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2012 Business
Effectiveness
Benchmarking Survey
Do you lead or follow?
April 2012
Contents
Introduction 3
People 6
Business Insights 10
Process 17
Systems 21
Internal Audit 24
References 37
This Benchmarking Report will enable you to compare yourself to similar organisations, identify areas
for improvement and formulate a convincing business case for change, where required.
Regular benchmarking updates will enable you to chart your progress and sustain the momentum of
development, in order to improve the day-to-day management of your business.
The report includes commentary from PwC Subject Matter Experts across the following eight key
sections surveyed:
• People
• Business Insights
• Process
• Systems
• Internal Audit
• Governance and Compliance
• Inventory and Supply Chain
• Corporate Social Responsibility
Comments from PwC Subject Matter Experts reflect themes evident in the current global and Ghanaian
markets.
Our analysis did not reflect all questionnaire enquiries due to the inconsistencies in response rates.
Some respondents were unable to easily extract the relevant responses required from their internal
systems - an indication of the general need to improve business intelligence levels in organisations.
The Benchmarking Survey Report should be seen as a starting point for further discussions, rather than
a conclusive assessment in any one particular area.
The report is likely to highlight areas you can be proud of, and also those that you may wish to improve.
We are ready to assist you with your next steps.
Our benchmarking team with contact details on page 36 of this report is ready to discuss this report
with you.
Maximum 241,741,000
Average 61,972,558
Minimum 3,761,572
Insurance 3
Manufacturing 3
24
Maximum 1,794
Average 459
Minimum 66
Industry comparisons
An industry comparison has been provided
for some graphs where a comparison was
meaningful.
Getting the right balance of employees to Potential reasons for the divergence
managers (referred to as span of control in between our survey results and the
Span of control
this report) can be challenging. Saratoga benchmarking data, include
variation in the size of organisations 25
Historically, management effectiveness covered by this survey and the range of
experts have recommended that managers industries represented. In our experience,
should have fewer than nine people as the number of FTEs (full time 20
reporting to them1. However, recent studies employees) increases so does the average
conclude that no hard and fast rule exists - span of control. This stands true within
the optimal number of reports varies greatly PwC’s Saratoga data up to a point (typically 15
depending on industry, company size and around 5,000 FTEs at which the average
type of work. Nevertheless, recent years’ span of control decreases from 8.9 to 7.9.
trends have been towards wider spans of This may reflect a tipping point whereby an 10
control thereby reducing costs, speeding organisation transitions from a period of
up decision making and increasing flexibility growth to maturity and the associated
and responsiveness to market changes. reorganisation that may occur. 5
In this survey, the total population graph Other factors potentially impacting a
indicates a median span of control of 6.4 narrower span of control include: 0
All Survey
employees per manager. The results for this Responses
survey had a wide variation across industries • geographic location (dispersement
with a spread of between 5.2 and 15.6 means a smaller span of control is
employees; with the lowest and widest span likely);
of control arising from the Banking and
Mining industries respectively. PwC’s • employee experience (inexperienced
Saratoga international best practice employees may require closer
benchmarking data suggests 9.9 employees supervision); and
per manager2 (across all sectors).
• the nature of the work (complex tasks
that vary on a case by case basis need
Companies with narrow spans of control
a smaller employee-to-manager ratio).
generally face higher management costs due
to the following:
With the expected growth in the Ghanaian
• higher number of managers on the Economy, businesses need to consider how
payroll; their current spans of control may
potentially hinder future growth plans and
• slower decision-making; their ability to respond to market
• reduced effectiveness of staff opportunities. The survey suggests there is
communication from layered management some way to go in establishing an optimal
levels; and structure and potential to revise existing
managerial spans of control.
• reduced autonomy and responsibility for
employees which may result in lower
engagement levels in the organisation.
Workforce diversity may not be at the center organisations surveyed are women. This As management experience is typically
of most board room discussions in Ghana, supports the results of other studies considered essential for succession to
however with the increased focus and indicating that women dominate the leadership positions, survey results of only
legislation backed developments in matured informal sector in Ghana, whilst men 30% of employees in management roles
economies, this may soon become a burning dominate the formal sector. being women has an immediate impact on
item on the Ghanaian corporate governance the current pipeline of women for senior
agenda. In Australia for example, 27% of These survey results are also significantly roles.
new board roles in 2010 went to women, lower than international benchmarks2 with a
compared with 5% in 20093. This was after median of 45% female representation in the Results by industry show that the highest
the Australian Securities and Exchange overall organisational workforce. Some proportion of women were in the Banking
Commission’s Corporate Governance benchmarks of other regions included in sector.
Council encouraged all listed entities to this median are UK reporting 47% female
establish a diversity policy and disclose the representation, Ireland - 51% and Western Closing the gap between male and female
proportion of women employees in senior Europe - 48%. employment will also have significant
executive positions and on the Board. economic implications however, this will
From this survey, at managerial levels, the require significant changes in current
Similar legislations in other countries have rate of female participation is even lower at thinking and management approaches to
resulted in the following percentages of 30%. leadership, workforce sourcing and
board seats held by women: Norway - 35%, engagement.
Sweden - 27.3%, Finland - 24.5% and South This aligns with recent Australian7 research
Africa - 15.8%4. which shows that whilst men and women
enter the workforce in about equal numbers,
Women make up around 51% of Ghana’s the female pipeline quickly diminishes and
population5, and they also comprise 48.8% organisations select nearly 90% of their
of the Ghanaian labour force6. The results leadership from a smaller pool of employees
from this survey show that only 32% of the heavily dominated by males.
total employee population in the
Workforce Diversity
80%
Female managers
60%
50% 60%
40%
40%
30%
20%
20%
10%
0% 0%
All Survey All Survey
Responses Responses
The total population surveyed had a rookie Typically, ‘rookie’ employees can be less
ratio of 23%. This refers to the percentage of efficient in the immediate term than those
employees with up to two years of service employees who have been with the Rookie Ratio
with their various organisations. This is company for a while as:
close to the PwC’s Saratoga international
80%
benchmark of 26.3%2. • they are still learning the organisation’s
70%
systems and processes; and
Indeed, the employee turnover ratio from
this survey indicates a rate of 15%, which is • they place greater demands on the 60%
broadly in line with PwC’s Saratoga HR team.
international benchmark turnover rate of 50%
17.4%2. This is a measure of leavers against Nevertheless, they bring significant
the total of opening numbers and new benefits and their presence is often used as
40%
joiners, for full time employees, in an part of overall ‘organisational health’
organisation. assessments. In particular, organisations 30%
with a low turnover of staff can suffer from
There is the need for employers to ensure limited levels of experimentation and 20%
that their employees feel valued and innovation.
rewarded if they want to retain key talent 10%
and have the capacity to seize emerging A flow of new recruits provides new ideas,
market opportunities. impetus to challenge existing ways of 0%
working and ensures a supply of new talent All Survey
It is important to recognise that there is no entering the management structure. The Responses
‘perfect’ level of rookies in an organisation. challenge for businesses is to find the
Too many and too few can both be problems. optimal balance between fresh ideas and
The distribution of rookie ratios of retaining existing organisational
individual organisations surveyed showed a knowledge.
median of 19%, with values ranging from
o.7% to 77%. With the anticipated surge in economic
growth in Ghana, and the accompanying
The real focus has to be on identifying increased ‘war for talent’, there is likely to
particularly high or low levels, the reasons be a greater number of employees exiting
for this and the implications for the organisations of their own volition. This
business. increase in turnover will in turn lead to a
higher rookie ratio and potentially wider
spans of control, as junior staff are hired in
their new jobs. Organisations need to
ensure that whilst they focus on attracting
the best potential employees from the
market, they do not lose their existing key
talent.
Days payable outstanding (DPO) Technology and process discipline are supporting the move towards better purchase-to
This is one of the key levers that businesses pay processes including:
can use to minimise their working capital
requirements. • Rigorous use of three-way (Purchase order, Invoice and Goods Received Note) matches
for general procurement – removing the need for manual authorisation of invoices when
Delaying payment to suppliers to balance received by the purchaser;
short-term cashflow considerations is a
common but risky business approach. The • Electronic invoicing, reducing the paper trail and the risk of invoices ‘sitting in an in-tray’;
risk to ongoing business relationships with
• Use of workflow to manage purchase requisition signoff and purchase order creation;
the supplier (and the supplier’s ability to
trade in some cases) can be significant. • Evaluated receipt settlement, reducing the processing effort involved.
Whilst the above may be reflective upon the Organisations should seek to optimise the gap between their DSO and DPO – collecting
business situation and ongoing cashflow cash from customers faster than making payments to suppliers – in order to improve
pressures, it also highlights potential missed cashflows.
opportunities for organisations (e.g. cash
discounts foregone).
Days payable outstanding
Potential benefits of a better managed
payables cycle include improvement of
supplier relationships, better and more
timely information exchange between the Benchmarks Median Days Delay*
supplier and customer, and reductions in the
headcount required to process Accounts
Payable. Total population 93 36
n=9
*The difference between median DPO and DSO
In recent times, we have seen financiers Getting the critical areas right will assist in Management should continue to prioritise
increase their surveillance of organisations’ building financier and investor confidence. cash flow forecasting particularly if
forecasts, particularly with regard to considering an acquisition or restructuring
cashflow. The process surrounding These include: activity.
forecasting gives clear insights into the
competence of management – and during • ensuring the right people are engaged in Effective cash planning and management
difficult times, management’s competence the process of developing the forecast or will avoid overstretching facilities.
may be the critical factor in a financier’s budget; This can be supported by regular
decision to support or otherwise. Businesses management review. The use of short,
seeking to position themselves well for • ensuring that the budget is translated into medium and long term cash flow scenario
growth will need to maintain their funding KPIs which are cascaded through the modelling and individual acquisition or
sources and access capital markets to fund organisation to deliver the outcomes project based cash flow models is
acquisition opportunities. sought; encouraged.
• proactively tracking outcomes and
The cross-industry benchmark shows that updating to reflect their consequences; Debt covenant forecasting
business focus remains primarily upon 62% of survey respondents are forecasting
forecasting outcomes within the next year, • Ensuring that all aspects of the business their debt covenant calculations. Leading
although 21% and 29% of respondents are plan are reflected in the budget; management teams perform active
developing five-year budget and cash flow monitoring over covenant calculations, to
view points respectively. Leading practice • providing certainty that the budget reflects ensure that the need for bank waivers or
supports this, and a range of short, medium sufficient funding to support the key renegotiations are identified in a timely
and long term forecasts may be beneficial to drivers of business profitability; manner. This includes utilising a range of
support business planning and working scenario options in their forecasting
capital requirements. • having the right forecasting tools to allow models.
sufficient scenario analysis to track
Getting it right downside risk; and
Wherever possible, consistent models and • management – particularly around the
tools should be used throughout an operational working capital cash
organisation, and the assumptions requirement.
underlying the models should be consistent.
Forecasting
67%
21%
8% 4%
Budget 0% 0%
n = 24
50%
29%
Cashflow 13% 4% 4% 0%
n = 24
The corporate income tax rate is 25% in In recent years, PwC has conducted
Ghana, and most companies surveyed had a Total Tax Contribution Survey.
effective tax rates within a fairly close range
(ten percentage points) on either side of this This survey is an informative tool
figure. This suggests that majority of the for organisations seeking a concise
corporate community wish to comply with outline of all taxes levied on a busi-
their tax obligations without entering into ness, including those which it col-
aggressive tax planning or avoidance. lects on behalf of the Government.
It is important to understand:
The extent of an organisation’s tax
footprint is often a surprise to
• What is driving effective tax rate? management and the Board and this can
• What opportunities exist to lower this provide a catalyst to identify opportunities
and other rates, such as the cash tax to reduce an organisation’s overall tax
rate, within acceptable risk parameters? burden. The benchmarking team with
contact details at the end of this report can
• What are the equivalent rates for your provide further information.
peers?
>35%
31-35%
29-31%
15-29%
0-15%
<0%
n = 23
These are interesting times for the mining Safety and Health issues Transparency and consistency in
industry, with the current boom in Australia, Such discussions invariably include safety reporting is needed
and the ever increasing scrutiny from and health issues. Safety incidents have a A review of information published by
governments, customers and other serious and direct impact on an mining companies during the “Review of
stakeholders. Growing demand for its organisation, primarily through the risks Global trends in the mining industry –
products, driven by growth in emerging posed to employees and contractors. 2010”, revealed that a key challenge was
markets, highlights that supply will be the the lack of comparable data and significant
most significant challenge it will face. Their impacts are also felt through inconsistencies in the level of transparency
business interruption and corporate — some companies providing no health
Development projects have become more reputation damage. Given the need for and safety statistics while others provide
complex and for traditional players, these are good relations with governments to enable full disclosure8.
now typically in more remote and unfamiliar access to new reserves and to navigate
territory. approval processes, these risks could affect
an organisation’s license to operate.
Recent studies on the mining industry have
sought to establish whether companies now Governments are more likely to intervene
understand the risks they face, and whether in the mining sector with regulations
they have the processes in place to respond requiring more stringent operating
to the type of unpredictability the global conditions, where there is a perception of
market has experienced in the recent past8. systemic performance issues. Mining
Leading companies are assessing their risk companies are therefore understandably
resilience, which is their ability, rather than keen on maintaining high standards where
their willingness, to bear risk. safety and health issues are concerned.
This contemplation of risk helps to focus
attention on portfolio and systematic
impacts, rather than on individual risk Cash cost per ounce
factors. They are discussing their fitness to
meet today’s clear and present challenges,
with questions such as “where are we weak?” Mining Companies Surveyed Average
and “what can be done about it?”8.
Cash Cost per ounce in US 657
dollars
n=2
0 5 10 15 20 25 30
Where are the “banana skins” The intention of these surveys is to identify How prepared are banks in Ghana?
concerns that people in the financial
Globally…….. services sector, as well as those who watch Our survey showed a median of 11.4% for
Research by the Centre for the Study of and regulate them, believe are the next non performing loans as a percentage of
Financial Innovation (CSFI) and PwC, “banana skins” on which the industry is total loans and advances, 36% for Growth
“Banking banana skins”, indicates that since likely to slip. in operating assets, 8.3% for interest
1996, from a global perspective, credit risk, margin and 2.3% for Return on Assets
derivatives and risk management have In emerging economies….. employed (ROA)9. [11 banks were included
always featured in the top ten risks, in the The 2010 edition of this survey also in this survey]
opinion of bankers, regulators and industry showed that for emerging markets, the top
observers. For the 2010 edition of this five risks were credit risk, credit spreads,
survey, the top three risks, overall, were macro-economic trends, currencies and
political interference, credit risk and too risk management quality, in that order.
much regulation.
Growth in
NPL% operating assets Interest margin ROA
6%
40% 90% 12%
80% 5%
10%
30% 70%
4%
60% 8%
50% 3%
20% 6%
40%
30% 2%
4%
10%
20%
2% 1%
10%
0% 0% 0% 0%
The ability of the finance function to produce Similar surveys in other jurisdictions have The implications of this investment are not
relevant, accurate and timely monthly revealed that as reporting systems mature just in reporting timetables.
information for management is rightly seen from a spreadsheet reliant and manually
as a basic must-have by the business intensive operation to increased Irrespective of size and complexity, top
community. Therefore the number of days automation, the time taken to close the quartile companies typically operate at
taken to close the books and report accurate books and report the monthly results around half the cost of a typical finance
results are KPIs for the effectiveness and decrease. function while freeing up their staff to
efficiency of finance – a bellwether check on spend less time on transactional activities
the function’s health. Our survey revealed that there are still and more time on value-added roles.
improvements to be made from
So how healthy is the average Ghanaian maximising the use of business intelligence Many organisations are removing
finance function? The honest answer is that systems. This development in reporting spreadsheets by using specialised
there is much room for improvement. infrastructure is driven by several management reporting systems to avoid
Globally, top multinational quartile principles: process inefficiencies and manual errors.
companies close their books within six This results in greater accountability, faster
working days and report the financial results Automation of manual processes to and more accurate financial reporting.
three working days later, totaling nine days speed up operations, eliminate manual Leading organisations also use web-based
for both closing and reporting. It is worthy to errors and reduce operational risks; technology for continuous performance
note that these top multinationals prepare monitoring, integrating KPIs from
consolidated financial results of the several Consolidation of the number of finance different sources, which enables drill-down
companies within their group. and source systems and of finance and root cause analysis. This automates
processes often through the establishment collection, consolidation, and analysis of
In comparison, our survey shows that a total of shared service centres; information, thus reducing reporting cycle
average of 11 days is used for both times11.
month-end close activities as well as Simplification of business structures
reporting financial results. 60% of reducing complexity of operations and
organisations included in our survey do not decreasing overall workload;
prepare consolidated accounts.
Standardisation of processes and
The common characteristics of quick closing reports when unnecessary variation has
and reporting include rigorous management increased costs with minimal benefit.
of the monthly process, performance of as
much work as possible prior to the critical
post month-end period, disciplined
adherence to materiality limits and an
engendered culture of continuous Month-end Processing
improvement. Nevertheless, there is a limit
to the shortening of the timetable unless the
architecture of finance reporting systems is
considered. Total Population Population Average
Back in the early 1990s, at the birth of the The benefits to be gained are not just cost Typical improvement initiatives include:
latest generation of ERP systems, there was reduction, the freeing of valuable finance
the exciting prospect of fully automated resource and improving the timeliness of • regularly reviewing credit note-to-invoice
business processes, especially in advanced reporting but also a more robust control ratio and analysing the root causes of credit
economies, and it was envisaged that these environment. notes or adjustments;
processes would enable push button
reporting and do away with manual journals. One of the most common ways to commit • where credit notes are impossible to avoid
financial statement fraud is the override of (e.g. discounts applied when a certain limit
The reality in the new millennium is that the general ledger controls by management’s is reached), seek to automate parts of this
continued existence of diverse and use of manual journals. process using the existing system;
incompatible systems, manual processes and
of judgmental accounting entries and Best in class companies may not have • reducing pricing errors and resolving
estimates has extended the life of manual succeeded in totally eradicating manual complaints quicker by improving
journals. journals, however they have been able to communication between the sales, order
reduce their number as a percentage of processing, billing and customer inquiry
Although their “death” may have been total journal entries to just 1%11. teams;
exaggerated, results of other surveys
conducted within the PwC network show that Credit notes and billing adjustments • communicating a clear credit policy across
the average number of manual journals and Raising credit notes and posting billing departments;
period13 adjustments have been falling over adjustments are time-consuming manual
the last few years. Typical strategies in their processes that increase costs of the finance • simplifying and standardising the pricing
reduction include: function and potentially upset customers. and discounting policies and practices to
Our experience from other surveys within minimise complexities which result in
• automating all recurring journals the PwC network is that here also, average errors and rework; and
numbers have fallen over recent years.
• establishing materiality thresholds for
More companies are identifying the • automating the billing system,
making reclassification entries
accounts receivable process as an obvious implementing validation and edit checks,
• providing training, extending quality activity to centralise in a shared centre and monitoring variances at key points
initiatives to reporting units, and environment (or in some instances throughout the process12.
assigning accountability for error outsourced altogether) and then perform
correction to the originating process improvements.
department.
Processing statistics
Population Average n
CFOs are struggling to achieve the right High performing organisations often This is further evidenced by the slow pace
balance among three competing agendas: deploy their finance people in business of information retrieval by some
insight, efficiency and control – in addition units with dual reporting lines: to the organisations, in response to questionnaire
to managing and motivating their people. business and to finance, while much of the enquiries for this survey.
transactional activity is transferred into
The need for Finance to act as a true business consolidated group operations or shared Simply assigning finance personnel to
partner has been thrown into sharp relief by service centres, where applicable. insight activities is not enough to meet
the Global Finance Crisis, especially in the business needs. Finance will struggle to
more advanced economies. Finance is now This allows their insight FTEs to devote meet the expectations of the business
under pressure to demonstrate its ability to more time to analysis and other value unless the necessary investment is made in
add value above and beyond its traditional adding activities and build deeper skills, tools and infrastructure.
responsibilities. It is hoped that Ghanaian relationships with the business.
businesses have taken a cue from this, to also As the Ghanaian economy grows at the
demand this extra value from their finance Our survey also indicates that only 10% of projected high rates over the coming years,
functions. insight FTEs are involved in business Finance’s ability to deliver on the promise
partnering roles (strategy, planning and of business partnership will be critical in
Providing business insight is a key objective budgeting) compared to a typical top its ability to navigate through the busy new
for finance. It entails effective partnering quartile benchmark of 19%11. This competitive, investment and regulatory
with the business to create value. In our suggests that many of the resources landscape that economic growth brings,
survey, it is defined as comprising the assigned to insight activity are not fulfilling and to build a platform for long-term
following processes: strategy and planning, the role of business partners. profitability and sustained growth.
tax planning, budgeting and forecasting,
management reporting, business analysis A common scenario would be financial
and performance improvement projects. Our analysts spending more time on data
survey indicates that on average 31% of gathering than actual analysis.
finance FTEs are deployed in these activities.
This is close to the typical top quartile
benchmark of 35%11.
Applications landscape However, reporting suites built into most Many of these organisations create
Leading organisations manage software ERP systems have limited capacity to board-level IT committees to provide
applications as a portfolio by continuously aggregate and report data used in oversight and governance to the
tracking all applications and monitoring: management decision making. organisation’s IT strategy and
investments.
• how they are being used; Leading organisations limit the number of
financial IT systems to reduce the number Organisations that extract maximum
• how they are performing; and
of processes needed to extract and analyse value from IT have CEOs and board
• whether they feature overlapping or information, cutting reporting time and members who understand the functions
redundant capabilities and to identify increasing accuracy. and value of IT, just as they understand
under-utilisation; accounting, finance, and marketing.
IT Strategy
This information helps decide which Most organisations maximise value from An effective IT governance framework
applications need to remain in operation, or IT investments by aligning their IT strategy provides the leadership, structures, and
require upgrading/replacing. with their business strategy. processes necessary to ensure IT
strategy aligns with business strategy
Over time most organisations implement Leading organisations make the business and also ensures that only those IT
various IT systems piecemeal, resulting in responsible for communicating what projects that advance strategic business
data stored in separate information silos. services need to be delivered, and these objectives are approved and funded10.
Expansion through mergers and acquisitions services become part of IT's own objectives
can exacerbate the problem. Enterprise for delivering value. These IT goals, based
Resource Planning (ERP) systems can on business goals, help define the IT
consolidate disparate IT systems and resources and capabilities necessary for IT
corresponding data. to successfully fulfill its responsibility in
support of the overall business strategy.
Applications landscape
Number of instances of
Respondents who use an ERP other standalone systems
in the following functions Population Average supporting the function
n=23
Governance in particular is an area which * - both areas of focus received equal ranking
requires focus but organisations need to
clearly define what they may be referring to
as “governance”. Business control
monitoring could be included as part of the
control framework or viewed as part of the Internal audit plan
governance process.
Following the global financial crisis, good Our survey revealed that 64% of the Directors in companies where not all
governance is even more important than benchmarking survey respondents report all issues are reported to the Board need
before. While skilled, experienced and issues to the board, with the remaining to obtain sufficient comfort that the
engaged Directors obviously play a part in respondents reporting just a subset of issues. other risk review procedures are
this process, they require timely and accurate Those entities that report only certain issues adequate and enable them to
information to properly perform their role. to the board usually have an internal sufficiently perform their duties as
governance and compliance framework that Directors
The question that many clients grapple with includes at least internal and external audit
is “how much information is enough?”, and sometimes other compliance and risk
without turning a board meeting into a risk review procedures.
meeting.
These frameworks have given the board
The answer varies greatly amongst our comfort that major issues will be brought to
clients and is dependant not just on their size their attention. They are therefore spared the
or industry, but also upon the internal responsibility of focusing on low impact
governance and compliance frameworks that distractions.
have been implemented within the
organisation.
Population
Are all those issues reported? Report all issues to the board 64%
Report only a sub-set of 36%
issues to the board
n=24
n=9
Stock-count variances As companies in more developed economies sought to minimise costs and maximise
Assuming accurate counting, stock variances efficiencies during the economic downturn, we have seen them adopt “lean” principles.
arise as a result of shrinkage (theft or loss) or This has been adopted either in part (e.g. just in the warehouse or a single product) or
inaccurate record-keeping (purchases or in full (warehouse, manufacturing and all products). The benefits of lean principles can
sales inaccurately recorded). bring significant efficiency benefits including reduced cycle times, lower inventory
levels, improved productivity and increased capital equipment utilisation. Companies
Misappropriation of assets increases during in Ghana also stand to gain these benefits from the adoption of lean principles.
times of economic hardship, such as during
the 2009 shrinkage in the major sectors of
the Ghanaian economy.
Obsolescence and Stock-count Variance
It is important for management to monitor (as a percentage of inventory cost)
variances for trends (e.g. consistent losses in
one particular location or one particular
3%
product) or variances outside an acceptable 2.3%
tolerance. Controls that can be implemented 2%
to prevent variances could be physical 0.9%
security, strengthened processes around 1%
receipting and dispatching or more frequent
cycle counts. 0%
Stock obsolescence Stock variance
Lean manufacturing
Lean Manufacturing is the systematic review expense expense
of all aspects of the production-related
processes to eliminate inefficiencies. n=2
The objective is to only have activities in a
process which add value for the customer.
It may involve activities such as re-designing
product specifications to standardise
components and implementing Just-In-Time
(JIT) inventory supply. Successful lean
implementations typically involve cross
functional project teams and a strong tone at
the top from senior management.
Effective supply chain management (SCM) Cultivate value-based partnerships Adopt lean practices to reduce
has emerged as a strategic imperative for with suppliers. Leading companies logistics. Rather than store large
manufacturing companies. A well-managed recognise that building close partnerships quantities of costly inventory, leading
supply chain delivers the essential benefits with key suppliers can strengthen benefits manufacturers work closely with suppliers
of : while also improving product design, to deliver the optimal amount at an
supply continuity, and the alignment of affordable rate in careful synchronisation
• consistently controlled costs; sourcing with business goals. In the new with their production schedule - a practice
paradigm, the vendor with the lowest price generally described as "lean logistics," the
• reliable movement of inbound supplies may not win the sale….. it may well be the companion to lean manufacturing.
& outbound products; and more expensive competitor whose close
relationship with the buyer delivers Use technology to enhance the
• satisfied customers whose expectations
benefits that mitigate the higher price! performance of delivery operations.
are met with an end product's quality,
When a company tightly coordinates
availability, and speed of delivery.
Logistics operations. Companies that transporting inbound materials, managing
coordinate all their logistics systems, inventory, storing materials and products,
Best Practices in SCM include; professionals, and vendor contacts from a and transporting finished goods,
central location discover savings customers receive the kind of timely and
Investigate supplier candidates opportunities such as lower prices from accurate product delivery that builds
against stringent criteria. Leading freight carriers by leveraging most of their loyalty. Such coordination is possible
functions go beyond the basics of ensuring a freight business. Consolidated logistics also through smart use of technology, which
supplier is financially sound and scrutinise a provides a faster, and more effective way to enables both shippers and receivers to
range of issues that provide a deeper view of communicate delivery information to anticipate the flow of materials and
the supplier’s business and ongoing viability. customers, enabling them, for example, to products, and plan accordingly11.
They consequently report fewer problems inquire about their order status at a single,
with supplier turnover and unreliability. centralised point of contact instead of
having to navigate a company's logistics
structure.
On a scale of 1 - 6, with one being the highest and six being the lowest
To what extent does the supply chain function ensure To what extent does the procurement function ensure
that the benefits of cost control are realised?: the controlled movement of inbound supplies?:
6 13%
6 13%
5 0% 5 0%
4 13% 4 0%
3 13% 3 13%
2 0% 2 25%
1 63% 1 50%
6 13%
5 13%
4 0%
3 38%
2 0%
1 38%
Forward-looking companies know this kind Does the company have a Corporate Yes 23
of alignment will have a lasting impact on the Responsibility Strategy (CSR)?
No 1
perceptions of current and future employees.
Contact us
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1 Davidson, B. (2003). Management span of control: How wide is too wide? The Journal of Business
Strategy, 24 (4).
4 Global board seats held by women, "Women on boards"; The Lord Davies' Report.
7 The business case for women as leaders, Chief Executive Women, February 2009.
9 “Banking Banana Skins" - a Centre for the Study of Financial Innovation (CSFI) and PwC.
10 Finance effectiveness benchmark study (2010) - PricewaterhouseCoopers LLP . The study was based
on the benchmark analysis of over 100 participating companies (largely FTSE 200 firms, but also
international groups of a similar size and complexity), comprising over 1700 discrete businesses, in
60 countries.
11 Globalbestpractices.pwc.com.
12 Benchmarking Insights Report (November 2010) – The study was based on the benchmark analysis.
over 272 clients of PwC Australia.
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