Artificial Process

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Cement Manufacturing Process

Cement manufacturing process begins with mining the limestones at the mine sites

around the factory, and then the limestones destroyed with limestone crusher. In another

place, clay mined and transported to the plant site. Clay mixed with limestone

granules. Limestone and clay that had been mixed up stored into storage. While silica sand

and iron sand prepared as needed. Before grinding, the four raw materials in specified

proportions which is controlled by a computer system and ready milled in the raw

material grinding machine to achieve the fineness of 90 micron. After the materials out

from rawmill, then stored in mixing silos until the material reaches a homogenous

condition. Materials that have been homogenized feed into the preheater then into the

rotary kiln. In the rotary kiln where it is burnt material with a temperature of 1350

degrees Celsius to 1400 degrees Celsius. The result is a granular granules called

slag. Then, Slag suddeny cooled in a cooling device. This is the final form of slag (clinker),

the result of mixing four raw materials. Slag and then stored in a storage silo slag. Slag

crushed with gypsum in the final grinding machine. Finally, portland cement produced

which has a fineness of 40 micron. Especially for Portland pozzolan cement, cement

mixtures are still added by pozzolan. Results from the final grinding of cement stored into

the cement storage silo. Cement packed in packaging bags, jumbo bags, or in bulk for

distribution.
Flowchart:

(Make sure you have ‘verb’ in every step you make)

Start

Limestones, clay
mined. Silica sand and
iron sand prepared

Proportion Specified
by computer system

Material milled in
grinding machine

Fineness of material
90 microns

Material stored in mixing silo

Homogenous condition
Materilals

Fed into preheater

material Burnt in rotary kiln with a

temperature bof 13500C - 14000C

Slag suddenly colled with coller

A
 A

Slag

Crushed with gypsum in the

final grinding machine

Added by Pozzolan

Portland Portland Pozzolan

Cement Cement

Stored at cement Stored at cement

storage silo storage silo

Packaging Packaging

Ready for
distribution

Finish
 Group Task – an Artificial Process

(VIRA AFRILLA)
Name - Student
(vira.afrilla@student.unri.ac.id)

Class - Group C-5

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