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2274624
Revision 1

Floppy Disk Drive Replacement


Manual

Copyrighte 2000, 2003 by General Electric Company

Operating Documentation
GE MEDICAL SYSTEMS FLOPPY DISK DRIVE REPLACEMENT MANUAL
REV 0 2274624

D THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.


WARNING D IF A CUSTOMER’S SERVICE PROVIDER REQUIRES A LANGUAGE OTHER
THAN ENGLISH, IT IS THE CUSTOMER’S RESPONSIBILITY TO PROVIDE
TRANSLATION SERVICES.
D DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE
MANUAL HAS BEEN CONSULTED AND IS UNDERSTOOD.
D FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE SERVICE
PROVIDER, OPERATOR OR PATIENT FROM ELECTRIC SHOCK,
MECHANICAL OR OTHER HAZARDS.

D CE MANUEL DE MAINTENANCE N’EST DISPONIBLE QU’EN ANGLAIS.


AVERTISSEMENT D SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DANS UNE AUTRE
LANGUE QUE L’ANGLAIS, C’EST AU CLIENT QU’IL INCOMBE DE LE FAIRE
TRADUIRE.
D NE PAS TENTER D’INTERVENTION SUR LES ÉQUIPEMENTS TANT QUE LE
MANUEL SERVICE N’A PAS ÉTÉ CONSULTÉ ET COMPRIS.
D LE NON-RESPECT DE CET AVERTISSEMENT PEUT ENTRAÎNER CHEZ LE
TECHNICIEN, L’OPÉRATEUR OU LE PATIENT DES BLESSURES DUES À DES
DANGERS ÉLECTRIQUES, MÉCANIQUES OU AUTRES.

D DIESES KUNDENDIENST–HANDBUCH EXISTIERT NUR IN


ENGLISCHER SPRACHE.
WARNUNG
D FALLS EIN FREMDER KUNDENDIENST EINE ANDERE SPRACHE BENÖTIGT,
IST ES AUFGABE DES KUNDEN FÜR EINE ENTSPRECHENDE ÜBERSETZUNG
ZU SORGEN.
D VERSUCHEN SIE NICHT, DAS GERÄT ZU REPARIEREN, BEVOR DIESES
KUNDENDIENST–HANDBUCH NICHT ZU RATE GEZOGEN UND VERSTANDEN
WURDE.
D WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZU VERLETZUNGEN
DES KUNDENDIENSTTECHNIKERS, DES BEDIENERS ODER DES PATIENTEN
DURCH ELEKTRISCHE SCHLÄGE, MECHANISCHE ODER SONSTIGE
GEFAHREN KOMMEN.

D ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.


AVISO D SI ALGÚN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA
QUE NO SEA EL INGLÉS, ES RESPONSABILIDAD DEL CLIENTE OFRECER UN
SERVICIO DE TRADUCCIÓN.
D NO SE DEBERÁ DAR SERVICIO TÉCNICO AL EQUIPO, SIN HABER
CONSULTADO Y COMPRENDIDO ESTE MANUAL DE SERVICIO.
D LA NO OBSERVANCIA DEL PRESENTE AVISO PUEDE DAR LUGAR A QUE EL
PROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRAN
LESIONES PROVOCADAS POR CAUSAS ELÉCTRICAS, MECÁNICAS O DE
OTRA NATURALEZA.

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GE MEDICAL SYSTEMS FLOPPY DISK DRIVE REPLACEMENT MANUAL
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D ESTE MANUAL DE ASSISTÊNCIA TÉCNICA SÓ SE ENCONTRA


DISPONÍVEL EM INGLÊS.
ATENÇÃO
D SE QUALQUER OUTRO SERVIÇO DE ASSISTÊNCIA TÉCNICA, QUE NÃO A
GEMS, SOLICITAR ESTES MANUAIS NOUTRO IDIOMA, É DA
RESPONSABILIDADE DO CLIENTE FORNECER OS SERVIÇOS DE TRADUÇÃO.
D NÃO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO E
COMPREENDIDO ESTE MANUAL DE ASSISTÊNCIA TÉCNICA.
D O NÃO CUMPRIMENTO DESTE AVISO PODE POR EM PERIGO A SEGURANÇA
DO TÉCNICO, OPERADOR OU PACIENTE DEVIDO A‘ CHOQUES ELÉTRICOS,
MECÂNICOS OU OUTROS.

D IL PRESENTE MANUALE DI MANUTENZIONE È DISPONIBILE


SOLTANTO IN INGLESE.
AVVERTENZA
D SE UN ADDETTO ALLA MANUTENZIONE ESTERNO ALLA GEMS RICHIEDE IL
MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE È TENUTO A PROVVEDERE
DIRETTAMENTE ALLA TRADUZIONE.
D SI PROCEDA ALLA MANUTENZIONE DELL’APPARECCHIATURA SOLO DOPO
AVER CONSULTATO IL PRESENTE MANUALE ED AVERNE COMPRESO IL
CONTENUTO.
D NON TENERE CONTO DELLA PRESENTE AVVERTENZA POTREBBE FAR
COMPIERE OPERAZIONI DA CUI DERIVINO LESIONI ALL’ADDETTO ALLA
MANUTENZIONE, ALL’UTILIZZATORE ED AL PAZIENTE PER
FOLGORAZIONE ELETTRICA, PER URTI MECCANICI OD ALTRI RISCHI.

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IMPORTANT! . . . X-RAY PROTECTION


X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein contained should
be thoroughly read and understood by everyone who will use the equipment before you attempt to place this
equipment in operation. The General Electric Company, Medical Systems Group, will be glad to assist and
cooperate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against x-radiation other than the useful beam, no
practical design of equipment can provide complete protection. Nor can any practical design compel the operator to
take adequate precautions to prevent the possibility of any persons carelessly exposing themselves or others to
radiation.
It is important that everyone having anything to do with x-radiation be properly trained and fully acquainted with the
recommendations of the National Council on Radiation Protection and Measurements as published in NCRP Reports
available from NCRP Publications, 7910 Woodmont Avenue, Room 1016, Bethesda, Maryland 20814, and of the
International Commission on Radiation Protection, and take adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric Company, Medical Systems Group, its agents,
and representatives have no responsibility for injury or damage which may result from improper use of the equipment.
Various protective material and devices are available. It is urged that such materials or devices be used.

CERTIFIED ELECTRICAL CONTRACTOR STATEMENT


All electrical installations that are preliminary to positioning of the equipment at the site prepared for the equipment shall be
performed by licensed electrical contractors. In addition, electrical feeds into the Power Distribution Unit shall be performed
by licensed electrical contractors. Other connections between pieces of electrical equipment, calibrations, and testing shall
be performed by qualified GE Medical personnel. The products involved (and the accompanying electrical installations) are
highly sophisticated, and special engineering competence is required.

In performing all electrical work on these products, GE will use its own specially trained field engineers. All of GE’s electrical
work on these products will comply with the requirements of the applicable electrical codes.

The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers, personnel of third-party
service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.

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DAMAGE IN TRANSPORTATION

All packages should be closely examined at time of delivery. If damage is apparent, have notation “damage in
shipment” written on all copies of the freight or express bill before delivery is accepted or “signed for” by a General
Electric representative or a hospital receiving agent. Whether noted or concealed, damage MUST be reported to the
carrier immediately upon discovery, or in any event, within 14 days after receipt, and the contents and containers held
for inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested
within this 14 day period.

Call Traffic and Transportation, Milwaukee, WI (414) 827–3449 / 8*285–3449 immediately after damage is found. At
this time be ready to supply name of carrier, delivery date, consignee name, freight or express bill number, item
damaged and extent of damage.

Complete instructions regarding claim procedure are found in Section “S” of the Policy & Procedure Bulletins.

OMISSIONS & ERRORS

GE personnel, please use the GEMS CQA Process to report all omissions, errors, and defects in this documentation.
Customers, please contact your GE Sales or Service represenatives.

CAUTION

Do not use the following devices near this equipment. Use of these devices near this equipment could cause
this equipment to malfunction.

Devices not to be used near this equipment:

Devices which intrinsically transmit radio waves such as; cellular phone, radio transceiver, mobile radio transmitter,
radio–controlled toy, etc.

Keep power to these devices turned off when near this equipment.

Medical staff in charge of this equipment is required to instruct technicians, patients and other people who may be
around this equipment to fully comply with the above regulation.

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REVISION HISTORY

REV DATE PRIMARY REASON FOR CHANGE


0 . . . . . Nov. 15, 2000 . . . Initial release.
1 . . . . . Oct. 10, 2003 . . . New FDD released

LIST OF EFFECTIVE PAGES

PAGE REV PAGE REV PAGE REV PAGE REV PAGE REV
Title page . . . . . . . . . 1 i.................. 0 Tab 2 Tab 3
Title page rear . blank 2–1 . . . . . . . . . . . . . . . 1 3–1 to 3–14 . . . . . . . . 1 Blank/Rear cover . . . –
a to d . . . . . . . . . . . . . 0 Tab 1
A ................. 1 1–1 to 1–2 . . . . . . . . . 1

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TABLE OF CONTENTS

SECTION PAGE

SECTION 1 – INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

SECTION 2 – MATERIAL LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1

SECTION 3 – INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1


3-1 FDD REPLACEMENT FOR QJ/XMJ/SYJ/SLJ SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3-1-1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3-1-2 Assembling the FDD Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3-1-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3-1-4 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4
3-2 FDD REPLACEMENT FOR YJ SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3-2-1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
3-2-2 Assembling the FDD Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
3-2-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
3-2-4 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
3-3 FDD REPLACEMENT FOR VJ SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
3-3-1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–8
3-3-2 Assembling the FDD Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–9
3-3-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–10
3-3-4 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–10
3-4 FDD REPLACEMENT FOR LJ SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3-4-1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3-4-2 Assembling the FDD Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3-4-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3-4-4 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–11
3-5 FDD REPLACEMENT FOR ZJ/ZJ–ADV. SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–12
3-5-1 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–12
3-5-2 Assembling the FDD Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–12
3-5-3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14
3-5-4 Functional Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14

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SECTION 1 – INTRODUCTION

This kit replaces the U0012ZA Floppy Disk Drive with the 2349231 (or 2191376) Floppy Disk Drive. (The U0012ZA
FDD will be soon discontinued.)

2191376 (TEAC) U0012ZA (NEC)

2349231 (Y–E DATA)

White

Black

This manual can be used for the following systems:


Yj Image MAX, CT MAX, Image MAX II, CT MAX II, CT MAX640

Vj Vertex3000/Formula, Sytec3000, Sytec4000, Sytec3000plus

Lj CT Luminex, Sytec2000. Sytec3000s

Zj ProSeed, ProSeed Accell, ProSpeed, ProSpeed VX, ProSeed EF, ProSeed Accell EI, ProSpeed Plus

Zj–Adv ProSeed SA, ProSeed SA Libra, ProSpeed Advantage

Qj ProSpeed S, ProSpeed SX, Lemage, ProSpeed, ProSpeed S Fast, ProSpeed SX Power, Lemage SX/E,
Lemage SX, ProSpeed (with SSD Option), ProSpeed SX Power (with SSD Option),
ProSpeed SX Advantage, Lemage Supreme

XMj Legato, SytecSRi, Legato Duo

SYj Eu, Sytec1800i, Sytec1600i

SLj PreSage, Sytec4000i, SytecPlus, Sytec3000i, Sytec, Sytec2000i, SytecS

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NOTICE

For Zj–Adv., Qj, XMj, SYj, and SLj, the CPW board, contained in the OC, controls the FDD.
For compatibility between the CPW board and FDD, see the table below.

CPW Board Part No. FDD U0012ZA FDD 2191376 or 2349231


P9191WA Can be used with no modifiction. Can be used
with the FDD replacement kit
P9201WA 2268957.
P9191WC
2110738
2121787
2144770
2121787–2
2110738–2
2110738–3
2195820
2144770–2
2121787–3
2110738–4
2110738–5
2195820–2
2178399 Can NOT be used. Can be used with no modifiction.
2201348
2201821
2178399–2
2201348–2
2201821–2

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SECTION 2 – MATERIAL LIST

FDD Replacement Kit


2268957

ITEM PART NO. DESCRIPTION QTY.


1 2269934 FDD bracket, R (for Yj, Lj, Qj, XMj, SYj, SLj) 1
2 2269935 FDD bracket, L (for Yj, Lj, Qj, XMj, SYj, SLj) 1
3 2269937 FDD bracket for Vj 1
4 2269933 FDD bracket for Zj, Zj–adv. 1
5 2212884 FDD Support (for Zj, Zj–adv.) 1
6 2269936 Sheet 1
7 N9306HR Screw 4
8 N9304JS Screw 6
9 U0203AC Clamp 10
10 2191376 Floppy Disk Drive (TEAC, FD–235HG) 1
or 2349231 Floppy Disk Drive (Y–E DATA, YD–702D) 1
11 2263147 VFO Assy 1
12 2264790 FDD Cable Assy 1
13 2264791 FDD Power Cable Assy 1
14 2274624 Service manual (This manual) 1

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SECTION 3 – INSTALLATION PROCEDURE

3-1 FDD REPLACEMENT FOR QJ/XMJ/SYJ/SLJ SYSTEM

3-1-1 Removal
1. Power OFF the main switch of the OC.

2. Remove the OC front cover.

3. Remove the OC front panel as an assembly by removing the four screws.

OC FRONT PANEL

4. Remove the FDD power cable and signal cable from the FDD.

5. Remove the FDD from the FDD bracket by removing the four mounting bolts (reused).

POWER AND SIGNAL CABLES

SCREWS (REUSED)

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3-1-2 Assembling the FDD Assy


1. Set the Jumpers of the floppy hard disk drive as follows:

2191376 (TEAC, FD–235HG) 2349231 (Y–E DATA, YD–702D)

G
F
E
D
C
B
A

2. Set the left and right FDD brackets, shipped with this kit, on the new FDD with the oval screw hole backward.

3. Install the FDD brackets using the four screws (N9306HR).

FDD Brackets, R (2269934) FDD Brackets, L (2269935)


Oval Hole

Screws (N9306HR)

4. Connect the FDD Signal Cable Assy and Power Cable Assy between the new FDD and VFO Assy.

FDD Signal Cable Assy VFO Assy

FDD Power Cable Assy

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3-1-2 Assembling the FDD Assy (Continued)


5. Route the signal cable and power cable as shown, then place the insulated sheet on them.
The power cable must be routed outside the sheet.

Insulated Sheet

Power Cable

6. Install the VFO Assy onto the insulated sheet using the six screws (N9304JS).

Screws (N9304JS)

VFO Assy

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3-1-3 Installation
Install the new FDD Assy in the reverse order of removal.

3-1-4 Functional Check


1. Power ON the main switch of the OC.

2. Insert a blank floppy diskette into the FDD, then save/load an image to/from a floppy diskette.

3. Verify that no error does NOT occur.

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3-2 FDD REPLACEMENT FOR YJ SYSTEM

3-2-1 Removal
1. Power OFF the main switch of the OC.

2. Remove the OC rear cover and top cover.

Top Cover

Rear Cover

3. Remove the rear bracket to access the FDD Assy.

4. Remove the two screws and open the Fan Assy.

Screws Right bracket

Fan Assy

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3-2-1 Removal (Continued)


5. Disconnect the power and signal cable from the FDD Assy.
6. Remove the four screws (reused).and FDD Assy from the OC.

Screws

FDD Assy

Cables

Screws

7. Remove the FDD from the FDD bracket by removing the four mounting bolts (reused).

Screws

Bracket Screws

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3-2-2 Assembling the FDD Assy


Refer to Section 3-1-2 Assembling the FDD Assy (For Qj/XMj/SYj/SLj System), but note that the brackets are installed
at a different location as shown.

FDD Brackets, R (2269934) FDD Brackets, L (2269935)


Oval Hole

Screws (N9306HR)

3-2-3 Installation
Install the new FDD Assy in the reverse order of removal.

Note that the power and signal cables are connected properly to the new FDD Assy as shown.

Cables

FDD Assy

3-2-4 Functional Check


Refer to Section 3-1-4 Functional Check (For Qj/XMj/SYj/SLj System).

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3-3 FDD REPLACEMENT FOR VJ SYSTEM

3-3-1 Removal
1. Power OFF the main switch of the OC.

2. Loosen the two front/upper FDD/MOD Assy mounting screws.

3. Remove the two front/lower FDD/MOD Assy mounting screws.

4. Disconnect the MOD cables from the MOD control boards.

Front/Upper Screws

MOD Control Board FDD/MOD Assy

NOTICE

Hold the FDD/MOD Assy when removing the rear mounting screws to prevent it from falling.

5. Remove the two rear FDD/MOD Assy mounting screws, then remove the FDD/MOD Assy rearward.

Rear Screws

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3-3-1 Removal (Continued)


6. Disconnect the Power and Signal cables from the FDD.

7. Remove the FDD Assy mounting screws, then remove the FDD Assy from the bracket.

FDD Assy

Screws

3-3-2 Assembling the FDD Assy


Refer to Section 3-1-2 Assembling the FDD Assy (For Qj/XMj/SYj/SLj System), but note that the different bracket
(2269937) is installed using one screw (N9306HR).

FDD Brackets (2269937)

Screw (N9306HR)

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3-3-3 Installation
Install the new FDD Assy in the reverse order of removal.

3-3-4 Functional Check


Refer to Section 3-1-4 Functional Check (For Qj/XMj/SYj/SLj System).

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3-4 FDD REPLACEMENT FOR LJ SYSTEM

3-4-1 Removal
1. Power OFF the main switch of the OC.

2. Remove the OC front cover.

3. Remove the FDD with the bracket as an assembly, then remove the FDD from the bracket.

3-4-2 Assembling the FDD Assy


Refer to Section 3-1-2 Assembling the FDD Assy (For Qj/XMj/SYj/SLj System).

FDD Brackets, L (2269935) FDD Brackets, R (2269934)

FDD VFO Assy

3-4-3 Installation
Install the new FDD Assy in the reverse order of removal.

3-4-4 Functional Check


Refer to Section 3-1-4 Functional Check (For Qj/XMj/SYj/SLj System).

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3-5 FDD REPLACEMENT FOR ZJ/ZJ–ADV. SYSTEM

3-5-1 Removal
1. Power OFF the main switch of the OC.

2. Remove the OC top cover.

3. Remove the FDD Assy by removing the three screws, and disassemble them.
Discard the two brackets, but screws are reused.

Screws Screw

FDD Assy

3-5-2 Assembling the FDD Assy


1. Set the Jumpers of the floppy hard disk drive as follows:

2191376 (TEAC, FD–235HG) 2349231 (Y–E DATA, YD–702D)

G
F
E
D
C
B
A

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3-5-2 Assembling the FDD Assy (Continued)


2. Install the FDD bracket (2269933) on the new FDD.

3. Connect the FDD Signal Cable Assy and Power Cable Assy between the new FDD and VFO Assy.

4. Install the VFO Assy onto the insulated sheet using the six screws (N9304JS).

FDD Signal Cable Assy


FDD Bracket (2269933)

FDD Power Cable Assy VFO Assy

Insulated Sheet

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3-5-3 Installation
1. Install the FDD support (2212884) to the OC using the two screws.

2. Install the FDD Assy using the three screws, noting that the cables between the FDD and VFO Assy are properly
routed as shown.

3. Connect the FDD signal and power cables to the VFO connectors.

The Cables are routed


FDD Support (2212884) here!

3-5-4 Functional Check


Refer to Section 3-1-4 Functional Check (For Qj/XMj/SYj/SLj System).

3–14
GE Medical Systems: Telex 3797371
P.O. Box 414, Milwaukee, Wisconsin 53201 U.S.A.
(Asia, Pacific, Latin America, North America)

GE Medical Systems – Europe: Telex 698626


283, rue de la Miniére, B.P. 34, 78533 Buc Cedex, France