Service Bulletin

Volvo Trucks Corporation

Greensboro, NC, USA Trucks
Date Group No Release page

11.2016 2533 002 01 1 (2)

2533-03-02-02 Engine Compression Brake

Actuator, Replacement
VN

2533‒03‒02‒02 Engine Compression Brake Actuator, Replacement

engUS–V–SB2533–00201 SB2533–002eng_V
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 1 (23)

Table of contents
2533‒03‒02‒02 Engine Compression Brake Actuator, Replacement . . . . . . . . . . . . . . . . . . . . . . 2
ENG-VE13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2533‒03‒02‒02 Engine Compression Brake Actuator, Replacement . . . . . . . . . . . . . . . . . . . . . 14

EM-USA17, ENG-VE11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 2 (23)

2533‒03‒02‒02 Engine Compression Brake Actuator, Replacement

ENG-VE13

Illustrations may differ slightly from the actual vehicle being serviced. However, key components ad-
dressed in this information are represented as accurately as possible.

CAUTION
Service Information Advisory. If you are not properly trained and certified in this procedure, ask your
supervisor for training before you perform it.
▶ You must read and understand the precautions and guidelines in Service Information, Function
Group 2, "General Safety Practices, Engine" before performing this procedure.

1. Park the vehicle on a level surface.

2. Apply the parking brake.
3. Place the transmission in neutral or park.

4. Install the wheel chocks.

5. Disconnect the cable from the battery's negative

terminal.

6. Unlatch and raise the hood.

Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 3 (23)

7. Drain the compressed air tanks.

8. Loosen the clamps.

9. Remove the hose.

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Service Bulletin 11.2016 2533 002 01 4 (23)

10. Loosen the clamps.

11. Remove the air duct.

12. Remove the screws.

13. Remove the air filter housing.

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Service Bulletin 11.2016 2533 002 01 5 (23)

14. Disconnect the connector.

15. Remove the ties.

16. Remove the screws.

17. Remove the clamp.

18. Loosen the clamps.

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Service Bulletin 11.2016 2533 002 01 6 (23)

19. Remove the pipe.

CAUTION
Service Information Advisory. If you are not properly trained and certified in this procedure, ask your
supervisor for training before you perform it.
▶ You must read and understand the precautions and guidelines in Service Information, Function
Group 2, "General Safety Practices, Engine" before performing this procedure.

CAUTION
Risk of skin injury. Grease, oil and chemical substances can cause skin and eye injuries. Oils and
grease can cause acne and eczema. Used lubricants are more harmful than unused lubricants.
▶ Protective equipment such as gloves and eye protection must be used when working with grease,
oils and chemical substances.

20. Connect the connectors.

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Service Bulletin 11.2016 2533 002 01 7 (23)

21. Clean the groove.

22. Install the gasket.
Note
Check the gasket for wear and damage.
Replace if necessary.

23. Install the pressure pipe.

Note
Use a new part.

Note
Use no lubricant when installing the pipe.
Install the pipe on the common rail first.
24. To avoid damaging the pressure pipe when the nuts
are tightened, check that it is correctly positioned.

25. Torque tighten the cap nut.

Tightening torque
Pressure pipe, cap nut 15 ±2 Nm
(11 ±1 lbf⋅ft)

26. Torque tighten the cap nut.

Tightening torque
Pressure pipe, cap nut 15 ±2 Nm
(11 ±1 lbf⋅ft)
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Service Bulletin 11.2016 2533 002 01 8 (23)

27. Angle-tighten the cap nut.

Tightening torque
Pressure pipe, cap nut (common 60 ±5°
rail)

28. Angle-tighten the cap nut.

Tightening torque
Pressure pipe, cap nut (injector) 60 ±5°

29. Perform this procedure when the condition below is met.

Conditions
● Applies to the installation of return pipes.
▶ Check the torque on the adapter.
Tightening torque
Adapter 50 ±8 Nm
(37 ±6 lbf⋅ft)
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Service Bulletin 11.2016 2533 002 01 9 (23)

▶ Install the pipe.

Note
Use no lubricant when installing the pipe.
Install the pipe on the common rail first.
▶ To avoid damaging the pipe when the nuts are
tightened, check that it is correctly positioned.

▶ Torque tighten the cap nuts.

Tightening torque
Pressure pipe, cap nut 23 ±6 Nm
(17 ±4 lbf⋅ft)

Note
Hold the adapter in place when tightening
the nut.

30. Connect the connector.

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Service Bulletin 11.2016 2533 002 01 10 (23)

31. Install the pipe.

Note
Check the sealing ring and hose for damage;
replace as needed.

32. Tighten the clamps to torque.

Tightening torque
V band clamp screw 10.2 ±1 Nm
(90 ±9 lbf⋅in)

Tightening torque
Hose clamp 11.9 ±2 Nm
(105 ±18 lbf⋅in)

33. Install the clamp.

34. Torque-tighten the screws.
Tightening torque
Screw M8
24 ±4 Nm
(18 ±3 lbf⋅ft)
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 11 (23)

35. Connect the connector.

36. Install the ties as needed.

37. Install the air filter housing.

38. Install the screws.

39. Tighten the screws to torque.

Tightening torque
Screw M10
48 ±8 Nm
(35 ±6 lbf⋅ft)
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Service Bulletin 11.2016 2533 002 01 12 (23)

40. Install the air duct.

41. Tighten the clamps to torque.

Tightening torque
Air duct clamp 9 ±1 Nm
(80 ±9 lbf⋅in)

42. Install the hose.

43. Tighten the clamps to torque.

Tightening torque
Clamp, screw 3.95 ±0.6 Nm
(35.0 ±5 lbf⋅in)
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Service Bulletin 11.2016 2533 002 01 13 (23)

44. Connect the battery cable to negative (ground) termi-

nal.

DANGER
Risk of serious personal injury or death. Failure to do so may result in serious personal injury or
death.
▶ Ensure the engine cannot start while working around the fan area.

45. Start the engine and check for leaks and proper operation. After shutdown, replenish fluids as neces-
sary.
46. Lower the hood.
Note
Ensure that the hood is latched.

47. Remove the wheel chocks.

Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 14 (23)

2533‒03‒02‒02 Engine Compression Brake Actuator, Replacement

EM-USA17, ENG-VE11

Illustrations may differ slightly from the actual vehicle being serviced. However, key components ad-
dressed in this information are represented as accurately as possible.

CAUTION
Service Information Advisory. If you are not properly trained and certified in this procedure, ask your
supervisor for training before you perform it.
▶ You must read and understand the precautions and guidelines in Service Information, Function
Group 2, "General Safety Practices, Engine" before performing this procedure.

1. Park the vehicle on a level surface.

2. Apply the parking brake.
3. Place the transmission in neutral or park.

4. Install the wheel chocks.

5. Disconnect the cable from the battery's negative

terminal.

6. Unlatch and raise the hood.

Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 15 (23)

7. Drain the compressed air tanks.

8. Loosen the clamps.

9. Remove the hose.

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Service Bulletin 11.2016 2533 002 01 16 (23)

10. Loosen the clamps.

11. Remove the air duct.

12. Remove the screws.

13. Remove the air filter housing.

Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 17 (23)

14. Disconnect the connector.

Note
Move the cable harness aside.

15. Remove the pipe.

16. Loosen the screws.

17. Remove the valve cover.

CAUTION
Risk of material damage. Dirt and foreign bodies can damage the lubrication system.
▶ Ensure that the work area is clean.
▶ Cover or plug openings immediately. If work on removed parts is disrupted, cover the parts.
▶ Ensure that tools, gloves, and protective clothes are as clean as possible.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 18 (23)

18. Disconnect the connector.

19. Clean around the valve.

20. Remove the screws.

21. Remove the valve.
22. Blank off the holes to prevent dirt from entering the
system.

CAUTION
Service Information Advisory. If you are not properly trained and certified in this procedure, ask your
supervisor for training before you perform it.
▶ You must read and understand the precautions and guidelines in Service Information, Function
Group 2, "General Safety Practices, Engine" before performing this procedure.

23. Clean the valve.

24. Clean the contact surfaces.

25. Replace the seal.

Note
Check that the oil channels are free of impuri-
ties.
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Service Bulletin 11.2016 2533 002 01 19 (23)

26. Remove the screw.

27. Replace the tube.
Note
Use a new part.
28. lubricate the seals.
Required material
➠ Oil
29. Install the screw.

30. Install the valve.

31. Install the screws.
32. Torque tighten the screws.
Tightening torque
Solenoid valve, screw 24 ±4 Nm
(18 ±3 lbf⋅ft)
33. Torque tighten the pipe screw.
Tightening torque
Solenoid valve, screw 24 ±4 Nm
(18 ±3 lbf⋅ft)

34. Connect the connector.

35. Clean the groove.

36. Install the gasket.
Note
Check the gasket for wear and damage.
Replace if necessary.
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 20 (23)

37. Position the screws.

Service tip
Temporarily securing the screws at the rear of
the cover in the uppermost position will aid in
installation.
38. Install the valve cover.

39. Tighten the screws to torque.

Tightening torque
Valve cover, screw Tightening sequence:
1–16
24 ±4 Nm
(18 ±3 lbf⋅ft)

40. Install the pipe.

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Service Bulletin 11.2016 2533 002 01 21 (23)

41. Connect the connector.

42. Install the air filter housing.

43. Install the screws.

44. Tighten the screws to torque.

Tightening torque
Screw M10
48 ±8 Nm
(35 ±6 lbf⋅ft)
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Service Bulletin 11.2016 2533 002 01 22 (23)

45. Install the air duct.

46. Tighten the clamps to torque.

Tightening torque
Air duct clamp 9 ±1 Nm
(80 ±9 lbf⋅in)

47. Install the hose.

48. Tighten the clamps to torque.

Tightening torque
Clamp, screw 3.95 ±0.6 Nm
(35.0 ±5 lbf⋅in)
Volvo Trucks Corporation Date Group No Release page
Service Bulletin 11.2016 2533 002 01 23 (23)

49. Connect the battery cable to negative (ground) termi-

nal.

DANGER
Risk of serious personal injury or death. Failure to do so may result in serious personal injury or
death.
▶ Ensure the engine cannot start while working around the fan area.

50. Start the engine and check for leaks and proper operation. After shutdown, replenish fluids as neces-
sary.
51. Lower the hood.
Note
Ensure that the hood is latched.

52. Remove the wheel chocks.