MODIFICATION WORK PACK METHOD STATEMENT: 01-ESDV-100

ITEM PRIMARY COMMENT SECONDARY COMMENT OPERATIONS SUPPORT ACTIONS REFERENCE DRAWINGS
1.0 OBSERVATIONS
1.1 01-ESDV-100 is to be converted from 01-MOV-100.
1.2 01-ESDV-100 is located at the unit 11.1 dry gas meterting skid. P&ID UNIT-11.1 Dry Gas Metering Skid (Construction) (G-1)
7100-GPTS-N003-ISGP-U14000-PX-2365-00105
1.3 01-ESDV-100 is spring return fail close valve.
1.4 01-ESDV-100 is closed if the unit isolation logic is activated.
1.5 The ESDV modification work will be performed when its meter run is isolated. Unit (meter run) shut down work. Process isolation

2.0 INSTALL INSTRUMENT AIR LINE

2.1 Isolate instrument air header. 2 consumers will be affected: Close the isolation valve on the IA accumulator PIPING ISOMETRIC DRAWING FOR INSTRMENT AIR (G-1)
- 11.1-ESDV-013 (to be dicommissioned before this tank inlet line to prevent 11.1-ESDV-126 from 7100-GPTS-N003-ISGP-U14000-MP-2343-10001
modification of 01-ESDV-100) unintended shutin.
- 11.1-ESDV-126

2.2 Open trench between the IA header and dry gas metering skid. Trench dimension: 6m (L) X 0.15m (W) X 0.3 m (D)
2.3 Install instrument air tubing from IA header to 01-ESDV-100. Use PVC pipe for underground tubing protection
2.4 Instrument air tubing leak test.

3.0 LAYING INSTRUMENT CABLES

3.1 Install cable tray and support. INSTRUMENT CABLE ROUTING LAYOUT ( GROUP-1,6,5)
7100-GPTS-N003-ISGP-U14000-IN-2373-22001
3.2 Laying cable between 01-ESDV-100 and 01-GPFCU-100 01-UZY-100A-C01 UPDATION OF EXISTING CABLE SCHEDULE
01-ZSO/ZSC-100A-C01 7100-GPTS-N003-ISGP-U14000-IN-4308-22003
3.3 Laying cable between 01-ESDV-100 and 11.1-JBS-43 01-ZSO/ZSC-100B-C01
3.4 Laying cable between 01-GPFCU-100 and 11.1-JBS-35 01-GPFCU-100-C01

4.0 INSTALL GPFCU MODULE

4.1 Install the 01-GPFCU-100 support and module at the metering skid The GPFCU 2" pipe support shall be installed next to INSTRUMENT HOOK UP DIAGRAM
the local electrical power switch 7100-GPTS-N003-ISGP-U14000-IN-2335-11001

5.0 PROCESS ISOLATION

5.1 Open meter run 2. Open 01-MOV-101 and 01-HOV-101/01-ESDV-
5.2 Shut down meter run 1. 101 01-HOV-100, 01-MOV-100 and 01-MOV- P&ID UNIT-11.1 Dry Gas Metering Skid (Construction) (G-1)
Close
102 7100-GPTS-N003-ISGP-U14000-PX-2365-00105

6.0 MOV ACTUATOR DEMOLITION Refer to the decommissioning work pack for details. DECOMMISSIONING SOW PROCEDURES FOR EXISTING ESD AND
MOV
7100-GPTS-N003-ISGP-U14000-IN-6180-11001
6.1 Isolate electrical power to 01-MOV-100. Turn off circuit breaker for 01-MOV-100 in the POWER DISTRIBUTION BOARD WIRING DIAGRAM OF WET AND
dry gas metering skid power distribtion panel DRY GAS METERING SKID
in substation 4 7100-GPTS-N003-ISGP-U14000-EA-2384-00001

6.2 Disconnect the electrical power cable from 01-MOV-100. Re-use the power cable for GPFCU.
6.3 Disconnect the PAKSCAN communication cable from 01-MOV-100. Re-use the PAKSCAN cable for GPFCU.
6.4 Uninstall the MOV actuator. UNIT-11.1 Dry Gas Metering Skid (Demolition) (G-1)
7100-GPTS-N003-ISGP-U14000-PX-2365-00205

7.0 ELECTRICAL SYSTEM MODIFICATION Refer to the electrical modification work pack for SOW of electrical modification is pending for CPECC issuance
details.
7.1 Replace the 3 phase circuit breaker with single phase circuit breaker For GPFCU power circuit Electrical power isolation
7.2 Connect single phase power to the circuit breaker Use the existing cable for GPFCU power.
ITEM PRIMARY COMMENT SECONDARY COMMENT OPERATIONS SUPPORT ACTIONS REFERENCE DRAWINGS
8.0 PNEUMATIC ACTUATOR INSTALLATION
8.1 Install the pneumatic actuator. Emerson Actuator GA Drawing (G-1)
7100-EMER-N003-ISGP-U14000-ZV-B01-75025-001
8.2 Connect the instrument air tubing. Open the isolation valve on the IA accumulator INSTRUMENT PNEUMATIC HOOK UP DRAWING
tank inlet line. 7100-GPTS-N003-ISGP-U14000-IN-2335-11001
8.3 Valve stroke test. Manual test by connecting temporary IA tubing to the
vent port of solenoid valve.

9.0 CABLE GLANDING AND TERMINATION

9.1 Connect and terminate electrical power cable to 01-GPFCU-100. 01-CSS-100 (power) GPFCU JB wiring diagrams are pending for CPECC issuance
9.2 Connect and terminate signal cables to 01-GPFCU-100. 01-GPFCU-100-C02 (PAKSCAN) JB WIRING DIAGRAM (GROUP -1,5 & 6)
01-GPFCU-100-C03 (PAKSCAN) 7100-GPTS-N003-ISGP-U14000-IN-2389-22001
01-UZY-100A-C01
01-ZSO/ZSC-100A-C01
01-GPFCU-100-C01

9.3 Connect and terminate signal cables to 01-ESDV-100. 01-UZY-100A-C01

01-ZSO/ZSC-100A-C01
01-ZSO/ZSC-100B-C01

9.4 Connect and terminate signal cables to 01-JBS-35. 01-GPFCU-100-C01

9.5 Connect and terminate signal cables to 01-JBS-43. 01-ZSO/ZSC-100B-C01

10.0 ECCB IPS CONSOLE MODIFICATION

10.1 No wiring change. Safety diagrams are pending for CPECC issuance

11.0 KROHNE METERING SYSTEM SOFTWARE MODIFICATION

11.1 Modify the Khrone metering system program and graphic. By FES/Khrohne Krohne SOW 7100-GPTS-N003-ISGP-U14000-IN-3375-22001

12.0 COMMISSIONING
12.1 Continuity test.
12.2 Loop test.
12.3 Krohne metering system SAT and function test. By FES/Khrohne
12.4 C&E function test. IPS CAUSE & EFFECT DIAGRAM
7100-GPTS-N003-ISGP-U14000-IN-6604-22001

13.0 START UP
13.1 Open meter run 1. Open 01-HOV-100, 01-ESDV-100