.2 22.44
9615064304 7.87 5.91 7.87 950491.22 12.2 22.44
9615064305 7.87 7.87 9.84 1062764.36 12.2 22.44
9615064306 7.87 9.84 11.81 1164206.44 12.2 22.44
9615064307 7.87 11.81 13.78 1257459.2 12.2 22.44
9615064308 7.87 13.78 15.75 1344107.64 12.2 22.44
9615064309 7.87 15.75 17.72 1425736.82 12.2 22.44
9615064310 7.87 17.72 19.68 1502875.08 12.2 22.44
9615064311 7.87 19.68 21.65 1576314.92 12.2 22.44
2.8.453
SB Anti Vacuum House Safety valves
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
LLP
Item No. Size DN Operating range Flow (in) SCANDI BREW
USD
H W
Anti Vacuum House Weld End
2.8 9615110503 2” 2 - 20 in WG 0 - 79251.63 gallon/h 10.51 10.35
9615070503 3” 2 - 20 in WG 0 - 153219.82 gallon/h 12.44 12.05
9615070903 4” 2 - 20 in WG 0 - 285305.87 gallon/h 14.88 16.22
9615071303 DN150 2 - 20 in WG 0 - 488718.39 gallon/h 15.71 21.14
Anti Vacuum House Standard DIN Nut & Liner acc. DIN11851
9615110501 2” 2 - 20 in WG 0 - 79251.63 gallon/h 11.3 11.18
9615070501 3” 2 - 20 in WG 0 - 153219.82 gallon/h 13.23 14.57
9615070901 4” 2 - 20 in WG 0 - 285305.87 gallon/h 15.79 17.17
9615071305 DN150 2 - 20 in WG 0 - 488718.39 gallon/h 16.89 22.32
Anti Vacuum House Short DIN Nut & Liner acc. DIN11851
9615110502 2” 2 - 20 in WG 0 - 79251.63 gallon/h 8.11 11.18
9615070502 3” 2 - 20 in WG 0 - 153219.82 gallon/h 10.16 14.57
9615070902 4” 2 - 20 in WG 0 - 285305.87 gallon/h 12.56 17.17
9615071306 DN150 2 - 20 in WG 0 - 488718.39 gallon/h 14.29 22.32
2.8.454
Safety valves SB Anti Vacuum House
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside and outside surface finish: Blasted
Dimension
LLP
Item No. Size DN Operating range Flow (in) SCANDI BREW
USD
H W
Anti Vacuum House Standard SMS Nut & Liner
9615110504 2” 2 - 20 in WG 0 - 79251.63 gallon/h 11.3 11.18 2.8
9615070504 3” 2 - 20 in WG 0 - 153219.82 gallon/h 13.23 14.57
9615070904 4” 2 - 20 in WG 0 - 285305.87 gallon/h 15.79 17.17
2.8.455
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4404 (316L)
Product code: 5919 Seals: EPDM
Inside surface finish: Ra ≤ 63 µin
Outside surface finish: Ra ≤ 63 µin
2.8.456
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.457
SB Accessories for Anti Vacuum House Safety valves
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.458
Safety valves SB Accessories for Anti Vacuum House
Safety Valve Material: 1.4307 (304L)
0Product code: 5919 Seals: EPDM
Inside & outside surface finish: Blasted
2.8.459
SB Pressure Exhaust Valve Safety valves
Regulating Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 0.8 µm
Outside surface finish: Ra ≤ 1.6 µm
2.8.460
Safety valves SB Pressure Relief Valve
Safety Valve Material: 1.4404
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 32 µin
2.8.461
SB Pressure Relief Valve Safety valves
Safety Valve Material: 1.4404 (316L)
Product code: 5916 Seals: EPDM
Inside surface finish: Ra ≤ 32 µin
2.8.462
Safety valves SB Pressure Relief Valve Accessories
Safety Valve Material: 1.4404
Product code: 5919 Inside surface finish: Ra ≤ 32 µin
Outside surface finish: Ra ≤ 63 µin
2.8.463
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2.9 Sample valves
Our sampling equipment ranges from basic sampling valves to premium quality valves,
providing the ultimate in sterile and aseptic sampling.
Product leaflets
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.466
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.469
Accessories - Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.472
Accessories - Non Return Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.474
Accessories - Steam Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.476
Accessories - Quick Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.478
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.480
SB Micro Sample Port Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.482
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.483
SB Sample Cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.485
Price lists
Unique Sampling Valve - Double Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.487
Unique Sampling Valve - Single Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.489
Unique Sampling Valve - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.491
SB Membrane Sample Valve Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.494
SB Micro Sample Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.496
SB Micro Sample Port, Type M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.497
SB Carlsberg Flask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.498
Micro port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.499
SB Sample Cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.500
Sampling Valves Type 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.501
Unique Sampling Valve - Double Seat Sample valves
Concept
The Unique Sampling valve is specially designed for the food,
pharmaceutical and biotechnological industries. The valve is equipped
2.9 with a double seat which makes it possible to sterilise the entire seat
between sampling, thereby eliminating the risk of cross contamination.
Working principle
The patented double seat ensures representative sampling as the
seat area is accessible for sterilisation. The inner spindle pushes the
membrane seal down onto the inner seat, closing off the product.
Once the inner spindle is in place, the outer spindle is retracted,
moving the membrane seal away from the outer seat making it possible
to remove any remaining product and sterilise the outer seat.
Standard design
The Unique Sampling valve consists of three parts, a valve body, an
actuator and a membrane seal. The rubber membrane seal is placed
on the stem of the actuator and works as a stretchable plug. The valve
bodies and actuators are interchangeable.
Pressure
Max. working pressure: . . . . . . . . . 1000 kPa (145 PSI)
Min. working pressure: . . . . . . . . . . 0 kPa (0 PSI)
2.9.466
Sample valves Unique Sampling Valve - Double Seat
Operating principles
A new level of accuracy with patented new technology.
The design of single-seat technology poses challenges for complete sterilisation. In closed position, the membrane seal comes into contact with the
valve seat. These points of contact are virtually impossible to clean due to tight surface compression and therefore may harbour product residue and
microorganisms. For that extra level of security to ensure a more representative sample, Alfa Laval recommends double seat technology.
Unique double seat sampling valves designed for truly sterile sampling, the double seat sampling valve has three positions: open, closed and sterilisation.
2900-0076
2900-0079
2900-0077
2.9.467
Unique Sampling Valve - Double Seat Sample valves
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Double Seat Pneumatic Double seat
Valve body Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Nominal size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 87.6 87.6 87.6 87.6 87.6 87.6 87.6 141.4 141.1 141.1 141.1 141.1 141.1 141.1 141.1
B 29 50.5 25 38 51 29 41 53 29 50.5 25 38 51 29 41 53
C - - 21.8 34.8 47.8 26 38 50 - - 21.8 34.8 47.8 26 38 50
D 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
E 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
F 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7 78.7
G 46 46 46 46 46 46 46 46 54 54 54 54 54 54 54 54
H 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25
Weigth (kg) 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
2.9.468
Sample valves Unique Sampling Valve - Single Seat
Concept
The Unique Sampling Valve is a single seat valve designed for
sterilisation before and after each sample. The valve body and
connecting pieces are made from one piece of material to avoid cracks 2.9
and welding pores.
Working principle
Sterilising: when the valve is closed, the channel between the valve
ports is open for sterilisation. If using steam, a small pressure relief
valve (optional) on the outlet is recommended. Sampling: when the
valve is opened, the stem and the membrane seal are retracted,
allowing liquid to pass.
Standard design
The valve consists of three parts, a valve body, an actuator and a
membrane seal. The rubber membrane seal is placed on the stem of
the actuator and works as a stretchable plug. The valve bodies and
actuators are interchangeable. The single seat valve can be upgraded
to a double seat valve by replacing the handle or actuator with an
upgrade kit - see ordering leaflet for accessories.
Pressure
Max. working pressure: . . . . . . . . . 87 psi (6 bar)
Min. working pressure: . . . . . . . . . . 0 psi (0 PSI)
2.9.469
Unique Sampling Valve - Single Seat Sample valves
Valve bodies:
- Tank (welding)
- Collared tube (welding)
- Tri-clamp
-
Optional:
- Horizontal tube saddle (welding)
2.9 - Vertical tube saddle (welding)
- Varivent
Valve heads:
- Handle
- Pneumatic actuator (air supply 5-8 bar)
Accessories:
- See ordering leaflet
TD 472-054
TD 472-053
2.9.470
Sample valves Unique Sampling Valve - Single Seat
Dimensions
Handle with valve body: Collared pipe welding Pneumatic with valve body: Collared pipe welding
A A
H
H
B
G
C
D
G
D
C
B
F
2900-0073 2900-0078
E
E
2.9
Valve body: Tri-clamp Valve body: Tank welding
D
B
D
B
F
F
2900-0075
2900-0074
E
E
Valve size Size 4
Valve Head Handle Single Seat Pneumatic Single Seat
Valve body Tank Tri-clamp Collarded pipe Tank Tri-clamp Collarded pipe
Connection size ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50 ISO 25 ISO 38 ISO 51 DIN 25 DIN 40 DIN 50
A 87.9 3.45 3.45 3.45 3.45 3.45 3.45 3.45 3.65 3.64 3.64 3.65 3.64 3.64 3.64 3.64
B 1.14 1.99 0.98 1.50 2.00 1.14 1.61 2.09 1.14 1.99 0.98 1.50 2.00 1.14 1.61 2.09
C - - 0.86 1.37 1.88 1.02 1.50 1.97 - - 0.86 1.37 1.88 1.02 1.50 1.97
D 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16
E 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24 0.24
F 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10 3.10
G 1.81 1.81 1.81 1.81 1.81 1.81 1.81 1.81 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13
H 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Weight (lb) 1.54 1.54 1.54 1.54 1.54 1.54 1.54 1.54 2.87 2.87 2.87 2.87 2.87 2.87 2.87 2.87
2.9.471
Accessories - Pressure Relief Valve Sample valves
Concept
The pressure relief valve is a pressure valve built for securing steam
pressure during sterilization of unique sampling valve.
2.9
Working principle
The Pressure Relief Valve is designed to ensure, that the correct
pressure and temperature is obtained, when steam sterilizing your
sampling valve before and after taking samples.
The pressure relief valve is set to secure a pressure of 29 psi equal to
249.8°F, the recommended temperature for sterilization.
The valve is constructed in isolating material providing easy handling
when steaming.
When using the pressure relief valve, the unique sampling valve is
sterilized within 2 minutes of steaming.
2.9.472
Sample valves Accessories - Pressure Relief Valve
Dimensions:
A
A
2.9
2900-0160
2900-0159
C
C
2.9.473
Accessories - Non Return Valve Sample valves
Concept
Spring loaded non-return valve.
2.9.474
Sample valves Accessories - Non Return Valve
Dimensions:
A
2.9
2900-0154
A
2900-0155
C
C
2900-0153
Size 25:
For steam generator For Quick connection For tube welding
B B B
A
A
2900-0157
2900-0158
A
C
C
2900-0156
2.9.475
Accessories - Steam Generator Sample valves
Concept
Portable steam generator heated by gas to be used for sterilizing.
This steam generator is designed to be used in locations without
2.9 permanent steam supply.
Working principle
The portable steam generator produces pure steam for sterilizing
sampling valves and valve connections.
It consists of a water vessel, a vessel safety cap, pressure relief valve,
pressure gauge and easy-to-connect spray gun fitted with a heat
insulated quick release coupling powered by a gas canister.
The steam generator is designed with safety as top priority. Designed
to reduce heat transfer during steam generation and with a low size
and weight, making it safe and easy to operate.
2.9.476
Sample valves Accessories - Steam Generator
Dimensions:
12.60 9.45
2.9
15.24
2900-0179
2900-0180
2.9.477
Accessories - Quick Connection Sample valves
Concept
The Unique sampling valve can be fitted with different variations of
quick connections.
2.9
2.9.478
Sample valves Accessories - Quick Connection
Dimensions:
A
A
A
A
2900-0162
2900-0161
2900-0163
2900-0164
2.9
C C C C
Working principle
The male coupling is fitted with two proximity switches and the female coupling is fitted with non, 1 or 2 indication rings. This making it possible to have
four different drains connected to the sampling valve.
- No indication ring
- Inner indication ring
- Outer indication ring
- Inner and outer indication rings
Depending on the indication rings, the system will know which drain is connected to the sampling valve securing that the CIP fluids are not mixed.
The couplings are fitted with non-return valves to avoid spilling and thus mixing of fluids.
Female quick connection w. non return valve Male quick connection w. non return valve
B B
2900-0166
A
A
2900-0165
Type A B C
Quick connection w. hose connection ø0.24 2.28 0.24 0.55
Quick connection w. hose connection ø0.31 2.28 0.31 0.55
Quick connection w tube welding 2.32 0.39 0.55
Quick connection w. blind cab 1.93 - 0.55
Male connection 1.57 0.39 0.55
Female quick connection w. non return valve 3.03 0.39 0.55
Male quick connection w. non return valve 3.09 0.55 0.39
2.9.479
SB Micro Sample Port Sample valves
Concept
The Micro Sample Port is used to take aseptic and microbiological
samples in small volumes from tanks and pipework.
2.9
Working Principle
The sampling is done by unscrewing the closing cap and inserting a
.03” hypodermic needle through the rubber plug.
Replacement of the rubber plug should only take place when the tank
is empty and pressure has been released. It is done by unscrewing the
press screw until it is released from the holder and the rubber plug is
released. Then the press screw is remounted firmly.
Before sampling, the plug should be sterilized with alcohol. Since
the inner part of the rubber plug sits flush with tankwall or pipework
surface, this part is automatically cleaned during tank or pipework
cleaning.
Standard Design
The Micro Sample Port is made in a simple, hygienic design and
consists of a housing made as a socket for direct welding into tankwall
or pipe-work, a rubber plug which is positioned by a press screw and
a closing cap.
2.9.480
Sample valves SB Micro Sample Port
2.9
2.9.481
SB Micro Sample Port Type M Sample valves
Concept
The Micro Sample Port Type M is used to take aseptic and
microbiological samples in small volumes from tanks and pipework.
2.9
Working principle
The sampling is done by unscrewing the closing cap and inserting
a hypodermic needle through the membrane. Replacement of the
rubber membrane should only take place when the tank is empty and
pressure has been released. It is done by unscrewing the threaded
nipple and removing the perforated disc, replace the membrane
and make sure the parts are mounted firmly. Before sampling, the
plug should be sterilized with alcohol. The inner part of the rubber
membrane is automatically cleaned during tank or pipework cleaning.
Standard design
The Micro Sample Port Type M is made in a simple, hygienic design
and consists of a housing made as a socket for direct welding into
tankwall or pipe-work, a theaded nipple and a perforated disc keeps
the membrane in place.
2.9.482
Sample valves SB Carlsberg Flask
ky Yeast propagation
Alfa Laval SB Carlsberg Flask
Concept
The Carlsberg flask is used for sterilizing wort and propagating pure
yeast culture for yeast propagation plants in laboratory scale.
2.9
Working principle
The flask is filled with wort to the net capacity corresponding to
approximately 80% of the total volume.
Sterilization takes place in an autoclave, on a gas burner or an electric
hotplate. After sterilization, the flask is placed in a refrigerator or a
cold room in order to cool down the wort to the desired working
temperature. Aeration of the cold wort is made through the membrane
sample valve connected to the aeration lance.
Yeast culture can be introduced aseptically through the membrane
fitting by means of a syringe. Alternatively, dry yeast culture can be
transferred to the flask by the empty filter housing.
Standard design
The Carlsberg Flask is constructed as a cylindrical container with flat
bottom. The Carlsberg Flask is equipped with breathing filters and a
membrane sample valve for aeration and product transfer. Yeast can
be added through a micro sample port by the means of a syringe.
Compliance to PED 97/23/EC of the European Community.
2.9.483
SB Carlsberg Flask Sample valves
Sterile air
2.9
2.9.484
Sample valves SB Sample Cock
ky Sampling
Alfa Laval SB Sample Cock
Concept
To valve is designed for taking bulk samples of low and high viscous
liquids from tanks and pipework with reliable reproducible results.
2.9
Working principle
The sample cock has a fixed handle and is manually operated.
Samples are taken from the bottom outlet. In closed position after
sampling, the valve drains out completely.
Standard design
The valve body is supplied with male part in 3/8” BSP for socket
mounting. Valve outlet is available as hose piece designed as clip-on
type or male thread 3/8” BSP. The handle turns 120°.
.
TECHNICAL DATA PHYSICAL DATA
Max. product pressure: . . . . . . . . . . 73 PSI Material Specifications
Steel surfaces: EN 1.4462 & EN 1.4404 (316L)
2.9.485
SB Sample Cock Sample valves
Cleaning Maintenance
After sampling, the cock should be flushed with water. Sterilization is The inside surfaces of the sample cock must be lubricated with
possible with alcohol - or the valve can be flame-sterilized. Please food-grade grease when the cock is included in CIP of vessel or
do not overheat the Sample Cock. In case the valve is included in pipeline. Disassembly of valve is recommended to be done by hand.
CIP with vessel or pipeline cleaning, the valve must be lubricated with Make sure not to scratch or dent inside surfaces.
grease of food-quality afterwards.
Installation
The sample cock should be placed directly at the sampling place
with minimum distance to the product. Mounting sockets in stainless
steel AISI 316L for welding into tanks and pipework are available with
material certificate.
2.9
Standard Versions:
Mounting Sockets:
Hose piece
Dia.:22
Socket Type P
for Pipes
Coil
Dia.:25
Dia.:25
2.9.486
Sample valves Unique Sampling Valve - Double Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.32 μin
Outside surface finish: Polished
TD 472-005
9614094906 9614094942 0-87 Collared pipe - DN40 3.45 1.61
9614094907 9614094943 0-87 Collared pipe - ISO 51mm 3.45 2.01
9614094908 9614094944 0-87 Collared pipe - DN50 3.45 2.09
A
Size 10
9614095201 9614095237 0-87 Tri-Clamp 4.37 1.99
9614095202 9614095238 0-87 Tank mounted 4.39 1.50
9614095203 9614095239 0-87 Collared pipe - ISO 25mm 4.43 0.98
9614095204 9614095240 0-87 Collared pipe - DN25 4.35 1.14
B
9614095205 9614095241 0-87 Collared pipe - ISO 38mm 4.35 1.50
9614095206 9614095242 0-87 Collared pipe - DN40 4.35 1.61
9614095207 9614095243 0-87 Collared pipe - ISO 51mm 4.35 2.01
9614095208 9614095244 0-87 Collared pipe - DN50 4.35 2.09
Size 4 Actuator
9614095001 9614095037 0-87 Tri-Clamp 5.56 1.99
9614095002 9614095038 0-87 Tank mounted 5.57 1.14
9614095003 9614095039 0-87 Collared pipe - ISO 25mm 5.56 0.98
9614095004 9614095040 0-87 Collared pipe - DN25 5.56 1.14
9614095005 9614095041 0-87 Collared pipe - ISO 38mm 5.56 1.50
9614095006 9614095042 0-87 Collared pipe - DN40 5.56 1.61
9614095007 9614095043 0-87 Collared pipe - ISO 51mm 5.56 2.01
9614095008 9614095044 0-87 Collared pipe - DN50 5.56 2.09
Size 10
9614095401 9614095437 0-87 Tri-Clamp 7.06 1.99
9614095402 9614095438 0-87 Tank mounted 7.08 1.50
9614095403 9614095439 0-87 Collared pipe - ISO 25mm 7.09 0.98
A
Size 25 B
9614095501 9614095522 0-87 Tri-Clamp 14.33 3.05
9614095502 9614095523 0-87 Tank mounted 14.33 2.76
9614095503 9614095524 0-87 Collared pipe - ISO 51 mm 14.48 2.01
9614095504 9614095525 0-87 Collared pipe - DN50 14.48 2.09
9614095505 9614095526 0-87 Collared pipe - ISO 63.5 mm 14.44 2.50
9614095506 9614095527 0-87 Collared pipe - DN65 14.44 2.76
2.9.487
Unique Sampling Valve - Double Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 0.32 μin
Outside surface finish: Polished
Size 4
9614023901 - Hold tool 1.57 1.18 0.79 - A
2900-0181
Size 10
9614023902 - Hold tool 2.36 1.38 0.79 - A
2900-0181
Size 25
9614023903 - Hold tool 4.92 3.54 1.18 - A
2900-0181
Size 4
9614025801 - Mount tool - - 1.18 1.44
C 2900-0182
Size 10
9614025802 - Mount tool - - 1.18 2.22
2900-0182
Size 25
9614025803 - Mount tool - - 1.18 4.33
2900-0182
2.9.488
Sample valves Unique Sampling Valve - Single Seat
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 32 μin
Outside surface finish: Polished
TD 472-005
9614094806 9614094842 0-87 Collared pipe - DN40 3.45 1.61
9614094807 9614094843 0-87 Collared pipe - ISO 2” 3.45 2.01
A
9614094808 9614094844 0-87 Collared pipe - DN50 3.45 2.09
9614095101 9614095137 0-87 Tri-Clamp 4.37 1.99
9614095102 9614095138 0-87 Tank mounted 4.39 1.5
9614095103 9614095139 0-87 Collared pipe - ISO 1” 4.43 0.98
9614095104 9614095140 0-87 Collared pipe - DN25 4.35 1.14
9614095105 9614095141 0-87 Collared pipe - ISO 1½” 4.35 1.5 B
2.9.489
Unique Sampling Valve - Single Seat Sample valves
Product code: 5349 Material: 1.4404 (316L)
Valve Ports: Tri-Clamp/Quick Inside surface finish: Ra ≤ 32 μin
Outside surface finish: Polished
2.9
2.9.490
Sample valves Unique Sampling Valve - Accessories
Product code: 5349
LLP
Item No. Description Upgrade Kit
USD
Size 4 Handle
9614095701 Upgrade to manual double seat - incl. EPDM seal
9614095702 Upgrade to manual double seat - incl. Q seal
Size 10
9614095801 Upgrade to manual double seat - incl. EPDM seal TD 472-040
2.9
9614095802 Upgrade to manual double seat - incl. Q seal
Size 4 Actuator
9614095901 Upgrade to pneumatic double seat - incl. EPDM seal
9614095902 Upgrade to pneumatic double seat - incl. Q seal
9614095903 Upgrade to pneumatic single seat - incl. EPDM seal
9614095904 Upgrade to pneumatic single seat - incl. Q seal
Size 10
9614096001 Upgrade to pneumatic double seat - incl. EPDM seal
9614096002 Upgrade to pneumatic double seat - incl. Q seal
9614096003 Upgrade to pneumatic single seat - incl. EPDM seal 2900-0002
LLP
Item No. Description Accessories
USD
Size 4 Membrane Seal
9614016501 EPDM (10 pieces)
9614016551 Q (Silicone) (10 pieces)
Size 10
TD 472-043
9614018801 EPDM (10 pieces)
9614018851 Q (Silicone) (10 pieces)
Size 25
9614019001 EPDM (10 pieces)
9614019051 Q (Sillicone) (10 pieces)
Size 4 / 10 Non-return valve
9614195501 For steam generator
9614195502 For quick coupling
9614195503 For tube - welding TD 472-045
Size 4 / 10 Plug
9614290501 Plug for upper connection EPDM
2900-0183
* On request.
2.9.491
Unique Sampling Valve - Accessories Sample valves
Product code: 5349
LLP
Item No. Description Accessories
USD
Size 4 / 10 Quick Coupling
9614195601 Female - Hose connection ID 0.24 in hose
9614195602 Female - Hose connection ID 8 mm hose
2.9
TD 472-046
TD 472-047
TD 472-056
Proximity switch
9611995020 M5 Proximity switch 0.059 in
TD 472-052
9614017401 Adaptor for proximity switch (open position only) - Size 4 and 10
9614257901 Adaptor for proximity switch (open position only) - Size 25
2900-0082
2900-0120
2900-0121
2900-0122
2900-0123
* On request.
2.9.492
Sample valves Unique Sampling Valve - Accessories
Product code: 5349
LLP
Item No. Description Accessories
USD
Steam generator
9614219501 Steam generator
2.9
2900-0124
* On request.
2.9.493
SB Membrane Sample Valve Accessories Sample valves
Product code: 5349
29010008
29010009
29010010
29010012
29010013
29010014
2.9.494
Sample valves SB Membrane Sample Valve Accessories
Product code: 5935
2.9
29010015
29010016
29010017
2.9.495
SB Micro Sample Port Sample valves
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 32 µin
LLP
Item. No Specification
USD
Micro Sample Port
9615122501 Type T w/red silicone plug
9615122502 Type T w/green rubber plug
9615122701 Type P w/red silicone plug
2.9 9615122702 Type P w/green rubber plug
9615123301 Type PC 1” w/red silicone plug
9615123302 Type PC 1” w/green rubber plug
9615126501 Type PC DN 25 w/red silicone plug
9615126502 Type PC DN 25 w/green rubber plug
TD 473-001
2.9.496
Sample valves SB Micro Sample Port, Type M
Product code: 5917 Material: 1.4404
Product wetted surface finish: Ra ≤ 32µin
LLP
Item No. Specification SCANDI BREW
USD
Micro Sample Port, Type M
9615139401 Micro Sample Port, Type M (max. 10
bar)(max. 145 psi)
2.9
TD 473-021
2.9.497
SB Carlsberg Flask Sample valves
Product code: 5915
LLP
Item No. Specification SCANDI BREW
USD
Carlsberg Flask
9615126101 Carlsberg Flask, Complete with two 118
inchsilicone hoses with clip-on and extra
aeration filter
2.9
TD 473-003
2.9.498
Sample valves Micro port
Product code: 5935
LLP
Item No. Specification
USD
Micro Sample Port
9615122501 Type T w/red silicone plug
9615122502 Type T w/green rubber plug
9615122701 Type P w/red silicone plug
9615122702 Type P w/green rubber plug 2.9
9615123301 Type PC 1" w/red silicone plug
9615123302 Type PC 1" w/green rubber plug
9615126501 Type PC DN 25 w/red silicone plug
9615126502 TypePC DN 25 w/green rubber plug
TD 473-001
0,
9680124366 Micro Sample Port, Type M (max. 10 bar)
9680123394 White NBR membrane for type M (max 95°C, 1 piece)
TD 473-021
2.9.499
SB Sample Cock Sample valves
Product code: 5917
LLP
Item No. Specification SCANDI BREW
USD
Sample Cock
9680124370 With 3/8” BSP outlet
9680124371 With hose piece outlet
2.9
TD 473-002
2.9.500
Sample valves Sampling Valves Type 20
Sampling cocks/valves/plug
Product code: 5278
LLP
Item No. Size Dimension in
USD
1.4404 (316L) Inch (BSP) A B E Sampling valve Type 20
3135000201 3/4" 3.19 1.97 0.39
2.9
2.9.501
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2.10 Shutter Valves
The Shutter Valve is a self-draining valve that allows for multi-directional flow of product.
Product leaflets
Shutter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.504
D10 and D11 Plug Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.508
Description codes
Shutter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.511
Price lists
Shutter Valve with Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.512
Shutter valve with Actuator and Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.515
Plug Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.10.518
Shutter Valve Shutter Valves
Concept
Koltek valve is a manually or pneumatically operated valve, designed
for use in the food, chemical, pharmaceutical and other industries
where valves of hygienic design are needed.
2.10 Working principle
A PTFE shutter is operated by means of a handle or an actuator. A
spring system presses the shutter against the inside cylindrical surface
of the valve body thus ensuring complete tightness.
The air actuated valve can be fitted with ThinkTop® or a laterally fitted
indication unit for remote indication of the valve position. The manually
operated valve can be fitted with laterally indication units (used for
LKLA actuators). The actuator for the valve comes in two versions,
single acting or double acting. The single acting actuator operates
with one main piston whereas the double acting actuator operates
with two main pistons.
Standard Design
The valve consist of a rigid body with an internal cylindrical bore and
2 or 3 ports for pipe connection. The two lids have guide rings or
bearings for an internal shaft which supports and positions the shutter.
The stainless steel handle or the actuator is fitted to turn the shaft.
The actuator consists of a system of cylinders and one or two main
pistons interconnected with a toothed bar which interacts with a gear
.
wheel on the valve shaft. The system is insensitive to pressure shocks
in the valve.
Air Connections
Compressed air:
R 1/8" (BSP), internal thread
2.10.504
Shutter Valves Shutter Valve
Actuator functions
Sizes 1" t o 2": Pneumatic connections Sizes 1" - 3": Pneumatic connections
2.10
TD 418-138
TD 418-137 TD 418-146
TD 418-145
TD 418-140
TD 418-154
TD 418-153
TD 418-139
TD 418-142
TD 418-141
TD 418-148
TD 418-147
TD 418-144
TD 418-156
TD 418-143
TD 418-155
2.10.505
Shutter Valve Shutter Valves
Dimensions (in)
K H3 H2 H1
A1
A2
OD
ID
B
E
t
A3
M
TD 418-043
G
2.10
TD 418-072
Fig. 1. Dimensions.
AH valves:
Actuators
2.10.506
Shutter Valves Shutter Valve
Application
The bonded rubber or stainless steel plug valves are used in food
and chemical industries and in other installations where a hygienic
closing device with minimum pressure drop is required. D10 and D11
plug valves are designed for quick and easy operation. The D10 is a
2.10
two-way valve, and the D11 is a three-way valve.
Standard Design
The plug valves are made of stainless steel AISI 304. They
are produced with a strong, rigid body made from drop forged
homogeneous material, and the plug is rubber coated. An optional
chrome plated and lapped metal plug is available. The plug valves may
be supplied with weld connections, clamps or threaded connections.
Ordering
Please state the following when ordering:
- Connections
Tri-Clamp®, Bevel Seat, weld
- Type
Straight-through valve D10, three-way valve D11, tank outlet valve
D10F and D10FL legal tank pasteurization valve
- Plug
Bonded rubber (Buna) or stainless steel. D10FL only available with
stainless steel plug
- Size
Following sizes are available: 1-inch, 1.5-inch, 2-inch, 2.5-inch,
3-inch
2.10.508
Shutter Valves D10 and D11 Plug Valves
2.10
2.10.509
D10 and D11 Plug Valves Shutter Valves
2.10
Hole
Size (Tube OD) A B C D E F G H I J K Approx. Wt.
Size
1½ 45/16 3 1 /8 5 5 /8 23/8 6¾ 123/32 37/16 -- -- -- -- 9/16 9.50 4.30
2 57/16 4 1 /8 5 5 /8 2¾ 7½ 2 1 /8 4¼ -- -- -- -- 9/
16 15.50 7.03
2½ 6¾ 45/8 6¼ 3½ 8¾ 2 5 /8 5¼ 15/16 1½ 2½ 5 9/
16 25.50 11.56
3 8 4¾ 7¼ 3¾ 9¾ 35/16 6 5 /8 1¾ 1¾ 213/16 55/8 11/16 36.00 16.32
Hole
Size (Tube OD) A B C D E F G H I J K Approx. Wt.
Size
1½ 109.5 79.4 142.9 60.3 171.5 43.7 87.3 -- -- -- -- 14.3 9.5 4.30
2 138.1 104.8 142.9 69.9 190.5 54.0 108.0 -- -- -- -- 14.3 15.5 7.03
2½ 171.5 117.5 158.8 88.1 222.3 66.7 133.4 33.3 38.1 63.5 127.0 14.3 25.5 11.56
3 203.2 120.7 184.2 95.3 247.7 84.1 168.3 44.5 44.5 71.4 142.9 17.5 36.0 16.32
2.10.510
Shutter Valves Shutter Valve
Consider the information below when selecting a Koltek Valve
Note: The configuration shown below will not reflect the actual model
number shown on the Customer Order Acknowledgement
1 2 3 4 5 6 7
AH10 - GC - E - 1.5 - T316 - KH630 - A
2.10
1 MODEL 6 H ANDLE OR ACTUATOR
AH10 Hndl - for manual valves
AH11 KH630 - 2 pos. 90o Spring Return
KH630T - 2 pos. 90o Spring Return for Think Top
KH631 - 2 pos. 90o Air-to-Air
2 CONNECTION KH631T - 2 pos. 90o Air-to-Air for Think Top
W - Weld KH632 - 2 pos. 180o Air-to-Air
GC - Tri-Clamp KH632 - 2 pos. 180o Air-to-Air for Think Top
BS - Bevel Seat KH633 - 3 pos. 2 x 90o Air-to-Air
HDI14W - Male
HDI15W - Female
7 I NDICATION
THINKTOP
3 E LASTOMER A - Digital 0 Solenoid
E - EPDM B - Digital 1 Solenoid
V - FPM C - Digital 2 Solenoid
E - AS-Interface 0 Solenoid
F - AS-Interface 1 Solenoid
4 S IZE G - AS-Interface 2 Solenoid
.5” I - Device Net 0 Solenoid
.75” J - Device Net 1 Solenoid
1” K - Device Net 2 Solenoid
1.5” MANUAL OR ACTUATED
2” LS - Limited Stop
2.5” LP - Lateral Mount Prox Switch
3”
4”
5 MATERIAL
T316
2.10.511
Shutter Valve with Handle Shutter Valves
Valve with Handle Connection: Weld ends
Product Code: 5276 Material: 316L
Seal: EPDM
Dimension
Size
Item No. LLP USD
A¹ E G
inch mm inch mm inch mm inch DIN
AH10 - 2 Way - Weld
9634075125 1" 25.4 4.57 116.0 1.65 42.0 55.0 64.5
9634075126 1 ½" 38.1 5.87 149.0 2.20 56.0 70.0 80.0
9634075127 2" 50.8 6.34 161.0 2.44 62.0 82.0 82.5
2.10 9634075128 2 ½" 63.5 7.05 179.0 2.76 70.0 105.0
9634077421 3" 76.2 8.03 204.0 3.15 80.0 110.0 110.5
9634075130 4" 101.6 11.50 292.0 4.61 117.0 155.0 130.5
2.10.512
Shutter Valves Shutter Valve with Handle
Valve with Handle Connection: Clamp ends
Product Code: 5276 Material: 316L
Seal: EPDM
Dimension
Size
Item No. LLP USD A¹ E G
inch mm inch mm inch mm inch mm
AH10 - 2 Way - Clamp Ends
9634075131 ½" 12.7 4.57 116.0 1.65 42.0 48.5
9634075134 ¾" 19.0 4.57 116.0 1.65 42.0 48.5
9634075132 1" 25.4 4.57 116.0 1.65 42.0 58.0
9634075133 1 ½" 38.1 5.87 149.0 2.20 56.0 74.5
9634078036 2" 50.8 6.34 161.0 2.44 62.0 87.0 2.10
9634075135 2 ½" 63.5
9634078392 3" 76.2
9634068762 4" 101.6
* = Please contact your Alfa Laval contact person for further information.
2.10.513
Shutter Valve with Handle Shutter Valves
Valve with Handle Connection: Bevel Seat
Product Code: 5276 Material: 316L
Seal: EPDM
Size
Item No. LLP USD
inch mm
AH10 - 2 Way - Bevel Seat
9634075138 1 ½" 38.1
9634075139 2" 50.8
9634075140 3" 76.2
9634075141 4" 101.6
AH11 - 3 Way - Bevel Seat
2.10 9634079815 1 ½" 38.1
9634067547 2" 50.8
9634079828 2 ½" 63.5
9634079829 3" 76.2
9634079833 4" 101.6
2.10.514
Shutter Valves Shutter valve with Actuator and Bracket
Product Code: Actuator: KH630 - 2 pos. 90° Spring Return Actuator
Note: Pricing below does not include ThinkTop® Unit.
Refer to section 3.6 for ThinkTop® pricing.
2.10.515
Shutter valve with Actuator and Bracket Shutter Valves
Product Code: Actuator: KH631 - 2 pos. 90° Air-to-Air Actuator
Note: Pricing below does not include ThinkTop® Unit.
Refer to section 3.6 for ThinkTop® pricing.
2.10.516
Shutter Valves Shutter valve with Actuator and Bracket
Product Code: Actuator: KH632 - 2 pos. 180° Air-to-Air Actuator
Note: Pricing below does not include ThinkTop® Unit. Actuator: KH633 - 2 x 90° Air-to-Air Actuator
Refer to section 3.6 for ThinkTop® pricing.
2.10.517
Plug Valves Shutter Valves
Tri-Clamp® End Connection
304 Stainless Steel
Size
Item No. LLP
(Tube OD) Part # D10MP-Size-Type
Type 304 USD
in mm
Two-Way Plug Valve with Metal Plug*
201207 1½ 38.1
202185 2 50.8
203183 2½ 63.5
204169 3 76.2
2.10 Two-Way Plug Valve with Rubber Plug*
201206 1½ 38.1
202188 2 50.8
203185 2½ 63.5
204155 3 76.2
Three-Way Plug Valve with Metal Plug*
201359 1½ 38.1
202340 2 50.8
203289 2½ 63.5
204283 3 76.2
Three-Way Plug Valve with Rubber Plug*
201361 1½ 38.1
202342 2 50.8
203291 2½ 63.5
204285 3 76.2
Note: All Plug Valves have a maximum limit of 100 °F and 25 PSIG
Rubber Plugs - Buna Only
* Authorized to carry the 3A symbol.
2.10.518
Shutter Valves Plug Valves
Plug Valves
Bevel Seat End Connection
304 Stainless Steel
Size
Item No. LLP
(Tube OD)
Type 304 USD
in mm
Part # D10C-Size-Type
Two-Way Plug Valve with Metal Plug**
021047 1½ 38.1
022036 2 50.8
023093 2½ 63.5 2.10
024082 3 76.2
Part # D10CR-Size-Type
Two-Way Plug Valve with Rubber Plug**
021053 1½ 38.1
022035 2 50.8
023114 2½ 63.5
024101 3 76.2
Part # D11C-Size-Type
Three-Way Plug Valve with Metal Plug**
021221 1½ 38.1
022197 2 50.8
023227 2½ 63.5
024207 3 76.2
Part # D11CR-Size-Type
Three-Way Plug Valve with Rubber Plug**
021219 1½ 38.1
022199 2 50.8
023229 2½ 63.5
024243 3 76.2
* = Please contact your Alfa Laval contact person for further information.
Note: All Plug Valves have a maximum limit of 100 °F and 25 PSIG
Rubber Plugs - Buna Only
** Authorized to carry the 3A symbol.
2.10.519
Plug Valves Shutter Valves
Plug Valves
Welded End Connection
304 Stainless Steel
Size
LLP
Item No. (Tube OD)
USD
in mm
Part # DL10WW-Size-Type
Two-Way Plug Valve with Metal Plug**
433000 1½ 38.1
433002 2 50.8
2.10 433658 2½ 63.5
Contact AL 3 76.2
Part # DL10WWR-Size-Type
Two-Way Plug Valve with Rubber Plug**
433001 1½ 38.1
433003 2 50.8
430041 2½ 63.5
433007 3 76.2
Part # DL11WWW-Size-Type
Three-Way Plug Valve with Metal Plug**
433045 1½ 38.1
433047 2 50.8
433049 2½ 63.5
430274 3 76.2
Part # DL11WWWR-Size-Type
Three-Way Plug Valve with Rubber Plug**
433046 1½ 38.1
433048 2 50.8
433050 2½ 63.5
430624 3 76.2
* = Please contact your Alfa Laval contact person for further information.
Note: All Plug Valves have a maximum limit of 100 °F and 25 PSIG
Rubber Plugs - Buna Only
** Authorized to carry the 3A symbol.
2.10.520
2.11 Single Seat Valves
Alfa Laval’s Single Seat Valve is an extremely reliable and hygienic design for stopping or
diverting flow in single or multi-directional systems.
Product leaflets
Unique 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.523
Unique 7000 Series 6-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.527
Unique 7000 Series - Reverse Acting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.531
Unique 7000 Series - Long Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.535
Unique 7000 Series - Aseptic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.539
Unique 7000 Series - Two Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.543
Unique 7000 Series - Tangential body/Tank valve . . . . . . . . . . . . . . . . . . . .2.11.547
Unique 7000 Series - Tank Outlet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.551
Unique 7000 Series - Y-body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.555
Unique 7000 Series - Manually Operated/Manually Regulating Valves . . . . .2.11.559
Unique 7000 Series - Aseptic Manually Operated Valve . . . . . . . . . . . . . . . .2.11.562
Unique 7000 Series - Small Single Seat Valve . . . . . . . . . . . . . . . . . . . . . . .2.11.568
761 Seat Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.572
762 Flo-Diversion Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.578
SB Mini Flow Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.583
Description codes
Unique 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.585
700 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.586
Unique 7000 Small Single Seat Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.587
Price lists
Unique 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.11.588
2.11 Single Seat Valves
Alfa Laval’s Single Seat Valve is an extremely reliable and hygienic design for stopping or
diverting flow in single or multi-directional systems.
Concept
The Unique 7000 is an innovative new generation of Tri-Clover® single
seat valves that are designed to meet the highest process demands of
hygiene and safety. They’re built on a well-proven, platform from an
installed base of more than one million valves.
The Unique 7000 is a hygienic air-operated seat valve with a
flexible design. It can be configured as a shut-off valve with two 2.11
or three ports or as a change-over valve with three to five ports.
It’s ideal applications include the dairy, beverage, brewery, food,
pharmaceutical, biotechnology and personal care industries.
Working principle
The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or three
(3) ports or as a change-over valve with three (3) to five (5) ports. The
valve is remote-controlled by means of compressed air. It has few and
simple moveable parts which results in a very reliable valve and low
maintenance cost.
Standard design
The Unique 7000 valve is designed to deliver years of reliability and
performance you’ve come to expect with all Tri-Clover® products. Its
flexible design consists of either one or two bodies that are clamped
together. The TR2 seat ring with enhanced CIP capabilities and
hygiene
. comes standard with all Unique 7000 valves. For added
confidence, the valve can be supplied with a controlled compression
elastomer seal ring. The standard actuator comes with a five year
warranty. The Unique 7000 valve sizes range from 1" to 4".
Temperature Materials
Temperature range . . . . . . . . . . . . . 14°F to +284°F (EPDM) Product wetted steel parts: . . . . . . . . AISI 316L (internal Ra < 32 µ
Elastomer Seal Plug inch)
Other steel parts: . . . . . . . . . . . . . . AISI 304
Pressure
Plug seal: . . . . . . . . . . . . . . . . . . . PTFE (TR2) (standard)
Max. product pressure . . . . . . . . . . 145 PSI (10 bar)
Max. 230°F
Min. product pressure . . . . . . . . . . . Full vacuum
Optional elastomer plug seal: . . . . . . EPDM, HNBR or FPM
Air pressure: . . . . . . . . . . . . . . . . . 72.5 to 101.5 PSI (5 - 7 bar)
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Valve Body Combinations Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 32 µin
Product wetted seals: . . . . . . . . . . . EPDM
Optional product wetted seals: . . . . . HNBR or FPM
Other seals . . . . . . . . . . . . . . . . . . NBR
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
- Actuator for intermediate position of the valve plug (optional)
.
O C T O B E R 2008
2.11.523
Unique 7000 Single Seat Valves
Options
A. Replaceable elastomer plug seals.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
C. Product wetted seals in HNBR or FPM.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design).
E. External surface finish blasted.
Note!
For further details, see instruction ESE00213.
Nominal Size
1" 1.5" 2" 2.5" 3" 4" 4” XL stroke
A1 12.3 12.34 14.27 15.31 16.62 18.40 N/A
A2 12.89 13.13 15.3 16.29 17.8 19.58 28.00
A3 14.19 14.7 17.18 18.70 20.51 23.27 N/A
A4 14.66 15.41 18.04 19.57 21.57 24.33 28.00
A1 High pressure 13.78 13.76 15.37 16.41 21.04 22.80 -
A2 High pressure 14.31 14.55 16.36 17.39 22.17 23.95 -
A3 High pressure 15.60 16.18 18.28 19.81 24.91 27.67 -
A4 High pressure 16.07 16.85 19.15 13.46 25.91 28.67 -
C 1.88 2.39 2.91 3.4 3.89 4.87 4.87
OD 0.98 1.5 2.01 2.5 3 4 4
ID 0.86 1.37 1.88 2.37 2.87 3.84 3.84
t 0.06 0.06 0.06 0.06 0.06 0.08 0.08
E1 1.97 1.95 2.40 3.19 3.39 4.69 4.69
E2 1.97 1.95 2.40 3.19 3.39 4.69 4.69
F1 0.59 0.79 0.98 0.98 1.18 1.18 2.93
F1 High pressure - - - - 1.12 1.15 -
F2 0.47 0.67 0.87 0.87 1.06 1.06 2.67
F2 High pressure - - - - 1.00 1.00 -
H 3.35 3.35 4.53 4.53 6.20 6.20 6.00
H High pressure 4.53 4.53 6.20 6.20 6.20 6.20 -
M/ Clamp 0.5 0.5 0.5 0.5 0.5 0.63 N/A
Weight (lb)
Shut-off valve 6.8 7.3 12.1 14.3 24.9 30.0 93.7
Change-over valve 8.6 9.3 15.7 18.7 30.9 39.7 118.4
Stop Valve: High pressure 10.4 10.6 20.9 22.0 21.6 31.3 -
Change-over valve: High pressure 10.8 11.2 22.3 23.8 24.0 36.4 -
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
* Internal stroke
Please note!
Opening/closing time will be effected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
H
H
- Use of single solenoid valve for serial connected air actuator functions.
F2
F1
- Product pressure.
TD 461-067
TD 461-066
A3
A1
t E M t E M
ID ID
OD OD
2.11.524
Single Seat Valves Unique 7000
2.11
TD 461-133
1" Cv 17
7
29
Cv
6
4"
Cv 4
5
1 21
92
15 Cv
Cv
Cv
3"
1.5"
5"
2"
2.
Note!
For the diagrams the following applies:
Medium: Water (68° F/20° C)
(This is approx. the same pressure drop by reading the y-axis above)
2.11.525
Unique 7000 Single Seat Valves
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 1 - Shut-off and Change-over valves Max. pressure in bar without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug
combination and direction pressure
position 1” 1½" 2" 2½" 3" 4"
of pressure (psi)
1 NO 145.0 119.0 122.0 65.0 99.0 64.0
72.5 133.0 64.0 86.0 49.0 64.0 42.0
2 87.0 NO 145.0 110.0 139.0 81.0 104.0 70.0
101.5 145.0 145.0 145.0 113.0 145.0 97.0
72.5 145.0 83.0 99.0 54.0 68.0 44.0
3 87.0 NC 145.0 142.0 145.0 88.0 112.0 73.0
101.5 145.0 145.0 145.0 123.0 145.0 100.0
4 NC 145.0 91.0 104.0 61.0 93.0 61.0
72.5 145.0 145.0 145.0 145.0 145.0 136.0
5 87.0 A/A 145.0 145.0 145.0 145.0 145.0 145.0
101.5 145.0 145.0 145.0 145.0 145.0 145.0
72.5 145.0 145.0 145.0 145.0 145.0 132.0
6 87.0 A/A 145.0 145.0 145.0 145.0 145.0 145.0
101.5 145.0 145.0 145.0 145.0 145.0 145.0
2.11.526
Single Seat Valves Unique 7000 Series 6-inch
Concept
The Unique 7000 Series is an innovative new generation of Tri-Clover®
single seat valves that are designed to meet the highest process
demands of hygiene and safety. They’re built on a well-proven,
platform from an installed base of more than one million valves.
The Unique 7000 6-inch valve is a hygienic air-operated seat valve
designed to handle the most demanding high volume, high viscosity or 2.11
large particulate applications. It’s ideal for high volume applications in
the dairy, beverage, food and personal care industries.
Working principle
The valve is remote-controlled by means of compressed air. It has
few and simple moveable parts which results in a very reliable valve
and low maintenance cost.
Standard Design
The Unique 7000 valve is designed to deliver years of reliability and
performance you’ve come to expect with all Tri-Clover® products.
The TR2 seat ring with enhanced CIP capabilities and hygiene comes
standard with all Unique 7000 series valves. For added confidence,
the valve can be supplied with a compression elastomer seal ring. The
standard actuator comes with a five year warranty.
Temperature Materials
Temperature range: . . . . . . . . . . . . . .14°F to +284°F (Standard Product wetted steel parts: . . . . . . . . AISI 316L (internal Ra < 32 μ
EPDMseal) / 14°F to +170°F inch).
(TR2 seal). Other steel parts: . . . . . . . . . . . . . . AISI 304.
Plug seal: . . . . . . . . . . . . . . . . . . . PTFE (TR2) (standard).
Pressure
Optional elastomer plug seal: . . . . . . EPDM, Buna or SFY
Max. product pressure (depending on
(fluorelastomer).
valve specifications): . . . . . . . . . . . . 145 psi (10 bar)
Product wetted seals . . . . . . . . . . . . EPDM
Min. product pressure: . . . . . . . . . . Full vacuum
Optional product wetted seals: . . . . . Buna or SFY (fluorelastomer).
Air pressure . . . . . . . . . . . . . . . . . . .72.5 to 101.5 psi (500 to
Other seals . . . . . . . . . . . . . . . . . . Buna.
700 kPa (5 - 7 bar)).
2.11.527
Unique 7000 Series 6-inch Single Seat Valves
Options
A. Weld ends or connection types other than Tri-Clamp.
B. Control and Indication (IndiTop, ThinkTop or ThinkTop Basic).
C. Product wetted seals of NBR or FPM.
D. Product wetted seals in EPDM, Buna or SFY.
E. Low profile plug.
Dimensions
TD 470-006
E
TD 470-005
Actuator function
Air Consumption (In3 free air) for one stroke
Size 6"
NO and NC 19.5 x air pressure [psi]
2.11.528
Single Seat Valves Unique 7000 Series 6-inch
TD 470-003
TD 470-004
4.0 4.0
3.5 3.5
9
59
Cv
3.0 3.0
1
68
6"
2.5 Cv 2.5
6"
2.0 2.0
1.5 1.5
1.0 1.0
0.5 0.5
0.0
0 160 320 480 640 800 960 1120 1280
Q[gpm] 0.0
0 160 320 480 640 800 960 1120 1280
Q[gpm]
2.11
Note!
For the diagrams the following applies: Medium: Water (68° F/20° C)
Measurement: In accordance with VDI2173
2.11.529
Unique 7000 Series 6-inch Single Seat Valves
A
P
87.6 NO 145.0
AC TD 470-035
2.11 A = Air
P = Product pressure
AC = Air closes
SC = Spring closes
Table 2
Max. pressure in psi against which the valve can open.
87.6 NC 145.0
AO TD 470-036
NO 145.0
SO TD 470-037
A = Air
P = Product pressure
AO = Air opens
SO = Spring opens
2.11.530
Single Seat Valves Unique 7000 Series - Reverse Acting
Concept
The reverse acting version of the Unique 7000 is a hygienic air-operated
seat valve with a flexible design. It can be configured as a shut-off
valve with two or four ports or as a change-over valve with three to six
ports. It’s ideal applications include the dairy, beverage, brewery, food,
pharmaceutical, biotechnology and personal care industries.
Working principle
2.11
The valve is a pneumatic seat valve in a hygienic and modular design
for a wide field of duties, e.g. as a shut-off valve with two (2) or four (4)
ports or as a change-over valve with three (3) to six (6) ports. The valve
is remote-controlled by means of compressed air.
Standard Design
The Unique 7000 valve is designed to deliver years of reliability and
performance you’ve come to expect with all Tri-Clover products.
It’s flexible design consists of two to three bodies that are clamped
together. The TR2 seat ring with enhanced CIP capabilities and
hygiene comes standard with all Unique 7000 valves. For added
confidence, the valve can be supplied with a controlled compression
elastomer seal ring. The actuator comes with a five year warranty. The
Unique 7000 valve sizes range from 1" to 4".
Temperature Materials
Temperature range: . . . . . . . . . . . . . 14°F to +284°F (EPDM) Product wetted steel parts: . . . AISI 316L (internal Ra < 32 µ inch)
Other steel parts: . . . . . . . . . AISI 304
Pressure
External surface finish . . . . . . Semi-bright (blasted)
Max. product pressure: . . . . . . . . . . 145 PSI (1000 kPa (10 bar)
Internal surface finish . . . . . . . Bright (polished), Ra < 32 µm
Min. product pressure: . . . . . . . . . . Full vacuum
Plug seal: . . . . . . . . . . . . . . PTFE (TR2) (standard)
Air pressure: . . . . . . . . . . . . . . . . . 72.5 to 101.5 PSI (5 - 7 bar)
Optional elastomer plug seal: . EPDM, HNBR or FPM
Valve Body Combinations Other product wetted seals: . . EPDM (standard)
Optional product wetted seals: HNBR or FPM
Other seal . . . . . . . . . . . . . . NBR
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
2.11.531
Unique 7000 Series - Reverse Acting Single Seat Valves
Options Note!
A. Male parts or clamp liners in accordance with required standard. For further details, see instruction ESE00213.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
C. Product wetted seals in HNBR or FPM Other valves in the same basic design
- Long stroke valve.
D. Plug seals HNBR, FPM or TR2 plug (floating PTFE design)
- Manually operated valve.
E. High pressure actuator
- Extended stroke available for 4"
F. Maintainable actuator
G. External surface finish bright The actuator comes with a 5 years warranty
Dimensions
Nominal size
Shut-off
For exact high pressure actuator dimension (A and F) - please refer to information in Anytime configurator
* To top of stem protector
** Internal stem stroke
H Please note!
F2
OD
C
ID
OD
ID
C
C
G
E M
G
E M
Shut-off valve Change-over valve Replaceable elastomer plug seal
2.11.532
Single Seat Valves Unique 7000 Series - Reverse Acting
Note!
For the diagrams the following applies: 2.11
Medium: Water (20°C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator.
(This is approx. the same pressure drop by reading the y-axis above)
2.11.533
Unique 7000 Series - Reverse Acting Single Seat Valves
A A A
A A
A
P P
P P P
P
P P
P
2212-0010 2212-0012 2212-0013 2212-0016
P 2212-0018 2212-0019
2212-0014
2212-0011 2212-0015 2212-0017
1 2 3 4 5 6 7 8 9 10
2.11 A = Air P= Product pressure
Table 1 - Shut-off and Change-over valves. Max. pressure in bar without leakage at the valve seat
Actuator/valve body Valve size
Air
combination and direction Plug DN25 DN40 DN50 DN65 DN80 DN100
pressure
of pressure position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(PSI)
Change-over valve 1” 1½” 2” 2½” 3” 4”
1 NC 145 119 122 65 99 64
2 87 NC 145 110 139 81 104 70
3 NO 145 91 104 61 93 61
4 87 NO 145 145 145 88 112 5.0
5 87 A/A 145 145 145 145 131 84
6 87 A/A 145 145 145 145 123 81
Table 2 - Shut-off and Change-over valves. Max. pressure in bar against which the valve can open
Actuator/valve body Valve size
Air
combination and direction Plug DN25 DN40 DN50 DN65 DN80 DN100
pressure
of pressure position DN/OD DN/OD DN/OD DN/OD DN/OD DN/OD
(PSI)
Change-over valve 1” 1½” 2” 2½” 3” 4”
7 NO 145 141 145 99 67 45
8 87 NC 145 145 145 120 144 96
9 NC 145 145 145 107 71 46
10 87 NO 145 145 145 131 145 100
2.11.534
Single Seat Valves Unique 7000 Series - Long Stroke
ky Simply Unique
Alfa Laval Unique 7000 Series - Long Stroke
Concept
The Unique 7000 Series is an innovative new generation of Tri-Clover®
single seat valves that are designed to meet the highest process
demands of hygiene and safety. They’re built on a well-proven,
platform from an installed base of more than one million valves.
Working principle
The valve is remote-controlled by means of compressed air. It has
2.11
few and simple moveable parts which results in a very reliable valve
and low maintenance costs.
Standard Design
The Unique 7000 valve is designed to deliver years of reliability and
performance you’ve come to expect with all Tri-Clover® products. Its
flexible design consists of either one or two bodies that are clamped
together. The TR2 seat ring with enhanced CIP capabilities and
hygiene comes standard with all Unique 7000 series valves. For added
confidence, the valve can be supplied with a controlled compression
elastomer seat ring. The actuator comes with a five year warranty. The
Unique 7000 Long Stroke valve sizes range from 1½" to 4".
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . 14°F to +284°F (EPDM) Product wetted steel parts: . . . . . . . . AISI 316L (internal Ra < 32 μ
inch)
Pressure
Other steel parts: . . . . . . . . . . . . . . AISI 304
Max. product pressure (depending on
Plug seal: . . . . . . . . . . . . . . . . . . . PTFE (TR2) (standard)
valve specifications): . . . . . . . . . . . . 145 psi (10 bar).
Optional elastomer plug seal: . . . . . . EPDM, HNBR or FPM
Min. product pressure . . . . . . . . . . . Full vacuum
Optional productwetted seals: . . . . . . HNBR or FPM.
Air pressure: . . . . . . . . . . . . . . . . . 72.5 to 101.5 psi (5 to 7 bar)
Other productwetted seals: . . . . . . . . EPDM (standard)
Valve body combinations Other seals: . . . . . . . . . . . . . . . . . . NBR
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (AA).
.
2.11.535
Unique 7000 Series - Long Stroke Single Seat Valves
Inch
Nominal Size
1½" 2" 2½" 3" 4"
2.11 A1 16.37 16.76 17.36 21.23 23.32
A2 17.31 18.06 19.09 23.5 25.84
A3 17.8 19.02 20.55 24.76 28.07
A4 18.75 20.32 22.32 27 30.59
C 2.39 2.91 3.4 3.89 4.87
OD 1.5 2 2.5 3 4
ID 1.37 1.88 2.37 2.87 3.84
t 0.06 0.06 0.06 0.06 0.08
E1 1.95 2.44 3.23 3.43 4.72
E2 0.94 1.30 1.73 2.24 2.52
F1 0.98 1.30 1.77 2.24 2.52
F2 3.35 4.52 4.52 6.18 6.18
H 4.52 6.18 6.18 6.18 6.18
M (Tri-Clamp) 0.50 0.50 0.50 0.50 0.63
Weight (lb)
Shut-off valve 13.4 14.7 16.8 33.2 38.8
Change-over valve 15 17.4 21 38.8 49.5
For exact high pressure actuator dimension (A and F) - please refer to information in CAS
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
- Use of single solenoid valve for serial connected air actuator
functions.
- Product pressure.
2.11.536
Single Seat Valves Unique 7000 Series - Long Stroke
2.11
Δ P [psi] Δ
TD 461-140
5.5
5.0
4.5
4.0
3.5
3.0
Cv43
2.5 3
6 20
91
2.0 15 Cv
Cv
1.5"
Cv
3"
1.5 5" 60
2. Cv3
2"
1.0 4"
0.5
0.0 Q[gpm]
0 40 80 120 160 200 240 280 320 360 400 440 480 520
For the diagrams the following applies:
Note! 2.5" shut-off valve, where Cv = 128 (See table above).
For the diagrams the following applies: Q = Cv x √∆p
Medium: Water 68° F 160 = 128 x √∆p
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator.
Pressure drop can also be calculated with the following formula: (This is approx. the same pressure drop by reading the y-axis above)
Q = Cv x √∆p
Where
Q = Flow (gallon/minute).
Cv = gallon/minute at a pressure drop of 14.5 psi (see table above).
∆ p = Pressure drop in psi over the valve.
2.11.537
Unique 7000 Series - Long Stroke Single Seat Valves
A A A
A A
A
P P P P
P
Po
2212-0003
Po Po Po 2212-0009
Table 2 Shut-off and Change-over valves Max. pressure in PSI against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (bar) 1½” 2” 2½” 3” 4”
7 NO 0.39 145 117 145 97
8 6 NO 0.39 145 116 141 94
9 6 NC 0.39 145 126 145 97
10 NC 0.39 145 109 139 93
2.11.538
Single Seat Valves Unique 7000 Series - Aseptic
Concept
The Unique 7000 Series is an innovative new generation of Tri-Clover®
single seat valves that are designed to meet the highest process
demands of hygiene and safety. They’re built on a well-proven,
platform from an installed base of more than one million valves.
Working principle
Operated by means of compressed air, it can be supplied with or
2.11
without spring return. Sterile stem sealing towards the atmosphere is
ensured by a special designed PTFE/EPDM diaphragm and since the
product-wetted part of the stem (below the diaphragm seal) never
travels outside the product zone, there is no need for a steam barrier.
Standard Design
This aseptic Tri-Clover Unique 7000 valve features the same one-piece
body with no weld design benefits shared by the entire series. It
consists of actuator, valve bonnet, stem with diaphragm unit and
valve bodies. While the bonnet and stem configurations can vary, the
body(s), actautor, clamps, stem guide bushing are all standard and
common interchangeable components.The change-over version is a
two-body design. The valve is assembled by means of clamps and a
stem clip system for easy maintenance.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 14 °F to 284 °F (EPDM) Product wetted steel parts: . . . AISI 316L
Other steel parts: . . . . . . . . . AISI 304
Pressure
Internal surface finish: . . . . . . Ra 32 µ inch
Pressure range: . . . . . . . . . . . . . . . 0-116 psi (0-8 bar)
Product wetted seal . . . . . . . EPDM
Max. sterilization temperature (steam -
Optional product wetted seals: HNBR and FPM
short time): . . . . . . . . . . . . . . . . . . 302 °F/43 psi (3.8 bar)
Other seals: . . . . . . . . . . . . . NBR
Air pressure: . . . . . . . . . . . . . . . . . 72.5101.5 psi (500-700 kPa)
Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
(5-7 bar)
Note! Vacuum is not recommended in aseptic applications.
Valve body combinations
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Pneumatic upward and downward movement (A/A).
.
2.11.539
Unique 7000 Series - Aseptic Single Seat Valves
Options
A. Male parts or clamp liners in accordance with required standard.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
C. Product wetted seals in HNBR or FPM.
D. Low pressure actuator.
E. High product pressure actuator.
F. Maintainable actuator.
G. 2 step / 3 position actuator (not for DN/OD 25 / DN 25).
H. External surface bright.
I. Tangential valve body.
Note!
For further details, see instruction ESE00529.
Dimensions (inch)
DN/OD
Nominal size
1" 1.5" 2" 2.5" 3" 4"
A1 12.14 12.38 14.46 15.50 17.01 18.99
A2 12.57 12.81 15.06 16.09 17.8 19.74
A3 14.02 14.8 17.37 18.90 20.91 23.86
A4 14.34 15.13 17.88 19.41 21.54 24.49
C 1.88 2.39 2.91 3.4 3.89 4.87
OD 0.98 1.5 2.01 2.5 3.0 4
ID 0.86 1.37 1.88 2.37 2.87 3.84
t 0.06 0.06 0.06 0.06 0.06 0.08
E1 1.97 1.95 2.40 3.19 3.39 4.69
E2 1.97 1.95 2.40 3.19 3.39 4.69
F1 0.43 0.43 0.59 0.59 0.75 0.75
F2 0.31 0.35 0.51 0.51 0.63 0.63
H 3.35 3.35 4.52 4.52 6.07 6.07
M/ Clamp 0.50 0.50 0.50 0.50 0.50 0.63
Weight (lb)
Shut-off valve 6.8 7.2 12.3 14.6 25.3 30.8
Change-over valve 8.6 9.3 15.8 19.1 31.2 40.5
H H Please note!
F1
TD 461-428
- Product pressure.
Air Connections Compressed air:
R 1/8" (BSP), internal thread.
E
t E M
E
ID
OD
t E M
ID
OD
Shut-off valve Change-over valve
2.11.540
Single Seat Valves Unique 7000 Series - Aseptic
2.11
Δ P [psi]
TD 461-152
5.5
8
5.0
v7
5
13
1" Cv 15
15
v 32
" C
0
Cv
4.5
Cv
Cv 6
1.5" C
2.5
3"
4"
4.0
2"
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0 Q[gpm]
0 40 80 120 160 200 240 280 320 360 400 440
Note!
For the diagrams the following applies:
Medium: Water (68° F/20° C)
(This is approx. the same pressure drop by reading the y-axis above)
2.11.541
Unique 7000 Series - Aseptic Single Seat Valves
A
A
P P
P
2212-0003
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 2- Shut fully closed. Options with high pressure actuator - Max. static pressure without leakage
Valve size
Actuator / Valve body combination Air pressure Plug
DN 25 - DN/OD DN 40 - DN/OD DN 50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure (PSI) position
1” 1½” 2” 2½” 3” 4”
1 NO 116 116 116 116 - -
2 87 NO 116 116 116 116 - -
3 87 NC 116 116 116 116 116 59
4 NC 116 116 116 116 116 102
A A
P A
P P
P
Po Po
2212-0020
Po Po Po 2212-0009
Po
2212-0021 2212-0006 2212-0007
2212-0008
Po P
Po P
1 2 3 4 5 6
A = Air P/Po= Product pressure
Table 3- Valve is closing. Approximately max. pressure in bar at which the valve can close by means of the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN 50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(PSI) 1” 1½” 2” 2½” 3” 4”
1 NC 94 94 116 116 106 110
2 87 NO 116 116 116 116 115 116
Table 4- Seat fully closed - Standard valve. Approximately pressure in bar, at which the valve plug can change positions by the spring or air pressure
Air Valve size
Actuator / Valve body combination Plug
pressure DN 25 - DN/OD DN 40 - DN/OD DN 50 - DN/OD DN 65 - DN/OD DN 80 - DN/OD DN 100 - DN/OD
and direction of pressure position
(PSI) 1” 1½” 2” 2½” 3” 4”
3 NO 116 116 116 116 116 116
4 87 NO 116 116 116 116 116 116
5 87 NC 116 116 116 116 116 116
6 NC 116 116 116 83 116 78
2.11.542
Single Seat Valves Unique 7000 Series - Two Step
ky Simply Unique
Alfa Laval Unique 7000 Series - Two Step
Concept
The Unique 7000 Two Step valve meets the highest demands of your
process in terms of hygiene and safety. Built on the well-proven Unique
7000 platform it can be used for reducing pressure hammers and
dosing e.g. in connection with filling of a vessel where an exact volume
is required. The degree of opening for the intermediate position can be
adjusted by removing spacer rings inside the actuator. Unique 7000 - 2.11
Two Step as Change over (NC and NO) can be used for drainage of
two pipes simultaneously or in closing/filling applications.
Working principle
The valve is remote-controlled by means of compressed air. It has
few and simple moveable parts which results in a very reliable valve
and low maintenance cost.
Standard design
The Unique 7000 valve is designed to deliver years of reliability and
performance you’ve come to expect with all Tri-Clover® products. Its
flexible design consists of either one or two bodies that are clamped
together. The TR2 seat ring with enhanced CIP capabilities and
hygiene comes standard with all Unique 7000 series valves. For added
confidence, the valve can be supplied with a controlled compression
elastomer seat ring. The actuator is always maintainable. The Unique
7000 Two Step valve sizes range from 1½" to 4".
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range . . . . . . . . . . . . . 14°F to +284°F (EPDM). Product wetted steel parts: . . . . . . . . AISI 316L (internal Ra < 32
µinch)
Pressure
Other steel parts . . . . . . . . . . . . . . . AISI 304
Max. product pressure (depending on
Plug seal: . . . . . . . . . . . . . . . . . . . PTFE (TR2) (standard)
valve specifications) . . . . . . . . . . . . 145 psi (1000 kPa(10 bar)).
Optional plug seal: . . . . . . . . . . . . . EPDM, HNBR or FPM
Min. product pressure . . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM (standard)
Air pressure . . . . . . . . . . . . . . . . . . 72.5 to 101.5 psi (5 to 7 bar)
Optional product wetted seals: . . . . . HNBR and FPM
Valve Body Combinations Other seals: . . . . . . . . . . . . . . . . . . NBR
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
2.11.543
Unique 7000 Series - Two Step Single Seat Valves
Dimensions
Inch tubes
High pressure
Nominal size DN/OD
1.5" 2" 2.5" 3" 4" 2" 2.5"
2.11 A1 15.06 15.57 16.60 18.04 19.83 16.76 17.79
A2 15.84 16.6 17.58 19.2 21.01 17.74 18.78
A3 17.4 18.47 20.00 21.94 24.69 19.67 21.19
A4 18.12 19.34 20.86 23.00 25.76 20.53 22.06
C 2.39 2.91 3.4 3.89 4.87 2.91 3.4
OD 1.5 2.01 2.5 3 4 2.01 2.5
ID 1.37 1.88 2.37 2.87 3.84 1.88 2.37
t 0.06 0.06 0.06 0.06 0.08 0.06 0.06
E 1.95 2.40 3.19 3.39 4.69 2.40 3.19
F1 0.79 0.98 0.98 1.18 1.18 0.98 0.98
F2 Min. Two step stroke 0.12 0.12 0.12 0.10 0.10 0.24 0.24
F3 Max. Two step stroke 0.24 0.43 0.43 0.55 0.55 0.35 0.35
F4 0.67 0.87 0.87 1.06 1.06 0.87 0.87
F5 Two step stroke 0.26 0.43 0.43 0.55 0.55 0.35 0.35
H 4.53 4.53 4.53 6.06 6.06 6.06 6.06
M (clamp) 0.5 0.5 0.5 0.5 0.63 0.5 0.5
Weight (lb)
Stop valve 15.43 16.09 18.30 31.75 36.82 18.96 21.16
Change-over valve 17.64 19.62 22.71 37.48 46.30 22.49 25.57
F5
F2
Air Air
TD 461-779
2.11.544
Single Seat Valves Unique 7000 Series - Two Step
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- The number of valves connected to the same air hose.
- Use of a single solenoid valve for serial connected air actuator functions.
- Product pressure.
TD461-754
TD461-757
2.11
TD461-755
TD461-758
7
29
Cv
6
4"
Cv 4
5
1 21
92
15 Cv
Cv
Cv
3"
1.5"
5"
2"
2.
TD461-756
TD461-759
Note!
For the diagrams the following applies:
Medium: Water (68°F)
Measurement: In accordance with VDI 2173
Pressure drop can also be calculated in Anytime configurator.
(This is approx. the same pressure drop by reading the y-axis above)
2.11.545
Unique 7000 Series - Two Step Single Seat Valves
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2 - Shut-off and Change-over valves Max. pressure in PSI against which the valve can open
Actuator / Valve body Air Valve size
Plug DN 40 DN50 DN 65 DN 80 DN 100
combination and direction pressure DN/OD DN/OD DN/OD DN/OD DN/OD
position
of pressure (PSI) 1½” 2” 2½” 3” 4”
5 NO 145 145 68 141 91
6 87 NO 145 145 120 145 96
7 87 NC 145 145 131 145 100
8 NC 145 145 99 132 88
Table 3 - Shut-off and Change-over valves with high pressure actuator option (option) Max. pressure in PSI without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug
combination and direction pressure DN/OD DN/OD
position
of pressure (PSI) 2” 2½”
1 NO 145 145
2 87 NO 145 145
3 87 NC 145 145
4 NC 145 145
2.11.546
Single Seat Valves Unique 7000 Series - Tangential
ky Simply Unique
Unique 7000 Series - Tangential body/Tank valve
Concept
The Unique 7000 Series is an innovative new generation of Tri-Clover®
single seat valves that are designed to meet the highest process
demands of hygiene and safety. They’re built on a well-proven,
platform from an installed base of more than one million valves. It can
be configured as a shut-off valve with two (2) or three (3) ports or as a
change-over valve with three (3) to five (5) ports. 2.11
Working principle
The valve is remote-controlled by means of compressed air. It has
few and simple moveable parts which results in a very reliable valve
with low maintenance cost.
Standard design
The Unique 7000 valve is designed to deliver years of reliability and
performance you’ve come to expect with all Tri-Clover® products. Its
flexible design consists of either one or two bodies that are clamped
together. The TR2 seat ring with enhanced CIP capabilities and
hygiene comes standard with all Unique 7000 series valves. For added
confidence, the valve can be supplied with a controlled compression
elastomer seal ring. The standard actuator comes with a five year
warranty. The Unique 7000 tangential valve sizes range from 2" to 4".
Temperature Materials
Temperature range: . . . . . . . . . . . . . 50°F to +284°F (EPDM) Product wetted steel parts: . . . . . . . . AISI 316L (internal Ra < 32 µ
inch)
Pressure
Other steel parts: . . . . . . . . . . . . . . AISI 304
Max. product pressure (depending on
Plug seal: . . . . . . . . . . . . . . . . . . . PTFE (TR2) (standard)
valve specifications): . . . . . . . . . . . . 145 psi (10 bar).
Optional elastomer plug seal: . . . . . . EPDM, HNBR or FPM
Min. product pressure: . . . . . . . . . . Full vacuum
Other product wetted seals: . . . . . . . EPDM
Air pressure: . . . . . . . . . . . . . . . . . 72.5 to 101.5 psi (5-7 bar).
Optional product wetted seals: . . . . . HNBR or FPM
Valve Body Combinations Other seals: . . . . . . . . . . . . . . . . . . NBR
Actuator function
- Pneumatic downward movement, spring return.
- Pneumatic upward movement, spring return.
- Pneumatic upward and downward movement (A/A).
- Actuator for intermediate position of the valve plug (optional)
2.11.547
Unique 7000 Series - Tangential Single Seat Valves
Options Note!
A. Weld ends or connection types other than Tri-Clamp. For further details, see instruction ESE00586.
B. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
Other valves in the same basic design
C. Aseptic version.
The valve range includes several purpose built valves. Below are
D. Product wetted seals in HNBR or FPM.
some of the valve models available, though please use the Alfa
E. Replaceable elastomer plug seals.
Laval computer aided selection tool (Anytime configurator) for full
F. High pressure actuator.
access to all models and options.
G. Manually operated.
H. NO or A/A actuator. - Reverse acting valve.
I. Long stroke actuator. - Long stroke valve.
J. Maintainable actuator. - Manually operated valve.
K. External surface finish blasted. - Aseptic valve.
Dimensions
Nominal Size
2.11
2" 2.5" 3" 4"
A1 14.23 14.72 16.08 17.06
A2 15.21 15.70 17.26 18.24
A3 17.13 18.12 19.98 21.92
A4 18.00 18.98 21.04 22.98
C 2.91 3.40 3.89 4.87
OD 2 2.5 3 4
ID 1.88 2.37 2.87 3.84
t 0.06 0.06 0.06 0.08
E 2.40 3.19 3.39 4.69
G 2.36 2.60 2.85 3.34
F1 0.98 0.98 1.18 1.18
F2 0.87 0.87 1.06 1.06
H 4.52 4.52 6.07 6.07
N 0.56 0.70 0.85 0.98
M/Tri Clamp 0.5 0.5 0.5 0.63
M/SMS male 0.8 0.9 0.9 1.4
Weight (lb)
Shut-off valve 12.7 15 25.9 31.1
Change-over valve 16.3 19.8 32 41.4
Note: M*/Tri Clamp (Inlet) is designed for use with 13 MHP clamp.
Please note!
Opening/closing time will be effected by the following:
t
ID
E M
t
N
OD
ID
5
TD 461-719 91
1-
46
TD
*
M TD 461-720
2.11.548
Single Seat Valves Unique 7000 Series - Tangential
TD 461-711
TD 461-714
2.11
TD 461-712
TD 461-715
7
29
Cv
5 4"
1 21
92
15 Cv
Cv
Cv
3"
5"
2"
2.
TD 461-713
TD 461-716
Note!
For the diagrams the following applies:
Medium: Water (68° F/20° C)
(This is approx. the same pressure drop by reading the y-axis above)
2.11.549
Unique 7000 Series - Tangential Single Seat Valves
A A A A
A
A
P P
P A
P
2212-0003
Po Po
2212-0000 2212-0001 2212-0002 2212-0005 2212-0005 2212-0007 2212-0009
2212-0004
P Po
P P P P 2212-0008 P
1 2 3 4 5 6 7 8 9 10
A = Air P/Po= Product pressure
2.11
Table 1 - Shut-off and change-over valves Max. pressure in PSI without leakage at the valve seat
Actuator / Valve body Air Valve size
Plug
combination and direction pressure
position
of pressure (PSI) 2” 2½” 3” 4”
1 NO 122 65 99 64
2 87 NO 139 81 104 70
3 87 NC 145 88 112 73
4 NC 104 61 93 61
5 87 A/A 145 145 145 145
6 87 A/A 145 145 145 145
Table 2- Shut-off and change-over valves Max. pressure in PSI against which the valve can open
Actuator / Valve body Air Valve size
Plug
combination and direction pressure
position
of pressure (PSI) 2” 2½” 3” 4”
7 NO 145 107 141 91
8 87 NO 145 120 144 95
9 87 NC 145 131 145 100
10 NC 145 99 132 88
2.11.550
Single Seat Valves Unique 7000 Series - Tank Outlet Valve
ky Simply Unique
Alfa Laval Unique 7000 Series - Tank Outlet Valve
Concept
The Unique 7000 Series is an innovative new generation of Tri-Clover®
single seat valves that are designed to meet the highest process
demands of hygiene and safety. They’re built on a well-proven,
platform from an installed base of more than one million valves.
Working principle
The valve is remote-controlled by means of compressed air. It has
2.11
few and simple moveable parts which results in a very reliable valve
and low maintenance cost.
Standard design
The Unique 7000 Tank Outlet valve is designed to deliver years of
reliability and performance you’ve come to expect with all Tri-Clover®
products. Its flexible design consists of a valve body, seat and tank
flange that are clamped together. The TR2 seat ring with enhanced
CIP capabilities and hygiene comes standard with all Unique 7000
series valves. For added confidence, the valve can be supplied with
a controlled compression elastomer seat ring. The standard actuator
comes with a five year warranty. The Unique 7000 Tank Outlet valve
sizes range from 2" to 4".
The body can be turned in any position if the clamps are slightly
loosened. The tank flange is welded directly into the tank. (Important!
Observe welding guideline in instruction manual) The tank flange is
supplied
. with TÜV approval AD 2000 and inspection certificate 3.1
according to EN10204.
Temperature Materials
Max. product pressure in tank: 145 psi (1000 kPa (10 bar)) - max. Product wetted steel parts: . . . . . . . . AISI 316L (internal Ra < 32 μ
68° F inch)
. . . . . . . . . . . . . . . . . . . . 123 psi (850 kPa (8.5 bar)) - max Other steel parts . . . . . . . . . . . . . . . AISI 304
212° F Plug seal: . . . . . . . . . . . . . . . . . . . PTFE (TR2) (standard)
. . . . . . . . . . . . . . . . . . . . 109 psi (750 kPa (7.5 bar)) - 302° F Optional elastomer plug seal: . . . . . . EPDM, HNBR or FPM
Temperature range: . . . . . . . . 14°F to +284°F (EPDM) Optional product wetted seals: . . . . . HNBR and FPM
Other seals . . . . . . . . . . . . . . . . . . NBR
Pressure
Max. product pressure in
pipeline (depends on valve
specifications):: . . . . . . . . . . 145 PSI (10 bar)
Max. product pressure in tank
(depends on valve specifications
and temperature): . . . . . . . . . 145 psi (10 bar) - max. 68° F.
123 psi (8.5 bar) - max 212° F
109 psi (7.5 bar) - 302° F
Min. product pressure: . . . . . Full vacuum
Air pressure: . . . . . . . . . . . . 72.5 to 101.5 PSI (5 to 7 bar)
Valve Body Combinations
2.11.551
Unique 7000 Series - Tank Outlet Valve Single Seat Valves
2.11 Dimensions
A1= min. Installation measure to allow that valve can be lifted out of the tank flange / valve body (if Indication Unit is mounted, height must be added)
J J Please note!
E M E M
S
E1
C
OD
ID
ID
A5
A2
A4
- Product pressure.
A1
A1
F2
H H
TD 461-996 TD 461-995
Actuator function
Air consumption (In 3 free air) for one stroke
2" - 2½" 3" - 4"
2.17 x air pressure [psi] 5.51 x air pressure [psi]
2.11.552
Single Seat Valves Unique 7000 Series - Tank Outlet Valve
ΔP [psi]
2.11
T D 461-163
5.5
5.0
4.5
4.0
3.5
3.0
7
29
2.5 Cv
4"
2.0 5
1 21
15
92
Cv
Cv
Cv
1.5 3"
5"
2.
2"
1.0
0.5
0.0 Q[gpm]
0 40 80 120 160 200 240 280 320 360 400 440 480 520
Note!
For the diagrams the following applies:
Medium: Water (68° F/20°C)
(This is approx. the same pressure drop by reading the y-axis above)
2.11.553
Unique 7000 Series - Tank Outlet Valve Single Seat Valves
P
P P
P
P
A
2212-0023
2212-0025
2212-0022 2212-0024
A
1 2 3 4
A = Air P= Product pressure
Table 1 - Shut fully closed Max. pressure in PSI without leakage at the valve seat
2.11
Actuator / Valve body Valve size
combination and direction
2" 2½" 3" 4"
of pressure
1 104 61 93 61
2 122 65 99 64
Table 2 Max. pressure in PSI against which the valve can open
Actuator / Valve body Air Valve size
combination and direction pressure
2" 2½" 3" 4"
of pressure (PSI)
3 87 145 131 145 100
4 87 145 121 144 96
2.11.554
Single Seat Valves Unique 7000 Series -
ky Simply Unique
Alfa Laval Unique 7000 Series - Y-body
Concept
The Unique 7000 Series is an innovative new generation of Tri-Clover®
single seat valves that are designed to meet the highest process
demands of hygiene and safety. They’re built on a well-proven,
platform from an installed base of more than one million valves. The
Y-body version offers a straight through product flow path and is
designed for gentle product treatment. The main use for these valves 2.11
is in applications involving high viscosity or large particulates.
Working principle
The valve is remote-controlled by means of compressed air. It has
few and simple moveable parts which results in a very reliable valve
with low maintenance cost.
Standard design
The Unique 7000 valve is designed to deliver years of reliability and
performance as can be expected from allTri-Clover® products. The
TR2 seat ring with enhanced CIP capabilities and hygiene comes
standard with all Unique 7000 series valves. The standard actuator
comes with a five year warranty. The Unique 7000 Y-body valve sizes
range from 2" to 4".
2.11.555
Unique 7000 Series - Single Seat Valves
Options
A. Control and Indication: IndiTop, ThinkTop or ThinkTop Basic.
B. Product wetted seals in HNBR/NBR or FPM.
Note!
For further details, see instruction ESE00583.
Dimensions
Nominal Size
2.11 2" 2.5" 3" 4"
A 17.32 17.95 22.05 24.41
C 7.88 9.25 10.38 12.63
ID 1.86 2.36 2.86 3.81
F1 1.97 1.97 2.64 2.64
H 4.53 4.53 6.14 6.14
Weight (lb) 18.9 24.5 41.1 59.7
Tri-Clamp
ID
TD 461-739
C
Y-body valve
2.11.556
Single Seat Valves Unique 7000 Series -
P [psi] P [psi]
TD 461-728
TD 461-729
2.75 2.75
2.50 2.50
99
0
v2
31
2.25 2.25
C
Cv
4"
2.00 2.00
5
4"
13
1.75 1.75
Cv
8
14
1.50 1.50
"
2.5
Cv
1.25 1.25 9
"
24
2.5
1.00 1.00 Cv
7
3"
12
0.75 05 0.75
v3
Cv
0.50 56 3"C
1 0.50
2"
Cv
0.25 2" 0.25
0.00 Q[gpm] 0.00
0 40 80 120 160 200 240 280 320 360 400 440 480 520 Q[gpm]
0 40 80 120 160 200 240 280 320 360 400 440 480 520
Note! 2.11
For the diagrams the following applies:
Medium: Water (68° F/20° C)
Measurement: In accordance with VDI2173
Pressure drop can also be calculated in Anytime configurator.
(This is approx. the same pressure drop by reading the y-axis above)
2.11.557
Unique 7000 Series - Single Seat Valves
A A A
P P
P 2212-0027
P 2212-0029
2212-0026 2212-0028 P
2212-0030
1 2 3 4 5
A = Air P= Product pressure
2.11.558
Single Seat Valves Unique 7000 Series - Manually Operated/Manually Regulating Valves
ky Simply Unique
Alfa Laval Unique 7000 Series - Manually Operated/Manually Regulating Valves
Concept
The new generation that meets the highest demands of your process
in terms of hygiene and safety. Unique Single Seat Valves are built on a
well-proven, platform from an installed base of more than one million
valves.
Working principle
The valves permit gradual opening and the few and simple moving
2.11
parts result in very reliable valves easy to dismantle. The plug can be
fixed in the adjusted position with a lock screw. The valve is based on
the modular platform of the Unique Single Seat Valve.
Standard Design
The manual operated valve can easily be converted to a pneumatic
operated valve by replacing the crank mechanism with an actuator.
The other parts are identical.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 14°F to +284°F (EPDM). Product wetted steel parts: . . . . . . . AISI 316L
Other steel parts . . . . . . . . . . . . . . . AISI 304
Pressure
Plug seal: . . . . . . . . . . . . . . . . . . . EPDM
Max product pressure: . . . . . . . . . . . 145 psi (10 bar).
Optional plug seal: . . . . . . . . . . . . . PTFE (TR2)
Min. product pressure: . . . . . . . . . . Full vacuum
External surface finish . . . . . . . . . . . Semi-bright (blasted)
Valve Body Combinations Internal surface finish . . . . . . . . . . . . Bright (polished), Ra < 16 µin
Other product wetted seals . . . . . . . . EPDM
Optional product wetted seals: . . . . . HNBR and FPM
2.11.559
Unique 7000 Series - Manually Operated/Manually Regulating Valves Single Seat Valves
Options
A. Weld ends or connection types other than Tri-Clamp.
B. Product wetted seals in HNBR or FPM.
C. Replacable elastomer plug seals (only for Manual Operated Valve).
D. External surface finish blasted.
Note
For further details, see instruction ESE00504ENUS.
H H
F2
F1
A2
A1
A4
A3
C
E
t
E M t
E M
ID TD 422-025 ID TD 422-026
OD
OD
2.11.560
Single Seat Valves Unique 7000 Series - Manually Operated/Manually Regulating Valves
Kv-Factors Example:
Plug Kv 75
Valve size Kv
Q to be calculated at ∆p = 2 bar:
1.5" 14*/44
Q = 75 x √2 = 106 m3/h
2.0" 75
or at 50% stroke:
2.5" 113
Q = 0.5 x 75 x √2 = 53 m3/h
3.0" 171
4.0" 250 Pressure drop/capacity diagram:
* optional The plugs have linear characteristics. This means that a certain
amount of throttling, by reducing the stroke, results in a proportional
Kv = m3/h at a pressure drop of 1 bar.
reduction of the flow if the pressure drop remains unchanged.
TD 422-011
For other pressure drops than 1 bar the flow can be calculated with
the following formula:
Q = Kv x √∆p 2.11
Where
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
H
F
A2
A1
t
E M
ID TD 422-024
OD
Fig. 4. Dimensions
2.11.561
Unique 7000 Series - Aseptic Manually Operated Valve Single Seat Valves
Concept
The Unique 7000 Aseptic Manual Valve meets the highest demands of
your process in terms of hygiene and safety. Built on the well-proven
Unique 7000 platform it features a one-piece diaphragm to ensure
hermetic sealing towards the atmosphere. The valve is designed for
aseptic processing and it is available in a one or two body configuration
2.11 as well as an tank outlet valve configuration.
Working principle
The valve is a manual operated seat valve in an aseptic and modular
design for a wide field of duties, e.q. as a shut-off valve, as a
change–over valve, as a tank outlet valve or as regulating valve. The
Regulating Valve is used for control of pressure and flow and the plug
can be fixed in the adjusted position with a lock screw.
Standard design
The Unique 7000 Aseptic Manual Valve comes in a one or two body
configuration. With its module built structure it is designed for flexibility
and easy customization through the electronic configurator (Anytime
configurator).
The Unique 7000 Aseptic Manual Tank Outlet Valve comes in a one
body configuration, which can be delivered with or without a tank
flange. The valve body is clamped to the tank flange and can be
turned in any position if the clamps are slightly loosened. The tank
flange
. is welded directly into the tank.
.
TECHNICAL DATA PHYSICAL DATA
Temperature Materials
Temperature range: . . . . . . . . . . . . . 14°F to 284°F (EPDM) Product wetted steel parts: . . . 1.4404 (316L)
Other steel parts: . . . . . . . . . 1.4301 (304)
Pressure
External surface finish: . . . . . . Bright (polished)
Pressure range: . . . . . . . . . . . . . . . 0 - 116 PSI (8 bar)
Internal surface finish: . . . . . . Bright (polished), Ra < 32 µ inch
Max. sterilization temperature . . . . . . 302°F / 55 PSI (3.8 bar)
Product wetted seal . . . . . . . EPDM
Note! Vacuum is not recommended in aseptic applications. Other seals: . . . . . . . . . . . . . HNBR
Diaphragm . . . . . . . . . . . . . PTFE (Product wetted side) / EPDM
Valve body combinations
O C T O B E R 2008
2.11.562
Single Seat Valves Unique 7000 Series - Aseptic Manually Operated Valve
Options
A. Male parts or clamp liners in accordance with required standard
B. Product wetted seals in HNBR or FPM
(only for Unique SSV aseptic manually tank outlet valve)
C. Plug seal HNBR, FPM
D. Tangential bodys
(only for Unique SSV aseptic manually tank outlet valve and for
Unique SSV aseptic manually operated valve)
E. External surface bright
Note!
For further details, see instruction ESE02421.
2.11.563
Unique 7000 Series - Aseptic Manually Operated Valve Single Seat Valves
∆ P [psi] ∆ P [psi]
2210-0071
2210-0074
9
28
5.0
v 53
5.0 18
2
1” Cv 15
v8
v
5
1.5” Cv
14
”C
”C
2” C
4
Cv
4.0 4.0
2.5
v 36
3”
1” Cv 16
0
1.5” C
10
15
68
3.0 3.0
Cv
v 3
Cv
C 23
3” v
5”
”C
2”
2.
2.0 4 2.0
1.0 1.0
0 0
2.11 0 40 80 120 160 200 240 280 320 360 400 440 0 40 80 120 160 200 240 280 320 360 400 440
Q (gpm) Q (gpm)
∆ P [psi] ∆ P [psi]
2210-0075
2210-0072
1” Cv 11
47
6
26
6
12
5.0 5.0
15
v7
2” Cv
1.5” Cv
Cv
Cv
”C
3”
4”
4
3
79
2.5
19
14
4.0 4.0
v
Cv
Cv
”C
3
4
3”
2”
Cv 4
1” Cv 18
3.0 3.0
11
Cv
1.5”
5”
2.0 2.0
2.
1.0 1.0
0 0
0 40 80 120 160 200 240 280 320 360 400 440 0 40 80 120 160 200 240 280 320 360 400 440
Q (gpm) Q (gpm)
∆ P [psi] ∆ P [psi]
2210-0073
2210-0076
27
39
1” Cv 12
8
v 60
3
8
11
1” Cv 15
14
5.0 5.0
13
15
1.5” Cv
32
v7
v7
2” Cv
Cv
Cv
Cv
Cv
2” C
”C
1.5” Cv
”C
4”
4”
3”
3”
2.5
2.5
4.0 4.0
3.0 3.0
2.0 2.0
1.0 1.0
0 0
0 40 80 120 160 200 240 280 320 360 400 440 0 40 80 120 160 200 240 280 320 360 400 440
Q (gpm) Q (gpm)
Note!
For the diagrams the following applies:
Medium: Water (20°C)
2.11.564
Single Seat Valves Unique 7000 Series - Aseptic Manually Operated Valve
F2
H
F1
A4
A2
A3
A1
C
E
E
22100018 t 22100020 t
E M E M
ID ID
OD OD
2.11.565
Unique 7000 Series - Aseptic Manually Operated Valve Single Seat Valves
Size 2 2.5 3 4
inch inch inch inch
A1 10.40 10.87 11.14 12.17
A2 10.87 11.40 11.93 12.91
A3 13.39 14.96 15.35 17.32
C 1.18 1.20 1.18 1.18
OD 2.01 2.50 3.00 4.00
ID 1.88 2.37 2.87 3.84
t 0.06 0.06 0.06 0.08
E1 2.40 3.19 3.39 4.69
E2 2.64 2.87 3.13 3.62
F 0.55 0.59 0.67 0.67
H 4.13 4.13 4.13 4.13
2.11 øJ 5.83 6.42 7.01 7.80
M (Tri-clamp) 0.50 0.50 0.50 0.63
Weight (lb)
Shut off valve: 8.60 11.24 13.89 19.40
øJ Cv-Factors
E2 M
Valve size Kv Cv
2” 60 71
C
2½” 95 112
E1
3” 125 148
OD
ID
4” 180 212
Cv = US gal/min. at 1 psi pressure drop
A1
A2
For other pressure drops than 1 psi the flow can be calculated with
the following formula:
A3
Q = Kv x √∆p
Where
Q = Flow in m3/h.
Kv = See above.
∆ p = Pressure drop in bar over the valve.
F1
H Conversion factors:
Cv = US gal/min. at 1 psi pressure drop
Cv = Kv x 1.18
22100028
Q (gal/min) = 4.4 x Q(m3/h)
Example:
Shut-off valve How to calculate the pressure drop for an ISO 63.5 tank outlet valve
if the flow is 176 gal/min.
ISO 63.5 tank outlet valve where Cv = 112 (See table above)
Q = Cv x √∆p
176 = 112 x √∆p
176 2
112 2.5 psi
2.11.566
Single Seat Valves Unique 7000 Series - Aseptic Manually Operated Valve
Valve size Kv Cv
1½” 21 25
2” 40 47
2½” 90 106
3” 90 106
4” 130 153
For other pressure drops than 1 bar the flow can be calculated with
A2
Q = Kv x √∆p
Where
Q = Flow in m3/h.
Kv = See above.
∆ p =Pressure drop in bar over the valve.
Conversion factors:
E
2.11.567
Unique 7000 Series - Small Single Seat Valve Single Seat Valves
Concept
The Small Single Seat Valve with its hygienic and flexible design is
applicable for a wide range of tasks either as a stop valve with two or
three ports or as a change-over valve with three to five ports.
The valve is suitable for use in food, beverage, dairy and
pharmaceutical industries.
2.11 Working principle
The valve can be manually or pneumatically actuated. The SSSV
maintains a simple design with only a few moving parts, making it a
reliable component in any flow system.
Standard Design
The SSSV is available in ½” and ¾” OD tube. The design is comprised
of an actuator, lip seal, plug, and one or two valve bodies.
The unique plug design is made from PVDF and the valve body
interior has a 20 µinch Ra surface finish for high cleanability. The
valve maintains an open yoke design and is authorized to carry the
3A Symbol. Valve bodies and actuators are connected via a clamp
connection. The piston and valve plug maintain a threaded connection.
Tri-Clamp or weld connections are standard.
.
TECHNICAL DATA PHYSICAL DATA
Temperature Product wetted steel parts: . . . Acid-resistant steel AISI 316L (1.4404)
Temperature range: . . . . . . . . 14°F to + 284°F (EPDM) Other steel parts: . . . . . . . . . Stainless steel AISI 304L (1.4307)
Finish outside: . . . . . . . . . . . Semi bright
Pressure Finish inside: . . . . . . . . . . . . ≤ 20 µinch Ra
Max. product pressure: . . . . . 145 psi (10 bar) Product wetted seals: . . . . . . EPDM
Min. product pressure: . . . . . Full vacuum Other seals: . . . . . . . . . . . . . NBR
Air pressure: . . . . . . . . . . . . 14.5 to 101.5 psi (1 to 7 bar) Alternative product wetted
Valve Body Combinations seals: . . . . . . . . . . . . . . . . . HNBR, FPM
Plug: . . . . . . . . . . . . . . . . . PVDF
Actuator function
- Pneumatic downward movement, spring return (NO).
- Pneumatic upward movement, spring return (NC).
- Manually operated.
2.11.568
Single Seat Valves Unique 7000 Series - Small Single Seat Valve
(900-233)
*Dimensions valid for both welding ends and clamp ends.
Please note!
Opening/closing time will be affected by the following:
- The air supply (air pressure).
- The length and dimensions of the air hoses.
- Number of valves connected to the same air hose.
- Use of single solenoid valve for serial connected air
actuator functions.
- Product pressure.
Air Connections Compressed air:
R 1/8" (BSP), internal thread.
TD455-054_1
TD455-055_1
TD455-057_1
TD455-056_1
2.11.569
Unique 7000 Series - Small Single Seat Valve Single Seat Valves
Stop valve
2.11
Change-over valve
Note! Where
Q = Flow (gallon/minute).
For the diagrams the following applies:
Cv = gallon/minute at a pressure drop of 1 psi (see table above).
Medium: Water (68 °F).
∆ p = Pressure drop in psi over the valve.
Measurement: In accordance with VDI2173 2.5" shut-off valve, where Cv = 128 (See table above).
Q = Kv x √∆p
Pressure drop can also be calculated in Anytime configurator.
160 = 128 x √∆p
A A
A A
P P P
P
Po
Po Po
2212-0003 Po 2212-0009
Table 2 - Stop and change-over valve. The table shows the approx. static pressure (p) in psi against which the valve can open
Actuator / Valve body Air Valve size
Plug
combination and direction pressure DN/OD DN/OD
position
of pressure (psi) ½” ¾”
5 NO Min. 145 Min. 145
29 NO 130.5 -
6 43.5 NO Min. 145 87
58 NO - Min. 145
7 29 NC Min. 145 Min. 145
8 NC Min. 145 Min. 145
2.11.571
761 Seat Valve Single Seat Valves
Concept
This air-operated seat valve features the positive action of either
a short-stroke or long-stroke actuator. The 761 valve is ideal for
high volume, hygienic liquid processing applications. Its heavy-duty
construction and precision-molded bonnet gaskets ensure positive
alignment under severe operating conditions. The 761 valve has a
2.11 hygienic and flexible design allowing it to be used in a wide range of
applications, e.g. as a stop valve with two or three ports or as divert
valve with three to five ports.
Working principle
The valve is remote-controlled by means of compressed air. It has few
and simple moveable parts which results in a very reliable valve.
Standard Design
The 761 Series valves are designed to deliver years of reliable
performance. Rugged and long-lasting plastic stem bushings eliminate
metal-to-metal galling. The stems are threaded to the actuator shaft,
eliminating the coupling between the stem and the actuator, thereby
ensuring proper alignment. The valve stem design requires only a
single o-ring seal. And bushings at each end of the actuator cylinder
support stem also ensure perfect alignment. The 761 series features a
heavy-duty bonnet and body ferrule design that will stand up to years
of pounding from hydraulic shock. Standard 32Ra finish on the ID.
.
2.11.572
Single Seat Valves 761 Seat Valve
2.11
2.11.573
761 Seat Valve Single Seat Valves
Dimensions
C C
2.11 761-27 761-47
76110 761-30
Reverse-Acting Reverse-Acting
C C
A B
Valve Size Shut-Off Valves Divert & Reverse-Acting* Shut-Off Valves Reverse Acting C
Divert Valves
(Tube OD) Short Long Short Long Shut-Off Valves
inch mm inch mm inch mm inch mm inch mm inch mm inch mm
1-inch 14.88 378.00 NA NA NA NA NA NA NA NA NA NA 2.50 64.00
1½-inch 17.13 435.00 21.09 536.00 20.73 526.00 24.69 627.00 4.63 117.00 7.38 187.00 2.75 70.00
2-inch 17.63 448.00 21.56 548.00 21.19 538.00 25.16 639.00 4.13 105.00 7.63 194.00 3.50 89.00
2½-inch 17.56 446.00 21.53 547.00 21.85 555.00 25.81 656.00 4.50 114.00 8.00 203.00 3.50 89.00
3-inch 18.06 459.00 22.03 560.00 22.85 580.00 26.81 681.00 5.00 127.00 8.75 222.00 3.75 95.00
4-inch 24.97 634.00 31.09 790.00 31.00 787.00 37.09 942.00 6.00 152.00 NA NA 4.00 102.00
761 Shut-Off and Divert Valves with Variable and Mid-Position “80S” Actuator
A
Valve Size Shut-Off Valves Divert Valves B C
(Tube OD) Short Short
inch mm inch mm inch mm inch mm
1½-inch 17.75 451.00 23.31 592.00 4.62 117.00 2.75 70.00
2-inch 18.25 464.00 23.56 598.00 4.12 105.00 3.50 89.00
2½-inch 18.19 462.00 23.94 608.00 4.50 114.00 3.50 89.00
3-inch 18.69 475.00 24.69 627.00 5.00 127.00 3.75 95.00
2.11.574
Single Seat Valves 761 Seat Valve
Dimensions
2.11
761-90 “Y” Body Shut-Off Valves
A B C
Valve Size (Tube OD)
inch mm inch mm inch mm
1½-inch 20.63 524.00 6.38 162.00 22.31 567.00
2-inch 22.38 568.00 7.88 200.00 24.63 625.00
2½-inch 22.94 583.00 9.25 235.00 25.44 646.00
3-inch 28.94 735.00 10.38 264.00 29.69 754.00
4-inch 32.13 816.00 12.63 321.00 32.88 835.00
*Column “C” represents dimension “A” with the addition of a control housing module.
A B C D E
Valve Size
inch mm inch mm inch mm inch mm inch mm
2-inch 4.72 120.00 3.50 89.00 0.51 13.00 13.69 348.00
2½-inch 5.25 133.00 6.03 153.00 3.50 89.00 0.81 21.00 13.94 354.00
2½ HP 5.25 133.00 6.03 153.00 3.50 89.00 0.81 21.00 16.28 414.00
3 HP 5.75 146.00 6.28 159.00 3.75 95.00 0.81 21.00 18.88 479.00
4 HP 7.08 180.00 9.30 236.00 4.02 102.00 0.48 12.00 22.00 559.00
**For valves with control housings, add the following to dimension E: 1½-3" (38-76mm), add 19/16"(40mm)
2.11.575
761 Seat Valve Single Seat Valves
Actuator function
- Pneumatic downward movement, spring return (NO)
- Pneumatic upward movement, spring return (NC)
- Pneumatic upward and downward movement (A/A),
- Actuator for intermediate position of the valve plug as option
Type 10 (Normally-Open)
Shut-off valve holding pressures — 70 psi air pressure supplied to actuator
* 4½" diameter actuator is standard on the 1"- 3" valves. A 6" diameter actuator is supplied with the 4" valve. A 4½" diameter actuator for the 4"
valve is available upon request.
Type 10 (Normally-Open)
Shut-off valve holding pressures — 90 psi air pressure supplied to actuator
*4½" diameter actuator is standard on the 1"-3" valves. A 6" diameter actuator is supplied with the 4" valve. A 4½" diameter actuator for the 4"
valve is available upon request.
Type 20 (Normally-Closed)
Shut-off valve holding pressures (Standard)**
Type 25 Reverse
Short Stroke Actuator (Standard*) Long Stroke Actuator (Standard*)
Acting
Size Elastomer “TR” Stroke Length Elastomer “TR” Stroke Length psig
1-inch 105 psi 110 psi 0.75" NA NA ** NA
1½-inch 140 psi 140 psi 1" 140 psi 140 psi 2" 40
2-inch 90 psi 90 psi 1" 90 psi 90 psi 2" 25
2½-inch 55 psi 55 psi 1" 55 psi 55 psi 2" 15
3-inch 40 psi 40 psi 1" 32 psi 25 psi 2" 10
4-inch 65 psi 65 psi 2" 45 psi 40 psi 4" NA
* 4½" diameter actuator is standard on the 1"-3" valves. A 6" diameter actuator is supplied with the 4" valve. The 6" diameter actuator is available,
as a heavy duty option, for the 3" valve.
** On a standard actuator it takes 30 psi to offset the spring force when fully extended and 60 psi to fully compress the spring.
Type 20 (Normally-Closed)
Optional “HP” high pressure actuator. (6" diameter actuator)
2.11.576
Single Seat Valves 761 Seat Valve
2.11.577
762 Flo-Diversion Valves Single Seat Valves
Application
Alfa Laval’s ruggedly designed Reverse-Acting and standard upright
762 Flo-Diversion Valves are perfect for use with HTST (high
temperature short time) systems within the dairy, beverage and
food industries. It is ideal for applications where product integrity is
imperative.
2.11 Working principle
The standard 762 Flo-Diversion Valve closes with the flow. The
Reverse-Acting 762 Flo-Diversion valve closes against the flow.
The 762 Reverse-Acting Flo-Diversion valve’s patented design
prevents hydraulic shock that can otherwise damage the valve stem,
seat and other parts of the process system. All product wetted
metal parts of both valves are constructed of 316L stainless steel.
The “TR” (PTFE) of bonded stem plugs are FDA and 3A compliant
material. Alfa Laval’s Flo-Diversion Valves have been designed to meet
all requirements of PMO and 3A. The microswitch control housing
meets NEMA 4 Specifications. The tangential bodies of the horizontally
mounted Reverse-Acting valve are completely drainable, preventing
bacterial growth within the valve and allowing for CIP.
Performance Materials
Product wetted metal . . . . . . . . . . .
316L stainless steel
Maximum Maximum Air Supply Other steel parts . . . . . . . . . . . . . . .
304 stainless steel
Valve
Operating Capacity Pressure Finish: . . . . . . . . . . . . . . . . . .
32 Ra . . .
Model/Size Product wetted seals . . . . . . . . . . . .
Buna bonded or “TR”/"TR2"
Pressure (PSI) (GPM) Required
PTFE replaceable
762-227-1½" 100 60 80
762-227-2" 100 95 80 Elastomers . . . . . . . . . . . . . . . . . . BUNA, EPDM, SFY
762-227-2½" 100 175 80 (Fluorelastomer), “TR”/"TR2"
762-227-3" 50 215 80 PTFE replaceable
762-227-3H 100 215 80
2.11.578
Single Seat Valves 762 Flo-Diversion Valves
Standard Design
The 762-227 Flo-Diversion Valve extends from our popular 761 Series
and incorporates the same user friendly benefits. It is designed in
compliance with current hygienic/regulatory standards. All wetted
parts are type 316LSS, polished ID/OD. It comes standard with quick
connect Tri-Clamp® ports for ease of assembly. The 762 is available in
1½"-3" tube O.D. sizes. Low maintenance, permanently assembled
actuators provide years of worry free service. The valve stem threads
into the actuator stem, providing improved stem alignment so that no
coupler is required. You have the choice of molded elastomer seat
materials, or the popular, low cost “TR” or "TR2" replaceable seal/seat
assembly.
Like our 761 valves, a NEMA 4 microswitch control housing, mounted
on the valve actuator, allows for installation of solenoids on the valve
itself, not in the remote control panel. This eliminates the need for the
quick air exhaust, required in previous Flo-Diversion valve designs. Or,
2.11
you have the option of locating the solenoids on the control panel.
Our 762-227 MRAL Reverse-Acting valve features a two piece stem
held securely together with a stainless steel nut outside the product
stream. This patented revolutionary stem design allows valves to close
against product flow eliminating hydraulic shock. The 772-227 is
available in 2"-4" tube OD sizes.
These valves are installed in your process line horizontally rather than
vertically. Complete valve drainage is assured as tangential bodies are
used. The “divert” valve is positioned higher than the “leak detect”
valve in the complete assembly. Use of right-hand and left-hand
tangential bodies provides maximum installation versatility as the valve
actuator can be mounted on either end of the valve to accommodate
various process line configurations.
2.11.579
762 Flo-Diversion Valves Single Seat Valves
Dimensions Dimensions
762 Individual Flo Diversion Valves
Valve Size 1½ 2 2½ 3
A 22¼ 22¾ 233/8 243/8
B 45/8 4 1 /8 4½ 5
C 2¾ 3½ 3½ 3¾
D 59/16 71/16 71/16 79/16
Stroke 15/16 15/
16 15/16 15/
16
Dimensions
..
2.11.580
Single Seat Valves 762 Flo-Diversion Valves
2.11
.
Valve Stem Operation
In most Divert valves, the seat closes with flow, which causes the flow
to “self seat” the valve, which may create hydraulic shock. Hydraulic
shock can damage the valve stem, valve seat, and other parts of your
processing system, such as the connected piping heat exchangers,
and pumps.
The Reverse-Acting Flo-Diversion valve is designed to close against
product flow. When the valve is opened, pressure from product flow
aids in pushing the valve stem to the Open position. The result is a
stem that glides open and shut smoothly, eliminating the damaging
effects of hydraulic shock. Alternately, when the valve is closed, the
seat closes against the flow and allows product to be directed to its
opposite open port, eliminating hydraulic shock.
Flow
2.11.581
762 Flo-Diversion Valves Single Seat Valves
Control Panels
Models #48-2762-1 and #48-2762-2 Options
Models #48-2762-1 uses an Allen Bradley PLC controller. No Equipment
solenoids are supplied in the panel. The solenoids normally are - Alternative connections (Tri-Clamp® is standard)
mounted in the valve control top module. Model #48-2762-2 also uses - HP high pressure actuator on 3" size
an Allen Bradley PLC controller. Two solenoids (one per valve), 115 - R641 high temperature stem bushing
VAC, are provided inside the panel. - 861W-227M aseptic version - steam traced stems standard upright
115 VAC supply voltage is required to the panels. The valve top model only
solenoids and switches are opened at 24 VAC (for safety reasons) Material Grades
from the panel. - Molded elastomer EPDM, SFY, “TR”/"TR2"PTFE replacable
Stainless Steel Enclosure, NEMA 12, 18"H x 14"W x 8"D. Both have - O-rings and seals, EPDM or SFY (flouroelastomer)
provisions for regulatory seals. Ordering
Models #48-2120-E-115 and #48-2120-E-220 Please state the following when ordering:
Panels 48-2120-E-115 and 48-2120-E-220 are intended to be used - Standard or reverse acting
2.11
with the 262 Series Valve. - Size
Electro-Mechanical Relay control panel Model #48-2120-E-115 is - With or without panel
available for use with 762 Series Valve only if 110 VAC soleniods are - Solenoid at valve or panel
used. The panel supplies two 115 VAC solenoids (one per valve) and - Elastomer - TR or TR2 seats
the required 10 minute CIP time delay. (24 volt or 220 VAC solenoids
are not available in this case)
Valve switches are operated at 115 or 220 VAC. Use caution when
operating and servicing at these voltages.
Stainless Steel Enclosure, NEMA 12, 16"H x 14"W x 8"D. Models
have provisions for regulatory seals.
762-227M-SIZE-316L-1-“Y”
(761 style upright valve only)
762-227MRA(X)-SIZE-316L-1-“Y”
(Reverse-Acting valve only)
MRA(X) (L) left hand outlet (R) right hand outlet
To determine left or right hand outlet, view valve from top of actuator
“Y” indicates the type of solenoid supplied with valve.
“1” 110 VAC solenoid #33-169
“2” 24 VAC solenoid #33-170*
"3” 24 VDC solenoid #33-171
“4” No solenoid (supplied in panel)
*24 VAC is the standard voltage required by any FDV using a
#48-2762-1 or #48-2762-2 panel.
762-121M-SIZE-316L-1-“Y”
(standard upright model)
762-121MRA(X)-SIZE-316L-1-“Y”
(Reverse-Acting model)
Control Panel 48-2762-X supplied as standard
2.11.582
Single Seat Valves SB Mini Flow Valve
ky Mini Flow
Alfa Laval SB Mini Flow Valve
Concept
The valve program, which comprises of angle and change over valves,
is designed for working in a gas and liquid environment, where shut off
and change-over functions are required under hygienic conditions.
Working principle
The valves are in pneumatic or manual execution.
2.11
Standard design
The valves are supplied with threaded pipe couplings for 0.24”/0.31”
pipe.
.
TECHNICAL DATA PHYSICAL DATA
Max. product pressure: . . . . . . . . . . 87 PSI Material Specifications
Process air pressure: . . . . . . . . . . . . 87 - 116 PSI Product wetted steel surfaces: . EN 1.4404 (AISI 316L)
Product wetted seals: . . . . . . EPDM
Product wetted polymers: . . . . PTFE
2.11.583
SB Mini Flow Valve Single Seat Valves
2.11
2.11.584
Single Seat Valves Unique 7000
MODEL NUMBER EXAMPLE - ALL PORTS TRI-CLAMP
7610 - 012 S M 2 H40 - 1 S S S T- Y - S IT
1 2 3 4 5 6 7 8 9 10 11 12 13 14
COMBINATION PORTS WELD & TRI-CLAMP
7610 - 012 S S N N N N W M M 2 H40 - 1 S S S T- Y - S IT
1 2 3 4 5 6 7 8 9 10 11 12 13 14
2.11.585
700 Series Single Seat Valves
..
1 M ODEL 4 Size
761 Sanitary/CIP in. mm
1½ 38.1
2 50.8
2½ 63.5
1A Stem
None Elastomer (3A) 3 76.2
TR PTFE Replaceable (3A) 4 101.6
TR2 PTFE Replaceable (3A)
5 E LASTOME R
2 B OD Y /P OR T * L INE U Buna
10 Lower Tee E EPDM
27 Upper Tee Reverse Acting SFY Fluoroelastomer
2.11 30 Lower Cross
47 Upper Cross Reverse Acting
21 Upper Tee/Lower Tee 6 Va lve-Body Material
43 Upper Cross/Lower Cross 316L All Wetted Parts
23 Upper Tee/Lower Cross
41 Lower Tee/Upper Cross
90 Y-Body 7 Switches - Solenoid
57 90° Offset Right No Solenoid 24 (VDC) 110 VAC 24 VAC
58 90° Offset Left Norm Norm Norm Norm
®
*PORTS M=Tri-Clamp T=Bevel Seat W=Tri-Weld ® Mechanical (Qty. 1) 02 14 16 39
(VAC/VDC) (Qty. 2) 04 18 20 40
Proximity (Qty. 1) 10 30 32 43
3 Actuators * (VAC/VDC) Qty. 2) 12 34 36 44
10 Normally Open Piston No switches/Sol. Only 37 38 45
15 Normally Open Diaphragm . *Not available for 300 series
19 Normally Open With Switches
20 Normally Closed Piston 7B-Switch and Solenoid* Selection Chart (*other voltages available)
29 Normally Closed with Switches
30 Air-To-Air Piston Type Description Code
40SB Manual Handle
80 Three-Position Piston ThinkTop® 0 Solenoid 1 Solenoid 2 Solenoid
*L=Long Stroke S=Short Stroke: 700 series only Digital A B C
HP=High Pressure: 2½” (63.5mm) - 3” (std. 4") only
AS-Interface E F G
Device Net I J K
8 S ETUP #
Chart A Chart B
9 S PECIAL O PTION S
Customer description required.
2.11.586
Single Seat Valves Unique 7000 Small Single Seat Valve
.
Description Codes
MODEL NUMBER All PORTS TRI - CLAMP
1 2 3 4 5 6 7 8 9 10 11 12 13 14
7610 - 200 - S - M - 4 H05 2 S R S T E S ITN
6 SIZE 12 ELASTOMERS
H05 - .5” E-EPDM
H07 - . 75” U-HNBR
Y-FPM
2.11.587
Unique 7000 Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μ inch.
Outside surface finish: Bright
Actuator: Normally Open (NO)
C
TD 461-919
C
TD 461-920
TD 461-921
TD 461-922
2.11.588
Single Seat Valves Unique 7000
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μ inch.
Outside surface finish: Bright
Actuator: Normally Closed (NC)
2.11.589
Unique 7000 Series 6-inch Single Seat Valves
Air-operated valves Material: 1.4404 (316L)
Product code: 5233 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 63 µin
Outside surface finish: Blasted
Actuation: Pneumatic NO
LLP
Item No. Size Dimension (in) Body combination
USD
Inch DIN A2 / A4 C E1 E2 Shut-off valve 200
9612486003 4.92 DN125 24.33 5.91 5.91
9612486007 5.91 DN150 24.84 5.91 5.91
2.11
2.11.590
Single Seat Valves Unique 7000 Series 6-inch
Air-operated valves Material: 1.4404 (316L)
Product code: 5231 Connection: DIN Welding ends
Seals: EPDM
Inside surface finish: Ra ≤ 63 µin
Outside surface finish: Blasted
Actuation: Pneumatic NC
2.11
2.11.591
Unique 7000 Series 6-inch Single Seat Valves
Options
The pneumatic valves not mentioned in the code number
sheets, should be ordered as below
LLP
Item No. Nominal size Type*
USD
Inch DIN Male parts
4.92 125 Unique SSV
5.91 150 Unique SSV
Male parts with DIN male DIN clamp etc. Fitting
Please state which type of male part
of male parts included.
you want and to which outlet it should
be connected.
Seals
2.11 All types Replacement to seals of nitrile (NBR)
All types Replacement to seals of fluorinated rubber (FPM)
Other equipment
9612454001 4.92-5.91 125-150 All types Spanner
LLP
Item No. Nominal size
USD
Inch DIN
4.92 DN125 Type 20
5.91 DN150 Type 20
4.92 DN125 Type 30
5.91 DN150 Type 30
4.92 DN125 Type 21
5.91 DN150 Type 21
4.92 DN125 Type 22
5.91 DN150 Type 22
LLP
Item No. Nominal size
USD
Inch DIN
4.92 DN125 Type 20
5.91 DN150 Type 20
4.92 DN125 Type 30
5.91 DN150 Type 30
4.92 DN125 Type 21
5.91 DN150 Type 21
4.92 DN125 Type 22
5.91 DN150 Type 22
2.11.592
Single Seat Valves Unique 7000 Series 6-inch
Options
The pneumatic valves not mentioned in the code number sheets, should be ordered as below
LLP
Item No. Nominal size
USD
Inch DIN
4.92 DN125 Type 20
5.91 DN150 Type 20
4.92 DN125 Type 30
5.91 DN150 Type 30
4.92 DN125 Type 21 2.11
5.91 DN150 Type 21
4.92 DN125 Type 22
5.91 DN150 Type 22
LLP
Item No. Nominal size
USD
Inch DIN
4.92 DN125 Type 20
5.91 DN150 Type 20
4.92 DN125 Type 30
5.91 DN150 Type 30
4.92 DN125 Type 21
5.91 DN150 Type 21
4.92 DN125 Type 22
5.91 DN150 Type 22
2.11.593
Unique 7000 Series - Reverse Acting Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μ inch.
Outside surface finish: Bright
Plug position: Normally open (NO)
2.11
TD 462-122
2.11.594
Single Seat Valves Unique 7000 Series - Reverse Acting
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μ inch.
Outside surface finish: Bright
Plug position: Normally closed (NC)
2.11
2.11.595
Unique 7000 Series - Longstroke Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra ≤ 32 μin
Outside surface finish: Bright
Plug position: Normally open (NO)
2.11
2.11.596
Single Seat Valves Unique 7000 Series - Longstroke
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 µin.
Outside surface finish: Bright
Plug position: Normally closed (NC)
2.11
2.11.597
Unique 7000 Series - Aseptic Single Seat Valves
Product code: 5235 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra ≤ 32 μin
Outside surface finish: Bright
Plug position: Normally open (NO)
2.11.598
Single Seat Valves Unique 7000 Series - Aseptic
Product code: 5235 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra ≤ 32 μin
Outside surface finish: Bright
Plug position: Normally closed (NC)
2.11.599
Unique 7000 Series - Two Step Single Seat Valves
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
Plug position: Normally open (NO)
TD 461-890
TD 461-889
2.11.600
Single Seat Valves Unique 7000 Series - Two Step
Product code: 5233 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μ inch.
Outside surface finish: Bright
Actuator: Normally closed (NC)
2.11
TD 461-881
TD 461-882
Change-over 210
9613363286 1.5 17.9 2.39 2.45
9613363287 2 19.01 2.91 2.94
9613363288 2.5 20.54 3.4 3.73
9613363289 3 22.47 3.89 3.93
9613363290 4 25.36 4.87 5.35
TD 461-883
Change-over 220
9613363291 1.5 17.9 2.39 2.45
9613363292 2 19.01 2.91 2.94
9613363293 2.5 20.54 3.4 3.73
9613363294 3 22.47 3.89 3.93
9613363295 4 25.36 4.87 5.35
TD 461-884
2.11.601
Unique 7000 Series - Tangential body/Tank valve Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connections: TriClamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
Plug position: Normally closed (NC)
N
9613363297 2.5 15.34 3.73 3.23 0.7
9613363298 3 16.66 3.93 3.43 0.85
9613363299 4 18.44 5.35 4.72 0.98
TD 461-886
2.11 Shut-off Cross 309
9613363300 2 14.31 2.94 2.44 0.56
N
9613363301 2.5 15.34 3.73 3.23 0.7
9613363302 3 16.66 3.93 3.43 0.85
9613363303 4 18.44 5.35 4.72 0.98
TD 461-798
Change-over Right 218
9613363304 2 17.22 2.91 2.94 2.44 0.56
N
9613363305 2.5 18.74 3.4 3.73 3.23 0.7
9613363306 3 20.55 3.89 3.93 3.43 0.85
9613363307 4 23.31 4.87 5.35 4.72 0.98
TD 461-887
C
Change-over Right 228
9613363308 2 17.22 2.91 2.94 2.44 0.56
9613363309 2.5 18.74 3.4 3.73 3.23 0.7
9613363310 3 20.55 3.89 3.93 3.43 0.85
N
TD 461-888
C
2.11.602
Single Seat Valves Unique 7000 Series - Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: Welding ends
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
Plug position: Normally closed (NC)
2.11
TD 461-560
TD 461-561
TD 461-562
ØD Tank flange
9634069901 2 5.83
9634070001 2½ 6.42
9634070101 3 7.01
9634070201 4 7.8
2.11.603
Unique 7000 Series - Y-body Single Seat Valves
Product code: 5247 Material: 1.4404 (316L)
Connection: Tri-Clamp/Clamp
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
Actuator: Normally Closed (NC)
2.11
TD 461-801
C
2.11.604
Single Seat Valves Unique 7000 Series - Manual Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: Welding ends
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
TD 461-924
* = Please contact your Alfa Laval contact person for further information.
NOTE! Body combinations 310 and 320 on request.
Options - please see later this chapter.
2.11.605
Unique 7000 Series - Manually Regulating Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Connection: Welding ends
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
Actuation: Manual
2.11.606
Single Seat Valves Unique 7000 Series - Aseptic Manually Operating Valve
Product code: 5240 Material: 1.4404 (316L)
Connection: Welding ends
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
2.11.607
Unique 7000 Series - Aseptic Manually Regulating Valve Single Seat Valves
Manual regulating valves for inch and DIN tube Material: 1.4404 (316L)
Product code: 5245 Connection: ISO/DIN Welding ends
Connection: Welding ends
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
Actuation: Manual
2.11.608
Single Seat Valves Unique 7000 Series - Aseptic Manually Tank Outlet Valve
Product code: 5250 Material: 1.4404 (316L)
Connection: Welding ends
Seals: EPDM (Ethylene Propylene)
Inside surface finish: Ra 32 μm inch
Outside surface finish: Bright
Plug position: Normally closed (NC)
LLP
Item No. Size
USD
A1 A2 A3 E1 E2
Inch Tube DN/OD DN/ DN/ DN/ DN/ DN/ Standard without flange
OD OD OD OD OD
2” 2.40 2.64 E2
E1
3” 3.39 3.13
4” 4.69 3.62
2.11
A1
A2
A3
2210-0038
E1
3” 11.14 11.93 15.35 3.39 3.13
4” 12.17 12.91 17.32 4.69 3.62
A1
A2
A3
2210-0039
Tank flange
2” 5.83
2½” 6.42
3” 7.01
4” 7.80
2.11.609
Unique 7000 Series - Small Single Seat Valve Single Seat Valves
Product code: 5237 All valves standard with clamp connections and EPDM elastomer
LLP Size
Item No. Description
USD (Inches)
Manual Shut Off Valve Manual Actuators
9612946640 7610200SM4H055SRSTESNNN ½
9612946664 7610200SM4H075SRSTESNNN ¾
9612946644 7610300SM4H055SRSTESNNN - Cross Body ½
9612946668 7610300SM4H075SRSTESNNN - Cross Body ¾
2.11
2.11.610
Single Seat Valves SB Mini Flow Valve
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 63 µin
Outside surface finish: Ra ≤ 63 µin
LLP
Item No. Specification Function SCANDI BREW
USD
9615085302 Manual Angle Valve Clip-On/Swage
N/A
2.11
N/A
2.11.611
SB Mini Flow Valve Single Seat Valves
CIP Valve Material: 1.4404 (316L)
Product code: 5920 Seals: EPDM
Inside surface finish: Ra ≤ 63 µin
Outside surface finish: Ra ≤ 63 µin
LLP
Item No. Specification Function SCANDI BREW
USD
9615082001 Pnematic Angle Valve Swage/Swage NC
9615082101 Pnematic Angle Valve Swage/Swage NO
2.11
2.11.612
Single Seat Valves 761 Series Shut-Off
Actuator: Normally open (10) - lower seat - Short Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Lower Tee 10
741990 741674 9634073214 1
740001 740017 9634052209 1½
740002 740018 9634058092 2
740003 740019 9634057446 2½
740004 740020 9634058643 3
743473 743784 9634073215 4
Lower Cross 30
2.11
9634073216 9634073218 9634073217 1
740065 740081 9634058302 1½
740066 740082 9634073219 2
740067 740083 9634058068 2½
740068 740084 9634059649 3
742664 3100610 9634073220 4
Upper Tee Reverse Acting 27
9634073221 741205 9634073280 1½
742953 9634073227 9634073281 2
9634073222 9634073224 9634073282 2½
9634073223 9634059119 9634073283 3
Upper Cross Reverse Acting 47
9634073225 9634056213 9634073284 1½
740619 9634073230 9634073285 2
9634073226 9634073229 9634073286 2½
9634073228 9634059118 9634073287 3
* = Please contact your Alfa Laval contact person for further information.
2.11.613
761 Series Shut-Off Single Seat Valves
Actuator: Normally Closed (20) - lower seat - Short Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Lower Tee 10
740540 740605 9634057415 1
740005 740021 9634051714 1½
740006 740022 9634051715 2
740007 740023 9634052211 2½
740008 740024 9634051716 3
742458 743318 9634051717 4
Lower Cross 30
2.11
741289 741675 9634073299 1
740069 740085 9634057417 1½
740070 740086 9634052210 2
740071 740087 9634052208 2½
740072 740088 9634057162 3
742502 318438 9634051727 4
Upper Tee Reverse Acting 27
741225 740368 9634073301 1½
741604 740369 9634073302 2
9634073290 743598 9634073303 2½
742334 9634051073 9634073304 3
9634073291 9634073296 9634073305 4
Upper Cross Reverse Acting 47
9634050839 744192 9634073307 1½
740450 740591 9634073308 2
9634073293 740434 9634057926 2½
317404 740435 9634073309 3
* = Please contact your Alfa Laval contact person for further information.
2.11.614
Single Seat Valves 761 Series Shut-Off
Actuator: Normally open (10) - lower seat - Long Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Lower Tee 10
740009 740025 9634073338 1½
740010 740026 9634068149 2
740011 740027 9634073339 2½
740012 740028 9634073340 3
740604 740359 9634057559 4
Lower Cross 30
740073 740089 9634073341 1½
2.11
740074 740090 9634073342 2
740075 740091 9634073343 2½
740076 740092 9634073344 3
741270 740539 9634057551 4
Y-Body 90
9634073335 9634073336 1½
741282 9634073337 2
740527 9634051044 2½
741167 743998 3
742274 743783 4
2.11.615
761 Series Shut-Off Single Seat Valves
Actuator: Normally Closed (20) - lower seat - Long Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Lower Tee 10
740013 740029 9634058084 1½
740014 740030 9634058085 2
740015 740031 9634073373 2½
740016 740032 9634059652 3
740350 740355 9634057556 4
Lower Cross 30
740077 740093 9634073374 1½
2.11
740078 740094 9634073375 2
740079 740095 9634073376 2½
740080 740096 9634058363 3
740640 740456 9634057107 4
Y-Body 90
740543 9634073372 11/2
740453 743870 2
740490 310759 2½
740445 743192 3
740352 310502 4
2.11.616
Single Seat Valves 761 Series Divert
Actuator: Normally open (10) - lower seat - Short Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Upper Tee/Lower Tee 21
740033 740049 9634054529 1½
740034 740050 9634057427 2
740035 740051 9634057864 2½
740036 740052 9634051762 3
742626 742954 9634051720 4
* = Please contact your Alfa Laval contact person for further information.
2.11.617
761 Series Divert Single Seat Valves
Actuator: Normally Closed (20) - lower seat - Short Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Upper Tee/Lower Tee 21
740037 740053 9634051722 1½
740038 740054 9634051723 2
740039 740055 9634051724 2½
740040 740056 9634051763 3
742573 742572 9634051721 4
* = Please contact your Alfa Laval contact person for further information.
2.11.618
Single Seat Valves 761 Series Divert
Actuator: Normally open (10) - Lower Seat - Long Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Upper Tee/Lower Tee 21
740041 740057 9634073537 1½
740042 740058 9634073538 2
740043 740059 9634073539 2½
740044 740060 9634069875 3
740536 740671 9634057553 4
* = Please contact your Alfa Laval contact person for further information.
2.11.619
761 Series Divert Single Seat Valves
Actuator: Normally Closed (20) - lower seat - Long Stroke
Connection: Tri-Clamp
Material: AISI 316
Elastomers: Buna
Item No. LLP Item No. LLP Item No. LLP Size
Body Combination
Elastomer USD TR USD TR2 USD Inch
Upper Tee/Lower Tee 21
740045 740061 9634073556 1½
740046 740062 9634073152 2
740047 740063 9634058086 2½
740048 740064 9634073501 3
740349 740357 9634057552 4
* = Please contact your Alfa Laval contact person for further information.
2.11.620
Single Seat Valves 762 Series Flo Diversion Valve + PLC Control Panel
LLP Size
Item Number Valve Model
USD Inch
762-227M-(Size)-316L-1-4
741768 1½
741769 2
741770 2½
742863 3
741771 3H
Not Available 4H
762-227MRAL-(Size)-316L-1-4
2.11
Not Available 1½
741801 2
741802 2½
9634049583 3
741803 3H
319067 4H
762-227M-(Size)-316L-1-2
741764 1½
741765 2
741766 2½
744263 3
9634073752 3H
Not Available 4H
762-227MRAL-(Size)- 316L-1-2
Not Available 1½
9634051640 2
9634059646 2½
9634073753 3
9634053875 3H
9634073754 4H
LLP
Item Number Description
USD
Individual Panels
760623 48-2120-E-115V Relay Panel 115 VAC
760624 48-2120-E-220V Relay Panel 240 VAC
762979 48-2762-1 PLC Panel w/o Solenoid
762456 48-2762-2 PLC Panel w /Solenoid
2.11.621
700 Series Valve Optional Adders Single Seat Valves
2.11.622
Single Seat Valves 660 Series
.
LLP Seat
Item Number Description Handle Size
USD Style
660 Sample Valves
812830 66010-40HN-1/2 x 1/4-C-316L HN = UHMW Polyethylene 1/2 TC x 1/4 Hose Barb C
810863 66010-40BR-1/2 x 1/4-C-316L BR = Aluminum/Bronze 1/2 TC x 1/4 Hose Barb C
810017 66010M-40HN-1/2 x 1/2-C-316L HN = UHMW Polyethylene 1/2 TC x 1/2 TC C
810003 66010M-40BR-1/2 x 1/2-C-316L BR = Aluminum/Bronze 1/2 TC x 1/2 TC C
* Authorized to carry the 3A symbol.
2.11
2.11.623
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3. Automation
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations. - See
more at:
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Unique Control
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Automated valve control and monitoring
Magnet
IP67 standards for protecting
electronic equipment against
penetration by dust particles or liquids.
s.
ThinkTop Basic
Intrinsically safe for
ATEX environment
ThinkTop Basic
These are mid-level units that fulfil basic requirements for
the automated control and monitoring of sanitary valves,
with a reduced number of digital inputs and outputs.
IndiTop
IndiTop indicator units are designed to transmit small
amounts of data as feedback about the current position
of any sanitary valve. No solenoids are used, eliminating
minating
the need for adjustment over time and, making this
his a true
“set and forget” system.
Combination
of different
communication
protocols
DeviceNet
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3.1 Indication
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
IndiTop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.636
Indication Units for LKB/LKLA - Micro switch . . . . . . . . . . . . . . . . . . . . . . . 3.1.638
Indication Units for LKB/LKLA - Inductive . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.640
Price lists
IndiTop 8-30 VDC/VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.642
Indication units LKLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.643
Micro Switches and Hall Prox. Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.644
Brackets and Inductive Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.645
Ball Valve Switch Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.650
Overview for Automation Unique DV-ST UltraPure - Indication . . . . . . . . . . 3.1.651
Automation Unique DV-ST UltraPure - Stroke Limiter . . . . . . . . . . . . . . . . . 3.1.652
Automation Unique DV-ST UltraPure - Indication ER55 . . . . . . . . . . . . . . . . 3.1.654
Automation Unique DV-ST UltraPure - Indication 8697 . . . . . . . . . . . . . . . . 3.1.656
IndiTop Indication
3.1
.
Concept
IndiTop is a uniform indication unit that consists of a proven no-touch,
set-and-forget sensor system with light-emitting diodes (LEDs) and
valve control sensor board for connection to any PLC (Programming
Logic Controller) system with digital interface.
IndiTop offers a solution for Alfa Laval butterfly and single-seat valves
and is designed for use in the dairy, food and beverage, and biopharm
industries; IndiTop provides real-time information about valve operating
status 24/7 while helping to improve production performance and
secure traceability.
..
Working principle
IndiTop is an automated indication unit which does not use any
solenoid valve, it transmit status and condition of the valve position
back to the PLC system using one of two electrical feedback signals.
IndiTop fits onto all Alfa Laval hygienic actuators equipped with
mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button.
....
3.1.636
Indication IndiTop
3.1
Options Dimensions
- Cable configuration
.
Accessories
150.5 mm (5.93”)
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
.
Compatible actuators
Electrical connection
The fixed cable consists of 6 wires. For standard 2 feedbacks not using the remote setup features only 4 wires need to be connected to external
systems (Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The
orange wire must be connected to Red if the remote setup feature is not used.
Digital Interface
Connection
Wires
Power supply Supply L+/L1 Red
Supply L-/N Black
Green SP1 (De-energized
valve) PLC input signals
Yellow SP2 (Energized valve)
Brown PNP (L+) / NPN (L-) Output polarity as PNP / NPN
PLC output Remote setup signal Orange
A. Brown connected with Red wire on external screw terminals if PNP polarity
B. Brown connected with Black wire on external screw terminals if NPN polarity
The fixed cable consists of 6 wires. For standard 2 feedback not using the remote setup feature only 4 wires need to be connected to external systems
(Red/Black/Green/Yellow). Brown is always connected to either Red (PNP) or Black (NPN) depending on whether PNP or NPN is required. The orange
wire must be connected to Red if the remote setup feature is not used.
3.1.637
Indication Units for LKB/LKLA - Micro switch Indication
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
A micro switch is a so called sub-miniature switch. It is activated
mechanically by a roller leaf. Standard function is normally open (NO),
normally closed (NC) and is always a digital signal (on/off).
Communication Materials
Interface . . . . . . . . . . . . . . . Digital, NO switch Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . 24-55 (110) VDC/VAC Plastic parts . . . . . . . . . . . . PA6 and PPO/PS
Minimum load . . . . . . . . . . . 100 mA Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Maximum load . . . . . . . . . . .1 A Contact pins . . . . . . . . . . . . Gold-plated
Electrical connection . . . . . . . M12 plug, (incl counterpart)
Environment
Working temperature . . . . . . . -13°F to +176°F
"Note! As the unit is not earthed it should not be used for voltage
Protection rating . . . . . . . . . . IP 67
exceeding 55 V"
Cable connection
.
Counterpart ... . . . . . . . . . . . . . . M12 socket
Termination . . . . . . . . . . . . . . . . . . Screw
Max wire size . . . . . . . . . . . . . . . . . AWG26
Cable gland entry . . . . . . . . . . . . . . PG7 (0.2" - 0.6")
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
For further information: See also ESE001257.
3.1.638
Indication Indication Units for LKB/LKLA - Micro switch
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3.1.639
Indication Units for LKB/LKLA - Inductive Indication
3.1
.
Concept
The indication units from Alfa Laval are designed as a simple and easy
to use, electrical feedback unit for Laval butterfly valves. The units are
compatible with all major PLC (Programmable Logic Controller with
PNP/NPN interface) and used in food, dairy and brewery installations
and in biopharmaceutical applications.
Working principle
The inductive prox. switches are non-contact electronic switching
elements. The output signal is always a digital signal (on/off).
These indication units are easily mounted without any further
mechanical adjustments and have to be installed between the air
operated actuator and the valve.
Communication Materials
Electrical design . . . .... . . . DC PNP Steel parts . . . . . . . . . . . . . . Stainless steel
Operating voltage . .... . . . 10...36 V DC Plastic parts . . . . . . . . . . . . PBT; PC (polycarbonate)
Output function . . . .... . . . 2 x NO Contact pins . . . . . . . . . . . . Gold-plated
Current consumption ... . . . < 15 mA
Environment
Current rating . . . . .... . . . 250 mA
Working temperature . . . . . . . . . . . . -13 °F to +176 °F
Electrical connection .... . . . M12 plug
Protection rating . . . . . . . . . . . . . . . IP 67
.
Note!
Compatible brackets are available for the actuators and handles for
LKB butterfly valves.
.
The M12 counterpart (Socket) connector are not a part of the indication
unit packageThe wiring and pinout on the M12 plug has changed,
compared to the previous side indication units for LKB/LKLA
.
For further information: See also ESE001257
3.1.640
Indication Indication Units for LKB/LKLA - Inductive
3.1
Options
- Valve compatibility
.
Accessories
- Various cable options
.
Compatible actuators
Compatible Valves
LKB Yes
LKB-2 Yes
Electrical connection
3.1.641
IndiTop 8-30 VDC/VAC Indication
3.1
Top Unit Valves: Unique 7000 Series (Except Unique 7000 LS), Unique 7000
Product code: 5409 Aseptic, Unique Mixproof, SMP-SC, LKLA-T (LKB), Shutter valve, SBV.
LLP
Item No. Specification Size IndiTop
USD
DN/OD DN
9613418101 8 - 30 VDC/AC, 16.40 ft. cable 1-4” 1-6”
Load: Max.: 50 mA
2 Position Feedback
Type: PNP/NPN
9613418102 8 - 30 VDC/AC, 32.80 ft. cable 1-4” 1-6”
Load: Max.: 50 mA
2 Position Feedbac
Type: PNP/NPN
counterpart
Load: Max.: 50 mA
2 Position Feedback
Type NPN
8 - 30 VDC/AC, 1.64 ft. w/M12 plug, incl. plug
9613418104 1-4” 1-6”
counterpart
Load: Max.: 50 mA
2 Position Feedback
Type PNP
3.1.642
Indication Indication units LKLA
3.1
Indication units for LKB/LKLA ø3.35 in./Handle 1.1
Indication units for LKB/LKLA ø5.24 in.
Product code: 5415
Note!
The M12 counterpart (socket) connector are not a part of the indication unit package
The wiring and pinout on the M12 plug has changed, compared to the previous inductive side indication units for LKB/LKLA.
3.1.643
Micro Switches and Hall Prox. Switches Indication
3.1
Indication Units for LKLA (LKB) ø3.35 in./Handle 2.1
Indication Units for LKLA (LKB) ø5.24 in.
Product code: 5415
LLP
Item No. Specification Size
USD
LKB for LKB for Micro switch unit* for
LKB-2 for DN
DN/OD DN/OD LKLA ø85
9612510702 24-55 (110) VDC/VAC 25-101.6 1”-4” 25-100
Load: Min. 100 mA
Max. 1A
Signal output: On/off, digital TD 706-007
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
Micro switch unit* for LKLA ø133
Signal output: On/off, digital
9612510902 24-55 (110) VDC/VAC 101.6 4” 100-150
Load: Min. 100 mA
Max. 1A
* NOTE! The micro switch units are not earthed and should therefore not be used for voltage above 55 V.
For further information - please see PD-sheet.
3.1.644
Indication Brackets and Inductive Sensors
3.1
Indication Units
Product code: 5414
LLP
Item No. Specification Valve type/size Dimension (in)
USD
9612498901 Without M12 sensor 0.59 0.98 2.13
7000-Y
C
3”-4”
3”-4”/DN80-100 B
Bracket system for Unique 7000 Small Single Seat Valve size 0.5-0.75 in
9612947703 Without M12 sensor 2.36
A
TD 704-028
TD 449-412
3.1.645
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique 7000, Unique 7000-LS, Unique 7000 Aseptic,
SMP-SC, SMP-BC, SMP-BCA, LKLA-T (LKB), Shutter valve,
SBV, Unique and 7000 Small Single Seat Valve
Product code: 5414
LLP Bracket
Item No Supply Interface Connection Operation Type Wiring
USD systems
Inductive sensor (M12)
8 VDC NC, 78.74 in cable 2 wire NF5003 See Note 1
9611995195
NAMUR BN
+
Connection to Ex protection
(Zener barrier)
Inductive sensor (M12)
8 VDC NC, M12 plug 2 wire NF501A See Note 1
9611995196 1 L+
NAMUR
Connection to Ex protection
safe circuit II 2G/1D Ex ia IIC T6 2
L-
(Zener barrier)
Inductive sensor (M12)
9611992900 10-36 VDC NO, 78.74 in cable 2 wire IF5718 See Note 1 BK
L+
PNP/NPN
BK
L-
BU
Unbalanced L-
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995198 10-30 VDC NO, 236.22 in IFT213 See Note 3
Bracket mounted BN L+
Balanced or BK
PNP/NPN 3 wire BU
Unbalanced L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.646
Indication Brackets and Inductive Sensors
3.1
Indication Units
For: Unique 7000, Unique 7000-LS, Unique 7000 Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Shutter valve, SBV, Unique and 7000 Small Single Seat Valve
Product code: 5414
LLP Bracket
Item No Supply Interface Connection Operation Type Wiring
USD systems
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995199 10-30 VDC NO, PNP M12 plug 3 wire IFT216 See Note 3
Bracket mounted
Balanced or
1
Unbalanced L+
4
Mixproof valve
3
IFT216 See Note 4 L-
Yoke mounted
Unbalanced CP3
Mixproof valve
Inductive sensor M12 (Mixproof valve - Upper seat-push)
9611995770 10-36 VDC NC, PNP M12 plug 3 wire IFT204 See Note 4 BN L+
Yoke mounted
BK
Balanced CP3/PMO BU L-
Mixproof valve
Suitable brackets are found in the price lists - Brackets
Connections cable with M8 and M12 socket are found in the price lists - Accessories
3.1.647
Brackets and Inductive Sensors Indication
3.1
Indication Units
For: Unique 7000, Unique 7000-LS, Unique 7000 Aseptic, SMP-SC, SMP-BC, SMP-BCA,
LKLA-T (LKB), Shutter valve, SBV, Unique and 7000 Small Single Seat Valve
Product code: 5414
LLP Bracket
Item No Supply Interface Connection Operation Type Wiring
USD systems
Inductive sensor (M12)
9611995200 10-36 VDC NO, PNP M12 plug 3 wire IFT203 See Note 1 1 L+
4
3 L-
Inductive sensor (M18)
10-36 VDC NO, PNP M12 plug 3 wire IGT203 See Note 2 1 L+
9611995201
4
3 L-
Inductive sensor (M12)
1
9611995202 AS-Interface AS-I 2.1, M12 plug 2 wire IFC247 See Note 1 AS-i +
62 node
3 AS-i -
Inductive sensor M5
9611995650 10-36VDC NO, PNP M8 plug 3 wire IY5036 See Note 5 1 L+
4
3 L-
Inductive sensor M5
BN
9611995651 10-36VDC NO, PNP 78.74 in cable 3 wire IY5046 See Note 5 L+
BK
BU L-
3.1.648
Indication Brackets and Inductive Sensors
3.1
Indication Units
For LKLA (LKB) ø3.35/ø5.24
Product code: 5414
LLP
Item No. Size Specification
USD
LKB for LKB-2 for
Bracket system for LKLA ø5.24
DN/OD DN
9612552901 4” 100-150 ø0.47 in
9612552902 4” 100-150 ø0.71 in
3.1.649
Ball Valve Switch Options Indication
3.1
LLP
Item No. Description Option Voltage NEMA
USD
5308 and 5309 Ball Valve Switch Option - Standard Switch
9613601838 G11 4, 4X
9613601840 G12 4, 4X
9613601847 G20 4, 4X
9613601839 G21 4, 4X
9613601841 G22 4, 4X
9613601842 X11 4, 4X, 7
9613601844 X12 4, 4X, 7
9613601843 X21 4, 4X, 7
9613601845 X22 4, 4X, 7
5308 and 5309 Ball Valve Solenoid Option - Standard Solenoid Options
9613601832 SV1-A-NAMUR-4-120 A 120 VAC 4, 4X
9613601833 SV1-B-NAMUR-4-220 B 220 VAC 4, 4X
9613601834 SV1-C-NAMUR-4-24VDC C 24 VDC 4, 4X
9613601835 SV1-D-NAMUR-7-120 D 120 VAC 4, 7, 9
9613601836 SV1-E-NAMUR-7-220 E 220 VAC 4, 7, 9
9613601837 SV1-F-NAMUR-4-24VDC F 24 VAC 4, 7, 9
3.1.650
Indication Overview for Automation Unique DV-ST UltraPure - Indication
3.1
Product code: 5417
Valve
Unit size (HxW) 2.56x0.91 in 2.95x2.64 in 4.33x2.76 in.
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.1.651
Automation Unique DV-ST UltraPure - Stroke Limiter Indication
3.1
Product code 5417
acting
DN 65 6 Open or Close
9614092112 7 EPDM PTFE None
DN 80 Manual override
3.1.652
Indication Automation Unique DV-ST UltraPure - Stroke Limiter
3.1
Product code 5417
Acting
9614092107 DN 25 3 PTFE
NC
9614092108 4 EPDM Open or Close
DN 40 Single Double
9614092110 5 PTFE None 2509-0077
3.1.653
Automation Unique DV-ST UltraPure - Indication ER55 Indication
3.1
Product code 5417
5 acting
DN 50
acting
DN 65 6 Reed-Contact
9614092202 EPDM PTFE Open or Close 24VDC
DN 80 7
250VAC
4 EPDM
DN 50
DN 40 acting
5 PTFE
4 EDPM
DN 50
5 PTFE
Note: * AA actuator only available with EPDM
3.1.654
Indication Automation Unique DV-ST UltraPure - Indication ER55
3.1
Product code 5417
DN 50
Indication unit
Diaphragm Actuator Composite/Composite
ER55
LLP
Item No. Function Valve Size H2.95xW2.64 Position feedback Interface DV-P
USD Elastomer
1 EPDM
DN 15
PTFE
DN 20 2
EPDM Reed-
DN 25 Single Double Contact
9614092201 NC Open or Close
3 PTFE Acting 24VDC
4 EPDM
DN 40 250VAC 2509-0077
5 PTFE
4 EPDM
DN 50
5 PTFE
3.1.655
Automation Unique DV-ST UltraPure - Indication 8697 Indication
3.1
Product code: 5417
DN 50 Double
9614450608 DN 25 3 Acting NAMUR sensor
DN 40 EPDM PTFE Open and Close
9614450610 5 8VDC
DN 50
9614450603 AA DN 25 3 Single
Inductive sensor TD 456-217
3.1.656
Indication Automation Unique DV-ST UltraPure - Indication 8697
3.1
Product code: 5417
DN 50 EPDM 24VDC
DN 40 EPDM Acting NAMUR sensor
9614450609 4 Open and Close
DN 50 EPDM 8VDC
3.1.657
Automation Unique DV-ST UltraPure - Indication 8697 Indication
3.1
Product code: 5417
9614450603 DN 25 3 PTFE
NC TD 456-219
3.1.658
3.2 Control
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Product leaflets
ThinkTop® Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.660
ThinkTop® AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.662
ThinkTop® DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.664
ThinkTop® Basic Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.666
ThinkTop® Basic AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.668
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.670
ThinkTop® D30 Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.672
Price lists
ThinkTop® Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.674
ThinkTop® AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.675
ThinkTop® DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.677
ThinkTop® Basic Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.678
ThinkTop® Basic AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.679
ThinkTop® Basic Intrinsically Safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.681
ThinkTop D30 Digital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.682
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.683
Overview for Automation Unique DV-ST UltraPure - Control . . . . . . . . . . . . 3.2.686
Automation Unique DV-ST UltraPure - Control 8690 . . . . . . . . . . . . . . . . . . 3.2.687
Automation Unique DV-ST UltraPure - Control 8695/8691 . . . . . . . . . . . . . 3.2.692
ThinkTop ® Digital Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
The ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 8-30VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . Closed valve Working temperature . . . . . . . (-4°F to +185°F)
Feedback signal #2 . . . . . . .. . . . . . Open valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1 Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (0.16” - 0.39”)
Valve tolerance band options . . . . . . 5
Max wire size . . . . . . . . . . . . AWG 19
Default tolerance band . . . . .. . . . . . ± 0.2”
Optional cable gland . . . . . . . PG7 (0.16” - 0.27”)
Sensor accuracy . . . . . . . .. . . . . . ± 0.004”
Stroke length . . . . . . . . . . .. . . . . . 0.004”- 3.15” Note!
For further information: See also ESE00353
Solenoid valve
Max current consumption . . . . . . . . . 45mA .
Air supply . . . . . . . . . . . . . . . . . . . (40 - 130 PSI) The ThinkTop has Patented Sensor System, Registered Design and
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways Registered Trademark owned by Alfa Laval
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.660
Control ThinkTop ® Digital
300 mm (12”)
172 mm (7”)
Pressure valves
- Adaptor for Unique 7000 small single seat valves
...
2053-0000
ø137 mm (5½”)
Electrical connection
3.2.661
ThinkTop ® AS-Interface Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
Communication Materials
Interface option 1 . . .... . . . AS-Interface v2.1, 31 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Slave profile . . . . . .... . . . 7.F.F.F Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address ... . . .0
Environment
Interface option 2 . . .... . . . AS-Interface v3.0, 62 node
Working temperature . . . . . . . -4 °F to + 185 °F
Supply voltage . . . . .... . . . 29.5V - 31.6 VDC
Protection class . . . . . . . . . . IP66 and IP67
Slave profile . . . . . .... . . . 7.A.7.7
Protection class equivalent . . . NEMA 4.4x and 6P
Default slave address ... . . .0
Cable connection
Sensor board
Main cable gland . . . . . . . . . PG11 (0.16” - 0.39”)
Max current consumption . . . . 45mA
Optional main M12 plug . . . . . 2 wire (A coded)
Feedback signal #1 . . . . . . . . Closed valve
Max wire size . . . . . . . . . . . . AWG 19
Feedback signal #2 . . . . . . . . Open valve
Optional cable gland . . . . . . . .PG7 (0.16" - 0.27")
Feedback signal #3 . . . . . . . . Seat-lift 1
Feedback signal #4 . . . . . . . . Seat-lift 2 Note!
Feedback signal #5 . . . . . . . . Status For further information: See also ESE00356
Valve tolerance band options .5
The ThinkTop has Patented Sensor System, Registered Design and
Default tolerance band . . . . . . ± 0.02”
Registered Trademark owned by Alfa Laval
Sensor accuracy . . . . . . . . . ±0.004”
Stroke length . . . . . . . . . . . . 0.004” - 3.15”
Solenoid valve
Max current consumption . . . . 45mA
Air supply . . . . . . . . . . . . . . 40 - 130 PSI
Type of solenoids . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . 0-3
Manual hold override . . . . . . . Yes
Throttle air in/out 1A, 1B . . . . 0-100 %
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
3.2.662
Control ThinkTop ® AS-Interface
Accessories
- Various cable options
300 mm (12”)
- Threaded plate for indication pin on SRC, SMP-BC valves
172 mm (7”)
- Special indication pin for Unique 7000-LS, Unique 7000 High
Pressure valves
- Adaptor for Unique 7000 Small Single Seat valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
3.2.663
ThinkTop ® DeviceNetTM Control
3.2 .
Concept
The ThinkTop® is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital, AS-Interface and DeviceNet.
ThinkTop is offering a solution that utilizes all the features available on
Alfa Laval butterfly, single-seat and Mixproof valves and is designed for
use in the dairy, food and beverage, and biopharm industries; ThinkTop
provides real-time information about valve operating status 24/7 while
helping to improve production performance and secure traceability .
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated valve,
using the physical stimulus of an indication pin mounted on the valve
stem. ThinkTop fits onto all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. To initiate manual setup, simply press
the push-button startup sequence. Or set up without dismantling the
control head using the optional IR keypad for remote control.
.
.TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . DeviceNet Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 11 - 25 VDC Plastic parts . . . . . . . . . . . . Blue Nylon PA 12
Class 4 messaging . . . . . . . . . . . . . 2 byte Polling Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Baud rates . . . . . . . . . . . . . . . . . . 125K, 250K, 500K
Environment
Default slave address . . . . . . . . . . . 63
Working temperature . . . . . . . -4 °F to +185 °F
Sensor board Protection class . . . . . . . . . . IP66 and IP67
Max current consumption . . .. . . . . . 45mA Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #1 . . . . . . .. . . . . . Closed valve
Cable connection
Feedback signal #2 . . . . . . .. . . . . . Open valve
Main cable gland . . . . . . . . . PG11 (0.16” - 0.39”)
Feedback signal #3 . . . . . . .. . . . . . Seat-lift 1
Max wire size . . . . . . . . . . . . AWG 19
Feedback signal #4 . . . . . . .. . . . . . Seat-lift 2
Optional cable gland . . . . . . . .
Feedback signal #5 . . . . . . .. . . . . . Status
. ............... . . . . . PG7 (0.16" - 0.27")
Valve tolerance band options . . . . . . 5
Default tolerance band . . . . .. . . . . . ± 0.2” Note!
Sensor accuracy . . . . . . . .. . . . . . ±0.004” For further information: See also ESE00355
Stroke length . . . . . . . . . . .. . . . . . 0.004” - 3.15”
The ThinkTop has Patented Sensor System, Registered Design and
Solenoid valve Registered Trademark owned by Alfa Laval
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 40 - 130 PSI
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways
Numbers of solenoids . . . . . . . . . . . 0-3
Manual hold override . . . . . . . . . . . . Yes
Throttle, Air in/out 1A, 1B . . . . . . . . . 0-100 %
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.664
Control ThinkTop ® DeviceNet TM
Accessories
- Various cable options
- Threaded plate for indication pin on SRC, SMP-BC valves
- Special indication pin for Unique 7000-LS, Unique 7000 High
300 mm (12”)
172 mm (7”)
Pressure valve
- Adaptor for Unique 7000 Small Single Seat valves
2053-0000
ø137 mm (5½”)
DeviceNet features
Generic Master/scanner
I/O Slave messaging supported by ThinkTop® DeviceNet
Explicit peer to peer messaging No • Bit strobe No No
I/O peer to peer messaging No • Polling Yes
Configuration consistency value No • Cyclic No
Faulted node recovery No • Change of state (COS) No
Configuration method EDS fil, Top46-7j ThinkTop before 2012
EDS fil, T-Top RTA ThinkTop after 2012
Electrical connection
3.2.665
ThinkTop ® Basic Digital Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the two interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP/NPN Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 24 ± 10% VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Sensor board
Max current consumption . . .. . . . . . 45mA Environment
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Working temperature . . . . . . . -4 °F to + 185 °F
Feedback signal #2 . . . . . . .. . . . . . Energized valve Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #5 . . . . . . .. . . . . . Status Protection class equivalent . . . NEMA 4.4x and 6P
Valve tolerance band options . . . . . . 1
Cable connection
Default tolerance band . . . . .. . . . . . ± 0.2”
Main cable gland . . . . . . . . . PG11 (0.16” - 0.39”)
Sensor accuracy . . . . . . . .. . . . . . ± 0.004”
Max wire size . . . . . . . . . . . . AWG 19
Stroke length . . . . . . . . . . .. . . . . . 0.004” - 3.15”
Optional cable gland . . . . . . . PG7 (0.16” - 0.27”)
Solenoid valve
Note!
Max current consumption . . . . . . . . . 45mA
For further information: See also ESE00225
Air supply . . . . . . . . . . . . . . . . . . . 40 - 130 PSI
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways .
Numbers of solenoids . . . . . . . . . . . 0-3 The ThinkTop has Patented Sensor System, Registered Design and
Manual hold override . . . . . . . . . . . . Yes Registered Trademark owned by Alfa Laval
Throttle, Air in/out 1A, 1B . . . . . . . . . 0 - 100%
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
..
3.2.666
Control ThinkTop ® Basic Digital
.
Accessories
- Various cable options
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique 7000-LS, Unique 7000 High
Pressure valves
- Adaptor for Unique SSSV7000 Small Single Seat valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
P1
1
1 De-energized (PLC input)
2
2 Energized (PLC input)
3 Activation of solenoid # 1 (PLC input)
3
4 Activation of solenoid # 2 (PLC input)
4
5 Activation of solenoid # 3 (PLC input)
5
6 Supply votlage sensor (+) 10-30 VDC
6
7 Supply votlage sensor (+) 0 VDC
7
8 Common supply solenoids
8
9 PNP/NPN jumper
9
10 PNP/NPN jumper
10
11 Solenoid com.blue
11 12 Solenoid # 1, internal connection (Grey)
12 13 Solenoid # 2, internal connection (Grey)
13 14 Solenoid # 3, internal connection (Grey)
14
2053-0001
3.2.667
ThinkTop ® Basic AS-Interface Control
3.2 .
Concept
ThinkTop® Basic is a uniform modular control unit that consists of a
proven no-touch, set-and-forget sensor system with light-emitting
diodes (LEDs), solenoid valves and valve control sensor board for
connection to any PLC (Programming Logic Controller) system with
one of the three interfaces; Digital and AS-Interface.
ThinkTop offers a solution for Alfa Laval butterfly, single-seat and
Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop is an automated control unit that can be fitted with up to
three solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no special
expertise, adapters or tools are required. To initiate manual setup,
simply press the push-button startup sequence.
..
.
TECHNICAL DATA PHYSICAL DATA
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . AS-Interface v3.0, 62 node Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Supply voltage . . . . . . . . . . . . . . . . 29.5V - 31.6 VDC Plastic parts . . . . . . . . . . . . Black Nylon PA 6 Reinforced
Slave profile v3.0 . . . . . . . . . . . . . . 7.A.7.7 Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Default slave address . . . . . . . . . . . 0
Environment
Sensor board Working temperature . . . . . . . -4 °F to + 185 °F
Max current consumption . . .. . . . . . 45mA Protection class . . . . . . . . . . IP66 and IP67
Feedback signal #1 . . . . . . .. . . . . . De-energized valve Protection class equivalent . . . NEMA 4.4x and 6P
Feedback signal #2 . . . . . . .. . . . . . Energized valve
Cable connection
Feedback signal #5 . . . . . . .. . . . . . Status
Main cable gland . . . . . . . . . PG11 (0.16” - 0.39”)
Valve tolerance band options . . . . . . 1
Max wire size . . . . . . . . . . . . AWG 19
Default tolerance band . . . . .. . . . . . ± 0.2”
Optional main M12 plug . . . . . 2 wire (A coded)
Sensor accuracy . . . . . . . .. . . . . . ± 0.004”
Optional cable gland . . . . . . . PG7 (0.16” - 0.27”)
Stroke length . . . . . . . . . . .. . . . . . 0.004” - 3.15”
Note!
Solenoid valve
For further information: See also ESE00356
Max current consumption . . . . . . . . . 45mA
Air supply . . . . . . . . . . . . . . . . . . . 40 - 130 PSI .
Type of solenoids . . . . . . . . . . . . . . 3/2-ways or 5/2-ways The ThinkTop has Patented Sensor System, Registered Design and
Numbers of solenoids . . . . . . . . . . . 0-3 Registered Trademark owned by Alfa Laval
Manual hold override . . . . . . . . . . . . Yes
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm or 1/4”
3.2.668
Control ThinkTop ® Basic AS-Interface
300 mm (12”)
172 mm (7”)
valves
- Special indication pin for Unique 7000-LS, Unique 7000 High
Pressure valves
- Adaptor for Unique 7000 Small Single Seat valves
2053-0000
ø137 mm (5½”)
.
Electrical connection
P1
1
2
1 ASI + (BN, brown)
2 ASI - (BU, blue)
3
3 PWM jumber
4 4 PWM jumber
5 5 Solenoid common, internal connection (Grey)
6
6 Solenoid # 1 internal connection (Grey)
7 Solenoid # 2internal connection (Grey)
7
8 Solenoid # 3internal connection (Grey)
8
2054-0000
3.2.669
ThinkTop ® Basic Intrinsically Safe Control
3.2 .
Concept
The ThinkTop ® Basic is a uniform modular control unit that consists
of a proven touch & set sensor system and by electrical barriers,
solenoid valves and feedback sensors can be connected to any PLC
(Programming Logic Controller) system with the interfaces; Digital.
ThinkTop Basic offers a solution for Alfa Laval butterfly, single-seat
and Mixproof valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop provides real-time
information about valve operating status 24/7 while helping to improve
production performance and secure traceability.
Working principle
ThinkTop Basic is an automated control unit that can be fitted with up
to two solenoid valves and who convert the electrical PLC and sensor
signals into mechanical energy to open or close the air-operated
valve, using the physical stimulus of an indication pin mounted on the
valve stem. ThinkTop Basic fits onto all Alfa Laval hygienic actuators
equipped with mushrooms. Installation is straightforward; no adapters
or tools are required.
...
TECHNICAL DATA PHYSICAL DATA
.
Communication Materials
Interface Intrinsic . . . . . . . . . Intrinsic Steel parts . . . . . . . . . . . . . . Stainless steel and Brass
Plastic parts . . . . . . . . . . . . Black Nylon PA 6 with SS fibers
Sensor board
Seals . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Feedback signal #1 . . . . . . . . De-energized valve
Feedback signal #2 . . . . . . . . Energized valve Environment
Inductive sensor Working temperature . . . . . . . 14 °F to 113 °F
Switching element function . . . NAMUR NC Protection class . . . . . . . . . . IP66 and IP67
Nominal voltage . . . . . . . . . .8 V Protection class equivalent . . . NEMA 4.4x and 6P
Indication of the state . . . . . . LED, yellow (Internally) Ex classification code . . . . . . II 2G/D EEx ia IIC T6
EMC in accordance with . . . . IEC / EN 60947-5-2:2004; NE 21 Cable connection
Standards . . . . . . . . . . . . . . DINEN60947-5-6 (NAMUR) Main cable gland . . . . . . . . . PG11 (0.16” - ø0.39”)
Certificate of conformity . . . . . PTB 00 ATEX 2032 X Max wire size . . . . . . . . . . . . AWG 19
Solenoid valve Optional cable gland . . . . . . . PG7 (0.16" - 0.27")
Air supply . . . . . . . . . . . . . . 22 - 100 PSI Note!
Type of solenoids . . . . . . . . . 3/2-ways For further information: See also ESE00810
Numbers of solenoids . . . . . . 0-2
Manual hold override . . . . . . . Yes
Push-in fittings . . . . . . . . . . . ø6 mm or 1/4”
Certificate of conformity . . . . . KEMA 08 ATEX 0093 X
3.2.670
Control ThinkTop ® Basic Intrinsically Safe
300 mm (12”)
172 mm (7”)
Pressure valves
- Adaptor for Unique 7000 Small Single Seat valves
.
Electrical connection
1
1. Sensor 1 [De-energized] (blue) 8 VDC (-)
2
2. Sensor 1 [De-energized] (brown) (+)
3 3. Sensor 2 [Energized] (blue) 8 VDC (-) 2053-0000
The following table list show the ATEX evaluated Alfa Laval valves which the ThinkTop Basic Intrinsically Safe can be installed on to be
accordance with Atex Directive 94/9/EC.
Non electric equipment with no own ignition source which can be used within the equipment-group II 2 G/D or II 3
Unique Mixpeoof
G/D if removing the blue plastic cover from the bottom of the Mixproof valve.
SRC (except SRC-LS)
SMP-SC, TO, BC
LKLA-T Non electric equipment with no own ignition source which can be used within the equipment-group II 2 G/D or II 3 G/D
Shutter valve
SBV
Electrical interface
To comply with the ATEX protective system all individual electrical signals from the control unit must be connected to an electrical barrier in the safe area
to obtain the intrinsic safe circuit. The electrical barrier must comply with the standard EN 60079-14 and shall always be specified in accordance with
the following maximum values as shown in the table below for sensor and solenoid valve (I/O signals).
TD 804-038
3.2.671
ThinkTop ® D30 Digital Control
3.2 .
Concept
The ThinkTop D30 is a basic valve control unit that consists of a
proven no-touch sensor system with 360-degree LED visual indication,
an integrated solenoid valve for spring-loaded actuator, and valve
control sensor board for connection to any PLC (Programming Logic
Controller) system with digital interface.
ThinkTop D30 offers a simplify solution for Alfa Laval butterfly and
single-seat valves and is designed for use in the dairy, food and
beverage, and biopharm industries; ThinkTop D30 is a supplement,
alternative solution to optimize applications instead of using external
solenoid valves and the existing range of control units.
Working principle
ThinkTop D30 fits onto nearly all Alfa Laval hygienic actuators equipped
with mushrooms. Installation is straightforward; no special expertise,
adapters or tools are required. ThinkTop D30 is an easy-to-use plug ‘n
play control unit with one 3/2-way solenoid valve and with integrated
intelligence to monitor the status of the operating air pressure,
identifying air loss or leakage. By getting the electrical PLC and sensor
signals the integrated solenoid valve enables control of the processing
valve by open or closing the air-operated valve.
Communication Materials
Interface . . . . . . . . . . . . . . . . . . . . Digital PNP Steel parts . . . . . . . . . . . . . . . . . . . Stainless Steel and Brass
Plastic parts . . . . . . . . . . . . . . . . . Black Nylon PA 6
Sensor board
Seals . . . . . . . . . . . . . . . . . . . . . . Nitrile (NBR) rubber
Max current consumption . . . . . . . . . 45mA
Feedback signal #1 . . . . . . . . . . . . . De-energized valve Environment
Feedback signal #2 . . . . . . . . . . . . . Energized valve Working temperature . . . . . . . . . . . . 14 °F to +122 °F
Feedback signal #3 . . . . . . . . . . . . . Alarm Protection class . . . . . . . . . . . . . . . .IP66 and IP67
Protection class equivalent . . . . . . . . NEMA 4.4x and 6P
Solenoid valve
Max current consumption . . . . . . . . . 45mA Cable connection
Air supply . . . . . . . . . . . . . . . . . . . 60 - 100 psi Max wire size . . . . . . . . . . . . . . . . . AWG 20
Type of solenoid . . . . . . . . . . . . . . . 3/2-ways
Note
Number of solenoids . . . . . . . . . . . . 1
For further information: See also ESE02248
Manual hold override . . . . . . . . . . . . Yes
Push-in fittings . . . . . . . . . . . . . . . . ø6 mm
3.2.672
Control ThinkTop ® D30 Digital
75 mm (2.95”)
Accessories
- Various cable options
- Elbow pneumatic fittings for adapting various tubing
- Threaded plate for indication pin on SRC, SMP-BC and i-SSV
valves
- Adaptor for Unique SSSV valves
...
2064-0001
Compatible valves Ø 105 mm (4.13”)
Electrical connection
Digital Interface
Sensor board
Terminal strip
GND -
Connection of power supply
24 VDC +
PLC output signal Trigger solenoid T
Alarm A
PLC input signals De-Energized D
Energized E
3.2.673
ThinkTop ® Digital Control
Top unit Valves: Unique 7000, Unique 7000-LS, Unique 7000 Aseptic, Unique
3.2 Product code: 5402 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.674
Control ThinkTop ® AS-Interface
Top Unit Valves: Unique 7000, Unique 7000-LS, Unique 7000 Aseptic, Unique
Product code: 5402 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.675
ThinkTop ® AS-Interface Control
Top unit Valve: Unique SSV, Unique SSV-LS, Unique SSV Aseptic, Unique
3.2 Product code: 5419 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV.
3.2.676
Control ThinkTop ® DeviceNet TM
Top Unit Valves: Unique 7000, Unique 7000-LS, Unique 7000 Aseptic, Unique
Product code: 5406 Mixproof, Unique-TO, SMP-BC, LKLA-T (LKB), Shutter valve, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.677
ThinkTop ® Basic Digital Control
Top unit Valves: Unique 7000, Unique Mixproof, SMP-BC, SMP-SC,
3.2 Product code: 5403 LKLA-T (LKB), Shutter valve, SBV.
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.678
Control ThinkTop ® Basic AS-Interface
Top Unit Valves: Unique 7000, Unique Mixproof, SMP-BC, SMP-SC,
Product code: 5410 LKLA-T (LKB), Shutter valve, SBV. 3.2
Indication pin for Long Stroke and High Pressure Valves are found in the PD sheet - Ordering
3.2.679
ThinkTop ® Basic AS-Interface Control
Top unit Valve: Unique SSV, Unique Mixproof, SMP-BC, SMP-SC,
3.2 Product code: 5421 LKLA-T (LKB), Shutter valve, SBV.
3.2.680
Control ThinkTop ® Basic Intrinsically Safe
Top unit ThinkTop Basic Intrinsically Safe supports the following valve types:
Product code: 5405 SRC, Unique 7000 ATEX, Unique Mixproof, SMP-BC, SMP-SC, 3.2
SMP-TO, LKLA-T (LKB), Shutter valve, SBV.
TD 804-001_1
NOTE!
ThinkTop Basic Intrinsically Safe does not support SRC-LS and Unique 7000-LS.
Contact customer support to get the "Atex product statement 2009" with listed valves inside/outside the scope of ATEX directive 94/9/EC .
This ATEX approval only cover the ThinkTop Basic Intrinsically Safe.
3.2.681
ThinkTop D30 Digital Control
Product code: 5418 Valves: SRC, Unique 7000, SMP-BC, LKLA-T (LKB), Koltek, SBV.
3.2 Except: SRC-LS, Unique 7000-LS, 7000, (DN80 &
DN100 high pressure).
Supply
LLP Supply Ext. air tube
Item No. sensor Solenoid No. Valve type
USD solenoids connection
system
ThinkTop ® D30
9614191101 24 VDC 1 24 VDC ø0.24 in 3/2
2064-0000
3.2.682
Control Accessories
Product code: 5416
3.2
LLP
Item No. Description
USD
Drop cable for AS-Interface
9611993518 6.56 ft cable (2 x 0.002 in2) with AS-I flat cable connector IP 67.
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.683
Accessories Control
Product code: 5416
3.2
LLP
Item No. Description
USD
Threaded plate
3135707012 Threaded plate for indication pin on SRC, SMP-BC and I-SSV valves
2057-0003
Connection cable with M12, 4 pin socket for side Indication units and Inductive sensors and Control unit with AS-Interface
9611995203 16.40 ft., 4 wire with straight socket connector
9611995204 32.81 ft., 4 wire with straight socket connector
9611995205 16.40 ft., 4 wire with angled socket connector
9611995206 32.81 ft., 4 wire with angled socket connector
1 2 1 BN
2 WH
5
3 BU
4 3 4 BK
Note 1:
Connection cable with M12, 8 pin socket forControl unit Type 8691/8695 Digital interface
1 BN
9611995303 16.40 ft., 8 wire 8 with straight socket connector 2 WH
8 1 2 3 BU
9611995304 32.81 ft., 8 8 wire with straight socket connector 4 BK
7 3
5 GY
6 4 6 PK
5 7 VT
8 OG
Note 1:
Connection cable with M12, 5 pin socket for Control unit Type 8691 DeviceNet
1 BN
9611995362 16.40 ft., 5 wire with straight socket connector 1 2 2 WH
9611995363 32.81 ft., 5 wire with straight socket connector 5 3 BU
4 BK
4 3
5 GY
Note 1:
Connection cable with M12, 4 pin socket for Inductive sensor (PMO)
1 BN
9611994915 16.40 ft. black cable, 4 wire with angled socket connector 1 2 2 WH
3 BU
4 BK
4 3
Note 1:
Jumper cable M8 socket -> M12 plug connector, 3 pin : Applying for the M5 inductive sensor IY036
9611995652 0.98 ft., 3 wire with M8 angled and M12 straight cable connectors
4 1
1 1
3 3
4 4
3 1 3 4
2057-0000
2057-0001
Note 1: Applied to control and sensor units with M12 plug connector.
3.2.684
Control Accessories
Product code: 5416
3.2
LLP
Item no. Description
USD
M12 plug for AS-Interface connection
9611995920 M12, 2 wire plug for ThinkTop and ThinkTop Basic AS-Interface EVT459 2057-0006
A
2200-0164
A
2200-0165
3.2.685
Overview for Automation Unique DV-ST UltraPure - Control Control
Product code: 5417
3.2
Valve
Unit size (HxW) 3.39x3.58 in. 4.88x2.60 in. 4.69x3.58 in.
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.2.686
Control Automation Unique DV-ST UltraPure - Control 8690
Product code 5417
3.2
9614092607 NO DN 25 3 Open ø6 mm
TD 456-219
9614092610 DN 40 Micro-switch
EPDM PTFE Single acting and and TD 456-218
5 24VDC
DN 50 Close ¼"
1
9614092707 DN 25 3 Open ø6 mm Inductive
DN 40 EPDM PTFE and and sensor
9614092710 5
DN 50 Close ¼" 24VDC
LLP H3.39 x Pilot Position Air
Item No. Function Valves Size Elastomer Interface SS/SS
USD W3.58 valve feedback fittings
9614093001 DN 8 1 Open ø6 mm
DN 15 Micro-switch
EPDM PTFE and and
9614093003 2 24VDC
DN 20 Close ¼"
2
9614093101 DN 8 1 Open ø6 mm Inductive
DN 15 EPDM PTFE and and sensor
9614093103 2
DN 20 Close ¼" 24VDC
AA
9614093007 DN 25 3 TD 456-219 Open ø6 mm
DN 40 Micro-switch
EPDM PTFE Double acting and and TD 456-218
9614093010 5 24VDC
DN 50 Close ¼"
2
9614093107 DN 25 3 Open ø6 mm Inductive
DN 40 EPDM PTFE and and sensor
9614093110 5
DN 50 Close ¼" 24VDC
3.2.687
Automation Unique DV-ST UltraPure - Control 8690 Control
Product code 5417
3.2
9614092607 DN 25 3 Open ø6 mm
DN 40 Micro-switch
EPDM PTFE and and
9614092610 NC 5 24VDC
DN 50 Close ¼"
NO 1
9614092707 DN 25 3 TD 456-219
Open ø6 mm Inductive
DN 40 EPDM PTFE and and sensor
TD 456-217
DN 65 6 Open ø6 mm
Micro-switch
9614092612 EPDM PTFE and and
DN 80 7 24VDC
Close ¼"
1
DN 65 6 Open ø6 mm Inductive
9614092712 EPDM PTFE and and sensor
DN 80 7
Close ¼" 24VDC
LLP H3.39 x Pilot Position Air
Item No. Function Valves Size Elastomer Interface C/SS
USD W3.58 valve feedback fittings
DN 8 PTFE Open ø6 mm
9614093001 1 EPDM Micro-switch
DN 15 and and
9614093003 2 EPDM PTFE 24VDC
DN 20 Close ¼"
2
DN 8 PTFE Open ø6 mm Inductive
9614093101 1 EPDM
DN 15 and and sensor
9614093103 2 EPDM PTFE Close ¼" 24VDC
DN 20
9614093007 DN 25 3 Open ø6 mm
DN 40 Micro-switch
EPDM PTFE and and
9614093010 5 24VDC
DN 50 Close ¼"
AA
2
9614093107 DN 25 3 TD 456-219
Open ø6 mm Inductive
DN 40 EPDM PTFE and and sensor
TD 456-217
DN 65 6 Open ø6 mm
Micro-switch
9614093012 EPDM PTFE and and
DN 80 7 24VDC
Close ¼"
2
DN 65 6 Open ø6 mm Inductive
9614093112 EPDM PTFE and and sensor
DN 80 7
Close ¼" 24VDC
3.2.688
Control Automation Unique DV-ST UltraPure - Control 8690
Product code 5417
3.2
9614092610 5 PTFE
Single acting and and
9614092608 4 EDPM 24VDC
DN 50 Close ¼"
9614092610 5 PTFE
1
9614092707 DN 25 3 PTFE
9614092708 4 EPDM Open ø6 mm Inductive
DN 40
9614092710 5 PTFE
and and sensor
9614092708 4 EDPM
DN 50 Close ¼" 24VDC
9614092710 5 PTFE
3.2.689
Automation Unique DV-ST UltraPure - Control 8690 Control
Product code 5417
3.2
9614093007 AA DN 25 3
9614093008 4 EPDM TD 456-219 Open ø6 mm
DN 40 Micro-switch TD 456-207
9614093010 5
Double acting and and
9614093008 4 EDPM 24VDC
DN 50 Close ¼"
9614093010 5
2
9614093107 DN 25 3
9614093108 4 EPDM Open ø6 mm Inductive
DN 40
9614093110 5
and and sensor
9614093108 4 EDPM
DN 50 Close ¼" 24VDC
9614093110 5
3.2.690
Control Automation Unique DV-ST UltraPure - Control 8690
3.2
9614092607 DN 25 3 PTFE
NC ø6 mm
9614092608 4 EPDM Open and Micro-switch
DN 40 TD 456-219 2509-0077
3.2.691
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
Diaphragm Actuator Stainless steel/Stainless steel Control unit 8695 and 8691
LLP H4.88 x Pilot Position Air
Item No. Function Valves Size Elastomer Plug Interface SS/SS
USD W2.59 valve feedback fittings
9614093401 DN 8 1 8695 Open
DN 15 and Digital
EPDM PTFE and
9614093403 2 ¼" 24VDC
DN 20 Close
9614093501 DN 8 1 Open AS-Interface
TD 456-219
DN 15 and
EPDM PTFE Single 1 and v 3.0
9614093503
DN 20
2 ¼"
acting Close 62 node
DN 8 1 Open
DN 15 and DeviceNet
9614093601 EPDM PTFE 8691 and
DN 20
2 ¼" 63 node
Close
NC H4.69 x
NO W3.58
9614093407 DN 25 3 8691 Open ø6 mm TD 456-218
DN 40 Digital
EPDM PTFE and and
9614093410 5 24VDC
DN 50 Close ¼"
9614093507 DN 25 3 Open ø6 mm AS-Interface
DN 40 EPDM PTFE TD 456-222
1 and and v 3.0
9614093510 5
DN 50 Single Close ¼" 62 node
9614093607 DN 25 3 acting Open ø6 mm
DN 40 DeviceNet
EPDM PTFE and and
9614093610 5 63 node
DN 50 Close ¼"
LLP H4.88 x Pilot Position Air
Item No. Function Valves Size Elastomer Plug Interface SS/SS
USD W2.59 valve feedback fittings
9614093801 DN 8 1 8695 Open ø6 mm
DN 15 Digital
EPDM PTFE and and
9614093803 2 24VDC
DN 20 Close ¼"
9614093901 DN 8 1 Open ø6 mm AS-Interface
TD 456-219
DN 15
EPDM PTFE Double 2 and and v 3.0
9614093903 2
DN 20 Close ¼" 62 node
acting
DN 8 1 Open ø6 mm
DN 15 DeviceNet
9614094001 EPDM PTFE 8691 and and
2 63 node
DN 20 Close ¼"
AA H4.69 x
W3.58
9614093807 DN 25 3 8691 Open ø6 mm TD 456-218
DN 40 Digital
EPDM PTFE and and
9614093810 5 24VDC
DN 50 Close ¼"
9614093907 DN 25 3 Open ø6 mm AS-Interface
DN 40 EPDM PTFE TD 456-222
2 and and v 3.0
9614093910 5
DN 50 Double Close ¼" 62 node
9614094007 DN 25 3 Acting Open ø6 mm
DN 40 DeviceNet
EPDM PTFE and and
9614094010 5 63 node
DN 50 Close ¼"
3.2.692
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code: 5417
3.2
Diaphragm Actuator Stainless steel/Stainless steel Control unit 8695 and 8691
LLP H3.39 x Pilot Position Air
Item No. Function Valves Size Elastomer Plug Interface C/SS
USD W3.59 valve feedback fittings
DN 8 1 PTFE 8695 Open ø6 mm
9614093401 EPDM Digital
DN 15
and and
9614093403 2 EPDM PTFE 24VDC
DN 20 Close ¼"
DN 8 PTFE TD 456-219 Open ø6 mm AS-Interface
9614093501 1 EPDM
DN 15
Single 1 and and v 3.0
9614093503 2 EPDM PTFE acting Close ¼" 62 node
DN 20
DN 8 PTFE Open ø6 mm
1 EPDM DeviceNet
DN 15
9614093601 8691 and and
2 EPDM PTFE 63 node
DN 20 Close ¼"
H4.69 x
W3.58
9614093407 DN 25 3 8691 Open ø6 mm
DN 40 Digital
EPDM PTFE and and
9614093410 5 24VDC
NC DN 50 Close ¼"
9614093507 NO DN 25 3 Open ø6 mm AS-Interface
DN 40 EPDM PTFE 1 and and v 3.0 TD 456-217
9614093510 5
DN 50 Close ¼" 62 node
9614093607 DN 25 3 Open ø6 mm
DN 40 DeviceNet
EPDM PTFE and and
9614093610 5 63 node
DN 50 Close ¼"
TD 456-222
DN 65 6 Open ø6 mm
Single Digital
9614093412 EPDM PTFE and and
DN 80 7 acting 24VDC
Close ¼"
DN 65 6 Open ø6 mm AS-Interface
9614093512 EPDM PTFE 1 and and v 3.0
DN 80 7
Close ¼" 62 node
DN 65 6 Open ø6 mm
DeviceNet
9614093612 EPDM PTFE and and
DN 80 7 63 node
Close ¼"
3.2.693
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
DN 65 6 Double Open ø6 mm
Digital
9614093812 EPDM PTFE acting and and
DN 80 7 24VDC
Close ¼"
DN 65 6 Open ø6 mm AS-Interface
9614093912 EPDM PTFE 2 and and v 3.0
DN 80 7
Close ¼" 62 node
DN 65 6 Open ø6 mm
DeviceNet
9614094012 EPDM PTFE and and
DN 80 7 63 node
Close ¼"
3.2.694
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
3.2.695
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
9614093410 5 PTFE
and and
9614093408 4 EDPM 24VDC
DN 50 Close ¼"
9614093410 5 PTFE
9614093507 DN 25 3 PTFE
9614093508 4 EPDM Open ø6 mm AS-Interface
DN 40
9614093510 5 PTFE TD 456-222
1
and and v 3.0
9614093508 4 EDPM Single
DN 50 Close ¼" 62 node
9614093510 5 PTFE
acting
9614093607 DN 25 3 PTFE
9614093608 4 EPDM Open ø6 mm
DN 40 DeviceNet
9614093610 5 PTFE and and
9614093608 4 EPDM 63 node
DN 50 Close ¼"
9614093610 5 PTFE
3.2.696
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Product code 5417
3.2
9614093810 5 PTFE
and and
9614093808 4 EDPM 24VDC
DN 50 Close ¼"
9614093810 5 PTFE
9614093907 DN 25 3 PTFE
9614093908 4 EPDM Open ø6 mm AS-Interface
DN 40
9614093910 5 PTFE TD 456-222
2
and and v 3.0
9614093908 4 EDPM Double
DN 50 Close ¼" 62 node
9614093910 5 PTFE
acting
9614094007 DN 25 3 PTFE
9614094008 4 EPDM Open ø6 mm
DN 40 DeviceNet
9614094010 5 PTFE and and
9614094008 4 EPDM 63 node
DN 50 Close ¼"
9614094010 5 PTFE
Note: * AA actuator only available with EPDM
3.2.697
Automation Unique DV-ST UltraPure - Control 8695/8691 Control
Product code 5417
3.2
Open and
9614093408 4 EPDM PTFE and system
DN 50 Close
¼" 24VDC
DN 40 ø6 mm
Open and AS-Interface
9614093508 4 EPDM PTFE and
DN 50 1 Close v3.0 62 node
¼"
Single
ø6 mm
DN 40 Acting Open and DeviceNet 63
9614093608 4 EPDM PTFE and
Close node
DN 50 ¼"
3.2.698
Control Automation Unique DV-ST UltraPure - Control 8695/8691
Diaphragm Actuator Composite/Composite Control unit 8695 and 8691
LLP H4.88 x Pilot Position Plug 3.2
Item No. Function Valve Size Air Fittings DV-P
USD Elastomer W2.60 valve feedback Interface
9614093801 DN 15 1 ø6 mm Sensor
DN 20 Open and
EPDM PTFE 8695 and system
9614093803 2 Close
DN 25 ¼" 24VDC
9614093901 DN 15 1 ø6 mm
DN 20 Double Open and AS-Interface
EPDM PTFE 2 and
9614093903 2 Acting Close v3.0 62 node
DN 25 ¼"
DN 15 1 ø6 mm
DN 20 Open and DeviceNet 63
9614093901 EPDM PTFE 8691 and
2 Close node
DN 25 ¼"
H4.69 x
AA
W3.58 2509-0077
DN 40 ø6 mm Sensor
Open and
9614093808 4 EPDM PTFE and system
DN 50 Close
¼" 24VDC
8691
DN 40 ø6 mm
Open and AS-Interface
9614093908 4 EPDM PTFE 2 and
DN 50 Close v3.0 62 node
¼"
DN 40 ø6 mm
Double Open and DeviceNet 63
9614094008 4 EPDM PTFE and
DN 50 Acting Close node
¼"
3.2.699
This page is intentionally left blank
3.3 Positioner
The valve control & indication are designed to provide easy and fully technical solutions in
any process area. The reguirements for total product flexibility and reliability. together with
superior performance, are key functions for success within processing areas.
Price lists
Unique RV-ST Regulating Valve - Positioners . . . . . . . . . . . . . . . . . . . . . . . 3.3.702
Overview for Automation Unique DV-ST UltraPure - Positioner . . . . . . . . . . 3.3.703
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 . . . . . . . . 3.3.704
Unique RV-ST Regulating Valve - Positioners Positioner
Product code:: 5411 Positioners for single acting actuators only.
LKLA-T ø3.35 (except LKLA-T ø3.35 NO, A/A and ø6.24)
7000 actuators (except Long strokes actuators)
3.3
LLP
Item No. Description Dimensions (in)
USD
A B Complete positioner for 7000
9634085943 7000 8694 without display A
ø3.58 6.46
9634085944 7000 8692 with display
B
2404-0001
B
2404-0001
3.3.702
Positioner Overview for Automation Unique DV-ST UltraPure - Positioner
Product code: 5417
3.3
Valve
Unit size (HxW) 4.69x3.58 in. 4.69x3.58 in.
Automation
Positioner with display
Positioner without display
Control unit
Indication unit
Electrical ATEX unit
Supply Voltage
8 VDC
24 VDC
24 VAC
250 VAC
Number of Solenoid valve
One (1) pilot valve, Single acting
Two (2) pilot valve, Double acting
Feedback signal
Optical Indication
Open and Close
Open
Close
Sensor & Interface
Contactless
Reed-Contact
Micro-switch
Inductive sensor
NAMUR sensor EEx ia
PNP
NPN
Digital Interface
AS-Interface v3.0, Max 62 node
DeviceNet, Max 63 node
Analogue interface 4-20 mA
Mechanical - Manual override
Cable connection
PG gland
M12 Plug, 4 pin - AS-Interface
M12 Plug, 5 pin - DeviceNet
M12 Plug, 8 pin - Digital Interface
Protection
Class IP65
Class IP67
3.3.703
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
Product code: 5417
3.3
3.3.704
Positioner Automation Unique DV-ST UltraPure - Positioner 8692 and 8694
3.3
DN 65 6 With ø6 mm Input
DN 80 7
9614094104 DN EPDM PTFE 8692 Display and 4-20 mA
8 0-100% ¼" Analogue
100
DN 65 6 Without ø6 mm Input
DN 80 7
9614094124 DN EPDM PTFE 8694 Display and 4-20 mA
8 0-100% ¼" Analogue
100
3.3.705
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
3.3
NC DN 25 3 PTFE
4 EPDM With ø6 mm Input
TD 456-219
DN 40
9614094102 5 PTFE 8692 Display and 4-20 mA TD 456-207
3.3.706
Positioner Automation Unique DV-ST UltraPure - Positioner 8692 and 8694
3.3
3.3.707
Automation Unique DV-ST UltraPure - Positioner 8692 and 8694 Positioner
3.3
3.3.708
4. Pumps
Our pumps are developed not only to meet your demands for safety, efficiency and
hygiene, but also to ensure the careful handling of your products.
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval SRU Rotary lobe pump Alfa Laval LKH Prime Centrifugal pumps
Alfa Laval SX Rotary lobe pump Alfa Laval LKH Centrifugal pumps
Alfa Laval OptiLope Rotary lobe pump Alfa Laval SolidC Centrifugal pumps
This page is intentionally left blank
Pumps for hygienic use
Computer-designed Efficient
impellers performance
Our centrifugal pump Our centrifugal pumps
impellers are computer- consume less power and
designed and hydraulically exhibit low noise levels.
balanced for optimum In addition, they minimize
performance. Both the the risk of cavitation thanks
impellers and their retaining to low NPSH requirements.
screws (optional) are
smooth, which keeps them
from accumulating product
and makes cleaning more
effective.
Premium pumps
Quiet but rugged, Alfa Laval’s LKH series of centri- exceed 3A standards, so you can always be sure
fugal pumps are the ultimate solution for gentle and of the greatest possible hygiene.
efficient product handling. Through a combination
LKH pumps are available in capacities of up to
of enlarged inlets and advanced impeller design,
1,300 gal/min and/or pressures up to 525 head in
they offer an unobstructed product flow and very
feet of water (227 psi), with different versions
low NPSH requirements.
available for specific applications.
LKH pumps are designed for Cleaning In Place
(CIP). Polished models are USDA approved and
LKH 75
Designed for high flow rates with very gentle
product treatment, the LKH-75 is ideally suited for
high volume milk receiving required by the largest
dairies. Like the entire LKH series, the LKH-75
features enlarged inlets combined with an
advanced impeller design, resulting in
unobstructed product flow and very low NPSH
requirements. The pump has a capacity of 600
gpm at 180 head (in feet of water) at only 1,800
RPM, and features low power consumption and
noise emission levels. This translates to high flow
rates with extremely gentle product treatment
which are critical to maintain the taste and value
drivers of high volume milk production.
LKH-UltraPure
LKH-UltraPure pumps are high-purity models that
meet specifications for water-for-injection (WFI) and
other demanding applications. Authorized to carry
the 3A symbol, they are ideal for both CIP and
Sterilization In Place (SIP), as well as manual
cleaning. LKH-UltraPure pumps are also available
with a 20 Ra finish and a flushed seal kit.
LKHP-High Pressure
Pumps in the LKHP-High Pressure series feature a
reinforced pump casing and backplate, as well as high-
pressure internal seals and multiple heavy-duty studs.
The result is inlet pressures as high as 600 PSI, making
the LKHP ideal for nanofiltration and reverse osmosis
filtration. The seals can be removed in a matter of
seconds, without removal of the back plate.
LKH-High Multistage
Designed to 3A standards and available in two, three
or four stage models, LKH-Multistage pumps save space
and energy by replacing up to three booster pumps in a
line. Used primarily in high-pressure applications with low
capacity, they withstand system pressures up to 1,340 head
(580 psi) and deliver boost pressures up to 554 head
(240 psi). This makes them suitable for both reverse osmosis
and ultrafiltration.
LKH performance LKH pumps are available for capacities up to 1,300 gallons/minute and pressures up to 525 head in
feet of water (275 psi).
Standard-duty pumps
Alfa Laval’s standard-duty centrifugal pumps are The highlight of our standard-duty pumps is the
designed as a reliable, cost-effective solution. In SolidC series, which combines a practical, cost-
addition to gentle product handling and efficient effective design with similar characteristics of our
operation, one seal fits the entire SolidC range and premium LKH centrifugal pumps
most LKH pumps.
SolidC
The SolidC pump series is a reliable and cost-effective SolidC performance SolidC is a reliable, cost-effective centrifugal
solution for simple transport duties up to 380 gallons/minute. pump for standard duties up to 380 gallons/minute.
It utilizes the same mechanical shaft seal found in our
LKH series, which is front-loaded and easily replaced
without removing the backplate. SolidC pumps are
available in four sizes and comply with 3A, CE and
EHEDG requirements.
When replacing the seal, the SolidC features a self-centering
stub shaft so no dial gauge is needed to achieve .001" T.I.R.
Liquid ring pumps
Liquid ring pumps are an ideal solution when gases Alfa Laval’s liquid ring pumps are specially deve-
are contained in the process medium. Because the loped for use in food, chemical and pharmaceu-
pumps are self-priming when the casing is half filled tical industries, where they are often used as return
with fluid, they are capable of pumping from a pumps in Cleaning-In-Place (CIP) systems.
suction line that is partly filled with air or other gases.
MR-Liquid Ring
Through its simplicity of design, the MR series of
liquid ring pumps combines high efficiency with low
maintenance. The impeller is cast with straight,
radial vanes and is fixed onto a pump shaft within
a covered pump casing. A standard electric motor
is used to drive the MR pump head.
Rotary lobe pumps
Designed for low, medium and high-viscosity Our rotary lobe pump portfolio includes three
media, Alfa Laval rotary lobe pumps are the ranges: SX, SRU and OptiLobe. Each of these is
fulfilment of more than 50 years of commitment robustly constructed and offers Alfa Laval’s high
to rotary lobe pump technology. Their gentle standards of quality and reliability, and each is
pumping action and reliable performance are positioned for a different type of demand. Collec-
the result of continuous development, which is tively, they provide operating economy and high
based upon years of experience and carried out flexibility of use.
at our advanced production and R&D facilities.
Gentle, hygienic design Modular pump design Universal mounting Improved drainability
With their high-precision Our rotary lobe pumps To allow high flexibility All of our rotary lobe pumps
rotors and low-shear feature a modular con- when fitting the pump into can be drained easily when
operation, our rotary lobe struction. This design a production line, all of our mounted in vertical port
pumps ensure the gentle feature increases flexibility rotary lobe pumps can be position. In the case of our
movement of delicate and reduces spare parts mounted in either a vertical OptiLobe and SX pumps,
products. The pumps offer inventory. or horizontal port position cusps are retained in
a number of features that (with the exception of the vertical configurations for
maximize cleanability, and larger SX models). greater efficiency.
their construction provides
compliance with the world’s
leading hygienic standards.
Easy seal retrofit Heavy duty gearbox CIP and SIP Standards and
The seals of our rotary construction Our rotary lobe pumps approvals
lobe pumps are designed Our rotary lobe pumps are are ideal for both Cleaning- All of our rotary lobe
for quick and simple up- fitted with a cast iron in-Place (CIP) and pumps are compliant
grading. Our broad range gearbox incorporating Sterilization-in-Place (SIP) with the EHEDG, 3A and
of seals includes many heavy-duty taper roller applications. FDA hygienic standards.
seal types and configu- bearings and torque locking In addition, our SX and
rations, which can be assemblies that allow for SRU pumps have approval
tailored to your need and easy maintenance and high for use in explosive
application. reliability. The pump rotors environments.
are driven by a high-
precision involute spline
drive.
SX SRU
The SX is Alfa Laval’s premium rotary lobe pump, The SRU is Alfa Laval’s core rotary lobe pump.
designed for use in sensitive and ultra-clean In addition to handling the widest range of
applications. With optimized pump head geometry temperatures and pressures, SRU pumps offer the
and multi-lobe rotors, SX pumps ensure low-shear most extensive options in our rotary lobe pump
operation with minimum pulsation. This makes portfolio. Their heavy-duty construction and
them the best choice for maintaining the integrity unparalleled flexibility make them an engineered
of delicate products. solution for the most demanding applications.
SX pumps feature front-loading mechanical Among the many SRU options are saddles and
seals, as well as a profiled gasket system for the jackets for heating/cooling the pump head and an
highest level of hygienic sealing. Pump hygiene is integrated pressure relief valve and retangular inlet
further improved by a low-profile rotor nut, which for pumping high viscosity fluids. A wide selection
enhances the pump cleanability. of standard seal options are available, together
Higher surface finishes up to 20 Ra are avail- with proprietary seals to suit most applications.
able, as well as electro-polishing and 3.1 material There are tri-lobe and bi-lobe rotors to choose
traceability. from, which can be manufactured from various
materials. Bi-lobe alloy rotors can be used for closer
tolerances and higher efficiencies on low-viscosity
products.
Higher surface finishes up to 20 Ra are also
available, as well as electro-polishing.
OptiLobe
The OptiLobe is Alfa Laval’s rotary lobe pump
intended for general applications. Available in an
optimized range with fewer options, OptiLobe
pumps combine cost-effective simplicity with
Alfa Laval quality and reliability.
OptiLobe pumps feature a paint-free design
with front-loading seals and tri-lobe rotors.
They are the latest example of Alfa Laval’s
leadership in innovative design and advanced
manufacturing processes.
Solutions for your application…
Alfa Laval has hygienic pumps for every need, however large or small. Each one is an efficient and
reliable product, designed to carry out its tasks effectively for years on end.
Drawing on experience from a broad range of industries and an even broader range of pumping
applications, we can provide solutions for specialized as well as general demands. From low visco-
sities to high, we have both the knowledge and the products to create a solution.
Dairy
Alfa Laval pumps supply the impeccable quality needed in
working with dairy products. Their thorough, durable
engineering ensures that raw materials are handled with the
highest standards of reliability and hygiene.
Brewing
With hygienic design and gentle handling, Alfa Laval pumps
provide breweries with effective ways of transferring brewery
products. All brewing stages are catered for, no matter what
the type of beer or the brewing process used.
Biopharm
Alfa Laval pumps meet the stringent hygienic requirements
of the biotech and pharmaceutical industries. Several of our
pump ranges are specifically designed for and used in ultra-
hygienic applications.
…and service to match
Alfa Laval’s service mission is to bring you expertise, enabling you to achieve the highest level of
performance. With Alfa Laval as your performance partner, you have a trusted local provider for
all your needs – and one that offers all the advantages of a global organization.
Alfa Laval takes care of your basic requirements, such as delivering replacement parts to your
door and keeping your equipment in top condition. But as your local consultants, we also share
our process and equipment knowledge with you. Our expertise in separation, heat transfer and
fluid handling technologies can all be put to good use in optimizing your plant.
Liq-
uid-
Centrifugal Pumps Rotary Lobe Pumps
Ring
Pumps
LKH
LKH- LKH Op-
LKH Multi- LKHPF SolidC MR SRU SX
UP evap tiLobe
stage
Main duties
Dairy
Milk • • •
Milk/cream pasteurization • • • • • • •
Cultured milk • • • • •
Whey • • • • • • •
Curd • • •
Ice cream pasteurization • •
Cheese • • •
Yoghurt • • •
High pressure filtration • •
Brewery
Wort • • • • •
Beer • • • • •
Beer pasterization - feed • •
Beer pasterization - booster •
Yeast • • •
Beverages
Clarified juices, drinks, wine • • • • •
Juice/drinks with pulp/fibres • • • • •
Clarified fruit & sugar conc. • • • • • •
Sugar dissolving • • • • • •
Final sirup • • • • • •
Other food
Low viscous products • • • • •
High viscous products • • • • •
Vegetable oil (•) • • •
Non evaporating products
Prepared food • • •
Pharma
High purity water • •
WFI •
CIP return
Parenterals • •
Opthalmic • •
Ingestibles • •
Utilities
Water • • • •
CIP feed • • •
CIP return •
Carbonisation (CO2) • •
Personal Care
Soap • • •
Cosmetics • • •
General Centrifugal, Liquid Ring and Rotary Lobe Pump range overview
Flow Range [US GPM] 2201 330 1211 396 374 352 211 467 502
Head 60Hz [ft] 518 787 518 344 394 164
Max. Inlet pressure [psi] 145 580 600 145 58 58 116 290 218
Max. Visc [cP] 1000 1000 1000 1000 500 300 106 106 106
Max. Temp. F 284 284 284 284 248 284 266 392 302
4.1.728
4.1 Centrifugal Pumps
The Centrifugal Pumps from Alfa Laval are your best solution to pump liquids gently and
efficiently.
Product leaflet
LKH Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.731
LKHM-110P and LKH-120/P Multi-Stage Centrifugal Pump . . . . . . . . . . . . 4.1.734
LKHP Filtration Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.737
LKHU - UltraPure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.740
LKH Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.742
LKH Prime UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.744
LKH Evap Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.747
SolidC Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.750
MR-166US, -185US, -200US Liquid-Ring Pump . . . . . . . . . . . . . . . . . . . . . 4.1.752
Performance curves
LKH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.754
LKH-/ LKHUP-/ LKHPF-/ LKH Evap- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.756
LKHM-110 Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.778
LKHM-120/P Multi-Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.779
LKH Prime/LKH Prime UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.780
SolidC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.781
MR Liquid-Ring Pump - 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.789
Description codes
LKH Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.790
Drain Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.791
Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.792
SolidC Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.793
LKHM-Multi-Stage Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.794
LKHPF Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.795
LKHU - Ultra Pure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.796
LKH Evap Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.797
MR Liquid Ring Pump Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.798
Price lists
LKH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.799
LKH Centrifugal Pump - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.801
LKHM Multi-Stage Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.802
LKHM Multi-Stage Centrifugal Pump - Options . . . . . . . . . . . . . . . . . . . . . . 4.1.803
LKHPF Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.804
LKHU - Ultra Pure Centrifugal Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.806
LKH Prime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.808
LKH Prime Centrifugal Pump - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.809
4.1 Centrifugal Pumps
The Centrifugal Pumps from Alfa Laval are your best solution to pump liquids gently and
efficiently.
Applications
The LKH pump is a highly efficient and economical centrifugal
pump, which meets the requirements of hygienic and gentle product
treatment and chemical resistance.
LKH is available in the following sizes, LKH-5, -10, -15, -20, -25, -35,
-40, -45, -50, -60, -70, -75, and -90
Standard design
LKH series is designed to deliver safe and hygienic products with fast
and economic cleaning to accommodate 3A requirements.
Shaft seals
The LKH pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings made from acid-resistant
SS steel, AISI 329. The pump may also be equipped with a double
mechanical shaft seal. The static seal face is silicon carbide and the
rotary seal face is carbon as standard and optional silicon carbide. The
flush seal has a secondary, long life, lip seal.
4.1.731
LKH Centrifugal Pumps
4.1
Dimensions (in)
J2
M2
B C
A
G
J1
D
F
3000-0158
M1
H I E
Pump Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-75 LKH-90
A 6.220 5.591 6.535 7.087 7.598 7.598 8.346 8.346 8.071 10.276 10.000 10.197 12.205
B 2.756 3.425 2.598 3.465 4.173 4.685 4.961 4.961 4.646 4.016 5.787 6.929 9.843
C 0.866 0.906 1.693 1.063 1.260 0.906 1.102 1.102 1.378 2.441 0.984 1.890 2.559
D 7.441 9.724 9.724 9.961 11.929 11.929 12.953 12.953 12.953 12.953 16.063 18.425 19.843
E 1.654 2.008 3.425 2.480 2.706 2.126 2.520 2.520 3.031 4.173 2.992 3.622 3.740
Motor
56TC 143TC 145TC 182TC 184TC 213TC 215TC 254TC 256TC 284TSC 286TSC 324TSC 326TSC 364TSC 365TSC
TC/TSC
Motor HP 1.0 1.5 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 75.0
F(max)* 8.110 8.110 8.110 9.094 9.094 9.843 9.843 10.866 10.866 11.614 11.614 12.598 12.598 13.622 13.622
G 3.307 3.504 3.543 4.488 4.488 5.394 5.394 6.772 6.772 7.677 7.677 8.425 8.504 9.331 9.331
H 8.937 9.094 9.094 11.102 11.102 13.071 13.071 17.795 17.795 20.945 20.945 23.346 23.346 26.811 26.811
I (LKH-5) 13.307 14.843 - 18.268 - - - - - - - - - - -
I (LKH-10 to
- 14.843 15.118 17.992 18.150 21.024 21.024 26.063 27.835 28.583 30.039 33.071 34.646 34.449 -
LKH-60)
I (LKH-70 to
- - - - - 21.811 21.811 26.575 28.346 29.094 30.551 33.583 35.157 34.961 38.346
LKH-90)
Motor overview
Pump Model LKH-5 LKH-10 LKH-15 LKH-20 LKH-25 LKH-35 LKH-40 LKH-45 LKH-50 LKH-60 LKH-70 LKH-75 LKH-90
Motor range 56TC- 56TC- 145TC- 145TC- 145TC- 182TC- 182TC- 182TC- 182TC- 213TC- 213TC- 254TC- 286TSC-
(TC/TSC) 182TC 254TC 154TC 256TC 286TSC 286TSC 286TSC 286TSC 324TSC 364TSC 405TSC 326TSC 405TSC
Connections
Pump Model LKH-5 LKH-10 LKH-15 LKH-25 LKH-40 LKH-60 LKH-60 LKH-90
LKH-20 LKH-45 LKH-70 LKH-70
LKH-35 LKH-50
LKH-70
TRI-Clamp M1 1.13 1.13 1.13 1.13 1.13 1.13 1.5 1.5
M2 1.13 1.13 1.13 1.13 1.13 1.13 1.13 1.5
J1* 2.00" 2.50" 4.00" 3.00" 3.00" 4.00" 6.00" 6.00"
J2* 1.50" 2.00" 3.00" 2.50" 2.00" 4.00" 4.00" 6.00"
4.1.732
Centrifugal Pumps LKH
4.1
Technical Data
Volumetric Flow
H (ft)
TD 200-368
500 LKH-70
400
LKH-40
300
LKH-35 LKH-50
200
LKH-25 LKH-75 LKH-90
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor enclosures: washdown, TEFC, explosion proof, inverter duty - Pump size.
and others upon request. - Version, hygienic or industrial.
C. Inducer (only LKH-10 to -50). - Connections.
D. Flushed shaft seal. - Seal and Elastomer Type
E. Double mechanical shaft seal. - Impeller diameter.
F. Counter flanges, seal rings and bolts for flanged connections - Motor size.
(industrial version). - Voltage and frequency.
G. Standard clearance is 0.02" (0.04" for LKH-70 to LKH-90) and can - Flow, pressure and temperature.
be made up to 0.098"). - Density and viscosity of the product.
Material grades - Options.
H. Product wetted seals of Buna (NBR), Fluoroelastomer (FPM) or FEP.
I. Rotating seal ring of silicon carbide.
4.1.733
LKHM-110P and LKH-120/P Multi-Stage Centrifugal Pump Centrifugal Pumps
4.1
.
Application
LKHM-110, -110/P and -120/P are highly efficient multistage
centrifugal pumps, which meet the requirements of hygienic
applications. The LKHM-110, the LKHM-110/P as the LKHM-120/P
are available with 2, 3 and 4 stages.
Standard design
Alfa Laval multistage pumps are designed to be cleaned in place. The
pumps have a stainless steel shroud for protection of the motor, and
the complete unit is supported on four adjustable stainless steel legs.
Shaft seals
The multistage pumps are equipped with either an internal single or a
flushed shaft seal. Both have stationary seal rings made from silicon
carbide and rotating seal rings in carbon or silicon carbide. -
- SiC/C material combination, outlet pressure up to 290 psi
- SiC/SiC material combination, outlet pressure up to 580 psi
Hp
Horsepower requirements based on flow curves.
4.1.734
Centrifugal Pumps LKHM-110P and LKH-120/P Multi-Stage Centrifugal Pump
4.1
Max. inlet pressure
Dimensions
J2
M2
B C
G
J1
D
F
3003-0062
M1
H I E
Motor TC/TSC 213TC 215TC 254TC 256TC 284TSC 324TSC 326TSC 364TSC 365TSC 405TSC
Motor HP 7.5 10.0 15.0 20.0 25.0 40.0 50.0 60.0 75.0 100.0
F(max)* 9.843 9.843 10.866 10.866 11.614 12.598 12.598 13.622 13.622 13.622
G 5.394 5.394 6.772 6.772 7.677 8.425 8.504 9.331 9.331 9.331
H 13.071 13.071 17.795 17.795 20.945 23.346 23.346 26.811 26.811 26.811
I 21.024 21.024 26.063 27.835 28.583 33.071 34.646 34.449 38.346 38.346
Motor overview
Connections (in)
LKH-112 LKH-122
Pump Model LKH-113 LKH-123
LKH-114 LKH-124
Tri-Clamp M1 0.827 -
M2 0.827 -
Heavy duty clamp M1 - 1.14
M2 - 1.14
Flange acc. To EN1092 M1 - 2.21
M2 - 2.21
J1* 2" 3"
J2* 1.5" 2.5"
* Other dimensions available on request.
4.1.735
LKHM-110P and LKH-120/P Multi-Stage Centrifugal Pump Centrifugal Pumps
4.1
Volumetric Flow
Options
A. Motor with increased safety/flame proof motor. (only LKH-110)
B. Flushed shaft seal.
C. Impeller with reduced diameter.
D. Product wetted seals of Buna (NBR), or Fluorinated rubber (FPM).
E. Rotating seal ring of Silicon Carbide.
F. Surface roughness, product wetted parts: unpolished, 32Ra, micro inches (0.8 mm), or higher finishes
Note!
For further details, see also instruction manual.
Ordering
Please state the following when ordering:
- Pump size.
- Version, hygienic or industrial.
- Connections.
- Impeller diameter.
- Motor size.
- Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
4.1.736
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
.
Application
The LKHPF pump is a highly efficient and economical centrifugal pump,
specially designed for high inlet pressures, e.g. for use in filtration
systems. The LKHPF pump meets the requirements of hygienic and
gentle product treatment and chemical resistance, and is available in
nine sizes, LKHPF-10, -20, -25, -35, -40, -45, -50, -60, -70.
Standard Design
The LKHPF pump consists of a special motor, stub shaft, compression
coupling, adaptor, back plate, impeller, impeller screw, pump casing
and shaft seal. The LKHPF pump is designed for CIP-cleaning with
an emphasis on large internal radii and easily cleanable seals, to
accommodate 3A requirements.
Shaft Seals
The LKHPF pump can be fitted with two types of mechanical seal:
- Single internal seal.
- Flushed seal.
Both seal types have a stationary seal ring and rotating seal ring in
silicon carbide.
The secondary seal of the flushed seal is a long lasting lip seal.
Motor Noise
Special high thrust bearing NEMA C-Face motor, foot mounted motor Noise level (at 3 ft.): . . . . . . . . . . . . . 60 - 80 dB (A).
according to NEMA standards at 3500 RPM. Premium efficiency, .
TEFC, insulation Class F
4.1.737
LKHP Filtration Centrifugal Pump Centrifugal Pumps
4.1
Dimensions (in)
J2
M2
B C
J1
D
F
3004-0003
M1
H I E
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
A 5.591 7.087 7.598 7.598 8.346 7.598 8.071 10.315 10.000
B 3.425 3.425 4.173 4.685 4.961 3.819 4.646 4.016 5.787
C 1.142 1.693 1.496 1.102 1.339 1.693 1.654 1.654 1.102
D 9.724 9.961 11.929 11.929 12.953 11.929 12.953 12.953 16.063
E 2.520 3.071 3.228 2.598 3.031 3.661 3.583 3.661 3.661
Motor TC/TSC 213TC 215TC 254TC 256TC 284TSC 286TSC 324TSC 326TSC 364TSC 365TSC
Motor HP 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 75.0
F(max)* 9.843 9.843 10.866 10.866 11.614 11.614 12.598 12.598 13.622 13.622
G 5.394 5.394 6.772 6.772 7.677 7.677 8.425 8.504 9.331 9.331
H 13.071 13.071 17.795 17.795 20.945 20.945 23.346 23.346 26.811 26.811
I (LKHPF-10 to
21.024 21.024 26.063 27.835 28.583 30.039 33.071 34.646 34.449 -
LKHPF-60)
I (LKHPF-70) 21.811 21.811 26.575 28.346 29.094 30.551 33.583 35.157 34.961 38.346
*Possible to reduce dimension F by min. XX mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
Pump Model LKHPF-10 LKHPF-20 LKHPF-25 LKHPF-35 LKHPF-40 LKHPF-45 LKHPF-50 LKHPF-60 LKHPF-70
213TC- 213TC- 213TC- 215TC- 213TC- 213TC- 213TC- 234TSC-
Moter range (TC/TSC) 213TC
215TC 256TC 256TC 286TSC 256TC 286TSC 286TSC 405TSC
Dimensional data are based on 2 pole, Sterling motors.
Connections
400
LKHPF-40
300
LKHPF-35 LKHPF-50
200
LKHPF-25
LKHPF-20 LKHPF-60
100
LKHPF-10 LKHPF-45
0
0 200 400 600 800 1000 1200 1400
4.1.738
Centrifugal Pumps LKHP Filtration Centrifugal Pump
4.1
Ordering
Material grades
- Surface roughness, product wetted parts: unpolished, 32Ra, micro
inches (0.8 mm), or higher finishes.
- Seals in Nitrile (NBR/Buna) or Fluorinated rubber (FPM/Viton).
4.1.739
LKHU - UltraPure Centrifugal Pumps
4.1
.
Application
The LKHU UltraPure pump is a highly efficient and economical
centrifugal pump, which meets the requirements of the pharmaceutical
industries. It provides gentle product treatment. LKHU UltraPure is
available in five sizes, LKH-10, -20, -25, -35, and -40.
Standard design
TD 234-054
45° outlet
The LKHU UltraPure pump consists of a standard motor, stub shaft,
mechanical compression coupling, adaptor, back plate, impeller, shaft
seal, 45° product discharge, and a vertical casing drain.
As standard the LKHU UltraPure is delivered with a 45° outlet
(counterclockwise). Material traceability EN 10204.3.1.B. (Mill test
reports).
Shaft seals
.
Shaft seals The LKHU UltraPure pump is equipped with either an seal rings in stainless steel AISI 329 with sealing surface and rotating
external single or a double mechanical shaft seal. Both have stationary seal rings in silicon carbide.
Hp
Horsepower requirements based on flow curves.
Dimensions (in)
M
2
J2
C
B
J1
D
P1
F
3007-0065
T1
M1
H I E
4.1.740
Centrifugal Pumps LKHU - UltraPure
4.1
Pump specific measures
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
A 5.591 7.087 7.598 7.598 8.346
B 3.425 3.465 4.173 4.685 4.961
C 0.906 1.063 1.260 0.906 1.102
D 9.724 9.961 11.929 11.929 12.953
E 2.008 2.480 2.717 2.126 2.520
P1 4.843 4.764 6.024 6.024 6.535
T1 0.906 0.906 0.945 1.024 0.945
Motor TC/TSC 143TC 145TC 182TC 184TC 213TC 215TC 254TC 256TC 284TSC 286TSC
Motor HP 1.0-1.5 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0
F(max)* 8.110 8.110 9.094 9.094 9.843 9.843 10.866 10.866 11.614 11.614
G 3.504 3.543 4.488 4.488 5.394 5.394 6.772 6.772 7.677 7.677
H 9.094 9.094 11.102 11.102 13.071 13.071 17.795 17.795 20.945 20.945
I 14.843 15.118 17.992 18.150 21.024 21.024 26.063 27.835 28.583 30.039
*Possible to reduce dimension F by min. XX mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
Pump Model LKH UltraPure-10 LKH UltraPure-20 LKH UltraPure-25 LKH UltraPure-35 LKH UltraPure-40
Moter range (TC/TSC) 143TC-254TC 145TC-256TC 145TC-286TSC 182TC-286TSC 182TC-286TSC
Moter range (HP) 1-15 2-20 2-30 3-30 3-30
Dimensional data are based on 2 pole, Sterling motors.
Connections
Options Note!
A. Impeller with reduced diameter. Because of the mechanical polishing on internal surfaces, the impeller
B. Motor for other voltage and/or frequency. diameter will be adjusted to meet the desired design point.
C. 1800 rpm. motor
Ordering
D. Motor with increased safety/explosion proof motor.
Please state the following when ordering:
E. Double mechanical shaft seal.
F. Inducer - Pump size.
G. Pump with legs. - Connections.
H. 0° outlet, see drawing below. - Impeller diameter.
I. Special flush arrangement with 1/2" DV-ST diaphragm valve, - Motor size.
needle valve and flow meter. - Voltage and frequency.
J. Finish, product wetted surface: Ra max. 15m-inch electropolished - Flow, pressure and temperature.
K. Product wetted seals of EPDM or PTFE Specials - Density and viscosity of the product.
L. Special flush arrangement (for Double Mechanical) - Options.
M. ½" diaphragm valve
N. air actuated (for Flush Seal Arrangement)
O. Flow meter (for Flush Arrangement)
TD 247-094
0o outlet
4.1.741
LKH Prime Centrifugal Pumps
4.1
.
Applications
The LKH Prime is a highly efficient self-priming pump, which meets
the requirements of 3A hygienic applications. The ability to evacuate
air from the suction pipe combined with a low noise level and high
pumping efficiency makes the LKH Prime ideal for tank emptying and
CIP return applications. With verified effective CIP cleanability, LKH
Prime can be used as a product pump as well.
Standard design
Based on the LKH, the LKH Prime is designed to be cleaned in place.
Unlike conventional self-priming pumps the LKH Prime has an impeller
which can be trimmed for any application.
Shaft seals
The LKH Prime is equipped with either an external single or a double
mechanical shaft seal. Both have stationary seal rings made from
stainless steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in carbon as standard.
Min/Max speed
Air evacuation: . . . . . . . . . . . . . . . . 2800 - 3600 rpm.
Pumping product (no air): . . . . . . . . . 900 - 3600 rpm. O C T O B E R 2008
4.1.742
Centrifugal Pumps LKH Prime
4.1
Dimensions
J2
M2
B
C
A
G
J1
D
F
3013-0070
H I E M1
Motor overview
Connections
Options
A. Impeller with reduced diameter.
B. Motor enclosures: washdown, TEFC, explosion proof, inverter duty
and others upon request.
C. Double mechanical shaft seal.
4.1.743
LKH Prime UltraPure Centrifugal Pumps
4.1
.
Applications
The LKH Prime UltraPure is a highly efficient self-priming pump, which
meets the requirements of pharmaceutical industries. The ability to
evacuate air from the suction pipe combined with a low noise level
and high pumping efficiency makes the LKH Prime UltraPure ideal for
tank emptying and CIP return applications. With verified effective CIP
cleanability, LKH Prime UltraPure can be used as a product pump
as well.
Standard design
Based on the LKH UltraPure, the LKH Prime UltraPure is designed to
be cleaned in place. Unlike conventional self-priming pumps the LKH
Prime UltraPure has an impeller which can be trimmed for application.
Shaft seals
The LKH Prime UltraPure is equipped with either an external single or
a double mechanical shaft seal. Both have stationary seal rings made
from stainless steel AISI 329 with sealing surface in silicon carbide and
rotating seal rings in silicon carbide as standard.
Motor
Standard C-faced, foot mounted motor according to NEMA standard.
3500 RPM. Premium efficiency, Class F. Note different frame sizes. O C T O B E R 2008
Min/Max speed
Air evacuation: . . . . . . . . . . . . . . . . 2800 - 3600 rpm.
Pumping product (no air): . . . . . . . . . 900 - 3600 rpm.
4.1.744
Centrifugal Pumps LKH Prime UltraPure
4.1
Dimensions
M
2
J2
C
B
J1
G
D
P2
P1
F
3013-0072 T2
T1
H I E M1
Motor overview
Connections
4.1.745
LKH Prime UltraPure Centrifugal Pumps
4.1
Flow chart
3013-0085
180
160
140
120
100 LKH Prime UP 20
80
60
40
20
0
0 50 100 150 200 250 300 350 400
(usgpm)
Options
A. Impeller with reduced diameter.
B. Motor with increased safety/flame proof motor.
C. Double mechanical shaft seal.
D. Product wetted surface finish EP Ra ≤ 15 μin.
E. Product wetted elastomers of Fluorinated rubber (FPM).
F. No drain
G. 0° outlet position
.
Standard documentation package:
- 3.1 certificate according to EN10204.
- FDA certificate of conformity for product wetted elastomers.
- USP Class VI certificate of conformity, EPDM only.
- Pump performance test certificate.
.
Ordering
Please state the following when ordering:
- Pump size.
- Connections.
- Impeller diameter.
- Motor size.
- Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
4.1.746
Centrifugal Pumps LKH Evap
4.1
.
Applications
The LKH Evap pump is a highly efficient and economical centrifugal
pump, which meets the requirements of hygienic and gentle product
treatment and chemical resistance. LKH Evap is specially designed
for use in the evaporation industry covering applications as liquid
concentration and powder processing solutions as well as dewatering
plant and equipment for the international dairy, food and beverage,
ethanol, starch, pharmaceutical, chemical, alcohol and brewery
industries.
LKH Evap is available in eleven sizes, LKH Evap-10,-15, -20, -25, -35,
-40, -45, -50, -60 , -70 and -75.
Standard design
The LKH Evap pump is designed for CIP with emphasis on large
internal radii and cleanable seals for use in the Evaporator industry and
can be delivered with Clear Flow Impeller as an option. The Clear Flow
Impeller is to be used in applications where there is a risk of building
up a hard layer of product between impeller and backplate.
Shaft seals
The LKH Evap pump is equipped with either an external single or a
flushed shaft seal. Both have stationary seal rings in stainless steel AISI
329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
The
. pump may also be equipped with a double mechanical shaft seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . Acid-resistant steel AISI 316L Max. inlet pressure (dynamic)
and AISI 329. LKH Evap-10 to -60 . . . . . . . . . . . . 145 PSI
Other steel parts: . . . . . . . . . . . . . . Stainless steel AISI 304. LKH Evap-70 to -75 . . . . . . . . . . . . 72.5 PSI
Finish: . . . . . . . . . . . . . . . . . . . . . Polished ≤32Ra. and 3A
Temperature
approved.
Temperature range . . . . . . . . . . . . . 14°F to +284°F (EPDM)
Productwetted elastomers, std: . . . . . EPDM.
Optional: . . . . . . . . . . . . . . . . . . . NBR, FPM, FEP.: Noise level
Single seal SSS/Flushed shaft seal Noise level (at 3.3 ft.): . . . . . . . . . . . 60 - 85 dB (A).
FSS: . . . . . . . . . . . . . . . . . . . . . . SiC/C or SiC/SiC.
Double seal DMSS: . . . . . . . . . . . . . SiC/C or SiC/SiC. Flushed shaft seal:
Water pressure inlet: . . . . . . . . . . . . Max. 14.5 PSI.
Voltage and frequency Water consumption: . . . . . . . . . . . . 4-8 usgph
3 phase, 60 HZ, 230/460V standard. Other voltages and frequencies
available upon request. Double mechanical shaft seal:
Water pressure inlet:
Connections for FSS and DMSS: LKH Evap-5 to -60: . . . . . . . . . . . . . Max. 72.5 PSI.
1/4 tube/Rp 1/8 LKH Evap-70 to -75: . . . . . . . . . . . . Max. 43.5 PSI.
Motor
Water consumption: . . . . . . . . . . . . 4-8 usgph
Standard C-faced, foot mounted motor according to NEMA standard.
3500 RPM or 1750 RPM. efficiency, Class F. Note different frame sizes.
LKH Evap-75 only low speed (1750 RPM).
4.1.747
LKH Evap Centrifugal Pumps
4.1
Dimensions
J2
M2
B C
A
G
J1
D
F
3000-0158
M1
H I E
LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe-
Pump Model
vap-10 vap-15 vap-20 vap-25 vap-35 vap-40 vap-45 vap-50 vap-60 vap-70 vap-75
A 5.591 6.535 7.087 7.598 7.598 8.346 8.346 8.071 10.276 10.000 10.197
B 3.425 2.598 3.465 4.173 4.685 4.961 4.961 4.646 4.016 5.787 6.929
C 0.906 1.693 1.063 1.260 0.906 1.102 1.102 1.378 2.441 0.984 1.890
D 9.724 9.724 9.961 11.929 11.929 12.953 12.953 12.953 12.953 16.063 18.425
E 2.008 3.425 2.480 2.717 2.126 2.520 2.520 3.031 4.173 2.992 3.622
Motor TC/TSC 143TC 145TC 182TC 184TC 213TC 215TC 254TC 256TC 284TSC 286TSC 324TSC 326TSC 364TSC 365TSC
Motor HP 1.0-1.5 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 30.0 40.0 50.0 60.0 75.0
F(max)* 8.110 8.110 9.094 9.094 9.843 9.843 10.866 10.866 11.614 11.614 12.598 12.598 13.622 13.622
G 3.504 3.543 4.488 4.488 5.394 5.394 6.772 6.772 7.677 7.677 8.425 8.504 9.331 9.331
H 9.094 9.094 11.102 11.102 13.071 13.071 17.795 17.795 20.945 20.945 23.346 23.346 26.811 26.811
I (LKHevap-10 to
14.843 15.118 17.992 18.150 21.024 21.024 26.063 27.835 28.583 30.039 33.071 34.646 34.449 -
LKHevap-60)
I (LKHevap-70 to
- - - - 21.811 21.811 26.575 28.346 29.094 30.551 33.583 35.157 34.961 38.346
LKHevap-75)
*Possible to reduce dimension F by min. XX mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe- LKHe-
Pump Model
vap-10 vap-15 vap-20 vap-25 vap-35 vap-40 vap-45 vap-50 vap-60 vap-70 vap-75
Moter range 143TC 145TC- 145TC- 145TC- 182TC- 182TC- 182TC- 182TC- 213TC- 254TC- 254TC-
(TC/TSC) -254TC 254TC 256TC 286TSC 286TSC 286TSC 286TSC 324TSC 326TC 326TSC 326TSC
Dimensional data are based on 2 pole. Sterling motors.
Connections
4.1.748
Centrifugal Pumps LKH Evap
4.1
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. Motor enclosures: washdown, TEFC, explosion proof, inverter duty - Version, hygienic or industrial.
and others upon request. - Connections.
D. Inducer (only LKH Evap 10 to -50). - Seal and Elastomer Type
E. Flushed shaft seal. - Impeller diameter.
F. Double mechanical shaft seal. - Motor size.
G. Counter connections. - Voltage and frequency.
H. Clear Flow Impeller. Special designed impeller for applications - Flow, pressure and temperature.
where there is a risk of building up a hard layer of product between - Density and viscosity of the product.
impeller and backplate. - Options.
I. Surface roughness, product wetted parts: Ra ≤ 32 µin.
Note!
J. Product wetted seals of Nitrile (NBR), Fluorinated rubber (FPM)
For further details, see also instruction manual.
or FEP.
K. Rotating seal ring of Silicon Carbide.
4.1.749
SolidC Centrifugal Pumps
4.1
.
Applications
The SolidC pump is designed for standard duty applications, like
pumping CIP (Cleaning In Place) solutions, utilities, water (processing,
heating, cooling), washing machines, simple transport duty within
working range. SolidC is suited for use in the food, dairy, beverage,
personal care, pharmaceutical, light chemical and water industries.
Standard design
The SolidC pump is designed for CIP with emphasis on large internal
radii and cleanable seals.
The complete SolidC unit is supported on four adjustable legs.
Shaft seals
The SolidC pump is equipped with either an external single or a flushed
shaft seal. Both have stationary seal rings in acid-resistant steel AISI
329 with sealing surface in silicon carbide and rotating seal rings in
carbon. The secondary seal of the flushed seal is a long lasting lip seal.
Materials Pressure
Product wetted steel parts: . . . . . . . . AISI 316L and AISI 329L. Max. inlet pressure: . . . . . . . . . . . . . 58 psi (4 bar).
Other steel parts: . . . . . . . . . . . . . . Stainless steel AISI 304.
Temperature
Finish: . . . . . . . . . . . . . . . . . . . . . 3A polish Ra 32 µin.
Temperature range . . . . . . . . . . . . . 14°F to 250°F (EPDM).
Product wetted seals: . . . . . . . . . . . EPDM.
Flushed shaft seal (FSS):
Connections for FSS:
Water pressure inlet: . . . . . . . . . . . . 14.5 PSI.
R 1/8" (BSP) external thread.
Water consumption: . . . . . . . . . . . . 4-8 usgph.
Motor
.
Standard C-faced, foot mounted motor according to NEMA standard.
3500 RPM or 1750 RPM. Premium efficiency, Class F. Note frame
size per horsepower.
Motor sizes
60 Hz: . . . . . . . . . . . . . . . . . . . . . 1, 1½, 2, 3, 5, 7.5, 10, 15,
20, 25, 30 Hp.
4.1.750
Centrifugal Pumps SolidC
4.1
Dimensions
J2
B
M2
C
A
G
J1
D
F
3008-0032
M1
H I E
Motor TC/TSC 143TC 145TC 182TC 184TC 213TC 215TC 254TC 256TC 284TSC 286TSC
Motor HP 1.5 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 295
F(max)* 8.110 8.110 9.094 9.094 9.843 9.843 10.866 10.866 11.614 11.614
G 3.504 3.504 4.370 4.488 5.394 5.394 6.772 6.772 7.677 7.677
H 9.094 9.094 11.102 11.102 13.071 13.071 452725.400 17.795 20.945 20.945
I 15.669 16.220 18.543 18.701 22.480 22.480 26.417 28.189 29.055 30.512
*Possible to reduce dimension F by min. XX mm for all pump models. For smaller models it will be possible to reduce dimension F even further.
Motor overview
Connections
Options Ordering
A. Impeller with reduced diameter. Please state the following when ordering:
B. Motor for other voltage and/or frequency. - Pump size.
C. Flushed shaft seal. - Connections. (Tri-Clamp®)
D. Product wetted seals of Buna (NBR), Fluoroelastomer (FPM) or FEP. - Impeller diameter.
E. Rotating seal ring material in Silicon Carbide. - Motor size.
- Seal and Elastomer Type
- Voltage and frequency.
- Flow, pressure and temperature.
- Density and viscosity of the product.
- Options.
Note!
For further details, see also ESE00797.
4.1.751
MR-166US, -185US, -200US Centrifugal Pumps
4.1
.
Application
The MR liquid-ring pump is specially designed for pumping liquids
containing air or gas. This versatile 3A compliant pump can be used in
the food, pharmaceutical, chemical and similar industries. You'll find
the pump is mainly used for CIP return applications.
Standard design
All product wetted parts including the pump casing, casing cover and
impeller are build with AISI 316L stainless steel.
Shaft seal
The mechanical single seals have stationary seal rings of stainless
steel AISI 329 and rotating seal rings of carbon.
Materials Pressure
Surface finish: . . . . . . . . . . . . . . . . Ra 32 µin. Max. inlet pressure: . . . . . . . . . . . . . 60 psi (4 bar).
Product wetted steel parts: . . . . . . . . Stainless steel AISI 316L and
Temperature
AISI 329L.
Temperature range . . . . . . . . . . . . . 14° F to 284° F (EPDM).
Other stainless steel parts: . . . . . . . . Stainless steel
Adaptor: . . . . . . . . . . . . . . . . . . . . Mild steel grade.
Product wetted seals: . . . . . . . . . . . EPDM (acc. to FDA).
Motor
Standard C-faced, foot mounted motor according to NEMA standard.
1750 RPM. Class F.
Motor sizes
4.1.752
Centrifugal Pumps MR-166US, -185US, -200US
4.1
Dimension
J2 C
M2
A
G
D
J1
F
3100-0087
M1
H I E
Motor overview
Connections
Options Ordering
A. Other voltage and frequency. Please state the following when ordering:
B. 20 Ra mechanical polish on wetted path. - Pump type.
C. Drain in casing and cover. - Voltage and frequency.
D. Product wetted seals of Fluorinated rubber (FPM). - Connections.
E. Shaft seal with SIC/SIC is an option for the MR-185 and MR-200. - Flow rate. pressure and temperature.
- Density and viscosity of product.
- Options.
Note!
For further information, see also instruction ESE00675 and ESE02051.
4.1.753
LKH Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 60 Hz
Motor: 3600rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 5.197”
Impeller, Min. dia.: 3.54”
Pump inlet, Dia.: 2”, DN 50
Pump outlet, Dia.: 1½”, DN 40
NOTE! The curves refer to motor: 3.4 Hp, 3460 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: 3%.
5.197”
4.724”
4.331”
3.543” 3.937”
4.1.754
Centrifugal Pumps LKH-5, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-5, 60 Hz
Motor: 1750rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 5.197”
Impeller, Min. dia.: 3.54”
Pump inlet, Dia.: 2”, DN 50
Pump outlet, Dia.: 1½”, DN 40
NOTE! The curves refer to motor: 1.7 Hp, 1700 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: 3%.
5.197”
3.543” 4.331” 4.724”
3.937”
4.1.755
LKH-/ LKHUP-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-10, 60 Hz
Motor: 3600 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 6.417” mm
Impeller, Min. dia.: 4.331”
Pump inlet, Dia.: 2½”, DN 65
Pump outlet, Dia.: 2”, DN 50
NOTE! The curves refer to motor: 11.5 Hp, 3500 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%.
6.417”
6.299”
5.906”
5.512”
5.118”
4.724”
4.331”
4.1.756
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKH Evap
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-10, 60 Hz
Motor: 1800 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 6.417”
Impeller, Min. dia.: 5.512”
Pump inlet, Dia.: 2½”, DN 65
Pump outlet, Dia.: 2”, DN 50
NOTE! The curves refer to motor: 2.4 Hp, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: 3%.
TD 200-037
5.906” 6.417”
6.299”
5.512”
4.1.757
LKH-/ LKH Evap-15, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKH Evap-15, 60 Hz
Motor: 3600 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 5.433”
Impeller, Min. dia.: 4.724"
Pump inlet, Dia.: 4"
Pump outlet, Dia.: 3”
NOTE! The curves refer to motor: 11.5 Hp, 3455 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY
FACTOR.
5.433”
5.118”
4.724”
4.1.758
Centrifugal Pumps LKH-/ LKH Evap-15 , 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKH Evap-15 , 60 Hz
NOTE! The curves refer to motor: 2.4 Hp, 1710 rpm. asynchr., 60 Hz. For smaller
motors, reduce head (H) with: 3%.
5.433”
5.118”
4.724”
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.759
LKH-/ LKHUP-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-20, 60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 6.496”
Impeller, Min. dia.: 4.724”
Pump inlet, Dia.: 2½”, DN 65
Pump outlet, Dia.: 2”, DN 50
NOTE! The curves refer to motor: 16.8 Hp, 3500 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: 3%.
6.496”
6.299”
5.906”
5.512”
5.118”
4.724”
4.1.760
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-20, 60 Hz
Motor: 1750 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 6.496”
Impeller, Min. dia.: 5.512”
Pump inlet, Dia.: 2½”, DN 65
Pump outlet, Dia.: 2”, DN 50
NOTE! The curves refer to motor: 2.4 Hp, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with: 3%.
21.7 50
17.4 40
13.0 30
6.496”
6.299”
8.7 20 5.906”
5.512”
4.3 10
4.1.761
LKH-/ LKHUP-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-25 , 60 Hz
Motor: 3500 rpm. synchr.
Performance data refer to water at 68 °F.
Tolerance: ±5%
Impeller, Max. dia.: 8.070”
Impeller, Min. dia.: 6.299”
Pump inlet, Dia.: 3”, DN 80
Pump outlet, Dia.: 2½”, DN 65
NOTE! The curves refer to motor: 33.5 Hp, 3545 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with:
- 3% for 16.8-28.2 Hp.
- 5% for 8.5-11.5 Hp.
4.1.762
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-25, 60 Hz
Motor: 1750 rpm. synchr. :
Performance data refer to water at 68 °F.
Tolerance: ±5%.
Impeller, Max. dia.: 8.070”
Impeller, Min. dia.: 6.299”
Pump inlet, Dia.: 3”, DN 80
Pump outlet, Dia.: 2½”, DN 65
NOTE! The curves refer to motor: 4.7 Hp (3.5 kW), 1720 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR.
39.0 90
TD 200-465
34.7 80
30.4 70
26.0 60
21.7 50
2HP 3HP
1HP 1.5HP
5HP
17.4 40 8.070”
7.874”
7.480”
13.0 30 7.087”
6.693”
6.299”
20
10
20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340
Q/USGPM
150000 160000 170000
4.1.763
LKH-/ LKHUP-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-35, 60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 8.661”
Impeller, Min. dia.: 6.69”
Pump inlet, Dia.: 2.5”, DN 65
Pump outlet, Dia.: 2”, DN 50
8.661”
8.268”
7.874”
7.480”
7.087”
6.693”
4.1.764
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKH Evap-35, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-35, 60 Hz
Motor: 1750 rpm. synchr.
Tolerance: ±5%.
Impeller, Max. dia.: 8.661”
Impeller, Min. dia.: 6.69”
Pump inlet, Dia.: 2½”, DN 65
Pump outlet, Dia.: 2”, DN 50
Performance data refer to water at 68 °F.
NOTE! The curves refer to motor: 3.4 Hp, 1720 rpm. asynchr., 60 Hz.
DO NOT FORGET THE SAFETY FACTOR.
4.1.765
LKH-/ LKHUP-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-40, 60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 9.252”
Impeller, Min. dia.: 6.693”
Pump inlet, Dia.: 3”, DN 80
Pump outlet, Dia.: 2”, DN 65
Performance data refer to water at 68 °F.
NOTE! The curves refer to motor: 33.5 Hp, 2940 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with:
- 3% for 16.8-28.2 Hp.
- 5% for 11.5 Hp.
DO NOT FORGET THE SAFETY FACTOR.
4.1.766
Centrifugal Pumps LKH-/ LKHUP-/ LKHPF-/ LKH Evap-40, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHUP-/ LKHPF-/ LKH Evap-40, 60 Hz
Motor: 1750 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 9.252”
Impeller, Min. dia.: 7.480"
Pump inlet, Dia.: 3”, DN 80
Pump outlet, Dia.: 2”, DN 65
Performance data refer to water at 68 °C.
NOTE! The curves refer to motor: 8.5 Hp, 1750 rpm. asynchr., 60 Hz.. For
smaller motors, reduce head (H) with 5%
DO NOT FORGET THE SAFETY FACTOR.
9.252”
9.055”
8.268 8.661
7.874”
7.480”
4.1.767
LKH-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-45, 60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 7.008”
Impeller, Min. dia.: 5.512”
Pump inlet, Dia.: 4”, DN 100
Pump outlet, Dia.: 3”, DN 80
Performance data refer to water at 20 °F.
NOTE! The curves refer to motor: 33.5 Hp, 3545 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with:
- 3% for 16.8-28.2 Hp.
- 5% for 8.5-11.5 Hp.
DO NOT FORGET THE SAFETY FACTOR.
7.008”
6.693”
6.299”
5.906”
5.512”
4.1.768
Centrifugal Pumps LKH-/ LKHPF-/ LKH Evap-45, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-45, 60 Hz
Motor: 1750 rpm. synchr.
Tolerance: ±5%.
Impeller, Max. dia.: 7.008”
4.1.769
LKH-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-50, 60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 8.070”
Impeller, Min. dia.: 5.906"
Pump inlet, Dia.: 4”, DN 100
Pump outlet, Dia.: 3”, DN 80
Performance data refer to water at 20 °F.
NOTE! The curves refer to motor: 33.5 Hp, 3500 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with:
- 3% for 16.8-28.2 Hp.
- 5% for 8.5-11.5 Hp.
DO NOT FORGET THE SAFETY FACTOR.
121.5 280
104.1 240
86.8 200
69.4 160
52.1 120
34.7 80
17.3 40
4.1.770
Centrifugal Pumps LKH-/ LKHPF-/ LKH Evap-
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-60 Hz
Motor: 1750 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 8.070”
Impeller, Min. dia.: 6.693”
Pump inlet, Dia.: 4”, DN 100
Pump outlet, Dia.: 3”, DN 80
Performance data refer to water at 68 °F.
NOTE! The curves refer to motor: 6.0 Hp, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with 5%
DO NOT FORGET THE SAFETY FACTOR.
4.1.771
LKH-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-60, 60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 8.268”
Impeller, Min. dia.: 6.299”
Pump inlet, Dia.: - 4”, DN 100
- 6”, DN 150
Pump outlet, Dia.: - 4” mm, DN 100
4.1.772
Centrifugal Pumps LKH-/ LKHPF-/ LKH Evap-60, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-60, 60 Hz
Motor: 1750 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 8.268”
Impeller, Min. dia.: 6.299”
Pump inlet, Dia.: - 4”, DN 100
- 6”, DN 150
Pump outlet, Dia.: - 4”, DN 100
Performance data refer to water at
68 °F.
NOTE! The curves refer to motor: 8.5 Hp, 1750 rpm. asynchr., 60 Hz. For
smaller motors, reduce head (H) with 5%.
DO NOT FORGET THE SAFETY FACTOR.
8.286”
7.874”
7.480”
7.087”
6.693”
4.1.773
LKH-/ LKHPF-/ LKH Evap- Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 11.024”
Impeller, Min. dia.: 7.874”
Pump inlet, Dia.: 4”, DN 100
Pump outlet, Dia.: 3”, DN 80
Performance data refer to water at 68 °F.
NOTE! The curves refer to motor: 115.3 Hp, 3565 rpm. asynchr., 60 Hz.
For smaller motors, reduce head (H) with: -3%.
DO NOT FORGET THE SAFETY FACTOR.
11.024”
10.630”
10.236”
9.843”
9.449”
9.055”
8.268” 8.661”
7.874”
4.1.774
Centrifugal Pumps LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHPF-/ LKH Evap-70, 60 Hz
Motor: 1750rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 11.024”
Impeller, Min. dia.: 7.874”
Pump inlet, Dia.: 4”, DN 100
Pump outlet, Dia.: 3”, DN 80
Performance data refer to water at 68 °F.
NOTE! The curves refer to max. motor: 22.8 Hp, 1750 rpm. asynchr.,
60 Hz.
DO NOT FORGET THE SAFETY FACTOR.
11
.
10 024”
.63
10 0”
9.8 .23
43 6”
9.0 9.4 ”
55 49”
”
8.2 8.66
1”
7.8 68”
74
”
4.1.775
LKH-/ LKHP-/ LKHI / LKH Evap-75 Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH-/ LKHP-/ LKHI / LKH Evap-75, 60 Hz
Motor: 1775 rpm. synchr.
Tolerance: ±5%
Impeller, Max. dia.: 13.7” (348 mm)
Impeller, Min. dia.: 8.7” (220 mm)
Pump inlet, Dia.: 4” (101.6 mm)
Pump outlet, Dia.: 4” (101.6 mm)
3000-0145
86.8 200
78.1 180
13.7"
69.4 160
13.4"
60.8 140
50 H
p"
52.1 120
20 Hp" 40 H 13"
15 Hp" 25 Hp" p"
43.4 100 30 Hp 12
" 12. .6"
11.8 2"
1 "
34.7 80 1 1 " 1.4"
10
10,2 .6"
26.0 60 9.8" "
9.4"
9.1"
17.4 40 8.7"
30
8.7 20
20
10
0
0 200 400 600 800 1,000 Q (usgpm)
Note: If Clear Flow impeller is mounted the performance can be up to 10% lower than on the curves shown.
4.1.776
Centrifugal Pumps LKH-90,
4.1
.
ky Performance Curves
Alfa Laval LKH-90, 60 Hz
Motor: 1775 rpm. synchr.
Tolerance: ±5%.
Impeller, Max. dia.: 13.7”
Impeller, Min. dia.: 11.81”
Pump inlet, Dia.: 6”, DN 150
Pump outlet, Dia.: 6”, DN 150
Performance data refer to water at 68 °F.
NOTE! The curves refer to motor: 75 kW, 1490 rpm. asynchr., 50 Hz. For
smaller motors, reduce head (H) with: 3%.
DO NOT FORGET THE SAFETY FACTOR.
4.1.777
LKHM-110 Multi-Stage Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKHM-110 Multi-Stage, 60 Hz
Motor: 3600 rpm. synchr.
Tolerance: ±5%.
Impeller,
LKH-112 2 x dia.: 6.42”.
LKH-113 3 x dia.: 6.42”.
LKH-114 4 x dia.: 6.42”.
Pump inlet, Dia.: 2”, DN 50.
Pump outlet, Dia.: 1½”, DN 40.
4.1.778
Centrifugal Pumps LKHM-120/P Multi-Stage
4.1
.
ky Performance Curves
Alfa Laval LKHM-120/P Multi-Stage, 60 Hz
Motor: 3600 rpm. synchr. NOTE! The curves refer to max. motor: LKH-122/P, 22 kW, 2950 rpm.
Tolerance: ±5% asynchr., 50 Hz LKH-123/P, 37 kW 2940 rpm. asynchr., 50 Hz LKH-124/P,
Impeller,, LKH-122/P: 8.11” 45 kW 2955 rpm. aysnchr., 50 Hz For smaller motors, reduce head (H) by
Pump inlet, Dia.: 3”, DN 80 3% For inlet pressure > 10 bar, reduce head (H) by 5%
Pump outlet, Dia.: 2½”, DN 65
Performance data refer to water at 68 °F. DO NOT FORGET THE SAFETY FACTOR.
3003-0003
900
800
700
LKH-124/P
600
LKH-123/P
500
400
LKH-122/P
300
200
100
0
0 50 100 150 200 250 300 350 400 Q (usgpm)
P (hp)
100
LKH-124/P
90
80
LKH-123/P
70
60
LKH-122/P
50
40
30
20
10
0
0 50 100 150 200 250 300 350 400 Q (usgpm)
4.1.779
LKH Prime/LKH Prime UltraPure Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval LKH Prime/LKH Prime UltraPure 20
60 Hz
Motor: 3500 rpm. synchr.
Tolerance: ±8% for Q
Tolerance: ±6% for H
Impeller, Max. dia.: 6.496” (165 mm)
Impeller, Min. dia.: 4.331” (110 mm)
Pump inlet, Dia.: 2.5” (63.5 mm, DN 65)
Pump outlet, Dia.: 2” (51 mm, DN 50)
NOTE! The curves refer to motor: 17.5 Hp (13 kW), 3547 rpm. asynchr.,
60 Hz. For smaller motors, reduce head (H) with: 3%.
3013-0067
180
160
140
120
100 5Hp
7.5Hp 10Hp 15Hp
80
6.50"
60
5.91" 6.30"
4.72" 5.12" 5.51"
40 4.33"
30
20
0
0 50 100 150 200 250 300 350 400
Q (usgpm)
4.1.780
Centrifugal Pumps SolidC
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 60 Hz
Motor: 1800 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 6.30”
Impeller, Min. dia.: 4.33”
Pump inlet, Dia.: 2”, DN 50
Pump outlet, Dia.: 1½”, DN 40
Performance data refer to water at 20 °C.
3008-0020
35
30
25
1 HP
20
15
10
5.91” 6.30”
5 5.51” 20
5.12”
4.33” 4.72” 10
0 0
0 20 40 60 80 100 120 Q (usgpm)
4.1.781
SolidC-1, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-1, 60 Hz
Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 6.30”
Impeller, Min. dia.: 3.54”
Pump inlet, Dia.: 2”, DN 50
Pump outlet, Dia.: 1½”, DN 40
3008-0021
140
130
120
110
100
90
80
7.5 HP 6.30”
3 HP 5 HP
70
2 HP
60
5.91”
1.5 HP
5.51”
50
5.12”
40
4.72”
30
4.33”
20 20
3.94”
10
3.54”
0 0
0 20 40 60 80 100 120 140 160 180 Q (usgpm)
4.1.782
Centrifugal Pumps SolidC-2,
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 60 Hz
Motor: 1800 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 7.48”
Impeller, Min. dia.: 5.51”
Pump inlet, Dia.: 2½”, DN 65
Pump outlet, Dia.: 1½”, DN 40
3008-0022
60
50
40
1.5 HP
1 HP 2 HP
30
20
7.48”
7.09”
6.69”
6.30”
10 20
5.91”
5.51”
0 0
0 50 100 150 Q (usgpm)
4.1.783
SolidC-2, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-2, 60 Hz
Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 7.48”
Impeller, Min. dia.: 5.51”
Pump inlet, Dia.: 2½”, DN 65
Pump outlet, Dia.: 1½”, DN 40
H (ft)
NPSHr (ft)
225
3008-0023
200
175
150
10 HP
7.5 HP 15 HP
5 HP
125
20 HP
100
7.48”
75
7.09”
6.69”
6.30”
50
5.91”
5.51”
25 25
0
0 50 100 150 200 250 300 350 Q (usgpm)
4.1.784
Centrifugal Pumps SolidC-3,
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 60 Hz
Motor: 1800 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 8.66”
Impeller, Min. dia.: 6.69”
Pump inlet, Dia.: 3”, DN 80
Pump outlet, Dia.: 1½”, DN 40
3008-0024
90
80
70
60
50
2 HP 3 HP 5 HP
1 HP 1.5 HP
40
8.66”
30
8.27”
7.87”
20
7.48”
7.09”
6.69”
10 10
0 0
0 50 100 150 200 Q (usgpm)
4.1.785
SolidC-3, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-3, 60 Hz
Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 8.66”
Impeller, Min. dia.: 6.69”
Pump inlet, Dia.: 3”, DN 80
Pump outlet, Dia.: 1½”, DN 40
H (ft)
NPSHr (ft)
325
3008-0025
300
275
250
225
10 HP 8.66”
200
7.5 HP 25 HP
15 HP 20 HP
175
30 HP
150
125
8.27”
7.87”
100
7.48”
7.09”
75
6.69”
50
25 25
0
0 50 100 150 200 250 300 350 Q (usgpm)
4.1.786
Centrifugal Pumps SolidC-4,
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 60 Hz
Motor: 1800 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 9.84”
Impeller, Min. dia.: 7.87”
Pump inlet, Dia.: 3”, DN 80
3008-0026
110
100
90
80
3 HP 9.84”
5 HP
2 HP 7.5 HP
70
60
9.44”
50
9.06”
8.66”
40
8.27”
7.87”
30
20
10 10
0
0 25 50 75 100 125 150 175 200 225 Q (usgpm)
4.1.787
SolidC-4, 60 Hz Centrifugal Pumps
4.1
.
ky Performance Curves
Alfa Laval SolidC-4, 60 Hz
Motor: 3600 rpm. synchr.
Tolerance: ±8% for Q
±6% for H
Impeller, Max. dia.: 9.84”
Impeller, Min. dia.: 7.87”
Pump inlet, Dia.: 3”, DN 80
Pump outlet, Dia.: 2”, DN 50
3008-0027
400
9.84”
350
9.44”
20 HP 25 HP
300
30 HP 9.06”
15 HP
250 8.66”
200
8.27”
7.87”
150
100
50
10
0
0 50 100 150 200 250 300 350 Q (usgpm)
4.1.788
Centrifugal Pumps MR Liquid-Ring Pump
4.1
.
ky Performance Curves
Alfa Laval MR Liquid-Ring Pump - 60 Hz
Motor: 1750 rpm. synchr.
Tolerance: ±5%
Tolerance:
Type: 166S 185S 200S
4.1.789
LKH Centrifugal Pump Centrifugal Pumps
4.1
Consider the information below when selecting a LKH pump.
Note: The configuration shown below will not reflect the actual model
number shown on the Customer Order Acknowledgement.
4.1.790
Centrifugal Pumps Drain Codes
4.1
Consider the information below when selecting a LKH pump.
Note: The configuration shown below will not reflect the actual model
number shown on the Customer Order Acknowledgement.
C4H C4V
C6H C6V
4.1.791
Motors Centrifugal Pumps
4.1
4.1.792
Centrifugal Pumps SolidC Centrifugal Pump
4.1
4.1.793
LKHM-Multi-Stage Centrifugal Pump Centrifugal Pumps
4.1
4.1.794
Centrifugal Pumps LKHPF Centrifugal Pump
4.1
4.1.795
LKHU - Ultra Pure Centrifugal Pump Centrifugal Pumps
4.1
4.1.796
Centrifugal Pumps LKH Evap Centrifugal Pump
4.1
Description codes
6 14
SeaI Face MateriaI: Horse Power:
2 - C vs. SC (Std. ) 001 - 1 hp
5 4 - SC vs. SC IPS - 1.5 hp
Seal Type: 002 - 2 hp
S - Single Shaft Seal 003 - 3 hp
7 005 - 5 hp
F - Flushed Shaft Seal
D - Double Shaft Seal Elastomer Material: 7P5 - 7.5 hp
E - EPDM 010 - 10 hp
Y - Viton 015 - 15 hp
3 U - Buna 020 - 20 hp
CONNECTION TYPE: W - White EPDM 025 - 25 hp
M - Tri-Clamp (Std.) 3A K - Kairez 030 - 30 hp
F - Flange G - PTFE Encapsulated 040 - 40 hp
T - BS 3A S - SiIicone 050 - 50 hp
S - NPT (Female) T - Kairez/PTFE 060 - 60 hp
E - SMS X - PL SiIicone VI 075 - 75 hp
H - H-Line (Female) 3A V - EPDM VI 100 - 100 hp
I - I-Line (Fermale) 3A S - SiIicone
D - Din (Male)
15
8 Voltage :
1 Leg Bracket : A - 3/60/208-230/460
STYLE: N - No B - 3/60/230-460
LKHE S - Stainless Steel C - 3/60/575
D - 3/60/200
17
E - 3/60/380
Motor Type: F - 3/60/460
T - TEFC J - 3/50/190-380
N - TENV K - 3/50/208-416
W - Washdown L - 3/50/220- 440
X - Explosion Proof M - 3/50/200- 400
C - Chemical Duty
LKHE 25 M 165 S 2 E N 21 A A N - 010 A 36 T S A S - Stainless Steel
19
Options:
18
A - No Options
Manufacturer: B - Inverter Duty
2 4 13 16 S - Sterling C - Thermisters
MOOEL & PORT SIZE: lmpeller Size (nm) : Pump Options RPM: R - Reliance D - Thermistats
10 - 2 1/2” X 2” - - No Options 15 - 1500 B - Baldor E - High Thrust
*15 - 4” X 3” l - Inducer 18 - 1800 U - US Motor F - High Thrust Inverter Duty
9
20 - 2 1/2” X 2” M - SS Drive Ring 30 - 3000 B - ABB P -Premium Efficient
25 - 3” X 2 1/2” Motor Frame:
36 - 3600 S - Shroud for Motors
35 - 2 1/2” X 2” 14 - 143TC/145TC
T - Tropical
40 - 3” x 2” 18 - 182TC/184TC
*45 - 4” X 3” 21 - 213TC/215TC 12
*50 - 4” X 3” 25 - 254TC/256TC IMPELLER/ INLET
"60 - 4” X 4” 28 - 284TSC/286TSC N - NO OPTIONS
70 - 4” X 3” 32 - 324TSC/326TSC S - CLEARFLOW IMP - STD INLET
75 - 4” X 4” 36 - 364TSC/365TSC R - STD IMP - REDUCED INLET
40 - 404TSC/405TSC T - CLEARFLOW IMP - REDUCED INLET
10 11
Casing Drain: Finish/Options:
A - No Drain A - 32 Ra Mech
B - C4H (90 Discharge 1/2” Horizontal Drain) B - 20 Ra Mech
C - C4V (90 Discharge 1/ 2” Vertical Drain) C - 15 Ra EP
D - K4H (45 Discharge 1/2“ Horizontal Drain) E - Industrial
E - K4V (45 Discharge 1/2” Vertical Drain) I - 20 Ra Mech & EP
F - C6H (90 Discharge 3/4“ Horizontal Drain)
G - C6V (90 Discharge 3/4” Vertical Drain)
H - K6H (45 Discharge 3/4" Horizontal Drain)
J - K6V (45 Discharge 3/4” Vertical Drain)
K - A4H (Horizontal Discharge 1/2" Horizontal Drain) NOTE:
L - A4V (Horizontal Discharge 1/2” Vertical Drain) ALL MOTORS WILL HAVE LOCKED BEARINGS TO
M - A6H (Horizontal Discharge 3/4“ Horizontal Drain) LIMIT AXIAL SHAFT MOVEMENT TO . 012” OR LESS.
N - A6V (Horizontal Discharge 3/4” Vertical Drain)
P - No Drain Bottom Horizontal Discharge
* AVAILABLE WITH OPTIONAL REDUCED 3" INLET (SEE POSITION 12)
4.1.797
MR Liquid Ring Pump Series Centrifugal Pumps
4.1
Consider the information below when selecting a MR pump.
Note: The configuration shown below will not reflect the actual model
number shown on the Customer Order Acknowledgement.
4.1.798
Centrifugal Pumps LKH
4.1
Product Code: 5301 Hygienic Version less motor
Single Shaft Seal
EPDM O-rings
Tri-Clamp® (Standard)*
Polished version is authorized to carry the 3A Symbol
Carbon vs. Silicon USD LLP Silicon Carbide vs. USD LLP
Impeller Diameter (MM) Frame Size
Carbide Less Mtr. Silicon Carbide Less Mtr.
LKH-5 - 2" x 1.5", AISI T316L
132 56C
182/184TC
LKH-10 - 2.5" x 2", AISI T316L
163 143/145TC
213/215TC
LKH-15 - 4" x 3", AISI T316L
138 143/145TC
213/215TC
LKH-20 - 2.5" x 2", AISI T316L
165 143/145TC
254/256TC
LKH-25 - 3" x 2.5", AISI T316L
205 143/145TC
324/326TSC
LKH-35 - 2.5" x 2", AISI T316L
220 143/145TC
284/286TSC
LKH-40 - 3" x 2", AISI T316L
235 182/184TC
324/326TSC
LKH-45 - 4" x 3", AISI T316L
178 143/145TC
284/286TSC
LKH-50 - 4" x 3", AISI T316L
205 182/184TC
324/326TSC
4.1.799
LKH Centrifugal Pumps
4.1
Product Code: 5301 Hygienic Version less motor
Single Shaft Seal
EPDM O-rings
Tri-Clamp® (Standard)*
Polished version is authorized to carry
the 3A Symbol
Carbon vs. Silicon USD LLP Silicon Carbide vs. USD LLP
Impeller Diameter (MM) Frame Size
Carbide Less Mtr. Silicon Carbide Less Mtr.
LKH-60 - 4" x 4" AISI T316L
210 213/215TC
324/326TSC
LKH-66 - 6" x 4" AISI T316L
210 213/215TC
324/326TSC
LKH-70 - 4" x 3", AISI T316L
280 254/256TC
364/365TSC
LKH-75 - 4" x 4", AISI T316L
348 254/256TC
324/326TSC
LKH-90 - 6" x 4", AISI T316L
348 284/286TSC
405TSC
4.1.800
Centrifugal Pumps LKH Centrifugal Pump - Options
4.1
4.1.801
LKHM Multi-Stage Centrifugal Pump Centrifugal Pumps
4.1
Product Code: 5378 Hygienic Polished
Single internal mechanical seal
EPDM o-rings
Tri-Clamp® connections
4.1.802
Centrifugal Pumps LKHM Multi-Stage Centrifugal Pump - Options
4.1
4.1.803
LKHPF Filtration Centrifugal Pumps
4.1
Product Code: 5357 Single mechanical seal: SiC v. SiC
EPDM O-rings
Tri-Clamp® Connections
Polished version is authorized to carry the 3A Symbol
LLP USD
Impeller Diameter (MM) Frame Size Silicon Carbide vs. Silicon Carbide
Less Mtr.
LKHPF-10 - 2.5" x 2", AISI T316L
163 6.42 143/145TC
213/215TC
LKHPF-20 - 2.5" x 2", AISI T316L
165 6.5 143/145TC
254/256TC
LKHPF-25 - 3" x 2.5", AISI T316L
205 8.07 143/145TC
254/256TC
LKHPF-35 - 2.5" x 2", AISI T316L
220 8.66 143/145TC
284/286TSC
LKHPF-40 - 3" x 2", AISI T316L
235 9.25 182/184TC
324/326TSC
LKHPF-45 - 4" x 3", AISI T316L
178 7.01 143/145TC
284/286TSC
LKHPF-50 - 4" x 3", AISI T316L
205 8.07 182/184TC
324/326TSC
LKHPF-60 - 4" x 4" AISI T316L
210 8.27 213/215TC
324/326TSC
LKHPF-70 - 4" x 4" AISI T316L
280 284/286TSC
405TSC
4.1.804
Centrifugal Pumps LKHPF Filtration - Options
4.1
4.1.805
LKHU - Ultra Pure Centrifugal Pump Centrifugal Pumps
4.1
Product Code: 5380 All LKHU Pumps come standard with:
Mechanical Seal: SiC vs. SiC
USP Class VI EPDM o-rings
20 Ra Electropolished, Heat Trace (Material Cert), and
1/2" Vertical Drain
Tri-Clamp® Connections
Authorized to carry the 3A Symbol
4.1.806
Centrifugal Pumps LKHU - Ultra Pure Centrifugal Pump
4.1
LKHU UltraPure Centrifugal Pump - Options All LKHU Pumps come standard with:
Mechanical Seal: SiC vs. SiC
USP Class VI EPDM o-rings
20 Ra Electropolished, Heat Trace (Material Cert), and
1/2" Vertical Drain
Tri-Clamp® Connections
Authorized to carry the 3A Symbol
4.1.807
LKH Prime Centrifugal Pumps
4.1
Product Code: 5301 Hygienic Version less motor
Single Shaft Seal
EPDM O-rings
Tri-Clamp® (Standard)*
Polished version is authorized to carry the 3A Symbol
USD LLP
Impeller Diameter (MM) Frame Size Carbon vs. Silicon Carbide
Less Mtr.
LKHPM-20 - 2.5" x 2", AISI T316L
143/145TC
165
284TSC
4.1.808
Centrifugal Pumps LKH Prime Centrifugal Pump - Options
4.1
4.1.809
LKH Prime UltraPure Centrifugal Pumps
4.1
Options and PPL configurator Connections: TriClamp for ASME
Product code: 5390 Seals: Single shaft seal (SSS) SiC/SiC, EPDM
1/2" drain connections, Ra 32 µinch contact finish, outlet position 45°
Material traceability to EN 10.204 3.1
Motors according to IEC, shrouded
4.1.810
Centrifugal Pumps SolidC
4.1
Product Code: 5384 Single mechanical seal
EPDM O-rings
Tri-Clamp Connections, 3A approved
4.1.811
SolidC - Options Centrifugal Pumps
4.1
LLP
Pump Size Motor Size Options
USD
SiC/SiC seal face option / adder Seals
SolidC 1-4 Flushed Shaft Seal
Seals: NBR (Nitrile)
Seals: FPM (Viton)
Impeller
Reduced Impeller
S.S. Legs
1/2 - 30 HP
4.1.812
Centrifugal Pumps MR Liquid Ring Pump Series
4.1
Authorized to Carry the 3-A Symbol for All Dairy Applications ** Product Code: 5382
Single mechanical seal: Carbon/Stainless Steel
EPDM o-rings
Stainless steel legs included (standard)
Impeller Diameter Frame Size HP RPM Carbon / Stainless LLP USD Less Mtr.
(MM) Steel
MR-166US - AISI T316L - 2" x 2"
165 182/184TC 5 1750
MR-185US - AISI T316L - 3" x 2.5"
199 213/215TC 7.5-10 1750
MR-200US - AISI T316L - 3" x 2.5"
4.1.813
This page is intentionally left blank
4.2 Circumferential Piston Pumps
Product leaflets
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.816
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.820
Performance curves
SCPP 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.824
SCPP 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.833
Description codes
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.844
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.845
Price lists
SCPP 1 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.846
SCPP 2 Circumferential Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.847
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. Stainless steel gear box is
optional on models 006, 015, 018, 030, 045, 060 & 130. One-piece
316L stainless steel shafts are standard on models 006, 015 & 018.
High-strength 17-4 PH one-piece shafts are standard on models 030,
045, 060, 130, 220 & 320. Four-way mounting allows horizontal or
vertical porting and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available as twin-wing form. Seal options
include single O-ring seal, single mechanical seal, double O-ring seal
with flush, or double mechanical seal with flush.
.
Pump
. Performance
SCPP 1 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US US
M 3/hr GPM Litre Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.3 6.0 0.030 0.008 14 200 -40° to 150° -40° to 300° 25 1.0 38.0 1.5 800
015 2.0 9.0 0.052 0.014 14 200 -40° to 150° -40° to 300° 38 1.5 - - 700
018 3.8 17.0 0.110 0.030 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
030 8.2 36.0 0.230 0.060 14 200 -40° to 150° -40° to 300° 38 1.5 51.0 2.0 600
045 13.3 59.0 0.380 0.100 27 400 -40° to 150° -40° to 300° 51 2.0 - - 600
060 20.4 90.0 0.580 0.150 14 200 -40° to 150° -40° to 300° 64 2.5 76.0 3.0 600
130 34.1 150.0 0.960 0.250 14 200 -40° to 150° -40° to 300° 76 3.0 - - 600
220 70.4 310.0 1.980 0.520 14 200 -40° to 150° -40° to 300° 102 4.0 - - 600
320 102.0 450.0 2.850 0.750 14 200 -40° to 150° -40° to 300° 152 6.0 - - 600
Hot clearances required for high temperature operation.
4.2.816
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
TD 249-003
TD 249-002
TD249001.eps
TD 249-004
4.2.817
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor wings,
and is displaced as the rotor wings re-mesh, generating pressure at the discharge port. Direction
of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.818
Circumferential Piston Pumps SCPP 1 Circumferential Piston Pump
Dimensions 4.2
TD 249-011
(mm)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
015 121 59 81 303 140 49 59 9.5 x 8 (slot) 173 74 244 46 51 107 38 71 22.23 89 177 24 kg
018 121 59 81 316 140 49 59 9.5 x 8 (slot) 173 74 250 46 51 107 38 77 22.23 90 180 24 kg
030 159 71 108 369 174 61 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 392 89 55 186 51 134 41.28 136 273 132 kg
060 210 105 149 480 243 89 105 14 x 13 (slot) 258 129 385 89 55 186 63 127 41.28 136 273 132 kg
130 210 122 149 499 243 89 105 14 x 13 (slot) 257 129 401 89 55 186 76 144 41.28 136 273 142 kg
220 216 129 229 592 314 95 184 14 x 5 (slot) 324 162 470 114 67 238 102 146 50.80 168 337 252 kg
320 305 105 295 766 353 133 203 16 ø 420 175 557 129 103 264 152 136 60.45 203 406 477 kg
(in)
Model A B C D E F G H I J K L M N O P Q R S Weight
006 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
015 4.75 2.34 3.20 12.04 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 1.81 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb
018 4.75 2.34 3.20 12.46 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 1.81 2.00 4.21 1.50 3.02 0.875 3.55 7.09 53 lb
030 6.25 2.78 4.25 14.52 6.86 2.42 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb
045 8.25 4.14 5.87 18.91 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.42 3.50 2.15 7.31 2.00 5.28 1.625 5.38 10.75 290 lb
060 8.25 4.14 5.87 18.73 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.14 5.06 15.14 3.50 2.15 7.31 2.50 5.00 1.625 5.37 10.75 290 lb
130 8.25 4.79 5.87 19.66 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.15 7.31 3.00 5.65 1.625 5.37 10.75 312 lb
220 8.50 5.07 9.00 23.29 12.38 3.75 7.25 0.56 x 0.19 (slot) 12.74 6.38 18.49 4.50 2.63 9.38 4.00 5.75 2.000 6.63 13.25 555 lb
320 12.0 4.12 11.6330.17 13.88 5.25 8.00 0.66 ø 16.55 6.88 21.92 5.06 4.06 10.38 6.00 5.37 2.375 8.00 16.00 1050 lb
4.2.819
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
4.2 .
Application
The SCPP range of positive displacement pumps has been designed
for use in a wide range of applications within:
Dairy, Food, Beverage, Pharma and Personal Care markets. The
highly efficient design is particularly suited to applications that are low
in viscosity with medium to high discharge pressures.
Clean-In-Place
Optional internal flush ports for increased exposure of O-rings and
rotor hubs to the flushing liquid. A flat body profile is also available
which allows drainability when pump ports are in the vertical position
Standard Design
Pump Gearbox The SCPP pump with its circumferential piston pump
design concept has a cast iron gearbox which provides maximum
shaft ridgity. Gear box is powder-coated. 17-4 PH High-Strength steel
shafts on all sizes. Four-way mounting allows horizontal or vertical
porting and provides mounting flexibility.
Pumphead Construction The SCPP in standard specification has
pump casing in AISI 316 stainless steel with an internal surface finish of
Ra 32/Ra 0.8 complying to 3A standards. Rotors are made of special
non-galling alloy and are available with twin-wing form. Seal options
include single mechanical seal or double mechanical seal with flush.
.Pump Performance
.
SCPP 2 Nominal Displacement Maximum Temperature Standard Optional Maximum
Model Capacity per Revolution Pressure Range Ports Ports Speed
US
M³/hr GPM Litre US Gal. Bar PSI Deg. C Deg. F mm in. mm in. (RPM)
006 1.8 8 0.030 0.008 21 300 -40° to 150° -40° to 300° 25.4 1.0 38.0 1.5 1000
015 2.5 11 0.052 0.014 17 250 -40° to 150° -40° to 300° 38.0 1.5 - - 800
018 4.5 20 0.108 0.029 14 200 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 700
030 8.2 36 0.227 0.060 17 250 -40° to 150° -40° to 300° 38.0 1.5 51.0 2.0 600
045 13.2 58 0.366 0.096 31 450 -40° to 150° -40° to 300° 51.0 2.0 - - 600
060 20.4 90 0.568 0.150 21 300 -40° to 150° -40° to 300° 64.0 2.5 76.0 3.0 600
130 34.1 150 0.946 0.250 14 200 -40° to 150° -40° to 300° 76.0 3.0 - - 600
180 52.2 230 1.450 0.383 31 450 -40° to 150° -40° to 300° 76.0 3.0 - - 600
210 68.1 300 1.890 0.500 34 500 -40° to 150° -40° to 300° 102.0 4.0 - - 600
220 70.4 310 1.950 0.516 21 300 -40° to 150° -40° to 300° 102.0 4.0 - - 600
4.2.820
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
TD 249-019
TD 249-017
TD 249-018
4.2.821
SCPP 2 Circumferential Piston Pump Circumferential Piston Pumps
Alfa Laval rotor wings (pistons) rotate around the circumference of the channel in the pump
casing. This continuously generates a partial vacuum at the suction port as the rotors unmesh,
causing fluid to enter the pump. The fluid is transported around the channel by the rotor
wings, and is displaced as the rotor wings converge, generating pressure at the discharge
port. Direction of flow is reversible.
TD 249-009 TD 249-010
TD 249-008
The deep channels in which the rotors travel The rotors are made of non-galling alloy, The hub of each non-galling rotor rotates in a
provide large voids to minimize shear and allowing extremely tight clearances between recess in the pump head to minimize deflection
bruising of solids. rotating and stationary surfaces, which ensures even at high discharge pressures.
high efficiency and metering accuracy, even
on thin liquids.
Suction Discharge
4.2.822
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Dimensions 4.2
S D
R J K
M
O Q
E
N L
J
P G
F F H I
A B C TD249022.eps
(mm)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
015 121 50 95 297 140 49 59 9.5 x 8 (slot) 173 74 244 54 51 107 38 71 22.23 89 177 24 kg
018 121 55 95 314 140 49 59 9.5 x 8 (slot) 173 74 250 54 51 107 38 77 22.23 89 177 24 kg
030 159 71 108 368 174 59 65 11 x 11 (slot) 197 90 295 67 59 132 38 98 31.75 108 216 45 kg
045 210 98 149 472 243 89 105 14 x 13 (slot) 257 129 377 89 57 186 51 120 41.28 136 273 132 kg
060 210 105 149 486 243 89 105 14 x 13 (slot) 257 129 385 89 57 186 63 127 41.28 136 273 132 kg
130 210 121 149 512 243 89 105 14 x 13 (slot) 257 129 401 89 57 186 76 144 41.28 136 273 142 kg
180 216 88 229 591 314 95 184 14 x 13 (slot) 357 162 450 114 70 238 76 107 50.8 166 332 238 kg
210 305 88 295 688 353 133 203 16 ø 420 175 539 129 103 264 102 119 60.33 187 374 395 kg.
220 216 94 229 610 314 95 184 14 x 5 (slot) 357 162 470 114 70 238 102 113 50.80 168 337 252 kg
(in)
Model A B C D E F G H I J K L M N O P Q Ø R S Weight
006 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
015 4.75 1.95 3.75 11.71 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.61 2.12 2.00 4.21 1.50 2.79 0.875 3.49 6.97 53 lb.
018 4.75 2.18 3.75 12.37 5.50 1.94 2.31 0.375 x 0.31 (slot) 6.82 2.93 9.84 2.12 2.00 4.21 1.50 3.02 0.875 3.49 6.97 53 lb.
030 6.25 2.78 4.25 14.49 6.86 2.31 2.56 0.438 x 0.44 (slot) 7.77 3.56 11.61 2.62 2.32 5.21 1.50 3.84 1.250 4.25 8.50 99 lb.
045 8.25 3.86 5.87 18.59 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 14.86 3.50 2.25 7.31 2.00 4.73 1.625 5.37 10.75 290 lb.
060 8.25 4.14 5.87 19.14 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.13 5.06 15.14 3.50 2.25 7.31 2.50 5.01 1.625 5.37 10.75 290 lb.
130 8.25 4.78 5.87 20.15 9.56 3.50 4.12 0.56 x 0.50 (slot) 10.12 5.06 15.77 3.50 2.25 7.31 3.00 5.65 1.625 5.37 10.75 312 lb.
180 8.50 3.45 9.00 23.26 12.38 3.75 7.25 0.56 x 0.50 (slot) 14.05 6.38 17.75 4.50 2.75 9.38 3.00 4.20 2.000 6.53 13.06 528 lb.
210 12.00 3.45 11.63 27.08 13.88 5.25 8.00 0.66 ø 16.54 6.88 21.24 5.06 4.06 10.38 4.00 4.70 2.375 7.37 14.73 870 lb.
220 8.50 3.69 9.00 24.00 12.38 3.75 7.25 0.56 x 0.19 (slot) 14.05 6.38 18.49 4.50 2.75 9.38 4.00 4.44 2.000 6.63 13.25 555 lb.
4.2.823
SCPP 1 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/006
Slip correction viscosity (CPS)
1
3
US GPM
10
L/MIN
30
0 100 200 300 400 500 600 700 100 10 P
SI
7
25 25 P
SI
r)
6 0 Ba
SI (
20 0P 50 P
SI
5 r)
Ba
CAP.
0.69
15 4 P SI (
10 ar) 100
2B PSI
3 I( 1.7
PS
10 25
2 ar)
5B
I( 3.4
5 PS Ba
r)
1 50
6.90
SI (
10 0P
0 0
L/Rev,)
WHP
150
0.4 PSI .30
(1 0.35
Bar)
0.5 200 CAP = Capacity
PSI .40
(1 3.7
0.6 9B BHP = Brake Horsepower
ar)
.50
BHP = WHP + VHP
100 CPS
0.5 Net Inlet Pressure Required
0,0
NIPR =
00
500 C
WHP
CP
30 PS
,0
,0
00
1.0 00 .75
1,00
VHP
CP
CP 0 CP
S
S
S
1.00
1.5 10 5,0 2,0
,00 00 00
0C CP CP 1.25
PS S
S
2.0 1.50
25 18
CPS
PS
0 CP S
PS
0C 16
PS
0
PS 7,0
100,000 C
000
0C
20 C 14
50,00
00
30,
,00
,0
10
NIPR / NPSHr
20
12
15
MWC
PSIa
S
ATM. 0 CP 10
5,00
8
10
CPS 6
2,000
5 4
S
1,000 CP 500 CPS
Water 2
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.824
Circumferential Piston Pumps SCPP 1/015
. 4.2
ky Performance Curves
SCPP 1/015
Slip correction viscosity (CPS)
1
3
5
10
US GPM
30
50
L/MIN
25
100 PS
I
0 100 200 300 400 500 600 50
35 PS
9
I
8 r) 10
30 Ba 0P
S I (0 SI
7 0P r)
25 Ba 15
72 0
6 (1. PS
P SI I
r)
CAP.
20 25 Ba
20
5 45
(3.
0
I
PS
PS
4 50
I
15
r)
Ba
3 90
10 (6.
SI
2 0P r) ar)
10 Ba 9B
5 0 .35 .7
1 I (1 (13
PS SI
15
0 0P
0 0 20
VKW
0.7 r) Bar
) VHP = Viscosity Horsepower
0.8 .60
0.0 .00
WHP = Water Horsepower
WKW = Water Kilowatts
0.2 Water
100 CPS .20 MWC = Meters Water Column
0.4 500 CP ATM = Atmospheric Pressure
S
1,000 .40 NIPR = Net Inlet Pressure Required
10
0.6 CPS
VHP
50
0,0
00 10
0.8
VHP
,00 .60
CP
CP 0C
S 30 PS
S
,0 5,0
1.0 00 00
20 CP .80
CP ,00 S
1.2 S 0C
PS
1.00
1.4
18
25
S
16
00 CP
CPS
PS
20 14
PS
0C
000
C
100,0
0 PS
,00
C
00 000 12
50,
,
10,
30
NIPR / NPSHr
15 20
MWC
10
PSIa
ATM.
0C PS 8
10 5,00
1,0 00 CPS 6
5 100 CPS 4
Water 2
0 0
0 100 200 300 400 500 600 700
RPM
4.2.825
SCPP 1/018 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/018
Slip correction viscosity (CPS)
1
US GPM
3
5
L/MIN
10
0 25 P
5 03 SI
70 0 100 200 300 400 500 100 50 P
SI
18
100
r) PSI
60 16 0 Ba 150
SI ( PSI
0P
14 ar) 200
50 9B PSI
I (0.6 r)
12 PS Ba
25 .45
CAP.
40 I ( 3
10 PS r)
50 Ba
( 6 .90
30 8 SI r)
0P Ba
10 .72
6 I ( 1 r)
20 PS Ba
150 I (1.72
4 P S
10 200
2
0 0
0.0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.4 Standard Clearance
5 Bar)
0.5
1.5” Standard Ports
100 P 0.50 Displacement = 0.029 Gal/rev. (.110
SI (6.9
0 Bar)
L/Rev,)
WKW
WHP
1.0 150
PSI
(1 0.35
Bar) CAP = Capacity
200 1.00
1.5 PS BHP = Brake Horsepower
I(
BHP = WHP + VHP
13.
79
Bar
VHP = Viscosity Horsepower
) WHP = Water Horsepower
2.0 1.50
WKW = Water Kilowatts
0.0 0
MWC = Meters Water Column
Water ATM = Atmospheric Pressure
0.5 200 CPS
0.50 NIPR = Net Inlet Pressure Required
500 CP NPSHr = Net Positive Suction Head
WHP
S
1.0
20
1,000
0,
VHP
CPS 1.00
00
0
1.5 2,00
CP
0 CP
10
S
S
50 20
0,
,0 ,0 5,0
00
00 00 10 00
2.0 ,00 CP 1.50
0
CP 0C S
CP
CP
S S PS
S
2.5
18
25
S
PS
CP
S
16
CP
0
S
,00
00 C
S
CP
CP 20
00
0
00
20 ,00 14
200,0
0,0
,0
30
NIPR / NPSHr
50
10
12
MWC
PSIa
15
PS 10
ATM. 00 C
10,0
8
10
PS 6
5,000 C
4
5
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.826
Circumferential Piston Pumps SCPP 1/030
. 4.2
ky Performance Curves
SCPP 1/030
Slip correction viscosity (CPS)
1
3
5 25 P
US GPM
10 50 PSI
30 100SI
L/MIN
0
05 PSI
0 100 200 300 400 500 10 200
35 PSI
125
r) r)
Ba Ba
30 S I (0 1.72 ar)
0 P PSI ( .45 B ar)
100 25 SI (3 .90 B
25 P (6 r)
50 PSI 0 Ba
CAP.
0 9 )
10 SI (6. 9 Bar
75 20 5 0 P (13.7
1 SI
0P
15 20
50
10
25
5
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Ba Standard Clearance
r)
0.5
50 PSI (3 0.50 1.5” Standard Ports
.45 Bar)
1.0 Displacement = 0.060 Gal/rev. (.227 L/Rev,)
100 1.00
WKW
(6 .90 B
ar) BHP = Brake Horsepower
20
2.0 0P 1.50
SI
(13
150 VHP = Viscosity Horsepower
.79 PS
I(10. WHP = Water Horsepower
Ba
BHP = WHP + VHP
2.5 r) 35
Bar 2.00 WKW = Water Kilowatts
)
3.0 MWC = Meters Water Column
0 0 ATM = Atmospheric Pressure
Water
100 CPS 0.50 NIPR = Net Inlet Pressure Required
0.1 NPSHr = Net Positive Suction Head
500 CP 1.00
S
20
WHP
10
0,0
2 0, 50 1,00 1.50
00 ,00 0 CP
00
VHP
0 0C 10, S
CP 000
CP
PS 20 5,0 2,00
S ,00 CP 00 0C 2.00
S
50 0C S CP PS
3 ,0 PS S
00
CP 2.50
S
4 3.00
18
25
S
00 CP
16
PS
PS
S
CP
0C
0C
20 PS 14
00
200,0
0C S
,00
,0 CP
,00
30 ,00 00
20
NIPR / NPSHr
0
50
10, 12
100
15
MWC
PSIa
ATM. 10
8
10
5,00 0 CPS 6
4
5
2,000 CPS
1,000 CPS 2
Water
0 0
0 100 200 300 400 500 600
RPM
4.2.827
SCPP 1/045 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/045
Slip correction viscosity (CPS)
1
3
US GPM
10 25 P
L/MIN
S
30 50 PI
00 SI
0 100 200 300 400 500 1 100
70 PSI
250 ar) 200
(0 B PSI
60 SI r)
0P Ba 300
.72 PSI
200 S I (1 Bar)
P
50 25 (3.45 400
I PSI
0 PS Ba
r)
5
.90
CAP.
40 ( 6
150 SI
0P Ba
r)
10
.79
30 I (13
S
100 0P ar)
20 9B
20 ( 2 0.6
SI r)
0P Ba
30
50 .59
10 I (27
S
0P
40
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
50 PSI (3.45 Bar) Standard Clearance
2
100 PS 2 2.0” Standard Ports
I (6 .90 Bar)
Displacement = .115 Gal/rev. (.435
4
L/Rev,)
4
WHP
200
WKW
6 PSI
(1 3.79
Bar) CAP = Capacity
8 40 6 BHP = Brake Horsepower
0P
SI 300
(27 PS VHP = Viscosity Horsepower
BHP = WHP + VHP
10 .59 I(
Ba 20.
r) 69
Bar 8 WHP = Water Horsepower
)
12 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
1 ATM = Atmospheric Pressure
Water 1 NIPR = Net Inlet Pressure Required
2
NPSHr = Net Positive Suction Head
200
100 C 2
P S
,00
WHP
10
3
0,
0C
500
VHP
00
CPS
0
PS
4 3
CP
1,00
0C
S
PS
5 30 10 5,0
,0 ,00 00 4
00 0C CP
CP S
6 PS
S
7 5
18
25
PS 16
S 0C
CP
CPS
,00
S
00 20
CP
20 PS 14
CP
,0 00 C
30
000
10,0
00
00
NIPR / NPSHr
12
0,0
,0
200,
MWC
50
15
10
PSIa
ATM. 10
CPS
5,000 8
10
6
1,0 00 CPS
5 4
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.828
Circumferential Piston Pumps SCPP 1/060
. 4.2
ky Performance Curves
SCPP 1/060
Slip correction viscosity (CPS)
1
3 50 P
5
10 S
US GPM
100 I
30 P
150 SI
L/MIN
0
05 P
0 100 200 300 400 500 10 200 SI
PSI
350 90
r)
300 80 Ba
I (0 r)
0P
S Ba
70 3 . 45 Bar)
I( 0 )
250 PS (6.9 ar )
60 50 PSI .72 B Bar
0 1 9
10 PSI ((13.7
CAP.
200 0 I
50 15 0 PS
20
150 40
30
100
20
50
10
0 0
4
WHP
PS
I( 10.
5 35 CAP = Capacity
20 Bar
0P ) BHP = Brake Horsepower
6 SI
(13 6
.79 VHP = Viscosity Horsepower
BHP = WHP + VHP
7 Ba
r) WHP = Water Horsepower
8 8 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
1 Water 1 ATM = Atmospheric Pressure
10 CPS NIPR = Net Inlet Pressure Required
2
50 NPSHr = Net Positive Suction Head
,0 100 C 2
10
00 PS
WHP
3
0,
CP 30
00
S ,00
0
0C 500 3
CPS
CP
4
VHP
PS 1,00
S
0C
5 PS 4
10 5,0 3,0
,00 00 00
CP CP
6 0C S S
PS 5
7
25 18
16
PS
PS
S
CP
00 C
0C
20 S 14
00
CP
,00
,0
200,0
0
50
00
NIPR / NPSHr
100
, 12
30 C PS
15
00
MWC
PSIa
ATM. ,0 10
20
C PS
000 8
10 10,
CPS
5,000 6
4
5
Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.829
SCPP 1/130 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/130
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
US GPM
150 PIS
30 I
L/MIN
0 200 PS
05
I
10
0 100 200 300 400 500
140
500
120 r)
Ba )
400 ( 1 .72 Bar
I 0 ar)
100 PS 6.9
25 PSI ( .79 B
r) 0 I (13
Ba 0
CAP.
(0 1 PS
300 80
PSI B ar) 20
0
0 45
I (3. Bar)
60 PS 35
200 50 I (10.
PS
40 150
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
2 50 PSI (3 Standard Clearance
.45 Bar) 2
3.0” Standard Ports
4 100 P
SI (6.9 4 Displacement = .254 Gal/rev. (.961
0 Bar)
WKW
6
WHP
150
PSI
L/Rev,)
8 (1 0.35 6
200 Bar
) CAP = Capacity
10 PS
I(13. 8
BHP = WHP + VHP
100 C
PS 4 NPSHr = Net Positive Suction Head
0,
00
6 500
VHP
CPS
0
10 10, 1,00
CP
0, 000 0 CP
8 00 S 6
S
CP 5,00
0 50 S 0C
CP ,00 PS
10 S 0C
PS 8
12
14 10
18
25
CPS
16
PS
S
0C
CP
S
0
20 14
NIPR / NPSHr
CP
200,00
S
00 CP
,00
,0 0
00
30 ,00
MWC
PSIa
12
,0
20
0
10
50
15
ATM. 10
00 CPS
10,0 8
10
S
5,0 00 CP 6
4
5
1,000 CPS Water 2
0 0
0 100 200 300 400 500 600
RPM
4.2.830
Circumferential Piston Pumps SCPP 1/220
. 4.2
ky Performance Curves
SCPP 1/220
Slip correction viscosity (CPS)
1
3 25 PSI
5 50 PSI
10 100 PS
150 PIS
US GPM
I
30 200 PS
L/MIN
50 I
0
10
0 100 200 300 400 500
300
1000
250 r)
Ba
72 r)
800 I (1. 0 Ba
PS .9 ar)
200
r) 25 SI (6 79 B
Ba 0 P I (13.
CAP.
(0 0
1 PS
600 P SI a r) 0
150 0 B 20
45 r)
I (3. 5 Ba
PS .3
400 50 SI (10
100 P
0
15
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
5 50 PSI (3
.45 Bar) 5 4.0” Standard Ports
10 Displacement = .522 Gal/rev. (1.976
100 L/Rev,)
PSI (6 10
.90 B
WKW
15
WHP
ar)
150 CAP = Capacity
20 20 PSI 15
0P (10.3 BHP = Brake Horsepower
SI 5B
(1 3.7 ar) VHP = Viscosity Horsepower
BHP = WHP + VHP
25 9B
ar) 20 WHP = Water Horsepower
30
WKW = Water Kilowatts
0 0
Water MWC = Meters Water Column
ATM = Atmospheric Pressure
20
5 0, NIPR = Net Inlet Pressure Required
00 100 CP
0 S 5
CP 100 NPSHr = Net Positive Suction Head
S ,00
WHP
0C 50 1,000
10 PS ,00 CPS
0C
VHP
PS 20,
000
CP 5,00 10
S 0C
15 10, PS
000
CP
S
20 15
18
25
0 CPS
S
S
PS
S
S
CP
CP
16
00 CP
CP
0C
00
00
0
0,
000
200,00
,0
0
20 1 14
50,0
20
100,0
30,
NIPR / NPSHr
12
PS
15 0C
MWC
PSIa
0
ATM. 5,0 10
8
10
S
1,0 00 CP 6
Water 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.831
SCPP 1/320 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 1/320
Slip correction viscosity (CPS)
1
3
US GPM
25 PSI
50 PSI
L/MIN
10 100 PS
150 PSI
30 200 PSI
I
0 100 200 300 400 500 0
450 10
r)
1500 400 Ba r)
(0 a
PSI 72 B Bar)
0 (1. 45 r)
350 S I ( 3 . Ba
P I
1250 25 0 PS 10.35
5 I(
300 P S
0
15
CAP.
r)
1000
250 Ba )
( 6 .90 Bar
SI .79
0 P (13
750 200 10 PSI
0
20
150
500
100
250
50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 Bar)
Standard Clearance
50 PSI (3.4 5
10 5 Bar) 6.0” Standard Ports
10 Displacement = .754 Gal/rev. (2.854
100 P
SI (6.9 L/Rev,)
20 0 Bar) 15
WKW
150
PSI 20 Capacity
WHP
(10. CAP =
30 35 B
ar) 25 BHP = Brake Horsepower
200 VHP = Viscosity Horsepower
40 PS 30
I (1 WHP = Water Horsepower
BHP = WHP + VHP
3.7
9B
ar) 35 WKW = Water Kilowatts
50
MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
Water
5 NIPR = Net Inlet Pressure Required
10 NPSHr = Net Positive Suction Head
500 C
PS 10
20
1,00
0,0
0 CP
WHP
S
VHP
00
20 2,0 15
50 00
10
CPS
CP
,0
0,
00
S
00
CP 25
0
20
CP
S ,0 5,0
00
30
30
S
00
CP
,0
10 CP
00
S ,00 S 10
0C
CP
PS
S
40 30
18
25
S
S
CP 16
CP
CPS
0 S
,00 CP
00
0
50
00
0
20 30, 14
NIPR / NPSHr
000
PS
0,
0C
10
0
20,0
,
12
200
PSIa
15
ATM. 10
MWC
S
0 CP
10,00 8
10
PS
5,000 C 6
PS
5 1,000 C 4
Water 2
0 0
0 100 200 300 400 500 600
4.2.832
Circumferential Piston Pumps SCPP 2
. 4.2
ky Performance Curves
SCPP 2/006
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10
30
100 10 P
0 100 200 300 400 500 600 700 800 900 SI
30 8 25 P
SI
7 R)
25 BA 50 P
S I (0 SI
6 0P A R)
.6 9B
20 I (0 R)
CAP.
5 PS BA 10
10 .72 0P
(1 SI
SI
15 4 25P R)
BA 15
.45 0P
I (3 SI
3 PS
10 50
)
2 AR
0B R)
5 I( 6.9 BA
1 PS 0.35
100 I (1
PS
0 0 150
)
WHP
200 P 0.50
SI (13
.79 B
250 AR) CAP = Capacity
PSI
1.0 (17.2 0.75 BHP = Brake Horsepower
300 4 BA
PSI R)
(20. VHP = Viscosity Horsepower
BHP = WHP + VHP
69 B
AR) 1.00 WHP = Water Horsepower
1.5 WKW = Water Kilowatts
0 0
MWC = Meters Water Column
0.25 ATM = Atmospheric Pressure
0.5 WATER
NIPR = Net Inlet Pressure Required
100
0.50
50
,0
WHP
30 CPS
0C
00
1.0
,0
0.75
00
PS
VHP
500
CPS
C
PS
1.00
1.5 10 5,0
,0 00 2,0 1,00
00 00 0C 1.25
CP CP CP PS
S S S
2.0 1.50
18
25
S
S
CPS
CP
S
PS
100,000 CP
16
CP
00
CP
00 C
7,0
0
50,000
0
000
,0
20 S 14
CP
10
30,0
00
20,
5,0 12
NIPR / NPSHr
15
MWC
PSIa
ATM 10
S 8
2,000 CP
10
6
S
1,000 CP 4
5 500 CPS
WATER 2
0 0
0 100 200 300 400 500 600 700 800 900 1000
RPM
4.2.833
SCPP 2/015 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/015
Slip correction viscosity (CPS)
US GPM
1
L / MIN
3
10
0 100 200 300 400 500 600 30
700 0 25 P
11 10 SI
40 )
R
10 BA 50 P
SI (0 SI
35 9 0P
R) 10
8 BA 0P
30 SI
72
I (1. 15
7 PS R)
CAP.
BA 0P
25 25 SI
45
6 (3. 20
P SI 0
20 50 ) PS
5 AR I
.9 0B
15 4
S I (6
0P
10 )
3 AR
10 5B )
.3 AR
2 I (10 9B
S .7
5 0P (13
1 15 SI
0P
20
0 0
AR)
WHP
4B WKW =
AR 1.0
) MWC = Meters Water Column
1.5
0 0 ATM = Atmospheric Pressure
WATER NIPR = Net Inlet Pressure Required
20
10 0.50
00
0, 200 CPS
0
00
CP
1.0 0
CP 50
WHP
S
S
1,00
0 CP
S
2.0 1.50
20
,00 3,0
0C 10 5,0 00
,00 CP
PS 0C 00 S
PS CP 2.00
S
3.0
25 18
PS
CPS
PS
16
CP
00 C
PS
0C
000
C
200,000
20 14
,00
0
NIPR / NPSHr
100,0
00
50,
,
30
20 12
MWC
PSIa
S
15 CP
ATM 000 10
10, S
0 CP
5,00 8
10 PS
3,000 C 6
2, 00 0 C PS
4
5 1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600 700 800
RPM
4.2.834
Circumferential Piston Pumps SCPP 2/018
. 4.2
ky Performance Curves
SCPP 2/018
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10
25 P
30 SI
0 100 200 300 400 500 600 0 50 P
20 10 SI
10
70 R) 0P
BA
I (0 15 SI
PS R) 0P
60
0 BA 20 SI
15 1 .72 ) 0
I ( AR PS
PS .45 B I
50 25 I (3
PS R)
CAP.
50 BA
90
I (6. R)
40
10 0P
S BA
10 0 .35 )
( 1 AR
SI 9B
30 0P 3.7
15 ( 1
SI
0P
20 5 20
10
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
0.25
Standard Clearance
50 PSI (3.4
0.5 5 BAR) 1.5” Standard Ports
0.50 Displacement = .029 Gal/rev. (.108 L/Rev,)
100 P
SI (6.9
WKW
WHP
(13 ) WHP =
.79 1.25
BA
R)
WKW = Water Kilowatts
2.0 1.50 MWC = Meters Water Column
0 0
ATM = Atmospheric Pressure
WATER
0.5 NIPR = Net Inlet Pressure Required
200 CPS 0.50
20
1.0
00
500 C
WHP
0
10 PS
CP
0, 1.00
1.5 00 1,00
S
0 CP
VHP
0 S
CP 2,00
2.0 S 0C 1.50
50 PS
,0
2.5 00 5,0
CP 30 20 00
,0 ,0 10 CP 2.00
S 00 00 ,00 S
0C
3.0 CP CPS PS
S
2.50
3.5
25 18
CPS
S 16
CP
CP
00
PS
,0
NIPR / NPSHr
000
200,000
20 14
PS 20 CPS
0C
C 00
10,0
,
0
100
MWC
PSIa
00
,00
, 12
30
50
15
ATM 10
8
10 PS
5,000 C 6
4
5
1,000 CPS 2
WATER
0 0
0 100 200 300 400 500 600 700
RPM
4.2.835
SCPP 2/030 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/030
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
30 S
50 P I
0 100 200 300 400 500 0 S
140
36 10 100 I
P
R) 150SI
BA P
200SI
120 I (0
30 PS ) 250 PSI
0 AR
. 7 2 B R) PS
I
A
100 I (1 45 B
PS . R)
25 SI (3 BA )
P 90 BAR
50 (6.
CAP.
I 5 )
80 P S 0 .3 BAR
20 0 (1 79 )
10 PSI 3 . B AR
0 (1 4
15 PSI (17.2
0
60 20 PSI
0
25
40 10
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.4 0.50
Standard Clearance
5 BAR)
1.0 1.5” Standard Ports
100 P 1.00 Displacement = .060 Gal/rev. (.227 L/Rev,)
SI (6.9
0 BAR
)
WKW
2.0 150
PSI
(10. BHP = Brake Horsepower
35 B
25 200 AR) 2.00
0P
PS VHP = Viscosity Horsepower
3.0 SI I (1
(17 3.7 WHP = Water Horsepower
.24 9B
BHP = WHP + VHP
BA AR 2.50
R) ) WKW = Water Kilowatts
4.0 3.00 MWC = Meters Water Column
0 WATER 0 ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
200 CPS
1 NPSHr = Net Positive Suction Head
1.00
500 C
WHP
20
PS
2
0,
1,00
00
0 CP
10
VHP
2,0 S
0,
CP
00 00 2.00
CP
S
3 0 50 30 S
CP ,0 , 5,0
S 00 000 20,0 10
00
CP CP 00 ,00 CP
S C S
S PS 0C
4 PS 3.00
5
18
25
S
PS
S
CP
PS CP C PS 16
0C
C 0
,00 000
0
0
20,
0
0 30
,0
,0
14
,00
20
NIPR / NPSHr
50
0
10
200
PS 12
MWC
PSIa
00 C
15 10,0
ATM 10
CPS
5,000 8
10
6
2,000 CPS 4
5
1,000 CPS 2
0 WATER 0
0 100 200 300 400 500 600
RPM
4.2.836
Circumferential Piston Pumps SCPP 2/045
. 4.2
ky Performance Curves
SCPP 2/045
Slip correction viscosity (CPS)
1
3
US GPM
L / MIN
10
25 P
30 SI
0 50 P
10 SI
0 100 200 300 400 500 100
225 60 P
R) SI
BA
(0 200
200 SI PS
50 0P AR
)
300 I
175 . 7 2B ) P SI
I (1 A R
PS .45 B ) 450
40 25 I (3 AR
PS
I
150 P S B
50 .90
CAP.
( 6
SI
125 0P R)
30 10 BA
3 .79
( 1
100 SI R)
0P BA
20 0 .69
75 20 ( 2
SI R)
0P BA
30
50 1 .03
( 3
10 SI
0P
25 45
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BAR)
Standard ClearanceStandard Ports
2 100 PSI (6
.90 BAR) 2 2.0” Standard Port
4
Displacement = .096 Gal/rev. (.366
200 P L/Rev,)
SI (1 4
3.79
6 BAR
WKW
)
WHP
2
10
,00
100 C
WHP
2
0,
PS
0C
3
00
0
PS
VHP
CP
4 500
S
CPS 3
1,00
5 30 0C
,0 PS
00 10 4
,00 5,0
CP 0C 00
6 S PS CP
S
7 5
25 18
PS 16
S
S
S
CPS
CP
CP
0C
CP
0 0
20 ,00 0,0 14
00
00
2
000
30
NIPR / NPSHr
,0
0,0
PS
50
00 C 12
10,0
200,
10
MWC
PSIa
15
ATM 10
0 CPS 8
10 5,00
6
S
1,000 CP
4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.837
SCPP 2/060 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/060
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 P
S
50 P I
30 100SI
0 P
350 0 100 200 300 400 500 10 150 SI
90 P
200 SI
R) 300 PSI
300 80 BA PSI
I (0 R)
0 PS BA )
72 R
70 I (1. 5 BA R)
250 PS .4 BA )
25 SI (36.90 BARR)
60 P ( 5 A
50 PSI (10.379 B R)
CAP.
0 I . A
200 10 PS I (13 69 B
0 .
50 15 0 PS I (20
20 PS
0
150 40 30
30
100
20
50
10
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
2 R)
2 2.5” Standard Ports
4 100 PS
I (6.90 Displacement = .150 Gal/rev. (.568
BAR)
150 P 4
6 SI (10 L/Rev,)
.35 B
WKW
AR)
WHP
200
PSI
8 (13. 6 CAP = Capacity
79 B
AR)
30
0P
BHP = Brake Horsepower
10
SI 8 VHP = Viscosity Horsepower
(20
BHP = WHP + VHP
.69
12 BA
R)
WHP = Water Horsepower
14 10 WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
2 20 250 CPS NIPR = Net Inlet Pressure Required
0, 2
00 500 C NPSHr = Net Positive Suction Head
0 PS
4 C
WHP
PS 1,000
CPS
4
VHP
6 10 3,00
0, 0C
00 PS
0
CP
8 S 5,0 6
50 00
,0 CP
00 30 20 10 S
CP ,00 ,00 ,00
10 S 0C 0C 0C
PS PS PS 8
12
18
25
PS
S 16
CP
CP
S
00 C
CP 0
,00
00
20
00
0 30 14
NIPR / NPSHr
0,0
, PS
200,0
50 00 C
20,0
10
12
MWC
PSIa
15
ATM 10
0 CPS
10,00 8
10
P S
5,000 C 6
S
5 1,000 CP 4
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.838
Circumferential Piston Pumps SCPP 2/130
. 4.2
ky Performance Curves
SCPP 2/130
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
140 A R)
B
(0 AR)
500 SI B
0 P .72
I( 1
120
PS R)
5 BA )
2 90 AR
400 R ) I (6. B
100 5 BA 0 PS 13.79
. 4 1 0 I (
I (3 PS
CAP.
PS ) 00
300 80 50 B AR 2
.35
(10
SI
60 0P
15
200
40
100
20
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
2
2
Standard Clearance
50 PSI (3.4
5 BAR) 3.0” Standard Ports
4
4 Displacement = .250 Gal/rev. (.946
6 100 P
SI (6.9 L/Rev,)
0 BA
R)
WKW
8 6
WHP
150
10 PSI CAP = Capacity
(10. 8
35 B
200 AR) BHP = Brake Horsepower
12 PS
I (1 VHP = Viscosity Horsepower
BHP = WHP + VHP
3.7 10
14 9B
AR WHP = Water Horsepower
)
16 12 WKW= Water Kilowatts
0 0
WATER MWC= Meters Water Column
2 ATM = Atmospheric Pressure
2
4 500 C NIPR = Net Inlet Pressure Required
PS
1,000 4 = Net Positive Suction Head
NPSHr
20
WHP
6 CPS
0,
00
2,00
VHP
0C
0
8 PS 6
CP
10
0,
S
00
10
0
50 5,0 8
CP
00
12 ,0 30 CP
S
00 ,0 20 10 S
CP 00 ,00 ,00
S CP 0C 0C 10
14 S PS PS
16 12
18
25
PS
PS 16
CP
0C
00 C
,00
0
20 PS
00
50 0C 14
NIPR / NPSHr
0,00
200,0
0,
3
10
12
MWC
PSIa
PS
15 00 C
ATM 20,0 10
8
10 CPS
10,000
6
5,000 CPS 4
5
1,000 CPS
2
WATER
0 0
0 100 200 300 400 500 600
RPM
4.2.839
SCPP 2/180 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/180
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
10 25 PSI
50 PSI
30 100 PSI
0 150 PSI
0 100 200 300 400 500 10 200 PSI
0
230 30 300 PSI
800 R)
BA
200 I (0 R)
PS BA )
0
( 1 .72 BARR)
I 5 A
PS (3.4 0 B AR)
600 25 PSI I (6.9 B )
150 500 PS 13.79 BAR
10 PSI ( 0.69
CAP.
0 (2
20 PSI
0
30
400 100
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
5 50 PSI (3.45 BA Standard Clearance
R)
5 3.0” Standard Ports
100 PS
10 I (6.90 B Displacement = .383 Gal/rev. (1.450
AR)
10 L/Rev,)
15
WKW
200
WHP
R)
25 WKW = Water Kilowatts
35
0 0
MWC = Meters Water Column
ATM = Atmospheric Pressure
WATER 2
NIPR = Net Inlet Pressure Required
NPSHr = Net Positive Suction Head
20
5 4
0,
100
WHP
00
CPS
10
0
0,
CP
00
VHP
0 500 6
S
CP CPS
S 1,0
10 00
CP 8
S
30
,00 10
0C ,00 5,0
PS 0C 00 10
PS CP
S
15
25 18
16
S
0 CP
S
CP
CP
20 14
PS PS
00
00
C 0C
NIPR / NPSHr
00
00 ,00 PS
,0
12
200,
00 C
0,0
,0 20
50
30 10,0
MWC
PSIa
15
10
ATM S 10
0 CP
5,00
CPS
1,000 8
10
6
4
5 WATER
2
0 0
0 100 200 300 400 500 600
RPM
4.2.840
Circumferential Piston Pumps SCPP 2/210
. 4.2
ky Performance Curves
SCPP 2/210
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
30 50 PSI
0 100 200 300 400 500 1 00 100 PSI
300
R ) 200 PSI
BA 300 PSI
1000 (0
SI 500 PSI
250 0P R)
BA
( 1 .72 BAR)
I )
800 PS .45 AR
25 SI (3 90 B
200 P ( 6 . A R)
50 SI 9 B AR)
CAP.
0 P . 7
10 SI (13 .69 B
600
150 0P (20 R)
20 PSI BA
3 0 0
4 .48
( 3
SI
400 100 0P
50
200 50
0 0
0 25 PSI (1.72 BAR) 0 808 Alloy Rotors
50 PSI (3.45 BA Standard Clearance
R)
10 4.0” Standard Ports
100 PS
I (6.90 B 10
AR) Displacement = .500 Gal/rev. (1.890
20 L/Rev,)
WKW
200
WHP
PSI 20
(13.7
30 50 9 BA CAP = Capacity
0 R)
PS 40 BHP = Brake Horsepower
I (3 0P 300
SI PS
4.
48 (27 I (2 VHP = Viscosity Horsepower
BHP = WHP + VHP
40 .59 0.6 30
BA BA 9B WHP = Water Horsepower
R) R) AR
)
50
WKW = Water Kilowatts
0 0 MWC = Meters Water Column
WATER ATM = Atmospheric Pressure
NIPR = Net Inlet Pressure Required
20
10
0,
1,00
0 CP
0
10
WHP
S
CP
S
VHP
20 10
0, 5,0
00 00
CP
0 S
CP 20
S 50 30 10
30 ,0 ,00 20,0 ,00
00 0 C 00 0C
CP PS CPS PS
S
40 30
25 18
PS
PS 16
0C
0C
S
0
0,0
CP
20
0
NIPR / NPSHr
5 14
0,0
PS
000
10
00 C
MWC
PSIa
12
30,0
200,
15
ATM 00 CPS 10
20,0
S 8
0 CP
10 10,00
CPS
5,000 6
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.841
SCPP 2/220 Circumferential Piston Pumps
4.2 .
ky Performance Curves
SCPP 2/220
Slip correction viscosity (CPS)
1
US GPM
3
L / MIN
25 PSI
10 50 PSI
100 PSI
30 150 PSI
0 200 PSI
0 100 200 300 400 500 10 300 PSI
300
R)
BA )
1000 S I (0 BAR )
250 0 P 1.72 AR
S I( . 9 0 B R)
P (6 A
25 SI 9B
800 0P 3.7
200 R ) 10 SI (1
BA 0P
.45 AR) 20
CAP.
S I (3 B
600
50
P .35 R)
150 (10 9 BA
P SI . 6
0 (2 0
15 SI
400 0P
100 30
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
50 PSI (3.45 Standard Clearance
BAR) 5
4.0” Standard Ports
10
100 PS Displacement = .516 Gal/rev. (1.950
I (6.90 10
BAR)
L/Rev,)
WKW
WHP
20 150 15
PSI
(10.3 CAP = Capacity
5 BA
R)
30
200 20 BHP = Brake Horsepower
0P PSI
30 SI (13 VHP = Viscosity Horsepower
.79
(20 BA
BHP = WHP + VHP
PS
WHP
0,0
10
00
VHP
2,000
CP
CPS
10
S
15
10
0,
50 30 20
00
,0 ,0 ,0 10 5,0
0
20 00 00 00 ,00 00 15
CP
CP CP CP 0C CP
S
S S S PS S
25
18
25
CPS
S
CP
S
S 16
CP
CP
000
00 30,
0
,000
20 0 14
00
0,
NIPR / NPSHr
0,
5
PS
200
10
MWC
PSIa
00 C 12
15 20,0
ATM. 10
CPS 8
10 10,000
PS 6
5,000 C
1,000 CPS 4
5
WATER 2
0 0
0 100 200 300 400 500 600
RPM
4.2.842
Circumferential Piston Pumps SCPP 2/320
. 4.2
ky Performance Curves
SCPP 2/320
Slip correction viscosity (CPS)
1
US GPM
L / MIN
3
10 25 PSI
50 PSI
30 100 PSI
0 100 200 300 400 500 0 200 PSI
450 10 300 PSI
1600
R)
400 BA )
1400 S I (0 BAR
350 0 P 1.72 R)
I( BA
1200 5 PS ( 6 . 90
2
300 R) SI
BA 0 P
3 . 45 10
1000 I(
CAP.
250 PS R)
50 9 BA R)
800 1 3 . 7 BA
200 S I (
0 .69
0P (2
20 SI
600 0P
150 30
400 100
200 50
0 0
0 0 808 Alloy Rotors
25 PSI (1.72 BAR)
Standard Clearance
50 PSI (3.4
10 5 BAR) 6.0” Standard Ports
10 Displacement = .752 Gal/rev. (2.846
100 P
20 SI (6.9 L/Rev,)
0 BAR
)
WKW
WHP
150 20
PSI CAP = Capacity
30 30 (10.
0P 35 B
SI 200 AR) BHP = Brake Horsepower
(20 PS
I (1
.69 3.7
9B
VHP = Viscosity Horsepower
40 BA 30
AR
BHP = WHP + VHP
1,00 10
0,
0 CP
00
WHP
S
0
10
CP
0,
00
VHP
20
S
0
CP
S 5,0
00 20
CP
50 S
30 ,0 30 20 10
,0
00 00 ,000 ,00
0C
CP CP CP PS
S S S
40 30
25 18
S
PS
CP 16
S
00
C
CP
,0
50
,000
20 14
00
NIPR / NPSHr
0
0,
200
S 12
10
0 CP
MWC
PSIa
0
15 30,0
ATM. 10
0 CPS
20,00 8
CPS
10 10,000
00 0 C PS 6
5,
WATER 4
5
2
0 0
0 100 200 300 400 500 600
RPM
4.2.843
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
4.2
W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4.2.844
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
4.2
Y 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4.2.845
SCPP 1 Circumferential Piston Pump Circumferential Piston Pumps
Product Code: 5352 Hygienic AISI 316L Stainless Steel
4.2 Twin Wing non-galling alloy rotors
Single O-ring seal
NBR elastomers
Tri-Clamp Connections Models 006 - 220
Flange Connections Model 320
*Single Mechanical Seals Model 320
Item No. Model Maximum Pressure Standard Ports Optional Ports LLP
Bar PSI mm in. mm in. USD
Standard Specification SCPP 1
* 006 14 200 25.4 1.0 38.0 1.5
* 015 14 200 38 1.5 - -
* 018 14 200 38 1.5 51.0 2.0
* 030 14 200 38 1.5 51.0 2.0
* 045 27 400 51 2.0 - -
* 060 14 200 64 2.5 76.0 3.0
* 130 14 200 76 3.0 - -
* 220 14 200 102 4.0 - -
* 320 14 200 152 6.0 - -
* Contact Alfa Laval
Options LLP
Item No. Model
USD
Seals
006-220 Single O-Ring Seal (Rotorcase Pre-Drilled for Flush)
006, 015, 030 Double O- Ring Seal
320 Double O- Ring Seal
018, 045, 060, 130 Double O- Ring Seal
220 Double O- Ring Seal
006-018 Single Mechanical Seal
030 Single Mechanical Seal
045-060 Single Mechanical Seal
130 Single Mechanical Seal
220 Single Mechanical Seal
006-018 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush)
030 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush)
045-060 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush)
130 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush)
220 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush)
006, 018 Double Mechanical Seal
015 Double Mechanical Seal
030 Double Mechanical Seal
045 Double Mechanical Seal
130 Double Mechanical Seal
060 Double Mechanical Seal
220 Double Mechanical Seal
Heating / Cooling
006-220 Front Cover Jackets
Connections
006, 018, 030, 060, 130, Optional Port Size
015, 045,220 Optional Port Size
4.2.846
Circumferential Piston Pumps SCPP 2 Circumferential Piston Pump
Product Code: 5352 Hygienic AISI 316L Stainless Steel
Twin Wing non-galling alloy rotors 4.2
Single mechanical seal
NBR elastomers
Tri-Clamp Connections Models 006 - 220
LLP
Item No. Model Options
USD
Seals
006-220 Single Mechanical Seal (Rotorcase Pre-Drilled for Flush)
006, 018 Double Mechanical Seal
015 Double Mechanical Seal
030 Double Mechanical Seal
045 Double Mechanical Seal
060 Double Mechanical Seal
130 Double Mechanical Seal
210 Double Mechanical Seal
180, 220 Double Mechanical Seal
Cleaning / CIP
006-018 Flat Profile and CIP Drilled Rotors
Heating / Cooling
006-018 Front Cover Jackets
Connections
006, 018, 030, 060 Optional Port Size
015, 045, 130, 210, 220 Optional Port Size
4.2.847
This page is intentionally left blank
4.3 Rotary Lobe Pumps
The Rotary Lobe Pumps from Alfa Laval are able to handle low, medium and high viscosity
media. These pumps are used where gentle, Hygienic processing is a requirement.
Product leaflet
OptiLobe Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.850
SRU Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.853
SX Rotary Lobe Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.857
Performance curves
Description codes
OptiLobe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.861
SRU Series Positive Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.862
SX Series Positive Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.863
Price lists
OptiLobe Rotary Lobe Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.864
SRU Series Positive Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.870
SX Series Positive Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.878
OptiLobe Rotary Lobe Pumps
.
4.3
ky Competitive Reliability
Alfa Laval OptiLobe Rotary Lobe Pump
Application
The OptiLobe range of rotary lobe pumps combines cost-effective
simplicity with Alfa Laval quality and reliability. It’s been developed for
general applications within the Dairy, Beverage and Food Industries.
Ideal for CIP operation, OptiLobe is fully 3A compliant and EHEDG
(European Hygienic Equipment Design Group) certified. All product
contact components are FDA compliant as well.
OptiLobe features front loading seals which allows quick and easy
inspection or seal replacement without rotor case removal. With a
compact design, it’s an efficient PD pump capable of flow rates up to
211 US gallons/minute and pressures up to 115 psi.
4.3.850
Rotary Lobe Pumps OptiLobe
Standard Design
Pump Gearbox 4.3
The OptiLobe pump range has a universal gearbox design with the flexibility of mounting inlet and outlet ports in either a vertical or horizontal plane by
simply changing the foot position. A stainless steel gear canister bearing housing provides a clean, paint free corrosion resistant external finish.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.851
OptiLobe Rotary Lobe Pumps
Dimensions (inch)
4.3 Horizontally ported Vertically ported
1)
A
A
3200-0000
3200-0001
B C
B C
4.3.852
Rotary Lobe Pumps SRU
.
4.3
Application
The SRU range of rotary lobe pumps has been designed for use
on wide ranging applications within the Brewing, Dairy, Food,
Pharmaceutical and Chemical industries. The SRU pump can handle
low to high viscosity media, is suitable for CIP (Cleaning In Place), and
conforms to USA 3A Hygienic Standard. The characteristic smooth,
low shear pumping action is ideal for products such as creams,
gels, emulsions, aerated mixtures, delicate cells and organic solids
in suspension.
The SRU range is compact in size and highly efficient, capable of flow
rates up to 466 gpm and pressures up to 290 psi. The new improved
modular design provides for greater application flexibility and cost
effective easy maintenance.
Standard Design
Pump Gearbox
The SRU pump with its conventional lobe pump design concept has
a robust gearbox, which provides maximum shaft rigidity and easy
oil seal replacement. The SRU range in series 1-4 has a universal
gearbox design. This gives the flexibility of mounting pumps with the
inlet and outlet ports in either a vertical or horizontal plane by changing
the foot and its position. The SRU range in series 5 & 6 has dedicated
gearbox castings, which also allows the inlet and outlet ports to be in
either the vertical or horizontal plane.
. Maximum Solid Size Capability
Pump head Construction
The SRU in standard specification has hygienic design full bore inlet Max. size of spherical solids (in.)
and outlet ports to International Standards, maximising inlet and Bi-lobe rotors Tri-lobe rotors
outlet port efficiency and NPSH characteristics. Enlarged diameter SRU1N .31 .24
and rectangular ports are also available to handle very high viscosity SRU1W .31 .24
products. SRU2N .31 .24
SRU2W .51 .35
The SRU in standard specification has tri-lobe rotors with the option
SRU3N .51 .35
of bi-lobe rotors for handling fluids containing large delicate solids. All
SRU3W .63 .43
rotors are available in three temperature ratings allowing the pump to
SRU4N .63 .43
be operated at maximum process temperatures of 158°F, 266°F and
SRU4W .87 .59
392°F for both fluid pumped and CIP.
SRU5N .87 .59
SRU5W 1.06 .71
SRU6N 1.06 .71
SRU6W 1.46 .94
4.3.853
SRU Rotary Lobe Pumps
4.3.854
Rotary Lobe Pumps SRU
Working Principle
The positive displacement of the SRU pump is provided by non-contacting, contra rotating tri-lobe or bi-lobe rotors within a fully swept pump chamber. 4.3
All SRU pumps are capable of bi-rotational flow without modification.
Fig. 1
1 2 3 4
1 2 3 4
Flows/Pressures/Connections
4.3.855
SRU Rotary Lobe Pumps
Dimensions
4.3 Horizontally ported
PUMP A1 A2 B C D E F G HB HT J K L M N P Q R S T U
SRU1N 1.00 - 3.74 3.56 7.44 0.39 0.63 1.57 2.68 4.45 1.18 0.2 11.22 1.65 4.88 3.15 0.39 3.94 3.94 3.15 0.39
SRU1W 1.00 1.50 3.74 3.56 7.44 0.39 0.63 1.57 2.68 4.45 1.18 0.2 11.61 1.89 4.88 3.15 0.39 3.94 3.94 3.15 0.39
SRU2N 1.00 1.50 4.13 4.53 9.17 0.59 0.87 1.97 3.35 5.71 1.26 0.24 13.35 2.50 5.16 3.94 0.75 5.20 4.88 3.94 0.47
SRU2W 1.50 2.00 4.13 4.53 9.17 0.59 0.87 1.97 3.35 5.71 1.26 0.24 13.70 2.62 5.16 3.94 0.75 5.20 4.88 3.94 0.47
SRU3N 1.50 2.00 4.92 5.41 10.75 0.71 1.10 2.40 3.94 6.89 1.57 0.31 17.20 3.41 6.93 4.92 1.18 7.13 6.06 4.92 0.55
SRU3W 2.00 2.50 4.92 5.41 10.75 0.71 1.10 2.40 3.94 6.89 1.57 0.31 17.72 3.72 6.93 4.92 1.18 7.13 6.06 4.92 0.55
SRU4N 2.00 2.50 5.91 6.42 12.80 0.79 1.49 3.15 4.53 8.31 2.48 0.39 21.30 4.29 8.82 5.91 1.38 7.95 7.24 5.91 0.55
SRU4W 2.50 3.00 5.91 6.42 12.80 0.79 1.49 3.15 4.53 8.31 2.48 0.39 21.97 4.65 8.82 5.91 1.38 7.95 7.24 5.91 0.55
SRU5N 2.50 3.00 6.89 7.68 14.80 0.79 1.77 4.33 5.31 10.04 2.76 0.55 24.68 4.17 10.98 7.09 1.38 10.83 8.27 7.09 0.55
SRU5W 3.00 4.00 6.89 7.68 14.80 0.79 1.77 4.33 5.31 10.04 2.76 0.55 25.59 4.61 10.98 7.09 1.38 10.83 8.27 7.09 0.55
SRU6N 4.00 4.00 7.48 8.86 16.89 0.79 1.89 4.33 6.10 11.61 2.76 0.55 29.45 5.30 10.47 10.24 1.57 14.57 8.66 7.48 0.55
SRU6W 4.00 6.00 7.48 8.86 16.89 0.79 1.89 4.33 6.10 11.61 2.76 0.55 30.59 5.79 10.47 10.24 1.57 14.57 8.66 7.48 0.55
Vertically ported
PUMP A1 A2 B C D E F G J K L M N P Q R S T U V X
SRU1N 1.00 - 3.74 4.45 8.19 0.59 16 1.57 1.18 5 11.22 2.09 4.61 3.15 0.87 4.49 4.09 3.15 0.39 7.05 0.89
SRU1W 1.00 1.50 3.74 4.45 8.19 0.59 16 1.57 1.18 5 11.61 2.26 4.61 3.15 0.87 4.49 4.09 3.15 0.39 7.05 0.89
SRU2N 1.00 1.50 4.13 5.79 9.92 0.59 22 1.97 1.26 6 13.35 2.78 4.88 3.94 0.47 4.88 4.88 3.94 0.47 8.62 1.18
SRU2W 1.50 2.00 4.13 5.79 9.92 0.59 22 1.97 1.26 6 13.70 2.89 4.88 3.94 0.47 4.88 4.88 3.94 0.47 8.62 1.18
SRU3N 1.50 2.00 4.92 6.89 11.81 0.87 28 2.40 1.57 8 17.20 2.81 6.34 6.10 0.59 7.28 6.10 4.92 0.55 9.96 1.48
SRU3W 2.00 2.50 4.92 6.89 11.81 0.87 28 2.40 1.57 8 17.72 3.13 6.34 6.10 0.59 7.28 6.10 4.92 0.55 9.96 1.48
SRU4N 2.00 2.50 5.91 8.39 14.29 0.98 38 3.15 2.48 10 12.30 3.39 7.76 7.87 0.67 9.21 7.24 5.91 0.55 12.09 1.89
SRU4W 2.50 3.00 5.91 8.39 14.29 0.98 38 3.15 2.48 10 21.97 3.74 7.76 7.87 0.67 9.21 7.24 5.91 0.55 12.09 1.89
SRU5N 2.50 3.00 6.89 10.10 16.99 1.18 45 4.33 2.76 14 24.68 3.96 10.39 7.87 0.79 9.45 8.66 7.09 0.55 13.58 2.36
SRU5W 3.00 4.00 6.89 10.10 16.99 1.18 45 4.33 2.76 14 25.59 4.41 10.39 7.87 0.79 9.45 8.66 7.09 0.55 13.57 2.36
SRU6N 4.00 4.00 7.48 11.61 19.09 1.18 48 4.33 2.76 14 29.45 5.28 10.51 10.24 0.79 11.81 9.84 8.27 0.55 15.75 2.76
SRU6W 4.00 6.00 7.48 11.61 19.09 1.18 48 4.33 2.76 14 30.59 5.75 10.51 10.24 0.79 11.81 9.84 8.27 0.55 15.75 2.76
4.3.856
Rotary Lobe Pumps SX
.
4.3
Application
The SX range of rotary lobe pumps has been designed for use on wide
ranging applications within the Pharmaceutical, Biotechnology, Fine
Chemical and Speciality Food industries. Being certified by EHEDG
(European Hygienic Equipment Design Group) as fully CIP cleanable
to their protocol, the SX range is ideally suited to applications where
cleanability and corrosion resistance is paramount.
In addition the SX pump range also conforms to USA 3-A Hygienic
Standard and all media contacting components are FDA compliant.
The SX pump operates with a high efficiency, low shear pumping
action for assured gentle handling of delicate and sensitive media.
The SX pump range is also classified for use in potentially explosive
atmospheres under the ATEX Directive 94/9/EC Group II, Categories 2
& 3, with temperature classification T1 to T4.
The SX range is compact in size, capable of flow rates up to 506 GPM
and pressures up to 215 PSI.
Standard Design
Pump Gearbox
The SX pump with its conventional lobe pump design concept has a
robust gearbox, which provides maximum shaft rigidity and easy oil
seal replacement. The SX range in series 1 - 4 has a universal gearbox
design. This gives the flexibility of mounting pumps with the inlet and
outlet
. ports in either a vertical or horizontal plane, by changing the Maximum Solid Size Capability
foot and its position.
Pump sizes Max. size of spherical solids (in.)
The SX range in series 5 & 6 has dedicated gearbox castings, which
SX1 0.28
also allows the inlet and outlet ports to be in either the vertical or
SX2 0.39
horizontal plane. The SX series 7 has a dedicated gearbox casting
SX3 0.51
allowing inlet and outlet ports in a vertical plane only.
SX4 0.63
Pump head Construction SX5 0.75
The SX pump has hygienic design full bore inlet and outlet ports to SX6 0.98
International Standards, maximising inlet and outlet port efficiency and SX7 1.10
NPSH characteristics. Vertical porting and unique rotorcase internal
profile enhances self-draining and self venting while maintaining
optimum volumetric efficiency.
The SX pump has four lobe rotors, designed using CFD (Computational
Fluid Dynamics) to develop the optimum rotor geometry - possibly the
first rotary lobe pump to be developed using this technology. All rotors
are rated to 302°F facilitating use with CIP/SIP processes.
4.3.857
SX Rotary Lobe Pumps
Pump Sizing
In order to correctly size a rotary lobe pump some essential information
is required. Provision of this information listed below enables our
Technical Support personnel to obtain the optimum pump selection.
Product/Fluid Data
- Fluid to be pumped
- Viscosity
- SG/Density
2 - Pumping temperature, minimum, normal and maximum
- Cleaning in Place temperature(s), minimum, normal and maximum
Performance Data
- Flow rate, minimum, normal and maximum
4
- Discharge head/pressure (closest to pump outlet)
1. Front cover compression joint
- Suction condition
2. Spline sealing cup seal
3. Cup seal Standard Specification Options
4. Squad ring - Tri-clamp inlet and outlet ports standard
- Screwed male inlet and outlet ports to DIN11851, SMS, ISS/IDF,
RJT or Tri-clamp.
Weight - Heating/Cooling Jacket for Rotorcase Cover.
- Electropolished product wetted components.
Bare Shaft Pump (lbs.)
- Full material traceability on request to EN 10204.3.1.
Model Horizontal Vertical
- ATEX compliance.
porting porting - Complete pump unit comprising: Pump + Baseplate (mild or
SX1NLD 37 39 stainless steel) + coupling with guard + Geared electric motor
SX1WLD 39 41 suitable for (or supplied with) frequency speed control or manual
SX2NLD 75 77 variable speed drive (advise motor enclosure and electrical supply).
SX2WLD 77 79
SX3NLD 130 134
SX3WLD 134 138
SX4NLD 247 254
SX4WLD 260 267
SX5NLD 342 342
SX5WLD 364 364
SX6NLD 613 613
SX6WLD 639 639
SX7NLD - 750
SX7WLD - 798
4.3.858
Rotary Lobe Pumps SX
Working Principle
The positive displacement of the SX pump is provided by non-contacting, contra rotating four lobe rotors within a fully swept pump chamber.
4.3
All SX pumps are capable of bi-rotational flow without modification.
1 2 1 2
3 4 3 4
Flows/Pressures/Connections
Note 1. These pressure ratings may vary for pumps with certain threaded connections.
4.3.859
SX Rotary Lobe Pumps
PUMP A B C D E F G J K L M N P Q R S T U V X
SX1NLD 1.00 3.74 4.45 8.19 0.63 0.63 1.57 1.18 0.20 10.87 2.13 3.94 3.15 0.87 4.49 4.09 3.15 0.39 7.05 0.93
SX1WLD 1.50 3.74 4.45 8.19 0.63 0.63 1.57 1.18 0.20 11.38 2.36 3.94 3.15 0.87 4.49 4.09 3.15 0.39 7.05 0.93
SX2NLD 1.50 4.13 5.79 9.92 0.63 0.87 1.97 1.26 0.24 12.76 2.32 4.37 3.94 0.47 4.88 4.88 3.94 0.47 8.62 1.28
SX2WLD 2.00 4.13 5.79 9.92 0.63 0.87 1.97 1.26 0.24 13.39 2.60 4.37 3.94 0.47 4.88 4.88 3.94 0.47 8.62 1.28
SX3NLD 2.00 4.92 6.89 11.81 0.87 1.10 2.36 1.57 0.31 16.97 2.83 5.59 6.10 0.59 7.28 6.10 4.92 0.55 9.96 1.48
SX3WLD 2.50 4.92 6.89 11.81 0.87 1.10 2.36 1.57 0.31 17.60 3.03 5.59 6.10 0.59 7.28 6.10 4.92 0.55 9.96 1.48
SX4NLD 2.00 5.91 8.39 14.29 0.98 1.50 3.15 2.48 0.39 20.24 2.95 6.85 7.87 0.67 9.21 7.24 5.91 0.55 12.09 1.95
SX4WLD 2.50 5.91 8.39 14.29 0.98 1.50 3.15 2.48 0.39 20.98 3.19 6.85 7.87 0.67 9.21 7.24 5.91 0.55 12.09 1.95
SX5NLD 2.50 6.89 10.12 17.01 1.18 1.77 4.33 2.76 0.55 23.58 2.40 10.39 7.87 0.79 9.45 8.66 7.09 0.55 13.58 2.36
SX5WLD 3.00 6.86 10.12 17.01 1.18 1.77 4.33 2.76 0.55 24.65 3.19 10.39 7.87 0.79 9.45 8.66 7.09 0.55 13.58 2.36
SX6NLD 3.00 7.48 11.61 19.09 1.18 1.89 4.33 2.76 0.55 27.05 3.03 10.51 10.24 0.79 11.81 9.84 8.27 0.55 15.75 2.76
SX6WLD 4.00 7.48 11.61 19.09 1.18 1.89 4.33 2.76 0.55 28.15 3.50 10.51 10.24 0.79 11.81 9.84 8.27 0.55 15.75 2.76
SX7NLD 4.00 8.07 14.37 22.44 1.18 2.36 4.33 3.54 0.71 30.04 3.70 11.34 11.02 0.98 12.99 11.42 9.45 0.71 18.70 3.21
SX7WLD 6.00 8.07 14.37 22.44 1.18 2.36 4.33 3.54 0.71 32.17 4.76 11.34 11.02 0.98 12.99 11.42 9.45 0.71 18.70 3.21
Horizontally ported
PUMP A B C D E F G HB HT J K L M N P Q R S T U
SX1NLD 1.00 3.74 3.54 7.40 0.39 0.63 1.57 2.62 4.47 1.18 0.20 10.87 1.46 4.61 3.15 0.98 4.53 3.94 3.15 0.39
SX1WLD 1.50 3.74 3.54 7.40 0.39 0.63 1.57 2.62 4.47 1.18 0.20 11.38 1.69 4.61 3.15 0.98 4.53 3.94 3.15 0.39
SX2NLD 1.50 4.13 4.53 9.17 0.63 0.87 1.97 3.25 5.81 1.26 0.24 12.76 1.54 5.16 3.94 0.75 5.20 4.88 3.94 0.47
SX2WLD 2.00 4.13 4.53 9.17 0.63 0.87 1.97 3.25 5.81 1.26 0.24 13.39 1.81 5.16 3.94 0.75 5.20 4.88 3.94 0.47
SX3NLD 2.00 4.92 5.43 10.75 0.71 1.1 2.36 3.96 6.91 1.57 0.31 16.97 2.72 6.89 4.92 1.18 7.13 6.06 4.92 0.55
SX3WLD 2.50 4.92 5.43 10.75 0.71 1.1 2.36 3.96 6.91 1.57 0.31 17.60 2.91 6.89 4.92 1.18 7.13 6.06 4.92 0.55
SX4NLD 2.00 5.91 6.42 12.80 0.79 1.5 3.15 4.47 8.37 2.48 0.39 20.24 2.95 8.86 5.91 1.38 7.95 7.24 5.91 0.55
SX4WLD 2.50 5.91 6.42 12.80 0.79 1.5 3.15 4.47 8.37 2.48 0.39 20.98 3.19 8.86 5.91 1.38 7.95 7.24 5.91 0.55
SX5NLD 2.50 6.89 7.68 14.80 0.79 1.77 4.33 5.31 10.04 2.76 0.55 23.58 1.81 10.98 7.09 1.38 10.83 8.27 7.09 0.55
SX5WLD 3.00 6.89 7.68 14.80 0.79 1.77 4.33 5.31 10.04 2.76 0.55 24.65 2.60 10.98 7.09 1.38 10.83 8.27 7.09 0.55
SX6NLD 3.00 7.48 8.86 16.89 0.79 1.89 4.33 6.10 11.61 2.76 0.55 27.05 3.07 10.47 10.2 1.57 14.57 8.66 7.48 0.55
SX6WLD 4.00 7.48 8.86 16.89 0.79 1.89 4.33 6.10 11.61 2.76 0.55 28.15 3.54 10.47 10.2 1.57 14.57 8.66 7.48 0.55
4.3.860
Rotary Lobe Pumps OptiLobe
L22 - 15 - M - Q02 - A - A - A - A
1 2 3 4 5 6 7 8
4.3
1 MODEL SIZE
L22
L23
L32
L33
L42
L43
2 PORT SIZE
15 (40 mm) 1½”
20 (50 mm) 2”
25 (65 mm) 2½”
30 (80 mm) 3”
3 MODEL SIZE
M = Triclamp
4 SEAL /E LASTOMER
Q02 - Easy Fit SS/C FPM
Q06 - Easy Fit SS/C EPDM
Q12 - Easy Fit SC/C FPM
Q16 - Easy Fit SC/C EPDM
Q22 - Easy Fit SC/SC FPM
Q26 - Easy Fit SC/SC EPDM
S02 - Easy Fit SS/C Flush FPM
S06 - Easy Fit SS/C Flush EPDM
S12 - Easy Fit SC/C Flush FPM
S16 - Easy Fit SC/C Flush EPDM
S22 - Easy Fit SC/SC Flush FPM
S26 - Easy Fit SC/SC Flush EPDM
6 SHAFT POSITION
A - Vertical Left Side Drive
B - Vertical Right Side Drive
C - Horizontal Bottom Drive
D - Horizontal Top Drive
7 S URFACE FINISH
A = Standard 32 Ra
8 E LASTOMER
A = No Options
4.3.861
SRU Series Positive Displacement Pump Rotary Lobe Pumps
SRU3 N L S - 20 M G E 2 C B A A C 512 002 439
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4.3
0000 0 0 0 - 00 0 0 0 0 0 0 0 0 - 0 000 000 000
5 P OR T S IZ E Cold 70°C C M J R
10 - 1" (1N, 1W, 2N) (Temps to 158 °F)
15 - 1 1/2" (1W, 2N, 2W, 3N)
20 - 2" (2W, 3N, 3W, 4N) Warm 130°C W N/ A K S
25 - 2 1/2" (3W, 4N, 4W, 5N) (159°F to 266 °F)
30 - 3" (4W, 5N, 5W)
40 - 4" (5W, 6N, 6W) Hot 200°C H N/A L T
60 - 6" (6W) (267°F to 392 °F)
17 GEARMOTOR RPM
000 to 999
4.3.862
Rotary Lobe Pumps SX Series Positive Displacement Pump
4.3
SX3 N L D - 20 M D E 2 03 A A 1 - C 512 002 439
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4.3.863
OptiLobe Rotary Lobe Pumps Rotary Lobe Pumps
Product Code: 5338 OptiLobe 22
1½" Tri-Clamp connection
Stainless steel tri-lobe rotors for 266°F / 116 PSI max.
4.3 Gear canister - 304 stainless steel
Bearing housing
Shafts - duplex stainless steel
Pumphead - product wetted components in 316L
4.3.864
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
Product Code: 5338 OptiLobe 23
1½" Tri-Clamp connection
Stainless steel tri-lobe rotors for 266°F / 116 PSI max.
Gear canister - 304 stainless steel 4.3
Bearing housing
Shafts - duplex stainless steel
Pumphead - product wetted components in 316L
4.3.865
OptiLobe Rotary Lobe Pumps Rotary Lobe Pumps
Product Code: 5338 OptiLobe 32
2" Tri-Clamp connection
Stainless steel tri-lobe rotors for 266°F / 116 PSI max.
4.3 Gear canister - 304 stainless steel
Bearing housing
Shafts - duplex stainless steel
Pumphead - product wetted components in 316L
4.3.866
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
Product Code: 5338 OptiLobe 33
2" Tri-Clamp connection
Stainless steel tri-lobe rotors for 266°F / 116 PSI max.
Gear canister - 304 stainless steel 4.3
Bearing housing
Shafts - duplex stainless steel
Pumphead - product wetted components in 316L
4.3.867
OptiLobe Rotary Lobe Pumps Rotary Lobe Pumps
Product Code: 5338 OptiLobe 42
2½" Tri-Clamp connection
Stainless steel tri-lobe rotors for 266°F / 116 PSI max.
4.3 Gear canister - 304 stainless steel
Bearing housing
Shafts - duplex stainless steel
Pumphead - product wetted components in 316L
4.3.868
Rotary Lobe Pumps OptiLobe Rotary Lobe Pumps
Product Code: 5338 OptiLobe 43
3" Tri-Clamp connection
Stainless steel tri-lobe rotors for 266°F / 116 PSI max.
Gear canister - 304 stainless steel 4.3
Bearing housing
Shafts - duplex stainless steel
Pumphead - product wetted components in 316L
4.3.869
SRU Series Positive Displacement Pump Rotary Lobe Pumps
Product Code: 5321 Hygienic AISI 316L Stainless Steel
Single Hyclean mechanical seals with carbon/stainless steel faces
EPDM elastomers
4.3 Trilobe SS - Cold Rotors
Tri-Clamp® Connections. 3A approved
SRU2NLS 145 1½
SRU2WLS 100 2
SRU3NLS 145 2
SRU3WLS 100 2½
SRU4NLS 145 2½
SRU4WLS 100 3
SRU5NLS 145 3
SRU5WLS 100 4
SRU6NLS 145 4
SRU6WLS 100 4
SRU6WLS 100 6
SRU1NLD 115 1
SRU1WLD 75 1½
SRU2NLD 215 1½
SRU2WLD 145 2
SRU3NLD 215 2
SRU3WLD 145 2½
SRU4NLD 290 2½
SRU4WLD 215 3
SRU5NLD 290 3
SRU5WLD 215 4
SRU6NLD 290 4
SRU6WLD 215 4
SRU6WLD 215 6
4.3.870
Rotary Lobe Pumps SRU Series Positive Displacement Pump
Product Code: 5321 Hygienic AISI 316L Stainless Steel
Single Hyclean mechanical seals with carbon/silicon carbide faces
EPDM elastomers
Trilobe SS - Cold Rotors 4.3
Tri-Clamp® Connections. 3A approved
SRU2NLS 145 1½
SRU2WLS 100 2
SRU3NLS 145 2
SRU3WLS 100 2½
SRU4NLS 145 2½
SRU4WLS 100 3
SRU5NLS 145 3
SRU5WLS 100 4
SRU6NLS 145 4
SRU6WLS 100 4
SRU6WLS 100 6
SRU1NLD 115 1
SRU1WLD 75 1½
SRU2NLD 215 1½
SRU2WLD 145 2
SRU3NLD 215 2
SRU3WLD 145 2½
SRU4NLD 290 2½
SRU4WLD 215 3
SRU5NLD 290 3
SRU5WLD 215 4
SRU6NLD 290 4
SRU6WLD 215 4
SRU6WLD 215 6
4.3.871
SRU Series Positive Displacement Pump Rotary Lobe Pumps
Hygienic AISI 316L Stainless Steel
Single Hyclean mechanical seals with silicon carbide
vs. silicon carbide faces
4.3 EPDM elastomers
Trilobe SS - Cold Rotors
Tri-Clamp® Connections. 3A approved
SRU2NLS 145 1½
SRU2WLS 100 2
SRU3NLS 145 2
SRU3WLS 100 2½
SRU4NLS 145 2½
SRU4WLS 100 3
SRU5NLS 145 3
SRU5WLS 100 4
SRU6NLS 145 4
SRU6WLS 100 4
SRU6WLS 100 6
SRU1NLD 115 1
SRU1WLD 75 1½
SRU2NLD 215 1½
SRU2WLD 145 2
SRU3NLD 215 2
SRU3WLD 145 2½
SRU4NLD 290 2½
SRU4WLD 215 3
SRU5NLD 290 3
SRU5WLD 215 4
SRU6NLD 290 4
SRU6WLD 215 4
SRU6WLD 215 6
4.3.872
Rotary Lobe Pumps SRU Series Positive Displacement Pump
Options
4.3
4.3.873
SRU Series Positive Displacement Pump Rotary Lobe Pumps
Options
4.3
4.3.874
Rotary Lobe Pumps SRU Series Positive Displacement Pump
Options
4.3
4.3.875
SRU Series Positive Displacement Pump Rotary Lobe Pumps
Options
4.3
4.3.876
Rotary Lobe Pumps SRU Series Positive Displacement Pump
Options
4.3
4.3.877
SX Series Positive Displacement Pump Rotary Lobe Pumps
Product Code: 5322 Hygienic AISI 316L Stainless Steel
Mechanical (R00) Seal with Silicon Carbide vs. Silicon Carbide faces.
Class VI EPDM O-Ring
4.3 Tri-Clamp® Connections. 3A approved.
20 Ra Mechanical and Electropolished to 0.5 Ra with
Traceability to EN 10204 3.1
Connection Size
Item No. Model Max. Pressure (bar) LLP USD
Inch mm
SX - Vertically Ported - Left Side Drive
9630857975 SX1NLD 6 1 25
9630857977 SX1WLD 7 1½ 40
9630126361 SX2NLD 5 1½ 40
9630858477 SX2NLD 15 1½ 40
9630126362 SX2WLD 7 2 50
9630126333 SX3NLD 5 2 50
9630067287 SX3NLD 15 2 50
9630126363 SX3WLD 7 2½ 65
9630126364 SX4NLD 5 2 50
9630857978 SX4NLD 15 2 50
9630126365 SX4WLD 5 2½ 65
9630126382 SX4WLD 10 2½ 65
9630857980 SX5NLD 15 2½ 65
9630126367 SX5WLD 10 3 80
9630126368 SX6NLD 15 3 80
9630126426 SX6WLD 10 4 100
9630857981 SX7NLD 15 4 100
9630067267 SX7WLD 10 6 150
4.3.878
Rotary Lobe Pumps SX Series Positive Displacement Pump
Product Code: 5322 Hygienic AISI 316L Stainless Steel
Mechanical (R00) Seal with Silicon Carbide vs. Silicon Carbide faces.
Class VI EPDM O-Ring
Tri-Clamp® Connections. 3A approved. 4.3
20 Ra Mechanical and Electropolished to 0.5 Ra
Connection Size
Item No. Model Max. Pressure (bar) LLP USD
Inch mm
SX - Vertically Ported - Left Side Drive
9630111456 SX1NLD 6 1 25
9630857976 SX1WLD 7 1½ 40
9630858476 SX2NLD 15 1½ 40
9630102783 SX2NLD 5 1½ 40
9630857897 SX2WLD 7 2 50
9630111459 SX3NLD 5 2 50
9630080468 SX3NLD 15 2 50
9630067224 SX3WLD 7 2½ 65
9630126422 SX4NLD 5 2 50
9630102764 SX4NLD 15 2 50
9630111462 SX4WLD 5 2½ 65
9630857979 SX4WLD 10 2½ 65
9630111463 SX5NLD 15 2½ 65
9630100068 SX5WLD 10 3 80
9630067030 SX6NLD 15 3 80
9630101407 SX6WLD 10 4 100
9630111860 SX7NLD 15 4 100
9630101409 SX7WLD 10 6 150
4.3.879
SX Series Positive Displacement Pump Rotary Lobe Pumps
Options
4.3
4.3.880
5. Tank Equipment
Alfa Laval provides a full line of tank and cleaning equipment for all Hygienic processing
industries.
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Alfa Laval Agitators
Here you will find an overview of Alfa Laval tank equipment for
hygienic applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com/tankequipment
Tank optimization
Alfa Laval is the leading producer of components and solutions for tank
equipment used in hygienic applications. For over a century, we have been
working to ensure product quality and safety within the dairy, food and
beverages, personal care and biopharm industries.
Complete tank equipment portfolio The right technology for the tank
Our portfolio offers a full range of components and Alfa Laval provides everything to optimize tank operation
solutions to enhance tank function, including: – inside and out. This includes sharing our in-depth
knowledge of mixing, agitation and cleaning.
• Tank agitators and mixers
• Tank cleaning equipment We help you select the right technology to save valuable
• Tank instrumentation resources, such as water, energy, cleaning fluids and time.
• Tank access covers This translates into more uptime, higher yields and better
• Tank accessories profitability.
Sight glasses
Pumps
Machine and
tank feet
Valves
Agitators
and mixers
As the leading supplier of hygienic mixing
solutions, Alfa Laval offers a complete mixing
portfolio for a broad variety of applications as
well as extensive knowledge of mixing and
specific industry applications.
What is mixing?
The term “mixing” refers to the process of achieving
uniformity, for example, by combining of two or more
materials or phases. This broad definition covers:
Hygienic performance
Designed for low-shear performance and uncom-
promising cleanliness, Alfa Laval agitators safeguard
product integrity. All of our agitators aim to meet the
guidelines from and to comply with EHEDG, USDA,
FDA and 3-A standards. Our purpose-built agitators
have smooth surfaces that promote optimal flow and
specially developed impellers that support both
maximum flow rate and gentle product treatment.
Energy efficiency
Superior performance and energy efficiency are
hallmarks of our EnSaFoil and EnSaFerm impellers.
Based on extensive fluid dynamic studies, the impeller
design with its unique shape cuts power dramatically.
The impeller, in fact, is up to 400% more efficient
than those with standard pitch. This reduces energy
consumption as well as the amount of heat absorbed
by your product, which can contribute to additional
Alfa Laval’s
s energy-saving
savings if subsequent cooling at isothermal conditions agitators are
re modular, which
is required. makes them m easy to customize.
Traditional Energy-saving
agitator side-mounted
agitator (ALS)
Speed 960 rpm 272 rpm
3
Pumping capacity 30 m /min, 37.3 m3/min,
9,725 USGal/min 9,854 USGal/min
Installed power 11 kW, 4 kW,
14.75 Hp 5.36 Hp
Power draw 6.4 kW 3.5 kW
Energy consumption 42,048 kWh 22,995 kWh
Annual savings for electrical power (at 0.07 per kWh) = 1,334 or US$0.1
per kWh = US$1,905. Payback time based on power savings alone <17
months.
Rotary jet mixers
Modern mixing efficiency
Alfa Laval Iso-Mix rotary jet mixers are based on a
revolutionary patented technology that mixes liquids
faster and more effectively than conventional methods.
Equipped with two or four rotating nozzles, the
Alfa Laval rotary jet mixer is positioned below the
surface of the liquid in the tank. Liquid is withdrawn
from the tank outlet by a pump and circulated via an
external loop to the rotary jet mixer. It is then injected
into the liquid by powerful rotating jet nozzles, ensuring
coverage of the entire tank, including hard-to-reach
corners. The result is rapid, effective mixing of the entire
contents of the tank without causing batch rotation of
the liquid, which means that no tank baffles are required.
Multipurpose mixing
A single tank is all that is required for a variety of
compatible processes, including:
• Liquid mixing
• Gas dispersion (e.g carbonation or de-aeration)
• Powder mixing
Exceptional cleanability
Our magnetic mixers provide unparalleled hygiene
due to its open design, seal-free construction, lack
of entrapment areas and levitating impeller design.
Since the impeller runs safely even when the tank is
empty, there is seamless transition from mixing to
cleaning so cleaning can begin once the last drop
of product is drained.
Improved profitability
Using the Alfa Laval mixer enables one biotechnology company to
boost its bottom line.
The Alfa Laval rotary spray head uses the rotary motion
and physical impact of the cleaning media to remove
sticky residues from the tank interior.
78-01
O C TO B E R 2 0 0 8 O C TO B E R 2 0 0 8
Toftejorg SaniMicro Toftejorg SaniMidget Toftejorg SaniMidget SB Toftejorg SaniMagnum Toftejorg SaniJet 20 Toftejorg SaniJet 25
Why a technology
shift pays off
When tank cleaning Although the initial investment cost of a rotary jet head is much higher than a
static spray ball, the rotary jet head delivers substantial long-term savings
machines are in place, that continue to accrue after realizing full return on investment, which often
it’s often hard to imagine occurs within less than a year.
making a switch. But there Replacing static spray balls with rotary jet heads cuts cleaning costs and
are compelling reasons to cleaning time. A brewery, for instance, reduced cleaning costs of a bright
beer tank by 77% and cleaning time by 35% (see graph below). A pharma-
upgrade traditional static ceutical API manufacturer reduced tank cleaning costs by 88% and cleaning
spray balls to rotary jet time by 59%. And a dairy cream producer reduced tank cleaning costs by
83% and cleaning time by 43%. The examples are many and the oppor-
heads. tunities for savings enormous.
The dynamic movement and high impact force of the jets cut the costs
associated with water, acid, caustic and disinfection by up to 70% and
cleaning time by 50%. This leads to more production time and higher yields.
20,000
18,000
16,000
14,000
12,000
10,000
8,000
6,000
Using rotary jet head
4,000 technology instead of static
spray ball technology can
2,000
reduce operating costs up
0 to 77% and cleaning time
Year 1 Year 2 Year 3 Year 4 by up to 35%.
Weighing system UltraPure Flow transmitter Level switch Conductivity sensor Rotacheck Temperature
transmitter
Tank accessories
As a complement to our tank equipment, Alfa Laval provides a
full assortment of tank accessories, including tank covers,
machine and tank feet, sight glasses and valves.
Electronic Pressure gauge Sight glasses Pressure cover HLSD-2 Pressure cover LKDC Tank feet
pressure gauge transmitter and LKDS
This page is intentionally left blank
5.1 Mixers
For mixing or stirring your products.
Product leaflet
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.898
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.900
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.902
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.904
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.906
Hybrid Powder Mixer M15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.908
Hybrid Powder Mixer S15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.910
Price lists
MM UltraPure, Magnetic Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.913
Tools MM UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.914
IM 10 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.915
IM 15 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.916
IM 20 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.917
IM 25 Rotary Jet Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.918
Hybrid Powder Mixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.919
MM UltraPure, Magnetic Mixer Mixers
5.1
.
Application
Alfa Laval magnetic mixers offer effective mixing for applications with
high demands on hygienic and aseptic design.
Working principle
The patented levitated bearing makes the mixer fully drainable and
able to run dry. The performance ranges from low shear mixing at
around 10 rpm to high intensity mixing with vortex at up to 250 rpm.
Depending on the mixer task the range covers from 30 liters to 10000
liters of nominal batch size.
Standard design
The Alfa Laval MM UltraPure mixer consists of a weld plate and a mixer
unit incl. gear drive. The weld plate is ordered and delivered separately
to enable early preparation of the mixer installation. The mixer must be
controlled by a VFD unit matched perfectly with the mixer. The VFD is
pre-programmed for optimum performance.
Any brand of locally sourced VFD may be used under observation
of the mixer manual
5.1.898
Mixers MM UltraPure, Magnetic Mixer
5.1
1 1. Impeller
1 2. Male bearing
3. Gasket
2
4. Weld plate
3 5. Clamp ring (only MM338)
2 6. Bolt connection (only MM434)
4 7. Drive unit
3
5
7 6
TD 531-029
MM338 MM434
A
B
B
G
C
D
G
D
E
E
H I F
F
4300-0022 H I 4300-0023
MM338 MM434
Machine Selection
Machine selection: Contact Globel Technical Support, Tank Equipment
Certificates
Standard delivery includes:
- 3.1 Materials Certificates, EN10204 for all product wetted parts
- USP Class VI <88> certificates for Zirconia YTZP and ISOLAST
9516
- FDA Declaration of conformity for elastomers and ceramics
- USDA-H1 conformity statement (FDA) for gear drive oil
- TSE declaration (Transmissible Spongiform Encephalopathy) / ADI
declaration (Animal Derived Ingredients)
- USP Class VI <88> certificates on request for Silicon Carbide parts
5.1.899
IM 10 Rotary Jet Mixer Mixers
5.1
.
The patented IM 10 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 260 - 2640 US gallon used in a
wide range of industries such as: beer & beverage, food & ingredients,
home & personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.1.900
Mixers IM 10 Rotary Jet Mixer
5.1
Flow rate Reach of jet
Relationship between inlet pressure and flow rate for liquids with Reach of jet (Impact cleaning) for the IM 10 during cleaning, and
waterlike properties for the IM 10 Rotary Jet Mixer. indicative reach of jet for mixing of liquids with water-like properties.
4108-0004
4108-0005
4xø5.5
50
4xø5.5
60 A
4xø4.6
A
4xø4.6 40
4xø3.9
A
40 30
4xø3.9
4xø5.5
4xø4.6
B
20 4xø3.9
B
20 B
10
A
A
B
4301-0002
4301-0003
4301-0004
A
F
E C
C
D
D B
B
4108-0002
G H
A B C D E F G H
6.81 9.06 2.95 5.24 ø4.33 max. 0.99 ø5.91 ø7.87
5.1.901
IM 15 Rotary Jet Mixer Mixers
5.1
.
The patented IM 15 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 530 - 26400 US gallon used in a
wide range of industries such as: beer & beverage, food & ingredients,
home & personal care, health care, biotech and chemical industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.1.902
Mixers IM 15 Rotary Jet Mixer
5.1
Flow rate Reach of jet
Relationship between inlet pressure and flow rate for liquids with Reach of jet (Impact cleaning) for the IM 15 during cleaning, and
waterlike properties for the IM 15 Rotary Jet Mixer. indicative reach of jet for mixing of liquids with water-like properties.
4106-0046
4106-0045
100
175
90
150
4xø8 80
70
125
4xø7
60
100 4xø8 4xø7
4xø6 50
A
4xø6
40
75 A
4xø8
30
A 4xø7
50 B 4xø6
20
B
B
25 10
50 75 100 125 150 175 PSI 50 75 100 125 150 175 PSI
Inlet pressure Inlet pressure
A = Cleaning - B = Mixing
A
A
B
4301-0002
4301-0003
4301-0004
A
A
C
D
B
B
4106-0010
E
F A = Rotary Jet Mixer A = Liquid feed
B = Gas B = Product
C = Product
D = Liquid feed
4106-0011
G H J
A B C D E F G H J
11.70 6.69 1½” BSP or 8.03 3.07 5.98 ø8.50 ø10.39 ø7.09
1½" / 2” NPT
5.1.903
IM 20 Rotary Jet Mixer Mixers
5.1
.
The patented IM 20 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 1320 - 52830 US gallon used
in a wide range of industries such as: beer & beverage, food &
ingredients, home & personal care, health care, biotech and chemical
industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.1.904
Mixers IM 20 Rotary Jet Mixer
5.1
Flow rate Reach of jet
Relationship between inlet pressure and flow rate for liquids with Reach of jet (Impact cleaning) for the IM 20 during cleaning, and
waterlike properties for the IM 20 Rotary Jet Mixer. indicative reach of jet for mixing of liquids with water-like properties.
4106-0054
4106-0055
4xø10 110
100
200
4xø9 90
A 4xø10
4xø9
175 80
A
4xø8 70
150
60
4xø8
125 50 4xø10
A B B
4xø9
40
100
30
4xø8
75 B
20
10
A
4301-0002
4301-0003
B
A
4301-0004
A
A
C
B
D
B
4106-0010
4106-0011
G H J
A B C D E F G H J
14.02 8.66 2” BSP / 2” NPT 10.55 3.86 7.68 ø11.02 ø13.50 ø9.13
5.1.905
IM 25 Rotary Jet Mixer Mixers
5.1
.
The patented IM 25 Rotary Jet Mixer (RJM) does not only mix fast,
efficient and uniform but creates also the necessary process flexibility
that makes it easy to switch to new product formulations with diverse
viscosities, densities and volumes. Besides classic liquid to liquid
mixing the RJM is excellent for gas and powder dispersion plus a
superb tank cleaning machine.
Applications
Process and storage vessels between 2640 - 264170 US gallon
used in a wide range of industries such as: beer & beverage, food &
ingredients, home & personal care, health care, biotech and chemical
industry etc.
Operation
Secure that the mixer is positioned in the correct level and submerged
into the liquid before round pumping or when adding any additional
products from any up-stream pipe works.
5.1.906
Mixers IM 25 Rotary Jet Mixer
5.1
Flow rate Reach of jet
Relationship between inlet pressure and flow rate for liquids with Reach of jet (Wetting radius at static conditions) during cleaning
waterlike properties for the IM 25 Rotary Jet Mixer.
4106-0058
4106-0057
500
150
450 140
2xø21
2xø19
130
400 2xø17
2xø15
120
2xø21
350 110
2xø21
100
2xø17
300
90
2xø15
250 80
70
200
60
150 50
50 75 100 125 150 175 PSI 50 75 100 125 150 175 PSI
Inlet pressure Inlet pressure
A
B
A
4301-0002
4301-0003
4301-0004
A
A
C
4106-0010
D
B
B
E
4106-0023
F G H
A = 2.5” BSP
A B C D E F G H
11.26 6.10 3.15 13.27 8.66 ø13.50 ø16.69 ø8.78
5.1.907
Hybrid Powder Mixer M15 Mixers
5.1
.
Application
The Alfa Laval Hybrid Powder Mixer is a patented hygienic mobile unit
that both disperses powders into liquids quickly and efficiently and
pumps the resulting solution at outlet pressures of up to ~72.5 psi
(5 barg), all using a single motor. This versatile, easy-to-use mixer
produces homogeneous products at high dry matter concentrations
and high productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit is
fitted with a single motor and a frequency converter. A funnel is used
for introduction of powder through an injector system which can be
isolated using a hygienic C-Ball valve. The construction is mounted
on a stainless steel frame and the liquid inlet is equipped with a sight
glass and a butterfly valve.
TECHNICAL DATA
Versions:
. Frequency drive
US version . . . . . . . . . . . . . (380-480 VAC)
Type: . . . . . . . . . . . . . . . . Danfoss VLT® AutomationDrive FC
CANADA version . . . . . . . . . (525-600 VAC)
300 series
Materials: Power rating: . . . . . . . . . . . 25 hp (Normal overload 110 %/60 s)
Product wetted steel parts: . .
. W. 1.4404 (316L) and Duplex steel Input voltage:
Other steel parts: ..... . .
. W. 1.4301 (304) US version: . . . . . . . . . . . . . 380-480 VAC
Product wetted seals: .. . .
. EPDM, PTFE CANADA version: . . . . . . . . 525-600 VAC
Other O-rings: ....... . .
. EPDM Mains option: . . . . . . . . . . . Local mains disconnect
Finish: . . . . . . . . . . . . . . .
. Semi-Bright Insulation class: . . . . . . . . . IP66/NEMA 4X
Internal surface roughness: .
. Pipework acc. to DIN11850 Ra<32 RFI filter:
µ inch US version: . . . . . . . . . . . . Class A1/B
Shaft seal: . . . . . . . . . . . . . . Single mechanical SiC/SiC, flushed CANADA version: . . . . . . . . No filter
version Display: . . . . . . . . . . . . . . . Graphical local control panel
Flush tank: . . . . . . . . . . . . . Approx. 1 ltr. incl. sight glass
Connections:
Note: Flush through possible via easy connection
Liquid inlet connection:
Motor: US/CANADA versions: . . . . . TriClamp 2"
US/CANADA version: Standard-C Face/Foot mounted NEMA motor Liquid outlet connection:
with a fixed ball bearing on drive side, according to NEMA standard, 2 US/CANADA versions: . . . . . TriClamp 1½"
poles = 3600 RPM at 60 Hz, enclosure TEFC Wash Down
Control of powder addition:
Power: Manually actuated special C-Ball valve for dry ingredient adding
Installed power: . . . . . . . . . . 25 hp
Other:
Funnel strainer.
Blind cover at powder inlet for use during CIP
5.1.908
Mixers Hybrid Powder Mixer M15
5.1
OPERATIONAL DATA Dimensions/weight:
Technical data: HxWxL [inch]: . . . . . . . . . . . . . . . . 44.45 X 32.52 X 52.76
Temperature range: . . . . . . . . . . . . 14°F to + 203°F Weight: . . . . . . . . . . . . . . . . . . . . Approx. 617 lb
Recommended inlet pressure: . . . . . 0.0 - 2.9 psi Max. table load: . . . . . . . . . . . . . . 661 lb
Min. back pressure recommended: . . 14.5 psi
Dry ingredient capacity: . . . . . . . . . Dependent on powder
(e.g. 6614 lb/h capacity for
skimmed milk powder).
Noise level (39.3 in): . . . . . . . . . . . . < 90 dB(A)
Benefits
The Alfa Laval Hybrid Powder Mixer provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
Example of setup with the Alfa Laval Hybrid Powder Mixer Pump Curve for the Alfa Laval Hybrid Powder Mixer
and an Alfa Laval Rotary Jet Mixer
LT Pump curve with water
87
LSH
60 Hz
72.5
50 Hz
58
Pressure 43.5
LSL
(psi)
29
1 2
3 14.5
PI 4 0
0 1321 2642 3963 5283 6604
5
Flow rate (gallon/h)
5.1.909
Hybrid Powder Mixer S15 Mixers
5.1
.
Application
The stationary Alfa Laval Hybrid Powder Mixer S15 is a patented
hygienic unit that both disperses powders into liquids quickly and
efficiently and pumps the resulting solution at outlet pressure of up
to 72 psi, all using a single motor. This versatile, easy-to-use mixer
produces homogeneous products at high dry matter concentrations
and high productivity.
The mixer is an excellent choice for use in a wide range of dairy,
beverage and food powder mixing applications, e.g. for incorporating
thickeners and stabilizers like pectin and xanthan and emulsifiers in
the concentrations required in most applications. It is also capable of
producing recombined milk with more than 50% dry matter.
Design
The Alfa Laval Hybrid Powder Mixer S15 is comprised of a two stage
pump with one rotor-stator stage and one pump stage. The unit
is fitted with a single motor and a funnel for introduction of powder
through an injector system which can be isolated using a hygienic
c-ball valve.
5.1.910
Mixers Hybrid Powder Mixer S15
5.1
Benefits
The Alfa Laval Hybrid Powder Mixer S15 provides a lower total cost of ownership of a powder-mixing system by combining powder mixer and pump
function in one unit, thereby reducing installation costs. The system also allows the introduction of additional pressure-drop producing equipment
downstream of the powder mixer, such as valves, heat exchangers, etc. without the necessity of installing an additional pump for boosting pressure.
In addition, the simple design of the system keeps maintenance costs low. Furthermore, for a mixing application in a batch tank, the powder mixer
can be configured in combination with an Alfa Laval Rotary Jet Mixer in such a way that the Hybrid Powder Mixer delivers the flow and pressure
needed for the Rotary Jet Mixer.
..
Pump Curve for the Alfa Laval Hybrid Powder Mixer S15
Pump curve with water
87
43020005
60 Hz
72.5
50 Hz
58
43.5
Pressure
(psi)
29
14.5
0
0 1321 2642 3963 5283 6604
Flow rate (gallon/h)
5.1.911
Hybrid Powder Mixer S15 Mixers
5.1
Example of setup with the Alfa Laval Hybrid Powder Mixer S15 and an Alfa Laval Rotary Jet Mixer
5.1.912
Mixers MM UltraPure, Magnetic Mixer
5.1
Product code 5507
Item No,
Item No LLP LLP
Ra<0.5 Description [inch]
Ra<0.5 [USD] [USD]
Electropolished
Mixer without weldplate
Mixer without weld plate. Voltage 3x230-460V, 60Hz (USA)
9614303409 9614303411 MM338-4 4
9614303410 9614303412 MM338-6 6
9614303509 9614303511 MM434-8 8
9614303510 9614303512 MM434-10 10
TD 531-048
TD 531-048
TD 531-048
o
45
øD
TD 531-032
5.1.913
Tools MM UltraPure Mixers
5.1
Product code 5527
The impeller tool is required for installation. The tool fits all sizes and
only one is required. The sockets are different for MM338 and MM434
If in doubt please contact your Alfa Laval Globel Technical Support,
Tank Equipment
LLP
Item No. Description
USD
Tools
9634086437 Removal Tool Rod for MM338 and 434. Length 600mm / 24"
TD 531-050
TD 531-051
TD 531-049
4300-0018
4300-0019
5.1.914
Mixers IM 10 Rotary Jet Mixer
5.1
Product code: 5509 Mixer Surface treatment: Bright
Product code: 5546 Welding Adaptor
Product code: 5548 Tools
Add-on prices
TE30B0XX70 ATEX
TE30N0XX70 ATEX
5.1.915
IM 15 Rotary Jet Mixer Mixers
5.1
Product code: 5509 Mixer Surface finish: Bright
Product code: 5546 Welding Adaptor
Product code: 5548 Tools
No. of
LLP Flow at
Item No. Nozzles/ Guide Dimension (in) Connection
USD 72.5 PSI
Dimension
Stainless Steel gallon/hour A C E F Thread (1½” Rp-female (BSP))
TE31B061 4226.8 4 x ø0.24 100% 11.69 1.97 0.63 8.03
TE31B071 5019.3 4 x ø0.28 100% 11.69 1.97 0.63 8.03
TE31B070 5019.3 4 x ø0.28 0% 11.69 1.97 0.63 8.03
TE31B080 5943.9 4 x ø0.31 0% 11.69 1.97 0.63 8.03
TE31B181 3698.4 2 x ø0.31 100% 11.69 1.97 0.63 10.63
TE31B182 5019.3 2 x ø0.39 0% 11.69 1.97 0.63 10.63
TE31B183 5547.6 2 x ø0.43 0% 11.69 1.97 0.63 10.63
Gasket is included
Add-on prices
TE31BXXX70 ATEX
Standard tool kit
TE81B055 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 pieces)
0.31 inch socket wrench with pin (1 piece)
Special tools
TD 517-016
TE81B033 Pusher for 1½" machines
TE81B129 Pusher for collar bush, 1.5" gear frame
TE81B130 Tool for upper collar
Item No. explanation Add-on explanation
TE31BXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T347°F Tamp 32°F
to +284°F
5.1.916
Mixers IM 20 Rotary Jet Mixer
5.1
Product code: 5509 Mixer Surface finish: Bright
Product code: 5546 Welding adapter
Product code: 5548 Tools
J H Cleaning unit
TE52D140 Cleaning unit for IM 20, 2" Rp (BSP) 2" Rp 8.27
TE52D240 Cleaning unit for IM 20, 2" NPT 2" NPT 8.27
5.1.917
IM 25 Rotary Jet Mixer Mixers
5.1
Product code: 5509 Mixer Surface treatment: Bright
Product code: 5548 Tools
E
TE33B038 16642.8 2 x ø0.75 0% 11.26 3.15 13.27
TE33B040 17963.7 2 x ø0.83 0% 11.26 3.15 13.27
A
F
TD 523-227
5.1.918
Mixers Hybrid Powder Mixer
5.1
Product code: 5521
H
4302-0006
H
4302-0006
4302-0007
5.1.919
This page is intentionally left blank
5.2 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.923
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.927
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.930
GJ 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.933
TJ SaniJet 20 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.936
TJ TZ-89 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.943
TJ SaniJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.946
TJ 20G Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.948
TJ40G Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.951
GJ PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.954
TJ MultiJet 25 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.958
TJ TZ-74 Self Cleaning Version Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . 5.2.961
TJ TZ-74 Brew Kettle Version Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . 5.2.964
GJ 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.967
TJ MultiJet 40 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.971
TJ TZ-67 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.974
TJ TZ-79 Rotary Jet Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.977
GJ 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.980
TJ MultiJet 50 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.984
TJ TZ-66 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.988
TJ MultiJet 65 Rotary Jet Head (4 nozzles) . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.991
TJ TZ-750 Rotary Jet Head - Portable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.994
Price lists
GJ 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.996
GJ BB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.999
GJ 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1001
GJ 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1006
TJ SaniJet 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1009
TJ TZ-89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1018
TJ SaniJet 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1020
TJ20G with PVDF or PEEK impellar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2.1021
TJ20G distillery version with PVDF or PEEK impellar . . . . . . . . . . . . . . . . . .5.2.1022
5.2 Rotary jet heads
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
. 5.2
Application
The smallest rotary impingement tank cleaning device, the Alfa Laval
GJ 7 easily fits through a 1.5” access hole. Capable of operating at
both high and low pressures, this device delivers5 lbs. of cleaning
force at 2.5 ft. The Alfa Laval GJ 7 offers quick and easy cleaning of
barrels, drums, and other small vessels in a wide variety of industries.
The device is part of the world-renowned Gamajet range of high
impact tank cleaning devices.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . ½” NPT, ½” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
First Cycle Full Pattern
.
Certificate
2.1 material certificate
5.2.923
GJ 7 Rotary jet heads
5.2 Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request.
cm. in.
m3/h USgpm 120 2-Nozzle: 2.54mm
300.4
(.100")
1.35 6
275.4 110 3-Nozzle: 2.54mm(.100")
5.75
2-Nozzle: 2.03mm(.080") 2-Nozzle:1.78mm(.070")
1.25 5.5 Stator: 5H 250.4 100 Stator: 4X
2-Nozzle:1.78mm(.070")
5.25
90 Stator: 4
1.15 225.4
5
2-Nozzle: 1.9mm(.075")
4.75 Stator: 4H 200.4 80
1.05
4.5
175.4 70
0.95 4.25
4 2-Nozzle: 1.78mm(.070") 150.4 60
Stator: 4X
0.85 3.75
2-Nozzle: 1.78mm(.070") 125.4 50
3.5 Stator: 4
0.75 40
3.25 100.4
3
0.65 75.4 30
2.75
2.5 50.4 20
0.55
2.25
25.4 10
0.45 2 0 100 200 300 400 500 600 700 800 psi
0 100 200 300 400 500 600 700 800 psi
0 5 10 15 20 25 30 35 40 45 50 55 bar
0 5 10 15 20 25 30 35 40 45 50 55 bar
6.5 5.75
5 5 5.5
10 6
5.25
6 5.5 6
12 5
4.75
12 5
7 7 4.5
4.5
4.25
8
15 4 8
15 4
16 3.75
3.5
9 9 3.5
20 3
2.54mm 2.54mm Nozzle 3.25
1.78mm 1.90mm 2.03mm Nozzle
(.100") (.100")
(.070") (.075") (.085")
10 2.5 10
20 3
24
1.5 2 2.5 3 3.5 4 USgpm 2 2.5 3 3.5 4 4.5 5 5.5 USgpm
0.34 0.44 0.54 0.64 0.74 0.84 0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 m3/h
m3/h
5.2.924
Rotary jet heads GJ 7
A B C D E F G
6.9 4.5 1.1 0.7 1.7 1.7 1.9
5.2.925
GJ 7 Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D70”, H110”, 2xØ2/25” Time = 1.56 min. D70”, H110”, 2xØ2/25” Time = 6.25 min.
5.2.926
Rotary jet heads GJ BB
. 5.2
Application
The Alfa Laval GJ BB is part of the world-renowned Gamajet range of
tank cleaning devices. With a single insertion of the Alfa Laval GJ BB,
barrels and 55 gal drums are cleaned in only 2-3 minutes while using
only 8-12 gal of water. This device offers high-performance cleaning
combined with maximum durability. A heavy-duty stainless steel gear
train remains outside the barrel or drum during cleaning, ensuring a
long service life. The Alfa Laval GJ BB saves companies substantial
amounts of time, water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . ⅜” NPT
Available option . . . . . . . . . . . . . . . ¾” NPT, ¾” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.2.927
GJ BB Rotary jet heads
5.2 Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request.
2.5 85.4
0.54 30
55.4
0.44 2 20
25.4 10
0.34 1.5 130 230 330 430 530 630 730 830 psi
130 230 330 430 530 630 730 830 psi
9 14 19 24 29 34 39 44 49 54 bar
9 14 19 24 29 34 39 44 49 54 bar
rpm min
4
10 6
5.5
5
12 5
6
4.5
7
15 4
3.5
Nozzle: 2.16mm(.085");
8 Stator: 5.5
Nozzle: 2.16mm(.085")
20 3 Stator: 5.0
Nozzle: 2.03mm(.080")
9 Stator: 4.5
Nozzle: 1.90mm(.075")
24 2.5 Stator: 4.0
Nozzle: 1.78mm(.070")
Stator: 3.5
10
30 2
2 2.5 3 3.5 4 4.5 5 5.5 6 USgpm
0.45 0.55 0.65 0.75 0.85 0.95 1.05 1.15 1.25 1.35 m3/h
Dimensions (in)
A B C D E F G
in 12.79 11.1 6.99 1.66 1.7 1.67 2.05
5.2.928
Rotary jet heads GJ BB
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D100”, H160”, 2xØ.08” Time = 1 min. D100”, H160”, 2xØ.08” Time = 4 min.
5.2.929
GJ 9 Rotary jet heads
5.2 .
Application
The Alfa Laval GJ 9 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device offers compact cleaning
for small tanks, totes and intermediate bulk containers (IBCs) in both
industrial and hygienic applications. With fewer parts and a highly
durable design, the Alfa Laval GJ 9 provides superior performance and
is the most versatile rotary jet head available. This device readily passes
through 3” openings and can handle high pressures and temperatures,
enabling quick and easy cleaning of small totes/IBCs, tanks, trash
carts, and much more. Companies are able to clean in-house and in
half the time, saving a substantial amount of time, water, and money.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 4 - 20 ft. 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 40 - 1,000 PSI Max. working temperature . . . . . . . . 203°F
Recommended pressure . . . . . . . . . 50 - 600 PSI Max. ambient temperature . . . . . . . . 284°F
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 5 lbs.
Connections
Standard thread . . . . . . . . . . . . . . . ¾” Rp NPT, female/ 1 ¼”
camlock
Available option . . . . . . . . . . . . . . . ¾” BSP, female/ 1 ¼”
camlock, 1 ½" tube weld on
Options
First Cycle Full Pattern Electronic rotation sensor to verify 3D coverage.
Caution
The above drawings show the cleaning pattern achieved on a Do not use for gas evacuation or air dispersion.
cylindrical horizontal vessel. The difference between the first cycle and
the full pattern represents the number of additional cycles available to
increase the density of the cleaning.
Certificate
2.1 material certificate
5.2.930
Rotary jet heads GJ 9
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is 5.2
available upon request.
m 3/h USgpm
40 m. ft.
8.9 Nozzle Nozzle
19.5 3.8mm (.150”)
5.7mm (.225”) 5.9
36
7.9
18
5.4
5.1mm (.200”)
32 4.7mm (.187”) 16.5
6.9 4.9
28 15
3.4mm (.135”)
4.4
5.9 4.2mm (.165”)
13.5
24
3.9 3.2mm (.125”)
3.8mm (.150”)
4.9 12
20 3.4
3.4mm (.135”) 10.5
3.9
3.2mm (.125”)
16 2.9
9
2.9 2.4
12 7.5
1.9
1.9 8 6
1.4 4.5
0.9 4
0 100 200 300 400 500 600 psi 0.9 3
0 50 100 150 200 250 300 350 400 450 500 psi
0 4 8 12 16 20 24 28 32 36 40 bar
0 4 8 12 16 20 24 28 32 bar
11.5
5 11
10.5
66 10
9.5
77 9
8.5
8
7.5 8
8 7.5
9 7
6.5
1010 6
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 USgpm
0.9 1.9 2.9 3.9 4.9 5.9 6.9 m3/h
Dimension (mm)
A B C D E F G
8.77 6.96 2.1 1.88 2.78 2.80 3.77
NOTE 1: 3/4" FNPT/1-1/4" CAMLOCK OR 1-1/2" Tri-Clamp
5.2.931
GJ 9 Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D200”, H320”, 2xØ3/16” Time = 2.25 min. D200”, H320”, 2xØ3/16” Time = 9 min.
5.2.932
Rotary jet heads GJ 10
. 5.2
Application
The Alfa Laval GJ 10 tank cleaning device fits through a 10.16 cm
(4”) opening and is capable of cleaning a 113.56 liter (30,000 gal)
underground fuel storage tank with one insertion. This device blasts
away contaminants and breaks up dirt and sludge in minutes. The
Alfa Laval GJ 10 easily converts the contaminant-laden sludge into a
solution which allows for complete liquid extraction and thorough tank
cleaning. The device is part of the world-renowned Gamajet range
of tank cleaning devices.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . 1½” NPT, 1½” BSP
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
First Cycle Full Pattern
Certificate
2.1 material certificate
5.2.933
GJ 10 Rotary jet heads
5.2 Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request.
m3/h USgpm
78
Nozzle
17
74 9.5mm (3/8")
16 70
15 66
14 62 7.9mm (5/16")
13 58
54
12
50
11
46
10 6.4mm (1/4")
42
9
38
8
34
7
30
6 26
5 22
4 18
30 60 90 120 150 180 210 240 270 300 psi
2 4 6 8 10 12 14 16 18 20
bar
19
18
5
17
3.75 16
6
4 15
14
7 13
5 12
11
8
6 10
9
9
7.5 8
10
10 6
15 25 35 45 55 65 75 85 95 105 115 USgpm
3.4 6.4 9.4 12.4 15.4 18.4 21.4 24.4 m3/h
Dimensions
A B C D E F G
mm 272 204 93 42 98 100 138
in 10.7 8 3.7 1.7 3.9 3.9 5.4
5.2.934
Rotary jet heads GJ 10
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D6.1m (240”), H9.7m (380”), 2xØ7.94mm (2xØ5/16”) Time = D6.1m (240”), H9.7m (380”), 2xØ7.94mm (2xØ5/16”) Time
3.75 min. = 15 min.
5.2.935
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
5.2 .
Application
The device is designed for use in pharmaceutical, biotechnological,
food and dairy processing applications and is suitable for tanks and
vessels between130 to 8,000 US gallons. It is especially well-suited
to processing highly viscous, foaming or thixotropic products and to
chemical processing applications where product cross-contamination
is unacceptable.
Working principle
The Toftejorg SaniJet 20 is a hygienic, rotary jet head device that
cleans in a 3D indexed “Golden Section” pattern. It has an integrated
self-cleaning (patent pending) and self-draining downpipe. The drive
mechanism is located outside the tank, leaving a minimum of parts
inside the vessel or to be submerged into the product. The distance
between the tracks of the jets ensures efficient removal of residual
product from the tank surface, from the start of the cleaning sequence,
allowing for quick jet effective cleaning.
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT and ATEX.
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, it is recommended to place a filter in the supply line.
5.2.936
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
5.2.937
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
4107-0013
4107-0012
4xø4.2
35 25
30
20
25
2xø3.8 15
Flow rate HS Throw length
4xø4.2
20
2xø3.8
LS
15 10 2xø3.8LS
2xø3.8HS
2xø2.0
10 2xø2.0
5
50 75 100 125 150 175 PSI 50 75 100 125 150 175 PSI
Inlet pressure Inlet pressure
Recommended operating pressure: 72.5 - 116 PSI
5.2.938
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
Dimensions (in), Media Driven Cleaning Time, Complete Pattern, Media driven 5.2
Min. RPM of machine body Nozzles in
G PTM (Pattern time minutes)
4107-0014
1” clamp H RPM
ISO2852
15
4
Option:
Rotacheck
C
E
sensor
5
4” clamp 10
6
ISO2852
I
A
7
8
9
4xø4.2
B
5 11
13 2xø3.8LS
15
3 2xø3.8HS
20
2xø2
2
F
D
41070019
A B C D E F G H I J K L
21.14 - 27.05 - 13.78, 19.68, 27.56, 6.18 1.22 5.2 ø2.72 8.46 6.77 ø4.69 0.91 ø4.69 113
34.92 - 46.73 - 39.37, 47.24, 59.05
54.61 - 66.42
A B C D E F G H J K L M
26.26, 34.13, 13.78, 19.68, 27.56, 1.18 6.18 5.2 6.31 ø3.58 ø2.68 4.53 0.91 ø3.78 1” Clamp ISO2852
46.73, 54.61, 65.63 39.37, 47.24, 59.05
A B C D E F G H J K L M
1.06, 1.37, 1.88, 0.54, 0.77, 1.08, 1.55, 0.05 0.24 0.2 0.25 ø0.14 ø0.11 0.18 0.04 ø0.15 1” Clamp ISO2852
2.15, 2.61 1.86, 2.32
5.2.939
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
5.2 Dimensions (mm), Air Driven Impact Throw Length, Air Driven
Nozzles mm
G Ft.
4107-0015
H
1” clamp 25
ISO2852 Option:
Rotacheck
sensor
M
20
C
(5RPM) 4xø4.2
E
Throw
15
length
I (5RPM) 2xø3.8
A
4” clamp 10
(16RPM) 4xø4.2
ISO2852
(5RPM) 2xø2
(16RPM) 2xø3.8
B
5
(16RPM) 2xø2
F
D
Inlet pressure
J
41070020
L
A B C D E F G H I J K L
20.59 - 26.5 - 34.37 13.78 - 19.68 - 5.59 1.22 4.61 ø2.72 8.31 6.61 ø4.69 5.12 2.76 0.77
- 46.18 - 54.17 27.56 - 39.37 -
- 65.87 47.24 - 59.05
5.2.940
Rotary jet heads TJ SaniJet 20 Rotary Jet Head
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
SaniJet 20 SaniJet 20
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D6.56 ft H9.84 ft, Toftejorg SaniJet 0.067 x ø0.014 inch, Time D6.56 ft H9.84 ft, Toftejorg SaniJet 0.067 x ø0.014 inch,
= 1.7 min., Water consumption = 45 gallon Time = 7.6 min., Water consumption = 202 gallon
5.2.941
TJ SaniJet 20 Rotary Jet Head Rotary jet heads
5.2.942
Rotary jet heads TJ TZ-89 Rotary Jet Head
. 5.2
Application
The Toftejorg TZ-89 rotary jet head provides 3D indexed low flow
impact cleaning over a defined time period. It is suitable for processing,
storage and transportation tanks and vessels between 130 to
13,000 US gallons within e.g. the food, ingredient, heath care and
pharmaceutical industry.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern
is reached after 8 cycles. The drive mechanism is located outside
the tank or process equipment, leaving a minimum of parts to be
submerged into the product.
Options
Rotation sensor to verify 3D coverage.
Certificates
2.1 material certificate
5.2.943
TJ TZ-89 Rotary Jet Head Rotary jet heads
4106-0040
4106-0039
4xø4
25
A 4xø4
15
20
15
Flow rate Throw length
B 4xø4
10
2xø2.5 2xø2.5
A
10
2xø2.5
B
5
4106-0041
RPM
16
2.5
J
14
3.0
H
12
3.5
10
4.0
F
4.5 4xø4
8
5.0
E
6.0
C D 6
7.0
9.0
4
G
12.0 2xø2.5
2 20.0
Inlet pressure
K L M
A: Clamp 1" ISO D: Flange 50ND6, DIN2501 Do=140/PC=110/Db=4xø14 Flange 3" ANSI
B: Thread 3/4" Rp (BSP) / NPT 16.5 1991 Do=190.5/PC=152.4/Db=4xø0.75 inch
C: Clamp 3" ISO E: Adjustable - Point
5.2.944
Rotary jet heads TJ TZ-89 Rotary Jet Head
F G-DPL H J K L M 5.2
Min. 62 Max. 96
350 190 ¢69 ø72 ø79.5
Max. 288 Min. 254
Min. 62 Max. 438
500 190 ¢69 ø72 ø79.5
Max. 246 Min. 254
Min. 62 Max. 688
750 190 ¢69 ø72 ø79.5
Max. 496 Min. 254
Min. 62 Max. 958
1020 190 ¢69 ø72 ø79.5
Max. 766 Min. 254
Min. 62 Max. 1208
1270 190 ¢69 ø72 ø79.5
Max. 1016 Min. 254
Min. 62 Max. 1438
1500 190 ¢69 ø72 ø79.5
Max. 1246 Min. 254
Standard Design
Special versions include Tri-Clamp connections and ultra-low flow with fast rotation. As standard documentation, the Toftejorg TZ-89 can be supplied
with a “Declaration of Conformity” for material specifications.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-89 TZ-89
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D78.7 inch H118 inch, Toftejorg TZ-89, 4 x ø0.16 inch D78.7 inch H118 inch, Toftejorg TZ-89, 4 x ø0.16 inch Time =
Time = 2.8 min., Water consumption = 42 gallon 11.1 min., Water consumption = 168 gallon
5.2.945
TJ SaniJet 25 Rotary Jet Head Rotary jet heads
5.2 .
Application
The Toftejorg SaniJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in food and dairy processes, pharmaceutical and biotechnology
industries, the device is suitable for processing, mixing and storage
tanks/vessels between 4,000 to 40,000 US gallons. The design is
particularly suitable for ultra-hygienic industries that follow European
Hygienic Engineering & Design Group Guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 14 lbs
Options
Electronic rotation sensor to verify 3D coverage.
First cycle Full pattern Declaration of Conformity with ATEX approved, Category 1 for
installation in zone 0/20.
Certificates
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT, ATEX and
EHEDG.
O C T O B E R 2008
5.2.946
Rotary jet heads TJ SaniJet 25 Rotary Jet Head
4107-0017
4107-0016
4xø6.2 A
50
60
4xø5.2
40
4xø4.2
4xø5.2
4xø6.2
4xø4.2
30
Flow rate 40 Throw length B
20
20
10
40 60 80 100 PSI
40 60 80 100 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
15
3.0
F
3.5
C E
D 4.0
10
4.5
5.0
4xø6.2
6.0 4xø5.2
7.0 4xø4.2
5 8.0
4107-0008
G H
50 75 100 PSI
Inlet pressure
A B C D E F G H
7.01 9 3.15 5.51 ø4.33 max. 0.98 ø5.91 ø7.68
5.2.947
TJ 20G Rotary Jet Head Rotary jet heads
5.2 .
ky Award-Winning Design
Alfa Laval TJ 20G Rotary Jet Head
Application
The Toftejorg TJ 20G rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
Used in breweries, food and dairy processes and many other
industries, the device is suitable for processing, storage and
transportation tanks and vessels between 4,000 to 40,000 US gallons.
The award-winning design is particularly suitable for hygienic industries
that follow European Hygienic Equipment Design Group guidelines.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
First cycle Full pattern
The above drawings show the cleaning pattern achieved on a Certificates
cylindrical horizontal vessel. The difference between the first cycle 2.2, 3.1 material certificate and ATEX.
5.2.948
Rotary jet heads TJ 20G Rotary Jet Head
4108-0004
4108-0005
4xø5.5 50
4xø5.5
A
60 4xø4.6
A
40
4xø4.6 4xø3.9
A
30
40 4xø5.5
Flow rate 4xø3.9
Throw length 4xø4.6
B
20 4xø3.9
B
B
10
20
40 60 80 100 PSI
40 60 80 100 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Distillery version - flow at 5 bar / 72.5 PSI
4 x ø0.15 = 13.08 (yard3/h)
4 x ø0.18 = 16.22 (yard3/h)
4 x ø0.22 = 18.18 (yard3/h)
Dimensions (inch)
Min. RPM of machine body Nozzles mm
PTM (Pattern time minutes)
4108-0006
RPM
2.5
A
B
15
3.0
F
3.5
4.0
10
C E 4.5
D 5.0
6.0
7.0 4xø5.5
8.0 4xø4.6
5
4xø3.9
4108-0002
50 75 100 PSI
G H
Inlet pressure
A B C D E F G H
5.2.949
TJ 20G Rotary Jet Head Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D15 ft H18 ft, Toftejorg TJ 20G, 4 x ø0.22 inch, Time = 2.08 D15 ft H18 ft, Toftejorg TJ 20G, 4 x ø0.22 inch, Time
min., Water consumption = 106 gallon = 8.3 min., Water consumption = 428 gallon
5.2.950
Rotary jet heads TJ40G Rotary Jet Head
. 5.2
Application
The TJ40G rotary jet head provides 3D indexed impact cleaning over a
defined period. It is automatic and represents a guaranteed means of
achieving quality assurance in tank cleaning. Used in breweries, food
and dairy processes and many other industries with a strict demand
for hygienic tank cleaning. The device is suitable for processing,
storage tanks and vessels between 13,208 to 13,2086 US gallons and
industries that require a certain level of hygienic design.
The TJ40G is the best-in-class in hygienic design and tank cleaning
performance.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles continually bisects the coarser pattern into a denser pattern,
until a full pattern is reached after 8 cycles.
Unique features
Self cleaning : The TJ40G is designed with numerous of features that
ensure self cleaning of the machine, such as directional flow from small
jest in the hub that cleans the exterior of the machine.
Low pressure drop : A low pressure loss over the machine provides
increased cleaning efficiency compared with other tank cleaning
machine
. running at same inlet pressure.
This result in lower cleaning cost as the unit can run at lower
pressure/flow compared to other tank cleaning machines.
Available versions
• TJ40G for normal duties
• TJ40G-HD for heavy duties
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanism. For
low amount of particles in the cleaning media a 0.12 in strainer is
recommend for both the TJ40G and TJ40G-HD For high amount of
First cycle Full pattern
particles in the cleaning media a 0.0039 in strainer (TJ40G) and 0.039
The above drawings show the cleaning pattern achieved on a in (TJ40G-HD) is recommended Do not use for gas evacuation and air
dispersion
cylindrical horizontal vessel. The difference between the first cycle
and the full pattern represents the number of additional cycles Certificates
2.2, 3.1 material certificate and ATEX
available to increase the density of the cleaning.
.
5.2.951
TJ40G Rotary Jet Head Rotary jet heads
5.2
G F
4116-0015
J H
B D E F G H J
7.4 6.1 3.6 6.6 7.4 9.7 6.6
5.2.952
Rotary jet heads TJ40G Rotary Jet Head
Wetting Intensity
(US EUR
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TJ 40G
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
41160018
41160017
41160016
5.2.953
GJ PF Rotary jet heads
5.2 .
Application
The field-proven Alfa Laval GJ PF is part of the world-renowned range
of Gamajet high impact tank cleaning devices. It has been proven to
provide companies with up to 85% in water, time, energy, and resource
savings compared to static spray balls. This device is capable of
cleaning tanks with capacities between 5,000-25,000 gallons. The
Alfa Laval GJ PF fits through openings as small as 4” and operates
at low pressures and flows, cleaning tanks in the ethanol, paper,
pulp, chemical, steel, industrial fermentation industry, and many other
applications that require high impact cleaning. By implementing this
device into their tank cleaning process, companies spend less time
cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 1.5” weld, 1.5” tri-clamp, 1.5”
ISO 2037 slip fit, 1.5” DIN R1
slip fit, 1.5” DIN R2 slip fit
Certificate
2.1 material certificate
5.2.954
Rotary jet heads GJ PF
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is 5.2
available upon request.
15.4
18.5
65 80
6.4mm (1/4") 6.4mm (1/4")
13.4 16.5
70
55
14.5
11.4
60
45 12.5
9.4 50
10.5
35
7.4 40
8.5
25 30
5.4 6.5
3.4 15 4.5 20
psi 15 45 75 105 135 165 195 225 255 285 psi
15 45 75 105 135 165 195 225 255 285
1 3 5 7 9 11 13 15 17 19 bar 1 3 5 7 9 11 13 15 17 19 bar
7.5 25 4.5 15
21
6
17 3.5
4.5 10
13
2.5
3 9
1.5 5 1.5 5
0 25 50 75 100 125 150 175 psi 30 60 90 120 150 180 210 240 psi
0 1 2 3 4 5 6 7 8 9 10 11 12 bar 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 bar
Custom inlets available. Contact your local Alfa Laval representative for details.
5.2.955
GJ PF Rotary jet heads
12.4 42
38
11.4
34
10.4
2 30
9.4
26
8.4
22
7.4
18
6.4
14
HV
5.4
6 10
LM
MV
4.4
10 6
STD
LP
30
3.4 2
20 30 40 50 60 70 80 90 100 110 USgpm
Inlet pressure
Dimensions 4-nozzle Dimensions low-profile
127(
%
$
&
'
(
) * + ,
A B C D E F G H I
10.70 8.01 6.88 1.73 3.69 6.90 7.95 3.83 5.05
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
10.70 8.01 6.88 1.73 3.69 6.90 7.95 5.29 6.31
NOTE 1: 1-1/2" FNPT/2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
A B C D E F G H I
10.70 8.01 2.98 1.64 3.69 3.82 5.05 3.82 5.05
NOTE 1: 1-1/2" FNPT/ 2" CAMLOCK OR 1-1/2" BSP/2" CAMLOCK (option shown above)
5.2.956
Rotary jet heads GJ PF
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D360”, H580”, 2xØ5/16” Time = 4.25 min. D360”, H580”, 2xØ5/16” Time = 17 min.
5.2.957
TJ MultiJet 25 Rotary Jet Head Rotary jet heads
5.2 .
Application
The Toftejorg MultiJet 25 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 4,000 to 40,000 US gallons. It is designed to work under
conditions where finer particles, etc. in the cleaning media may be
re-circulated through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 11 lbs
Connections
Standard female thread: . . . . . . . . . . 1” Rp (BSP) or NPT
Caution
Avoid hard and abrasive particles in the cleaning liquid, as this can
cause increased wear and/or damage of internal mechanisms. In
First cycle Full pattern general, a filter in the supply line is recommended. Do not use for gas
evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.2.958
Rotary jet heads TJ MultiJet 25 Rotary Jet Head
4109-0003
4109-0004
4xø5.5 50
4xø5.5
A
60 4xø4.6
A
40
4xø4.6 4xø3.9
A
30
40 4xø5.5
Flow rate Throw length
4xø3.9 4xø4.6
B
20 4xø3.9
B
B
10
20
40 60 80 100 PSI
40 60 80 100 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4109-0005
RPM
2.5
A
B
15
3.0
F
3.5
E 4.0
C 10
D 4.5
5.0
6.0
7.0 4xø5.5
8.0 4xø4.6
5
4xø3.9
4108-0002
G H
50 75 100 PSI
Inlet pressure
A B C D E F G H
6.81 9.06 2.95 5.24 ø4.33 max. 0.98 ø5.91 ø7.87
5.2.959
TJ MultiJet 25 Rotary Jet Head Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D15.1 ft H18 ft, Toftejorg MultiJet 25. 0.16 x ø0.22 inch, D15.1 ft H18 ft, Toftejorg MultiJet 25. 0.16 x ø0.22 inch, Time =
Time = 2.08 min., Water consumption = 106 gallon 8.3 min., Water consumption = 426 gallon
5.2.960
Rotary jet heads TJ TZ-74 Self Cleaning Version Rotary Jet Head
. 5.2
Application
The Toftejorg TZ-74 Self Cleaning Version rotary jet head provides 3D
indexed impact cleaning over a defined time period. It is automatic
and represents a guaranteed means of achieving quality assurance
in tank cleaning. The device is suitable for processing, storage and
transportation tanks and vessels between 13,000 to 130,000 US
gallons. Used in breweries, food and dairy processes and many other
industries with a strict demand for self cleaning of the machine and the
downpipe. The Toftejorg TZ-74 Self Cleaning Version rotary jet head
has been particularly successful in the brewing industry worldwide.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.2.961
TJ TZ-74 Self Cleaning Version Rotary Jet Head Rotary jet heads
4106-0043
4106-0042
175 100
4xø8 90
150
80
4xø7
125 70
4xø6
60
4xø8 4xø7
100
Flow rate Throw length 50
A
4xø6
75 40
A 4xø8
B
30 A 4xø7
50 4xø6
20
B B
25 10
50 75 100 125 150 175 PSI 50 75 100 125 150 175 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0044
RPM
1.0
40
1.1
1.2
35
1.3
B
1.4
30
1.5
1.7
25
2.0
A
20
D
2.5
15 3.0
4.0 4xø7
10 4xø6 4xø8 0%
5.0 4xø7
100% 0%
6.0 100%
5 8.0
10.0
4106-0006
50 75 100 125 150 175 PSI
E Inlet pressure
F
4106-0011
G H J
A B C D E F G H J
11.69 6.69 1½” BSP or 8.03 3.07 5.98 ø8.86 ø10.39 ø7.48
1 ½" / 2” NPT
5.2.962
Rotary jet heads TJ TZ-74 Self Cleaning Version Rotary Jet Head
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-74 TZ-74
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D16.4 ft H19.7 ft, Toftejorg TZ-74 Self Cleaning D16.4 ft H19.7 ft, Toftejorg TZ-74 Self Cleaning version, 4 x ø0.28
version, 4 x ø0.28 in, 0% Time = 3.8 min., Water in, 0% Time = 15.3 min., Water consumption = 1282.03 gallon
consumption = 314.89 gallon
5.2.963
TJ TZ-74 Brew Kettle Version Rotary Jet Head Rotary jet heads
5.2 .
Application
The Toftejorg TZ-74 Brew Kettle Version is a special version of the
Toftejorg TZ-74 rotary jet head. It provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
The device is suitable for processing, storage and transportation tanks
and vessels between 13,000 to 130,000 US gallons. The Toftejorg
TZ-74 Brew Kettle Version is equipped with special sealings, which
makes it particularly well-suited to work under rough conditions e.g. in
brew kettles, where fibres, particles etc. in the cleaning media may be
re-circulated through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
Electronic rotation sensor to verify 3D coverage.
Caution
Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate and ATEX.
5.2.964
Rotary jet heads TJ TZ-74 Brew Kettle Version Rotary Jet Head
4106-0048
4106-0049
175 100
90
150
80
4xø8
125 70
60
A 4xø8
Flow rate 100 Throw length
50
4xø7 4xø6
4xø7 4xø6
A
75 40
4xø8
30 A B 4xø7
50 4xø6
20
B
B
25 10
50 75 100 125 150 175 PSI 50 75 100 125 150 175 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
4106-0050
RPM
1.0
B
40
1.1
1.2
35
A
1.3
D
1.4
30
1.5
1.7
25
4106-0010
E 2.0
F 20
2.5
15
3.0 4xø6
100%
4.0 4xø7 4xø8
10 100%
4xø8 0%
4106-0011 5.0 100%
6.0
G H J 8.0
5
10.0
A B C D E F G H J
11.69 6.69 1½” BSP, 1½” NPT 8.03 3.07 5.98 ø8.5 ø10.39 ø7.09
or 2” NPT
5.2.965
TJ TZ-74 Brew Kettle Version Rotary Jet Head Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-74 TZ-74
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D16.4 ft H19.7 ft, Toftejorg TZ-74 Brew Kettle Version, 4 D16.4 ft H19.7 ft, Toftejorg TZ-74 Brew Kettle Version, 4 x ø0.24
x ø0.24 in, 100% Time = 4.4 min., Water consumption in, 100% Time = 18.2 min., Water consumption = 993.29 gallon
= 239.60 gallon
5.2.966
Rotary jet heads GJ 8
. 5.2
Application
Designed with ergonomics in mind, the Alfa Laval GJ 8 provides the
same high impact clean as traditional, larger tank cleaners but is lighter,
shorter, and narrower. This device is part of the world-renowned
Gamajet range of high impact tank cleaning devices, and is the perfect
alternative to heavy impingement cleaners, time-intensive spray balls,
and costly manual tank cleaning. Compact and efficient, the Alfa Laval
GJ 8 allows for space saving while maintaining the impact, durability,
and range required for optimal impingement tank cleaning. This device
is fluid-driven, eliminating the need for power assistance and is ideal
for cleaning stubborn residues in large tanks in a variety of industries
such as ethanol, paper, pulp, chemical, steel, industrial fermentation
and many more applications requiring high impact cleaning.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 45-85 ft. 1.4404 (316L), PPS, PTFE, FKM (EPDM and FFKM available).
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 40 - 400+ PSI Max. working temperature . . . . . . . . 203°F
Recommended pressure . . . . . . . . . 50 - 300 PSI Max. ambient temperature . . . . . . . . 284°F
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 14.5 lbs.
Connections
Standard thread . . . . . . . . . . . . . . . 1½” Rp (BSP) or NPT, female
Available option . . . . . . . . . . . . . . . 2” Rp (BSP) or NPT, female
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.2.967
GJ 8 Rotary jet heads
5.2 Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is
available upon request.
m 3/h USgpm
150 Nozzle
33.4
27.4 120
21.4
90 7.9mm (5/16in)
18.4
7.1mm (9/32in)
75
15.4
6.4mm (1/4in)
60
12.4
45
9.4
6.4 30
3.4 15
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
13
5
12
6
11
7 10
9
8
9
7
10
10 6
35 45 55 65 75 85 95 105 115 USgpm
8 10 12 14 16 18 20 22 24 26 m3/h
5.2.968
Rotary jet heads GJ 8
A B C D E F G H I
11.05 7.95 8.46 2.02 4.64 8.50 9.76 4.76 6.50
A B C D E F G
11.05 7.95 8.46 2.02 4.64 8.50 9.76
5.2.969
GJ 8 Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D480”, H770”, 2xØ5/16”Time = 3.1 min. D480”, H770”, 2xØ5/16” Time = 12.5 min.
5.2.970
Rotary jet heads TJ MultiJet 40 Rotary Jet Head
. 5.2
Application
The Toftejorg MultiJet 40 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is ideal for applications where
cost-effective impact cleaning with rotary jet heads is needed, but
where compliance with hygienic design standards is not a requirement.
The device is suitable for process, storage and transportation tanks
between 13,000 to 130,000 US gallons. It is designed to work under
conditions where fibres, finer particles, etc. in the cleaning media may
be re-circulated through the machine.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense, until a full pattern is
reached after 8 cycles.
Cleaning Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 13 lbs
Connections
Standard female thread: . . . . . . . . . . 1½" Rp (BSP) or 1½" NPT
Options
Electronic rotation sensor to verify 3D coverage.
Caution
First cycle Full pattern Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.2.971
TJ MultiJet 40 Rotary Jet Head Rotary jet heads
4106-0049
4106-0048
100
175
90
150 80
4xø8
70
125
60
A 4xø8
4106-0050
RPM
1.0
B
40
1.1
1.2
35
A
1.3
D
1.4
30
1.5
1.7
25
4106-0010
E 2.0
F 20
2.5
15
3.0 4xø6
100%
4.0 4xø7 4xø8
10 100%
4xø8 0%
5.0 100%
4106-0011 6.0
5 8.0
G H J 10.0
Inlet pressure
A B C D E F G H J
11.69 6.69 1½” BSP or 1½” NPT 8.03 3.07 5.98 ø8.5 ø10.39 ø-7.09
5.2.972
Rotary jet heads TJ MultiJet 40 Rotary Jet Head
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
MultiJet 40 MultiJet 40
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D16.4 ft H19.69 ft, Toftejorg MultiJet 40, 0.16 x ø0.24 inch, D16.4 ft H19.69 ft, Toftejorg MultiJet 40, 0.16 x ø0.24 inch,
100% Time = 4.3 min., Water consumption = 234 gallon 100% Time = 18.2 min., Water consumption = 993 gallon
5.2.973
TJ TZ-67 Rotary Jet Head - Portable Rotary jet heads
5.2 .
Application
The Toftejorg TZ-67 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 13,000 to 130,000 US gallons. Used in breweries,
food and dairy processes and many other industries, the Toftejorg
TZ-67 is particularly well-suited to portable applications where high
impact is required.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
- Electronic rotation sensor to verify 3D coverage
- Hose saddle, deck cover plate, hose winch, hose, etc. are available.
Caution
Do not use for gas evacuation or air dispersion.
First cycle Full pattern
Certificates
2.1 material certificate and ATEX.
5.2.974
Rotary jet heads TJ TZ-67 Rotary Jet Head - Portable
4106-0052
4106-0051
175 100
90
150
4xø8 80
125 70
4xø7
60
100 4xø8
Flow rate 4xø6 Throw length 50
4xø7
A 4xø6
75
40
A
4xø8
30 A 4xø7
50
B 4xø6
20
B
25 B
10
4106-0053
RPM
1.0
40
1.1
B
1.2
35
1.3
1.4
30
D
1.5
A
1.7
25
2.0
20
2.5
15
3.0 4xø7
0%
4.0 4xø8
10 4xø7
4106-0018
4xø6 0%
5.0 100%
100%
E 6.0
5 8.0
10.0
Inlet pressure
4106-0011
G H J
A B C D E G H J
7.32 3.23 1½” BSP / 1½” NPT 8.03 5.98 ø8.5 ø10.39 ø7.09
5.2.975
TJ TZ-67 Rotary Jet Head - Portable Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
TZ-67 TZ-67
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D8.2 ft H19.68 ft, Toftejorg TZ-67, 0.16 x ø0.24 inch, Time D8.2 ft H19.68 ft, Toftejorg TZ-67, 0.16 x ø0.24 inch, Time =
= 3.5 min., Water consumption = 192 gallon 14.7 min., Water consumption = 818 gallon
5.2.976
Rotary jet heads TJ TZ-79 Rotary Jet Head
. 5.2
Application
The Toftejorg TZ-79 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 66.000 to 328.000 US gallons. Used in breweries,
food and dairy processes and many other industries.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.2.977
TJ TZ-79 Rotary Jet Head Rotary jet heads
4106-0054
4106-0055
4xø10 110
100
200
4xø9 90
A 4xø10
4xø9
175 80
A
4xø8 70
150
60
Flow rate Throw length
4xø8
125 50 4xø10
A B B
4xø9
40
100
30
4xø8
75 B
20
10
4106-0056
RPM
1.0
40
1.1
B
1.2
35
1.3
A
1.4
D
30
1.5
1.7
25
2.0
20
4106-0010
E
2.5
F 15
3.0 4xø9
0%
4.0 4xø9 4xø8 4xø10
10
5.0
6.0
5 8.0
10.0
4106-0011
Inlet pressure
A B C D E F G H J
14.02 8.66 2” BSP / 2” NPT 10.55 3.86 7.68 ø11.02 ø13.5 ø9.13
5.2.978
Rotary jet heads TJ TZ-79 Rotary Jet Head
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-79
TZ-79
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D26.25 ft H32.8 ft, Toftejorg TZ-79, 0.16 x ø0.39 inch, 0 % Time D26.25 ft H32.8 ft, Toftejorg TZ-79, 0.16 x ø0.39 inch, 0 % Time
= 5.5 min., Water consumption = 678 gallon = 23.3 min., Water consumption = 2871 gallon
5.2.979
GJ 4 Rotary jet heads
5.2 .
Application
The Alfa Laval GJ 4 is part of the world-renowned Gamajet range of
high impact tank cleaning devices. The device provides high-impact
cleaning for large-sized tanks with diameters over 15’. This device is
fully capable of high-concentration chemical recirculation cleaning and
high-pressure, low-volume water jet scrubbing in fixed, automated CIP
systems. The Alfa Laval GJ 4 is designed to remove the toughest
residues from large tanks in numerous industries and is customizable
in a wide variety of ways. The Alfa Laval GJ 4 allows companies to
spend less time cleaning and more time producing.
Working principle
The Gamajet range of high impact tank cleaning devices combine
pressure and flow to create high impact cleaning jets. Cleaning occurs
at the point at which the concentrated stream impacts the surface. It
is this impact and the tangential force that radiates from that point
which blasts contaminants from the surface, scouring the tank interior.
In conjunction with this impact, the device is engineered to rotate in
a precise, repeatable and reliable, 360° pattern. This full-coverage,
global indexing pattern ensures the entire tank interior is cleaned,
every time.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Materials
Max. throw length . . . . . . . . . . . . . 100 ft. 1.4404 (316L), PPS, FKM (EPDM and FFKM available)
Pressure Temperature
Working pressure . . . . . . . . . . . . . . 40 - 300 PSI Max. working temperature . . . . . . . . 203°F
Recommended pressure . . . . . . . . . 50 - 200 PSI Max. ambient temperature . . . . . . . . 284°F
Cleaning Pattern Weight . . . . . . . . . . . . . . . . . . . . . 28 - 29 lbs.
Connections
Standard thread . . . . . . . . . . . . . . . 2” NPT, 2” BSP
Options
Electronic rotation sensor to verify 3D coverage. 180° and 105°
directional version available.
Caution
First Cycle Full Pattern Do not use for gas evacuation or air dispersion.
Certificate
2.1 material certificate
5.2.980
Rotary jet heads GJ 4
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is 5.2
available upon request.
m 3/h USgpm
325 Nozzle
70
300
15.9mm (5/8”)
65
275
60
14.3mm (9/16”)
250
55
45 200
40 175
11.1mm (7/16”)
35 150
30 9.5mm (3/8”)
125
25
100 7.9mm (5/16”)
20
75 7.1mm (9/32”)
15
6.4mm (1/4”)
50
10
5 25
0 0
15 55 95 135 175 215 255 295 psi
1 3 5 7 9 11 13 15 17 19 bar
56 28
5 52 5 26
1.25 48 2.5 24
6 44 6 22
1.5 40 3 20
7 36 7 18
32 3.75 16
8 28 8 14
2.5 24 5 12
39 20 69 10
3.75 16 7.5 8
LV LP HP LM HV1 LV LP STD HP HV2 Stator
Stator
5
10 12 10
10 6
35 70 105 140 175 210 245 280 35 70 105 140 175 210 245 280 USgpm
USgpm
8 18 28 38 48 58 68 m3/h 8 18 28 38 48 58 68 m3/h
5.2.981
GJ 4 Rotary jet heads
A B C D E F G H I
12.13 5.14 13 2.97 6.07 13.03 14.62 6.59 8.61
NOTE 1: 2" NPT FEMALE/ 2-1/2" CAMLOCK. 2" NPT FEMALE/ 2-1/2" NST
5.2.982
Rotary jet heads GJ 4
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D840”, H1,340”, 2xØ7/16” Time = 6 min. D840”, H1,340”, 2xØ7/16” Time = 24 min.
5.2.983
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
5.2 .
Application
The Toftejorg MultiJet 50 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 13,000 to 130,000 US gallons.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Weight: . . . . . . . . . . . . . . . . . . . . 26.9 lb
Connections
Standard female thread: . . . . . . . . . . 2” Rp (BSP) NPT, female
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1
5.2.984
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
4109-0007
4109-0006
Flow rate
Cleaning Time, Complete PatternNozzles mm
Min. RPM of
machine body
4109-0007
Inlet pressure
5.2.985
TJ MultiJet 50 Rotary Jet Head (4 nozzles) Rotary jet heads
Standard Design
The choice of nozzle diameters can optimise jet impact length and flow rate at the desired pressure. The Toftejorg MultiJet 25 is also available with PEEK
impeller. A welding adaptor with sealing for 1” ISO, 1” ANSI, 1 1/2” ISO Dairy Pipe or 1 1/2” SWG Pipe is available as an accessory.
Ordering Equipment
Please specify nozzle size, inlet/guide configuration and connections
Options
and confirm application suitability Sizing/selection and installation
Electronic rotation sensor to verify 3D coverage
drawings are available in Alfa Laval’s Selection Tools for Tank Cleaning
5.2.986
Rotary jet heads TJ MultiJet 50 Rotary Jet Head (4 nozzles)
A TRAX demo containing different cleaning simulations covering a variety of applications can be used as reference and documentation for tank cleaning 5.2
applications. A TRAX simulation is free and available upon request.
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-79
TZ-79
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D26.2 ft H32.8 ft, Toftejorg MJ50, 4 x ø0.39 inch, 0 % D26.2 ft H32.8 ft, Toftejorg MJ50, 4 x ø0.39 inch, 0 % Time =
Time = 5.5 min., Water consumption = 678 gallon 23.3 min., Water consumption = 2871 gallon
5.2.987
TJ TZ-66 Rotary Jet Head - Portable Rotary jet heads
5.2 .
Application
The Toftejorg TZ-66 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning. The
device is suitable for processing, storage and transportation tanks and
vessels between 66,000 to 328,000 US gallons. Used in breweries,
food and dairy processes and many other industries, the Toftejorg
TZ-66 is particularly well-suited to portable applications where high
impact is required.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 8 cycles.
Options
- Electronic rotation sensor to verify 3D coverage
- Hose saddle, deck cover plate, hose winch, hose etc. are available
Caution
Do not use for gas evacuation or air dispersion.
Certificates
2.1 material certificate and ATEX.
5.2.988
Rotary jet heads TJ TZ-66 Rotary Jet Head - Portable
4106-0054
4106-0055
4xø10 110
100
200
4xø9 90
A 4xø10
4xø9
175 80
A
4xø8 70
150
60
Flow rate Throw length
4xø8
125 50 4xø10
A B B
4xø9
40
100
30
4xø8
75 B
20
10
4106-0056
RPM
1.0
40
1.1
B
1.2
35
1.3
D
30 1.4
A
1.5
1.7
25
2.0
20
2.5
15
3.0 4xø9
4106-0018 0%
4.0 4xø9 4xø8 4xø10
E 10
5.0
6.0
5 8.0
10.0
A B C D E G H J
9.49 4.33 2” BSP or 2” NPT 10.55 7.72 ø11.02 ø13.5 ø9.13
(ASA=251) (ASA=120) 2½" ASA
5.2.989
TJ TZ-66 Rotary Jet Head - Portable Rotary jet heads
Wetting Intensity
(US
gallon/ft2)
0.06 2.5
0.07 2.9
0.08 3.4 TZ-66 TZ-66
0.09 3.9
0.11 4.5
0.13 5.3
0.15 6.1
0.17 7.1
0.20 8.3
0.24 9.6
0.27 11
0.32 13
0.37 15
TD 523-208
D26.25 ft H32.8 ft, Toftejorg TZ-66, 0.16 x ø0.39 inch, 0% D26.25 ft H32.8 ft, Toftejorg TZ-66, 0.16 x ø0.39 inch, 0% Time
Time = 5.5 min., Water consumption = 677 gallon = 23.3 min., Water consumption = 2871 gallon
5.2.990
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
. 5.2
Application
The Toftejorg MultiJet 65 rotary jet head provides 360° indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance from cleaning tanks.
Storage and transportation tanks between 792,000 and 1,850,000
US gallons. Used on tankers and in petro-chemical and chemical
processing industries. The MultiJet 65 is widely used in product
carriers.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axis. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The following
cycles make the pattern gradually more dense until a full pattern is
reached after 8 cycles.
5.2.991
TJ MultiJet 65 Rotary Jet Head (4 nozzles) Rotary jet heads
95 160
4xø14
90 400
45
4xø13
85
80 350
140
4xø12
75 40
70
300
4xø11 120 4xø14
65
35 4xø13
60
4xø12
250
55 4xø11
100
30
50
45 200
40 25
80
35
150
75 100 125 150 175
30 75 100 125 150 175
5 6 7 8 9 10 11 12 20
bar/psi 5 6 7 8 9 10 11 12
bar/psi
Flow rate
Cleaning Time, Complete Pattern
Min. RPM of Nozzles mm
machine body
[sec]
80
75
70
65
60
55
50
4xø11
45
40
4xø12
35 4xø13
4xø14
75 100 125 150 175
30
5 6 7 8 9 10 11 12
bar/psi
Inlet pressure
5.2.992
Rotary jet heads TJ MultiJet 65 Rotary Jet Head (4 nozzles)
Ordering
Please specify nozzle size, inlet/guide configuration, connections and
confirm application suitability.
5.2.993
TJ TZ-750 Rotary Jet Head - Portable Rotary jet heads
5.2 .
Application
The Toftejorg TZ-750 rotary jet head provides 3D indexed impact
cleaning over a defined time period. It is automatic and represents a
guaranteed means of achieving quality assurance in tank cleaning.
The device is suitable for storage and transportation tanks and
vessels between 792,000 to 1,850.000 US gallons. Used in chemical
processing and the pulp and paper industries.
Working principle
The flow of the cleaning fluid makes the nozzles perform a geared
rotation around the vertical and horizontal axes. In the first cycle, the
nozzles lay out a coarse pattern on the tank surface. The subsequent
cycles gradually make the pattern more dense, until a full pattern is
reached after 4 cycles.
Pressure Weight
Working pressure: . . . . . . . . . . . . . 72 - 174 PSI Portable: . . . . . . . . . . . . . . . . . . . 26.7 lbs
Recommended pressure: . . . . . . . . . 72 - 145 PSI Fixed: . . . . . . . . . . . . . . . . . . . . . . 30 lbs
.
.
Certificates
2.1 material certificate and ATEX.
Standard Design
The choice of nozzle diameters can optimise jet impact length and
flow rate at the desired pressure. As standard documentation, the
Toftejorg TZ-750 can be supplied with a “Declaration of Conformity”
for material specifications.
5.2.994
Rotary jet heads TJ TZ-750 Rotary Jet Head - Portable
4106-0058
4106-0057
500
150
450 140
2xø21
2xø19
130
400 2xø17
2xø15
120
2xø21
350 110
2xø21
100
Flow rate 2xø17 Throw length
300
90
2xø15
250 80
70
200
60
150 50
50 75 100 125 150 175 PSI 50 75 100 125 150 175 PSI
Inlet pressure Inlet pressure
4106-0059
RPM
0.5
80
0.55
0.6
70
B
0.65
0.7
60
0.75
C
A
0.8
50
0.9
1.0
40
1.1 2xø15
2xø17
30
1.5 2xø19
2xø21
2.0
4106-0034 20
3.0
D 10 4.0
5.0
Inlet pressure
4106-0023
F G H
A B C D F G H
9.53 4.33 13.27 8.66 ø13.5 ø16.69 ø8.78
5.2.995
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.2
Flow/ No. of
LLP
Item No. gal- Nozzles/ Guide Dimension (inch) Connection
USD
lon/hour Dimension
Stainless Steel/EPDM 609 A B C D 1/2" NPT
9614680001 184.9 2 x Ø0.071 4 0.5 7 1.5 0.9
9614680003 237.8 2 x Ø0.071 4X 0.5 7 1.5 0.9
9614680005 264.2 2 x Ø0.075 4H 0.5 7 1.5 0.9
9614680007 290.6 2 x Ø0.078 5H 0.5 7 1.5 0.9
9614680009 475.5 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680011 475.5 2 x Ø0.07 MV 0.5 7 1.5 0.9
9614680013 501.9 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680015 501.9 3 x Ø0.098 MV 0.5 7 1.5 0.9
101.5
Stainless Steel/EPDM A B C D 1/2" BSP
psi
9614680017 211.3 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680019 211.3 2 x Ø0.098 MV 0.5 7 1.5 0.9
9614680021 211.3 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680023 211.3 3 x Ø0.098 MV 0.5 7 1.5 0.9
609.2
Stainless Steel/EPDM A B C D 1/2" BSP
psi
9614680002 184.9 2 x Ø0.071 4 0.5 7 1.5 0.9
9614680004 237.8 2 x Ø0.071 4X 0.5 7 1.5 0.9
9614680006 264.2 2 x Ø0.075 4H 0.5 7 1.5 0.9
9614680008 290.6 2 x Ø0.078 LP 0.5 7 1.5 0.9
9614680010 475.5 2 x Ø0.098 LV 0.5 7 1.5 0.9
9614680012 475.5 2 x Ø0.07 LP 0.5 7 1.5 0.9
9614680014 501.9 3 x Ø0.098 LV 0.5 7 1.5 0.9
9614680016 501.9 3 x Ø0.098 STD 0.5 7 1.5 0.9
101.5
Stainless Steel/EPDM A B C D 1/2” BSP
psi
9614680018 211.3 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680020 211.3 2 x Ø0.098 MV 0.5 7 1.5 0.9
9614680022 211.3 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680024 211.3 3 x Ø0.098 MV 0.5 7 1.5 0.9
5.2.996
Rotary jet heads GJ 7
Product code: 5654 Surface finish: Mat
5.2
Flow/ No. of
LLP
Item No. gal- Nozzles/ Guide Dimension (inch) Connection
USD
lon/hour Dimension
609.2
Stainless Steel/FKM A B C D 1/2” NPT
psi
9614680101 184.9 2 x Ø0.071 4 0.5 7 1.5 0.9
9614680103 237.8 2 x Ø0.071 4X 0.5 7 1.5 0.9
9614680105 264.2 2 x Ø0.075 4H 0.5 7 1.5 0.9
9614680107 290.6 2 x Ø0.078 LP 0.5 7 1.5 0.9
9614680109 475.5 2 x Ø0.098 LV 0.5 7 1.5 0.9
9614680111 475.5 2 x Ø0.07 LP 0.5 7 1.5 0.9
9614680113 501.9 3 x Ø0.098 LV 0.5 7 1.5 0.9
9614680115 501.9 3 x Ø0.098 STD 0.5 7 1.5 0.9
101.5
Stainless Steel/FKM A B C D 1/2” NPT
psi
9614680117 211.3 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680119 211.3 2 x Ø0.098 MV 0.5 7 1.5 0.9
9614680121 211.3 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680123 211.3 3 x Ø0.098 MV 0.5 7 1.5 0.9
609.2
Stainless Steel/FKM A B C D 1/2” BSP
psi
9614680102 184.9 2 x Ø0.071 4 0.5 7 1.5 0.9
9614680104 237.8 2 x Ø0.071 4X 0.5 7 1.5 0.9
9614680106 264.2 2 x Ø0.075 4H 0.5 7 1.5 0.9
9614680108 290.6 2 x Ø0.078 5H 0.5 7 1.5 0.9
9614680110 475.5 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680112 475.5 2 x Ø0.07 MV 0.5 7 1.5 0.9
9614680114 501.9 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680116 501.9 3 x Ø0.098 MV 0.5 7 1.5 0.9
101.5
Stainless Steel/FKM A B C D 1/2” BSP
psi
9614680118 211.3 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680120 211.3 2 x Ø0.098 MV 0.5 7 1.5 0.9
9614680122 211.3 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680124 211.3 3 x Ø0.098 MV 0.5 7 1.5 0.9
5.2.997
GJ 7 Rotary jet heads
Product code: 5654 Surface finish: Mat
5.2
Flow/ No. of
LLP
Item No. gal- Nozzles/ Guide Dimension (inch) Connection
USD
lon/hour Dimension
609.2
Stainless Steel/FFKM A B C D 1/2" NPT
psi
9614680201 184.9 2 x Ø0.071 4 0.5 7 1.5 0.9
9614680203 237.8 2 x Ø0.071 4X 0.5 7 1.5 0.9
9614680205 264.2 2 x Ø0.075 4H 0.5 7 1.5 0.9
9614680207 290.6 2 x Ø0.078 5H 0.5 7 1.5 0.9
9614680209 475.5 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680211 475.5 2 x Ø0.07 MV 0.5 7 1.5 0.9
9614680213 501.9 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680215 501.9 3 x Ø0.098 MV 0.5 7 1.5 0.9
101.5
Stainless Steel/FFKM A B C D 1/2" NPT
psi
9614680217 211.3 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680219 211.3 2 x Ø0.098 MV 0.5 7 1.5 0.9
9614680221 211.3 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680223 211.3 3 x Ø0.098 MV 0.5 7 1.5 0.9
609.2
Stainless Steel/FFKM A B C D 1/2" BSP
psi
9614680202 184.9 2 x Ø0.071 4 0.5 7 1.5 0.9
9614680204 237.8 2 x Ø0.071 4X 0.5 7 1.5 0.9
9614680206 264.2 2 x Ø0.075 4H 0.5 7 1.5 0.9
9614680208 290.6 2 x Ø0.078 5H 0.5 7 1.5 0.9
9614680210 475.5 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680212 475.5 2 x Ø0.07 MV 0.5 7 1.5 0.9
9614680214 501.9 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680216 501.9 3 x Ø0.098 MV 0.5 7 1.5 0.9
101.5
Stainless Steel/FFKM A B C D 1/2" BSP
psi
9614680218 211.3 2 x Ø0.098 SV 0.5 7 1.5 0.9
9614680220 211.3 2 x Ø0.098 MV 0.5 7 1.5 0.9
9614680222 211.3 3 x Ø0.098 SV 0.5 7 1.5 0.9
9614680224 211.3 3 x Ø0.098 MV 0.5 7 1.5 0.9
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.998
Rotary jet heads GJ BB
Product code: 5655 Surface finish: Mat
5.2
No. of
LLP Flow at
Item No. Nozzles/ Dimension (inch) Connection
USD 609 psi
Dimension
gal-
Stainless Steel/EPDM Guide A B C D 3/8" NPT
lon/hour
9614631601 2185 184.9 2 x Ø0.071 0.12 0.37 12.8 1.69 1.34 $
9614631603 2185 211.3 2 x Ø0.071 0.14 0.37 12.8 1.69 1.34
9614631605 2185 237.8 2 x Ø0.075 0.16 0.37 12.8 1.69 1.34
9614631607 2185 264.2 2 x Ø0.079 0.18 0.37 12.8 1.69 1.34
9614631609 2185 290.6 2 x Ø0.087 0.2 0.37 12.8 1.69 1.34
9614631611 2185 317 2 x Ø0.087 0.22 0.37 12.8 1.69 1.34
'
&
gal-
Stainless Steel/EPDM Guide A B C D 3/8" BSP
lon/hour
9614631602 2185 184.9 2 x Ø0.071 0.12 0.37 12.8 1.69 1.34 $
9614631604 2185 211.3 2 x Ø0.071 0.14 0.37 12.8 1.69 1.34
9614631606 2185 237.8 2 x Ø0.075 0.16 0.37 12.8 1.69 1.34
9614631608 2185 264.2 2 x Ø0.079 0.18 0.37 12.8 1.69 1.34
9614631610 2185 290.6 2 x Ø0.087 0.2 0.37 12.8 1.69 1.34
9614631612 2185 317 2 x Ø0.087 0.22 0.37 12.8 1.69 1.34
'
&
5.2.999
GJ BB Rotary jet heads
Product code: 5655 Surface finish: Mat
5.2
No. of
LLP Flow at
Item No. Nozzles/ Dimension (inch) Connection
USD 609 psi
Dimension
gal-
Stainless Steel/FKM Guide A B C D 3/8" NPT
lon/hour
9614631701 184.9 2 x Ø0.071 0.12 0.37 12.8 1.69 1.34 $
9614631703 211.3 2 x Ø0.071 0.14 0.37 12.8 1.69 1.34
9614631705 237.8 2 x Ø0.075 0.16 0.37 12.8 1.69 1.34
9614631707 264.2 2 x Ø0.079 0.18 0.37 12.8 1.69 1.34
9614631709 290.6 2 x Ø0.087 0.2 0.37 12.8 1.69 1.34
9614631711 317 2 x Ø0.087 0.22 0.37 12.8 1.69 1.34
'
&
gal-
Stainless Steel/FKM Guide A B C D 3/8" BSP
lon/hour
9614631702 184.9 2 x Ø0.071 0.12 0.37 12.8 1.69 1.34 $
9614631704 211.3 2 x Ø0.071 0.14 0.37 12.8 1.69 1.34
9614631706 237.8 2 x Ø0.075 0.16 0.37 12.8 1.69 1.34
9614631708 264.2 2 x Ø0.079 0.18 0.37 12.8 1.69 1.34
9614631710 290.6 2 x Ø0.087 0.2 0.37 12.8 1.69 1.34
9614631712 317 2 x Ø0.087 0.22 0.37 12.8 1.69 1.34
'
&
5.2.1000
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.2
Flow
No. of
LLP at 10
Item No. Nozzles/ Guide Dimension (inch) Connection
USD bar145
Dimension
psi
gal-
Stainless Steel/FKM A B C D 3/4" NPT
lon/hour
9614612901 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614612904 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614612907 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614612910 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614612913 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
gal-
Stainless Steel/FKM A B C D 3/4" BSP
lon/hour
9614612902 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614612905 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614612908 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614612911 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614612914 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
5.2.1001
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.2
Flow
No. of
LLP at 10
Item No. Nozzles/ Guide Dimension (inch) Connection
USD bar145
Dimension
psi
gal-
Stainless Steel/FKM A B C D 1.5" Tube
lon/hour
9614612903 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614612906 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614612909 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614612912 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614612915 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
gal-
Stainless Steel/EPDM A B C D 3/4" NPT
lon/hour
9614613101 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613104 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614613107 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614613110 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613113 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
5.2.1002
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.2
Flow
No. of
LLP at 10
Item No. Nozzles/ Guide Dimension (inch) Connection
USD bar145
Dimension
psi
gal-
Stainless Steel/EPDM A B C D 3/4” BSP
lon/hour
9614613102 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613105 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614613108 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614613111 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613114 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
gal-
Stainless Steel/EPDM A B C D 1.5" Tube
lon/hour
9614613103 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613106 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614613109 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614613112 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613115 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
5.2.1003
GJ 9 Rotary jet heads
Product code: 5663 Surface finish: Mat
5.2
Flow
No. of
LLP at 10
Item No. Nozzles/ Guide Dimension (inch) Connection
USD bar145
Dimension
psi
gal-
Stainless Steel/FFKM A B C D 3/4" NPT
lon/hour
9614613001 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613004 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614613007 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614613010 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613013 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
gal-
Stainless Steel/FFKM A B C D 3/4” BSP
lon/hour
9614613002 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613005 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614613008 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614613011 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613014 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09 $
5.2.1004
Rotary jet heads GJ 9
Product code: 5663 Surface finish: Mat
5.2
Flow
No. of
LLP at 10
Item No. Nozzles/ Guide Dimension (inch) Connection
USD bar145
Dimension
psi
gal-
Stainless Steel/FFKM A B C D 1.5" Tube
lon/hour
9614613003 528.3 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
9614613006 528.3 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614613009 528.3 2 x Ø0.13 STD 1.81 8.82 2.8 2.09
9614613012 607.6 2 x Ø0.13 LP 1.81 8.82 2.8 2.09
$
9614613015 607.6 2 x Ø0.13 LV 1.81 8.82 2.8 2.09
9614613018 713.3 2 x Ø0.15 LP 1.81 8.82 2.8 2.09
9614613021 713.3 2 x Ø0.15 LV 1.81 8.82 2.8 2.09
9614613024 713.3 2 x Ø0.15 STD 1.81 8.82 2.8 2.09
9614613027 713.3 2 x Ø0.15 MV 1.81 8.82 2.8 2.09
9614613030 792.5 2 x Ø0.17 LV 1.81 8.82 2.8 2.09
9614613033 792.5 2 x Ø0.17 STD 1.81 8.82 2.8 2.09 %
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1005
GJ 10 Rotary jet heads
Product code: 5664 Surface finish: Mat
5.2
No. of
LLP Flow at
Item No. Nozzles/ Guide Dimension (inch) Connection
USD psi
Dimension
gal-
Stainless Steel/FKM A B C D 1½" NPT
lon/h
9614688401 1453 2 x Ø0.25 LP 2.4 10.7 3.9 3.7 $
&
gal-
Stainless Steel/FKM A B C D 1½" BSP
lon/h
9614688402 1453 2 x Ø0.25 LP 2.4 10.7 3.9 3.7 $
&
5.2.1006
Rotary jet heads GJ 10
Product code: 5664 Surface finish: Mat
5.2
No. of
LLP Flow at
Item No. Nozzles/ Guide Dimension (inch) Connection
USD psi
Dimension
Stainless gal-
A B C D 1½" NPT
Steel/EPDM lon/h
9614688501 1453 2 x Ø0.25 LP 2.4 10.7 3.9 3.7 $
&
Stainless gal-
A B C D 1½" BSP
Steel/EPDM lon/h
9614688502 1453 2 x Ø0.25 LP 2.4 10.7 3.9 3.7 $
&
5.2.1007
GJ 10 Rotary jet heads
Product code: 5664 Surface finish: Mat
5.2
No. of
LLP Flow at
Item No. Nozzles/ Guide Dimension (inch) Connection
USD psi
Dimension
Stainless gal-
A B C D 1½” NPT
Steel/FFKM lon/h
9614688601 1453 2 x Ø0.25 LP 2.4 10.7 3.9 3.7 $
&
Stainless gal-
A B C D 1½" BSP
Steel/FFKM lon/h
9614688602 1453 2 x Ø0.25 LP 2.4 10.7 3.9 3.7 $
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1008
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 32µin Ra on media contact parts
Product code Tools: 5548 Material: Stainless Steel/EPDM 5.2
Air drive: SaniJet 20A - External air drive and integrated down pipe
TE24G10100 449.09 2 x ø0.08 1" / 4" 13.8" 6.61 4.61 2.72
TE24G10000 449.09 2 x ø0.08 1" / 4" 19.7" 6.61 4.61 2.72
TE24G10200 449.09 2 x ø0.08 1" / 4" 27.6" 6.61 4.61 2.72
TE24G10400 449.09 2 x ø0.08 1" / 4" 39.4" 6.61 4.61 2.72
TE24G10600 449.09 2 x ø0.08 1" / 4" 47.2" 6.61 4.61 2.72
TE24G10800 449.09 2 x ø0.08 1" / 4" 59.1" 6.61 4.61 2.72
TE24G12100 871.77 2 x ø0.15LS 1" / 4" 13.8" 6.61 4.61 2.72
TE24G12000 871.77 2 x ø0.15LS 1" / 4" 19.7" 6.61 4.61 2.72
TE24G12200 871.77 2 x ø0.15LS 1" / 4" 27.6" 6.61 4.61 2.72
TE24G12400 871.77 2 x ø0.15LS 1" / 4" 39.4" 6.61 4.61 2.72
TE24G12600 871.77 2 x ø0.15LS 1" / 4" 47.2" 6.61 4.61 2.72
TE24G12800 871.77 2 x ø0.15LS 1" / 4" 59.1" 6.61 4.61 2.72
TE24G16100 1822.79 4 x ø0.17 1" / 4" 13.8" 6.61 4.61 2.72
TE24G16000 1822.79 4 x ø0.17 1" / 4" 19.7" 6.61 4.61 2.72
TE24G16200 1822.79 4 x ø0.17 1" / 4" 27.6" 6.61 4.61 2.72
TE24G16400 1822.79 4 x ø0.17 1" / 4" 39.4" 6.61 4.61 2.72
TE24G16600 1822.79 4 x ø0.17 1" / 4" 47.2" 6.61 4.61 2.72
TE24G16800 1822.79 4 x ø0.17 1" / 4" 59.1" 6.61 4.61 2.72
Add-on prices
TE24Gxxx00 Standard SaniJet20 & SaniJet20A (EPDM)
TE24Gxxxxx 2.2 Material certification (Standard)
TE24Gxxx9x Q-doc.
TE24Gxxx7x ATEX
TE24Gxxx8x ATEX + Q-doc.
TE24Gxxx5x Q-doc. Incl. FAT-SAT
TE24Gxxx6x ATEX + Q-doc. Incl. FAT-SAT
TE24Gxxxx0 EPDM (Standard)
TE24Gxxxx1 FPM
TE24Gxxxx4 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
0.31 in socket wrench with pin (1 piece)
TD 517-016
5.2.1009
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: Improved (including Q-doc.):
5.2 Product code Tools: 5548 20µin Ra internal/external media contact parts
32µin Ra external non media contact parts
Passivated
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Fxxx90 Standard SaniJet20 with Improved surface (EPDM),(including Qdoc.)
TE24Fxxx9x Q-doc. (Standard)
TE24Fxxx8x ATEX + Q-doc.
TE24Fxxx5x Q-doc. Incl. FAT-SAT
TE24Fxxx6x ATEX + Q-doc. Incl. FAT-SAT
TE24Fxxxx0 EPDM (Standard)
TE24Fxxxx1 FPM
TE24Fxxxx4 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
0.31 in socket wrench with pin (1 piece)
TD 517-016
5.2.1010
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: 32µin Ra on media contact parts
Product code Tools: 5548 Material: Hastelloy C22/FFKM 5.2
Add-on prices
TE24Hxxx04 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Hxxxxx 2.2 Material certification (Standard)
TE24Hxxx94 Q-doc.
TE24Hxxx74 ATEX
TE24Hxxx84 ATEX + Q-doc.
TE24Hxxx54 Q-doc. Incl. FAT-SAT
TE24Hxxx64 ATEX + Q-doc. Incl. FAT-SAT
TE24Hxxxx4 FFKM (Standard)
Standard tool kit
TE81B099 Hook spanner (1 piece)
0.31 in socket wrench with pin (1 piece)
TD 517-016
5.2.1011
TJ SaniJet 20 Rotary jet heads
5.2
Documentation overview
TE24Gxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Gxxx-xx 2.2 Material certification (Standard)
TE24Gxxx-9x Q-doc.
TE24Gxxx-7x ATEX
TE24Gxxx-8x ATEX + Q-doc.
TE24Gxxx-5x Q-doc. Incl. FAT-SAT
TE24Gxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Gxxx-x0 EPDM (Standard)
TE24Gxxx-x1 FPM
TE24Gxxx-x4 FFKM
5.2.1012
Rotary jet heads TJ SaniJet 20
5.2
LLP
Item No. USD Description Dimension (inch)
Stainless steel A B
Rotacheck Sensor + Relay Universal with ATEX
With 3.1 Certificate Sensor (*)
TE52E07090 6.6 ftcable 2.56 1.06
TE52E07091 32.8 ft cable 2.56 1.06
5.2.1013
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 32µin Ra on media contact parts
5.2 Product code Tools: 5548 Material: Stainless Steel/EPDM
TD 517-016
5.2.1014
Rotary jet heads TJ SaniJet 20
Product code: 5541 Surface finish: Improved (including Q-doc.):
Product code Tools: 5548 20µin Ra internal/external media contact parts 5.2
32µin Ra external non media contact parts
Passivated
Note: Nominal surface finish
Material: Stainless Steel/EPDM
Add-on prices
TE24Exxx90 Standard SaniJet20 with Improved surface (EPDM),(including Q-doc.)
TE24Exxx9x Q-doc. (Standard)
TE24Exxx8x ATEX + Q-doc.
TE24Exxx5x Q-doc. Incl. FAT-SAT
TE24Exxx6x ATEX + Q-doc. Incl. FAT-SAT
TE24Exxxx0 EPDM (Standard)
TE24Exxxx1 FPM
TE24Exxxx4 FFKM
Standard tool kit
TE81B099 Hook spanner (1 piece)
0.31 in socket wrench with pin (1 piece)
TD 517-016
5.2.1015
TJ SaniJet 20 Rotary jet heads
Product code: 5541 Surface finish: 32µin Ra on media contact parts
5.2 Product code Tools: 5548 Material: Hastelloy C22/FFKM
Add-on prices
TE24Cxxx04 Standard SaniJet20 Hastelloy C22 (FFKM)
TE24Cxxxxx 2.2 Material certification (Standard)
TE24Cxxx94 Q-doc.
TE24Cxxx74 ATEX
TE24Cxxx84 ATEX + Q-doc.
TE24Cxxx54 Q-doc. Incl. FAT-SAT
TE24Cxxx64 ATEX + Q-doc. Incl. FAT-SAT
TE24Cxxxx4 FFKM (Standard)
Standard tool kit
TE81B099 Hook spanner (1 piece)
0.31 in socket wrench with pin (1 piece)
TD 517-016
5.2.1016
Rotary jet heads TJ SaniJet 20
5.2
Documentation overview
TE24Bxxx-00 => Standard SaniJet20 & SaniJet20A (EPDM)
TE24Bxxx-xx 2.2 Material certification (Standard)
TE24Bxxx-9x Q-doc.
TE24Bxxx-7x ATEX
TE24Bxxx-8x ATEX + Q-doc.
TE24Bxxx-5x Q-doc. Incl. FAT-SAT
TE24Bxxx-6x ATEX + Q-doc. Incl. FAT-SAT
TE24Bxxx-x0 EPDM (Standard)
TE24Bxxx-x1 FPM
TE24Bxxx-x4 FFKM
Add-on RotaCheck
Sensor
N/A - No possibility of additional integrated Rotacheck
5.2.1017
TJ TZ-89 Rotary jet heads
Product code: 5481 Surface finish: Bright
5.2 Product code Tools: 5548
No. of
LLP Flow at
Item No. Nozzles/ Dimension (inch) Connection
USD 72.5 psi
Dimension
gal- C E
Stainless Steel Media/tank A DPL F Clamp (1" x 3" ISO 2852)
lon/hour min. Max.
TE20A006 501.9 2 x ø0.1” 1" / 3" 40.16 2.44 to 30.16 10 37.72 2.56
TE20A080 501.9 2 x ø0.1” 1" / 3" 13.78 2.44 to 3.78 10 11.34 2.56
TE20A081 501.9 2 x ø0.1” 1" / 3" 19.68 2.44 to 9.69 10 17.24 2.56
TE20A082 501.9 2 x ø0.1” 1" / 3" 29.53 2.44 to 19.53 10 27.09 2.56
TE20A003 924.6 4 x ø0.16” 1" / 3" 40.16 2.44 to 30.16 10 37.72 2.56
TE20A050 924.6 4 x ø0.16” 1" / 3" 13.78 2.44 to 3.78 10 11.34 2.56
TE20A051 924.6 4 x ø0.16” 1" / 3" 19.68 2.44 to 9.69 10 17.24 2.56
TE20A052 924.6 4 x ø0.16” 1" / 3" 29.53 2.44 to 19.53 10 27.09 2.56
TE20A053 924.6 4 x ø0.16” 1" / 3" 50.00 2.44 to 40.00 10 47.56 2.56
TE20A054 924.6 4 x ø0.16” 1" / 3" 59.05 2.44 to 49.05 10 56.61 2.56
Clamp (1" x 4" ISO 2852)
TE20A107 501.9 2 x ø0.1” 1" / 4" 40.16 2.44 to 30.16 10 37.72 2.56
TE20A155 501.9 2 x ø0.1” 1" / 4" 13.78 2.44 to 3.78 10 11.34 2.56
TE20A156 501.9 2 x ø0.1” 1" / 4" 19.68 2.44 to 9.69 10 17.24 2.56
TE20A157 501.9 2 x ø0.1” 1" / 4" 29.53 2.44 to 19.53 10 27.09 2.56
TE20A007 924.6 4 x ø0.16” 1" / 4" 40.16 2.44 to 30.16 10 37.72 2.56
TE20A055 924.6 4 x ø0.16” 1" / 4" 13.78 2.44 to 3.78 10 11.34 2.56
TE20A056 924.6 4 x ø0.16” 1" / 4" 19.68 2.44 to 9.69 10 17.24 2.56
TE20A057 924.6 4 x ø0.16” 1" / 4" 29.53 2.44 to 19.53 10 27.09 2.56
TE20A058 924.6 4 x ø0.16” 1" / 4" 50.00 2.44 to 40.00 10 47.56 2.56
TE20A059 924.6 4 x ø0.16” 1" / 4" 59.05 2.44 to 49.05 10 56.61 2.56
Clamp x Flange (1" ISO 2852 x DN50 PN6 DIN)
TE20A104 501.9 2 x ø0.1” 1" / DN50 PN6 40.16 2.44 to 30.16 10 37.72 2.56
TE20A160 501.9 2 x ø0.1” 1" / DN50 PN6 13.78 2.44 to 3.78 10 11.34 2.56
TE20A161 501.9 2 x ø0.1” 1" / DN50 PN6 19.68 2.44 to 9.69 10 17.24 2.56
TE20A162 501.9 2 x ø0.1” 1" / DN50 PN6 29.53 2.44 to 19.53 10 27.09 2.56
TE20A100 924.6 4 x ø0.16” 1" / DN50 PN6 40.16 2.44 to 30.16 10 37.72 2.56
TE20A130 924.6 4 x ø0.16” 1" / DN50 PN6 13.78 2.44 to 3.78 10 11.34 2.56
TE20A131 924.6 4 x ø0.16” 1" / DN50 PN6 19.68 2.44 to 9.69 10 17.24 2.56
TE20A132 924.6 4 x ø0.16” 1" / DN50 PN6 29.53 2.44 to 19.53 10 27.09 2.56
TE20A133 924.6 4 x ø0.16” 1" / DN50 PN6 50.00 2.44 to 40.00 10 47.56 2.56
TE20A134 924.6 4 x ø0.16” 1" / DN50 PN6 59.05 2.44 to 49.05 10 56.61 2.56 TD 523-204
5.2.1018
Rotary jet heads TJ TZ-89
Product code: 5481 Surface finish: Bright
Product code Tools: 5548 5.2
Flow No. of
LLP
Item No. at 72.5 Nozzles/ Dimension (inch) Connection
USD
psi Dimension
Thread x flange (¾”
gal- C E
Stainless Steel Media/tank A DPL F Rp-male (BSP) x DN50
lon/hour min. Max.
PN6 DIN)
TE20A004 501.9 2 x ø0.1” ¾” x DN50 40.16 2.44 to 30.16 10 37.72 2.56
TE20A060 501.9 2 x ø0.1” ¾” x DN50 13.78 2.44 to 3.78 10 11.34 2.56
TE20A061 501.9 2 x ø0.1” ¾” x DN50 19.68 2.44 to 9.69 10 17.24 2.56
TE20A062 501.9 2 x ø0.1” ¾” x DN50 29.53 2.44 to 19.53 10 27.09 2.56
TE20A000 924.6 4 x ø0.16” ¾” x DN50 40.16 2.44 to 30.16 10 37.72 2.56
TE20A030 924.6 4 x ø0.16” ¾” x DN50 13.78 2.44 to 3.78 10 11.34 2.56
TE20A031 924.6 4 x ø0.16” ¾” x DN50 19.68 2.44 to 9.69 10 17.24 2.56
TE20A032 924.6 4 x ø0.16” ¾” x DN50 29.53 2.44 to 19.53 10 27.09 2.56
TE20A033 924.6 4 x ø0.16” ¾” x DN50 50.00 2.44 to 40.00 10 47.56 2.56
TE20A034 924.6 4 x ø0.16” ¾” x DN50 59.05 2.44 to 49.05 10 56.61 2.56
Thread x flange (¾” NPT x 3” ANSI B16.5)
TE20A005 501.9 2 x ø0.1” ¾” x 3” 40.16 2.44 to 30.16 10 37.72 2.56
TE20A070 501.9 2 x ø0.1” ¾” x 3” 13.78 2.44 to 3.78 10 11.34 2.56
TE20A071 501.9 2 x ø0.1” ¾” x 3” 19.68 2.44 to 9.69 10 17.24 2.56
TE20A072 501.9 2 x ø0.1” ¾” x 3” 29.53 2.44 to 19.53 10 27.09 2.56
TE20A002 924.6 4 x ø0.16” ¾” x 3” 40.16 2.44 to 30.16 10 37.72 2.56
TE20A040 924.6 4 x ø0.16” ¾” x 3” 13.78 2.44 to 3.78 10 11.34 2.56
TE20A041 924.6 4 x ø0.16” ¾” x 3” 19.68 2.44 to 9.69 10 17.24 2.56
TE20A042 924.6 4 x ø0.16” ¾” x 3” 29.53 2.44 to 19.53 10 27.09 2.56
TE20A043 924.6 4 x ø0.16” ¾” x 3” 50.00 2.44 to 40.00 10 47.56 2.56
TE20A044 924.6 4 x ø0.16” ¾” x 3” 59.05 2.44 to 49.05 10 56.61 2.56
Thread x w.o flange (¾” Rp-male (BSP) x w.o)
TE20A000-10 924.6 4 x ø0.16” ¾” x - 40.16 10 37.72 2.56
Special tools
TE81B039 Hook spanner for TZ-89
TD 517-016
5.2.1019
TJ SaniJet 25 Rotary jet heads
EHEDG Certified Surface finish: Bright
5.2 Product code: 5482 Tank Cleaning Machine
A
F
TD 523-229
Add-on prices
TE20JXXX9X Q-doc.
TE20JXXX8X ATEX + Q-doc.
TE20JXXX7X ATEX
TE20JXXX5X Q-doc. incl. FAT - SAT
TE20JXXX6X Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc.
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T284°F
5.2.1020
Rotary jet heads TJ20G with PVDF or PEEK impellar
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
Product code: 5546 Welding Adaptor 5.2
Product code Tools: 5548
No. of
LLP
Item No. Flow at 72.5 psi Nozzles/ Dimension (inch) Connection
USD
Dimension
PVDF (standard) gallon/hour A C E F Thread (1” Rp-female (BSP))
TE20G000 1849.2 4 x ø0.15 9.06 1.42 0.63 3.94
TE20G002 2509.6 4 x ø0.18 9.06 1.42 0.63 3.94
TE20G004 3170.1 4 x ø0.22 9.06 1.42 0.63 3.94
PEEK
TE20G00002 1849.2 4 x ø0.15 9.06 1.42 0.63 3.94
TE20G00202 2509.6 4 x ø0.18 9.06 1.42 0.63 3.94
TE20G00402 3170.1 4 x ø0.22 9.06 1.42 0.63 3.94
5.2.1021
TJ20G distillery version with PVDF or PEEK impellar Rotary jet heads
Product code: 5544 Tank Cleaning Machine Surface treatment: Bright
5.2 Product code: 5546 Welding Adaptor
Product code Tools: 5548
mm
TD 517-016
5 mm Caliper
8 mm Socket
wrench with pin
Item No. explanation Add-on explanation
TE20G0XX 2.2 Material Certification is included
TE20G0XX02 - Declaration of conformity EN 10204, Sub clause 2.2 test report
TE52D03X
TE20G0XX90 3.1 Material Certification is included
TE20G0XX92 - EN 10204 type 3.1 inspection certificate
TE52D03X90
TE20G0XX70 ATEX approved machine for use in explosive atmospheres.
TE20G0XX72 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T284°F
5.2.1022
Rotary jet heads TJ40G Rotary Jet Head
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright 5.2
Product code : 5548 Tool
A
9690000306 7687.4 4xø0.35 9.17 6.1
9690000307 8929 4xø0.39 9.17 6.1
9690000308 10302.7 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 DN401.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm) 41160019
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006612 2" BSP male
9690006613 1½" NPT male
9690006614 2" NPT male 41160020
Gasket included
Standard tool kit
TE81B149 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1023
TJ40G Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) Rotary jet heads
5.2 Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool
A
9690000314 7687.4 4xø0.35 9.17 6.1
9690000315 8929 4xø0.39 9.17 6.1
9690000316 10302.7 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 DN401.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm) 41160019
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006613 2" BSP male
9690006612 1½" NPT male
9690006614 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1024
Rotary jet heads TJ40G Rotary Jet Head
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright 5.2
Product code : 5546 Welding adaptor
Product code : 5548 Tool
A
9690000322 7687.4 4xø0.35 9.17 6.1
9690000323 8929 4xø0.39 9.17 6.1
9690000324 10302.7 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 DN401.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm)
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006613 2" BSP male
9690006612 1½" NPT male
9690006614 2" NPT male
41160020
Gasket included
Standard tool kit
9690006601 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1025
TJ40G Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
5.2 Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool
A
9690000330 7687.4 4xø0.35 9.17 6.1
9690000331 8929 4xø0.39 9.17 6.1
9690000332 10302.7 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 1.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm)
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006613 2" BSP male
9690006612 1½" NPT male
9690006614 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1026
Rotary jet heads TJ40G-HD Rotary Jet Head
Product code : 5563 Tank Cleaning machine Rotary jet heads
Product code : 5546 Welding adaptor Surface treatment : bright 5.2
Product code : 5548 Tool
A
9690000206 8189.34 4xø0.35 9.17 6.1
9690000207 9378.11 4xø0.39 9.17 6.1
9690000208 10831.06 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 DN401.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm) 41160019
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006612 2" BSP male
9690006613 1½" NPT male
9690006614 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1027
TJ40G-HD Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) Rotary jet heads
5.2 Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool
A
9690000214 8189.34 4xø0.35 9.17 6.1
9690000215 9378.11 4xø0.39 9.17 6.1
9690000216 10831.06 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 DN401.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm) 41160019
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006613 2" BSP male
9690006612 1½" NPT male
9690006614 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1028
Rotary jet heads TJ40G-HD Rotary Jet Head
incl. ATEX certificate Rotary jet heads
Product code : 5563 Tank Cleaning machine Surface treatment : bright 5.2
Product code : 5546 Welding adaptor
Product code : 5548 Tool
A
9690000222 8189.34 4xø0.35 9.17 6.1
9690000223 9378.11 4xø0.39 9.17 6.1
9690000224 10831.06 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 DN401.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm)
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006613 2" BSP male
9690006612 1½" NPT male
9690006614 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1029
TJ40G-HD Rotary Jet Head Rotary jet heads
incl. Q-doc (3.1. material certificate) and ATEX certificate Rotary jet heads
5.2 Product code : 5563 Tank Cleaning machine Surface treatment : bright
Product code : 5546 Welding adaptor
Product code : 5548 Tool
A
9690000230 8189.34 4xø0.35 9.17 6.1
9690000231 9378.11 4xø0.39 9.17 6.1
9690000232 10831.06 4xø0.44 9.17 6.1
F
ALWAYS REMEMBER TO ORDER WELDING ADAPTOR & THREAD ADAPTOR
Welding adaptor, incl. 3.1. matr. certificate
9690006606 1.6 in DIN pipe (OD=40mm)
9690006605 DN50 DIN pipe (OD=53mm)
9690006602 DN65 DIN pipe (OD=70mm)
9690006608 1½" ISO pipe (OD=48.3mm)
9690006601 2" ISO pipe (OD=60.3mm)
9690006607 2" dairy pipe (OD=51mm)
9690006603 2½" dairy pipe (OD=63.5mm)
Gasket is included
Gasket included
Male thread adaptors, incl. 3.1. matr. certificate
9690006611 1½" BSP male
9690006613 2" BSP male
9690006612 1½" NPT male
9690006614 2" NPT male
41160020
Gasket included
Standard tool kit
TE81B149 Tool kit for TJ40 consisting of the following
- Fixture for impeller
- 5mm calipers
- Ring for key NV24
- NV8 socket long
TD 517-016
- Torque wrench 1/¤" 5-25Nm
- Drift punch ø8
- Ring for key NV65
5.2.1030
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/EPDM Gallon/hour A B C D 1-1/2" NPT
9614639201 1505.78 2 x Ø 0.25 LP Pin 2.5 10.7 3.7 6.9 $
&
'
&
5.2.1031
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/EPDM Gallon/hour A B C D 1-1/2" BSP
9614639202 1505.78 2 x Ø 0.25 LP Pin 2.5 10.7 3.7 6.9 $
&
'
&
5.2.1032
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/EPDM Gallon/hour A B C D 1-1/2" TRI-CLAMP
9614639203 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1033
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/EPDM Gallon/hour A B C D 1-1/2" SLIP FIT
9614639205 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1034
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/EPDM Gallon/hour A B C D
SLIP FIT
9614639206 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1035
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/EPDM Gallon/hour A B C D
SLIP FIT
9614639207 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1036
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/EPDM Gallon/hour A B C D 1-1/2" WELD
9614639204 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1037
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" NPT
9614639801 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1038
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" BSP
9614639802 1505.78 2 x Ø 0.25 LP Pin 2.5 10.7 3.7 6.9 $
&
'
&
5.2.1039
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" TRI-CLAMP
9614639803 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1040
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" SLIP FIT
9614639805 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1041
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM Gallon/hour A B C D
SLIP FIT
9614639806 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1042
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM Gallon/hour A B C D
SLIP FIT
9614639807 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1043
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" WELD
9614639804 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1044
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" NPT
9614640401 1505.78 2 x Ø 0.25 LP Pin 2.5 10.7 3.7 6.9 $
&
'
&
5.2.1045
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" BSP
9614640402 1505.78 2 x Ø 0.25 LP Pin 2.5 10.7 3.7 6.9 $
&
'
&
5.2.1046
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" TRI-CLAMP
9614640403 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1047
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" SLIP FIT
9614640405 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1048
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R1
Stainless Steel/FFKM Gallon/hour A B C D
SLIP FIT
9614640406 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1049
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R2
Stainless Steel/FFKM Gallon/hour A B C D
SLIP FIT
9614640407 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
5.2.1050
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FFKM Gallon/hour A B C D 1-1/2" WELD
9614640404 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 6.9 $
&
'
&
&
5.2.1051
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/EPDM Gallon/hour A B C D 1-1/2" BSP low-profile
9614639402 1505.78 2 x Ø 0.25 LP Pin 2.5 10.7 3.7 3 $
&
1-1/2" TRI-CLAMP
Stainless Steel/EPDM Gallon/hour A B C D
low-profile
9614639403 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 3 $
&
&
5.2.1052
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R1 SLIP
Stainless Steel/EPDM Gallon/hour A B C D
FIT low profile
9614639406 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 3 $
&
&
&
5.2.1053
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FKM Gallon/hour A B C D 1-1/2" NPT low-profile
9614640001 1505.78 2 x Ø 0.25 LP Pin 2.5 10.7 3.7 3 $
&
&
1-1/2" TRI-CLAMP
Stainless Steel/FKM Gallon/hour A B C D
low-profile
9614640003 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 3 $
&
5.2.1054
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FKM Gallon/hour A B C D 1-1/2" SLIP FIT low-profile
9614640005 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 3 $
&
&
&
5.2.1055
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
Stainless Steel/FKM Gallon/hour A B C D 1-1/2" WELD low-profile
9614640004 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 3 $
&
&
&
5.2.1056
Rotary jet heads GJ PF
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" TRI-CLAMP
Stainless Steel/FFKM Gallon/hour A B C D
low-profile
9614640603 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 3 $
&
&
&
5.2.1057
GJ PF Rotary jet heads
Product code: 5665 Surface finish: Bright
5.2
No. of
LLP Flow at 72.5 Pin/
Item No. Nozzles/ Guide Dimension (in) Connection
USD psi Clutch
Dimension
1-1/2" DIN 1185 R2 SLIP
Stainless Steel/FFKM Gallon/hour A B C D
FIT low-profile
9614640607 1505.78 2 x Ø 0.25 LP Pin 2.4 10.7 3.7 3 $
&
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1058
Rotary jet heads TJ MultiJet 25 with PVDF or PEEK impellar
Product code: 5475 Tank Cleaning Machine Surface treatment: Mat
Product code: 5546 Welding Adaptor 5.2
Gasket is included
Add-on prices
TE20GXXX70 ATEX
TE20GXXX72 ATEX
Standard tool kit
TE81B085 Spanner for MJ25
Spanner 12/13 mm
5 mm calipers
TD 517-016
8 mm soket wrench w. pin
Item No. explanation Add-on explanation
TE20GXXX70 ATEX approved machine for use in explosive atmospheres.
TE20GXXX72 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T284°F
5.2.1059
TJ TZ-74 Self cleaning Rotary jet heads
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
5.2 Product code: 5546 Welding Adaptor
Product code Tools: 5548
No. of
LLP Flow at
Item No. Nozzles/ Guide Dimension (inch) Connection
USD 72.5 psi
Dimension
gal-
Stainless Steel A C E F Thread (1½” Rp-female (BSP))
lon/hour
TE21D058 4226.8 4 x ø0.24 100% 11.69 1.97 0.63 8.03
TE21D060 5019.3 4 x ø0.28 100% 11.69 1.97 0.63 8.03
TE21D078 5019.3 4 x ø0.28 0% 11.69 1.97 0.63 8.03
TE21D080 5943.9 4 x ø0.31 0% 11.69 1.97 0.63 8.03
Gasket is included
Add-on prices
TE21Dxxx70 ATEX
TE21Dxxx75 ATEX
Standard tool kit
TE81B055 Hex key 5/32”
Hex screwdriver 5/32”
0.31 in socket wrench with pin
Special tools
TE81B033 Pusher for 1½" machines
TD 517-016
TE81B034 Fixture set f. collar bush
TE81B129 Tool for upper collar
TE81B130 Tool for lower collar
Item No. explanation Add-on explanation
TE21D0XX70 ATEX approved machine for use in explosive atmospheres.
TE21D0XX75 Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T347°F Tamp 32°F to +284°F
5.2.1060
Rotary jet heads TJ TZ-74 Brew Kettle
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
Product code: 5546 Welding Adaptor 5.2
Product code Tools: 5548
No. of
LLP Flow at
Item No. Nozzles/ Guide Dimension (inch) Connection
USD 72.5 psi
Dimension
gal-
Stainless Steel A C E F Thread (1½” Rp-female (BSP))
lon/hour
TE21D20811 3302.2 4 x ø0.24 100% 11.69 1.97 0.63 8.03
TE21D21011 4226.8 4 x ø0.28 100% 11.69 1.97 0.63 8.03
TE21D21211 5019.3 4 x ø0.31 100% 11.69 1.97 0.63 8.03
TE21D23011 5019.3 4 x ø0.31 0% 11.69 1.97 0.63 8.03
Add-on prices
TE21Dxxx71 ATEX
TE21Dxxx72 ATEX
5.2.1061
TJ TZ-74 Brew Kettle Rotary jet heads
Product code: 5478 Tank Cleaning Machine Surface finish: Bright
5.2 Product code: 5546 Welding Adaptor
Product code Tools: 5548
LLP
Item No. Description
USD
Standard tool kit
TE81B055 Unbraco key for 3/16" screw (1 piece)
Screw driver Unbraco 5/32" (2 piece)
8 mm socket wrench with pin (1 piece)
Special tools
TE81B033 Pusher for 1½" machines TD 517-016
5.2.1062
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.2
5.2.1063
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1064
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.2
5.2.1065
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1066
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.2
5.2.1067
GJ 8 Rotary jet heads
Product code: 5662 Surface finish: Mat
5.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1068
Rotary jet heads GJ 8
Product code: 5662 Surface finish: Mat
5.2
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1069
TJ MultiJet 40 Rotary jet heads
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
5.2 Product code: 5546 Welding Adaptor
Product code: 5548
No. of
LLP Flow at 116
Item No. Nozzles/ Guide Dimension (inch) Connection
USD psi
Dimension
Stainless
gallon/hour 2 nozzles A C E F Thread (1½” Rp-female (BSP))
Steel
TE21M202 3434.24 2 x ø0.28 50% 10.79 1.97 0.63 10.63 C
TE21M210 3434.24 2 x ø0.28 100% 10.79 1.97 0.63 10.63
E
TE21M212 4226.75 2 x ø0.31 100% 10.79 1.97 0.63 10.63
TE21M228 5019.27 2 x ø0.35 0% 10.79 1.97 0.63 10.63
ø0.39
A
TE21M230 5811.79 2 x 0% 10.79 1.97 0.63 10.63
F
TD 523-227
E
TE21M112 4226.75 2 x ø0.31 100% 10.79 1.97 0.63 10.63
TE21M128 5019.27 2 x ø0.35 0% 10.79 1.97 0.63 10.63
ø0.39
A
TE21M130 5811.79 2 x 0% 10.79 1.97 0.63 10.63
F
TD 523-227
Flow at
4 nozzles Thread (1½” Rp-female (BSP))
72.5 psi
TE21M018 3302.15 4 x ø0.24 100% 10.79 1.97 0.63 8.07 C
E
TE21M022 5019.27 4 x ø0.31 100% 10.79 1.97 0.63 8.07
TE21M026 5019.27 4 x ø0.31 0% 10.79 1.97 0.63 8.07
A
F
TD 523-228
F
TD 523-228
5.2.1070
Rotary jet heads TJ MultiJet 40
Product code: 5479 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor 5.2
Product code: 5548
LLP
Item No. Connection
USD
Welding adapter for MultiJet 40
TE52D018 1½” Rp-male (BSP)/1.57 in DIN pipe (OD = 1.57 in)
TE52D020 1½” Rp-male (BSP)/1½” ISO thread pipe (OD = 1.90 in)
TE52D021 1½” Rp-male (BSP)/2” dairy pipe (OD = 2.00 in)
Gasket is included
Add-on prices
TE21MXXX70 ATEX
Standard tool kit
TE81B055 Hex key for 5/16"
Hex screwdriver 5/32"
0.31 in socket wrench with pin
Special tools
TE81B033 Pusher for 1½" machines TD 517-016
5.2.1071
TJ TZ-67 Rotary jet heads
Product code: 5477 Surface treatment: Bright
5.2 Product code Tools: 5548
5.2.1072
Rotary jet heads TJ TZ-67
Product code: 5477 Surface treatment: Bright
Product code Tools: 5548 5.2
Add-on prices
TE21CXXX70 ATEX
TE21CXXX73 ATEX
TE21CXXX74 ATEX
Standard tool kit
TE81B050 Hex key for 5/32"
Hex screwdriver 5/32"
Special tools
TE81B033 Pusher for 1½" machines
TE81B034 Fixture set f. collar bush TD 517-016
5.2.1073
TJ TZ-79 Rotary jet heads
Product code: 5480 Surface finish: Bright
5.2 Product code Tools: 5548
Product code for Welding adaptor: 5546
J H Cleaning unit
TE52D140 Cleaning unit for TZ-79, 2" Rp (BSP) 2" Rp 8.27
TE52D240 Cleaning unit for TZ-79, 2" NPT 2" NPT 8.27
5.2.1074
Rotary jet heads TJ TZ-79
Product code: 5480 Surface finish: Bright
Product code Tools: 5548 5.2
Product code for Welding adaptor: 5546
LLP
Item No.
USD
Add-on prices
TE22DXXX70 ATEX
Standard tool kit
TE81B075 Hex key 5/32"
Hex screwdriver 5/32"
Hex key 3/16" screw
Hex screwdriver 3/16"
Open-end spanner NV8
Special tools
TD 517-016
TE81B031 Pusher for gear frame
TE81B032 Fixture set for gear frame
TE81B131 Tool for upper collar
TE81B132 Tool for lower collar
Item No. explanation Add-on explanation
TE22DXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c 347°F Tamp 32°F to +284°F
5.2.1075
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
5.2.1076
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.2
5.2.1077
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
5.2.1078
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.2
5.2.1079
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
5.2.1080
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.2
5.2.1081
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
5.2.1082
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.2
5.2.1083
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
5.2.1084
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.2
5.2.1085
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
5.2.1086
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.2
%
9614652325 6287.3 2 x Ø0.44 STD PIN 3 12.1 12.1 3.1
9614652327 6287.3 2 x Ø0.44 LM PIN 3 12.1 12.1 3.1
9614652329 6287.3 2 x Ø0.44 HV1 PIN 3 12.1 12.1 3.1
9614652331 6287.3 2 x Ø0.44 HV2 PIN 3 12.1 12.1 3.1
'
9614652333 7793.1 2 x Ø0.5 LM PIN 3 12.1 12.1 3.1 &
9614652335 7793.1 2 x Ø0.5 HV1 PIN 3 12.1 12.1 3.1
9614652337 7793.1 2 x Ø0.5 HV2 PIN 3 12.1 12.1 3.1
9614652339 9298.9 2 x Ø0.56 LM PIN 3 12.1 12.1 3.1
9614652341 9298.9 2 x Ø0.56 HV1 PIN 3 12.1 12.1 3.1
9614652343 9298.9 2 x Ø0.56 HV2 PIN 3 12.1 12.1 3.1
9614652345 10487.6 2 x Ø0.63 HV2 PIN 3 12.1 12.1 3.1
9614652347 10487.6 2 x Ø0.63 HV2 PIN 3 12.1 12.1 3.1
9614652349 10487.6 2 x Ø0.63 HV2 PIN 3 12.1 12.1 3.1
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1087
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
%
9614652350 10487.6 2 x Ø0.63 HV2 PIN 3 12.1 12.1 3.1
'
&
gal-
Stainless Steel/FKM 273:1 OIL A B C D 2” NPT 105° Down
lon/hour
9614652405 3011.6 2 x Ø0.28 STD PIN 3 12.1 12.1 3.1
9614652411 3592.7 2 x Ø0.31 STD PIN 3 12.1 12.1 3.1
$
9614652417 4807.9 2 x Ø0.37 STD PIN 3 12.1 12.1 3.1
9614652419 4807.9 2 x Ø0.37 LM PIN 3 12.1 12.1 3.1
9614652427 6287.3 2 x Ø0.44 LM PIN 3 12.1 12.1 3.1
9614652435 7793.1 2 x Ø0.5 HV1 PIN 3 12.1 12.1 3.1
9614652441 9298.9 2 x Ø0.56 HV1 PIN 3 12.1 12.1 3.1
%
9614652449 10487.6 2 x Ø0.63 HV2 PIN 3 12.1 12.1 3.1
'
&
gal-
Stainless Steel/FKM 273:1 OIL A B C D 2” BSP 105° Down
lon/hour
9614652406 3011.6 2 x Ø0.28 STD PIN 3 12.1 12.1 3.1
9614652412 3592.7 2 x Ø0.31 STD PIN 3 12.1 12.1 3.1
$
9614652418 4807.9 2 x Ø0.37 STD PIN 3 12.1 12.1 3.1
9614652420 4807.9 2 x Ø0.37 LM PIN 3 12.1 12.1 3.1
9614652428 6287.3 2 x Ø0.44 LM PIN 3 12.1 12.1 3.1
9614652436 7793.1 2 x Ø0.5 HV1 PIN 3 12.1 12.1 3.1
9614652442 9298.9 2 x Ø0.56 HV1 PIN 3 12.1 12.1 3.1
%
&
gal-
Stainless Steel/FKM 655:1 FT A B C D 2” NPT 105° Down
lon/hour
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1088
Rotary jet heads GJ 4
Product code: 5650 Surface finish: Mat
5.2
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1089
GJ 4 Rotary jet heads
Product code: 5650 Surface finish: Mat
5.2
'
&
gal-
Stainless Steel/FKM 655:1 OIL A B C D 2” NPT 105° Down
lon/hour
9614652605 3011.6 2 x Ø0.28 STD PIN 3 12.1 12.1 3.1
9614652611 3592.7 2 x Ø0.31 STD PIN 3 12.1 12.1 3.1
$
9614652617 4807.9 2 x Ø0.37 STD PIN 3 12.1 12.1 3.1
9614652627 6287.3 2 x Ø0.37 LM PIN 3 12.1 12.1 3.1
9614652633 7793.1 2 x Ø0.44 LM PIN 3 12.1 12.1 3.1
9614652641 9298.9 2 x Ø0.5 HV1 PIN 3 12.1 12.1 3.1
9614652649 10487.6 2 x Ø0.56 HV1 PIN 3 12.1 12.1 3.1
'
&
gal-
Stainless Steel/FKM 655:1 OIL A B C D 2” BSP 105° Down
lon/hour
9614652606 3011.6 2 x Ø0.28 STD PIN 3 12.1 12.1 3.1
9614652612 3592.7 2 x Ø0.31 STD PIN 3 12.1 12.1 3.1
$
9614652618 4807.9 2 x Ø0.37 STD PIN 3 12.1 12.1 3.1
9614652628 6287.3 2 x Ø0.37 LM PIN 3 12.1 12.1 3.1
9614652634 7793.1 2 x Ø0.44 LM PIN 3 12.1 12.1 3.1
9614652642 9298.9 2 x Ø0.5 HV1 PIN 3 12.1 12.1 3.1
9614652650 10487.6 2 x Ø0.56 HV1 PIN 3 12.1 12.1 3.1
%
'
&
Additional configurations available. Contact your Alfa Laval representative for more information.
5.2.1090
Rotary jet heads TJ MultiJet 50
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
Product code: 5546 Welding Adaptor 5.2
Product code: 5548
No. of
LLP Flow at 116
Item No. Nozzles/ Guide Dimension (inch) Connection
USD psi
Dimension
Stainless
gallon/hour 2 nozzles A C E F Thread (2” Rp-female (BSP))
Steel
TE22M162 7396.82 2 x ø0.43 100% 12.99 2.56 0.63 5.39 C
TE22M164 8585.59 2 x ø0.47 100% 12.99 2.56 0.63 5.39
E
TE22M168 8585.59 2 x ø0.47 0% 12.99 2.56 0.63 5.39
TE22M180 9378.11 2 x ø0.51 0% 12.99 2.56 0.63 5.39
ø0.55
A
TE22M182 9906.45 2 x 0% 12.99 2.56 0.63 5.39
TE22M184 10831.06 2 x ø0.59 0% 12.99 2.56 0.63 5.39
F
TD 523-227
E
TE22M128 8585.59 2 x ø0.47 0% 12.99 2.56 0.63 5.39
TE22M130 9378.11 2 x ø0.51 0% 12.99 2.56 0.63 5.39
ø0.55
A
TE22M132 9906.45 2 x 0% 12.99 2.56 0.63 5.39
TE22M134 10831.06 2 x ø0.59 0% 12.99 2.56 0.63 5.39
F
TD 523-227
Flow at
4 nozzles Thread (2” Rp-female (BSP))
72.5 psi
TE22M040 6075.96 4 x ø0.31 100% 12.99 2.56 0.63 10.55 C
E
TE22M050 7396.82 4 x ø0.35 0% 12.99 2.56 0.63 10.55
TE22M052 8453.51 4 x ø0.39 0% 12.99 2.56 0.63 10.55
A
F
TD 523-228
F
TD 523-228
5.2.1091
TJ MultiJet 50 Rotary jet heads
Product code: 5483 Tank Cleaning Machine Surface finish: Mat
5.2 Product code: 5546 Welding Adaptor
Product code: 5548
LLP
Item No. Connection
USD
Welding adapter for MultiJet 50
TE52D025 2” Rp-male (BSP)/ 2” ISO thread pipe (OD = 2.37 inch)
TE52D026 2” Rp-male (BSP)/2½” dairy pipe (OD = 2.5 inch)
Gasket is included
Add-on prices
TE22MXXX70 ATEX
Standard tool kit
TE81B065 Hex key for 5/32"
Hex screwdriver 5/32"
Hex key 3/16”
Hex screwdriver 3/16”
0.2 inch calipers
Special tools
TD 517-016
TE81B031 Pusher for gear frame
TE81B032 Fixture set for gear frame
TE81B131 Tool for upper collar
TE81B132 Tool for lower collar
Item No. explanation Add-on explanation
TE22MXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T175°C Tamp 0°C32°F to +284°F
5.2.1092
Rotary jet heads TJ TZ-66
Product code: 5476 Surface treatment: Bright
Product code Tools: 5548 5.2
Add-on prices
TE22CXXX70 ATEX
Standard tool kit
TE81B080 Hex key for 5/32"
Hex screwdriver Unbraco 5/32"
Hex key for 3/16"
Hex screwdriver 3/16"
Special tools
TE81B031 Pusher for gear frame TD 517-016
5.2.1093
TJ MultiJet 65 Rotary jet heads
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
5.2 Product code: 5548
E
TE23M128 16907.0 2 x ø0.75 0% 11.34 3.15 0.79 13.27
TE23M130 17963.7 2 x ø0.83 0% 11.34 3.15 0.79 13.27
A
F
TD 523-227
E
TE23M138 16907.0 2 x ø0.75 0% 11.34 3.15 0.79 13.27
TE23M140 17963.7 2 x ø0.83 0% 11.34 3.15 0.79 13.27
A
F
TD 523-227
E
TE23M014 14793.6 4 x ø0.51 0% 11.34 3.15 0.79 10.55
TE23M015 15850.3 4 x ø0.55 0% 11.34 3.15 0.79 10.55
A
F
TD 523-228
F
TD 523-228
5.2.1094
Rotary jet heads TJ MultiJet 65
Product code: 5484 Tank Cleaning Machine Surface finish: Mat
Product code: 5548 5.2
LLP
Item No.
USD
Add-on prices
TE23MXXX70 ATEX
Standard tool kit
TE81B065 Hex key for 5/32"
Hex screwdriver 5/32"
Hex key 3/16"
Hex screwdriver 3/16"
0.2 inch caliper (1 piece)
TD 517-016
Special tools
TE81B031 Pusher for gear frame
TE81B032 Fixture set for gear frame
Item No. explanation Add-on explanation
TE23MXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T347°F Tamp 32°F to +284°F
5.2.1095
TJ TZ-750 Rotary jet heads
Product code: 5580 Surface treatment: Bright
5.2 Product code Tools: 5548
Add-on prices
TE22EXXX70 ATEX
Standard tool kit
TE81B065 Hex key 5/32"
Hex screwdriver 5/32"
Hex key 3/16"
Hex screwdriver 3/16"
0.2 inch caliper (1 piece)
TD 517-016
Special tools
TE81B031 Pusher for gear frame
TE81B032 Fixture set for gear frame
Item No. explanation Add-on explanation
TE22EXXX70 ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to EX II 1 GD c T347°F Tamp 32°F to +284°F
Other connection available on request
5.2.1096
5.3 Rotating Spray Head
Alfa Laval’s comprehensive range of cleaning devices guarantees impact, making the most
economical use of energy, manpower and cleaning solutions.
Product leaflet
TJ SaniMicro Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1098
TJ SaniMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1099
TJ SaniMidget Retractor , A Retractable Rotary Spray Head . . . . . . . . . . . .5.3.1101
TJ SaniMidget SB UltraPure Rotary Spray Head . . . . . . . . . . . . . . . . . . . .5.3.1104
TJ SaniMidget SB 3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1106
TJ MultiMidget Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1108
TJ SaniMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1110
TJ SaniMagnum SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . .5.3.1112
TJ MultiMagnum Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1114
TJ SaniMega Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1116
TJ SaniMega SB/3-A Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1118
Price lists
TJ SaniMicro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1120
TJ SaniMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1125
TJ SaniMidget SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1129
TJ SaniMidget Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1132
TJ MultiMidget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1133
TJ SaniMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1135
TJ SaniMagnum SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1141
TJ MultiMagnum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1142
TJ SaniMega . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1143
TJ SaniMega SB Rotary Spray Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.3.1144
TJ SaniMicro Rotary Spray Head Rotating Spray Head
.
5.3
For futher information regarding this product, please contact Alfa Laval
5.3.1098
Rotating Spray Head TJ SaniMidget Rotary Spray Head
.
5.3
Application
The Toftejorg SaniMidget is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to hygienic applications, can be used in
tanks ranging from 27 to 2,700 US gallons.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMidget to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
5.3.1099
TJ SaniMidget Rotary Spray Head Rotating Spray Head
4101-0013
4101-0012
14
35 13
12
270°U
30 11
360°
A
10
25 270°U
9
A
8 360°
180°D
Flow 20 Throw 7
180°D
rate length 6
15 5
B
4 270°U
10 B
3 360°
180°D
2
5
1
0
5 10 15 20 25 30 35 40 45 PSI
5 10 15 20 25 30 35 40 45 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.65 yard3/h.
Dimensions (inch)
t
E
F
A
A
4101-0002
4101-0003
4101-0004
B
B
TH ID OD x t
3/4”Rp (BSP) ISO: ø0.10 inch ISO: ø0.98 x 0.047 inch
3/4” NPT BPE US: ø1.01 inch BPE US: ø1 x 0.065 inch
DIN Range 1: ø1.11 inch DIN Range 1: ø1.10 x 0.039 inch
DIN Range 2: ø1.15 inch DIN Range 2: ø1.14 x 0.059 inch
Type A B C E F G
Tread 4.02 ø1.77 1.18 0.39
Clip-on 5.26 ø1.77 0.59 ø0.16
Weld-on 4.74 / 19.68 / 39.37 ø1.77
Qualification Documentation (Q-doc) Protocol incl. IQ & OQ) for End-User Execution.
Designed for the BioPharm and Personal Care industry for qualification
of hygienic Tank Cleaning Machines. Developed in according to
the ISPE V-model and GDP, Good Documentation Practice, and
includes: RS (Requirement Specification); DS (Design Specification
incl. Traceability Matrix); FAT (Factory Acceptance Test incl. IQ & OQ);
3.1 and USP Class VI Certificates; FDA Declaration of Conformity; TSE
Declaration; QC Declaration of Conformity; SAT (Site Acceptance Test
5.3.1100
Rotating Spray Head TJ SaniMidget Retractor
.
5.3
Application
The Toftejorg SaniMidget Retractor is installed where fully automated
and validated cleaning can assure higher productivity due to less
cleaning time in e.g. spray drying applications within the food,
ingredients and pharmaceutical industry. Larger ducts, channels,
cyclones, chambers, complexed reactors, vent lines etc. can
therefore be cleaned to the highest standards with no manual or
semi automated interference, and avoiding any product carry over or
hazardous incidents.
Working principle
The Toftejorg SaniMidget Retractor is available with two styles of
retracting mechanisms: Pneumatic Driven, which uses air pressure to
extend and retract the cleaning head, and Media Driven, which uses
the pressure of the cleaning media to extend the cleaning head and an
integrated spring to retract it. The Rotary Spray Head creates a fan of
fluid in a swirling pattern. The distribution pattern of the cleaner head
generates a vibrating impact as well as cascading flow coverage of
all internal surfaces of the tank.
Options - Materials
A. Hastelloy C22 product contact part only!
B. Alternative sealing component material, FPM*, FFKM*
C. Positioning sensors, which generate digital signals at the
fully retracted or fully extended positions
D. 3.1. certificate for metallic parts available upon request
* FDA compliance 21CFR§177
5.3.1101
TJ SaniMidget Retractor Rotating Spray Head
4101-0017
45 13
270ºU
12
40 A
270ºU
11
35 10
30 8
Flow rate Throw length 7
25 6
B 270ºU
5
20 4
3
15
2
10 20 30 40 50 60 70 80 PSI 10 20 30 40 50 60 70 80 PSI
5.3.1102
Rotating Spray Head TJ SaniMidget Retractor
Dimensions (inch)
5
M/S & A/S 5.3
Stroke A B C D E F G H Weight
100 3.9 19.9 23.8 5.2 3 3.35 0.28 2.4 11.0 lbs
150 5.9 25.0 30.9 7.2 3 3.35 0.28 2.4 12.1 lbs
3 4 250 9.8 35.2 45.1 11.1 3 3.35 0.28 2.4 14.1 lbs
A/A
Stroke A B C D E F G H Weight
100 3.9 17.1 21.1 5.2 3 3.35 0.28 2.4 12.4 lbs
B
2
150 5.9 21.1 27.0 7.2 3 3.35 0.28 2.4 13.9 lbs
250 9.8 28.9 38.8 11.1 3 3.35 0.28 2.4 16.3 lbs
C
E
D
1
A
4101-0010
Tank Connection
Connections
Clamp Welded Welded
1. Tank connections
H
2. Cleaning media
1" Clamp ISO 2852
4101-0011
3. Air supply - pneumatic driven only F G
ISO 228-G 1/8 3” Clamp ISO 2852 3” ISO 2037/US DN80 DIN 11.850
4. Option
Magnetic sensor
5. Adjustable valve - media driven only
5.3.1103
TJ SaniMidget SB UltraPure Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Toftejorg SaniMidget SB UltraPure Rotary Spray Head is with its
3A approval, preliminary designed for the dairy industry with respect
to self-cleaning, self-draining and inspectability. Its novel patent
pending one-clip assembly offers easy installation, disassembly
and inspection without compromising cleanability or drainability.
Sizing/selection and installation drawings are available. Contact Alfa
Laval for recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB
UltraPure to rotate, with fans of water laid out in a swirling pattern on
the entire perimeter exposed to the spray pattern. This generates a
vibrating impact in the 270° upward pattern and a dynamic cascading
flow that covers internal surfaces of the tank, vessel or reactor. The
SaniMidget SB UltraPure is designed according to EHEDG and the
design meets the requirements of 3-A standards.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Lubrication by rinse/cleaning Materials
fluid Metallic parts: . . . . . . . . . . . AISI 316L (UNS S31603)
Wetting radius: . . . . . . . . . . . . . . . . Max. 9.8 ft Non-metallic parts: . . . . . . . . PEEK MG
Impact cleaning radius: . . . . . . . . . . Max. effective 4.6 ft
Connections
- Weld-on: 1” ISO 2037, or DN25 DIN11850-R1, or 1” BPE US
360° 270° up - Clip-on: 1” BPE US
Clip-on options
Standard Design Easy-on/off clip (ø0.16 inch). (Clip needed for both clip-on and weld-on
The SaniMidget SB UltraPure can be supplied with 3.1 certificates for versions to assemble the machine)
metallic parts and FDA conformity and USP Class IV on non-metallic
parts.
Certificates
2.2 material certificate and EHEDG
As add-on: Q-doc, Q-doc incl. FAT & SAT and ATEX.
O C T O B E R 2008
5.3.1104
Rotating Spray Head TJ SaniMidget SB UltraPure Rotary Spray Head
10 B 4
1
2
0 4114-0009 0 0 4114-0010 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 132.1 gallon/h.
Note:
The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the pressure
drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 68°F.
Dimensions (inch)
ID
t
G
E
A
4101-0007
5.3.1105
TJ SaniMidget SB 3-A Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Toftejorg SaniMidget SB 3-A Rotary Spray Head is preliminary
designed for the pharmaceutical industry with respect to self-cleaning,
self-draining and inspectability. Its novel patent pending one-clip
assembly offers easy installation, disassembly and inspection
without compromising cleanability or drainability. Sizing/selection
and installation drawing are available. Contact Alfa Laval for
recommendations.
Working Principles
The flow of cleaning media causes the head of the SaniMidget SB 3-A
to rotate, with fans of water laid out in a swirling pattern on the entire
perimeter exposed to the spray pattern. This generates a vibrating
impact in the 270° upward pattern and a dynamic cascading flow that
covers internal surfaces of the tank, vessel or reactor. The SaniMidget
SB 3-A is designed according to EHEDG and GMP Guidelines.
Temperature
Max. working temperature: . . . 203°F
Max. ambient temperature: . . . 284°F
Certificates
2.2 material certificate and EHEDG and 3-A
As add-on: 3.1 material certificate and ATEX.
O C T O B E R 2008
5.3.1106
Rotating Spray Head TJ SaniMidget SB 3-A Rotary Spray Head
10 B 4
1
2
0 4114-0007 0 0 4114-0008 0
0 1 2 3 0 1 2 3
Inlet pressure [psi] Inlet pressure [psi]
For Clip-on models, the flow rate is increased by approx. 132.1 gallon/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves, the
pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was approx. 68°F.
Dimensions (inch)
ID
t
G
E
A
4101-0007
5.3.1107
TJ MultiMidget Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Toftejorg MultiMidget is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMidget’s rotating head makes the device suitable for
all industrial cleaning applications, including tanks, reactors, vessels
and other containers ranging from 27 - 2.700 US gallons, depending
on dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMidget to rotate, and the fan-shaped jets lay out a swirling pattern
throughout the tank or reactor. This generates the impact needed for
the efficient removal of residual product; the cascading flow covers all
internal surfaces of the vessel. The MultiMidget are designed to be
installed in any given angle.
Connections
360° 270° up 180° down - Thread: 1/2” or 3/4” Rp (BSP) or NPT
- Weld-on: 1” ISO 2037 or DN25 DIN11850-R2
- Clip-on: 1” ISO 2037
Standard Design
As standard documentation, the Toftejorg MultiMidget can be supplied
with a “Declaration of Conformity” for material specifications.
Certificates
2.1 material certificate.
5.3.1108
Rotating Spray Head TJ MultiMidget Rotary Spray Head
4102-0006
4102-0005
14
35 13
12
270°U
30 11
360°
A
10
25 270°U
9
A
8 360°
180°D
20 7
Flow rate 180°D
Throw length
6
15 5
B
4 270°U
10 B
3 360°
180°D
2
5
1
0
5 10 15 20 25 30 35 40 45 PSI
5 10 15 20 25 30 35 40 45 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
For clip-on models, the flow rate is increased by approx. 0.65 yard3/h.
t
G
D
E
F
A
A
4102-0002
4102-0003
B
4102-0004
B
TH ID OD x t
1/2" Rp (BSP) ISO : ø0.1 inch Welded on pipe
3/4" Rp (BSP) ISO: ø0.98 x 0.06 inch
1/2" NPT DIN Range 2: ø1.14 x 0.06 inch
3/4" NPT
Type A B C D E F G
Tread 5.39(BSP), 5.91(NPT) ø1.77 1.26 0.47(BSP) 0.98(NPT) 0.35(BSP) 0.89(NPT)
Clip-on 6.1 ø1.77 1.18 0.59 ø0.18
Weld-on 19.68 ø1.77
5.3.1109
TJ SaniMagnum Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Toftejorg SaniMagnum is an efficient replacement for traditional
static spray balls as it uses low volumes of liquid at low pressure. The
device, particularly well-suited to hygienic applications, can be used in
tanks ranging from 1,300 to 13,000 US gallons.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
SaniMagnum to rotate, with fan jets laying out a swirling pattern
throughout the vessel. This generates a vibrating impact and
cascading flow that covers all internal surfaces of the tank or reactor.
The device’s self-cleaning feature is achieved by directing the cleaning
media through the rotating bearing track and onto the neck of the
elongated head.
Temperature
Standard Design Max. working temperature: . . . . . . . . 203°F
As standard documentation, the Toftejorg SaniMagnum can be Max. ambient temperature: . . . . . . . . 284°F
supplied with a “Declaration of Conformity” for material specifications Weight
or 3.1 certification for metallic parts. Conformity of Declaration ATEX Thread and clip-on: . . . . . . . . . . . . . 1.48 lbs
available on request. The device is available in hastelloy C22 (balls in On pipe: . . . . . . . . . . . . . . . . . . . 2.14/3.35 lbs
hastelloy C276) with 3.1 certification for metallic parts. ATEX approved,
Category 1 for installation in zone 0/20. Connections
- Thread: 1 1/4” or 1 1/2” Rp (BSP) or NPT
Certificates - Weld-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R2, or 1 1/2”
2.2 material certificate, Q-doc, Q-doc incl. FAT & SAT and ATEX. or 2” BPE US
. - Clip-on: 1 1/2” or 2” ISO 2037, or DN40 DIN11850-R1 or R2, or 1
1/2” or 2” BPE US
5.3.1110
Rotating Spray Head TJ SaniMagnum Rotary Spray Head
4103-0007
90 B 360° 180° Down
A 12
80 LowFlow/270°UP
LowFlow/180° Down 11
70 10 A2 270° UP LowFlow Wetting
A1
9 360° LowFlow
Flow Throw
60 8 A2
rate B length 7 B1 360°/270° UP Impact
50
B1
6 180° Down cleaning
5
40
B2 B2 270° UP LowFlow Impact
4
360° LowFlow cleaning
3
30 2
1
5 10 15 20 25 30 35 40 45 PSI 10 20 30 40 PSI
Inlet pressure Inlet pressure
For Clip-on models, the flow rate is increased by approx. 1.96 yard3/h
Dimensions (inch)
TH ID OD x t
1 1/4” BSP 1½” ø1.51 inch ISO ø1.50 x 0.047 inch
1 1/4” NPT 2” ø2.02 inch BPE US ø1.5 x 0.065 inch
1½" BSP DIN Range 1 ø1.59 inch BPE US ø2 x 0.065 inch
1½" NPT DIN Range 2 ø1.63 inch DIN Range 1 ø1.57 x 0.039 inch
DIN Range 2 ø1.61 x 0.059 inch
Type A B C E F G
Tread 5.12 ø2.56 1.73 x
Clip-on 6.18 ø2.56 0.39 0.59 ø0.165
Weld-on 6.18 / 19.68 / 39.37 ø2.56
5.3.1111
TJ SaniMagnum SB/3-A Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Alfa Laval Toftejorg SaniMagnum SB Rotary Spray Head is
designed with respect to Self-Cleaning, Self-Draining and Inspectability.
Its novel patented One-clip assembly offers easy installation,
disassembly and inspection without compromising cleanability and
drainability. The Toftejorg SaniMagnum SB is an efficient replacement
for the traditional Static Spray Ball as it offers liquid impact on the
entire tank wall that lies within the spray pattern – a 270°U or a 360°
pattern; both at a lower flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the head of the Toftejorg
SaniMagnum SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
Connections
Clip-on: . . . . . . . . . . . . . . . . . . . . 1½” BPE US, 1½” ISO 2037
Weld-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US*
360° 270° up Clip
Easy-on/off clip (0.157 inch)
Standard Design Clip needed for both clip-on and weld-on versions to assemble
The Toftejorg SaniMagnum SB can be supplied with 3.1 Certificates the machine.
for metallic parts and 3-A Conformity* on its plastic part.
Recommended tank size: . . . . . . . . 6.000-18.000 US Gallons
*Implies that the material complies with FDA 21CFR.
Certificates
Sizing/selection and installation drawing are available. Contact Alfa
2.2 Material Certificate and EHEDG and 3-A
Laval for recommendations.
As add-on: 3.1 Material Certificate and ATEX.
O C T O B E R 2008
5.3.1112
Rotating Spray Head TJ SaniMagnum SB/3-A Rotary Spray Head
80
A
14
4
70
15 12
A
B 60
3 10
50 Flow Throw Throw
Flow
10 rate length 8 length
rate 40 B
[USgpm] (radius) (radius)
2
6
30
5 4
20
1
10 2
0 0
4113-0004
0 0
0 1 2 3 4113-0005
bar 0 1 2 3
bar
For Clip-on models, the flow rate is increased by approx. 3962.6 Gallon/hour.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 68°F.
Clip-on Weld-on
ID t OD
t
E
G
A
A
4113-0000
4113-0001
B B
Dimensions (inch)
Type A B E G ID OD t Clip
Clip-on 4.66” ø2.15” 1” ø0.16” ø1.51” ø0.157
Weld-on** 5.47” ø2.15” ø1.5” 0.06”
** Weld-on version only meets the requirements of the 3-A Hygienic Standard 78-01 if installed according to the user manual.
5.3.1113
TJ MultiMagnum Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Toftejorg MultiMagnum is a rotary spray head that uses cleaning
media to provide coverage and impact. The device represents an
effective alternative to traditional static spray balls because it uses low
volumes of cleaning fluid at low pressure. The double ball bearing in
the Toftejorg MultiMagnum’s rotating head makes the device suitable
for all industrial cleaning applications, including tanks, reactors,
vessels and other containers ranging from 1,300 - 13,000 US gallons,
depending on dimensions and cleaning task.
Working principle
The flow of the cleaning media causes the head of the Toftejorg
MultiMagnum to rotate, and the fan-shaped jets lay out a swirling
pattern throughout the tank or reactor. This generates the impact
needed for the efficient removal of residual product; the cascading
flow covers all internal surfaces of the vessel. The MultiMagnum are
designed to be installed in any given angle.
Temperature
Max. working temperature: . . . . . . . . 203°F
Max. ambient temperature: . . . . . . . . 284°F
5.3.1114
Rotating Spray Head TJ MultiMagnum Rotary Spray Head
4104-0004
4104-0005
90 12
360˚
270˚U A: 360° A: 360°
11
80 270° UP 270° UP
A 180° Down
10
360˚
70 9 270˚
180˚D
8
60 B: 180° Throw B
Flow 7
360˚
rate 180˚D length
6 270˚ B: 360°
50
180˚D
5 270° UP
180° Down
40 4
3
30 2
1
5 10 15 20 25 30 35 40 45 PSI 5 10 15 20 25 30 35 40 45 PSI
Inlet pressure Inlet pressure
A: Wetting - B: Impact cleaning
Dimensions (inch)
Thread Weld-on
OD
ID
t
C
E
D
A
A
4104-0003
4104-0002
B B
TH OD x t
1 1/4” Rp (BSP) Welded on pipe
1 1/4” NPT ISO: ø1.50 x 0.062 inch
DN40: ø1.61 x 0.059 inch
Type A B C D E
Thread 7.20 ø2.56 1.81 0.63 0.59
Weld-on 39.37 ø2.56
5.3.1115
TJ SaniMega Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Toftejorg SaniMega rotary spray head provides a controlled
rotating fan impact cleaning action. It is an automatic device with an
optimised design for effective distribution of cleaning media. The
Toftejorg SaniMega is suitable in processing and storage tanks ranging
from 13,000 to 92,000 US gallons. It is particularly suited to vertical
storage tanks in the food, brewing and other beverage industries
where a scrubbing effect is needed to clean at the fill level.
Working principle
The flow of the cleaning media causes the gear unit to rotate the body
of the cleaning head. The resulting fan impact jet provides a swirling
action down the tank wall.
Spray Pattern
Standard Surface finish:
Product contact parts: . . . . . . . . . . . Ra 32µin
Non product contact parts: . . . . . . . . Ra 64µin
Temperature
Max. working temperature: . . . . . . . . 203°F
Max. sterilisation temperature: . . . . . . 284°F
270° up
Max. ambient temperature: . . . . . . . . 284°F
Standard Design
Downpipe length 47.2 inch. Inlet connection as welding end 2”
ISO ø2 x 0.05 inch. Tank inlet as DIN Union DN100. As standard Weight: . . . . . . . . . . . . . . . . . . . . 13 lbs
documentation, the Toftejorg SaniMega can be supplied with a Options
“Declaration of Conformity” for material specifications. A. Rotation sensor
Certificates B. Counter parts to the standard clamp connections, including gaskets
2.1 material certificate. and clamp rings
5.3.1116
Rotating Spray Head TJ SaniMega Rotary Spray Head
4105-0004
270° UP
130
B
120
4105-0000
A 110
C D 100
K
90
80
E
70
J
30 35 40 45 50 55 60 PSI
Inlet pressure
Rotating speed
RPM
4105-0005
A
7
270° UP
B
6
4105-0001
5
H
F
G 4
30 35 40 45 50 55 60 PSI
Inlet pressure
A B C D E F G H J K
4.57 5.67
59.25 47.24 3.40* 4.74* 8.66** ø2.56 ø2.83 2.09 76.2 50.8
5.3.1117
TJ SaniMega SB/3-A Rotary Spray Head Rotating Spray Head
.
5.3
Application
The Alfa Laval Toftejorg SaniMega SB Rotary Spray Head is designed
with respect to self-cleaning, self-draining and inspectability. Its novel
patented One-clip assembly offers easy installation, disassembly and
inspection without compromising cleanability and drainability. The
Toftejorg SaniMega SB is an efficient replacement for the traditional
Static Spray Ball as it offers liquid impact on the entire tank wall that
lies within the spray pattern – a 270°U or a 360° pattern; both at a
lower flow rate at equally low pressure.
Working principle
The flow of cleaning media causes the spray head of the Toftejorg
SaniMega SB to rotate on a liquid film (Slide Bearing), with fans of
water laid out in a swirling pattern on the entire perimeter within the
spray pattern. This generates a vibrating impact in the impact zone
and a dynamic cascading flow that covers all internal surfaces of the
tank, vessel or reactor. The Self-Cleaning feature is due to the unique
design that includes cleaning of the down pipe.
.
TECHNICAL DATA PHYSICAL DATA
Lubricant: . . . . . . . . . . . . . . . . . . . Lubrication by rinse/cleaning Materials
fluid Metallic parts: . . . . . . . . . . . . . . . . AISI 316L
Wetting radius . . . . . . . . . . . . . . . . Max. 18.7 ft Non-metallic parts: . . . . . . . . . . . . . PEEK 450G
Impact cleaning radius: . . . . . . . . . . Max. 8.9 ft
Surface finish: . . . . . . . . . . . . . . . . Ra 32 µin
Steam or gas (air): . . . . . . . . . . . . . Not supported – contact AL
Temperature
Pressure
Max. working temperature: . . . . . . . . 203°F
Working pressure: . . . . . . . . . . . . . 14.5 - 58.0 PSI
Max. ambient temperature: . . . . . . . . 302°F
Recommended pressure: . . . . . . . . . 43.5 PSI
Spray Pattern
Weight: . . . . . . . . . . . . . . . . . . . . 1.34 lbs
Connections
Clip-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US
Weld-on: . . . . . . . . . . . . . . . . . . . . 2” BPE US*
360° 270° up
Clip
Standard Design Easy-on/off clip (0.197 inch)
The Toftejorg SaniMega SB can be supplied with 3.1 Certificates for
Clip needed for both clip-on and weld-on versions to assemble
metallic parts and 3-A Conformity* on its plastic part.
the machine.
*Implies that the material complies with FDA 21CFR.
Recommended tank size: . . . . . . . . 18.000-60.000 US Gallons
O C T O B E R 2008
5.3.1118
Rotating Spray Head TJ SaniMega SB/3-A Rotary Spray Head
For Clip-on models, the flow rate is increased by approx. 528.34 Gallon/h.
Note: The inlet pressure has been taken immediately before the inlet to the machine. In order to achieve the performance indicated on the curves,
the pressure drop in the supply lines between pump and machine must be taken in consideration and the water temperature during testing was
approx. 68°F.
Clip-on Weld-on
ID t OD
G
t
E
A
A
4112-0000
4112-0001
B B
Dimensions (inch)
Type A B G E ID OD t Clip
Clip-on 2” BPE US 4.76” ø2.65” ø0.20” 1” ø2.01” ø0.197
Weld-on** 2” BPE US 5.57 ø2.65” ø2” 0.06”
** Weld-on version only meets the requirements of the 3-A Hygienic Standard 78-01 if installed according to the user manual.
5.3.1119
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: Semi Bright
5.3
Add-on prices
TE14XXXX91 Q-doc.
TE14XXXX71 ATEX
TE14XXXX81 ATEX + Q-doc.
TE14XXXX51 Q-doc. incl. FAT - SAT
TE14XXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1120
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: 20 μin Ra internal/external
Q-doc. and Electro-polished
5.3
TD 523-174_1
Add-on prices
TE14FXXX81 ATEX + Q-doc.
TE14FXXX51 Q-doc. incl. FAT - SAT
TE14FXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1121
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: Bright
5.3
5.3.1122
Rotating Spray Head TJ SaniMicro
Product code: 5470 Surface finish: Bright
5.3
5.3.1123
TJ SaniMicro Rotating Spray Head
Product code: 5470 Surface finish: Bright
5.3
E
TE14B00301 686.8 270° up 0.83 2.44 0.98 0.43
TE14B00401 422.7 270° up low flow 0.83 2.44 0.98 0.43
TE14B00201 422.7 180° down 0.83 2.44 0.98 0.43
Hastelloy C22
A
TE14D00001 713.3 360° 0.83 2.44 0.98 0.43
TE14D00101 422.7 360° low flow 0.83 2.44 0.98 0.43
4100-0005
TE14D00301 686.8 270° up 0.83 2.44 0.98 0.43
TE14D00401 422.7 270° up low flow 0.83 2.44 0.98 0.43
TE14D00201 422.7 180° down 0.83 2.44 0.98 0.43
B
E
TE14B01301 686.8 270° up 0.83 2.44 0.98 0.43
TE14B01401 422.7 270° up low flow 0.83 2.44 0.98 0.43
TE14B01201 422.7 180° down 0.83 2.44 0.98 0.43
Hastelloy C22
A
TE14D01001 713.3 360° 0.83 2.44 0.98 0.43
TE14D01101 422.7 360° low flow 0.83 2.44 0.98 0.43
4100-0005
TE14D01301 686.8 270° up 0.83 2.44 0.98 0.43
TE14D01401 422.7 270° up low flow 0.83 2.44 0.98 0.43
TE14D01201 422.7 180° down 0.83 2.44 0.98 0.43
B
Add-on prices
TE14XXXX91 Q-doc
TE14XXXX71 ATEX
TE14XXXX81 ATEX + Q-doc
TE14XXXX51 Q-doc. incl. FAT - SAT
TE14XXXX61 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
-EN 10204 type 3.1 Material Inspection certificate
-USP Class VI certificate
Q-doc
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
ATEX approved machine for use in explosive atmospheres.
ATEX Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T284°F
5.3.1124
Rotating Spray Head TJ SaniMidget
Product code 5542 Surface finish: Bright
5.3
LLP Spray
Item No. Flow at 29 psi Dimension (in) Connection
USD pattern
Stainless Steel Gallon/hour A B E F G ID Clip-on (1” ISO 2037)
TE10B10001 1585 360° 5.26 1.77 1.81 0.59 0.17 1.00
TE10B13001 1717.1 270° up 5.26 1.77 1.81 0.59 0.17 1.00
Hastelloy C22
TE10D10001 1585 360° 5.26 1.77 1.81 0.59 0.17 1.00
TE10D13001 1717.1 270° up 5.26 1.77 1.81 0.59 0.17 1.00
Add-on prices
TE10XXXX91 Q-doc
TE10XXXX71 ATEX
TE10XXXX81 ATEX + Q-doc
TE10XXXX51 Q-doc. incl. FAT - SAT
TE10XXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1125
TJ SaniMidget Rotating Spray Head
Product code 5542 Surface finish: 20 μin Ra internal/external
Q-doc. and Electro-polished
(Improved surface)
5.3
LLP Spray
Item No. Flow at 29 psi Dimension (in) Connection
USD pattern
Stainless steel Gallon/hour A B E E G ID Clip-on (1” ISO 2037)
TE10F10091 1585 360° 5.26 1.77 1.81 0.59 0.17 1.00
TE10F13091 1717.1 270° up 5.26 1.77 1.81 0.59 0.17 1.00
Add-on prices
TE10XXXX81 ATEX + Q-doc.
TE10XXXX51 Q-doc. incl. FAT - SAT
TE10XXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1126
Rotating Spray Head TJ SaniMidget
Product code: 5542 Surface finish: Bright
5.3
LLP Spray
Item No. Flow at 29 psi Dimension (in) Connection
USD pattern
Stainless Steel Gallon/hour OD x t A B Weld-on (1" ISO 2037)
TE10B20201 1452.9 360° 0.98 x 0.04 4.74 1.77
TE10B23201 1585 270° up 0.98 x 0.04 4.74 1.77
TE10B22201 924.6 180° down 0.98 x 0.04 4.74 1.77
TE10B20001 1452.9 360° 0.98 x 0.04 19.68 1.77
TE10B23001 1585 270° up 0.98 x 0.04 19.68 1.77
TE10B22001 924.6 180° down 0.98 x 0.04 19.68 1.77
TE10B20101 1452.9 360° 0.98 x 0.04 39.37 1.77
TE10B23101 1585 270° up 0.98 x 0.04 39.37 1.77
TE10B22101 924.6 180° down 0.98 x 0.04 39.37 1.77
TD 523-028_1
Hastelloy C22
TE10D20201 1452.9 360° 0.98 x 0.04 4.74 1.77
TE10D23201 1585 270° up 0.98 x 0.04 4.74 1.77
TE10D22201 924.6 180° down 0.98 x 0.04 4.74 1.77
Stainless Steel Weld-on (DN25 DIN11850-R2)
TE10B20401 1452.9 360° 1.14 x 0.06 4.74 1.77
TE10B23401 1585 270° up 1.14 x 0.06 4.74 1.77
TE10B22401 924.6 180° down 1.14 x 0.06 4.74 1.77
TD 523-028_1
TE10B23601 1585 270° up 1.14 x 0.06 39.37 1.77
TE10B22601 924.6 180° down 1.14 x 0.06 39.37 1.77
Hastelloy C22
TE10D20401 1452.9 360° 1.14 x 0.06 4.74 1.77
TE10D23401 1585 270° up 1.14 x 0.06 4.74 1.77
TE10D22401 924.6 180° down 1.14 x 0.06 4.74 1.77
Stainless Steel Weld-on (1" ASME BPE)
TE10B20301 1452.9 360° 1.00 x 0.06 4.74 1.77
TE10B23301 1585 270° up 1.00 x 0.06 4.74 1.77
TE10B22301 924.6 180° down 1.00 x 0.06 4.74 1.77
TE10B20701 1452.9 360° 1.00 x 0.06 19.68 1.77
TE10B23701 1585 270° up 1.00 x 0.06 19.68 1.77
TE10B22701 924.6 180° down 1.00 x 0.06 19.68 1.77
TE10B20801 1452.9 360° 1.00 x 0.06 39.37 1.77
TE10B23801 1585 270° up 1.00 x 0.06 39.37 1.77
TE10B22801 924.6 180° down 1.00 x 0.06 39.37 1.77
TD 523-028_1
Hastelloy C22
TE10D20301 1452.9 360° 1.00 x 0.06 4.74 1.77
TE10D23301 1585 270° up 1.00 x 0.06 4.74 1.77
TE10D22301 924.6 180° down 1.00 x 0.06 4.74 1.77
Add-on prices
TE10XXXX91 Q-doc.
TE10XXXX71 ATEX
TE10XXXX81 ATEX + Q-doc.
TE10XXXX51 Q-doc. incl. FAT - SAT
TE10XXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1127
TJ SaniMidget Rotating Spray Head
Product code 5542 Surface finish: Bright
5.3
Add-on prices
TE10XXXX91 Q-doc.
TE10XXXX71 ATEX
TE10XXXX81 ATEX + Q-doc.
TE10XXXX51 Q-doc. incl. FAT - SAT
TE10XXXX61 Q-doc. incl. FAT - SAT + ATEX
Documentation specification Explanation to Add-on
Equipment Documentation includes:
5.3.1128
Rotating Spray Head TJ SaniMidget SB Rotary Spray Head
Product code : 5545 (3-A version) Surface finish: 32µ” Ra machined
5.3
Gal-
3-A A B OD t Weld-on
lon/hour
TE16B23200 1796.4 270° UP 4.13 ø1.65 ø0.98 0.05 1" ISO 2037 OD
TE16B20200 1849.2 360° 4.13 ø1.65 ø0.98 0.05 1" ISO 2037 t
TE16B23300 1796.4 270° UP 4.28 ø1.65 ø1 0.06 1" BPE US
TE16B20300 1849.2 360° 4.28 ø1.65 ø1 0.06 1" BPE US
TE16B13200 1796.4 270° UP 3.34 ø1.65 ø1.11 0.05 DN25 DIN R1
A
TE16B10200 1849.2 360° 3.34 ø1.65 ø1.11 0.05 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX00 Standard, 2.2 Material Certifiaction is included
TE16BXXX90 3.1 Material Certificate is included.
TE16BXXX70 ATEX+2.2
TE16BXXX80 ATEX+3.1
Documentation specification Explanation to Add-on
TE16BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE16BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T188°C Tamb 32° to +302°F
5.3.1129
TJ SaniMidget SB Rotary Spray Head Rotating Spray Head
Product code: 5547 (UltraPure version) Surface finish: 32µ” Ra machined
5.3
Flow at Spray
Item No. LLP USD Dimension (inch) Connection
29 PSI pattern
Gal-
UltraPure A B E G ID Clip-on
lon/hour
1" BPE
TE16B13295 1915.2 270° UP 3.34 0.59 ø0.16 ø1.01
US
1" BPE
TE16B10295 1981.3 360° 3.34 0.59 ø0.16 ø1.01
US
Gal-
UltraPure A B OD t Weld-on
lon/hour
TE16B23295 1796.4 270° UP 4.13 ø1.65 ø0.98 0.05 1" ISO 2037 OD
TE16B20295 1849.2 360° 4.13 ø1.65 ø0.98 0.05 1" ISO 2037 t
TE16B23395 1796.4 270° UP 4.28 ø1.65 ø1 0.06 1" BPE US
TE16B20395 1849.2 360° 4.28 ø1.65 ø1 0.06 1" BPE US
TE16B13295 1796.4 270° UP 3.34 ø1.65 ø1.11 0.05 DN25 DIN R1
A
TE16B10295 1849.2 360° 3.34 ø1.65 ø1.11 0.05 DN25 DIN R1
4114-0003
B
Add-on prices
TE16BXXX95 Standard, Q-doc, 3.1 Material Certificate is included
TE16BXXX85 ATEX+Q-doc, 3.1 Material Certificate is included.
TE16BXXX55 Q-doc, 3.1 Incl. Qualification Package FAT-SAT
TE16BXXX65 ATEX+Q-doc, 3.1 Incl. Qualification Package FAT-SAT
Documentation specification Explanation to Add-on
TE16BXXX95 Standard, Q-doc, 3.1 Material Certificate is included
-EN 10204 type 3.1 Inspection Certificate
-USP Class VI certificate
-FDA Declaration of Conformity
-TSE Declaration
-QC Declaration of Conformity
TE16BXXX85 Q-doc, 3.1 Material Certificate is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T370.4°F Tamb 32°F to +302°F
5.3.1130
Rotating Spray Head TJ SaniMidget SB Rotary Spray Head
Product code: 5547 (UltraPure version) Surface finish: 32µ” Ra machined
5.3
5.3.1131
TJ SaniMidget Retractor Rotating Spray Head
Product code: 5471 Surface treatment: Semi bright
5.3
5.3.1132
Rotating Spray Head TJ MultiMidget
Product code: 5543 Surface treatment: Bright
5.3
5.3.1133
TJ MultiMidget Rotating Spray Head
Product code: 5543 Surface treatment: Bright
5.3
5.3.1134
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Bright
5.3
5.3.1135
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface finish: 20 μin Ra internal/external
Q-doc. and Electro-polished
(Improved surface)
5.3
Add-on prices
TE11XXXX81 ATEX + Q-doc.
TE11XXXX51 Q-doc. incl. FAT - SAT
TE11XXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1136
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Bright
5.3
TD 523-020_1
TE11B221 3962.6 180° down 1.5 x 0.05 39.37 2.56
Hastelloy C22
TE11D202 4094.7 360° 1.5 x 0.05 6.18 2.56
TE11D242 2905.9 360° low flow 1.5 x 0.05 6.18 2.56
TE11D232 4094.7 270° up 1.5 x 0.05 6.18 2.56
TE11D248 2905.9 270° up low flow 1.5 x 0.05 6.18 2.56
TE11D222 3962.6 180° down 1.5 x 0.05 6.18 2.56
Stainless Steel Weld-on (1½" ISO 2037/ASME BPE tube)
TE11B252 4094.7 360° 1.5 x 0.06 6.18 2.56
TE11B262 2905.9 360° low flow 1.5 x 0.06 6.18 2.56
TE11B282 4094.7 270° up 1.5 x 0.06 6.18 2.56
TE11B292 2905.9 270° up low flow 1.5 x 0.06 6.18 2.56
TE11B272 3962.6 180° down 1.5 x 0.06 6.18 2.56
TE11B250 4094.7 360° 1.5 x 0.06 39.37 2.56
TE11B260 2905.9 360° low flow 1.5 x 0.06 39.37 2.56
TE11B280 4094.7 270° up 1.5 x 0.06 39.37 2.56
TE11B290 2905.9 270° up low flow 1.5 x 0.06 39.37 2.56
TD 523-020_1
TE11B270 3962.6 180° down 1.5 x 0.06 39.37 2.56
Hastelloy C22
TE11D252 4094.7 360° 1.5 x 0.06 6.18 2.56
TE11D262 2905.9 360° low flow 1.5 x 0.06 6.18 2.56
TE11D282 4094.7 270° up 1.5 x 0.06 6.18 2.56
TE11D292 2905.9 270° up low flow 1.5 x 0.06 6.18 2.56
TE11D272 3962.6 180° down 1.5 x 0.06 6.18 2.56
Add-on prices
TE11XXXX91 Q-doc.
TE11XXXX71 ATEX
TE11XXXX81 ATEX + Q-doc.
TE11XXXX51 Q-doc. incl. FAT - SAT
TE11XXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1137
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Bright
5.3
TD 523-020_1
TE11B271 3962.6 180° down 2 x 0.06 39.37 2.56
Hastelloy C22
TE11D253 4094.7 360° 2 x 0.06 6.18 2.56
TE11D263 2905.9 360° low flow 2 x 0.06 6.18 2.56
TE11D283 4094.7 270° up 2 x 0.06 6.18 2.56
TE11D293 2905.9 270° up low flow 2 x 0.06 6.18 2.56
TE11D273 3962.6 180° down 2 x 0.06 6.18 2.56
Stainless Steel OD x t A B Weld-on (DN40 DIN11850-R2)
TE11B204 4094.7 360° 1.61 x 0.06 6.18 2.56
TE11B244 2905.9 360° low flow 1.61 x 0.06 6.18 2.56
TE11B234 4094.7 270° up 1.61 x 0.06 6.18 2.56
TE11B249 2905.9 270° up low flow 1.61 x 0.06 6.18 2.56
TE11B224 3962.6 180° down 1.61 x 0.06 6.18 2.56
TE11B205 4094.7 360° 1.61 x 0.06 39.37 2.56
TE11B245 2905.9 360° low flow 1.61 x 0.06 39.37 2.56
TE11B225 4094.7 270° up 1.61 x 0.06 39.37 2.56
TD 523-020_1
TE11B235 2905.9 270° up low flow 1.61 x 0.06 39.37 2.56
Hastelloy C22
TE11D204 4094.7 360° 1.61 x 0.06 6.18 2.56
TE11D244 2905.9 360° low flow 1.61 x 0.06 6.18 2.56
TE11D234 4094.7 270° up 1.61 x 0.06 6.18 2.56
TE11D249 2905.9 270° up low flow 1.61 x 0.06 6.18 2.56
TE11D224 3962.6 180° down 1.61 x 0.06 6.18 2.56
Add-on prices
TE11XXXX91 Q-doc.
TE11XXXX71 ATEX
TE11XXXX81 ATEX + Q-doc.
TE11XXXX51 Q-doc. incl. FAT - SAT
TE11XXXX61 Q-doc. incl. FAT - SAT + ATEX
5.3.1138
Rotating Spray Head TJ SaniMagnum
Product code: 5472 Surface treatment: Semi bright
5.3
5.3.1139
TJ SaniMagnum Rotating Spray Head
Product code: 5472 Surface treatment: Semi bright
5.3
5.3.1140
Rotating Spray Head TJ SaniMagnum SB Rotary Spray Head
Product code: 5468 Surface finish: Ra 32µ” Ra machined
5.3
Flow
LLP Spray
Item No. at 43.5 Dimension (in) Connection
USD pattern
psi
Gal-
3-A A B E G ID Clip-on
lon/hour
TE17B13200 3355 270° UP 4.66 ø2.15 1 ø0.16 ø1.51 1½" ISO 2037 ID
TE17B10200 3487.1 360° 4.66 ø2.15 1 ø0.16 ø1.51 1½" ISO 2037
G
E
TE17B13200 3355 270° UP 4.66 ø2.15 1 ø0.16 ø1.51 1½" BPE US
TE17B10200 3487.1 360° 4.66 ø2.15 1 ø0.16 ø1.51 1½" BPE US
4113-0002
B
Gal-
3-A A B OD t Weld-on
lon/hour
TE17B23200 3196.5 270° UP 5.47 ø2.15 ø1.5 ø1.5 1½" ISO 2037 OD
TE17B20200 3328.6 360° 5.47 ø2.15 ø1.5 ø1.5 1½" ISO 2037 t
TE17B23300 3196.5 270° UP 5.47 ø2.15 ø1.5 ø1.5 1½" BPE US
TE17B20300 3328.6 360° 5.47 ø2.15 ø1.5 ø1.5 1½" BPE US
4113-0003
B
Add-on prices
TE17BXXX00 Standard, 2.2 Material Certifiaction is included
TE17BXXX90 3.1 Material certifiaction is included
TE17BXXX70 ATEX+2.2
TE17BXXX80 ATEX+3.1
Documentation specification Explanation to Add-on
TE17BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE17BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T370.4°F Tamb 32° to +302°F
5.3.1141
TJ MultiMagnum Rotating Spray Head
Product code: 5473 Surface finish: Bright
5.3
5.3.1142
Rotating Spray Head TJ SaniMega
Product code: 5474 Surface finish: Semi Bright
5.3
TE12A006 6604.3 270° up (ø2” x 0.04) x 3" 47.24 120.5 4.74 2.83
(ø2” x 0.04) x
TE12A016 6604.3 270° up 47.24 120.5 4.74 2.83
DN100
Sensor:
TE12A305 Rotation sensor with 6.56 ft. cable
5.3.1143
TJ SaniMega SB Rotary Spray Head Rotating Spray Head
Product code: 5469 Surface finish: 32µ“ Ra machined
5.3
Flow
LLP at 43.5 Spray
Item No. USD PSI pattern Dimension (in) Connection
Gal-
3-A lon/hour A B E G ID Clip-on
TE18B13200 8672.8 270° UP 4.76 ø2.65 1 ø0.2 ø2.01 2" BPE US ID
ø2.65 ø0.2 ø2.01 2" BPE US
G
TE18B10200 10054.4 360° 4.76 1
E
A
4112-0000
B
Gal-
3-A lon/hour A B OD t Weld-on
TE18B23300 6393 270° UP 5.57 ø2.65 ø2 0.05 2" BPE US OD
TE18B20300 7449.7 360° 5.57 ø2.65 ø2 0.05 2" BPE US t
4112-0003
B
Add-on prices
TE18BXXX00 Standard, 2.2 Material Certifiaction is included
TE18BXXX90 3.1 Material certifiaction is included
TE18BXXX70 ATEX+2.2
TE18BXXX80 ATEX+3.1
Documentation specification Explanation to Add-on
TE18BXXX00 Standard, 2.2 Material Certifiaction is included
- Declaration of conformity EN 10204, Sub clause 2.2 test report
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX90 3.1 Material certifiaction is included
- EN 10204 type 3.1 inspection certificate
- 3-A - Number: 78-01. Spray Cleaning Devices
TE18BXXX70 2.2 Material Certifiaction is included
- ATEX approved machine for use in explosive atmospheres.
Catagory 1 for installation in zone 0/20 in accordance to Ex II 1 GD c T370.4°F Tamb 32°
to +302°F
5.3.1144
5.4 Static Spray Balls
Static Spray Balls is recommended for less demanding cleaning duties and storage tanks
with a low cleaning frequency.
Product leaflet
LKRK Static Spray Balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1146
SSB Retractor – A Retractable Targeted Static Spray Ball . . . . . . . . . . . . .5.4.1148
Price lists
LKRK, static spray balls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1150
SSB Retractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.4.1152
LKRK Static Spray Balls Static Spray Balls
5.4
ky For Simple Tank Cleaning
Alfa Laval LKRK Static Spray Balls
Application
The LKRK is a fixed spray ball used for cleaning storage tanks in the
food and beverage industries.
Fixed spray balls are used for less demanding cleaning duties.
Dimensions (inch)
F-version T-version B-version
Size (1") (2")
A 2.28 3.05
B 0.69 0.89
US tube ID 1.01 2.03
ISO tube OD/ID/t 1.12/1.00/0.06 2.14/2.02/0.06
DIN tube OD/ID/t 1.28/1.12/0.08 2.14/2.06/0.04
Pipe range 1
DIN tube OD/ID/t 1.35/1.16/0.09 2.26/2.10/0.08
Pipe range 2
Weight, lb 0.44 0.66
5.4.1146
Static Spray Balls LKRK Static Spray Balls
10 10
0
0 0 5 10 15 20
0 5 10 15 20
Capacity diagrams - LKRK
B T F BT F
Type LKRK 64 with 0.08 in. holes: Type LKRK 94 with 0.12 in. holes, 2” (DN50) tube:
bottom drilled, top drilled, fully drilled bottom drilled, top drilled, fully drilled
B T F
B = Bottom drilled
T = Top drilled
F = Fully drilled
5.4.1147
SSB Retractor Static Spray Balls
5.4
ky Safe production – non intrusive cleaning equipment
Alfa Laval SSB Retractor – A Retractable Targeted Static Spray Ball
Applications
The SSB Retractor is used for cleaning different types of installations
from simple tanks and duct work, to complex process applications
with agitators where built-in dynamic cleaning heads are impractical to
use. Storage tanks, reactors, mixers and spray dryers etc. including
surrounding duct work and vent lines are cleaned by SSB Retractor
units. The SSB Retractor is widely used in applications within the
biopharma, cosmetic, dairy, food and beverage industries.
Working Principle
The unit can be installed in ducts and small tanks, where the process
is disturbed by any internal components including fixed cleaning
equipment. Three versions available:
- “Air to Spring” where the extension is activated by pneumatic and
retraction is spring-activated
- “Air to Air” where both the extension and the retraction are activated
by pneumatic
- Alternatively as “media to spring” operated
The Retractor unit is designed with inlet and cleaner head in a
telescopic system, which allows for easy installation and ensures
effective self draining. Self cleaning is easily done due to the simple
design and minimum wetted surface area. After cleaning it is possible
to keep the Retractor extended to purge the cleaning system dry.
By targeted drilling of the spray ball, the unit can be customized to
.
improve the cleaning efficiency for specific applications.
Options - Materials
Wetted components: . . . . . . . Hastelloy C22*
Wetted seals: . . . . . . . . . . . . FFKM (perfluoroelastomer)*
Max. process temp.: . . . . . . . 356°F - special seals*
* Product contact parts only
Proximity sensor: . . . . . . . . . For position indication
5.4.1148
Static Spray Balls SSB Retractor
4111-0002
Purging possible: Yes
14.6
5.4
Pressure: Air to Spring (AS)
Tank/duct pressure: Atm. to 145 PSI
Air supply pressure: 43-58 PSI 13.2
Purging possible: Yes
12.6
Pressure: Media to Spring (MS)
Tank/duct pressure: Atm. to 145 PSI 11.0
Purging possible: No
Special weld in pads 10.1
Weld in pads can be delivered tailor-made to the actual duct / vessel
shape and size, ensuring a very smooth and hygienic surface internally. 8.8
Blanking plugs
Blanking plugs are used when the unit is taken out for maintenance.
6.9
Benefits 6.6
- Air operated to allow full draining and purging
- Sealed cleaning house and telescopic air cylinder ensures minimum
wetted area and achieves compact length
- Available with different stroke lengths ensuring optimum positioning 4.4
of the spray ball 0 14.5 29 43.5 58 PSI
TD 532-004
C
C
TD 532-002
B
C A B
A B
A
TD 532-008
Dimension (Inch)
A B C
Media/spring 2.36 9.09 8.19
Air/Spring 2.36 10.59 9.69
Air/Air 2.36 10.87 9.96
Media/spring 4.72 13.82 12.91
Air/Spring 4.72 15.31 14.41
Air/Air 4.72 15.59 14.68
5.4.1149
LKRK, static spray balls Static Spray Balls
Spray balls Surface finish: Bright
Product code: 5522
5.4
LLP Flow at 29
Item No. Type Dimension (in)
USD PSI
Stainless Steel Gallon/hour A B ID Clip-on (1” ISO 2037)
9611710851 1981.3 LKRK-2B ø2½” 2.28 0.69 1.00
9611710861 2245.5 LKRK-2T ø2½” 2.28 0.69 1.00
9611710871 2905.9 LKRK-2F ø2½” 2.28 0.69 1.00
5.4.1150
Static Spray Balls LKRK, static spray balls
Spray balls Surface finish: Bright
Product code: 5522
5.4
NOTE! "B" means Bottom half drilled- "T" means Top half drilled- "F" means Fully drilled.
5.4.1151
SSB Retractor Static Spray Balls
Product code: 5559
TE75P507 & TE75P596-70 - Product code: 5546
TE75P299 - Product code: 5548
5.4
C
B
A
TD 532-009
Stainless steel - Air extend - spring retract (AS) Clamp x Clamp (1½" x 2" ISO 2852)
TE75P230 739.7 270°U 1½"/DN40 2" ISO 2.36 10.59 9.59
TE75P231 739.7 270°U 1½"/DN40 2" ISO 4.02 15.31 14.41
TE75P250 686.8 Duct Directed 1½"/DN40 2" ISO 2.36 10.59 9.59
TE75P251 686.8 Duct Directed 1½"/DN40 2" ISO 4.02 15.31 14.41
C
B A
TD 532-007
Stainless steel - Air extend - spring retract (AS) Clamp x Clamp (1½” x 2” ISO 2852)
TE75P130 739.7 270°U 1½"/DN40 2" ISO 2.36 10.59 9.59
TE75P131 739.7 270°U 1½"/DN40 2" ISO 4.02 15.31 14.41
TE75P150 686.8 Duct Directed 1½"/DN40 2" ISO 2.36 10.59 9.59
TE75P151 686.8 Duct Directed 1½"/DN40 2" ISO 4.02 15.31 14.41
C
B A
TD 532-007
*On request
5.4.1152
Static Spray Balls SSB Retractor
Product code: 5559
TE75P507 & TE75P596-70 - Product code: 5546
TE75P299 - Product code: 5548
5.4
LLP
Item No. Description
USD
Tools
TE75P299 Seal installation tool kit
Sensor:
TE75P507 Stroke sensor Standard (1 pc.)
TE75P59670 Stroke sensor with ATEX (1 pc.)
Add-on price
TE75XXXX90 Q-doc
TE75XXXX70 ATEX
TE75XXXX80 ATEX + Q-doc
5.4.1153
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5.5 Tank Cleaning Accessories
Accessories to support your cleaning process
Product leaflet
Hose winch with Hose and coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1156
TJ FDA approved Dairy Hoses for Portable installation . . . . . . . . . . . . . . . .5.5.1157
Price lists
Hose Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1158
TJ FDA approved dairy hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5.1159
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT . . . . . . . . . . . . . . . . . .5.5.1160
Hose winch with Hose and coupling Tank Cleaning Accessories
5.5
ky Manual, Electric og Pneumatic driven
Hose winch with Hose and coupling
.Dimensions
5.5.1156
Tank Cleaning Accessories TJ FDA approved Dairy Hoses for Portable installation
Application
Flexible suction and delivery hose for hot and cold beverages, e.g.
beer, wine, fruit juice, milk. Resistant to most vegetable and animal
oils. Suitable for CIP cleaning. Vacuum: 90%. Work temperature:
-4°F/+194°F. Brief cleaning up to +248°F.
In addition to the hose Alfa Laval offers hose saddle, cover plate and
tools.
Standard design
Mandrel build rubber hose reinforced with high strength synthetic cord
and 3 embedded steel helix wires.
D
4106-0038
5.5.1157
Hose Winch Tank Cleaning Accessories
Product code: 5592
5.5
1½” Hose Winch applicable for TZ-67PT 1½” Rp-male (BSP)
2” Hose Winch applicable for TZ-66PT 2” Rp-male (BSP)
5.5.1158
Tank Cleaning Accessories TJ FDA approved dairy hose
Product code: 5546
5.5
1½” Hose applicable for TZ-67PT, 1½” Rp-male (BSP)
2” Hose applicable for TZ-66PT, 2” Rp-male (BSP)
LLP
Item No. Dimension (in)
USD
A1
Stainless Steel B, female 2 C, female 2 1½” hose
metres Foot
TE60F020100 10 32.8 1½” Rp (BSP) 1½” Rp (BSP)
TE60F020150 15 49.2 1½” Rp (BSP) 1½” Rp (BSP)
TE60F021100 10 32.8 1½” Rp (BSP) 2” Rp (BSP)
TE60F021150 15 49.2 1½” Rp (BSP) 2” Rp (BSP)
TE60F026100 10 32.8 1½” Rp (BSP) DN40
TE60F026150 15 49.2 1½” Rp (BSP) DN40
TE60F027100 10 32.8 1½” Rp (BSP) DN50
TE60F027150 15 49.2 1½” Rp (BSP) DN50
TE60F024100 10 32.8 1½” Rp (BSP) 1½” SMS
TE60F024150 15 49.2 1½” Rp (BSP) 1½” SMS
TE60F025100 10 32.8 1½” Rp (BSP) 2” SMS
TE60F025150 15 49.2 1½” Rp (BSP) 2” SMS
TE60F022100 10 32.8 1½” Rp (BSP) 1½” DS
TE60F022150 15 49.2 1½” Rp (BSP) 1½” DS
TE60F023100 10 32.8 1½” Rp (BSP) 2” DS
TE60F023150 15 49.2 1½” Rp (BSP) 2” DS
TE60F182100 10 32.8 1½" NPS 1½" NPS
TE60F182150 15 49.2 1½" NPS 1½" NPS
TE60F183100 10 32.8 1½" NPS 2" NPS
TE60F183150 15 49.2 1½" NPS 2" NPS
2" hose
TE60H020100 10 32.8 2” Rp (BSP) 2” Rp (BSP)
TE60H020150 15 49.2 2” Rp (BSP) 2” Rp (BSP)
TE60H026100 10 32.8 2” Rp (BSP) DN50
TE60H026150 15 49.2 2” Rp (BSP) DN50
TE60H024100 10 32.8 2” Rp (BSP) 2” SMS
TE60H024150 15 49.2 2” Rp (BSP) 2” SMS
TE60H022100 10 32.8 2” Rp (BSP) 2” DS
TE60H022150 15 49.2 2” Rp (BSP) 2” DS
TE60H182100 10 32.8 2" NPS 2" NPS
TE60H182150 15 49.2 2" NPS 2" NPS
5.5.1159
4-wheel carriage for TJ20G, TZ-67PT and TZ-66PT Tank Cleaning Accessories
Product code: 5546 Surface finish: Bright
TZ-67PT
1½” Rp
TE52B015 TZ-67 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-67 385 15.16 535 21.06 341 13.43 1½” NPT
TZ-66PT
2” Rp
TE52B020 TZ-66 385 15.16 535 21.06 341 13.43 (BSP)
Contact Alfa
Laval TZ-66 385 15.16 535 21.06 341 13.43 2” NPT
5.5.1160
5.6 Tank Accessories
Accessories for your tank
Product leaflet
LKTC Tank Leg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1162
LKS 105 Tank Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1164
Union Sight Glass based on DIN 11851 . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1165
LKGG-1 and LKGL-1 In-Line Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1167
Sight Glass according to DIN 28120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1169
miniVISION Light Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1171
Price lists
Tank Legs and Base Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1174
Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1176
Tank Side mounted sightglass / Level gauge . . . . . . . . . . . . . . . . . . . . . . . .5.6.1180
Metal fused sight glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1181
LKGG-1 and LKGL-1 In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1182
In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1183
LKFL In-line Sight Glasses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1184
Ventilation Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1185
Accessories - Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.6.1186
LKTC Tank Leg Tank Accessories
Application
Stainless steel tank leg type LKTC is used for free standing stainless
steel tanks or vessels where adjustable supports is necessary to
ensure stability.
Standard design
LKTC consists of a cylindrical welding piece with an internal thread
which takes an adjustable cylinder-shaped spindle. LKTC is designed
so that it can stand either on the floor or on a stainless steel baseplate.
The baseplate has a ball socket and is used where the floor is not
completely horizontal to ensure stable support.
The design ensures that the legs are easy to clean.
5.6.1162
Tank Accessories LKTC Tank Leg
Dimensions (mm)
Ordering
5.6.1163
LKS 105 Tank Sight Glass Tank Accessories
Application
Sight glass, type LKS 105, is designed for pressureless storage tanks
and should be installed above liquid level. The sight glass is welded
into tanks or containers to facilitate inspection of product, level,
processing, cleaning ect.
Standard design
The sight glass consists of a welding flange with inside thread, two
seal rings as well as a glass plate and lock washer. The sight glass
is completely tight-fitting.
TD 516-007
5.6.1164
Tank Accessories Union Sight Glass based on DIN 11851
Concept
These screwed sight glasses are used for the visual control of
processes inside vessels, storage tanks, mixers, reactors etc. They
are used in dairies, breweries and other food industries as well as
pharmaceutical and cosmetics industries.
Standard Design
The sight glass consists of a welding flange (see drawing pos. 1), a
grooved collar nut (2), a glass disc (3) and two gaskets (4+5). The
product wetted side of the gasket (5) is made of EPDM. The welding
part (1) and glass disc (3) are delivered with a material certificate
EN10204.3.1.B/2.2 as standard.
Temperature Materials
Temperature range: . . . . . . . . . . . . . 14°F to +284°F (EPDM). Welding flange: . . . . . . . . . . . AISI 316L, material
certificate 3.1B/ADW2 to DIN 50049.
Pressure
Grooved collar nut: . . . . . . . . AISI 304
Max. product pressure: . . . . . . . . . . Max. 87 psi (6 bar).
Glass disc: . . . . . . . . . . . . . Borosilicate to DIN 7080 (max. 536°F),
Min. product pressure: . . . . . . . . . . 0.019 psi absolute (1 Torr.).
material certificate 2.2.
Gasket cover side: . . . . . . . . PTFE
Gasket product wetted side: . . EPDM.
5.6.1165
Union Sight Glass based on DIN 11851 Tank Accessories
Dimensions (in)
4 3 5
5.6
2
A
1
a
44080001
ID
OD
Size
ID a A OD D
DIN DN
65 2.56 0.87 1.93 2.83 4.41
100 3.94 1.26 2.56 4.17 5.83
125 4.92 0.79 2.36 5.20 7.01
Options
A. Product wetted side of gasket in FPM, PTFE or Silicone.
B. miniVISION light fitting.
Ordering
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.6.1166
Tank Accessories LKGG-1 and LKGL-1 In-Line Sight Glass
Concept
In-line sight glass type LKGG-1 and LKGL-1 is used in pipelines to
allow visual observation of product flow.
Standard Design
LKGG-1 consists of a perforated stainless steel shield tube fitted with
a welding union at each end. A special glass tube is fixed in the shield
tube so that it is unaffected by possible stresses in the pipelines.
LKGL-1 has a stainless steel light fitting unit welded onto the shield
tube so that the product flow can be illuminated.
Temperature Materials
Recommended max. working temperature: . . . . . 230°F. Seals: . . . . . . . . . . . . . . . . . EPDM rubber.
Max. thermal shock: . . . . . . . . . . . . . . . . . . . . 212°F. Steel grade: . . . . . . . . . . . . . Stainless steel AISI 304 or
Bulb: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 V / 24 W. acidresistant steel AISI 316.
Bulb socket: . . . . . . . . . . . . . . . . . . . . . . . . . B 15. Glass disc: . . . . . . . . . . . . . Borosilicate.
Pressure
Max. test pressure (68°F): . . . . . . . . . . . . . . . . 72.5 psi (5 bar).
Sizes
25 mm (1"), 38 mm (1½"), 51 mm (2"), 63.5 mm (2 ½") and 76 mm (3").
5.6.1167
LKGG-1 and LKGL-1 In-Line Sight Glass Tank Accessories
Dimensions (in)
A
5.6
44020001
t
OD
B
Note!
- LKGL-1: +0.5 kg
- Size 4” only for LKGG-1
Options
Material grades
A. Seals of Nitrile (NBR).
Ordering
Please state the following when ordering:
- Materials, AISI 304 or 316.
- Type: LKGG-1 or LKGL-1.
- Size.
5.6.1168
Tank Accessories Sight Glass according to DIN 28120
Concept
The bolted sight glass is used for visual control of processes inside
vessels which typically are under high pressure and have temperatures.
The sight glass is used in chemical, pharmaceutical and cosmetical
industries as well as in dairies, breweries and other food industries.
Standard Design
The sight glass consists of a base flange, a cover flange, gaskets, a
glass disc, nuts and studs. The sight glass is to be welded into or onto
vessel walls and it corresponds in its construction and assembly to
the dimensions and constructional guidelines of the DIN specification
28120. The respect of the DIN prescriptions for the flange thicknesses
guarantees a distortion free location of the sight glass disc in case
of correct welding. The pressure resistance of the glass disc is,
of course, dependent on the care with which the bolts and nuts
are tightened (always working on diametrically opposed pairs). For
lubricated bolts, Ra = 0.1mm, the recommended tightening torque
values (in Nm) are indicated in the table on page 2. The glass discs are
made of borosilicateglass to DIN 7080 which means that the maximum
operating temperature is 536°F. All steel parts available with material
certificate EN10204. 3.1B/AD-W2.
Temperature Materials
Temperature range: . . . . . . . . -14°F to +284°F Base flange: . . .
AISI 316L, material certificate 3.1B/AD-W2.
(EPDM), (higher temperatures up to Cover flange: . . .
AISI 321, material certificate 3.1B/AD-W2.
536°F with gaskets of Klingersil). Gaskets: . . .. . .
Klingersil C4400 (cover side)/EPDM (product side).
Glass disc: .. . .
Borosilicate to DIN 7080, material certificate 2.2
Pressure
(max. 536°F).
Max. product pressure: . . . . . Max. 145 psi (10 bar).
Bolts or studs: . . To DIN 938/934 in A2-70.
Min. product pressure: . . . . . Full vacuum.
5.6.1169
Sight Glass according to DIN 28120 Tank Accessories
Dimensions (in)
D
7
6
5.6 5
h1
4
3
2
1
h2
S
44090001
45 o
d1
d4
Pressure Viewing
Size DIN Sight glass disc Base flange and cover flange Bolts or studs and nuts
Rating Diameter
Tightening
DN (psi) d1 d4 s D k h1 h2 Number Size
torque (lbf ft)
100 145 4.92 5.91 0.79 8.66 7.09 0.87 1.18 8 M16 19.18
125 145 5.91 6.89 0.79 9.84 8.27 0.98 1.18 8 M16 23.60
150 145 6.89 7.87 0.98 11.22 9.45 1.18 1.42 8 M20 34.67
Installation
The numbers in the following installation instructions refer to the
drawing above.
After having correctly welded the base flange (1) onto or into the vessel
wall, the gasket (2), the sight glass disc (3), the gasket (4) and the
cover flange (5) are mounted one after the other and then the nuts (6)
are tightened, always working on diametrically opposite pairs. The
above indicated tightening torque values have to be strictly respected.
Additional information may be taken from the DIN specification 28120.
Options
- Product wetted side of gasket in Klingersil C4400.
- miniVISION light fitting.
Ordering
When ordering, please state the following:
- DN size.
- Material type of product wetted gasket side.
- miniVISION light fitting, if needed.
5.6.1170
Tank Accessories miniVISION Light Fitting
Concept
The miniVISION light fittings are to be fitted on the Sight Glass acc.
to DIN 28120 and Union Sight Glass based on DIN 11851 as well as
on the LKS Sight Glass and can be used in any food processing and
pharmaceutical industry.
Standard Design
The miniVISION is delivered in two versions: Type 53 and type 70.
Type 53 provides sight and light in one assembly using the sight glass
and the miniVISION type 53 light fitting together as shown in fig. 1 and
3 to 6. The other version is the type 70 to be used for light only as
shown in fig. 8 to 10. The miniVISION can be ordered both separately
or in packages together with either LKS or Sight Glass acc. to DIN
28120 or Union Sight Glass based on DIN 11851. Housing and cover
are of stainless steel. The miniVISION light fitting is independent of
internal vessel pressure, vacuum and temperature. The glass disc
is resistant to high temperatures and the gaskets are resistant to
corrosion and alteration.
5.6.1171
miniVISION Light Fitting Tank Accessories
miniVISION Light Fitting type 53 with push button. Sight Glass acc. to DIN 28120 with miniVISION type 53.
5.6
TD 516-037
Weight
A B E DN A B C D E (lb)
3.54 2.09 2.87 3.94 3.54 2.09 3.43 3.54 2.87 0.66
4.92 3.54 2.09 3.94 3.54 2.87 0.66
5.91 3.54 2.09 4.41 3.54 2.87 0.66
Sight glass LKS 78 and 120 with miniVISION type 53. Union Sight Glass based on DIN 11851 with miniVISION type 53.
D
Weight Weight
LKS
A B C D E (lb) DN A B C D E (lb)
size
3.07 3.54 2.09 1.89 2.83 2.87 0.66 2.56 3.54 2.09 1.54 2.83 2.87 0.66
4.72 3.54 2.09 2.72 2.83 2.87 0.66 3.94 3.54 2.09 2.24 2.83 2.87 0.66
4.92 3.54 2.09 2.72 2.83 2.87 0.66
Sight glass LKS 105 with miniVISION type 53.
A B C D E
3.54 2.09 2.32 2.83 2.87
miniVISION Light Fitting type 70. Sight glass LKS 105 with miniVISION type 70.
A B C D A B C D
5.55 5.28 4.61 2.76 5.55 5.28 4.61 2.76
Sight glass LKS 78 with miniVISION type 70. Union Sight Glass based on DIN 11851 with miniVISION type 70.
5.6.1172
Tank Accessories miniVISION Light Fitting
5.6
DN A B C D DN A B C D
3.07 5.55 5.28 4.61 2.76 2.56 5.55 5.28 4.61 2.76
Note! For size DN 65 (only).
Ordering
When ordering, please state the following:
- Type and size of sight glass on which the luminiare has to be
mounted.
- Power.
- Sight Glass type to be delivered with the light fitting, if needed.
5.6.1173
Tank Legs and Base Plate Tank Accessories
Product code: 5534 Material: 1.4301 (304)
LLP
Item No. Dimension (in)
5.6 USD
D
A B C E LKTC Tank leg with base plate
(BSP)
9611710220 1.50 1.40 2.28 3/4" 1.38
9611710230 2.09 1.57 3.15 1" 1.57
9611710250 3.15 2.57 3.94 1 ½" 1.77
Base plate
9611710370 2.28
9611710400 3.15
9611710430 3.94
5.6.1174
Tank Accessories Tank Legs and Base Plate
Product code: 5534 Material: 1.4301 (304)
LLP
Item No. Size Dimension (in) Max. load
USD 5.6
A B C D SW Stone Tank leg complete
9612390801 ½" 629.89
9612390802 ¾" 944.84
9612390803 1" 1259.78
9612390804 1¼" 2362.10
9612390805 1½" 2991.99
Lock nut
9612367401 ½" 0.31 1.26
9612367402 ¾" 0.35 1.42
9612367403 1" 0.43 1.61
9612367404 1¼" 0.47 2.17
9612367405 1½" 0.59 2.36
Base plate
3180153901 ½" - 1" 4.72 0.20 1.26 0.47
3180153902 1¼" - 1½" 6.3 0.31 1.97 0.55
5.6.1175
Sight Glasses Tank Accessories
LKS and Sight Glasses acc. to DIN 28120 and based on DIN11851
Product code: 5532
LLP
Item No. Size Dimension (in)
5.6 USD
1.4404 (316L) A B D E F Sight glass LKS 78 and 120
9611710101 78 5.12 0.91 0.28 3.07
9611710102 120 7.09 1.10 0.30 4.72
TD 516-007
5.6.1176
Tank Accessories Sight Glasses
LKS and Sight Glasses acc. to DIN 28120 and based on DIN11851 Finish: Semi bright
Product code: 5532 Material: 1.4404 (316L)
LLP
Item No. Size Dimension (in)
USD 5.6
DIN/DN s d1 d4 D k h1 h2 Sight glass acc. to DIN 28120
9611995021 50 0.59 3.15 3.94 6.50 4.92 0.63 1.18
9611995022 80 0.59 3.94 4.92 7.87 6.30 0.79 1.18
9611993292 100 0.79 4.92 5.91 8.66 7.09 0.87 1.18
9611993662 125 0.79 5.91 6.89 9.84 8.27 0.98 1.18
9611993663 150 0.98 6.89 7.87 11.22 9.45 1.18 1.42
9611995023 200 1.18 8.86 9.84 13.39 11.61 1.38 1.42 TD 516-013
5.6.1177
Sight Glasses Tank Accessories
LKS and Sight Glasses acc. to DIN 28120 and based on Material: 1.4301 (304)
DIN11851 with miniVision Light Fitting type 53
Product code: 5532
LLP
Item No. Type Dimension (in)
5.6 USD
miniVISION Light Fitting
A B C D E
type 53
9611993671 For DIN 28120 With push botton 50 W 24V 3.54 2.09 2.87
9611993672 For LKS and DIN11851 With push botton 20 W 24V 3.54 2.09 2.87
9611993673 For LKS and DIN11851 With push botton 50 W 24V 3.54 2.09 2.87
Sight glass LKS 78 and 120 with miniVISION Light Fitting type 53
9612630403 LKS 78 With push botton 20 W 3.54 2.09 1.89 2.83 2.87
9612630404 LKS 78 With push botton 50 W 3.54 2.09 1.89 2.83 2.87
9612630405 LKS 120 With push botton 20 W 3.54 2.09 2.72 2.83 2.87
9612630406 LKS 120 With push botton 50 W 3.54 2.09 2.72 2.83 2.87
Sight glass acc. to DIN 28120 with miniVISION Light Fitting type 53
9612630409 DN100 With push botton 50 W 3.54 2.09 3.43 3.54 2.87
9612630410 DN125 With push botton 50 W 3.54 2.09 3.94 3.54 2.87
9612630411 DN150 With push botton 50 W 3.54 2.09 4.41 3.54 2.87
Union sight glass based on DIN11851 with miniVISION Light Fitting type 53
9612630412 DN65 With push botton 20 W 3.54 2.09 1.54 3.54 2.87
9612630413 DN65 With push botton 50 W 3.54 2.09 1.54 3.54 2.87
9612630414 DN100 With push botton 20 W 3.54 2.09 2.24 3.54 2.87
9612630415 DN100 With push botton 50 W 3.54 2.09 2.24 3.54 2.87
9612630416 DN125 With push botton 20 W 3.54 2.09 2.72 3.54 2.87
9612630417 DN125 With push botton 50 W 3.54 2.09 2.72 3.54 2.87
5.6.1178
Tank Accessories Sight Glasses
LKS and Sight Glasses based on DIN11851 and miniVi-
sion Light Fitting type 70
Product code: 5532
LLP DIN
Item No. Type Dimension (in)
USD DN 5.6
A B C D miniVISION type 70
For LKS and Union Sight Glass based
9611993674 50 W 24V 5.55 5.28 4.61 2.76
on DIN11851
Union sight glass based on DIN11851 with miniVISION Light Fitting type 70
9612630418 Size DN65 only 65 5.55 5.28 4.61 2.76
5.6.1179
Tank Side mounted sightglass / Level gauge Tank Accessories
Product code: 5532 Material: 1.4404 (316L)
TD 523-223
TD 523-224
TD 523-225
5.6.1180
Tank Accessories Metal fused sight glass
Product code : 5532 Material : 1.4462
Connection: Tri-clamp DIN 32676
Temperature range: -22 °F to + 280 °F
Pressure: -14.5 to 145 psi
LLP
Item No. Description Size A B C t
USD 5.6
Metal fused sightglass
9611995046 DN50/2" DN50/ 2" 2.05 1.18 2.52 0.39
9611995047 DN65/3" DN65/ 3" 2.99 1.57 3.58 0.39
9611995048 DN80/3.5" DN80/ 3.5" 3.54 1.97 4.17 0.39
Other Metal fused sightglass available on request, such as Metal fused sight glass with wiper.
5.6.1181
LKGG-1 and LKGL-1 In-line Sight Glasses Tank Accessories
Product code: 5083 Inch Tube
Seals: EPDM
LLP LLP
Item No. Item No. Size Dimension (in)
5.6 USD USD
1.4301 (304) 1.4404 (316L) OD/ID x t A B OD 2 LKGG-1
9612141401 9612141406 1” 1.03/0.89 x 0.07 7.87 2.52
9612141402 9612141407 1½” 1.53/1.40 x 0.07 7.87 3.03
9612141403 9612141408 2” 2.06/48.5 x 1.55 7.87 3.58
9612141404 9612141409 2½” 1.91/2.38 x 0.07 7.87 4.17
9612141405 9612141410 3” 3.02/2.84 x 0.09 7.87 4.8
9612141411 9612141412 4” 4.02/3.84 x 0.09 7.99 5.83
With bulb, LKGL-1
9612141601 9612141606 1” 1.03/0.89 x 0.07 6.89 2.52 0.67
9612141602 9612141607 1½” 1.53/1.40 x 0.07 7.13 3.03 0.87
9612141603 9612141608 2” 2.06/48.5 x 1.55 7.4 3.58 1.14
9612141604 9612141609 2½” 1.91/2.38 x 0.07 7.64 4.17 1.14
9612141605 9612141610 3” 3.02/2.84 x 0.09 7.87 4.8 1.14
5.6.1182
Tank Accessories In-line Sight Glasses
Product code: 5083 DIN Tube
Material: 1.4301 (304)
Seals: NBR
LLP
Item No. Size Dimension (in)
USD 5.6
DIN A B C D E Welding
9611292351 10 3.46 0.39 2.36 0.59 0.10
9611292361 15 3.46 0.63 2.36 0.83 0.10
9611292371 20 3.46 0.79 2.36 0.98 0.12
9611292381 25 3.86 1.02 2.76 1.22 0.12
9611292391 32 4.09 1.26 2.76 1.46 0.12
9611292401 40 4.41 1.5 2.76 1.69 0.20
9611292411 50 4.41 1.97 2.76 2.17 0.20
9611292421 65 5.00 2.6 3.35 2.83 0.20
9611292431 80 5.31 3.19 3.35 3.43 0.20
9611292441 100 6.65 3.94 4.53 4.13 0.20
9611292451 125 7.95 4.92 6.30 5.20 0.28
9611292461 150 8.50 5.91 6.69 6.18 0.35
9611292481 10 4.80 0.39 2.36 0.10 1.10 x 1/8”
9611292491 15 4.80 0.63 2.36 0.10 1.34 x 1/8”
9611292501 20 4.88 0.79 2.36 0.12 1.73 x 1/6”
9611292511 25 5.59 1.02 2.76 0.12 2.05 x 1/6”
9611292521 32 6.06 1.26 2.76 0.12 2.28 x 1/6”
9611292531 40 6.46 1.50 2.76 0.20 2.56 x 1/6”
9611292541 50 6.61 1.97 2.76 0.20 3.07 x 1/6”
9611292551 65 7.52 2.60 3.35 0.20 3.74 x 1/6”
9611292561 80 8.23 3.19 3.35 0.20 4.33 x 1/4”
9611292581 100 10.12 3.94 4.53 0.20 5.12 x 1/4”
9611292591 125 10.63 4.92 6.30 0.28 6.30 x 1/4”
9611292601 150 11.42 5.91 6.69 0.35 6.30 x 1/4”
9611292611 10 4.80 0.39 2.36 0.10 1.10 x 1/8”
9611292621 15 4.80 0.63 2.36 0.10 1.34 x 1/8”
9611292631 20 4.88 0.79 2.36 0.12 1.73 x 1/6”
9611292641 25 5.59 1.02 2.76 0.12 2.05 x 1/6”
9611292651 32 6.06 1.26 2.76 0.12 2.28 x 1/6”
9611292661 40 6.46 1.50 2.76 0.20 2.56 x 1/6”
9611292671 50 6.61 1.97 2.76 0.20 3.07 x 1/6”
9611292681 65 7.52 2.60 3.35 0.20 3.74 x 1/6”
9611292691 80 8.23 3.19 3.35 0.20 4.33 x 1/4”
9611292711 100 10.12 3.94 4.53 0.20 5.12 x 1/4”
9611292721 125 10.63 4.92 6.30 0.28 6.30 x 1/4”
9611292731 150 11.42 5.91 6.69 0.35 6.30 x 1/4”
9611292741 10 4.80 0.39 2.36 0.10 1.10 x 1/8”
9611292751 15 4.80 0.63 2.36 0.10 1.34 x 1/8”
9611292761 20 4.88 0.79 2.36 0.12 1.73 x 1/6”
9611292771 25 5.59 1.02 2.76 0.12 2.05 x 1/6”
9611292781 32 6.06 1.26 2.76 0.12 2.28 x 1/6”
9611292791 40 6.46 1.50 2.76 0.20 2.56 x 1/6”
9611292801 50 6.61 1.97 2.76 0.20 3.07 x 1/6”
9611292811 65 7.52 2.60 3.35 0.20 3.74 x 1/6”
9611292821 80 8.23 3.19 3.35 0.20 4.33 x 1/4”
9611292841 100 10.12 3.94 4.53 0.20 5.12 x 1/4”
9611292851 125 10.63 4.92 6.30 0.28 6.30 x 1/4”
9611292861 150 11.42 5.91 6.69 0.35 6.30 x 1/4”
5.6.1183
LKFL In-line Sight Glasses Tank Accessories
Product code: 5083 Seals: EPDM
Connections: Welding ends
Material: 1.4404 (316L)
with bulb
9611940011 1½” 4.02 1.97 7.05
9611940012 2” 5.98 2.6 7.64
9611940013 2½” 5.98 2.52 7.52
9611940014 3” 8.03 2.87 7.839.61
9611940015 4” 8.03 3.58
IDF for SWG tube 5.71 5.71 7.68 9.72 10.39 TD516001/1
5.6.1184
Tank Accessories Ventilation Cap
Product code: 5534 Material: 1.4301 (304)
LLP
Item No. Dimension (in)
USD 5.6
A B D Ventilation Cap with strainer
3201106861 4.84 2.68 2.83
5.6.1185
Accessories - Relief Valves Tank Accessories
Product code: 5534
LLP
Item No. Material Max. Flow Relief Function Dimension
5.6 USD
G RV 130
9612929163 Polyethylene 130hl/h Glass Ball 1 1/4”
RV 800
RV 300
9612945853 1.4401 (316) 300hl/h Oil Bath
RV 1000
9612945857 1.4401 (316) 1000hl/h Oil Bath
5.6.1186
5.7 Tank Covers
Alfa Laval can provide access tank covers for all application needs. Both pressure and
non-pressure covers are available and can be positioned on the top or side of the tank or
even as hand doors for washing machines etc.
Product leaflet
Access Tank Cover – Circular Cover Type LKDC - LP . . . . . . . . . . . . . . . . .5.7.1188
Access Tank Cover - Oval Cover Type LKD 440 x 320 . . . . . . . . . . . . . . . .5.7.1190
Access Tank Cover - Oval Cover Type LKD 532 x 432 . . . . . . . . . . . . . . . .5.7.1191
Access Tank Cover - Oval Cover Type LKD 542 x 446 . . . . . . . . . . . . . . . .5.7.1192
Access Tank Cover - Circular Cover Type LKDS . . . . . . . . . . . . . . . . . . . . .5.7.1193
Access Tank Cover - Circular Cover Type LKDC . . . . . . . . . . . . . . . . . . . . .5.7.1194
Access Tank Cover - Circular Cover Type HLSD-2 . . . . . . . . . . . . . . . . . . .5.7.1195
Access Tank Cover - Circular Type C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1197
Access Tank Cover - Oval Type O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1199
Access Tank Cover - Retangular Type R . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1201
Price lists
Access Tank Cover – Circular Cover Type LKDC - LP . . . . . . . . . . . . . . . . .5.7.1203
Oval Cover Type LKD 440 x 320 (17.32 x 12.60) . . . . . . . . . . . . . . . . . . . . .5.7.1204
Oval Cover Type LKD 440 x 320 (17.32 x 12.60) - 3A . . . . . . . . . . . . . . . . .5.7.1205
Oval Cover Type LKD 532 x 432 (20.95 x 17.01) . . . . . . . . . . . . . . . . . . . . .5.7.1206
Oval Cover Type LKD 532 x 432 (20.96 x 17.01) - 3A . . . . . . . . . . . . . . . . .5.7.1207
Oval Cover Type LKD 21.50 x 17.60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1208
Circular Cover Type HLSD-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1209
Circular Cover Type HLSD-2 - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1216
Circular Cover Type LKDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1219
Circular Cover Type LKDC - 3A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1222
Circular Cover Type LKDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1224
Circular Cover Type C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1225
Oval Cover Type O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1237
Rectangular Cover Type R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.7.1244
Access Tank Cover – Circular Cover Type LKDC - LP Tank Covers
5.7 Application
The circular low pressure LKDC – LP stainless steel manhole cover is
used on top of tanks or vessels. It is designed to withstand vacuum
created during for example cleaning and for productions with low
pressure conditions up to 1 bar. Suitable for wine, brewery, juice, milk,
food, personal care and pharmaceutical applications.
Working principle
The LKDC-LP cover has some unique features that make handling
of the cover easy and safe. Springs on the handles provide an easy
opening and closing and the safety pin can hold the lid in an open
position.
.
TECHNICAL DATA PHYSICAL DATA
Working pressure: . . . . . . . . . . . . . -14.5 to 14.5 psi Materials
Temperature range: . . . . . . . . . . . . . 14 - 302 °F Lid and frame: . . . . . . .. . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Please note: the low pressure cover can stand up to 1 bar and is Plastic parts: . . . . . . . .. . . . . . . . . Nylon Seals
not PED approved. (standard): . . . . . . . . . .. . . . . . . . . EPDM Seals
(optional): . . . . . . . . . .. . . . . . . . . NBR or FPM or Q (silicone)
Surface finish: . . . . . . .. . . . . . . . . Acid Pickled
Product wetted surfaces: . . . . . . . . . Ra≤24 µin
Other surfaces: . . . . . .. . . . . . . . . Ra≤47 µin
5.7.1188
Tank Covers Access Tank Cover – Circular Cover Type LKDC - LP
Certificates
3.1 (cover and frame are supplied with material certificate 3.1 according
to EN10204)
C
L
M14 K
J 5.7
E
150
G
4204-0007
OD
5.7.1189
Oval Cover Type LKD 440 x 320 Tank Covers
5.7
Application
The Alfa Laval oval manhole cover LKD 440 x 320 is especially used on
tanks or containers in the wine and juice industry. The main features
are:
- Offered with or without hinge
Working principle
Open the cover by loosening the handle. For inspection purposes
the cover can then be turned into the tank. If it is necessary to
physically enter the tank, the cover can be removed at the double
hinge or swung out of the tank, depending on the model. The seal
is hygienically positioned and is not affected by positive or negative
pressure in the tank.
Pressure Materials
Max. static pressure: . . . . . . . . . . . . 22 PSI (150 kPa ) Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Max. positive working pressure: . . . . 0 PSI (0 kPa) Plastic parts: . . . . . . . . . . . . Nylon
Max. negative working pressure: . . . . 7 PSI (50 kPa) Seals (FDA): . . . . . . . . . . . . . EPDM, NBR, FPM or Q (silicone)
Test pressure: . . . . . . . . . . . . . . . . 33 PSI (225 kPa)
Standard lid surface finish: . . Acid Pickled
Product wetted surfaces: . . . . Ra 32µin
Other surfaces: . . . . . . . . . . Ra 120µin
Temperature
Dimensions (inch) Temperature range: . . . . . . . . -4°F to +194°F (NBR)
5.7.1190
Tank Covers Oval Cover Type LKD 532 x 432
5.7
Application
The Alfa Laval oval manhole cover LKD 532 X 432 is especially used
on tanks or containers in the dairy industry. The main features are
option for right or left hinged installation
Working principle
Open the cover by loosening the handle. For inspection purposes
the cover can then be turned into the tank. If it is necessary to
physically enter the tank, the cover can be removed at the double
hinge or swung out of the tank, depending on the model. The seal
is hygienically positioned and is not affected by positive or negative
pressure in the tank.
Pressure Materials
Max. static pressure: . . . . . . . . . . . . 36 PSI (250 kPa) Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Max. positive working pressure: . . . . 0 PSI (0 kPa) Plastic parts: . . . . . . . . . . . . Nylon
Max. negative working pressure: . . . . 7 PSI (50 kPa) Seals (FDA): . . . . . . . . . . . . . EPDM, NBR, FPM or Q (silicone)
Test pressure: . . . . . . . . . . . . . . . . 54 PSI (375 kPa)
Standard lid surface finish: . . Acid Pickled
Dimensions (inch)
Product wetted surfaces: . . . . Ra 32µin
Other surfaces: . . . . . . . . . . Ra 120µin
Certificates
3.1 (cover and frame are supplied with material certificate 3.1
according to EN10204)
5.7.1191
Oval Cover Type LKD 542 x 446 Tank Covers
5.7
Application
The Alfa Laval oval manhole cover LKD 542 X 446 is used on tanks
or containers where a closeable means of access to the interior of
the vessel is required. The main features are angled shaped frame
ensuring a shadowless installation optimal for CIP application.
Working principle
Open the cover by loosening the handle. For inspection purposes
the cover can then be turned into the tank. If it is necessary to
physically enter the tank, the cover can be removed at the double
hinge or swung out of the tank, depending on the model. The seal
is hygienically positioned and is not affected by positive or negative
pressure in the tank.
Pressure Materials
Max. static pressure: . . . . . . . . . . . . 29 PSI (200 kPa) Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Max. positive working pressure: . . . . 0 PSI (0 kPa) Plastic parts: . . . . . . . . . . . . Nylon
Max. negative working pressure: . . . . 7 PSI (50 kPa) Seals (FDA): (Lip seal design) . . EPDM, NBR, FPM or Q (silicone)
Test pressure: . . . . . . . . . . . . . . . . 44 PSI (300 kPa)
Standard lid surface finish: . . Acid Pickled
.
Product wetted surfaces: . . . . Ra 32µin
Dimensions (inch) Other surfaces: . . . . . . . . . . Ra 120µin
Temperature
Temperature range: . . . . . . . . -4°F to +212°F
Weight: . . . . . . . . . . . . . . . 26.5 lbs.
Certificates
3.1 (cover and frame are supplied with material certificate 3.1 according
to EN10204)
Type LKD 21.50 x 17.60
A 18.15
B 14.25
C 21.50
D 17.60
E 7.72
F 2.99
t 0.16
Cover thickness 0.12
5.7.1192
Tank Covers Circular Cover Type LKDS
5.7
Application
The circular LKDS stainless steel manhole cover is used on top of
tanks or containers where a closeable mean of access to the interior of
the tank is required, and is especially suitable for dairy balance tanks
and CIP holding tanks.
Working principle
The LKDS cover is not designed to fit watertight to the tank and
therefore it is supplied with a splash guard to prevent liquid spraying
out during a cleaning process.
C
F
ID t
OD 506-004
5.7.1193
Circular Cover Type LKDC Tank Covers
5.7
Application
The circular LKDC stainless steel manhole cover is used on top of
tanks or containers, especially in the dairy industry, where a hygienic
closeable mean of access to the interior of the tank is required.
Working principle
The LKDC cover is supplied with a unique replaceable, self-sealing
double lip seal (see fig. 2.) to prevent fluids from spraying out, e.g.
during CIP cleaning and similar processes or during travel on mobile
tanks or road tankers. The seals are produced in compliance with 3A
recommendations.
526-007
.
TECHNICAL DATA PHYSICAL DATA
Working pressure: . . . . . . . . No pressure Materials
Lid and frame: . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
Certificates
Plastic parts: . . . . . . . . . . . . Nylon
3.1 certificate
Seals: . . . . . . . . . . . . . . . . . EPDM or NBR or FPM or Q (silicone)
Temperature
Min. temperature: . . . . . . . . . - 4°F
.
Max. temperature: . . . . . . . . + 194°F(NBR)
(Q) . . . . . . . . . . . . . . . . . . . +212°F
(EPDM, not for oil and fat) . . . . + 284°F
(FPM flourinated rubber) . . . . . + 284°F
Dimensions (inch)
Size/OD 202 306 404 454 454 518 518 620 620
ID 7.80 11.89 15.75 17.64 17.64 20.08 20.08 24.17 24.17
F 3.35 3.94 3.94 3.94 7.87 3.94 7.87 3.94 7.87
t 0.08 0.08 0.08 0.12 0.12 0.12 0.12 0.12 0.12
C 13.94 17.99 21.85 23.98 23.98 26.57 26.57 30.63 30.63
G 1.89 2.52 2.52 2.36 6.30 2.17 6.10 2.52 6.46
H 1.69 2.52 2.32 2.36 6.30 2.20 6.14 2.32 6.26
E 6.14 5.75 7.01 7.91 11.85 7.76 10.12 7.99 11.93
Cover thickness 0.06 0.06 0.08 0.08 0.08 0.12 0.12 0.12 0.12
Weight (lbs) 7.5 13.9 18.3 26.9 34.8 31.7 39.0 41.4 53.6
5.7.1194
Tank Covers Circular Cover Type HLSD-2
5.7
Application
Outward opening manhole cover type HLSD-2 is used on top of
pressurized tanks and containers where closeable means of access to
the interior of the vessel is required. HLSD-2 is approved and can be
used on pressure vessels according to PED 97/23/EC.
Working principle
HLSD-2 is secured in the closed position by swingbolts, which,
together with the seal in the cover, ensure complete tightness. The
cover is attached to the frame by a rigid hinge, giving exact location of
the cover in the closed position and designed to stop the cover at an
angle of 20-30o beyond the vertical position when opening.
Sizes Materials
7.87 in, 11.81 in, 15.75 in, 17.72 in, 19.68 in and 23.62 in. Product wetted steel parts: . . . . . . . . 1.4404 (AISI 316L)
Other steel parts: . . . . . . . . . . . . . . 1.4301 (AISI 304)
Pressure Seal: . . . . . . . . . . . . . . . . . . . . . . EPDM, FPM, Silicone, FEP
Max. allowable pressure: . . . . . . . . . According to selection table covered silicone, FEP covered
Min. allowable negative pressure: . . . Full vacuum FPM, PFA covered silicone
Max. test pressure Ptest: . . . . . . . . . According to selection table Standard surface finish: . . . . . . . . . Semi bright.
Outside . . . . . . . . . . . . . . . . . . . . Ra 64µin
Certificates
Inside . . . . . . . . . . . . . . . . . . . . . . Ra 32µin
- 3.1 Certificate (EN10204)
- EC unit verification module G according to PED 97/23/EC Temperature
- FDA declaration §177.2600 for seal material Temperature range: . . . . . . . . . . . . . -50ºF to 482ºF
- ASME BPE Certificate (option)
Standard design
The HLSD-2 pressure cover is designed according to Merkblätter AD
2000 newest edition and designed for installation in pressure vessels
until hazard category IV. The cover is not pressure tested and must be
tested as a part of the pressure vessel.
- HLSD-2 is designed for fluid group 1 and 2.
5.7.1195
Circular Cover Type HLSD-2 Tank Covers
Options
A. Spring to assist opening.
B. Arrangement for securing cover in open and closed position.
C. Bracket for indication unit.
D. Handle in stainless steel.
E. Guide for cover for vertical installation. Please define positioning of
the hinge (right or left hand side).
F. Sight glass DIN 28120.
5.7 G. Sight glass DIN11851.
H. Safety grid.
I. Special surface finish.
J. Frame height G = 11.82 inch.
K. Seal of Q (silicone), FPM, FEP covered silicone, PFA covered
silicone, FEP covered FPM.
L. Conical frame, different frame thickness and frame height available
on request.
Selection table
C
C¹
SL
R
E
H
G
F
4203-0000 t
A
Fig. 2. Dimensions
Dimensions (inch)
5.7.1196
Tank Covers Circular Type C
5.7
Application
The Type C stainless steel manhole covers are used on tanks and
containers used in a wide range of hygienic applications such as wine,
beverages, dairy and foodstuffs. They are designed to fit where a
closeable mean of access to the interior of the vessel, situated above
or below the liquid level, is required.
Working principle
Open the cover by loosening the handle. This range includes covers
with various openings.
5.7.1197
Circular Type C Tank Covers
Cover shape Type Function Pressure Range* (PSI) Relief Valve (option)
Circular C-202 Static tank 6 x
Circular C-202A Static tank 7
Circular C-202B Static tank 7
Circular C-306 Static tank 2 x
Circular C-404 Static tank 0 x
Circular C-404SB Static tank 0 x
Circular C-404ASB Static tank 0 x
Circular C-404BSB Static tank 0 x
5.7
Circular C-404CC Palletized road tanker 17
Circular C-404H6 Static tank 22
Circular C-404AH4 Static tank 3 x
Circular C-418 Static tank 9
Circular C-454 Static tank and road tanker 0 x
Circular C-454A Road tanker 2 x
Circular C-454SB Static tank 0 x
Circular C-518MH Road tanker 2 x
Circular C-518SBAR Static tank 2 x
Circular C-518 / C-518SB Static tank 0 x
Circular C-518A Road tanker 2 x
Circular C-620A / C620SB Static tank 0 x
5.7.1198
Tank Covers Oval Type O
5.7
Application
The Type O stainless steel manhole covers are used on tanks and
containers used in a wide range of hygienic applications such as wine,
beverages, dairy and foodstuffs. They are designed to fit where a
closeable mean of access to the interior of the vessel, situated below
the liquid level, is required.
Working principle
Open the cover by loosening the handle. This range includes covers
with various openings. For inspection purposes there are covers with
inwards opening. If it is necessary to physically enter the tank there are
covers with outwards and/or side-swing openings.
The 544x440 oval cover must be ordered according to the tank
diameter in steps from 0.1 to 0.2 in. For tank diameter between
59 and 82.7 inch the steps are 1.97 inch. If the tank diameter is
between to steps, the higher diameter should be chosen when the
tank diameter is 0.8 inch above one step. For tank diameter between
82.7 inchthe steps are 3.9. If the tank diameter is between to steps,
the higher diameter should be chosen when the tank diameter is1.6
inchabove one step.
The 510x370 oval cover must be ordered according to the tank
diameter in steps from 51.2 to 157.5 inch. For tank diameter between
59.1 and 82.7 the steps are 1.97 inch. If the tank is between two
steps,
. the higher diameter should be chosen when the tank diameter PHYSICAL DATA
is 0.79 inch above one step. For tank between 82.7 and 157.5 inch Materials
the steps are 3.94 inch. If the tank diameter is between two steps, the Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
higher diameter should be chosen when the tank diameter is 1.57 Plastic parts: . . . . . . . . . . . . Nylon
inch above one step. Seal: . . . . . . . . . . . . . . . . . EPDM, NBR, FPM or Silicone
TECHNICAL DATA
Cover finish: . . . . . . . . . . . . Electropolished
Certificate
Internal: . . . . . . . . . . . . . . . Less Ra 32µin
3.1 (cover and frame are supplied with material certificate 3.1
External: . . . . . . . . . . . . . . . Less Ra 32µin
according to EN10204)
Frame: . . . . . . . . . . . . . . . . Brushed
Internal: . . . . . . . . . . . . . . . Less Ra 120µin
External: . . . . . . . . . . . . . . . Less Ra 120µin
5.7.1199
Oval Type O Tank Covers
O-440x320IO O-440x320IO
O-490x395IO O-544x440IO O-510x370IO O-542x446IO O-658x532IO
External hinge Internal hinge
5.7.1200
Tank Covers Retangular Type R
5.7
Application
The Type R stainless steel manhole covers are used in bottling and
washing machines and industries where removal of pulp from the
bottom of a tank must be done occasionally, eg: wine and juice
industry. They are designed to fit where a closeable mean of access
to the interior of the vessel, situated above or below the liquid level,
is required.
Working principle
Open the cover by loosening the handle. This range includes covers
with various openings.
Installation Materials
In order to obtain a perfect seal and correct function, it is essential Steel parts: . . . . . . . . . . . . . 1.4301 (304) or 1.4404 (316L)
that the frame is welded carefully and correctly. After welding always Plastic parts: . . . . . . . . . . . . Nylon
control that the sealing is in full contact with the sealing surface. Seal: . . . . . . . . . . . . . . . . . EPDM, NBR or FPM
5.7.1201
Retangular Type R Tank Covers
4208-0000
5.7.1202
Tank Covers Access Tank Cover – Circular Cover Type LKDC - LP
Product code: 5531 Pressure: -14.5 to 14.5 psi
LLP Frame
Item No. Size Dimensions
USD thickness
1.4301 (304)
EPDM
OD C H A E G L 5.7
9614445801 300 12.05 19.02 5.91 8.31 9,29 3.23 0.12
9614445802 400 15.98 23.39 5.91 8.7 9.29 3.23 0.12
9614445803 450 18,03 26,02 5.91 9.09 9.29 2.64 0.16
C
9614445804 500 19.92 27.6 5.91 9.13 9.29 2.64 0.16 M14
9614445805 600 23.93 31,77 5.91 9.72 9.29 2.64 0.16
E
1.4404 (316L)
G
EPDM OD
9614445806 300 12.05 19.02 5.91 8.31 9.29 3.23 0.12
L
9614445807 400 15.98 23.39 5.91 8.7 9.29 3.23 0.12
9614445808 450 18.03 26.02 5.91 9.09 9.29 2.64 0.16
150
9614445809 500 19.92 27.6 5.91 9.13 9.29 2.64 0.16
9614445810 600 23.93 31.77 5.91 9.72 9.29 2.64 0.16 4204-0008
Price
add-on
Gasket option Gasket options for LKDC-LP-300
LLP
USD
NBR
FPM
Q (Silicone)
Gasket options for LKDC-LP-400
NBR
FPM
Q (Silicone)
Gasket options for LKDC-LP-450
NBR
FPM
Q (Silicone)
Gasket options for LKDC-LP-500
NBR
FPM
Q (Silicone)
Gasket options for LKDC-LP-600
NBR
FPM
Q (Silicone)
5.7.1203
Oval Cover Type LKD 440 x 320 (17.32 x 12.60) Tank Covers
Static pressure Surface finish:
Product code: 5513 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
Oval cover
1.4301 (304) 1.4301 (304)
440 x 320 (17.32 x 12.60)
EPDM NBR
- Without hinge
9613437415 9613437416 (p) 2 0.08 60 2.36 440 17.32 320 12.6
9613437459 9613437460 (ss)
5.7.1204
Tank Covers Oval Cover Type LKD 440 x 320 (17.32 x 12.60) - 3A
Static pressure Surface finish:
Product code: 5511 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
Authorized to carry the 3A Symbol
Oval cover
1.4301 (304) 1.4301 (304)
440 x 320 (17.32 x 12.60)
EPDM NBR
- Without hinge
9613437429 9613437430 2 0.08 60 2.36 440 17.32 320 12.6
Price
add-on
Gasket option for 440 x 320 - 3A
LLP
USD
FPM
Q (Silicone)
FPM and Q Silicone on request.
5.7.1205
Oval Cover Type LKD 532 x 432 (20.95 x 17.01) Tank Covers
Static pressure Surface finish:
Product code: 5513 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
FPM Q
9613437523 9613437524 3 0.12 60 2.36 532 20.94 432 17.01
9613437545 9613437546 3 0.12 100 3.94 532 20.94 432 17.01 A
TD527-018
5.7.1206
Tank Covers Oval Cover Type LKD 532 x 432 (20.96 x 17.01) - 3A
Static pressure Surface finish:
Product code: 5511 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
Authorized to carry the 3A Symbol
B
EPDM NBR
9613437551 9613437552 3 0.12 60 2.36 532 20.96 432 17.01
9613437567 9613437568 3 0.12 100 3.94 532 20.96 432 17.01 A
TD527-018
5.7.1207
Oval Cover Type LKD 21.50 x 17.60 Tank Covers
Static pressure Surface finish:
Product code: 5513 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
LLP LLP
Item No. Item No. Cover Thickness Frame height Dimension (in)
USD USD
Oval cover LKD 542
5.7
1.4301 (304) 1.4301 (304) x 446 with angle
(in) (in) A B C D
EPDM NBR shaped frame and left
hand hinged
9613437601 9613437602 0.12 2.99 18.15 14.25 21.3 17.6
1.4404 1.4404
(316L) (316L)
EPDM NBR
9613437611 9613437612 0.12 2.99 18.15 14.25 21.3 17.6
1.4404 1.4404
(316L) (316L)
FPM Q
9613437613 9613437614 0.12 2.99 18.15 14.25 21.3 17.6
5.7.1208
Tank Covers Circular Cover Type HLSD-2
Pressure Material: 1.4404 (316L)
TÜV approved, EPDM seal Surface finish:
Product code: 5516 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 64µin
SL
9613460302 300 11.81 6.7 97.18 100 212 4 R
9613460303 300 11.81 7.6 110.23 50 122 4
E
H
9613460304 300 11.81 6.4 92.82 250 482 6
G
F
9613460305 300 11.81 6.9 100.08 200 392 6
9613460306 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460403 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460405 400 15.75 6.6 95.72 50 122 6
F
9613460406 400 15.75 7.1 102.98 200 392 8 t
A
9613460407 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460408 400 15.75 8.7 126.18 50 122 8
9613460501 450 17.72 4.1 59.47 250 482 6
C
9613460502 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460503 450 17.72 5.5 79.77 250 482 8 R
9613460504 450 17.72 6.1 88.47 100 212 8
E
H
9613460505 450 17.72 7.0 101.53 50 122 8
G
F
9613460506 450 17.72 6.8 98.63 250 482 10
9613460507 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460603 500 19.68 4.5 65.27 250 482 8 R
E
H
5.7.1209
Circular Cover Type HLSD-2 Tank Covers
Pressure Material: 1.4404 (316L)
TÜV approved, Silicone seal Product wetted surfaces: Ra 32µin
Product code: 5516 Other surfaces: Ra 64µin
SL
9613460310 300 11.81 6.7 97.18 100 212 4 R
9613460311 300 11.81 7.6 110.23 50 122 4
E
H
9613460312 300 11.81 6.4 92.82 250 482 6
G
F
9613460313 300 11.81 6.9 100.08 200 392 6
9613460314 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460411 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460413 400 15.75 6.6 95.72 50 122 6
F
9613460414 400 15.75 7.1 102.98 200 392 8 t
A
9613460415 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460416 400 15.75 8.7 126.18 50 122 8
9613460510 450 17.72 4.1 59.47 250 482 6
C
9613460511 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460512 450 17.72 5.5 79.77 250 482 8 R
9613460513 450 17.72 6.1 88.47 100 212 8
E
H
9613460514 450 17.72 7.0 101.53 50 122 8
G
F
9613460515 450 17.72 6.8 98.63 250 482 10
9613460516 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460611 500 19.68 4.5 65.27 250 482 8 R
E
H
5.7.1210
Tank Covers Circular Cover Type HLSD-2
Pressure Material: 1.4404 (316L)
TÜV approved, FPM seal Product wetted surfaces: Ra 32µin
Product code: 5516 Other surfaces: Ra 64µin
SL
9613460318 300 11.81 6.7 97.18 100 212 4 R
9613460319 300 11.81 7.6 110.23 50 122 4
E
H
9613460320 300 11.81 6.4 92.82 250 482 6
G
F
9613460321 300 11.81 6.9 100.08 200 392 6
9613460322 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460419 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460421 400 15.75 6.6 95.72 50 122 6
F
9613460422 400 15.75 7.1 102.98 200 392 8 t
A
9613460423 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460424 400 15.75 8.7 126.18 50 122 8
9613460519 450 17.72 4.1 59.47 250 482 6
C
9613460520 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460521 450 17.72 5.5 79.77 250 482 8 R
9613460522 450 17.72 6.1 88.47 100 212 8
E
H
9613460523 450 17.72 7.0 101.53 50 122 8
G
F
9613460524 450 17.72 6.8 98.63 250 482 10
9613460525 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460619 500 19.68 4.5 65.27 250 482 8 R
E
H
5.7.1211
Circular Cover Type HLSD-2 Tank Covers
Pressure Material: 1.4404 (316L)
TÜV approved, FEP covered Silicone seal Product wetted surfaces: Ra 32µin
Product code: 5516 Other surfaces: Ra 64µin
SL
9613460326 300 11.81 6.7 97.18 100 212 4 R
9613460327 300 11.81 7.6 110.23 50 122 4
E
H
9613460328 300 11.81 6.4 92.82 250 482 6
G
F
9613460329 300 11.81 6.9 100.08 200 392 6
9613460330 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460427 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460429 400 15.75 6.6 95.72 50 122 6
F
9613460430 400 15.75 7.1 102.98 200 392 8 t
A
9613460431 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460432 400 15.75 8.7 126.18 50 122 8
9613460528 450 17.72 4.1 59.47 250 482 6
C
9613460529 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460530 450 17.72 5.5 79.77 250 482 8 R
9613460531 450 17.72 6.1 88.47 100 212 8
E
H
9613460532 450 17.72 7.0 101.53 50 122 8
G
F
9613460533 450 17.72 6.8 98.63 250 482 10
9613460534 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460627 500 19.68 4.5 65.27 250 482 8 R
E
H
5.7.1212
Tank Covers Circular Cover Type HLSD-2
Pressure Material: 1.4404 (316L)
TÜV approved, PFA covered Silicone seal Product wetted surfaces: Ra 32µin
Product code: 5516 Other surfaces: Ra 64µin
SL
9613460334 300 11.81 6.7 97.18 100 212 4 R
9613460335 300 11.81 7.6 110.23 50 122 4
E
H
9613460336 300 11.81 6.4 92.82 250 482 6
G
F
9613460337 300 11.81 6.9 100.08 200 392 6
9613460338 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460435 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460437 400 15.75 6.6 95.72 50 122 6
F
9613460438 400 15.75 7.1 102.98 200 392 8 t
A
9613460439 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460440 400 15.75 8.7 126.18 50 122 8
9613460537 450 17.72 4.1 59.47 250 482 6
C
9613460538 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460539 450 17.72 5.5 79.77 250 482 8 R
9613460540 450 17.72 6.1 88.47 100 212 8
E
H
9613460541 450 17.72 7.0 101.53 50 122 8
G
F
9613460542 450 17.72 6.8 98.63 250 482 10
9613460543 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460635 500 19.68 4.5 65.27 250 482 8 R
E
H
5.7.1213
Circular Cover Type HLSD-2 Tank Covers
Pressure Material: 1.4404 (316L)
TÜV approved, FEP covered FPM seal Product wetted surfaces: Ra 32µin
Product code: 5516 Other surfaces: Ra 64µin
SL
9613460342 300 11.81 6.7 97.18 100 212 4 R
9613460343 300 11.81 7.6 110.23 50 122 4
E
H
9613460344 300 11.81 6.4 92.82 250 482 6
G
F
9613460345 300 11.81 6.9 100.08 200 392 6
9613460346 300 11.81 7.5 108.78 150 302 6 A
t
SL
9613460443 400 15.75 4.4 63.82 50 122 4 R
E
H
G
9613460445 400 15.75 6.6 95.72 50 122 6
F
9613460446 400 15.75 7.1 102.98 200 392 8 t
A
9613460447 400 15.75 7.7 111.68 100 212 8
TD 529-001
9613460448 400 15.75 8.7 126.18 50 122 8
9613460546 450 17.72 4.1 59.47 250 482 6
C
9613460547 450 17.72 5.2 75.42 50 122 6 C1
SL
9613460548 450 17.72 5.5 79.77 250 482 8 R
9613460549 450 17.72 6.1 88.47 100 212 8
E
H
9613460550 450 17.72 7.0 101.53 50 122 8
G
F
9613460551 450 17.72 6.8 98.63 250 482 10
9613460552 450 17.72 7.1 102.98 150 302 10 A
t
SL
9613460643 500 19.68 4.5 65.27 250 482 8 R
E
H
5.7.1214
Tank Covers Circular Cover Type HLSD-2
Pressure Material: 1.4404 (316L)
TÜV approved Product wetted surfaces: Ra 32µin
Product code: 5516 Other surfaces: Ra 64µin
Dimension
5.7.1215
Circular Cover Type HLSD-2 - Options Tank Covers
Pressure
HLSD-2 covers with options
Product code: 5516
LLP
Type Size Options
USD
HLSD-2
5.7 When ordering covers with options, please specify:
Temperature: 122°F, 212°F, 302°F, 392°F, 482°F.
Pressure.
Seal material: Q (silicone), FPM, FEP covered silicone, PFA covered silicone, FEP covered FPM
Inside and outside surface finish: Ra 64µin, Ra 32µin, Ra 24µin, Ra 16µin
OPTIONS:
Spring to assist opening.
Securing of cover in open/closed position.
Bracket for indication unit.
Guide for lid for vertical installation.
Handle in stainless steel.
Frame height.
Sight glass DIN28120.
Union sight glass DIN11851.
Built-in safety grid.
Spring to assist opening
HLSD-2 7.87-23.62 Mounting of spring to assist opening.
Locking pin for securing cover
Mounting of locking pin for securing cover in
HLSD-2 7.87-23.62
open/closed position.
Bracket for indication unit
Mounting of bracket for indication unit
HLSD-2 7.87-23.62
(indication unit not included).
TD 529-004
5.7.1216
Tank Covers Circular Cover Type HLSD-2 - Options
Pressure
HLSD-2 covers with options
Product code: 5516
LLP
Item No. Type Size Options
USD
Guide for lid for vertical installation
5.7
Mounting of guide for lid for vertical
HLSD-2 7.87-23.62 installation. Please define positioning of the
hinge (right or left hand side).
TD 529-003
Handle
HLSD-2 7.87-23.62 Handle in stainless steel.
Frame height*
HLSD-2 7.87 Frame height G = 11.81 in. C
C1
SL
HLSD-2 11.81 Frame height G = 11.81 in.
R
HLSD-2 15.75 Frame height G = 11.81 in.
17.72 Frame height G = 11.81 in.
E
HLSD-2
G
19.68
F
HLSD-2 Frame height G = 11.81 in.
HLSD-2 23.62 Frame height G = 11.81 in. t
A
TD 529-001
5.7.1217
Circular Cover Type HLSD-2 - Options Tank Covers
Pressure
HLSD-2 covers with options
Product code: 5516
TD 529-002
5.7.1218
Tank Covers Circular Cover Type LKDC
Non pressure Surface finish: Acid pickled
Product code: 5515 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
5.7.1219
Circular Cover Type LKDC Tank Covers
Non pressure Surface finish: Acid pickled
Product code: 5515 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
5.7.1220
Tank Covers Circular Cover Type LKDC
Non pressure Surface finish: Acid pickled
Product code: 5515 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
5.7.1221
Circular Cover Type LKDC - 3A Tank Covers
Non pressure Surface finish: Acid pickled
Product code: 5520 Product wetted surfaces: Ra 16µin
Other surfaces: Ra 120µin
Authorized to carry the 3A Symbol
LLP LLP
Item No. Item No. Size Dimension (in)
USD USD
1.4301 (304) 1.4301 (304)
5.7 ID OD C E F G H t Circular cover LKDC-202
EPDM NBR
9613436705 9613436706 7.8 7.95 13.94 6.14 3.35 1.89 1.69 0.08
1.4404 (316L) 1.4404 (316L)
EPDM NBR
9613436715 9613436716 7.8 7.95 13.94 6.14 3.35 1.89 1.69 0.08
1.4301 (304) 1.4301 (304)
FPM Q
On request On request 7.8 7.95 13.94 6.14 3.35 1.89 1.69 0.08
1.4404 (316L) 1.4404 (316L)
FPM Q
On request On request 7.8 7.95 13.94 6.14 3.35 1.89 1.69 0.08
1.4301 (304) 1.4301 (304)
Circular cover LKDC-306
EPDM NBR
9613436805 9613436806 11.89 12.05 17.99 5.75 3.94 2.52 2.52 0.08
1.4404 (316L) 1.4404 (316L)
EPDM NBR
9613436815 9613436816 11.89 12.05 17.99 5.75 3.94 2.52 2.52 0.08
1.4301 (304) 1.4301 (304)
FPM Q
On request On request 11.89 12.05 17.99 5.75 3.94 2.52 2.52 0.08
1.4404 (316L) 1.4404 (316L)
FPM Q
On request On request 11.89 12.05 17.99 5.75 3.94 2.52 2.52 0.08
1.4301 (304) 1.4301 (304)
Circular cover LKDC-404
EPDM NBR
9613436905 9613436906 15.75 15.91 21.85 7.01 3.94 2.52 2.32 0.08
1.4404 (316L) 1.4404 (316L)
EPDM NBR
9613436915 9613436916 15.75 15.91 21.85 7.01 3.94 2.52 2.32 0.08
1.4301 (304) 1.4301 (304)
FPM Q
On request On request 15.75 15.91 21.85 7.01 3.94 2.52 2.32 0.08
1.4404 (316L) 1.4404 (316L)
FPM Q
On request On request 15.75 15.91 21.85 7.01 3.94 2.52 2.32 0.08
Price add-on LLP
Gasket option for LKDC-202 - 3A
USD
FPM
Q (Silicone)
Price add-on LLP
Gasket option for LKDC-306 - 3A
USD
FPM
Q (Silicone)
Price add-on LLP
Gasket option for LKDC-404 - 3A
USD
FPM
Q (Silicone)
5.7.1222
Tank Covers Circular Cover Type LKDC - 3A
Non pressure Surface finish: Acid pickled
Product code: 5520 Product wetted surfaces: Ra 16µin
Other surfaces: Ra 120µin
Authorized to carry the 3A Symbol
LLP LLP
Item No. Item No. Size Dimension (in)
USD USD
1.4301 (304) 1.4301 (304)
ID OD C E F G H t Circular cover LKDC-454 5.7
EPDM NBR
9613437005 9613437006 17.64 17.87 23.98 7.91 3.94 2.36 2.36 0.12
9613437025 9613437026 17.64 17.87 23.98 11.85 7.87 6.3 6.3 0.12
1.4404 (316L) 1.4404 (316L)
EPDM NBR
9613437015 9613437016 17.64 17.87 23.98 7.91 3.94 2.36 2.36 0.12
9613437035 9613437036 17.64 17.87 23.98 11.85 7.87 6.3 6.3 0.12
1.4301 (304) 1.4301 (304)
Circular cover LKDC-518
EPDM NBR
9613437105 9613437106 20.08 20.31 26.57 7.76 3.94 2.17 2.2 0.12
9613437125 9613437126 20.08 20.31 26.57 11.69 7.87 6.1 6.14 0.12
1.4404 (316L) 1.4404 (316L)
EPDM NBR
9613437115 9613437116 20.08 20.31 26.57 7.76 3.94 2.17 2.2 0.12
9613437135 9613437136 20.08 20.31 26.57 11.69 7.87 6.1 6.14 0.12
1.4301 (304) 1.4301 (304)
Circular cover LKDC-620
EPDM NBR
9613437205 9613437206 24.17 24.41 30.63 7.99 3.94 2.52 2.32 0.12
9613437225 9613437226 24.17 24.41 30.63 11.93 7.87 6.46 6.26 0.12
1.4404 (316L) 1.4404 (316L)
EPDM NBR
9613437215 9613437216 24.17 24.41 30.63 7.99 3.94 2.52 2.32 0.12
9613437235 9613437236 24.17 24.41 30.63 11.93 7.87 6.46 6.26 0.12
Price
add-on
Gasket option for LKDC-454 3A
LLP
USD
FPM
Q (Silicone)
Price
add-on
Gasket option for LKDC-518 3A
LLP
USD
FPM
Q (Silicone)
Price
add-on
Gasket option for LKDC-620 3A
LLP
USD
FPM
Q (Silicone)
FPM and Q Silicone on request.
5.7.1223
Circular Cover Type LKDS Tank Covers
Non pressure Surface finish: Acid pickled
Product code: 5515 Product wetted surfaces: Ra 32µin
Other surfaces: Ra 120µin
Surface finish: Acid pickled ID: Ra 0.016", OD: Ra 0.016"
LLP
Item No. Size Dimension (in)
USD
Circular dust cover LKDS-454
5.7 1.4301 (304) OD ID C F t
(17.87)
9613437301 454 17.64 10.71 0.94 0.12
9613437303 454 17.64 10.71 3.94 0.12
C
1.4404 (316L)
9613437302 454 17.64 10.71 0.94 0.12
F
9613437304 454 17.64 10.71 3.94 0.12 ID t
OD 506-004
5.7.1224
Tank Covers Circular Cover Type C
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) C E F G H t1 t2 t3 C-202** (7.95)
9612944611 7.95 (p) 12.32 7.17 3.35 2.01 2.01 0.08 0.05 0.63 5.8
5.7
1.4404 (316L) C E F G H t1 t2 t3
9612944707 7.95 (p) 12.32 7.17 3.35 2.01 2.01 0.08 0.05 0.63 5.8
9612944711 7.95 (p) 4.57 4.57 0.08 0.05 0.63 5.8
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle
(p) version is with plastic handle
5.7.1225
Circular Cover Type C Tank Covers
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished.
ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin,
OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) A C E F G H t1 t2 t3 C-202B (7.95)
5.7 9612945614 7.95 (p) 9.61 12.40 7.40 3.35 1.77 1.97 0.08 0.06 0.39 0.02
9612945617 7.95 (p) 9.61 12.40 9.96 5.91 4.33 4.53 0.08 0.06 0.39 0.02
1.4404 (316L) A C E F G H t1 t2 t3
9612945321 7.95 (p) 9.61 12.40 7.40 3.35 1.77 1.97 0.08 0.06 0.39 0.02
9612945327 7.95 (p) 9.61 12.40 0.08 0.06 0.39 0.02
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle
(p) version is with plastic handle
5.7.1226
Tank Covers Circular Cover Type C
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) A C E F G H t1 t2 t3 C-306** (12.05)
9612944631 12.05 (p) 13.07 16.34 6.69 2.56 1.22 1.22 0.08 0.05 0.47 1.45
5.7
9612944634 12.05 (p) 13.07 16.34 8.07 3.94 2.60 2.60 0.08 0.05 0.47 1.45
9612944637 12.05 (p) 13.07 16.34 10.04 5.91 6.54 6.54 0.08 0.05 0.47 1.45
F
9612944641 12.05 (p) 13.07 16.34 12.01 7.87 6.54 6.54 0.08 0.05 0.47 1.45
1.4404 (316L) A C E F G H t1 t2 t3
9612944727 12.05 (p) 13.07 16.34 6.69 2.56 1.22 1.22 0.08 0.05 0.47 1.45
9612944731 12.05 (p) 13.07 16.34 8.07 3.94 2.60 2.60 0.08 0.05 0.47 1.45
9612944734 12.05 (p) 13.07 16.34 10.04 5.91 6.54 6.54 0.08 0.05 0.47 1.45
9612944737 12.05 (p) 13.07 16.34 12.01 7.87 6.54 6.54 0.08 0.05 0.47 1.45
TD522-075
F
9612944667 15.91 (p) 16.81 20.28 12.60 7.87 6.18 6.42 0.08 0.05 0.47 0
1.4404 (316L) A C E F G H t1 t2 t3
9612944754 15.91 (p) 16.81 20.28 7.28 2.56 0.87 1.10 0.08 0.05 0.47 0
9612944757 15.91 (p) 16.81 20.28 8.66 3.94 2.24 2.48 0.08 0.05 0.47 0
9612944761 15.91 (p) 16.81 20.28 10.63 5.91 4.21 4.45 0.08 0.05 0.47 0
9612944764 15.91 (p) 16.81 20.28 12.60 7.87 6.18 6.42 0.08 0.05 0.47 0
TD522-071
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1227
Circular Cover Type C Tank Covers
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished.
ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin,
OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) A C E F G H t1 t2 t3 C-404AH4 (15.91)
5.7 9612945264 15.91 (p) 0.08 18.50 6.26 3.94 2.64 2.52 0.08 0.08 3.15 2.90
1.4404 (316L) A C E F G H t1 t2 t3
9612945167 15.91 (p) 0.08 18.50 4.88 2.56 1.26 1.14 0.08 0.08 3.15 2.90
9612945171 15.91 (p) 0.08 18.50 6.26 3.94 2.64 2.52 0.08 0.08 3.15 2.90
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1228
Tank Covers Circular Cover Type C
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra 32µin
P
LLP
Item No. OD Handle Dimension (in) max
USD
psi* 5.7
1.4301 (304) A C E F G t1 t2 t3 C-404ASB** (15.91)
9612945087 15.91 (p) 17.24 20.71 7.32 2.56 1.10 0.08 0.08 1.57 0
9612945091 15.91 (p) 17.24 20.71 8.70 3.94 2.48 0.08 0.08 1.57 0
1.4404 (316L) A C E F G t1 t2 t3
9612944994 15.91 (p) 17.24 20.71 7.32 2.56 1.10 0.08 0.08 1.57 0
9612944997 15.91 (p) 17.24 20.71 8.70 3.94 2.48 0.08 0.08 1.57 0
F
H
1.4404 (316L)
9612944577 17.48 19.37 10.79 4.72 7.36 2.56
G
C
42060001
E
A
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1229
Circular Cover Type C Tank Covers
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) A C E F G H t1 t2 t3 C-404H6** (15.91)
5.7 9612944827 17.48 (p) 20.87 19.06 5.20 2.56 0.81 1.30 0.08 0.08 3.15 21.76
9612944831 17.48 (p) 20.87 19.06 6.57 3.94 2.19 2.68 0.08 0.08 3.15 21.76
9612944834 15.91 (p) 20.87 19.06 8.54 5.91 4.15 4.65 0.08 0.08 3.15 21.76
9612944837 15.91 (p) 20.87 19.06 10.51 7.87 6.12 6.61 0.08 0.08 3.15 21.76
1.4404 (316L) A C E F G H t1 t2 t3
9612944924 15.91 (p) 20.87 19.06 5.20 2.56 0.81 1.30 0.08 0.08 3.15 21.76
9612944927 15.91 (p) 20.87 19.06 6.57 3.94 2.19 2.68 0.08 0.08 3.15 21.76
9612944931 15.91 (p) 20.87 19.06 8.54 5.91 4.15 4.65 0.08 0.08 3.15 21.76
9612944934 15.91 (p) 20.87 19.06 10.51 7.87 6.12 6.61 0.08 0.08 3.15 21.76
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1230
Tank Covers Circular Cover Type C
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished.
ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin,
OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) A C E F G t1 t2 t3 C-418 (16.46)
9612944481 16.46 16.73 20.47 10.24 2.36 1.18 0.31 0.08 2.36 8.70
5.7
9612944497 16.46 16.73 20.47 11.02 3.15 1.97 0.31 0.08 2.36 8.70
1.4404 (316L) A C E F G t1 t2 t3
9612944581 16.46 16.73 20.47 11.02 3.15 1.97 0.31 0.08 6.30 8.70
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1231
Circular Cover Type C Tank Covers
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra 32µin
P
LLP
Item No. OD Dimension (in) max
USD
5.7 psi*
1.4301 (304) A C E F G H t1 t2 t3 C-454** (17.87)
9612945627 17.87 20.08 24.61 8.27 3.94 2.17 2.36 0.12 0.08 0.31 0.0
9612945631 17.87 20.08 24.61 10.24 5.91 4.13 4.33 0.12 0.08 0.31 0.0
9612945634 17.87 20.08 24.61 12.20 7.87 6.10 6.30 0.12 0.08 0.31 0.0
1.4404 (316L) A C E F G H t1 t2 t3
9612945334 17.87 20.08 24.61 8.27 3.94 2.17 2.36 0.12 0.08 0.31 0.0
9612945337 17.87 20.08 24.61 10.24 5.91 4.13 4.33 0.12 0.08 0.31 0.0
9612945341 17.87 20.08 24.61 12.20 7.87 6.10 6.30 0.12 0.08 0.31 0.0
NOTE! Seal in NBR, FPM and silicone available on request and SS handle are available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1232
Tank Covers Circular Cover Type C
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished.
ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin,
OD: Ra 32µin
P
LLP
Item No. OD Dimension (in) max
USD
psi*
5.7
1.4301 (304) Handle A C E F G H t1 t2 t3 C-454SB** (17.87)
9612945213 17.87 (p) 20.08 24.61 9.06 3.94 2.48 2.52 0.12 0.08 1.97 0.0
9612945219 17.87 (p) 20.08 24.61 12.99 7.87 6.42 6.46 0.12 0.08 1.97 0.0
1.4404 (316L) A C E F G H t1 t2 t3
9612945119 17.87 (p) 20.08 24.61 9.06 3.94 2.48 2.52 0.12 0.08 1.97 0.0
NOTE! Seal in NBR, FPM and silicone available on request and SS handle are available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1233
Circular Cover Type C Tank Covers
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) A C E F G H t1 t2 C-518MH** (20.39)
5.7 9612944691 20.39 22.05 24.72 9.48 2.95 1.26 1.26 0.12 0.08 1.45
1.4404 (316L) A C E F G H t1 t2
9612944787 20.39 22.05 24.72 9.45 2.95 1.26 1.26 0.12 0.08 1.45
9612944794 20.39 22.05 24.72 9.45 3.94 1.26 1.26 0.12 0.08 1.45
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
(ss) version is with stainless steel handle.
(p) version is with plastic handle
5.7.1234
Tank Covers Circular Cover Type C
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra µin
LLP P max
Item No. OD Dimension (in)
USD psi*
1.4301 (304) A C E F G H t1 t2 C-518 (20.39)
9612945641 20.39 22.36 27.40 7.68 3.94 2.17 2.36 0.12 0.12 0
5.7
9612945644 20.39 22.36 27.40 9.65 5.91 4.13 4.33 0.12 0.12 0
9612945647 20.39 22.36 27.40 11.61 7.87 6.10 6.30 0.12 0.12 0
1.4404 (316L) A C E F G H t1 t2
9612945347 20.39 22.36 27.40 7.68 3.94 2.17 2.36 0.12 0.12 0
9612945351 20.39 22.36 27.40 9.65 5.91 4.13 4.33 0.12 0.12 0
9612945354 20.39 22.36 27.40 11.61 7.87 6.10 6.30 0.12 0.12 0
NOTE! Seal in NBR, FPM and silicone available on request and SS handle available on request.
* Calculated max. pressure (psi).
** Available with hole for relief valve. Please find relief valves in section Accessories.
5.7.1235
Circular Cover Type C Tank Covers
Above liquid level Seals: EPDM
Product code: 5518 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Acid pickled. ID: Ra 32µin, OD: Ra 32µin
LLP P max
Item No. OD Handle Dimension (in)
USD psi*
1.4301 (304) A C E F G H t1 t2 t3 C-518SB** (20.39)
5.7 9612945228 20.39 (p) 22.36 27.17 8.94 3.94 2.40 2.44 0.12 0.12 1.97 0
E
9612945231 20.39 (p) 22.36 27.17 8.94 5.91 4.37 4.41 0.12 0.12 1.97 0
t2
F
H
G
1.4404 (316L) A C E F G H t1 t2 t3 OD
t1
9612945134 20.39 (p) 22.36 27.17 8.94 3.94 2.40 2.44 0.12 0.12 1.97 0
9612945137 20.39 (p) 22.36 27.17 8.94 5.91 4.37 4.41 0.12 0.12 1.97 0
A
t3
TD 522-017
5.7.1236
Tank Covers Oval Cover Type O
Below liquid level Seals: EPDM
Product code: 5517 Surface finish: Cover: Electropolished. ID: Ra 32µin Ra 32µin
Frame: Brushed. ID: Ra ≥118µin, OD: Ra ≥118µin
LLP P max
Item No. Dimension (in)
USD psi*
1.4301 (304) A B E F G t1 t2 t3 O-440 x 320IO (17.32 x 12.60)
9612944411 12.6 17.32 5.71 2.36 0.79 0.24 0.06 3.54 18.85
5.7
9612944424 12.6 17.32 6.50 3.15 1.57 0.31 0.08 3.54 18.85
1.4404 (316L) A B E F G t1 t2 t3
9612944511 12.6 17.32 5.71 2.36 0.79 0.24 0.06 3.54 18.85
9612944517 12.6 17.32 5.71 2.36 0.79 0.31 0.08 3.54 18.85
E
F
G
9612944541 15.75 19.29 21.34 9.84 3.94 1.57 0.47 0.12 3.39 46.41
t2
TD522-074
P max
1.4301 (304) A B C E F t1 t2 O-658 x 532IO(25.91 x 20.94)
psi
9614332301 25.94 21.02 29.72 10.35 3.94 58.02 0.47 0.16
E
P max t
F
G
1.4404 (316L) A B C E F t1 t2 1
psi
2
t
B
9614332302 21.02 25.94 29.72 10.35 3.94 58.02 0.47 0.16
A
t 3
4207-0009
NOTE! Seal in NBR, FPM and silicone available on request and SS available on request.
* Calculated max. pressure psi.
(ss) Version is with stainless steel handle.
5.7.1237
Oval Cover Type O Tank Covers
Below liquid level Seals: EPDM
Product code: 5517 Surface finish: Cover: Electropolished.
ID: Ra 32µin Ra 32µin
Frame: Brushed. ID: Ra ≥118µin,
OD: Ra ≥118µin
LLP P max
Item No. Dimension (in)
USD psi*
Add on Prices
5.7 Gasket option for O-440 x 320
LLP USD
NBR
FPM
Q silicone)
Add on Prices
Gasket option for O-490 x 395
LLP USD
NBR
FPM
Q silicone)
Add on Prices
Gasket option for O-658 x 532
LLP USD
NBR
FPM
Q silicone)
NOTE! Seal in NBR, FPM and silicone available on request and SS available on request.
* Calculated max. pressure psi.
(ss) Version is with stainless steel handle.
5.7.1238
Tank Covers Oval Cover Type O
Below liquid level Seals: EPDM
Product code: 5517 Surface finish: Cover: Electropolished. ID: Ra 32 µin OD: Ra 32 µin
Frame: Brushed. ID: Ra ≥118µin, OD: Ra ≥118µin
LLP P max
Item No. Dimension (in)
USD psi*
Tank
1.4301 (304) A B E F t1 t2 t3 O-544 x 440IO (21.42 x 17.32) 5.7
Diameter
9614445701 17.32 20.8 7.01 0.59 59.05 1.57 0.12 3.15 46.41
9614445702 17.32 20.82 7.01 0.59 61.02 1.57 0.12 3.15 46.41
9614445703 17.32 20.85 7.01 0.59 62.99 1.57 0.12 3.15 46.41
9614445704 17.32 20.88 7.01 0.59 64.96 1.57 0.12 3.15 46.41
9614445705 17.32 20.9 7.01 0.59 66.93 1.57 0.12 3.15 46.41
9614445706 17.32 20.92 7.01 0.59 68.90 1.57 0.12 3.15 46.41
9614445707 17.32 20.94 7.01 0.59 70.87 1.57 0.12 3.15 46.41
9614445708 17.32 20.96 7.01 0.59 72.83 1.57 0.12 3.15 46.41
9614445709 17.32 20.98 7.01 0.59 74.80 1.57 0.12 3.15 46.41
9614445710 17.32 20.99 7.01 0.59 76.77 1.57 0.12 3.15 46.41
9614445711 17.32 21.01 7.01 0.59 78.74 1.57 0.12 3.15 46.41
9614445712 17.32 21.02 7.01 0.59 80.71 1.57 0.12 3.15 46.41
E
9614445713 17.32 21.04 7.01 0.59 82.68 1.57 0.12 3.15 46.41
1
9614445714 17.32 21.06 7.01 0.59 86.61 1.57 0.12 3.15 46.41
t2
9614445715 17.32 21.08 7.01 0.59 90.55 1.57 0.12 3.15 46.41
9614445716 17.32 21.1 7.01 0.59 94.49 1.57 0.12 3.15 46.41
9614445717 17.32 21.11 7.01 0.59 98.42 1.57 0.12 3.15 46.41
9614445718 17.32 21.13 7.01 0.59 102.36 1.57 0.12 3.15 46.41
9614445719 17.32 21.14 7.01 0.59 106.3 1.57 0.12 3.15 46.41
9614445720 17.32 21.15 7.01 0.59 110.24 1.57 0.12 3.15 46.41
9614445721 17.32 21.17 7.01 0.59 114.17 1.57 0.12 3.15 46.41 TD522-073
9614445722 17.32 21.17 7.01 0.59 118.11 1.57 0.12 3.15 46.41
9614445723 17.32 21.18 7.01 0.59 122.05 1.57 0.12 3.15 46.41
9614445724 17.32 21.19 7.01 0.59 125.98 1.57 0.12 3.15 46.41
9614445725 17.32 21.2 7.01 0.59 129.92 1.57 0.12 3.15 46.41
9614445726 17.32 21.21 7.01 0.59 133.86 1.57 0.12 3.15 46.41
9614445727 17.32 21.22 7.01 0.59 137.79 1.57 0.12 3.15 46.41
9614445728 17.32 21.22 7.01 0.59 141.73 1.57 0.12 3.15 46.41
9614445729 17.32 21.22 7.01 0.59 145.67 1.57 0.12 3.15 46.41
9614445730 17.32 21.23 7.01 0.59 149.61 1.57 0.12 3.15 46.41
9614445731 17.32 21.24 7.01 0.59 153.54 1.57 0.12 3.15 46.41
9614445732 17.32 21.24 7.01 0.59 157.48 1.57 0.12 3.15 46.41
5.7.1239
Oval Cover Type O Tank Covers
Below liquid level Seals: EPDM
Product code: 5517 Surface finish: Cover: Electropolished.
ID: Ra 32 µin OD: Ra 32 µin
Frame: Brushed. ID: Ra ≥118µin,
OD: Ra ≥118µin
LLP P max
Item No. Dimension (in)
USD psi*
Tank
5.7 1.4404 (316L) A B E F t1 t2 t3 O-544 x 440IO (21.42 x 17.32)
Diameter
9614445733 17.32 20.8 7.01 0.59 59.05 1.57 0.12 3.2 46.41
9614445734 17.32 20.82 7.01 0.59 61.02 1.57 0.12 3.2 46.41
9614445735 17.32 20.85 7.01 0.59 62.99 1.57 0.12 3.2 46.41
9614445736 17.32 20.88 7.01 0.59 64.96 1.57 0.12 3.2 46.41
9614445737 17.32 20.9 7.01 0.59 66.93 1.57 0.12 3.2 46.41
9614445738 17.32 20.92 7.01 0.59 68.90 1.57 0.12 3.2 46.41
9614445739 17.32 20.94 7.01 0.59 70.87 1.57 0.12 3.2 46.41
9614445740 17.32 20.96 7.01 0.59 72.83 1.57 0.12 3.2 46.41
9614445741 17.32 20.98 7.01 0.59 74.80 1.57 0.12 3.2 46.41
9614445742 17.32 20.99 7.01 0.59 76.77 1.57 0.12 3.2 46.41
9614445743 17.32 21.01 7.01 0.59 78.74 1.57 0.12 3.2 46.41
9614445744 17.32 21.02 7.01 0.59 80.71 1.57 0.12 3.2 46.41
E
9614445745 17.32 21.04 7.01 0.59 82.68 1.57 0.12 3.2 46.41
1
9614445746 17.32 21.06 7.01 0.59 86.61 1.57 0.12 3.2 46.41
t2
9614445747 17.32 21.08 7.01 0.59 90.55 1.57 0.12 3.2 46.41
9614445748 17.32 21.1 7.01 0.59 94.49 1.57 0.12 3.2 46.41
9614445749 17.32 21.11 7.01 0.59 98.42 1.57 0.12 3.2 46.41
9614445750 17.32 21.13 7.01 0.59 102.36 1.57 0.12 3.2 46.41
9614445751 17.32 21.14 7.01 0.59 106.3 1.57 0.12 3.2 46.41
9614445752 17.32 21.15 7.01 0.59 110.24 1.57 0.12 3.2 46.41
9614445753 17.32 21.17 7.01 0.59 114.17 1.57 0.12 3.2 46.41 TD522-073
9614445754 17.32 21.17 7.01 0.59 118.11 1.57 0.12 3.2 46.41
9614445755 17.32 21.18 7.01 0.59 122.05 1.57 0.12 3.2 46.41
9614445756 17.32 21.19 7.01 0.59 125.98 1.57 0.12 3.2 46.41
9614445757 17.32 21.2 7.01 0.59 129.92 1.57 0.12 3.2 46.41
9614445758 17.32 21.21 7.01 0.59 133.86 1.57 0.12 3.2 46.41
9614445759 17.32 21.22 7.01 0.59 137.79 1.57 0.12 3.2 46.41
9614445760 17.32 21.22 7.01 0.59 141.73 1.57 0.12 3.2 46.41
9614445761 17.32 21.22 7.01 0.59 145.67 1.57 0.12 3.2 46.41
9614445762 17.32 21.23 7.01 0.59 149.61 1.57 0.12 3.2 46.41
9614445763 17.32 21.24 7.01 0.59 153.54 1.57 0.12 3.2 46.41
9614445764 17.32 21.24 7.01 0.59 157.48 1.57 0.12 3.2 46.41
5.7.1240
Tank Covers Oval Cover Type O
Below liquid level Seals: EPDM
Product code: 5517 Surface finish: Cover: Electropolished.
ID: Ra 32 µin OD: Ra 32 µin
Frame: Brushed. ID: Ra ≥118µin,
OD: Ra ≥118µin
LLP P max
Item No. Dimension (in)
USD psi*
Tank
1.4301 (304) A B E F t1 t2 t3 O-510 x 370IO (20.07 x 14.56) 5.7
Diameter
9614446101 14.57 19.35 6.10 0.59 51.18 1.18 0.12 3.62 46.41
9614446102 14.57 19.39 6.10 0.59 53.15 1.18 0.12 3.62 46.41
9614446103 14.57 19.46 6.10 0.59 55.12 1.18 0.12 3.62 46.41
9614446104 14.57 19.47 6.10 0.59 57.09 1.18 0.12 3.62 46.41
9614446105 14.57 19.5 6.10 0.59 59.05 1.18 0.12 3.62 46.41
9614446106 14.57 19.53 6.10 0.59 61.02 1.18 0.12 3.62 46.41
9614446107 14.57 19.56 6.10 0.59 62.99 1.18 0.12 3.62 46.41
9614446108 14.57 19.59 6.10 0.59 64.96 1.18 0.12 3.62 46.41
9614446109 14.57 19.61 6.10 0.59 66.93 1.18 0.12 3.62 46.41
9614446110 14.57 19.63 6.10 0.59 68.90 1.18 0.12 3.62 46.41
9614446111 14.57 19.65 6.10 0.59 70.87 1.18 0.12 3.62 46.41
9614446112 14.57 19.67 6.10 0.59 72.83 1.18 0.12 3.62 46.41
9614446113 14.57 19.68 6.10 0.59 74.80 1.18 0.12 3.62 46.41
9614446114 14.57 19.70 6.10 0.59 76.77 1.18 0.12 3.62 46.41
E
9614446115 14.57 19.72 6.10 0.59 78.74 1.18 0.12 3.62 46.41
1
9614446116 14.57 19.73 6.10 0.59 80.71 1.18 0.12 3.62 46.41
t2
9614446117 14.57 19.74 6.10 0.59 82.68 1.18 0.12 3.62 46.41
9614446118 14.57 19.76 6.10 0.59 86.61 1.18 0.12 3.62 46.41
9614446119 14.57 19.79 6.10 0.59 90.55 1.18 0.12 3.62 46.41
9614446120 14.57 19.81 6.10 0.59 94.49 1.18 0.12 3.62 46.41
9614446121 14.57 19.82 6.10 0.59 98.42 1.18 0.12 3.62 46.41
9614446122 14.57 19.84 6.10 0.59 102.36 1.18 0.12 3.62 46.41
9614446123 14.57 19.85 6.10 0.59 106.3 1.18 0.12 3.62 46.41 TD522-073
9614446124 14.57 19.86 6.10 0.59 110.24 1.18 0.12 3.62 46.41
9614446125 14.57 19.87 6.10 0.59 114.17 1.18 0.12 3.62 46.41
9614446126 14.57 19.88 6.10 0.59 118.11 1.18 0.12 3.62 46.41
9614446127 14.57 19.89 6.10 0.59 122.05 1.18 0.12 3.62 46.41
9614446128 14.57 19.90 6.10 0.59 125.98 1.18 0.12 3.62 46.41
9614446129 14.57 19.91 6.10 0.59 129.92 1.18 0.12 3.62 46.41
9614446130 14.57 19.92 6.10 0.59 133.86 1.18 0.12 3.62 46.41
9614446131 14.57 19.93 6.10 0.59 137.79 1.18 0.12 3.62 46.41
9614446132 14.57 19.93 6.10 0.59 141.73 1.18 0.12 3.62 46.41
9614446133 14.57 19.93 6.10 0.59 145.67 1.18 0.12 3.62 46.41
9614446134 14.57 19.94 6.10 0.59 149.61 1.18 0.12 3.62 46.41
9614446135 14.57 19.94 6.10 0.59 153.54 1.18 0.12 3.62 46.41
9614446136 14.57 6.10 0.59 157.48 1.18 0.12 3.62 46.41
5.7.1241
Oval Cover Type O Tank Covers
Below liquid level Seals: EPDM
Product code: 5517 Surface finish: Cover: Electropolished.
ID: Ra 32 µin OD: Ra 32 µin
Frame: Brushed. ID: Ra ≥118µin,
OD: Ra ≥118µin
LLP P max
Item No. Dimension (in)
USD psi*
Tank O-510 x 370IO (20.07 x 14.56)
5.7 1.4404 (316L) A B E F t1 t2 t3
Diameter
9614446137 14.57 19.35 6.10 0.59 51.18 1.18 0.12 3.62
9614446138 14.57 19.39 6.10 0.59 53.15 1.18 0.12 3.62
9614446139 14.57 19.46 6.10 0.59 55.12 1.18 0.12 3.62
9614446140 14.57 19.47 6.10 0.59 57.09 1.18 0.12 3.62
9614446141 14.57 19.5 6.10 0.59 59.05 1.18 0.12 3.62
9614446142 14.57 19.53 6.10 0.59 61.02 1.18 0.12 3.62
9614446143 14.57 19.56 6.10 0.59 62.99 1.18 0.12 3.62
9614446144 14.57 19.59 6.10 0.59 64.96 1.18 0.12 3.62
9614446145 14.57 19.61 6.10 0.59 66.93 1.18 0.12 3.62
9614446146 14.57 19.63 6.10 0.59 68.9 1.18 0.12 3.62
9614446147 14.57 19.65 6.10 0.59 70.87 1.18 0.12 3.62
9614446148 14.57 19.67 6.10 0.59 72.83 1.18 0.12 3.62
9614446149 14.57 19.68 6.10 0.59 74.8 1.18 0.12 3.62
9614446150 14.57 19.7 6.10 0.59 76.77 1.18 0.12 3.62
E
9614446151 14.57 19.72 6.10 0.59 78.74 1.18 0.12 3.62
1
9614446152 14.57 19.73 6.10 0.59 80.71 1.18 0.12 3.62
t2
9614446153 14.57 19.74 6.10 0.59 82.68 1.18 0.12 3.62
9614446154 14.57 19.76 6.10 0.59 86.61 1.18 0.12 3.62
9614446155 14.57 19.79 6.10 0.59 90.55 1.18 0.12 3.62
9614446156 14.57 19.81 6.10 0.59 94.49 1.18 0.12 3.62
9614446157 14.57 19.82 6.10 0.59 98.42 1.18 0.12 3.62
9614446158 14.57 19.84 6.10 0.59 102.36 1.18 0.12 3.62
9614446159 14.57 19.85 6.10 0.59 106.3 1.18 0.12 3.62 TD522-073
5.7.1242
Tank Covers Oval Cover Type O
Below liquid level Seals: EPDM
Product code: 5517 Surface finish: Cover: Electropolished.
ID: Ra 32 µin OD: Ra 32 µin
Frame: Brushed. ID: Ra ≥118µin,
OD: Ra ≥118µin
LLP P max
Item No. Dimension (in)
USD psi*
1.4301 (304) A B E F G t1 t2 0-542 x 446IO
5.7
1.4404 (316L) A B E F G t1 t2
9612944527 17.56 21.34 8.50 2.99 4.89 0.16 0.12 43.51
1.4301 (304) A B E F G t1 t2 O-542 x 446IO (21.34 x17.56)
9612944498 17.56 21.34 13.19 7.68 11.73 0.16 0.12 43.51
G
F
B
A
t3
42070001
Add on Prices
Gasket for 0-544 x 440
LLP USD
Add on NBR seal 0 NBR
Add on FPM seal 444 FPM
Add on Q seal 59 Q (silicone)
Add on Prices
Gasket for 0-542 x 446
LLP USD
NBR
FPM
Q (silicone)
Add on Prices
Gasket for 0-510 x 370
LLP USD
NBR
FPM
Q (silicone)
5.7.1243
Rectangular Cover Type R Tank Covers
Below liquid level Seals: EPDM
Product code: 5519 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Brushed. ID: Ra ≥ 118µin, OD: Ra ≥ 118µin
LLP P max
Item No. Dimension (in)
USD psi*
1.4301 (304) A B C E F G H t1 t2 R-235 x 185 (9.25 x 7.28)
5.7 9612944821 7.28 9.25 12.80 5.31 1.57 0.59 0.63 0.20 0.05 10.15
9612944824o 7.28 9.25 12.80 5.31 1.57 0.59 0.63 0.20 0.05 10.15
1.4404 (316L) A B C E F G H t1 t2
9612944917 7.28 9.25 12.80 5.31 1.57 0.59 0.63 0.20 0.05 10.15
9612944921o 7.28 9.25 12.80 5.31 1.57 0.59 0.63 0.20 0.05 10.15
9612944251 17.01 21.85 25.20 7.68 2.36 0.79 1.18 0.47 0.12 8.43 13.05
9612944257 17.01 21.85 25.20 9.25 3.94 2.36 2.76 0.47 0.12 8.43 13.05
9614344901 17.01 21.85 25.20 9.25 3.94 2.36 2.76 0.47 0.12 8.43 21.32
1.4404 (316L) A B C E F G H t1 t2 t3
R
96
9612944351 17.01 21.85 25.20 7.68 2.36 0.79 1.18 0.47 0.12 8.43 13.05
9612944357 17.01 21.85 25.20 9.25 3.94 2.36 2.76 0.47 0.12 8.43 13.05
9614344902 17.01 21.85 25.20 9.25 3.94 2.36 2.76 0.47 0.12 8.43 21.32
Price add-on
Gasket option for 235 x 185
LLP USD
NBR
FPM
Q (silicon)
Price add-on
Gasket option for 440 x 332
LLP USD
NBR
FPM
Q (silicon)
Price add-on
Gasket option for 555 x 432
LLP USD
NBR
FPM
Q (silicon)
5.7.1244
Tank Covers Rectangular Cover Type R
Below liquid level Seals: EPDM
Product code: 5519 Surface finish: Cover: Electropolished. ID: Ra 32µin, OD: Ra 32µin
Frame: Brushed. ID: Ra ≥ 118µin, OD: Ra ≥ 118µin
LLP P max
Item No. Dimension (in)
USD psi*
1.4301 (304) A B C E F G H t1 t2 t3 R-332 x 440 (13.07 x 17.32)
9612944241 17.32 13.07 17.68 7.09 2.36 1.18 1.38 0.31 0.08 5.43 7.25
5.7
9612944264 17.32 13.07 17.68 8.66 3.94 2.76 2.95 0.31 0.08 5.43 7.25
9612944247o 17.32 13.07 17.68 7.09 2.36 1.18 1.38 0.31 0.08 5.43 7.25
9612944267o 17.32 13.07 17.68 8.66 3.94 2.76 2.95 0.31 0.08 5.43 7.25
1.4404 (316L) A B C E F G H t1 t2 t3
9612944341 17.32 13.07 17.68 7.09 2.36 1.18 1.38 0.31 0.08 5.43 7.25
9612944364 17.32 13.07 17.68 8.66 3.94 2.76 2.95 0.31 0.08 5.43 7.25
9612944347o 17.32 13.07 17.68 7.09 2.36 1.18 1.38 0.31 0.08 5.43 7.25
E
1.4404 (316L) A B C E F G H t1 t2 t3
t2
F
H
9612944301 21.85 17.01 20.08 7.68 2.36 0.79 1.18 0.47 0.12 12.76 14.5 t1
G
9612944314 21.85 17.01 20.08 9.25 3.94 2.36 2.76 0.47 0.12 12.76 14.5
t3
A
R9
6
TD 522-052
B
C
Price add-on
Gasket option for R-332 x 440
LLP USD
NBR
FPM
Q (silicone)
Price add-on
Gasket option for R-432 x 555
LLP USD
NBR
FPM
Q (silicone)
5.7.1245
This page is intentionally left blank
6. Instrumentation
The reliable instrumentation solution that secures, optimal process control, optimization
and monitoring every day year after year.
Product leaflets
Conductivity Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1.1248
Price lists
Conductivity Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1.1253
Conductivity Transmitter Analytical instruments
6.1
.
Application
The Alfa Laval conductivity transmitter is designed to fulfill the demands
of conductivity transmitters in hygienic production. The main features
are:
- Wetted parts in PEEK
- Compact, food compatible, hygienic design
- Process temperature -4 to 284° F
- 4 configurable measuring ranges
- Adjustable, active and very fast temperature compensation
- Insensitive to polarization, adhesion and solids
- Built-in graphical display and touch screen
- Compatible with Alfa Laval In-line instrumentation system
- 4-20 mA output for conductivity and temperature
6.1.1248
Analytical instruments Conductivity Transmitter
6.1
Conductivity resolution Electrical data and connections
Both output signals are as standard galvanicaliy isolated from the
Range Resolution
0 to 0.5 mS/cm 0.001 mS/cm power supply. Adjustment of measuring range and local readout of
0 to 1 mS/cm 0.001 mS/cm conductivity and temperature is done on the touch screen. Range
0 to 2 mS/cm 0.010 mS/cm selection can also be done remotely.
0 to 3 mS/cm 0.010 mS/cm
0 to 5 mS/cm 0.010 mS/cm Left side electriccal connection (Front view)
0 to 10 mS/cm 0.100 mS/cm
0 to 20 mS/cm 0.100 mS/cm
0 to 30 mS/cm 0.100 mS/cm
0 to 50 mS/cm 0.100 mS/cm 1 4
0 to 100 mS/cm 1.000 mS/cm 15...35 vdc 1- -4 Cord. (+)
0 to 200 mS/cm 1.000 mS/cm cord. (-) 2- -3 15...35 vdc (-)
0 to 300 mS/cm 1.000 mS/cm 2 3
0 to 500 mS/cm 1.000 mS/cm 45040008
0 to 999 mS/cm 1.000 mS/cm
5- NC
5- NC
Working principle
Inductive conductivity measurement is based on the principle of a Right side M12, 5 pin connector
transformer. The primary side of the transformer is controlled by an 1. Brown R1 (external input)
AC voltage generator. The liquid flowing through the channel bore in 2.White Temp. (-) (4 ... 20 rnA)
the measuring head and forms a conductor loop, which links between 3. Blue R2 (external input)
the primary side of the transformer and the secondary side of the 4. Black Temp. (+) (4 ... 20 rnA)
transformer . 5. NC Not connected
The output current is proportional with the conductivity of the media.
Signal conditioning, amplification and conversion provide a 4-20 mA Right side electrical connection with relay output
signal output from the galvanically isolated D/A converter.
The fast-response temperature sensor in the tip compensates for the R1 5-
temperature in the liquid resulting in maximum accuracy and reliability. °C (-) 6- 4- °C (+)
6 5 4
R1 7- 7
8
3 3- R2
1 2
Range setting input R1 and R2
VAC °C (-) 1- 2- °C (+)
~ 45040009
8- R2
Temperature
6. Light red Relay 1
Media 7. Blue Temp. (+-) (4 ... 20 rnA)
8, Red R2 (external input)
Secondary coil
Primary coil
Pt100 sensor
6.1.1249
Conductivity Transmitter Analytical instruments
6.1
To set the external input for range selection
Range R1 R2 Range R1 R2
1 N.C N.C. 3 N.C. 24 VDC
2 24 VDC N.C. 4 24 VDC 24 VDC
1. Not connected
2. Not connected
3. Green Relay 2
4. Yellow Relay 2
5. Grey Relay 1
6. Light red Relay 1
(3 + 5 can be connected common)
45040010
Com 1 Com 2
UnitCom
6.1.1250
Analytical instruments Conductivity Transmitter
6.1
Dimensions
A A A A
D
D
D
C
C
B B B
45040014
B
A B C D A B C D A B C D A B C D
Ø 80 Ø25 37 50 Ø 80 Ø25 39 48 Ø 80 Ø25 39 48 Ø 80 Ø25 37 50
A A A
C
C
C
B B B
G1” Long neck Clamp DN38 Clamp DN51
TE67K151111140 TE67K131111140 TE67K181111140
A B C D A B C D A B C D
Ø 80 Ø25 83 49 Ø 80 Ø25 87 48 Ø 80 Ø25 87 48
HTC Connections
Size: Type:
Hygienic Tank Connection HTC 1-1½” TE67K1G1111160
Hygienic Tank Connection HTC 2” TE67K1H1111160
Hygienic Tank Connection HTC 2½” TE67K1J1111160
Hygienic Tank Connection HTC 3” TE67K1K1111160
Hygienic Tank Connection HTC 4” TE67K1L1111160
6.1.1251
Conductivity Transmitter Analytical instruments
6.1
A A A
D
C
C
B B B
DN 32 (DIN11851) DN 40 (DIN11851) DN 50 (DIN11851)
TE67K1A1111140 TE67K1B1111140 TE67K1C1111140
A B C D A B C D A B C D
Ø 80 Ø25 36 50 Ø 80 Ø25 37 49 Ø 80 Ø25 36 50
A A A
D
C
B B B
DN 32 (DIN11851) DN 40 (DIN11851) DN 50 (DIN11851)
TE67K1A1111140 TE67K1B1111140 TE67K1C1111140
A B C D A B C D A B C D
Ø 80 Ø25 83 50 Ø 80 Ø25 83 49 Ø 80 Ø25 83 50
6.1.1252
Analytical instruments Conductivity Transmitter
6.1
Product code: 5628
LLP Dimensions
Item No. Description
USD A B C D
Conductivity sensor, measuring range: 0.05 to 999 mS/cm, electrical connection: 2 x M16 Cable gland, Plastic, accuracy: <1.5% FS
TE67K151111140 G1" - Long Ø 3.58 Ø 0.98 3.27 1.93 A
4504-0044
D
C
B
4504-0044
D
C
B
A
TE67K171111140 Clamp 2" (ISO2852/DIN32676) - Short Ø 3.58 Ø 0.98 1.54 1.89
4504-0046
D
C
B
A
TE67K181111140 Clamp 2" (ISO2852/DIN32676) - Long Ø 3.58 Ø 0.98 3.43 1.89
4504-0047
D
C
B
A
TE67K1H1111140 HTC connection 2” - Short Ø 3.58 Ø 0.98 1.46 1.97
D
C
45040014
B
6.1.1253
Conductivity Transmitter Analytical instruments
6.1
Product code: 5628
LLP Dimensions
Item No. Description
USD A B C D
Conductivity sensor, measuring range: 0.05 to 999 mS/cm, electrical connection: 2 x M16 Cable gland, Plastic, accuracy: <1.5% FS
Clamp 1 ½" (ISO2852/DIN32676) - A
D
C
B
D
C
B
A
TE67K1A1111140 DN32 (DIN11851) - Short Ø 3.58 Ø 0.98 1.42 1.97
4504-0050
D
C
B
A
TE67K1D1111140 DN32 (DIN11851) - Long Ø 3.58 Ø 0.98 3.27 1.97
4504-0051
D
C
B
6.1.1254
Analytical instruments Conductivity Transmitter
6.1
Product code: 5628
LLP Dimensions
Item No. Description
USD A B C D
Conductivity sensor, measuring range: 0.05 to 999 mS/cm, electrical connection: 2 x M16 Cable gland, Plastic, accuracy: <1.5% FS
A
TE67K1B1111140 DN40 (DIN11851) - Short Ø 3.58 Ø 0.98 1.46 1.93
4504-0052
D
C
B
A
TE67K1E1111140 DN40 (DIN11851) - Long Ø 3.58 Ø 0.98 3.27 1.93
4504-0053
D
C
B
4504-0054
D
C
B
A
TE67K1F1111140 DN50 (DIN11851) - Long Ø 3.58 Ø 0.98 3.27 1.97
4504-0055
D
C
B
6.1.1255
Conductivity Transmitter Analytical instruments
6.1
Product code: 5628
LLP
Item No. Description
USD
Add-on prices
TE67Kxxxxxxxx0 (see table) No Certificates
TE67Kxxxxxxxx1 Calibration certificate
TE67Kxxxxxxxx2 3.1 Material certificate
TE67Kxxxxxxxx6 Calibration certificate + 3.1 Material certificate
TE67Kxxxxxxx2x 1 x M12 Connector 5 wire + 1 x M12 Connector 8 wire, Stainless Steel with relays
TE67Kxxxxxxx3x 2 x M12 Connector 5 wire, Stainless Steel w.o. relays
TE67Kxxxxxxx4x (see table) 2 x M16 Cable gland, Plastic
TE67Kxxxxxxx5x 2 x M16 Cable gland, Stainless Steel
TE67Kxxxxxxx6x 1 x M16 + 1 x M20 Cable Gland, Stainless Steel
TE67Kxxxxxxx7x 2 x M20 Cable gland, Stainless Steel
TE67Kx2xxxxxxx (see table) Clamp DN 38 (ISO2852) / Clamp DN 40 (DIN32676) with Short sensor shaft length
TE67Kx3xxxxxxx (see table) Clamp DN 38 (ISO2852) / Clamp DN 40 (DIN32676) with Long sensor shaft length
TE67Kx5xxxxxxx (see table) G1" (ISO228) with Long sensor shaft length
TE67Kx6xxxxxxx (see table) G1" (ISO228) with Short sensor shaft length
TE67Kx7xxxxxxx (see table) Clamp DN 50 (ISO2852) / Clamp DN 51 (DIN32676) with Short sensor shaft length
TE67Kx8xxxxxxx (see table) Clamp DN 50 (ISO2852) / Clamp DN 51 (DIN32676) with Long sensor shaft lengh
TE67KxAxxxxxxx (see table) Union DN 32 (Din11851) with Short sensor shaft length
TE67KxBxxxxxxx (see table) Union DN 40 (Din11851) with Short sensor shaft length
TE67KxCxxxxxxx (see table) Union DN 50 (Din11851) with Short sensor shaft length
TE67KxDxxxxxxx (see table) Union DN 32 (Din11851) with Long sensor shaft length
TE67KxExxxxxxx (see table) Union DN 40 (Din11851) with Long sensor shaft length
TE67KxFxxxxxxx (see table) Union DN 50 (Din11851) with Long sensor shaft length
TE67KxGxxxxxxx HTC Connection Clamp 1½" with Short sensor shaft length
TE67KxHxxxxxxx (see table) HTC Connection Clamp 2" with Short sensor shaft length
TE67KxJxxxxxxx HTC Connection Clamp 2½" with Short sensor shaft length
TE67KxKxxxxxxx HTC Connection Clamp 3" with Short sensor shaft length
TE67KxLxxxxxxx HTC Connection Clamp 4" with Short sensor shaft length
LLP
Item No. Description
USD
Accessories to HTC connection
9614059422 O-ring set to HTC connection 1½” EPDM (10 pcs)
9614059425 O-ring set to HTC connection 2” EPDM (10 pcs)
9614059428 O-ring set to HTC connection 2½” EPDM (10 pcs)
9614059431 O-ring set to HTC connection 3” EPDM (10 pcs)
9614059434 O-ring set to HTC connection 4” EPDM (10 pcs)
6.1.1256
6.2 Weighing systems
The Alfa Laval weighing system offers a high precision and non-impact measurement of weight. The shockproof digital load
cells are uniquly unaffected by overloads, side loads, shocks and welding voltages. The weighing system is ideal for mixing,
dosing, level or batch measurement. Straightforward mechanical installation of the load cells can be done without expensive
Product leaflets
Weighing Systems UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2.1258
Price lists
Weighing Systems UltraPure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2.1264
Weighing Systems UltraPure Weighing systems
6.2 .
Application
The Alfa Laval weighing system offers an easy to install, high precision
and non impact measurement of weight, which is ideal for mixing,
dosing, level or batch tasks.
Working principle
The Alfa Laval robust digital load cells are based on a patented
capacitive measurement principle where a non-contacting capacitive
sensor is mounted inside the load cell body. The load cells are to a
very high degree unaffected by overloads, sideloads, shocks and
welding voltages. Therefore straightforward hygienic installation of the
load cells can be done without expensive and complicated mounting
kits and overload protection devices.
.TECHNICAL DATA PHYSICAL DATA
Measuring range: . . . . . . . . . . . . . . Min. 0-661 lb Materials
Max. 0-220462 lb Load cell: . . . . . . . . . . . . . . . . . . . AISI 316 and 17-4 PH
(depending on system
selection) Operating temperature
Load cell range: . . . . . . . . . . . . . . . 14 to 140 °F
Protection class Electronics range: . . . . . . . . . . . . . . -40 to 122 °F
Load cells: . . . . . . . . . . . . . . . . . . IP68 Temperature compensated range: . . . 14 to 122 °F
Electronic modules: . . . . . . . . . . . . IP20
Weight
Electrical data Type TE67JH, TE67JI, TE67JJ, TE67JK,
Power supply: . . . . . . . . . . . . . . . . 24 VDC (2A) TE67JM, TE67JN, TE67JO, TE67JP,
Output: . . . . . . . . . . . . . . . . . . . . 4-20 mA TE67JL, TE67JS, TE67JT, TE67JU: . . 15.4 lb.
Profibus DP (option) Other types: . . . . . . . . . . . . . . . . . 4.6 lb.
DeviceNet (option) Electronic modules: . . . . . . . . . . . . . Approx. 1.1 lb.
Ethernet IP (option)
Cable from Load cell to
electronic module: . . . . . . . . . . . . . 19.7 ft. standard RG58
with BNC connector (option:
32.8, 65.6 or 164 ft.)
Cable between electronic modules: . . Ribbon cable
Certificates
- Calibration certificate (option)
- 3.1 certificate (option)
6.2.1258
Weighing systems Weighing Systems UltraPure
Electrical connection schematic of 4 load cells, 4 load cell modules and a 4-20 mA output module:
B
A A Ribbon cable for load cell bus
0 VDC B Power supply
+ 24 VDC
C, D, E, F BNC connections for load cells
G, H 4-20mA output (active)
I Zero
TXBB TXBB TXBB TXBB
SW2
F Esc
TXBB
D1 D1 D1 D1 D1
SYNC SYNC SYNC SYNC AN.ERR
ERR ERR ERR ERR
2010
1 2 1 2 3 4 5 6 7
C D E F
TD 530-052
GH I
Electrical connection schematic of 4 load cells, 4 load cell modules and a profibus DP output module:
C
C Ribbon cable for load cell bus
D 9 pole SUB-D connector for profibus
1.
2.
TXBB
SW
3. RS485-A (positive line)/(Siemens: B-line)
1 TXBB TXBB TXBB TXBB
GND
B SW SW SW SW
4. RTS, Request to send
1 1 1 1
SW
2
A
GND
5. RTS, Request to send
D1 D1 D1 D1 D1
D2
PBE
+24V
GND
+24 VDC
SYNC
ERR
SYNC
ERR
SYNC
ERR
SYNC
ERR
6. +5 VDC (Vout)
DES 0 VDC
RTS I/O
7.
TE67X000002035 TE67X000002010 TE67X000002010 TE67X000002010 TE67X000002010 TE67X000009601
D
9.
E BNC connectors for load cells
E
Electrical connection schematic of 4 load cells, 4 load cell modules and a Devicenet output module:
C
C Ribbon cable for load cell bus
D 1. V- Black
2. CAN_L Blue
3. SHIELD Grey
TXBB 4. CAN_H White
SW
1 TXBB
GND
TXBB TXBB TXBB
5. V+ Red
B SW SW SW SW
SW
2
A
1 1 1 1
E BNC connectors for load cells
GND
D1
D2
D1
SYNC
D1 D1 D1
+24V +24 VDC
SYNC SYNC SYNC
TXCAN ERR ERR ERR ERR GND 0 VDC
MS
NS I/O
TE67X000009637 TE67X000002010 TE67X000002010 TE67X000002010 TE67X000002010 TE67X000009601
TD 530-054
D
E
6.2.1259
Weighing Systems UltraPure Weighing systems
10/0.39
2/0.08
ø24 / 0.94
19/0.75
10
.41
24 / 0.94
50/1.97
.5
/0
/0
.5
.41
10
ø80/3.15
100/3.94
50/1.97
37/1.46
3/0.12
45000015
45000016
Load cells TE67J0, TE67J1, TE67J4, TE67J5, TE67J6, TE67J7, TE67J0, TE67J1, TE67J4, TE67J5, TE67J6, TE67J7, TE67J8,
TE67J8, TE67J9, TE67JB, TE67JC, TE67JD, TE67JE, TE67JF, TE67J9, TE67JB, TE67JC, TE67JD, TE67JE, TE67JF, TE67JG,
TE67JG, TE67JI TE67JI
ø38 / 1.5
4/0.16
ø19/0.75
11/0.43
ø1
75/2.95
.51
3/0
3/0
.51
.ø116/4.57
ø1
150/5.91
60/2.36
6/0.24
45/1.77
45000013
45000014
ø116/4.57
3/0.12 200/7.87
15/0.59
Load cells type TE67JH, TE67JJ, TE67JK, TE67JN, TE67JO, Base plate to TE67JH, TE67JJ, TE67JK, TE67JN, TE67JO, TE67JP,
TE67JP, TE67JL, TE67JS, TE67JT, TE67JU TE67JL, TE67JS, TE67JT, TE67JU
10.25/0.40
189/7.44
8
6.25/0.25 0.1
.5/
R4
110/4.33
89.5/3.52
168/6.61
47/1.85 25/0.98
25/0.98
47/1.85
6.2.1260
Weighing systems Weighing Systems UltraPure
Electronic output module 4-20 mA (TE67X000002029) Control module for load cell (TE67X000002010) 6.2
ø
D K
G J
E
F
TD 530-058
L
SW2
F Esc
A
TXBB TXBB
D1
A
SW
B
AN.ERR
H
1
D1 TE67X000002010
SYNC
ERR
TE67X000002010
TE67X000002029
D
E
I
E H
M
C
TD 530-059
I
C
F
G
A B C D E F G H I A B C D E F G H I J K L
5.94 5.63 0.16 ø0.17 0.59 1.22 2.44 2.05 2.44 4.72 4.06 0.39 0.33 2.05 0.39 4.41 0.16 0.24 0.37 0.18 0.85
4500-0000 4500-0001
Example: Installation of load cell integrated with tank leg Example: Installation of load cell with bracket lugs
6.2.1261
Weighing Systems UltraPure Weighing systems
Step 4:
Decide on the electric module storage in stainless steel box and
display.
You have the following options:
- Without stainless steel box
- In stainless steel box without display
- In stainless steel box with display
Step 5:
Select the surface finish required on the non-wetted part
- Ra<[32µ"]
- Ra<[16µ"]
Step 6:
Decide on the length of the cable (the length of the cable is
interchangeable without need for recalibration)
- 19.7 ft.
- 32.81 ft.
- 65.62 ft.
- 164.04
6.2.1262
Weighing systems Weighing Systems UltraPure
Range . . . . . . . . . . . . . . . . . . . . . H: 7.87 in B: 11.81 in D: 4.72 Lid screws . . . . . . . . . . . . . . . . . . DIN 966S - stainless steel.
in Srews are mounted with lock
Material . . . . . . . . . . . . . . . . . . . . 0.059 in stainless steel AISI washers.
304. Accessories . . . . . . . . . . . . . . . . . Mounting Plates
Surface . . . . . . . . . . . . . . . . . . . . Polished 4N 2,0 mm galvanised plate.
Imperviousness . . . . . . . . . . . . . . . IP 69k Available for KLM 202012
Read more link and upwards.
Mounting . . . . . . . . . . . . . . . . . . . The junction box is fitted Mounting brackets for
inside with DIN-rails:
2 pcs. M5 x 15 welding bolts 2 rows of DIN-rails or a cable
for mounting of DIN-rail. duct can be mounted on the
Earth . . . . . . . . . . . . . . . . . . . . . . All enclosured parts are bracket.
earthed. Available for KLM 151510
and upwards. Order no. TLB
2950
Link for accessories
Stock status . . . . . . . . . . . . . . . . . This product can be supplied
from stock.
Dimensions (in)
B C
D D
A
4500-0011
E E
4500-0012
G
H
A B C D E F G H
7.87 11.81 4.72 0.59 0.43 0.53 0.43 0.53
6.2.1263
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system three legs, output 4-20 mA, accuracy 2.0% (1 load cell, 2 load cell dummies, 3 base
plates, 1 load cell module and 1 output module)
TE67J011111400 Max. system capacity: 661.5 lb
TE67J411111400 Max. system capacity: 1653.75lb
TE67J611111400 Max. system capacity: 3370.5 lb
TE67J811111400 Max. system capacity: 6615 lb
TE67JB11111400 Max. system capacity: 13230 lb SW2
F Esc TXBB
TXBB
SW
6.2.1264
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system three legs, output 4-20 mA, accuracy 0.1% (3 load cells, 3 base plates, 3 load cell module and 1 output module )
TE67J011111100 Max. system capacity: 661.5 lb
TE67J411111100 Max. system capacity: 1653.75 lb
TE67J611111100 Max. system capacity: 3370.5 lb
TE67J811111100 Max. system capacity: 6615 lb SW2
F Esc TXBB TXBB TXBB
TE67JD11111300
TE67JE11111300 Max. system capacity: 26460 lb
TE67JF11111300 Max. system capacity: 33075 lb
TD 530-062
6.2.1265
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Add-on price three legged system with 21.87 yard cable from load cells
TE67JX1X3X1XXX
Add-on price three legged system with 54.68 yard cable from load cells
TE67JX1X4X1XXX
Add-on price three legged system included stainless steel box
TE67JX1XXX1X1X
Add-on price three legged system included stainless steel box with display
TE67JX1XXX1X2X
6.2.1266
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system four legs, output 4-20 mA, accuracy 2.0% (2 load cells, 2 load cell dummies, 4 base
plates, 2 load cell module and 1 output module)
TE67J121111400 Max. system capacity: 882 lb
TE67J521111400 Max. system capacity: 2205 lb
TE67J721111400 Max. system capacity: 4410 lb
TE67J921111400 Max. system capacity: 8820 lb SW2
F Esc TXBB TXBB
TXBB
6.2.1267
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system four legs, output 4-20 mA, accuracy 0.1%, (4 load cells, 4 base plates, 4 load cell module and 1 output module )
TE67J121111100 Max. system capacity: 882 lb
TE67J521111100 Max. system capacity: 2205 lb
TE67J721111100 Max. system capacity: 4410 lb
TE67J921111100 Max. system capacity: 8820 lb SW2
F Esc TXBB TXBB TXBB TXBB
TXBB
TE67JC21111100 D1
ERR
1 1 1 1
TE67JE21111100 SYNC
ERR
SYNC
ERR
SYNC
ERR
SYNC
ERR
TXBB
TE67JE21111200 SYNC
ERR
SYNC
ERR
SYNC
ERR
SYNC
ERR
TXBB
TE67JC21111300 SYNC
ERR
SYNC
ERR
SYNC
ERR
SYNC
ERR
TD 530-064
6.2.1268
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Add-on price four legged system with 1.87 yard cable from load cells
TE67JX2X3X1XXX
Add-on price four legged system with 254.68 yard cable from load cells
TE67JX2X4X1XXX
Add-on price four legged system included stainless steel box
TE67JX2XXX1X1X
Add-on price four legged system included stainless steel box with display
TE67JX2XXX1X2X
6.2.1269
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system three legs, output: Profibus DP, accuracy 2.0% (1 load cell, 2 load cell dummies, 3 base
plates, 1 load cell module and 1 output module )
TE67J011112400 Max. system capacity: 661.5 lb
TE67J411112400 Max. system capacity: 1653.75 lb
TE67J611112400 Max. system capacity: 3370.5 lb
TE67J811112400 Max. system capacity: 6615 lb TXBB
SW
SW
1
SW
B 1
6.2.1270
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system three legs, output: Profibus DP, accuracy 0.1% (3 load cells, 3 base plates, 3 load cell module and 1 output module)
TE67J011112100 Max. system capacity: 661.5 lb
TE67J411112100 Max. system capacity: 1653.75 lb
TE67J611112100 Max. system capacity: 3370.5 lb
TE67J811112100 Max. system capacity: 6615 lb
TXBB
GND SW SW SW
A
1 1 1 SW
2
D1
D1 D1 D1 D2
TE67JE11112100
PBE
SYNC SYNC SYNC
DES
+24V ERR ERR ERR
RTS
GND MCE2035
GND SW SW SW
A
1 1 1 SW
2
D1
D1 D1 D1 D2
TE67JE11112200
PBE
SYNC SYNC SYNC
DES
+24V ERR ERR ERR
RTS
GND MCE2035
GND SW SW SW
A
1 1 1 SW
2
D1
D1 D1 D1 D2
GND
TE67JB11112300 +24V
GND
SYNC
ERR
SYNC
ERR
SYNC
ERR
DES
RTS
MCE2035
TD 530-066
6.2.1271
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Add-on price three legged system included stainless steel box with display
TE67JX1XXX2X2X
6.2.1272
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system four legs, output: Profibus DP, accuracy 2.0% (2 load cells, 2 load cell dummies, 4 base
plates, 4 load cell module and 1 output module)
TE67J121112400 Max. system capacity: 882 lb
TE67J521112400 Max. system capacity: 2205 lb
TE67J721112400 Max. system capacity: 4410 lb
TXBB
B
SW
1
SW
1 SW
2
A D1
I/O
MCE2035
6.2.1273
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system four legs, output: Profibus DP, accuracy 0.1% (4 load cells, 4 base plates, 4 load cell module and 1 output module)
TE67J121112100 Max. system capacity: 882 lb
TE67J521112100 Max. system capacity: 2205 lb
TE67J721112100 Max. system capacity: 4410 lb
TE67J921112100 Max. system capacity: 8820 lb
TXBB
SW
TXBB
SW
TXBB
SW
TXBB
SW
SW
1
1 1 1 1 SW
B
SW
TXBB
SW
TXBB
SW
TXBB
SW
SW
1
1 1 1 1 SW
B
SW
SW
1
TXBB
SW
1
TXBB
SW
1
TXBB
SW
1
1
SW
2
6.2.1274
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Add-on price four legged system with 1.87 yard cable from load cells
TE67JX2X3X2XXX
Add-on price four legged system with 254.68 yard cable from load cells
TE67JX2X4X2XXX
Add-on price four legged system included stainless steel box
TE67JX2XXX2X1X
Add-on price four legged system included stainless steel box with display
TE67JX2XXX2X2X
6.2.1275
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system three legs, output: Device Net, accuracy 2.0% ( 1 load cell, 2 load cell dummies, 3 base
plates, 1 load cell module and 1 output module)
TE67J011113400 Max. system capacity: 661.5 lb
TE67J411113400 Max. system capacity: 1653.75 lb
TE67J611113400 Max. system capacity: 3370.5 lb
TE67J811113400 Max. system capacity: 6615 lb TXBB
SW
SW
1
SW
B 1
6.2.1276
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system three legs, output: Device Net, accuracy 0.1% (3 load cells, 3 base plates, 3 load cell module and 1 output module)
TE67J011113100 Max. system capacity: 661.5 lb
TE67J411113100 Max. system capacity: 1653.75 lb
TE67J611113100 Max. system capacity: 3370.5 lb
TE67J811113100 Max. system capacity: 6615 lb
TXBB
GND SW SW SW
A
1 1 1 SW
2
D1
D1 D1 D1 D2
TE67JE11113100
PBE
SYNC SYNC SYNC
DES
+24V ERR ERR ERR
RTS
GND MCE2035
GND SW SW SW
A
1 1 1 SW
2
D1
D1 D1 D1 D2
TE67JE11113200
PBE
SYNC SYNC SYNC
DES
+24V ERR ERR ERR
RTS
GND MCE2035
GND SW SW SW
A
1 1 1 SW
2
D1
D1 D1 D1 D2
GND
TE67JB11113300 +24V
GND
SYNC
ERR
SYNC
ERR
SYNC
ERR
DES
RTS
MCE2035
TD 530-066
6.2.1277
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Add-on price three legged system included stainless steel box with display
TE67JX1XXX3X2X
6.2.1278
Weighing systems Weighing Systems UltraPure
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system four legs, output: Device Net, accuracy 2.0% (2 load cells, 2 load cell dummies, 4 base
plates, 4 load cell module and 1 output module)
TE67J121113400 Max. system capacity: 882 lb
B
SW
1
SW
1 SW
2
GND
D1
SYNC
D1
SYNC
D1
D2
PBE
+24V DES
ERR ERR
6.2.1279
Weighing Systems UltraPure Weighing systems
Product code: 5627
6.2
LLP
Item No. Description
USD
Weighing system four legs, output: Device Net, accuracy 0.1% (4 load cells, 4 base plates, 4 load cell module and 1 output module)
TE67J121113100 Max. system capacity: 882 lb
TE67J521113100 Max. system capacity: 2205 lb
TE67J721113100 Max. system capacity: 4410 lb
TE67J921113100 Max. system capacity: 8820 lb
TXBB
SW
TXBB
SW
TXBB
SW
TXBB
SW
SW
1
1 1 1 1 SW
B
SW
TXBB
SW
TXBB
SW
TXBB
SW
SW
1
1 1 1 1 SW
B
SW
SW
1
TXBB
SW
1
TXBB
SW
1
TXBB
SW
1
1
SW
2
6.2.1280
6.3 Level instruments
The hygienic level switch provide accurate and reliable remote liquid level indication and unaffected by
diffcult media, such as foam and sticky materials. Our potentiometric level transmitter provides an accurate
level measurement in the tank and is designed specifically for smaller tanks containing highly viscous and
pasty products, such as ketchup, honey and toothpaste.
Product leaflets
Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.1282
Pneumatic Level Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.1285
Potentiometric Level Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.1287
Price lists
Level Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.1289
Pneumatic Level Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.1292
Potentiometric Level Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.1293
Level Switch Level instruments
.
6.3
Application
The Alfa Laval level switch is designed to fulfill the demands for precise
level indication in the hygienic and pharmaceutical production. The
main features are:
- Wetted parts in AISI 316L, stainless steel and PEEK
- Compact, and hygienic design
- Process temperature -40 to 392 °F
- LED indicator integrated into the field housing
- Not influenced by foam
- Ideal for media registration through registration of changes in
product dielectricity
- Quick teach-in option for difficult medias
- Maintenance free
Working principle
The Alfa Laval level switch uses a high frequency signal sweep which
is radiated from the sensor tip into the tank. The media will act as a
virtual capacitor which, together with a coil in the sensor head, will
form a circuit creating the switch point signal. This virtual capacity will
depend on the di-electric value of the media which is well defined
for most medias.
6.3.1282
Level instruments Level Switch
B
C
6.3
4501-0000
Clamp 1½”
TE670x2xxxxxxx
A A A A
B
B
B
B
4501-0003
4501-0001 4501-0002 4501-0004
C
½” (ISO228)
C
TE67OxExxxxxxx
A A A
B
B
4501-0005 4501-0006
4501-0007
C
C
Clamp DN25 (DIN11851) Clamp DN40 (DIN11851) Clamp DN50 (DIN11851) ½” (ISO228)
TE67OxAxxxxxxx TE67OxBxxxxxxx TE67OxCxxxxxxx TE67OxFxxxxxxx
Dimensions inch A B C
TE670x2xxxxxxx 2.16 2.28 2.26
TE67Ox4xxxxxxx 2.16 2.28 2.26
TE67OxDxxxxxxx 2.16 2.28 2.26
TE67OxExxxxxxx 2.16 2.28 3.94
TE67OxAxxxxxxx 2.16 2.28 2.26
TE67OxBxxxxxxx 2.16 2.28 2.26
TE67OxCxxxxxxx 2.16 2.28 2.26
TE67OxFxxxxxxx 2.16 2.28 9.84
6.3.1283
Level Switch Level instruments
Electrical connections
6.3 Normally Open M12 plug Cable gland
+ +
NPN
0 mA 1 4 1 4
2 3 2 3
50 mA LED + +
T/In T/In
PNP
12...36 VDC 12...36 VDC
- -
- -
Normally Closed
+ +
NPN
50 mA 1 4 1 4
2 3 2 3
0 mA LED + +
T/In T/In
PNP
12...36 VDC 12...36 VDC
- -
- -
6.3.1284
Level instruments Pneumatic Level Transmitter
.
6.3
Options
- Reverse action type, increasing signal output at falling level
(standard version)
- Direct action type, decreasing signal output at falling level
A
DN
B
TD 710-091
C
A = out B = in
C D
4.62” ø2.99”
6.3.1285
Pneumatic Level Transmitter Level instruments
E
C
L
D
K
F
G M
TD 710-092
J
H
A B C D E F G H J K L M
Air supply Control Closed Open Inlet Level Air signal Air supply Outlet Elevation P-Band Tank
valve valve valve transmit-
ter
80 PSI - 3 PSI 15 PSI - - 15-3 PSI 20 PSI - 7.87”-126” 7.87” -
E
C
L
D
K
N
G
M
J
B TD 710-093
A B C D E F G J K L M N
Air supply Air supply Open Closed Inlet Level Air signal Outlet Elevation P-Band Tank Control
valve valve transmit- valve
ter
80 PSI 20 PSI 15 PSI 3 PSI - - 3-15 PSI - 7.87”-126” 7.87” - -
6.3.1286
Level instruments Potentiometric Level Transmitter
.
6.3
Application
The Alfa Laval potentiometric level transmitter is designed to fulfil
the demands in hygienic and pharmaceutical production. The main
features are:
- Wetted parts in AISI316L, stainless steel and PEEK
- Compact, and hygienic design
- Process temperature -4 to 284°F
- Defined empty registration
- Local Led monitor in fieldhousing
- Insensitive to adhesive media
- Analogue output 4-20 mA
Standard range
The Alfa Laval potentiometric level transmitter is ideal for measurements
in small vessels with tough, pasty or strong adhesive media, such as
ketchup, honey, and toothpaste. The integrated electronics provide a
4-20 mA output signal and has incorporated automatic recognition of
top or bottom mounting position, Even angled installation is possible.
Due to the high temperature limit the Alfa Laval potentiometric level
transmitter is well suitable for CIP and SIP processes.
6.3.1287
Potentiometric Level Transmitter Level instruments
M12 plug
Layout of LED´s and push buttons in fieldhousing 18-36 Vdc(+) (+) 4-20 mA 1: Brown
Push buttons > 3 sec. 2: White 1 2 3 4
To set 0 % (+) (-) (+) (-)
3: Blue
1 4 4: Black
Set point
100 %, 20 mA 2 3 18-36Vdc(+) (+) 4-20 mA
Set point
0 %, 4 mA 4-20 mA (-) (-) 18-36 Vdc
LED Buttons Electrical connection M16
cable gland
Dimension (inch)
øD øD
øD øD øD
A
A
A
A
A
4502-0008
4502-0004
4502-0005 4502-0006 4502-0007
L
L
L
L
A D
3.94” 3.5”
6.3.1288
Level instruments Level Switch
Product code: 5626
6.3
LLP
Item No. Description
USD
Level switch, electrical connection: cable gland M16
TE67O041111040 Process connection: G1/2" ø55/2.16
58/2.28
TD 530-035
57.5/2.26
TE67O0E1111040 Process connection: G1/2" with 100 mm (3.94") sliding connection ø55/2.16
58/2.28
TD 530-037
100/3.94
ø55/2.16
TE67O0F1111040 Process connection: G1/2" with 250 mm (9.84”) sliding connection
58/2.28
250/9.84
TD 530-038
6.3.1289
Level Switch Level instruments
Product code: 5626
6.3
LLP
Item No. Description
USD
Level switch, electrical connection: cable gland M16
TE67O021111040 Clamp DN38 (ISO2852/DIN32676)
58/2.28
TD 530-036
57.5/2.26
TE67O0A1111040 Process connection: DN25 (DIN11851) ø55/2.16
58/2.28
TD 530-039
57.5/2.26
TD 530-040
57.5/2.26
6.3.1290
Level instruments Level Switch
Product code: 5626
6.3
LLP
Item No. Description
USD
Level switch, electrical connection: cable gland M16
TE67O0C1111040 Process connection: DN50 (DIN11851) ø55/2.16
58/2.28
TD 530-041
57.5/2.26
LLP
Item No. Description
USD
Optional features
TE67Oxx2xxxxxx Ra<0.4µm (electropolished)
TE67Oxxxxxxx3x Electrical connection: M12
TE67Oxxxxxxxx2 3.1 Certificate
TE670oGxxxxxxx Hygienic tank connection HTC 1½”
TE670oHxxxxxxx Hygienic tank connection HTC 2”
TE670oJxxxxxxx Hygienic tank connection HTC 2½”
TE670oKxxxxxxx Hygienic tank connection HTC 3”
TE670oLxxxxxxx Hygienic tank connection HTC 4”
LLP
Item No. Description
USD
Accessories to HTC connection
9614059422 O-ring set to HTC connection 1½” EPDM (10 pcs)
9614059425 O-ring set to HTC connection 2” EPDM (10 pcs)
9614059428 O-ring set to HTC connection 2½” EPDM (10 pcs)
9614059431 O-ring set to HTC connection 3” EPDM (10 pcs)
9614059434 O-ring set to HTC connection 4” EPDM (10 pcs)
6.3.1291
Pneumatic Level Transmitter Level instruments
Product code ALSIS 5636:
6.3
LLP
Item No. Description
USD
Pneumatic Level Transmitter 2” (ISO 2852)
106179 15-3PSI 51 cl "C" (reverse action)
513934 15-3 PSI 51 cl SIS 2353 (reverse action) A
ø76
DN
106180 3-15 PSI 51 cl SIS 2353 (direct action) B
6.3.1292
Level instruments Potentiometric Level Transmitter
Product code: 5635
6.3
LLP
Item No. Description
USD
Potentiometric level transmitter with hygienic HTC 1½" connection, acc:0,5%, M16 cable gland
TE67H0G1050340 Sensor length: 19.68 inch
TE67H0G1075340 Sensor length: 29.53 inch
TE67H0G1100340 Sensor length: 39.37 inch
TE67H0G1125340 Sensor length: 49.21 inch
TE67H0G1150340 Sensor length: 59.05 inch
TE67H0G1175340 Sensor length: 68.90 inch
TE67H0G1200340 Sensor length: 78.74 inch
4502-0000
TE67H0G1225340 Sensor length: 88.58 inch
TE67H0G1250340 Sensor length: 98.42 inch
TE67H0G1275340 Sensor length: 108.27 inch
TE67H0G1300340 Sensor length: 118.11 inch
Potentiomtric level transmitter with G1" (ISO 228), acc: 0.5%, M16 cable gland
TE67H061050340 Sensor length: 19.68 inch
TE67H061075340 Sensor length: 29.53 inch
TE67H061100340 Sensor length: 39.37 inch
TE67H061125340 Sensor length: 49.21 inch
TE67H061150340 Sensor length: 59.05 inch
TE67H061175340 Sensor length: 68.90 inch 4502-0009
Potentiometric level transmitter with DN50 (ISO2852)/Clamp DN51 (DIN32676) clamp connection, acc: 0.5%, M16 cabel gland
TE67H021050340 Sensor length: 19.68 inch
TE67H021075340 Sensor length: 29.53 inch
TE67H021100340 Sensor length: 39.37 inch
TE67H021125340 Sensor length: 49.21 inch
TE67H021150340 Sensor length: 59.05 inch
TE67H021175340 Sensor length: 68.90 inch
TE67H021200340 Sensor length: 78.74 inch
4502-0000
TE67H021225340 Sensor length: 88.58 inch
TE67H021250340 Sensor length: 98.42 inch
TE67H021275340 Sensor length: 108.27 inch
TE67H021300340 Sensor length: 118.11 inch
6.3.1293
Potentiometric Level Transmitter Level instruments
Product code: 5635
6.3
LLP
Item No. Description
USD
Potentiomtric level transmitter with DN32 (DIN11851), acc: 0.5%, M16 cable gland
TE67H0A1050340 Sensor length: 19.68 inch
TE67H0A1075340 Sensor length: 29.53 inch
TE67H0A1100340 Sensor length: 39.37 inch
TE67H0A1125340 Sensor length: 49.21 inch
TE67H0A1150340 Sensor length: 59.05 inch
TE67H0A1175340 Sensor length: 68.90 inch
4502-0001
TE67H0A1200340 Sensor length: 78.74 inch
TE67H0A1225340 Sensor length: 88.58 inch
TE67H0A1250340 Sensor length: 98.42 inch
TE67H0A1275340 Sensor length: 108.27 inch
TE67H0A1300340 Sensor length: 118.11 inch
Potentiometric level transmitter with DN40 (DIN11851), acc: 0.5%, M16 cable gland
TE67H0B1050340 Sensor length: 19.68 inch
TE67H0B1075340 Sensor length: 29.53 inch
TE67H0B1100340 Sensor length: 39.37 inch
TE67H0B1125340 Sensor length: 49.21 inch
TE67H0B1150340 Sensor length: 59.05 inch
TE67H0B1175340 Sensor length: 68.90 inch
4502-0002
TE67H0B1200340 Sensor length: 78.74 inch
TE67H0B1225340 Sensor length: 88.58 inch
TE67H0B1250340 Sensor length: 98.42 inch
TE67H0B1275340 Sensor length: 108.27 inch
TE67H0B1300340 Sensor length: 118.11 inch
6.3.1294
Level instruments Potentiometric Level Transmitter
Product code: 5635
6.3
LLP
Item No. Description
USD
Potentiometric level transmitter with DN50 (DIN11851), acc: 0.5%, M16 cable gland
TE67H0C1050340 Sensor length: 19.68 inch
TE67H0C1075340 Sensor length: 29.53 inch
TE67H0C1100340 Sensor length: 39.37 inch
TE67H0C1125340 Sensor length: 49.21 inch
TE67H0C1150340 Sensor length: 59.05 inch
TE67H0C1175340 Sensor length: 68.90 inch
4502-0003
TE67H0C1200340 Sensor length: 78.74 inch
TE67H0C1225340 Sensor length: 88.58 inch
TE67H0C1250340 Sensor length: 98.42 inch
TE67H0C1275340 Sensor length: 108.27 inch
TE67H0C1300340 Sensor length: 118.11 inch
Other optional features: Additional sensor Length: Total lenght (L)= digit 4+digit 5+digit 6
TE67Hxxx0xxxxx 0 inch
TE67Hxxx1xxxxx 39.37 inch
TE67Hxxx2xxxxx 78.74 inch
TE67Hxxx3xxxxx 118.11 inch
TE67Hxxxx0xxxx 0 inch
TE67Hxxxx1xxxx 3.94 inch
TE67Hxxxx2xxxx 7.87 inch
TE67Hxxxx3xxxx 11.81 inch
TE67Hxxxx4xxxx 15.75 inch
TE67Hxxxx5xxxx 19.69 inch
TE67Hxxxx6xxxx 23.62 inch
TE67Hxxxx7xxxx 27.56 inch
TE67Hxxxx8xxxx 31.50 inch
TE67Hxxxx9xxxx 35.43 inch
TE67Hxxxxx0xxx 0 inch
TE67Hxxxxx1xxx 0.39 inch
TE67Hxxxxx2xxx 0.79 inch
TE67Hxxxxx3xxx 1.18 inch
TE67Hxxxxx4xxx 1.57 inch
TE67Hxxxxx5xxx 1.97 inch
TE67Hxxxxx6xxx 2.36 inch
TE67Hxxxxx7xxx 2.76 inch
TE67Hxxxxx8xxx 3.15 inch
TE67Hxxxxx9xxx 3.54 inch
Other optional features
TE67Hxx2xxxxxx Surface finish wetted parts Ra <16μin (Electro polished)
TE67HxGxxxxxxx HTC connection 1½”
TE67Hxxxxxxx3x Electrical connection: M12 Plug
TE67Hxxxxxxxx2 3.1 Certificate
TE67Hxxxxxxxx3 3.1 Certificate + 3A
TE67Hxxxxxxxx4 3A Certificate
Accessories to HTC connection
9614059422 O-ring set to HTC connection 1½” EPDM (10 pcs)
9614059425 O-ring set to HTC connection 2” EPDM (10 pcs)
9614059428 O-ring set to HTC connection 2½” EPDM (10 pcs)
9614059431 O-ring set to HTC connection 3” EPDM (10 pcs)
9614059434 O-ring set to HTC connection 4” EPDM (10 pcs)
6.3.1295
This page is intentionally left blank
6.4 Temperature instruments
Our temperature instruments provide accurate and reliable temperature measurements in
hygienic and pharmaceutical production. Our thermometers are mechanical temperature
gauges for use in dairy, food and beverage, personal care and biopharm production
processes that require precise local indications of temperature.
Product leaflets
Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4.1298
Thermometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4.1299
Temperature Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4.1301
Price lists
Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4.1303
Temperature Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4.1304
Thermometer Temperature instruments
6.4
ky Thermometer for Membrane Filtration Systems
Alfa Laval Thermometer
.
L
TD 710-058
6.4.1298
Temperature instruments Thermometers
ESE016151511
Application
The Alfa Laval thermometer is designed to fulfil the demands of local
temperature indication in hygienic and pharmaceutical production.
Main features are: Hygenic connection and robust design, high
resistance to corrosion, damp, vibrations and wear. Accurate and long
term measurement stability with quick response time. Due to their
first class accuracy and long term measurement stability, no yearly
calibration is needed. Available in two sizes.
Standard range
Our standard range comes with a liquid-filled housing. It includes an
3.15 or 3.94 inch diameter dial and built-in temperature compensator.
The housing is made of stainless steel (AISI 304) and the clamp
connection and sensor tube is made of stainless steel (AISI 316). As
an option, it can be delivered electropolished and with 3A, 3.1 or
calibration certificate.
Certificates .
- FDA conformity declaration (option)
- Calibration certificate (option)
- 3.1 certificate (option)
6.4.1299
Thermometers Temperature instruments
Dimensions (inch)
A
6.4 A
A
ØD
ØD
4508-0002
4508-0006
4508-0001
4508-0001
ØD
B
ØD
B
E
4508-0000
4508-0000
L
L
L
L
Ød F L Ød F L
Clamp DN38 (ISO2852) / Clamp DN38 (ISO2852) / Clamp DN38 (ISO 2852) / Clamp DN38 (ISO2852) / Clamp DN38 (ISO2852) / Clamp DN38 (ISO 2852) /
Clamp DN40 (DIN32676) Clamp DN40 (DIN32676) Clamp DN40 (DIN32676) Clamp DN40 (DIN32676) Clamp DN40 (DIN32676) Clamp DN40 (DIN32676)
TE67Dx1xxx1xxx TE67Dx1xxx1xxx TE67Dx1xxx2xxx TE67Dx1xxx1xxx TE67Dx1xxx1xxx TE67Dx1xxx2xxx
A B C øD ød E F
3.94 inch 1.49” 1.49” 5.39” 4.25” 0.39” 1.26” 2.99”
3.15 inch 1.61” 1.48” 4.55” 3.39” 0.39” 0 2.36”
6.4.1300
Temperature instruments Temperature Transmitter
Application
The Alfa Laval temperature transmitter is designed to fulfil the demands
in hygienic and pharmaceutical production. The main features are:
- Wetted parts in AISI316L stainless steel
- Compact and hygienic design (3A / FDA and EHEDG compliant)
- Measuring range: -4 to 302°F
- Configurable touch display
- High accuracy < 32.2 °F
Standard range
The Alfa Laval temperature transmitter features as standard a stainless
steel field housing in excellent finish, suitable for hygienic applications.
All process connections are as standard hygienic connections with
high cleanability and bacteria tightness, as an option wetted parts can
be electropolished down to Ra <16 µin. The design of the sensor tip
ensures low response times and accurate measurements. The output
can be supplied either as a standard 4-20 mA, 4-20 mA/HART®
output or Profi bus® PA interface.
Temperature Transmitter accuracy Sensor length (L): . . . . . . . . . . . . . . From 1.97 inch to 11.81 inch
Materials
32 to 212 °F Wetted parts: . . . . . . . . . . . . . . . . . AISI 316L
32 to 302 °F Fieldhouse: . . . . . . . . . . . . . . . . . . AISI 304 and PEEK
14 to 212 °F Surface roughnes:
-4 to 302 °F Hygienic and non-hygienic versions: . . Ra ≤ 0.8 µm
Weight
Measuring ranges Sensor: . . . . . . . . . . . . . . . . . . . . . Approx. 1.10 lb.
Operating temperature
32 to 212 °F
Wetted parts: . . . . . . . . . . . . . . . . . -58 to 482°F
32 to 302 °F
Ambient temperature: . . . . . . . . . . . -4 to 185°F
14 to 212 °F
-4 to 302 °F Ambient temperature
Pt output: -40 - 320 °F
Resolution: . . . . . . . . . . . . . 12 bit Transmitter without display: -40 - 185 °F
Protection class: . . . . . . . . . IP 67 Transmitter with display: -22 - 176 °C
with cable gland IP69K with M12 connector Pt output: -40 - 160 °C
Max media pressure: . . . . . . . 1450 PSI Transmitter wit display -40 - 85 °C
Elctropolished (option: Ra ≤ 16 µin
Electrical data
Power supply: . . . . . . . . . . . 8 to 35 Vdc
Output temperature: . . . . . . . Pt100
4-20 mA,
4-20 mA HART®
Relay: . . . . . . . . . . . . . . . . 2 galvanic insulated relays included in
the display (60V/70 mA)
Certificates
- 3.1 certificate (option)
- Calibration certificate, 5 point calibration (option)
.
6.4.1301
Temperature Transmitter Temperature instruments
2.28”
2.28”
Process connections
- Clamp DN38 (ISO2852) / Clamp DN40 (DIN32676)
- Clamp DN50 (ISO2852) / Clamp DN51 (DIN32676)
4506-0031
- G1/2”
- CFF (Clamp front flush)
- DN25 (DIN11851)
- DN40 (DIN11851) 4506-0034
- DN50 (DIN11851)
L
- HTC 1-1½”
- HTC 2”
- HTC 2½” Clamp 1½” (ISO2858/DIN32676) CFF
- HTC 3” TE67GX1XXXXXXX TE67GXDXXXXXXX
- HTC 4” ø2.17”
Response time (measured in water)
Sensor tip ø0.24 inch: . . . . . . . . . . . 6.1sec.
2.28”
Sensor tip ø0.16 inch: . . . . . . . . . . . 1.5sec.
Electrical installation with M12 connectors
M12 plug:
5
7 3
1 2 1 2
2.28”
red
(4...20 4506-0036
mA)
8: Red n.c.
G1" (ISO282) DN50 (DIN11851)
TE67GX4XXXXXXX TE67GXCXXXXXXX
Working principle
The Alfa Laval temperature transmitter relies on a fast response Pt100 A D L
2.28” ø2.17” 1.97-11.81
sensor tip. The sensor element is as standard a DIN A sensor element
which is connected with 4 wires to the build in transmitter.
This ensures full resistance compensation and enables reliable and
accurate measurements of process temperatures with a standard
analogue output of 4-20 mA.
A Supply +
T
PT 100
I Supply -
6.4.1302
Temperature instruments Thermometer
Product code: 5624
6.4
LLP
Item No. Description
USD
Selection features
Temperature range:
TE67F1xxxxxxxx 32 to 140°F
TE67F3xxxxxxxx 32 to 212°F
TE67F5xxxxxxxx 32 to 248°F
TE67F7xxxxxxxx 32 to 320°F
TE67F8xxxxxxxx 32 to 392°F
TE67F9xxxxxxxx -4 to 248°F
Process connection:
TE67Fx1xxxxxxx Clamp DN 38 (ISO2852) / Clamp DN 40 (DIN31676)
TE67Fx2xxxxxxx Clamp DN 50 (ISO2852) / Clamp DN 51 (DIN32676)
Surface Finnish wetted parts
TE67Fxx1xxxxxx Ra<32 µ inch
TE67Fxx2xxxxxx Ra<16 µ inch
Sensor Length
TE67Fxxx05xxxx 1.97 inch 4508-0007
6.4.1303
Temperature Transmitter Temperature instruments
Product code: 5625
6.4
LLP
Item No. Description Selection features
USD
Temperature range:
TE67G1xxxxxxxx 0 to 302°F 0.24 inch sensor tip
TE67G2xxxxxxxx 0 to 302°F 0.16 inch sensor tip
TE67G4xxxxxxxx -20 to 302°F 0.24 inch sensor tip
TE67G5xxxxxxxx -20 to 302°F 0.16 inch sensor tip
4506-0020
TE67GxCxxxxxxx DN 50 (Din11851)
TE67GxDxxxxxxx Clamp front flushable
TE67GxGxxxxxxx HTC Connection Clamp 1½"
TE67GxHxxxxxxx HTC Connection Clamp 2"
TE67GxJxxxxxxx HTC Connection Clamp 2½"
TE67GxKxxxxxxx HTC Connection Clamp 3"
TE67GxLxxxxxxx HTC Connection Clamp 4"
Surface finish wetted parts:
TE67Gxx1xxxxxx Ra<32µin
TE67Gxx2xxxxxx Ra<16µin (Electropolished)
Sensor lenght:
TE67Gxxx0xxxxx 0 inch
TE67Gxxx1xxxxx 3.94 inch
TE67Gxxx2xxxxx 7.87 inch
TE67Gxxx3xxxxx 11.81 inch
TE67Gxxx4xxxxx 15.75 inch
TE67Gxxx5xxxxx 19.69 inch
4506-0022
6.4.1304
Temperature instruments Temperature Transmitter
Product code: 5625
6.4
LLP
Item No. Description Selection features
USD
Sensor lenght:
TE67Gxxxx0xxxx 0 inch*
TE67Gxxxx1xxxx 0.39 inch*
TE67Gxxxx2xxxx 0.79 inch
TE67Gxxxx3xxxx 1.18 inch
TE67Gxxxx4xxxx 1.57 inch
TE67Gxxxx5xxxx 1.97 inch
TE67Gxxxx6xxxx 2.36 inch
TE67Gxxxx7xxxx 2.76 inch
TE67Gxxxx8xxxx 3.15 inch 4506-0021
LLP
Item No. Description
USD
Accessories to HTC connection
9614059422 O-ring set to HTC connection 1½” EPDM (10 pcs)
9614059425 O-ring set to HTC connection 2” EPDM (10 pcs)
9614059428 O-ring set to HTC connection 2½” EPDM (10 pcs)
9614059431 O-ring set to HTC connection 3” EPDM (10 pcs)
9614059434 O-ring set to HTC connection 4” EPDM (10 pcs)
6.4.1305
This page is intentionally left blank
6.5 Flow instruments
Our flow instruments are hygienic flow measuring instruments that enable accurate
measurement of flow and batch. Flow measurement with the Alfa Laval flow transmitter is
unaffected by flow profile, viscosity or particles. -+0.2% accuracy in 90% of measuring
range with a flow speed of 0.5 to 5 m/s ensuring gentle treatment of measured product.
Product leaflets
Flow Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5.1308
Flow Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5.1310
Price lists
Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5.1313
Flow Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5.1314
Flow Meters Flow instruments
6.5
ky Auxiliary Membrane Filtration Equipment
Alfa Laval Flow Meters
Application
Flow meters are ideal for measuring feed, permeate, retentate, and
diawater flows in membrane filtration modules and plants. The flow
meters are made in a hygienic design. All materials comply with FDA
regulations, and all product wetted parts are made of stainless steel
(AISI 316L) and polysulphone. For float materials, please refer to the
table overleaf.
Working principle
A float is elevated in the tapered glass metering tube in proportion to
the fluid flow. Readings are taken from the scale on the metering tube.
The scale shows the flow as a percentage of maximum flow (100% =
max. flow). Different floats can be used with the same flow meter, thus
making it possible to use it for a number of flow ranges.
Options
Flow meters for higher flow.
A
TD 710-054
6.5.1308
Flow instruments Flow Meters
6.5.1309
Flow Transmitter Flow instruments
6.5
ky High Precision Flow Transmitter
Alfa Laval Flow Transmitter
Application
The Alfa Laval Flow Transmitter is designed to fulfill the demands
of hygienic and pharmaceutical production. Amongst others it is
suitable for flow measurement in Food, Beverage, Dairy and Biopharm
industries. The main features are:
- Constructed to be independent of variations in flow profile, the
presence of solids and even changes in product viscosity.
- Suitable for Hygienic applications
- No internal pressure drop.
- Robust and compact design. Temperature tolerant up to 239°F.
Easy to mount, even in difficult applications.
- Optimized for high accuracy and linearity.
- Pre set-up from factory, ready for installation.
- Bidirectional, (can measure in booth flow directions).
- No moving parts - no maintenance.
6.5.1310
Flow instruments Flow Transmitter
Certificates The metering tube is coated with PFA on the inside and is fitted
- Calibration certificate (option) with clamp connections. The sensitive electronic is completely
- 3.1 certificate (option) embedded and consequently hermetically sealed. The flow transmitter
Electrical data is water proof with protection class IP 67. The terminals for electrical
The Alfa Laval Flow Transmitter is pre-setup from factory ready for connection are marked with both number and function and cable
installation and has as standard integrated automatic zero point access is done through 3 PG-11 cable glands. 6.5
adjustment. As an option The Alfa Laval Flow Transmitter can be Working principle
delivered with display giving access to advanced features such as The Alfa Laval FlowTransmitter consists of a metering pipe and two
integrated temperature compensation through external pt100 sensor, magnetic coils. When a current is applied to the coils a magnetic field
PI regulator and for low flows a linearization function further optimizing is produced at right angles to the metering pipe.
the accuracy at low flows.
With a conductive liquid flowing through the metering pipe an electrical
Standard range voltage is induced and measured by two electrodes mounted in the
The Alfa Laval Flow Transmitter is an electromagnetic precision meter metering pipe. This voltage is proportional to the average velocity of
for volumetric measurement of liquids that are electrically conductive. flow and therefore to the volume flowing.
The transmitter can be used in applications where a hygienic design The Alfa Laval Flow Transmitter utilizes a square measurement
is required and the rugged construction of the transmitter makes it chamber. The shape of the measurement chamber significantly
suitable for installations where solid particles are present in the liquid. reduces the influence of viscosity, type of liquid, and flow profiles
The standard version is delivered pre-setup making installation quick and eliminates any need for recalibration when changing product for
and easy. The output signal is as standard a pulse-signal (0 to 1000 instance from milk to water.
Hz) with a resolution of either 0.0026 or 0.026 gal/pulse. As an option The microprocessor in the transmitter controls the current generator
the Flow Transmitter can be delivered with analogue 4-20 mA output keeping the magnetic field constant. The voltage across the
or profibus DP. A display can be attached enabling advanced features, electrodes is amplified and converted to a digital value from which the
such as scaling and changing of resolution. microprocessor calculates the liquid flow.
..
Accuracy graph
Deviation
% of actual flow
4503-0000
±1.0
±0.5
0
0 10 20 30 40 50 60 70 80 90 100 Flow % of max.
Max. error vs. actual flow rate
Flow velocity: 100% of max. equals 5.4 (m/s)
Expected performance with linearizing function enabled (typical data at reference test conditions).
Real life performance including the effects of variations in liquid type/temperature, ambient temperature and power supply voltage.
PROGRAM ENABLE
SW1 J1 Input 1
12
-
20
PT100
11
OFF ON + 24 V
19
10
Display
-
18
9
4-20 mA
-
8
Output 1 or Output 3
17
+
+
7
24-32 V Digital
16
- -
6
Digital
+
5
15
output 2 A +
-
4
Power Input
B
14
DC
+
3
AC or DC
SW2
- 15 %
13
2
C
AC
+
1
DN
FUSE 0.8A
J2
J3
SW1
6.5.1311
Flow Transmitter Flow instruments
Dimensions (inch)
H A E
F
6.5
D
J
C
4503-0001
1) B
4503-0002
G
Dimensional drawing of Alfa Laval Flow Transmitter Dimensional drawing of Alfa Laval Flow Transmitter
TE67A1XXXXXXXX to TE67A5XXXXXXXX TE67A6XXXXXXXX
A B C D E F G H J
6.89 10.63 4.02 5.51 4.13 5.12 9.84 4.33 7.01
= 7 8 9
E 4 5 6
Flow Temp Vol. 1 Set P. Test 1 2 3
Avail. Inst.
TC
Flow Reg.
Vol. 2
Flow CE 0 , +/-
DISPLAY UNIT
4503-0003
Selections guide
When selecting a Flow Transmitter the two following rules should be followed:
1. The Flow Transmitter with a pipe dimension equal to the rest of the piping system should be selected.
2. If optimum measurement accuracy is of primary concern, the smallest possible transmitter should be chosen, while still observing that the maximum
flow rate must never be exceeded.
The below table can assist in selection.
Selection example
Problem: The flow to be measured is between 1 and 3 gal and the piping installation is 1.5 inch (1”). Solution: according to the selection guide model
TE67A2xxxxxxxx and TE67A3xxxxxxxx can be used, both selections will give optimum accuracy. But following rule number TE67A2xxxxxxxx is selected
as it has the same piping diameter as the installation and thereby minimizes pressure loss in the system.
TE67A1
TE67A2
TE67A3
TE67A4
TE67A5
TE67A6
6.5.1312
Flow instruments Flow Meter
Product code: 5620
LLP
6.5
Item No. Description
USD
Flow Meter
103408 Flow meter, DN25, clamp dia. 1½”
517112 Flow meter, DN32, clamp dia. 1½”
103410 Flow meter, DN50, clamp dia. 1½”
103412 Flow meter, DN50, clamp dia. 2”
103414 Flow meter, DN65, clamp dia. 2”
103415 Flow meter, DN65, clamp dia. 1½”
Flow meter glass
103463 Flow meter glass, DN25
517109 Flow meter glass, DN32
103465 Flow meter glass, DN50
103464 Flow meter glass, DN65
Float
103474 Float, DN25, cap 60-640 lph
103477 Float, DN32, cap 40-600 lph
103478 Float, DN32, cap 150-1600 lph
103479 Float, DN32, cap 200-2500 lph
103480 Float, DN50, cap 200-2500 lph
103481 Float, DN50, cap 400-4000 lph
103482 Float, DN50, cap 600-6300 lph
103484 Float, DN65, cap 1-13 m3ph
103473 Float, DN65, cap 2-20 m3ph
O-ring for flow meter glassTE16B132-5
517127 O-ring for flow meter glass, DN25, dia. 1.28 x 0.14”
517111 O-ring for flow meter glass, DN32, dia. 1.81 x 0.14”
517128 O-ring for flow meter glass, DN50, dia. 2.72 x 0.14”
517129 O-ring for flow meter glass, DN65, dia. 3.39 x 0.16”
6.5.1313
Flow Transmitter Flow instruments
Product code: 5632
6.5 LLP
Item No. Description
USD
Flow transmitter without display, output: pulse (0 to 1000 Hz)
TE67A110001020 Flow transmitter, range: 2113.4 gallon/h connection: DN25 (ISO2852)
TE67A220001020 Flow transmitter, range: 5283.4 gallon/hconnection: DN38 (ISO2852)
TE67A330001020 Flow transmitter, range: 10566.9 gallon/h connection: DN50 (ISO2852)
TE67A440001020 Flow transmitter, range: 21133.8 gallon/hconnection: DN63 (ISO2852)
TE67A550001020 Flow transmitter, range: 31700.7 gallon/hconnection: DN76 (ISO2852)
TE67A660001020 Flow transmitter, range: 52834.4 gallon/h connection: DN102 (ISO2852)
Flow transmitter, without display, output: pulse (0 to 10 Hz) and 4 to 20 mA
TE67A110002020 Flow transmitter, range: 2113.4 gallon/h connection: DN25 (ISO2852)
TE67A220002020 Flow transmitter, range: 5283.4 gallon/h connection: DN38 (ISO2852)
TE67A330002020 Flow transmitter, range: 10566.9 gallon/h connection: DN50(ISO2852)
TE67A440002020 Flow transmitter, range: 21133.8 gallon/h connection: DN63 (ISO2852)
TE67A550002020 Flow transmitter, range: 31700.7 gallon/h connection: DN76 (ISO2852)
TE67A660002020 Flow transmitter, range: 52834.4 gallon/h connection: DN102 (ISO2852)
Flow transmitter, with display, output: pulse (0 to 1000 Hz)
TE67A110001010 Flow transmitter, range: 2113.4 gallon/h connection: DN25 (ISO2852)
TE67A220001010 Flow transmitter, range: 5283.4 gallon/h connection: DN38 (ISO2852)
TE67A330001010 Flow transmitter, range: 10566.9 gallon/h connection: DN50 (ISO2852)
TE67A440001010 Flow transmitter, range: 21133.8 gallon/h connection: DN63 (ISO2852)
TE67A550001010 Flow transmitter, range: 31700.7 gallon/h connection: DN76 (ISO2852)
TE67A660001010 Flow transmitter, range: 52834.4 gallon/h connection: DN102 (ISO2852)
Add-on
Optional features
prices
TE67Axxxxxxxx1 Calibration Certificate
TE67Axxxxxxxx2 3.1 Certificate
TE67Axxxxxxxx6 Calibration Certificate + 3.1 Certificate
6.5.1314
6.6 Pressure instruments
Alfa Laval pressure pressure instruments provide accurate and reliable indication of internal
pressure in filtration and pump systems, pressure vessels, valve matrices and suitable for
hygienic, dairy, food, beverage and pharmaceutical inductries.
Product leaflets
Electronical Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1316
Pressure gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1318
Pressure Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1320
Electronic Pressure Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1322
Price lists
Electronical Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1325
Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1326
Pressure Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1327
Electronic Pressure Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6.1329
Electronical Pressure Gauge Pressure instruments
Application
The Alfa Laval electronic pressure gauge (EPG) is designed to fulfil
the demands of a hygienic pressure gauge with electrical output
capabilities in the hygienic and pharmaceutical industry. Main features:
- Turnable scale in order to compensate for alternative mounting
(350°)
- Adjustable pressure switch feature
- Analogue output (4-20 mA)
- Imbedded led indicator in scale
- Pressure-pulsation and -trend monitoring feature
- Integrated push buttons and digital display for easy setup
6.6.1316
Pressure instruments Electronical Pressure Gauge
Dimensions (inch)
A D
F
B
E
C
4511-0000
A B C D E F
3.94 7.13 0.79 2.24 3.44 M12 Plug
Electrical connections
+ +
NPN
4511-0002
1 4 1 4
2 3 2 3
PNP
- -
PIN 1 Ub+
PIN 2 Ub-
PIN 4 (OUT1) Binary switching output pressure moniting
PIN 2 (OUT2) Analogue output for system pressure
6.6.1317
Pressure gauges Pressure instruments
Application
The Alfa Laval pressure gauge is designed to fulfil the demands of
pressure gauges in hygienic and pharmaceutical production. It is
suitable as a local indicator in filtration systems, pump system pressure
vessels etc. Available in two sizes.
Features: Wetted parts in acid-proof, stainless steel. Measuring range
-14.5 to 870.2 PSI. Process temperature up to 392°F.
Standard range
Our standard range is supplied with a liquid-filled housing. It
includes an 3.15 inch / 3.94 inch diameter dial and a built-in volume
compensator and relief plug. The housing is made of stainless steel
(AISI 304) and the clamp connection and pressure sensor are made of
stainless steel (AISI 316L).
As an option, it can be delivered electropolished and with 3A, 3.1 or
calibration certificates
.
TECHNICAL DATA PHYSICAL DATA
Accuracy: . . . . . . . . . . . . . . . . . . . Class 1.0 (±1%) Materials
Protection class: . . . . . . . . . . . . . . IP65 Wetted parts: . . . . .... . . . . . . . . . AISI 316L
Casing: . . . . . . . . .... . . . . . . . . . AISI304
Measuring ranges
Glass: . . . . . . . . .... . . . . . . . . . 0.16 inch thick glass
-14.5 to 14.5 PSI
Filling bourdon tube: ... . . . . . . . . . FDA approved silicone oil
0 to 36.3 PSI
Filling housing: . . . .... . . . . . . . . . Glycerine
0 to 58 PSI
0 to 145 PSI Operating temperature
0 to 232 PSI Wetted parts: . . . . . . . . . . . . . . . . . up to 392°F.
0 to 580 PSI Casing: . . . . . . . . . . . . . . . . . . . . . -4 to 158°F.
0 to 870 PSI Weight
Working principle Pressure gauge with Diaphragm: . . . . Approx. 2.2 lb.
The pressure gauge working principle is build on the Bourdon principle Process connection
where pressure applied on the diaphragm is transmitted via silicone oil Clamp DN38 (ISO2852) / Clamp DN40 (DIN32676).
to a bourdon tube which is in mechanical contact with the dial, and Clamp DN50 (ISO2857)/Clamp DN51 (DIN32676
thus indicates the pressure applied on the diaphragm.
Pressure overload on diaphragm: . . . . short time 130% of FS
Certificates
- FDA conformity declaration (option)
- Calibration Certificate (option)
- 3.1 Certificate (option)
.
6.6.1318
Pressure instruments Pressure gauges
Dimensions (inch)
A
6.6
B
C
H
4507-0000 4507-0001
TE67DXXXXXXX4X TE67DXXXXXXX5X
A B C A B
3.94 inch 1.77 4.25 4.49 3.94 inch 1.77 4.25
3.15 inch 1.61 3.39 3.99 3.15 inch 1.61 3.39
6.6.1319
Pressure Transmitters Pressure instruments
Application
The Alfa Laval pressure transmitter is designed to fulfil the demands of
pressure measurement in hygienic and pharmaceutical production.
It is suitable in filtration systems, pump systems, pressure vessels,
valve matrixes etc. The main features are:
- Long Term stability
- High overload capacity
- Good accuracy, 0.35 % of FS
- 4-20 mA output (2 wire)
Standard range
The Alfa Laval pressure transmitter range can be used with all media
that are compatible with stainless steel W 1.4435 (AISI 316L). For
usage with high media temperature a cooling element can be added
thus media temperatures up to 572° F can be achieved.
The flushable process connection is oil filled with FDA approved oil.
.
TECHNICAL DATA PHYSICAL DATA
Accuracy: . . . . . . . . . . . . . . 0.1% or 0.35% of FS Materials
Wetted parts: . . . . . . . . . . . . AISI 316
Measuring ranges
Casing: . . . . . . . . . . . . . . . . AISI 304
-14.5 to - 0 PSI Fieldhousing: . . . . . . . . . . . . AISI 303 (option)
-14.5 to 29 PSI Filling: . . . . . . . . . . . . . . . . . FDA approved silicone oil
0 to 14.5 PSI Operating temperature
0 to 23.2 PSI Wetted parts: . . . . . . . . . . . . -13 to 257°F (302°F for 30 minutes
0 to 36.3 PSI with a max. ambient temperature of
0 to 58 PSI 122°F). -13 to 572°F (with cooling
0 to 87 PSI tower option). Note: Except:
0 to 145 PSI TE67E111111130 (-1 to 0 barg):
0 to 232.1 PSI 32-158°F
0 to 362.6 PSI Ambient temperature: . . . . . . -13 to 185°F.
0 to 580.2 PSI Compensated temp. range: . . 32 to158°F
0 to 870.23 PSI Weight
Pressure transmitter with
Protection class: . . . . . . . . . IP67 diaphragm: . . . . . . . . . . . . . min 1.10 lb.
Cable outlet: . . . . . . . . . . . . IP68/69K
Process connection
Electrical data Clamp DN38 (ISO2852)/Clamp DN40 (DIN32676)
Power supply: . . . . . . . . . . . 12-36 Vdc Clamp DN50 (ISO2852)/Clamp DN51 (DIN32676)
Output: . . . . . . . . . . . . . . . 4-20 mA, 2 wire Flange DN40/PN40
Connection: . . . . . . . . . . . . cable outlet, M12 plug or cable gland 1” (ISO228)
M20 (only with fieldhousing option) DN25 (DIN11851)
Response time: . . . . . . . . . . <10 ms DN40 (DIN11851)
Certificates DN50 (DIN11851)
- 5 point calibration certificate (option) Hygienic tank connection HTC 1.5”; 2”; 2.5”; 3”; 4””
- 3.1 certificate (option)
- 3A certificate (option)
- FDA conformity declaration (option)
6.6.1320
Pressure instruments Pressure Transmitters
Dimensions (inch)
A
4505-0000
4505-0001
B
A
C øD
A B C A D
5.9” 2.87” n1.99” 2.2” ø1.99”
TE67Ex2xxxxx2x TE67Ex2xxxxx3x
Pressure transmitter with fieldhousing Presseure transmitter with M12 plug connector
ød
øD
45050014
A
B
B
A
øD
45050015
A B øD ød A B øD
3.27” 4.53” 5.9” 0.7” 6.77” 2.72” 2.52”
TE67Ex3xxxxx2x TE67Ex2xxxxx40
Pressure transmitter with fieldhousing and flange Pressure transmitter with cable outlet
6.6.1321
Electronic Pressure Transmitter Pressure instruments
Application
The Alfa Laval electronic pressure transmitter is designed to fulfill the
demands of pressure measurement in the hygienic industries. It is
suitable in filtration systems, pump systems, measuring pressure and
liquid level in vessels and tanks, valve matrices, etc.
The main features are:
- Touch display with preconfigured display modes
- Good accuracy (0,1 or 0,25% of FS)
- Quick response time (0,3s)
Working principle
The TE67L pressure transmitter is based on the piezoresistive pressure
cell technology. The measuring cell is built into a small stainless
steel housing, which is integrated into the process connection. The
measuring cell is protected by ultra-thin stainless steel diaphragm and
a small FDA approved oil filling is transferring the applied pressure from
the front of the diaphragm to the measuring cell.
Standard range
.
TECHNICAL DATA PHYSICAL DATA
Accuracy: 0,10% or 0,25% of Full Scale (FS) at 20°C Surface Roughness
Measuring ranges: Non Hygienic versions (G1/2A, G1”, DN32, DN40, DN50) Ra ≤ 0.8 μm
Clamp DN38, DN51 ISO2852 Ra ≤ 0.4 μm
Calculated Accuracy in mBar Clamp Flush Flushable (CFF) Ra ≤ 0.8 μm
Measuring < 0.25% @ < 0.1% @ Wetted parts:
Type Range 20 °C 20 °C Process connection . . . . . . . . AISI 316L, 1.4404
TE67L1xxxxxxxx -1..0 Bar <± 5 mBar <± 2 mBar Flush diaphragm . . . . . . . . . . AISI 316L, 1.4435
TE67L2xxxxxxxx -1..1 Bar <± 5 mBar <± 2 mBar
TE67L3xxxxxxxx -1..5 Bar <± 15 mBar <± 6 mBar Non wetted parts:
TES7LAxxxxxxxx 0..345 mBar <± 0.5 mBar - Housing: . . . . . . . . . . . . . . . AISI 304, 1.4301
TES7LBxxxxxxxx 0..1 Bar <± 5 mBar <± 2 mBar Filling: . . . . . . . . . . . . . . . . . FDA approved silicone oil
TES7LCxxxxxxxx 0..1.6 Bar <± 15 mBar <± 2 mBar Electrical connections:
TES7LDxxxxxxxx 0..2.5 Bar <± 15 mBar <± 6 mBar Cable Gland . . . . . . . . . . . . Polycarbonate or Stainless steel, AISI
TE67LExxxxxxxx 0..4 Bar <± 15 mBar <± 6 mBar 304, 1.4404
TES7LFxxxxxxxx 0..6 Bar <± 52 mBar <± 21 mBar
TE67LGxxxxxxxx 0..10 Bar <± 52 mBar <± 21 mBar M12 connector . . . . . . . . . . . Stainless Steel, AISI 304, 1.4404
TE67LHxxxxxxxx 0..16 Bar <± 52 mBar <± 21 mBar Display:
TE67LIxxxxxxxx 0..25 Bar <± 88 mBar <± 35 mBar Housing Polycarbonate plastic
TE67LJxxxxxxxx 0..40 Bar <± 173 mBar <± 69 mBar
Operating temperature Wetted
TES7LKxxxxxxxx 0..60 Bar <± 173 mBar <± 69 mBar
parts: . . . . . . . . . . . . . . . . . -10 to 125 °C up to 150 °C. for < 60
minutes
Protection class: Maximum temperature range: . 200 °C. (with cooling neck)
IP67 with cable gland IP69K with M12 connector and IP69K approved Ambient temperature: . . . . . . -40..85 °C
cable and correct torque
6.6.1322
Pressure instruments Electronic Pressure Transmitter
Meas. range -1..0 -1..1 -1..5 0..0.345 0..1 0..1.6 0..2.5 0..4 0..6 0..10 0..16 0..25 0..40 0..68
Over pressure 3 3 15 1 3 15 15 15 60 60 60 70 135 135
Burst Pressure 6 6 30 2 6 30 30 30 120 120 120 170 270 270
5-pin M12 connector with common relay output 8-pin M12 connectior with separated relay output
6.6.1323
Electronic Pressure Transmitter Pressure instruments
Dimensions
6.6
6.6.1324
Pressure instruments Electronical Pressure Gauge
Product code: 5634
LLP
Item No. Description
USD 6.6
Electronical Pressure gauge with Clamp DN38 (ISO2852) / Clamp DN40 (DIN32676) bottom connection
TE67Q111111140 -14.50 to 21.76 psi, dial size 3.94 inch
TE67Q811111140 0 to 36.26 psi, dial size 3.94 inch
TE67Q711111140 -14.50 to 43.51 psi, dial size 3.94 inch
TE67Q211111140 0 to 58.02 psi, dial size 3.94 inch
TE67Q911111140 0 to 87.02 psi, dial size 3.94 inch
TE67Q311111140 0 to 145.04 psi, dial size 3.94 inch
TE67Q411111140 0 to 232.06 psi, dial size 3.94 inch
TE67Q511111140 0 to 580.15 psi, dial size 3.94 inch
4511-0001
6.6.1325
Pressure Gauge Pressure instruments
Product code: 5622
LLP
Item No. Description
6.6 USD
Selection features
Pressure measuring range:
TE67D1xxxxxxxx -14.5 to 21.76 psi
TE67D2xxxxxxxx 0 - 58 psi
TE67D3xxxxxxxx 0 - 145 psi
TE67D4xxxxxxxx 0 - 232 psi
TE67D5xxxxxxxx 0 - 580 psi
TE67D6xxxxxxxx 0 - 870 psi
TE67D7xxxxxxxx -14.5 to 43.5 psi
TE67D8xxxxxxxx 0 - 36.3 psi
TE67D9xxxxxxxx 0 - 87 psi
TE67DAxxxxxxxx -14.5 - 72.5 psi
4507-0002
TE67DBxxxxxxxx -14.5 - 130.5 psi
Process connection:
TE67Dx1xxxxxxx Clamp DN 38 (ISO2852) / Clamp DN 40 (DIN31676)
TE67Dx2xxxxxxx Clamp DN 50 (ISO2852) / Clamp DN 51 (DIN32676)
Surface Finnish wetted parts
TE67Dxx3xxxxxx Ra<32µ inch Bottom connection
TE67Dxx2xxxxxx Ra<16µ inch
Wetted part material
TE67Dxxx1xxxxx AISI316L
TE67Dxxx2xxxxx Teflon
Power supply
TE67Dxxxx0xxxx N/A
Scale
TE67Dxxxxx0xxx Bar/Kpa
TE67Dxxxxx1xxx Bar/Psi
4507-0003
6.6.1326
Pressure instruments Pressure Transmitter
Product code: 5623
LLP
Item No. Description
USD 6.6
Pressure transmitter with connection: Clamp DN38 (ISO2852)/Clamp DN40 (DIN32676) and electrical connection: M12 plug
TE67E011111130 Range - 14.5 to 29 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E111111130 Range - 14.5 to 0 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E211111130 Range 0 to 14.5 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E311111130 Range 0 to 23.2 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E411111130 Range 0 to 36.3 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E511111130 Range 0 to 58 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E611111130 Range 0 to 87 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E711111130 Range 0 to 145 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E811111130 Range 0 to 232.1 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E911111130 Range 0 to 362.6 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67EA11111130 Range 0 to 580.2 psi, acc. 0.35% FS, output 4-20 mA (2 wire) 4505-0007
TE67EB11111130 Range 0 to 870.2 psi, acc. 0,35% FS, output 4-20 mA (2 wire)
Pressure transmitter in field housing with connection: Clamp DN38 (ISO2852)/Clamp DN40 (DIN32676) and Cable gland M20
TE67E011111120 Range - 14.5 to 29 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E111111120 Range - 14.5 to 0 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E211111120 Range 0 to 14.5 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E311111120 Range 0 to 23.2 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E411111120 Range 0 to 36.3 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E511111120 Range 0 to 58 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E611111120 Range 0 to 87 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E711111120 Range 0 to 145 psi, acc. 0.35% FS, output 4-20 mA (2 wire) 4505-0016
TE67E811111120 Range 0 to 232.1 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E911111120 Range 0 to 362.6 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67EA11111120 Range 0 to 580.2 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67EB11111120 Range 0 to 870.2 psi, acc. 0,35% FS, output 4-20 mA (2 wire)
Pressure transmitter with connection: Clamp DN38 (ISO2852) / Clamp DN40 (DIN32676) and 4.9 ft cable outlet
TE67E011111140 Range - 14.5 to 29 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E111111140 Range - 14.5 to 0 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E211111140 Range 0 to 14.5 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E311111140 Range 0 to 23.2 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E411111140 Range 0 to 36.3 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E511111140 Range 0 to 58 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E611111140 Range 0 to 87 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E711111140 Range 0 to 145 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E811111140 Range 0 to 232.1 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67E911111140 Range 0 to 362.6 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67EA11111140 Range 0 to 580.2 psi, acc. 0.35% FS, output 4-20 mA (2 wire)
TE67EB11111140 Range 0 to 870.2 psi, acc. 0,35% FS, output 4-20 mA (2 wire)
4505-0009
6.6.1327
Pressure Transmitter Pressure instruments
Product code: 5623
LLP
Item No. Description
6.6 USD
Optional features
TE67Ex2xxxxxxx Clamp DN50 (ISO2852) / Clamp DN51 (DIN32676)
TE67Ex3xxxxxxx Flange DN40 (DIN)
TE67ExGxxxxxxx Hygienic tank connection HTC 1.5”
TE67ExHxxxxxxx Hygienic tank connection HTC 2”
TE67ExJxxxxxxx Hygienic tank connection HTC 2.5”
TE67ExKxxxxxxx Hygienic tank connection HTC 3”
TE67ExLxxxxxxx Hygienic tank connection HTC 4”
TE67Exx2xxxxxx Surface finish wetted parts Ra < 16 µin (Electro polished)
TE67Exxx3xxxxx With cooling tower
TE67Exxxxxx2xx Accuracy: 0.1% FS
TE67Exxxxxxxx1 Calibration Certificate
TE67Exxxxxxxx2 3.1 Certificate
TE67Exxxxxxxx3 3.1 + 3A certificate
TE67Exxxxxxxx4 3A certificate
TE67Exxxxxxxx5 calibration + 3A certificate
TE67Exxxxxxxx6 3.1 + calibration certificate
TE67Exxxxxxxx7 3.1 + calibration + 3A certificate
* On request
6.6.1328
Pressure instruments Electronic Pressure Transmitter
Product code: 5629
LLP
Item No. Description Selection features
USD 6.6
Measuring range:
TE67L1xx1xxxxx -14.5 .. 0 psi (only relative)
TE67L2xx1xxxxx -14.5 .. 14.5 psi (only relative)
TE67L3xx1xxxxx -14.5 .. 72.5 psi (only relative)
TE67LAxx1xxxxx 0 .. 5004 psi (only relative and accuracy <0.25%)
TE67LBxx1xxxxx 0 .. 14.5 psi
TE67LCxx1xxxxx 0 .. 23.2 psi
TE67LDxx1xxxxx 0 .. 36.3 psi
TE67LExx1xxxxx 0 .. 58 psi
TE67LFxx1xxxxx 0 .. 87 psi
TE67LGxx1xxxxx 0 .. 145 psi
TE67LHxx1xxxxx 0 .. 232.1 psi
TE67LIxx1xxxxx 0 .. 362.6 psi
TE67LJxx1xxxxx 0 .. 580.2 psi
TE67LKxx1xxxxx 0 .. 986.3 psi
Add-on prices on options:
Process Connection:
TE67Lx1x1xxxxx Clamp DN 38 (ISO2852) / Clamp DN 40 (DIN32676)
TE67Lx2x1xxxxx Clamp DN 50 (ISO2852) / Clamp DN 51 (DIN32676)
TE67Lx7x1xxxxx Clamp DN 38 (ISO2852) / Clamp DN 40 (DIN32676) with cooling neck
TE67Lx8x1xxxxx Clamp DN 50 (ISO2852) / Clamp DN 51 (DIN32676) with cooling neck
TE67Lx4x1xxxxx G½A DIN 3852
TE67Lx6x1xxxxx G1" Flush Cone
TE67LxAx1xxxxx DN 32 (DIN11851)
TE67LxBx1xxxxx DN 40 (DIN11851)
TE67LxCx1xxxxx DN 50 (DIN11851)
TE67LxDx1xxxxx Clamp front flushable (CFF)
Pressure type:
TE67Lxx11xxxxx Relative
TE67Lxx21xxxxx Absolute
Electrical output:
TE67Lxxxx1xxxx 4..20mA output
TE67Lxxxx2xxxx 4..20 mA. HART ®
Electrical output and housing:
TE67Lxxx11Exxx ø3.15 in Housing bottom with display 4..20mA
TE67Lxxx11Fxxx ø3.15 in Housing rear with display 4..20mA
Accuracy:
TE67Lxxx11x1xx < 0,25%
TE67Lxxx11x2xx < 0,1 %
Electrical connection:
TE67Lxxx11xx2x 1 x M12 Connector 8 wire, Stainless Steel (individual relays)
TE67Lxxx11xx3x 1 x M12 Connector 5 wire, Stainless Steel (common relays)
TE67Lxxx11xx4x 1 x Cable gland M16, Plastic
TE67Lxxx11xx5x 1 x Cable gland M16, Stainless Steel
TE67Lxxx11xx6x 1 x Cable gland M20, Plastic
TE67Lxxx11xx7x 1 x Cable gland M20, Stainless Steel
Certificates:
TE67Lxxxxxxxx1 Calibration Certificate
TE67Lxxxxxxxx2 3.1.B Certificate
TE67Lxxxxxxxx6 Calibration Certificate + 3.1. Certificate
TE67Lxxxxxxxx0 None
6.6.1329
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6.7 Cleaning validation instruments
The Alfa Laval Rotacheck is a best-in-class validation instrument that verifies the performance of Rotary Jet Head cleaning
machines. Its built-in intelligence gives a real-time supervision of the cleaning process and enable a controlled and repeatable
cleaning process. The patented Alfa Laval Hygenic Tank Connection (HTC) makes it very hygenic, easy to clean and drainable.
Product leaflets
Rotacheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7.1332
TJ Rotacheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7.1334
Price lists
Rotacheck and Rotacheck Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7.1335
TJ Roatcheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.7.1337
Rotacheck Cleaning validation instruments
6.7
Application
The Alfa Laval Rotacheck is designed to fulfill the demands for a safe
and validated Tank Cleaning verification in the Brewery, Dairy and
Pharmaceutical industry. The main features are:
6.7.1332
Cleaning validation instruments Rotacheck
Standard Design In terms of water intensity on the tankwall (hits) and the time between
The Alfa Laval Rotacheck is ideal for validation of the cleaning process the hits from the waterjet the reference data represents a unique
inside any hygienic tank cleaned with a rotary jet head. The integrated pattern for the specific installed cleaning head in the tank.
electronics provides 3 digital signals, hit (basic version), rotation ok Based on the validated reference data the Rotacheck analyzes and
(plus version) and one digital input signal used to activate the initial automatically calculates an acceptance window in which the tank
teach-in. The hygienic installation is guaranteed by using the new Alfa cleaning machine will perform within the boundaries of the validated
Laval full flushable connection, approved for 3A and EHEDG. reference data. Afterwards, during production, the analogue feedback
The Rotacheck is also offered in basic version (Rotacheck Basic) from the integrated pressure transducer is online monitored and
without the patented validation option, this product is ideal for continuously compared to the stored acceptance window. The 6.7
retrofitting as it only outputs 3 pulses. Rotacheck digitally outputs a validated feedback. This digital feedback
Working principle clearly indicates the state that the cleaning processes are in. The
The Alfa Laval Rotacheck plus sensor is based on a complete new system feedback has 3 different outputs.
Alfa Laval patent which features unique teach-in and monitoring Rotation OK output
functions. The Patented teach-in function is used during the first (only plus version)t: on when cleaning is within acceptance window
validated/approved CIP run, During this first CIP run the Rotacheck ERROR output: on when cleaning is out off teached-in acceptance
plus stores time and pressure data from the cleaning process, these window
data are called the validated reference data. IDLE output: on when cleaning is not performed
Hit (only basic) on when sensor in hit by waterjet.
Electical connections
4512-0005
4512-0024
A
A = Rotacheck Sensor B = Tank Top Rotacheck with M16 cable gland Rotacheck with M12 plug
A øD
7” 3.78”
6.7.1333
TJ Rotacheck Cleaning validation instruments
6.7
Application
Toftejorg Hygienic Rotacheck represents an important tool for
increasing quality assurance in tank cleaning, since it provides an
electronic means of validating the 360° impact coverage of the
Toftejorg rotary jet head. The system is appropriate wherever rotary
jet heads are employed in cleaning tanks and where the tank is
pressurized during CIP. The signal generated by the system can be
audible, visual or integrated into the customer’s process control
specification. Toftejorg Hygienic Rotacheck is particularly suited to
industries where improved validation standards are required and the
tanks are pressurized during CIP, e.g. the food, beverage, brewery and
pharmaceutical industries.
Working principle
The Toftejorg Hygienic Rotacheck sensor is precisely installed to
detect the sweep and impact of fluid jets released as the rotary jet
head performs its cleaning cycle. From the geared operation of the
cleaning device, and by reciving the impact force from the jets, the
sensor provides vertification of hygienic operation. Any back pressure
in the tanks is accounted for.
Pressure Materials
Pressure: . . . . . . . . . . . . . . . . . . . 0.1 - 2 bar (1.5 - 29 psi) Sensor and diaphragm 1.4404 (316L).
Max. overload pressure: . . . . . . . . . 15 bar (217 psi)
Cleaning Pattern
Electrical Data
Max. repetition frequency: . . . . . . . . For sensor function 2 Hz
Duration of electrical pulse . . . . . . . . Min. 1.0 sec.
Relay connection, electric: . . . . . . . . 2 m (6 ft) cable, Ø6 mm (0.24
inch), PVC, 2 x 0.75 mm2
Electromagnetic Noise: . . . . . . . . . . Tested and approved ac-
cording to EU EMC directive
Temprature
First cycle Full pattern
Operating temprature: . . . . . . . . . . . -20 to 85°C (-4° to 185°F)
Temprature on diaphragm: . . . . . . . . Max. medium 140°C (284°F)
The above shows the cleaning pattern achieved by a Toftejorg rotary jet
Mounting: . . . . . . . . . . . . . . . . . . . By clamping into the welding head. Toftehorg Hygienic Rotacheck enables the user to automatically
adapter or clamped directly confirm that this operation has taken place on individual tank cleaning
on the Toftejorg SaniJet 20 cycles.
Enclosure: . . . . . . . . . . . . . . . . . . . IP 67 Standard Design
Certificate Welding adaptor for hygienic installation. 2 and 10 m (6 and 32 ft) cable
3.1 certificate for relay connection.
Rotacheck Sensor, ATEX approved, Category 1/2 for installation in
zone 0/1 and 20/21.
Relay, ATEX approved, Categoty 2 for installation in zone 1/21.
6.7.1334
Cleaning validation instruments Rotacheck and Rotacheck Basic
Product code: 5420
Product code accessories: 5631
Product code clamp ring: 5715
LLP
Item No. Description
USD
Rotacheck+ for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069904 Electrical connection: M12 plug
6.7
9614069908 Electrical connection: M12 plug and Q-doc
4512-0006
Rotacheck+ for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069903 Electrical connection: Cable gland M16
9614069907 Electrical connection: Cable gland M16 and Q-doc
4512-0007
Rotacheck Basic for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069902 Electrical connection: M12 plug
9614069906 Electrical connection: M12 plug and Q-doc
4512-0006
Rotacheck Basic for Alfa Laval HTC (Hygienic Tank Connection) process connection
9614069901 Electrical connection: Cable gland M16
9614069905 Electrical connection: Cable gland M16 and Q-doc
4512-0007
Welding adapter
9614070801 Alfa Laval HTC (Hygienic Tank Connection) 316L ø98
6
9614070890
4509-0006
4509-0007
9614071001 Alfa Laval HTC (Hygienic Tank Connection) blind cap + O-ring + grease
16
9614071090 Alfa Laval HTC (Hygienic Tank Connection) blind cap + O-ring + grease and Q-doc
ø69
C
B
4509-0008
Electrical plug for Rotacheck and Rotacheck basic with M12 plug
9611995257 M12 female plug 8 pins
6.7.1335
Rotacheck and Rotacheck Basic Cleaning validation instruments
Product code: 5420
Product code accessories: 5631
Product code clamp ring: 5715
LLP
Item No. Description
USD
TE52E06790 Alfa Laval Rotacheck sensor with 2m cable
6.7 TE52E06791 Alfa Laval Rotacheck sensor with 10m cable
TE52E05790 Alfa Laval Rotacheck sensor with 3/4" thread connection and 2m cable
TE52E05791 Alfa Laval Rotacheck sensor with 3/4" thread connection and 10m cable
TE52E058 Alfa Laval Rotacheck AC relay
TE52E059 Alfa Laval Rotacheck DC relay
TE52E07090 Alfa Laval Rotacheck sensor with AC relay and 2 m cable
TE52E07091 Alfa Laval Rotacheck sensor with AC relay and 10 m cable
6.7.1336
Cleaning validation instruments TJ Roatcheck
Product code: 5420
LLP
Item No. Description
USD
TE52E06790 Alfa Laval Rotacheck sensor with 2m cable
TE52E06791 Alfa Laval Rotacheck sensor with 10m cable 6.7
TE52E05790 Alfa Laval Rotacheck sensor with 3/4” thread connection and 2m cable
TE52E05791 Alfa Laval Rotacheck sensor with 3/4” thread connection and 10m cable
TE52E058 Alfa Laval Rotacheck AC relay
TE52E059 Alfa Laval Rotacheck DC relay
TE52E07091 Alfa Laval Rotacheck sensor with AC relay and 10m cable
TE52E06890 Welding adapter for Rotacheck sensor TE52E067
TE52E05290 Welding adapter for Rotacheck sensor TE52E057
6.7.1337
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6.8 Welding adapters
Product leaflets
Welding adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.8.1340
Price lists
Welding adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.8.1342
Welding adapters Welding adapters
Application
6.8 The Alfa Laval welding adapters are designed to fulfil the demands
of hygienic process connection for instrumentation into tanks. The
adapters fits into the dairy, brewery, beverage, food and pharma
industry. The main features are:
- Full flushable tank connection
- Electropolished options
- Offered with or without thread connection
Standard range
The Alfa Laval welding adapter range offers as standard a full flushable
process connection between the instrument and the tank wall. The
FFC adapter and the Alfa Laval hygiejnic Tank Connection offers a ultra
pure connection without any threads.
Certificates Materials
- 3.1 certificate (option) Stainless steel 316L
Surface roughness: . . . . . . . . . . . . . Standard: Ra: ≤ 32µin
. Electropolished: . . . . . . . . . . . . . . . Ra: ≤ 16µin
6.8.1340
Welding adapters Welding adapters
G 1/2”
TD 530-088
ø1.18”
G 1/2” 6.8
TD 530-089
ø1.18”
1.26”
Ultra pure welding adapter CFF (Clamp Full Flushable) for tank installation of:
TD 530-090
ø3.86”
9614070801
4509-0009
TD 530-091
G½”
TD 530-092
G½”
TD 530-093
Sø1.38”
6.8.1341
Welding adapters Welding adapters
Product code: 5631
LLP
Item No. Description
USD
Hygienic welding adapter G1/2" suitable for tank installation of TE67Ox4xxxxxxx and TE67Gx4xxxxxxx
G 1/2”
TE67N000000006 for tank, 3A
TD 530-029
6.8 TE67N000000013 for tank, 3A, electro polished
34
ø30
Hygienic welding adapter G1/2" suitable for pipe installation of TE67Ox4xxxxxxx and TE67Gx4xxxxxxx
G½”
TE67N000000007 spherical welding adapter for pipe etc
TD 530-030
TE67N000000014 spherical welding adapter for pipe, electro polished
34
Sø35
TD 530-031
TE67N000000008 Plug for welding adapter G1/2"
TE67N000000015 Plug for welding adapter G1/2" electro polished
45
G½”
Hygienic welding adapter G1" suitable for tank installation of TE67Hx6xxxxxxx, TE67Kx5xxxxxxx and TE67Kx6xxxxxxx
G1”
TE67N000000010 for tank, 3A
TD 530-032
TE67N000000017 for tank, 3A, electro polished
23
ø50
G1”
Ultra Pure welding adapter for CCF (Clamp Full Flushable) for tank installation of TE67OxDxxxxxxx and TE67GxDxxxxxxx
TE67N000000019 for tank, 3A
TE67N000000020 for tank, 3A, electro polished
32
TD 530-034
ø55
6.8.1342
6.9 In-line instrumentation body
Product leaflets
In-line instrumentation body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.9.1344
Price lists
In-line Instrumentation Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.9.1345
In-line instrumentation body In-line instrumentation body
Application
The in-line instrumentation body is a platform for a flexible and hygienic
measurement system. The instrumentation body allows installing up
6.9 to two instruments in any pipeline with a pocket-free installation. The
process connection can be sealed with the hygienic blind cap when
instrument is not attached.
6.9.1344
In-line instrumentation body In-line Instrumentation Body
Product code: 5630
LLP
Item no USD Size
ISO Instrumentation Body ISO, incl. blind
DN Inch cap, clamps and o-ring
9614258107 25 1”
9614258108 38 1.5”
9614258109 51 2” 6.9
9614258110 63.5 2.5”
9614258111 76.1 3”
9614258112 101.6 4“
ISO/DIN
Blind cap incl. o-ring
DN
9614259501 25-38/25-40 1-1.5”
9614259502 51/50 2”
9614259503 63.5/65 2.5”
9614259504 76.1/80 3”
9614259505 101.6/100 4”
6.9.1345
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6.10 Instrumentation Accessories
Product leaflets
Alfa Laval Instrument Programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.10.1348
.
Price lists
Instrument Programmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.10.1350
.
Instrument Programmer Instrumentation Accessories
Application
The instrument programmer is the dedicated configuring tool for a
wide range of Alfa Laval instruments:
Level switch (TE67O)
Pressure transmitter (TE67L)
6.10
Temperature transmitter (TE67G)
Conductivity transmitter (TE67K)
Potentiometric level transmitter (TE67H)
The programmer is operated and supplied from a standard PC with a
USB connector.
A unique feature that the Instrument Programmer can be disconnected
from the PC and brought to the remote site for monitoring and
re-configuration of the Alfa Laval instrument. In this case the Instrument
Programmer is powered by the internal battery. The integrated
LC-display enables the user to monitor the actual configuration of an
instrument for control purposes.
Working principle
The software is based on FDT-container technology where each
instrument is having a DTM based software driver. The stand-alone
all-in-one software package named Alfa Laval Instrument Programmer
with integrated help menus is easily installed and operated. In case a
customer prefers to use an FDT-container software all the DTM´s can
be run by this software. The selected configuration can be stored
.
under a file name determined by the user. A print facility is available for
hard copy records.
The »measure« function in the Programmer makes it easy for the user
to monitor events in a test circuit.
6.10.1348
Instrumentation Accessories Instrument Programmer
Example of application
6.10
45150001
Reset Press and simultaneously (the horizontal arrows) for 5 seconds to reset the programmer
45150002
Menu
Press and simultaneously (the vertical arrows) to enter the Instrument Programmer menu containing e.g. Teach-in and Autozero functionalities. Press
or to browse the menu Press to access current menu point Press to return to previous menu
6.10.1349
Instrument Programmer Instrumentation Accessories
Product code: 5630
LLP
Item No. Description
USD
9614448501 Alfa Laval Instrument Programmer
Instrument Programmer
Cable with 2 alligator clips
Cable from the programmer to M12 plug
USB cable
6.10 CD with the Instrument Programmer software
6.10.1350
7. Heat Exchangers
Our heat exchangers are developed not only to meet your demands for safety, efficiency
and hygiene, but also to ensure the careful handling of your products.
7
Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations. - See
more at:
http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations
- Valves
- Automation
- Pumps
- Tank equipment
- Heat exchangers
- Filtration equipment
Lock washer on Alfa Laval multi section hygienic Key hole bolt opening on Alfa Laval multi section
gasketed plate heat exchanger hygienic gasketed plate heat exchanger
Bearing box on Alfa Laval multi section hygienic Adjustable feet on Alfa Laval multi section hygienic
gasketed plate heat exchanger gasketed plate heat exchanger
Tightening bolt cover on Alfa Laval multi section Connection plate roller on Alfa Laval multi sec- tion
hygienic gasketed plate heat exchanger hygienic gasketed plate heat exchanger
Pressure plate roller on T-bar on Alfa Laval Elongated nuts on Alfa Laval multi section hygienic
multi section hygienic GPHE gasketed plate heat exchanger
Front 6, 8 and 10
Fronts 6, 8 and 10 are efficient and gentle
processing solutions for pasteurization,
as well as for general heating and cooling
of dairy, brewery, beverage and viscous
products. In most cases their Clip plates
can be cleaned via Cleaning In Place (CIP),
using the same flow as in the process itself.
Front 15
Front 15 is the largest hygienic plate
heat exchanger on the market and is
designed for high-capacity duties in the
liquid food and beverage industries.
By combining exceptional flow capacity
with a small footprint, it saves you space
and lowers your investment cost.
FusionLine
Alfa Laval FusionLine is the world’s first plate heat exchanger with open flow
channels and no contact points on the product side. The 4–6 mm open channel
makes it ideal for handling low to medium viscosity products with fibers and
particulates, such as juices and soft drinks, prepared foods, soups and sauces.
M-series
The M-series of plate heat exchangers
is an efficient solution for general heating
and cooling duties in hygienic applications.
In addition, the series is a perfect alterna-
tive for heating and cooling service media.
TS6-M
Thanks to its unique plate geometry,
TS6-M series of plate heat exchangers is
thermally optimized for steam condensation
duties. This makes it useful not only for
heating water, but also for heating Cleaning-
In-Place (CIP) solution by means of steam.
Contherm
The Alfa Laval Contherm scraped-surface heat exchanger
(SSHE) handles any viscous, sticky and/or heat-sensitive
products as long as they are pumpable. It is widely used
within the food and personal care industries.
ViscoLine
The Alfa Laval ViscoLine range is a series of highly
efficient tubular heat exchangers designed for gentle
handling of low to medium viscosity products or
products containing particulates. Widely used in
the food and beverage industries, it is suitable for
heating, cooling, pasteurization, UHT treatment,
heat regeneration and other heat transfer duties.
Pharma-X
Designed for point-of-use cooling in the biopharm industry, the Pharma-X
tube-in-tube heat exchanger eliminates the risk of contamination between
the product and cooling media. It consists of three discrete tubes arranged
one within the other, curved through 180º to create a bend that takes up
thermal expansion.
Fusion-bonded plate
AlfaNova plate heat exchangers are the first in the world to be manufactured
from 100% stainless steel. Thanks to AlfaFusion – Alfa Laval’s revolutionary
technology for bonding stainless steel components – they can withstand
even extreme temperatures and pressure fatigue conditions.
Brazed plate
Alfa Laval’s brazed plate heat exchangers
are extremely compact – a result of high
heat transfer coefficients, small hold-up
volumes and the use of thin materials.
The stainless steel plates are brazed into a
package without the use of gaskets, with
copper serving as the brazing material.
Our heat exchangers are designed for heating and cooling, pasteurization and utility duties, and are
able to handle even viscous products. By combining our thermal technologies with our many years of
industrial experience, we can also provide you with a wide range of tailored solutions.
Dairy
Alfa Laval heat exchangers supply the impeccable quality
needed in working with dairy products. Their thorough,
durable engineering ensures that raw materials are handled
and pasteurized according to the highest standards of
reliability and hygiene.
Brewing
With their unique plate design, compact size and low weight,
Alfa Laval heat exchangers bring breweries efficient and
reliable thermal treatment. A combination of hygienic heat
exchangers in the brew house allows energy to be balanced
and recycled effectively.
Biopharm
Alfa Laval heat exchangers meet the stringent hygienic
requirements of the biotech and pharmaceutical industries.
As well as offering full sterility and maximum dosing control,
they safeguard against cross-contamination and the intrusion
of service media.
...and service for any brand
Having Alfa Laval service your heat exchangers is more than just practical – it makes good business
sense. Alfa Laval’s local specialists know your industry and its needs, but are also part of a global
network of service and support.
Drawing on our many years of thermal transfer experience, Alfa Laval service specialists are experts
on heat exchangers, chemicals and cleaning methods. As a result, they can service not only our own
heat exchangers, but also plate heat exchangers from other manufacturers.
AllBrands service
Through Alfa Laval’s unique AllBrands service, we can
restore any plate heat exchanger to optimal working con-
dition. This gives you a single, reliable speaking partner,
regardless of the models or brands that you use.
The Brazed Heat Exchangers from Alfa Laval are the perfect heat exchangers for utilities
like heating-water or steam.
Product leaflets
CB16-CB300 - Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . .7.1.1375
Cooling Insulation Type P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.1384
Heating insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.1386
Feet and brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.1388
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Brazed Plate Heat Exchangers Application Overview
7.1
.
CB
16 18 20 30 60 110 112 200 300 400
Main duties
Dairy
Milk Cooling
Milk/cream pasteurization
Cultured milk cooling
Whey pasteurization
Ice cream pasteurization
Brewery
Wort cooling
Beer cooling
Beer pasteurization
Beverages
Clarified juices, drinks, wine
Juice/drinks with pulp/fibres
Clarified fruit & sugar conc.
Clody fruit concentrate
Other food
Low viscous products
High viscous products
Sticky/chunky/particles
Vegetable oil
Pharma
Pre-heating in water purification
In-line heater WFI/PW
Point of use cooler WFI/PW
Heating of holding tank WFI/PW
Product heating/cooling
Utilities
CIP Heating
Water heating/cooling • • • • • • • • • •
7.1.1373
Application Overview Brazed Plate Heat Exchangers
7.1
.
Technical specifications
*) According to PED **) Water at 5 m/s (connection velocity) *’*) excluding connections n = number of plates
1) A channel (0.030/0.024) 2) A channel (0.042/0.035) 3) L and M channels 0.13 4) AH and AM channels 0.20/0.16
An identical message, globally By intense the contact surface melts and connects the changers suitable for HVAC applications.
listening to market demands, Alfa Laval has stainless steel plates while the heat will be The design options are multiple. A number
reached a position of global leadership within transferred via the melting points. The basic of plate patterns for each plate size means
the segment brazed plate heat exchangers BHE design – refined over the years by Alfa optimal function for any application. The
(BHEs). Our experience is longstanding and Laval – offers excellent resistance to pressure brazed plate heat exchangers can be
worldwide, and it is reflected in the function and thermal fatigue in a wide range of heating configured as one-, two- or multi-pass
of our products. Alfa Laval technology brings and cooling applications. For reasons of versions with a wide range of connection
customers all over the world an identical reliability and cost-efficiency, BHEs from Alfa designs and locations.
message: second best should never be an Laval are frequently a natural first alternative
alternative! all over the world. The products are offered pre-configured
available from stock for swift delivery. If these
A wide range of applications BHEs offer A variety of design options For every units do not meet the demand specification,
multiple benefits. The brazing technology application there is an optimal solution. This you have the option to have a heat exchanger
eliminates the need for seals and thick frame brochure shows heat ex designed to meet your exact requirement.
plates. A copper film covering
7.1.1374
Brazed Plate Heat Exchangers CB16-CB300
7.1
.
ky CBH16-CB300
Alfa Laval CB16-CB300 - Brazed Plate Heat Exchanger
General information
Alfa Laval introduced its first brazed plate heat exchanger (BHE)
in 1977 and has since continuously developed and optimized its
performance and reliability.
Brazing the stainless steel plates together eliminates the need for
gaskets and thick frame plates. The brazing material seals and holds
the plates together at the contact points ensuring optimal heat transfer
efficiency and pressure resistance. The plate design guarantees the
longest possible life.
The design options of the brazed heat exchanger are extensive.
Different plate patterns are available for various duties and performance
specifications. You can choose a standard configuration BHE, or a
unit designed according to your own specific needs. The choice is
entirely yours.
Typical applications
- HVAC heating/cooling
- Industrial heating/cooling
- Condensing
- Tapwater
- Oil cooling
- Airdryer
- Solar heating
Working
. principles Examples of connections*
The heating surface consists of thin corrugated metal plates stacked
on top of each other. Channels are formed between the plates and
corner ports are arranged so that the two media flow through alternate
channels, usually in countercurrent flow for the most efficient heat
transfer process.
Standard design
The plate pack is covered by cover plates. Connections are located
in the front or rear cover plate. To improve the heat transfer design,
External threaded Internal threaded Soldering
the channel plates are corrugated.
7.1.1375
CB16-CB300 Brazed Plate Heat Exchangers
7.1
Technical data for CB16 Standard dimensions and weight*
CB16 - PED approval pressure/temperature graph*
CB16
A measure mm = 7 + (2.16 * n) (+/-2 %)
A measure inch = 0.28 +(0.09 * n) (+/-2 %)
Weight** kg = 0.14 + (0.04 * n)
Weight** lb = 0.3 + (0.09 * n)
CBH16
A measure mm = 8 + (2.16 * n) (+/-2 %)
A measure inch = 0.31 + (0.09 * n) (+/-2 %)
Weight** kg = 0.27 + (0.04 * n)
Weight** lb = 0.59 + (0.09 * n)
(n = number of plates)
* Excluding connections
Standard dimensions
Standard dimensions
73.5 (2.89)
40 (1.57) A
S4
S4
S1
S1
CBH16 - UL approval pressure/temperature graph*
209.5 (8.25)
172 (6.78)
S3
S3
S2
S2
For exact values please contact your local Alfa Laval representative
7.1.1376
Brazed Plate Heat Exchangers CB16-CB300
7.1
Technical data for CB18 Standard dimensions and weight*
CB18 - PED approval pressure/temperature graph* H, A
CB18
A measure mm = 7 + (2.16 * n) (+/-2 %)
A measure inch = 0.28 + (0.09 * n) (+/-2 %)
Weight** kg = 0.22 + (0.07 * n)
Weight** lb = 0.48 + (0.15 * n)
CBH18
A measure mm = 8 + (2.16 * n) (+/-2 %)
A measure inch = 0.31 + (0.09 * n) (+/-2 %)
Weight** kg = 0.4 + (0.07 * n)
Weight** lb = 0.88 + (0.15 * n)
(n = number of plates)
* Excluding connections
Standard dimensions
mm (inch)
73.5 (2.89)
40 (1.57) A
S4 S1
CB18 - UL approval pressure/temperature graph*
315.5 (12.4)
278 (10.9)
S3 S2
For exact values please contact your local Alfa Laval representative
7.1.1377
CB16-CB300 Brazed Plate Heat Exchangers
7.1
Technical data for CB30 Standard data
CB30 / CBH30 - PED approval pressure/temperature graph
Min. working temperature see graph
Max. working temperature see graph
Min. working pressure vacuum
Max. working pressure see graph
Volume per channel, litres (ga) 0.054 (0.014)
Max. particle size mm (inch) 1 (0.04)
Max. flowrate* m3/h (gpm) 14 (61.6)
Min. nbr of plates 4
Max. nbr of plates 150
* Water at 5 m/s (16.4 ft/s) (connection velocity)
CB30
A measure mm = 13 + (2.31 * n) (±2 mm or ±1.5 %)
A measure inch = 0.51 + (0.09 * n) (±0.08 inch or ±1.5 %)
CB30 / CBH30 - KHK and KRA approval pressure/temperature Weight** kg = 1.2 + (0.11 * n)
graph Weight** lb = 2.65 + (0.24 * n)
CBH30
A measure mm = 15 + (2.31 * n) ±1.5 %
A measure inch = 0.59 + (0.09 * n) ±0.06 %
Weight** kg = 1.35 + (0.11 * n)
Weight** lb = 2.98 + (0.24 * n)
(n = number of plates)
** Excluding connections
Standard dimensions
mm (inch) for exact values please contact your local Alfa laval
representive
CB30 / CBH30 -CRN approval pressure/temperature graph
7.1.1378
Brazed Plate Heat Exchangers CB16-CB300
7.1
Technical data for CB60 Standard data
CB60 and CBH60 - PED approval pressure/temperature graph*
Min. working temperature see graph
Max. working temperature see graph
Min. working pressure vacuum
Max. working pressure see graph
Volume per channel, litres (ga) 0.10 (0.027)
Max. particle size mm (inch) 1 (0.04)
Max. flowrate* m3/h (gpm) 14.5 (63.7)
Min. nbr of plates 4
Max. nbr of plates 150
* Water at 5 m/s (16.4 ft/s) (connection velocity)
Standard dimensions
mm (inch)
For exact values please contact your local Alfa Laval representative
7.1.1379
CB16-CB300 Brazed Plate Heat Exchangers
7.1
Technical data for CB110 Standard data
CB110 / CBH110- PED approval pressure/temperature graph
Min. working temperature see graph
Max. working temperature see graph
Min. working pressure vacuum
Max. working pressure see graph
Volume per channel H, L, M, litres (ga) 0.21 (0.05)
Max. particle size mm (inch) 1.2 (0.05)
Max. flowrate* m3/h (gpm) 51 (224)
Min. nbr of plates 10
Max. nbr of plates 240
* Water at 5 m/s (16.4 ft/s) (connection velocity)
Standard dimensions
mm (inch)
191 (7.52) A
92(3.62)
Standard dimensions and weight*
CB110
A measure mm = 15 + (2.56 * n) (±2 mm or ±1.5 %)
A measure inch = 0.59 + (0.1 * n) (±0.08 inch or ±1.5 %)
Weight* kg = 4.82 + (0.32 * n)
Weight* lb = 10.63 + (0.71 * n)
519 (20.43)
CBH110
768 (30.24)
616 (24.25)
260 (10.24)
For exact values please contact your local Alfa Laval representative
Marine approvals
CBM110 can be delivered with marine classification certificate
(ABS, BV, CCS, Class NK, DNV, GL, LR, RINA, RMRS).
7.1.1380
Brazed Plate Heat Exchangers CB16-CB300
7.1
Technical data for CB112 Standard data
CB112 / CBH112 - PED approval pressure/temperature graph
Min. working temperature see graph
Max. working temperature see graph
Min. working pressure vacuum
Max. working pressure see graph
Volume per channel H, L, M, litres (ga) 0.18 (0.046)
0.20 (0.052)
Volume per channel AH, AM, litres (ga)
0.16 (0.041)
Max. particle size mm (inch) 1 (0.04)
Max. flowrate* m3/h (gpm) 51 (224.4)
Min. nbr of plates 10
Max. nbr of plates 300
* Water at 5 m/s (16.4 ft/s) (connection velocity)
CB112 / CBH112 - UL approval pressure/temperature graph
Standard materials
Standard dimensions
mm (inch)
191 (7.52) A
92(3.62)
CB112 / CBH112 - KHK approval pressure/temperature graph
519 (20.43)
768 (30.24)
616 (24.25)
CB112
(7.87)
200
7.1.1381
CB16-CB300 Brazed Plate Heat Exchangers
7.1
Technical data for CB200 Standard dimensions and weight*
CB200 - PED approval pressure/temperature graph*
CB200
A measure mm = 11 + (2.7 * n) (+/-10 mm)
A measure inch = 0.43 + (0.11 * n) (+/-0.39 inch)
Weight* kg = 12 + (0.6 * n)
Weight* lb = 26.46 + (1.32 * n)
CBH200
A measure mm = 14 + (2.7 * n) (+/-10 mm)
A measure inch = 0.55 + (0.11 * n) (+/-0.39 inch)
Weight* kg = 14 + (0.6 * n)
Weight* lb = 30.86 + (1.32 * n)
(n = number of plates)
CBH200 - PED approval pressure/temperature graph*
* Excluding connections
Standard data
Standard materials
7.1.1382
Brazed Plate Heat Exchangers CB16-CB300
7.1
Technical data for CB300 Standard data
CB300 / CBH300 - PED approval pressure/temperature graph*
Min. working temperature see graph
Max. working temperature see graph
Min. working pressure vacuum
Max. working pressure see graph
Volume per channel S1/S2, litres (ga) 0.69 (0.18)
Volume per channel S3/S4, litres (ga) 0.58 (0.15)
Max. particle size mm (inch) 1.8 (0.07)
Max. flowrate S1/S2 m3/h (gpm)* 200 (881)
Min. nbr of plates 10
Max. nbr of plates 250
* Water at 5 m/s (16.4 ft/s) (connection velocity)
A measure mm