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23
Printing Solutions Business
V0.4
0. Product Overview 1. Installation 2. Unit Feature
3.1 Connection Diagram 4.1 Engine Test Routines 5.1 General Process
3.2 Main Board 4.2 Scanner Test Routines 5.2 Background Knowledge
3.3 SMPS Board, FDB 4.3 Error Code 5.3 Image Defect by step
5.3.4 Transfer
5.3.5 Cleaning
5.3.6 Fusing
6.1 Report 6.11 System Recovery 7.1 Display Screen & useful buttons
6.2 Clear Maintenance Count 6.12 Paper Low message 7.2 How to use
6.4 Clear All Memory 6.14 SFE 7.4 Customizing home screen
6.10 Hibernation
Samsung Internal Use Only
0. Product Overview
Items M4580 M4583
Speed 45 ppm in A4 (47 ppm in Letter)
Speed
CPU Dual core CPU 1GHz
Emulation PCL5e, PCL XL, PS3, PDF, XPS, Mobile Print
AS IS M4580/M4583 AS IS M4580/M4583
• RADF • DSDF • 7” WVGA (800x480) • 9.7” WSVGA (1,024x600)
• Sim. 32ipm, • Sim. 35ipm, • R-Type TSP • C-Type TSP
• Dup. 10ipm • Dup. 60ipm • 3세대 GUI • 4세대 GUI
Scan
AS IS M4580/M4583
• Scan Speed • Scan Speed
B/W : 20ipm B/W : 35ipm
Main Control
Gray/Color : 16ipm Gray/Color : 35ipm
AS IS M4580/M4583
Cover/Design • 1-Chip ASIC • 1-Chip ASIC
AS IS M4580/M4583 Chorus3 (400Mhz, Chorus4N (1GHz,
Dual) Dual)
• 1st-Gen Design • Split Design
• Max 512MB Memory • Max 2GB Memory
- A4 Copier Identity A4 MFP Identity
• 320GB HDD • 320GB HDD
Imaging Unit
AS IS M4580/M4583
Toner Container
2성분 자기 Brush 1성분 접촉 현상방식
현상방식 재료비 및 CPP 저감 AS IS M4580/M4583
Imaging 60K Imaging 100K Toner Cartridge 30K Toner Cartridge 40K
Easy to Easy-to-use
Android UX with 9.7” Easy to Use
Use TSP
Professional
High Performance
Performanc Dual 1G CPU, 1G
Memory
High Performance
POD
e DSDF Legal Scan
SMB &
Heavier paper handling
Enterpri Economical
Cost Competitive CPP
se 100K Long Life Drum Economical
Saving Max. 40K High Yield
Toner
Control Panel
Paper Tray
M4580(OA) : MLT-D303E
Approx. 40,000 pages
M4583(IT) : MLT-D304E
2. Imaging unit
Approx. 100,000 pages
Estimated on the below Basis M4580(OA) : MLT-R303
1) 3 pages of simplex printing
2) With the paper size of letter/A4
M4583(IT) : MLT-D304
3) Continuous print job
4) 5% coverage condition
(6) Options
Maintenance Parts Part code Life
Pick-Up & Forward roller (Tray2~4) JC97-02259A Approx. 200,000 pages
Retard Roller (Tray2~4) JC97-02259A Approx. 100,000 pages
Firmware Upgrade
F/W update
Initial Setup
Finish
Samsung Internal Use Only
① Check F/W Download the
F/W update
Version latest Version
② After enter TSP, you can secure and download the latest-version FW
The latest fw version of M458x_series had been “V5.A2.39.hds”
on the basis of May 2014
with USB
with SWS
※SWS : Syncthru-Web-Service
2. Click Login
5. Click Appication
6. Click Add
8. Click OK
10. Click OK
4
3
5. Click “Print”
• Paper Size
• Paper Type
• Paper Select
1. Click “Settings”
Samsung Internal Use Only
Print Adjustment
Scan Adjustment
Copy Adjustment
RADF Adjustment
A4
2. Check the regi assy connection.
If the regi roller or idel roller is defective, reassemble it.
LTR
3. Check the regi clutch connection.
If the regi clutch is defective, replace it.
Copy Adjustment
Load papers as back side facing upward
- Simplex adjustment – Front Side of the test pattern
- Duplex adjustment – Back side of the test pattern
Back side Top margin Back side Left margin Front side Top margin Front side Left margin
Simplex Simplex Leading Edge Simplex Side Edge
Duplex Duplex Leading Edge Duplex Side Edge
How to adjust:
Enter Print Test Patterns menu, choose tray and paper size and then print the pattern
Set the amount of image position you want to adjust
Enter Print Test Patterns menu, choose the paper size and print the pattern again and compare with
the previously printed out
Front
Back
side
Left
side
Left
10mm
DUPLEX SIMPLEX
If you finish the work for paper size pattern you tested, you don’t need to work for other paper size
pattern because the value you set is applied too all paper size
7mm
and print the pattern, the black square will
shift top to down and left to right as the
8mm
picture ‘after’
10mm
10mm
after
Samsung Internal Use Only
- adjust left/right/top/bottom margin of the paper when copying
- move printed image to left/right/top/bottom on paper when copying
Copy
• Platen : No sensor for paper size
-> Media size in tray become the scan size.
• RADF : Can check the size of original paper with sensor
Scan
• From Machine (Scan to PC)
• From Computer (Remote scan)
File saving in
M4580
the PC(USB)
Customer Benefit :
You can scan your document and save directly to your PC with scan to PC function. You can save time to scan and do more with convenient scan
function. You can use either way of scan, you can press the scan button on the device or you can scan on your PC.
Samsung Internal Use Only
Network
Print
Scan
How To Use Mac Printer Driver
LDAP
LDAP Server Setting
LDAP Client(Apache Directory Studio) Testing
LDAP Setting on Device
1 1 DSDF
2 SCANNER
2
12 3 Exit
4 LSU
5 Fuser Unit
11
3 6 Cassette
10
4 Optional tray
7
(SCF 2nd,3th,4th )
5
9 Pick up roller / Retard roller/ Forward
8
roller
6
9 MP tray
8
10 Imaging Unit
7
11 Toner Cartridge
12 OPE
DSDF
Main body
MP
DUPLEX
SIMPLEX
SCF
Exit Roller
Scan-Roller
Dual-CIS Exit Idle Roller
Scan Sensor
No Item Function
1 Cover-Open Sensor Detects if cover is open or not
2 Detect Sensor Detects if paper is empty
3 Gap Sensor Detects distance between paper and paper
4 Scan Sensor Detects timing to scan(read) the paper
2. OPC/Deve
8 Exit/F-R
1. MP
4. Regi
6. Fuser
Release
3. Pickup 7. Duplex 5. PH/Fuser
Samsung Internal Use Only
Alias Name GUI Message Jam Location Fault & Error Code
Jam 0 MP tray Paper Jam in MP Tray 1 M1-1613
Jam 0 Tray 1 Paper Jam in Tray 1 5 M1-1110
Jam 0 Tray 2 (SCF) Paper Jam in Tray 2 7 H1-1213
Jam Feed 1 Paper Jam Inside of Machine 2 M3-1112
Jam Feed 2 Paper Jam in exit area 6 M3-1110
Duplex Jam 0 Paper Jam at the Top of duplex path 3 M2-2212
Duplex Jam 1 Paper Jam at the Bottom of duplex path 4 M2-2310
9.Cleaning Unit
4. Roller-Supply
PU 2T *
Material
244mm Material C/B내첨 PU Foam
Hardness(JIS-A) 72˚ ③ Grade MF80
Lline Force (gf/cm) 2.9 gf/mm Spec 17.9pi * 222mm
⑧ ⑩
Cleaning Angle 11.8˚ ⑨⑦ Overlap
공급 Nip 0.5
Grade Toyo 8716 ⑥ ⑤ ④ (mm)
Imaging Unit
H=86mm
W=310.5mm D=164.3mm
Toner Unit
H=162.2mm
W=311mm D=163.5mm
Samsung Internal Use Only
Toner Supplying Flow
Composition
[OPC-Unit] [DEV-Unit] Toner Unit Imaging Unit
[QIG]
3) Prepare the New imaging 4) Install the new Imaging 5) Install the Toner Bottle
Toner Bottle
2
[Photo Guide]
rpm 78.1
Agitatot-Toner rpm
rps 1.301667
Toner regulator’s Rotation Time / Revolution sec 0.768246
Clening Out-Diameter mm 58.43362
Cleaning Line Velocity mm/s 76.0611
Cleaning Time sec 0.07231
Samsung Internal Use Only
Toner Supplying Sensing Algorithm
1. Decide the toner supply with toner level which is reported from two sensors
2. When the toner level is lower than reference value, it supplies the toner. But the toner level is higher than
reference value, it stops suppling toner.
3. The sensor which detect the toner level is Photo sensor which has lighting element and light receiving
element. And it detects the toner level with reading the value of light which is came out from
lighting element and returns to light receiving element.
4. There are two lighting source windows in the imaging unit. And there are two cleanning blades to clean
the windows which is polluted by toner
5. According to toner level the polluted amount which is cleaned by cleanning blades and the cleanning
time is defferent. It detects the toner level sensing this defference.
6. Density calibration can be modified with changing the charging voltages and development voltages
according to page counts. And it can get modified manually in density calibration mode according to
customers tendencies.
Sensor 2
Sensor 1
크리닝 Sensor 2
블레이드
Sensor 부착위치(PCB) 광 Guide부착
Thermostat
Lamp-Halogen
LSU Beam
Paper path
Drum OPC DR
Motor
No Motor Qty Function
Type
1 OPC/DEVE BLDC 1 OPC/DEVE/Toner Driving
PH/Fuser
PH/FUSER BLDC 1
Driving
2
5 Regi/MP/P-up
Clutch 4
Regi/MP/Pick Up/Duplex
2 /Duplex Driving control
Exit STEP 1 Exit Driving
3 Fuser Release
Fuser Release Clutch 1
Driving Control
4 CST-Lift DC 1 CST Lift Driving
5 Toner Cartridge DC 1 Toner Cartridge Driving
4
20
27 8 5. DSDF Motor / Sensor No response to DSDF job
6. DSDF DCIS Interface Copy & SCAN : Null image (Null data)
9
7. Platen Mot/Home_Sen Scanner Lock
19
10 8. Debug_Main Can’t see debug message with Hyper terminal
2. FDB Troubleshooting
1. No power symptom
4 1) Connect AC voltage source to the machine
2) Check DC voltage with DVM(Digital voltage meter)
3) Normal DC voltage range
5 5V
GND
7 -. DC 5V : 4.84V ~ 5.35V 5V
GND
-. DC 24V : 21.6V ~ 26.4V 24V
6 GND
24V
GND
24V
2. Fuser Error
1) Open heat or over heat error may occurs due to
the failure of FDB
2) Replace the fuser unit first. If fuser error still remains,
try to replace FDB
Trouble Shooting
1. Black paper defection
- If MHV is not working, all of toner could be transferred to OPC from DEV roller because of OPC discharge.
As a result, black paper is printed
2. White Paper print, Developing dark or light
- If MHV, DEV voltage is out of spec, the volume of toner should be changed.
It causes white paper or developing dark or light
3. When it occurred the below image problem, and Contaminated the Rear side of paper
- If THV+ voltage is out of spec, normally toner cannot be transferred to paper.
If THV- voltage is out of spec, cleaning is abnormally working. It causes contamination of rear side of paper
1. Function
. SCF Board is for paper feeding from tray 2,3,4. (Basic Tray is tray 1)
. It interfaces with main board through UART communication.
. It has one motor driver IC for motor driving
. It controls 2 clutches, 4 sensors(Paper size, Empty, Low, Cover open)
2. Information
Information
SEC-CODE : JC92-02431B
PBA Name : PBA-MSOK
1. Function
Motor Sensor
Main BLDC Motor Tray1 Home Position T3 Size3 sensor
Main BLDC Motor Ready T1 Paper Empty Sensor T3 Stack Height Sensor
Black DEV Motor T1 Size1 sensor Tray4 Home Position
Black DEV Motor Ready T1 Size2 sensor T4 Paper Empty Sensor
Opc Fan Run T1 Size3 sensor T4 Size1 sensor
Opc Fan Ready T1 Stack Height Sensor T4 Size2 sensor
Exit Motor Forward Fast T1 Paper Low Sensor T4 Size3 sensor
Exit Motor Backward Tray2 Home Position T4 Stack Height Sensor
Duplex Motor Forward T2 Paper Empty Sensor Bypass Paper Empty Sensor
T1 Elevating Motor T2 Size1 sensor Feed Sensor
SMPS Fan Run T2 Size2 sensor T2 Feed Sensor (or Door Open)
T2 Size3 sensor T3 Feed Sensor (or Door Open)
T2 Stack Height Sensor T4 Feed Sensor (or Door Open)
Tray3 Home Position Regi. Sensor
T3 Paper Empty Sensor Exit Sensor
T3 Size1 sensor Duplex Jam1 Sensor
T3 Size2 sensor Rear Cover Sensor
1. Main BLDC
a) Check the sensor connection. If the connection is OK, replace the sensor.
paper
- Paper Empty Error in MP tray popped Check whether the MP Plate Knokup is down
Thermistor #1
Thermistor #2
Thermosta
t
Lamp-
Halogen
-1100V LSU
Cleaning.Blade
CR Dr.Blade
OPC
DR
-800
Paper
+1200V
TR
Paper Path
Roller Periodic
Imaging Unit
CR 12.2 mm
CR OPC 30.0 mm
DR SR DR 19.9 mm
OPC
SR 17.9 mm
PR PR 17.5 mm
TR
Fusing Unit TR 9.2 mm
Dr. Blade
3. Developing HVPS
Developing Roller
HVPS
Possible Problems
Laser
OPC Beam
-50V~-40V
Possible Problems
< Contamination of LSU Window> < Disconnection with Main Board >
Samsung Internal Use Only < Disconnection OPC Ground >
Toner
DR Development Roller
OPC
HVPS
Possible Problems
< No Toner partially on DR > < No Toner > < Abnormal HVPS Voltage >
< Disconnection with HVPS>
Samsung Internal Use Only
OPC
Direction of the
paper transfer
Paper
DC bias : +1200V
Transfer Roller
HVPS
Possible Problems
< Abnormal HVPS Voltage > < Abnormal HVPS Voltage >
Samsung Internal Use Only 102
Cleaning Blade
OPC
Possible Problems
Heat Roller
Direction of the
paper transfer
Pressure Roller
Possible Problems
PS Font List
Definition
Part list
Maintenance Parts
Transfer Roller Tray 1 Roller
Fuser Tray 2 Roller
ADF Roller Tray 3 Roller
ADF Retard Roller Tray 4 Roller
MP Roller
When?
Check the scanned image
How to verify
8. Enter Admin Password > Click “Next” 9. Click “Select Time Zone” > Click “Set Date”
> Click “Set Time” > Click “Next”
10. Input Location and Contact > Click “Next” 11. Click “Next”
12. Input Network setting > Click “Next” 13. Click “Next”
4. Input Service Mode password 5. Click Service function and Capture Log
1934 6. Click button of Capture log
3. Input Service Mode password 4. Click “Service function” > “System Recovery”
1934