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PROCESS DESCRIPTION CFBT-582-1 0

2.12 PRESSURIZED AIR

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 1 (6)

Systems CFB MULTIFUEL BOILER

TABLE OF CONTENTS

2.12 PRESSURIZED AIR SYSTEM ...................................................................... 2

2.12.1 Purpose of the system ................................................................................ 3

2.12.2 General description of the system............................................................. 3

2.12.3 Design criteria.............................................................................................. 4

2.12.4 Equipment specification ............................................................................. 5

0 2005 - 08 - 30 T. Anttonen
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KLY-1 1997-05 P:\582-RAPP-PB3\int\Kayttoonotto\koulutus\Training Manuals\Folder 1\2.12 Pressurized air system.doc

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 0

2.12 PRESSURIZED AIR

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 2 (6)

Systems CFB MULTIFUEL BOILER

2.12 PRESSURIZED AIR SYSTEM

Flowsheet: T582-00037 Instrument and pressure air

distribution

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 0

2.12 PRESSURIZED AIR

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 3 (6)

Systems CFB MULTIFUEL BOILER

2.12.1 Purpose of the system

The purpose of the pressurized air system is to ensure either

pressure air or instrument air to various consumption places.

2.12.2 General description of the system

The pressure air (mill air) system consists of:

• necessary piping
• pressure air dryer
• automatic water traps in various places

The instrument air system consists of:

• necessary piping

Compressed mill air is taken from the existing compress air

system. The biggest mill air consumers are the start-up burners,
fuel feeding rotary feeders cleaning and limestone storage silo
fluidizing. Some mill air is also used in ash, coal and limestone
silo filter cleaning and for bag filter cleaning in the limestone
prehandling.

In places where dryness of the pressurized air is essential there

are automatic water traps in the air line. These water traps are
needed for coal silo filters (PI-diagram T582-00022), for
limestone prehandling bag filter (PI-diagram T582-00030), for
limestone silo filter (PI-diagram T582-00031) and for ash silo
filter (PI-diagram T582-00034).

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 0

2.12 PRESSURIZED AIR

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 4 (6)

Systems CFB MULTIFUEL BOILER

Furthermore there is a pressure air dryer in the common line

(right after the delivery limit), which ensures dryness of the
pressure air for the whole pressure (mill) air system.

Instrument air is primarily used for burner flame detector cooling

and for pneumatic actuators of control valves and dampers.

2.12.3 Design criteria

The design is based on the assumed need of pressure and

instrument air. Assumed average consumptions with coal firing
and with MCR load are:

• 130 Nm3/h of instrument air

P
P

• 240 Nm3/h of mill air

P P

Instrument Air
Air pressure bar(g) 5 ... 7

Quality Clean, oil and moisture free

Mill air
Operating pressure bar(g) 5 ... 7

Assumed dew point °C < +4

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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PROCESS DESCRIPTION CFBT-582-1 0

2.12 PRESSURIZED AIR

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 5 (6)

Systems CFB MULTIFUEL BOILER

2.12.4 Equipment specification

Water traps
Equipment numbers 283E137 (for coal silo filters),
283E138 (for limestone
prehandling bag filter),
283E0139 (for ash silo filter)
and 283E140 (for limestone
silo filter)
Number of water traps pcs 4
Manufacturer: Tamrotor Kompressorit Oy /
Dominic Hunter, Hiross
Manufacturer’s type HDF120/A

Figure 1 Water trap

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005
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2.12 PRESSURIZED AIR

Osasto - Department Kohde - Subject Sivu - Page

Power Generation RAPP PB3 PROJECT 6 (6)

Systems CFB MULTIFUEL BOILER

Pressure air dryer

Equipment number 283E143
Number of dryers pcs 1
Manufacturer: Sarlin Hydor Oy / Ultraroc
International
Manufacturer’s type BURAN SD 0300 AP

Figure 2 Pressure air dryer

This document is the exclusive intellectual property of Kvaerner Power Oy and is furnished for the sole purpose of operating and maintaining of the specific project, and re-use of the document for any other project
or purpose is prohibited. The document or the information shall not be reproduced or copied, or disclosed to a third party without prior written consent of Kvaerner Power Oy.
© Kvaerner Power Oy, Tampere, Finland 2005