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A novel support system for shallow buried caverns based on the mining method
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Abstract
In order to maintain the original appearance of the rocks on a cavern roof and protect the
ground environment, a new supporting method for shallow-buried caverns is proposed.
This study investigates the design theory and construction process. Based to this method,
some crisscross small tunnel sheds are embedded in the overburden layer. Hence a supporting
system of interaction between surrounding rocks and supporting structures is formed.
By combining the numerical calculation with monitoring measurement, we found that the
distribution of calculated deformation generally agreed with the monitoring measurements.
The monitoring results revealed that the proportion of rock shelf load-bearing reached 47%.
The self-bearing capacity of the surrounding rocks is brought into significantly play.
Earth surface
Earth surface
Concrete box beam
Rock
Surrounding rock
Reinforced concrete beam
Earth surface
(Small Tunnel Shed)
Anchor bolt and shotcreting
Conduit Conduit
Reinforced
concrete lining
Figure 1. Supporting styles for mining method. (a) The internal support (b) the external support (c) the built-in support.
disturbance to the soundings of construction sites. This and Booker 1996). Generally, the pressure of surrounding
method can guarantee construction work safety and restrain rock for a shallow-buried cavern is calculated by using the
the land subsidence (Barton 2002). The auxiliary construc- gravity model. It is assumed that when the burial depth of
tion methods for shallow tunneling method mainly include tunnel is small, the surrounding rocks are not considered as
the freezing method (Genis et al 2007, Zhang and Chuan bearing structures since the displacement of rock may extend
2005), the pipe-shed method (Carranza-Torres and Fairhurst over the land surface, namely that the self load-bearing
2000), the pipe-roofing method (Xiao et al 2005) and the capacity of surrounding rocks and the combined action
culvert box method. between surrounding rocks and supporting structures are
In the freezing method, pipe holes are placed around the neglected (Serrano et al 2014). However, when a shallow-
tunnel, and then brine with low temperature is kept in circula- buried cavern has comparatively favorable conditions of sur-
tion. The aquiclude around the pipe holes is frozen and forms rounding rock, it is worth studying the self-bearing capacity
a frozen wall with high strength and great sealing conditions of surrounding rocks to reduce the construction costs for
(Li et al 2004). The excavation and construction work can supporting system. The objective of present study is to pro-
be performed under the protection of frozen wall. The pipe- pose a support method of small tunnel shed. This method can
shed method is widely applied in subsurface engineering take full advantage of the self load-bearing capacity of sur-
containing rocks or weak soils with a low water level, but it rounding rocks combining with the multi-arch small tunnel
is still hardly workable in large-span subsurface engineering shed. Based on this support method, the original facilities
containing saturated weak soils. In addition, pipe sheds usu- and vegetation on the ground surface could be well protected
ally cause contamination to the environment and significant and preserved.
influence to the landscape (Sari and Pasamehmetoglu 2004).
The culvert box method requires the working surface to
2. Theory and methods
be stable during the construction process, and this method
also leads to high construction costs due to the high level of
2.1. Supporting methods of shallow-buried cavern
underground water. The pipe-roofing method is a new type
of technique for subsurface engineering based on the mining In general, excavation methods for underground caverns can
method. Small pipe roofs can be used as the basis of large be classified into three types, i.e. open-cut method, semi-
span and large section underground structures (Karakus and open-cut method and mining method. For underground cav-
Fowell 2003). In most auxiliary construction methods, the erns constructed by using the mining method, the supporting
support system is applied after excavation, or applied with forms can be often divided into three types based on the sup-
slip casting before construction works (Xu et al 2013). port position which include internal support, external support
However, each construction method mentioned above has and embedded support (figure 1). When selecting the position
its own disadvantages and application limits. In some spe- of a cavern, the covering depth of the cavern roof should be
cial projects, the construction methods should be further considered first of all. There should be sufficient fresh rock
investigated. layers retained above the roof and the roof should be thick
For the purposes of supporting the system design of an enough to impose adequate normal pressure on the joints, so
underground cavern, the excavation and supporting methods as to form the roof arch (Palmstrom and Stille 2007). In case
should be identified primarily. The shape and size of the the thickness above the arch cannot meet the requirement,
working surface as well as the corresponding construction open excavation method is usually adopted. Anchor bolts, pre-
scheme should be estimated with full consideration of all stressed anchors and grouting reinforcement are often used
factors including safety, economy and environment (Verruijt as supplementary means to improve the bearing capacity of
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J. Geophys. Eng. 13 (2016) 123 D Wen-Qi et al
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J. Geophys. Eng. 13 (2016) 123 D Wen-Qi et al
Reinforced
Longitudinal beam Reinforced
concrete plate
Digging pile concrete plate
Transverse beam
Transverse beam
Digging pile
Tunnelling with
Mining Method
δ R = αql 4 /(384ERIR )
(3) pi
Namely,
C
α = 384ERIRδ R /ql 4
(4) p0
where l is the span of the embedded support.
Through numerical simulation, the characteristic curve of B Slack load
the surrounding rocks can be identified (Zhang et al 2004).
The deformation of the surrounding rocks at the feature point pR
is determined as u = δR, and then the load sustained by the sup-
porting structure can be calculated as shown in equation (5). A
o
PR = f (δ R )
(5) u e
up u
By using equations (1), (4) and (5) simultaneously, the
u=uR
proportion of load for supporting structure α and the load
sustained by supporting structure PR under different rigidity
of embedded support can be obtained. Meanwhile, the defor- Figure 5. Characteristic curve of the surrounding rock.
mation during the excavation can be monitored on site, i.e.
were greyish-green in color. Tuff rocks contained mainly silica
u m = δ R. Hence through calculating the proportion of load
mineral and thin layers. In the upper depth of 0.2 m, cultivated
sustained by supporting structure and adjusting the supporting
soil (Qpd) can be found. Clays mixed with sands and rubble
parameters in a timely manner, dynamic feedback of design
stones were distributed at a depth of 0.6–0.75 m, with brown
and informational construction can be achieved.
color and slightly humidity. Highly weathered tuff rock mixed
Based on the above analysis, a new small tunnel shed sup-
port method was proposed. This method can combine the sup- rubble stone was found under the layer of clay, and the thick-
port system of a small tunnel shed and the surrounding rocks ness was 1.5–2.85 m. Then moderately weathered tuff with
in the overburden layer, and take full advantage of the self horizontal bedding appeared. Moderately weathered tuff rocks
load-bearing capacity of surrounding rocks. The small tunnel were commonly observed and widely distributed. Some other
shed structure and surrounding rocks can work together to moderately weathered rocks, such as tuffaceous sandstone
sustain the load on top and hang on the cavern roof. and tuff breccia, were distributed sparsely. To understand such
behavior of the moderately weathered tuff rock, core samples
were taken to perform the tests and to estimate the rock mass
3. Engineering overview and construction program quality, based on the Chinese Standard for Classification of
Engineering Rock Masses (GB50218-94). The average uni-
3.1. Engineering geology
axial compression strength of the rock samples was identi-
The Sleeping Buddha Palace project was a new scenic spot fied as approximately 25.7 MPa, and the deformation modulus
which was located in the famous scenic site at the Giant was about 1.4 GPa. The ultrasonic longitudinal wave veloci-
Buddhist Temple of Xinchang, Zhejiang Province, China. ties of intact rock (Vpr) and rock mass (Vpm) were obtained by
The geological formations mainly consisted of the tuff rock using both laboratory and field tests, which were 5200 m s−1
masses, which was the main rock type along the small tunnels. and 4700 m s−1, respectively. According to the standard
Tuff rocks were moderately to highly weathered. The weath- method (GB50218-94), the integrality coefficient Kv can be
ered faces of these rocks were brown in color and fresh parts calculated using the equation Kv = (Vpm / Vpr)2. Therefore, the
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J. Geophys. Eng. 13 (2016) 123 D Wen-Qi et al
Earth surface
Calculation unit
Cavern top
integrality coefficient Kv of the tuff rock was about 0.82, and fissures. Fissure B was another main seepage fissure, which
the integrality grade was estimated as intact. Furthermore, the crossed fissure A. The dip angle of fissure B was about 35°,
hardness grade of tuff rock was estimated as middle level, and and the water seepage of fissure B was less than that for fis-
the quality of tuff rock in the present study was classified as sure A. The seepage fissures of C and D were shorter than A
the third grade. and B. The dip angles of fissure C was close to 45°. Fissure C
One major fissure of longitudinal orientation along the was connected to fissure A, and its water seepage became even
cavern with an inclination of 30 degrees was found right above more obvious. Fissure D was close to fissure B, and its dip
the cavern. This fissure cut through the ground surface, and angle was close to 40°. Even though water seepage appeared
cut the central part of the rock column between the big hall during the construction process, groundwater was not gen-
and small hall in an inclined way. Since the fissure was almost erally abundant. The tuff rocks were relatively intact, so the
perpendicular to the cavern roof, the stability of the whole working face excavated normally did not contain much water,
cavern was not affected by this fissure. However, the excava- implying that the groundwater activity could hardly reduce
tion of the cavern tended to cause overall extroversion, and the the stability of the surrounding rocks.
stability of arch springs became a little worse.
Groundwater activity is an important factor related to the 3.2. Design and construction
stability of the cavern (Yi 1997). In our study, the ground-
water was typical of bedrock fissure water, which was mainly The Sleeping Buddha Palace is composed of a main cavern
supplied from the surface precipitation. The precipitation and several vestibular small caverns (figure 8). The main body
can infiltrate into the cavern along the penetrating fissures. is the big hall of the Sleeping Buddha Palace, and the small
Because the water leakage phenomenon was observed during halls are located outside the big hall. The big hall and small
construction, fissure investigation was carried out to find the halls are connected by five parallel entries. The big hall has
seepage location. Four seepage fissures were found on the top a span of about 18 m and a height of about 12 m. The whole
of the big hall, as shown in figure 7. Fissure A was the big- cavern has a hemispheric shape. The main cavern of the the
gest seepage fissure, and its dip angle was approximately 90°. Sleeping Buddha Palace is approximately 43.5 m long, 12 m
Since fissure A almost penetrated the top of the big hall, the high and has a span of 19.8 m. The overburden layer of the
water seepage from fissure A was more obvious than other cavern is about 8–10 m.
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J. Geophys. Eng. 13 (2016) 123 D Wen-Qi et al
The design and construction works of the Sleeping Buddha corresponding construction techniques. Measurements such
Palace should meet the requirements of keeping the trees on as cavern convergence, fissure convergence, anchor rod axial
ground surface and the original appearance of rocks on the force, secondary lining reinforced bar axial force and con-
cavern top (figure 8). Since the covering layer was thin, the tact pressure, and strain monitoring were carried out. The
space between caverns on the left was small and the anti- arch crown settlement of the cavern could not be measured
horizontal stability was poor. Considering these limitations for construction reasons and was calculated reversely by the
at the construction site, a longitudinal connective pilot tunnel cavern convergence monitoring data. The fissure investigation
was firstly excavated in the middle of the overburden layer, was performed during construction to estimate the develop-
and the direction of this pilot tunnel is perpendicular to the ment of fissures in the excavation of rock mass. In addition, a
span (figure 9(a)). Meanwhile, timely anchor-plate retaining numerical model was set up to simulate the stages of cavern
was carried out based on the principle of NATM (figures 9(b) excavation using the finite element method in the GeoFBA
and (c)). Then multiple load-bearing small tunnels were exca- program (figure 12).
vated from the longitudinal pilot tunnel, and were along the
span direction. Anchor-plate retaining was performed at the 4. Results and discussion
same time. Subsequently, secondary lining structures were
applied for the pilot tunnel and small tunnels to form a multi- During the whole construction process, the disturbance
arch small tunnel shed. Finally, the lower part of the large- to surrounding rocks was reduced as far as possible. Over-
span cavern was excavated. excavation was controlled strictly and under-excavation was
The construction scheme is demonstrated in figure 10, in eliminated. NATM monitoring measurements were strength-
which the roman letters indicate the excavation sequence and ened, and the information was fed back which can be used to
the Arabic numbers indicate the supporting sequence. The adjust the design quickly. For the secondary lining, one-time
detailed sequence is explained as follows: (I) excavation of overall grouting was required, and compactness was ensured
longitudinal connect pilot tunnel; (1) early-stage support; (II) (figure 13). The multi-arch small tunnel shed was stretched
excavation of horizontal small tunnel shed; (1) early-stage across the span of the cavern, and a seated length was guar-
support; (2) pilot tunnel lining; (3) reinforcement of gallery anteed at both ends of the span. Rock bolts were installed to
anchor; (III) gallery excavation; (4) anchor; (IV) small hall anchor the tunnel shed into surrounding rocks. The longi-
excavation; (5) anchor; (V) excavation of the Sleeping Buddha tudinal pilot tunnel was used for connecting the horizontal
Palace cavern; (6) anchor; (VI) excavation; (7) anchor; (VII) multi-arch small tunnel shed and providing the entrance for
excavation; (8) anchor; (VIII) excavation. Various early-stage construction of the small tunnel shed. Furthermore, the pilot
supports of surrounding rocks should be completed quickly tunnel could enhance the feasibility of construction work and
and the onsite monitoring work improved. improve the structural integrity.
The NATM was adopted for the excavation of caverns, A few fissures in the rock masses between the great hall
and an all-around monitoring and measurement system was and the small halls appeared when the cavern was excavated,
established to measure the structural internal force during but the width of fissures was usually less than 1 mm. Due to
the construction (figure 11). Based on the onsite monitoring, construction problems, some monitoring results at the site
some judgment criteria was established to evaluate the sta- were disturbed during the cavern excavation. The measured
bility of surrounding rocks and the work status of supporting data fluctuated a little, and some convergence curves were
system (Karakus and Fowell 2005). During construction mon- not smooth (figure 14). However, the trend of convergence
itoring, the appearance of data abnormality was taken as the deformation kept stable, and the final convergence defor-
basis for adjusting the supporting parameters and adopting mations were relatively small. The cumulative convergence
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J. Geophys. Eng. 13 (2016) 123 D Wen-Qi et al
Figure 9. Plan and section view of the supporting structure. (a) Plan view of small tunnel shed, (b) A–A section, (c) B–B section.
deformations monitored in the big hall are given in table 1. (Ng et al 2004). Using the dynamic design approach, the small
It can be seen from table 1 that most convergence deforma- tunnel shed support method could be successfully applied to
tions are less than 2 mm, and the development trend is stable, the construction of Sleeping Buddha Palace.
indicating the fissures usually keep stable, and the stability For underground cavern projects, it was impossible to
of the cavern was not affected by the fissures. Therefore, the measure close to the work surface right after excavation, so
rock masses in the cavern were stable during and after the there was already a released deformation of surrounding rocks
construction. Based on the simulation work from different with measured value u1. In addition, before the excavation
construction stages, the consistency of calculation results surface reached the monitoring section, a deformation with
and the measured data in magnitude and trend was revealed. measure value u2 developed. These two values plus the meas-
Results showed that the distribution of calculated deforma- ured value of deformation was the absolute value of deforma-
tion of rock masses was generally agreed with the monitoring tion of the surrounding rocks, namely, u1 + u2 + um, wherein
measurements. By combining the numerical calculation with um was the measured value of deformation. Based on the pre-
monitoring measurements, the dynamic design can be realized vious research results, u1 + u2 = 0.5u (Wang 1990), which
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J. Geophys. Eng. 13 (2016) 123 D Wen-Qi et al
Big hall
Small hall
deemed that convergence measuring line had no displacement AR = 3.15 m2, IR = 2.722 m4, l = 22 m. We assumed the
on the measuring point of the rock column, then the maximum hanging lower surrounding rocks had no displacement rela-
span settlement caused by excavation of the Sleeping Buddha tive to the supporting structure, i.e. δR = δ, the uniformed
Palace was δ = 2 umsinθ = 3.1 mm, wherein θ was the angle load of the support girder could be calculated through equa-
between the measuring line and the horizontal plane. tion (3) as αq = 384ERIRδR, 4l 4 = 98.55 kN m−1. Based on
Take longitudinal 4 m as the calculation model (figure equation (2), it could be obtained that q = 184.90 kN m−1, then
6), the cross section burying depth was 9 m, the interface the proportion of overburden self-weight load of the shallow-
parameter of the box girder was ER = 2.85 × 107 kN m−2, buried cavern sustained by the supporting structure was
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J. Geophys. Eng. 13 (2016) 123 D Wen-Qi et al
5. Conclusions
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