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UK & Ireland

Product Selector

A Guide to the Kingspan Range of


Integrated Building Envelope Solutions
2
Contents

Introduction 4 Fabrications, Safety & Lighting Solutions 59


About Kingspan Group 4 Fabrications 60
Product Range at a Glance 6 Safety 64
Market Sectors 10 Lighting 66
System Benefits 12
Sustainability 18 Colour Range 75
Cost Optimal Energy Saving Building Solutions 20
Controlled Environments 83
Standing Seam Systems 25
KingZip IP (KS500/1000 ZIP IP) 26
Structural Products & Systems 87

Insulated Roof & Wall Panels 29 Kingspan Energy Rooftop Solar PV 91


Insulated Roof Panels
BENCHMARK Façade & Roof Systems 95
Trapezoidal Roof (KS1000/2000 RW) 30
Lo-Pitch (KS1000 LP) 32 Customer Services & Support 98
Curved Roof (KS1000 CR) 34
Trapezoidal Secret-Fix (KS1000 DR/DRC) 36
Slate & Tile Support (KS1000/2000 TS) 38
Roof Tile (KS1000 RT) 40
Sinusoidal (KS1000 SRW) 42
Topdek (KS1000 TD) 44

Insulated Wall Panels


Architectural Wall Panels / Longspan Range 46
Optimo (KS600-1000 Optimo) 48
Trapezoidal Wall (KS1000/2000 RW) 50
Trapezoidal S
­ ecret-Fix (KS1000 DR) 52
Five Crown / Box Profile (KS1000 FC) 54
Sol-Air (KS1000 SA) 56

3
About
Kingspan Group

“ Together we have the opportunity to make our built environments


more energy efficient, attractive, adaptable, environmentally sensitive
and productive. The way we build can be more effective and reach
higher standards than ever before. We can make our buildings really
work for us; consuming and generating energy smartly to become real
investments in our future”
Gene M. Murtagh, Chief Executive Officer, Kingspan Group.

These are Kingspan’s aspirations, and they


shape every aspect of how the Group works.
We go beyond the simple manufacture and supply of high
performance products, to provide our customers with solutions
that take into account every aspect of the challenges they face.
This bespoke, holistic approach has driven the success of our
business until now, and made Kingspan the market-leading
brand it is today. The Kingspan way includes exceptional service
and support, grounded in unrivalled technical expertise, a strong
commitment to environmental and social responsibility, investment
in continuous research and development, and powerful and
practical guarantees backing all products.

Our market-leading businesses epitomise the Group’s


philosophy of customer-led, value-added solutions.

Kingspan Group is the global leader in high performance


insulation, building fabric and solar integrated building envelopes
(see www.kingspan.com homepage). Founded in the late 1960s,
the Group has grown steadily to become a prominent brand within
the construction industry.

Global Presence
Today the Group has manufacturing plants around the globe,
sells in more than 85 countries and employs more than
6,000 people worldwide.

4
About
Kingspan Group

Introduction
The Group comprises four divisions:
■ Insulated Panels;
■ Insulation;

■ Environmental;

■ Access Floors.

Kingspan Insulated Panels, the biggest division of the four, is a


global leader in the design, development and delivery of advanced
building envelope products and solutions. It is widely recognised
in the industry for the high quality and performance of its products
as well as its commitment to excellent customer service and
technical support.

Our product portfolio includes Standing Seam Systems; Insulated


Roof & Wall Panels; Fabrications, Safety & Lighting Solutions;
Controlled Environments; Structural Products & Systems;
Steel Building Solutions; Insulated Door Components;
Kingspan Energy Rooftop Solar PV and BENCHMARK high-end
Façade & Roof Systems.

Our wide range of products allows developers, architects and


contractors to meet and exceed today’s construction challenges
and create functional buildings that are aesthetically pleasing,
energy efficient, safe, cost effective and sustainable.

This product selector has been specifically designed for the UK


and Irish markets and showcases the Standing Seam Systems and
Insulated Roof & Wall Panels in detail, with a overview on some of
the other portfolios. For further information on the other ranges,
please refer to the www.kingspanpanels.co.uk website.

● Kingspan Locations

5
Product Range
At a Glance

Standing
Seam Systems

KingZip IP
KS500/1000 ZIP IP

Insulated Roof
& Wall Panels

Insulated Roof Panels


Trapezoidal Roof
KS1000/2000 RW

Lo-Pitch
KS1000 LP

Curved Roof
KS1000 CR

Trapezoidal Secret-Fix
KS1000 DR/DRC

Slate & Tile Support


KS1000/2000 TS

Roof Tile
KS1000 RT

Sinusoidal
KS1000 SRW

Topdek
KS1000 TD

6
Product Range
At a Glance

Introduction
Insulated Wall Panels

Optimo Sol-Air
KS600-1000 Optimo KS1000 SA

Trapezoidal Wall Trapezoidal Secret-Fix


KS1000/2000 RW KS1000 DR/DRC

Five Crown
KS1000 FC

Architectural Wall Panel (AWP) / Longspan Range

Micro-Rib
KS600-1000 MR

Euro-Box
KS600-1000 EB

Flat
KS600-1000 FL

Flat-Stucco
KS600-1000 FL-S

Mini-Micro
KS600-1000 MM

Convex
Plank KS600-1000 CX
600-1000 PL
Wave
Tramline KS600-1000 WV
KS1000 TL

Curvewall
KS1000 CW

Louvre
KS1000 LV

7
Product Range
At a Glance

Fabrications, Safety
& Lighting Solutions

Fabrications Preformed Corners

Top Hats

Gutters Flashings

Safety Lighting

Kingspan Day-Lite
Architectural

Safeside

Kingspan Day-Lite
Klick
Safepro2

Kingspan Day-Lite
Trapezoidal

Saferidge

Safetraxx

Kingspan Day-Lite
Upstand

8
Product Range
At a Glance

Introduction
Controlled
Environments

UltraTemp UltraTech UltraBox


Temperature Cleanroom Walk-In
Controlled Systems Systems Coldrooms

Structural Products Kingspan Energy


& Systems Rooftop Solar PV
Multideck
Floordeck

Roof Mounted
PV System

Multibeam & Multichannel


Purlins & Cladding Rails

BENCHMARK
Façade & Roof Systems
BENCHMARK Evolution BENCHMARK Kreate
Design Wall Series Integrated Façade System

BENCHMARK Konnect BENCHMARK Envirodek


BENCHMARK Karrier BENCHMARK Topspan
BENCHMARK Wall Liner BENCHMARK Roofliner
Engineered Façade Systems Roof Systems

9
Market
Sectors

Our products are used in a wide range of sectors for any building type.
The sectors below give an indication of the variety of uses of our products.

Infrastructure Private Housing


Jersey Airport Control Tower, UK Abertay University, UK

Image courtesy of Gazeley and Central Photography.


Industrial
Blue Planet, Chatterley Valley, UK
Image courtesy of Formation Architects.

Hotel & Leisure Community & Amenity


Europa Gym, Bexley, UK Hastings Court, New Zealand

10
Market
Sectors

Introduction
Education
St. John’s Academy, UK

Offices Health
Opus Business Park, UK Holywell Hospital, UK

Retail
Harley Davidson, France

11
System
Benefits

Kingspan insulated panels are single component,


factory pre-engineered systems.
The panels are made up of Kingspan’s unique FIREsafe & FIBREfree Kingspan insulated roof and wall systems offer significant
PIR (Polyisocyanurate) insulation core which is sandwiched between advantages over conventional site-assembled systems.
two layers of metal sheets – one the external weather side, the other They provide a fast, single-fix installation with high and durable
a pre-finished internal liner. The result is a single component solution thermal performance, insulation continuity, minimal air leakage and
that replaces multi-part construction. the elimination of interstitial cavity condensation and cold bridging.

Single Component
Accelerated build speed can
reduce time on site

Durability
Lifetime performance

High Performance Insulation


High U-values / FIREsafe / FIBREfree

Exterior Metal Skin


Perfect weather barrier

Interior Metal Skin


Perfect vapour barrier

Airtight System
Guaranteed for the lifetime
of the building

12
System
Benefits

Introduction
Image courtesy of Hallford Refurbishments Ltd.
Storagebase, Wednesbury, UK

Quality Assurance
Kingspan strives to continually deliver the best quality products Kingspan Insulated Panels sources its colour coated metal from
and, with this in mind, all panels are manufactured in production several world class coating suppliers and the Guarantee includes a
facilities which are certified to ISO 9001. coatings protection against corrosion, chemical attack,
ultra-violet radiation, humidity and abrasion for up to 40 years
Kingspan Insulated Panels has attained certification to
(in nominated geographic zones), so the building owner can be
Environmental Management Standard ISO 14001 across most
sure that the building will continue to look good year on year.
of its manufacturing sites globally and is currently working to
The thermal efficiency and structural performance of the panels
complete accreditation for the remaining sites. The majority of sites
are guaranteed for periods in excess of 25 years.
have also achieved OHSAS 18001 (Health & Safety).

Kingspan Insulated Panels’ unique FIREsafe PIR insulation core


is tried, tested and proven by internal teams and external bodies for
consistent thermal, structural and fire performance.

Kingspan Guarantees
In recognition of the many different demands that are placed
on construction professionals today, Kingspan Insulated Panels
guarantees not just one aspect of its products, but all of the key
performance areas.

Kingspan Guarantees are the only guarantees that cover the


coating, durability, structural, fire and thermal performance of a
product in a single, unique package.

13
System
Benefits

Ease & Speed of Build Site-assembled, Multi-component System


Unlike traditional multi-component systems, Kingspan insulated Site-assembled, built-up systems are more likely to experience
metal-faced panels are single-component systems, delivered by delays in construction due to the scheduling of multiple trades and
one company. the ordering of multiple components.

The systems can be quickly and easily installed with the aid At the same time, guarantees, service support, site inspections and
of mechanical lifting equipment through a single-fix installation maintenance are also supplied by multiple sources which can lead
process. The rapid speed of installation can help to reduce the risk to an increased risk of liabilities.
of accidents, as less time is spent working at height. It also means
that the building is weathertight sooner, allowing internal fit-out and
external finishing to commence earlier, minimising delays and the
need for multiple trades, therefore achieving a significant reduction
of overall build programme and cost.

Insulated Panel, Single-component System

FIBREfree System
■ Closed cellular structure of the insulation =
■ zero moisture ingress;
■ no air infiltration; and
■ lifetime thermal reliability, without ageing or degradation.
■ No risk of toxic mould and bacteria growth.
■ 
No risk of building’s or employers liability insurance cover
exclusion for presence of toxic mould.
■ No release of fugitive fibres into internal environments.

14
System
Benefits

Introduction
The easiest, fastest and most cost-effective
strategy to reduce heating and cooling energy
demand and construction costs is to use
Kingspan insulated roof and wall systems.

The excellent thermal performance of


Kingspan insulated panels can result in energy
savings of as much as 30% more than standard,
cavity-based insulation systems.­­

Superior U-values Guaranteed Airtightness & Weathertightness


Kingspan insulated panels have a FIREsafe & FIBREfree PIR One of the biggest sources of building heat loss or heat gain is due
insulation core, uniquely designed in-house to guarantee a superior to air leakage i.e. ‘leaking buildings’. The superior joints on
thermal performance in hot and cold climates. The panels are our systems ensure that they remain both air and weathertight over
fitted to the exterior of the building and create a thermal skin that the life of the building.
reduces internal temperature loss and provides a thermal shield
We guarantee:
against external temperatures.
■ Insulation continuity with no gaps or missing insulation;
The closed cellular structure of the insulation provides zero ■ Low energy usage and operating costs;
moisture ingress with no air infiltration. This guarantees lifetime
■ Exceptional U-value compliance and reliability;
thermal reliability, without ageing or degradation.
■ Low CO2 emissions;
■ 3m3/hr/m2 airtightness certainty at 50Pa.

Design Flexibility & Aesthetic Appeal


Kingspan’s commercial and industrial wall and roof systems
offer designers a comprehensive range of building solutions for
vertical and horizontal wall applications and for flat and pitched
roof applications. The wide range of fabrication accessories
enables the creation of fully integrated, eye catching and unique
architectural features.

Available in multiple profiles, finishes, colour options and cover


widths, Kingspan insulated panels provide customised building
design and creative freedom.

All our panels are easily integrated with traditional construction


methods and building systems.

15
System
Benefits

Fire Performance
The ability of buildings to perform well in the case of fire and to offer protection to both occupants and property are of primary
importance to specifiers, owners, investors and insurers.

Kingspan Insulated Panels takes this issue extremely seriously and therefore all products have undergone extremely rigorous
testing to ensure that they not only meet regulatory standards, but in most instances go far beyond.

Reaction to Fire Performance


Kingspan Insurer Certified FIREsafe PIR core insulated panels can ■ USA / Global: NFPA 285 Façade testing;
achieve high levels of reaction to fire performance in tests specified ■ UK: BS 8414 – Façade testing; passed BR 135 & LPS 1582;
for regulatory purposes and large scale tests developed by the ■ Nordic countries – SP Fire 105 Façade testing.
insurance industry.
Resistance to Fire Performance
In summary:
■ Europe:EN 13501-1, particularly B-s1,d0. The ‘s1’ rating, being Kingspan insulated panels can achieve up to 60 minutes fire
the best (lowest) smoke rating; insulation and integrity according to EN 1364 and up to
■ Global:
FR60 according to UK Insurance Industry Standard LPS 1208,
FM 4880 – Class 1 Internal wall and ceiling panels
without height restriction; for external applications.

■ Global
Insurance: FM 4881 – Class 1 External wall panel
systems;
■ Global insurance: FM 4471 – Class 1 Roof panel systems;
■ UK Insurance: LPCB certified to LPS 1181 Grade EXT-A & B, for
external roof and wall panel systems;

LPS 1181: Part 1. The test shown below forms part of the assessment requirements for EXT-B and EXT-A approval.

Test set up During test Inspection of char formation after test

16
System
Benefits

Introduction
One of the most convincing arguments for These case studies cover the performance of various Kingspan PIR
the use of Kingspan Insurer Certified PIR core panel systems in different applications including an external arson
insulated panels is the way they react to fire attack. We have published every single case study that we have
in real building fire situations. had done on our panel systems with the exception of those that
the client has asked to remain confidential. In every case, the PIR
Independently-researched real fire case studies have proven the
core panels have been found to have performed very well with no
performance of Insurer Certified PIR panel systems in the UK,
evidence of contribution to fire spread.
Ireland and mainland Europe.
Overall Conclusions
We have been building up a library of real fire case studies over
■ PIR cores charred in the immediate vicinity of fire.
the years including the following independent fire investigations by
■ Fires were not propagated within the PIR core.
Tenos, a leading fire engineering consultancy with global reach,
■ PIRpanels did not char significantly outside of the area of
based in the UK:
the main fire.
■ Wharfedale Hospital, UK;
■ Dominant influence on fire
■ Spider Transport, Ireland; severity was the contents
■ Crude Oil Pool Fire, Netherlands; of the building – fire severity
■ Clifton Comprehensive School, UK; not significantly influenced by
the PIR panel.
■ Food Preparation Facility, Heathrow Airport, UK;
■ No evidence to indicate
■ Suffolk Food Hall, UK;
that PIR panels increased the
■ RA Wood Adhesives, UK; risk of fire spread.
■ Furniture Retail Warehouse, Presov, Slovakia.

17
Sustainability Overview

Sustainability is firmly at the heart


of Kingspan’s approach.
Kingspan’s sustainability vision is “to be a global leader in The achievement is being prioritised at Holywell and Sherburn, UK,
sustainable business and establish a leading position in providing which are the largest sites. There are already small-scale renewable
sustainable, renewable and affordable best practice solutions for energy systems in place, including solar thermal hot water, wind
the construction sector.” and a large scale photovoltaic array, commissioned in 2011, that is
currently delivering over 300,000kWh per annum.
We don’t just manufacture and supply sustainable products,
we also aim to operate within a sustainable business. A new energy performance contract is also in place at Holywell;
partly funded by the UK Green Investment Bank and costing over
Sustainable Business Model £700,000, and is currently saving 1,130,000kWh of electricity use
Approximately 20-25% of the steel used in Kingspan insulated per annum.
panels in Europe is recycled. Currently, core waste is recycled back
Kingspan Insulated Panels has recently achieved ISO 50001
into the manufacturing process at our site in Ireland, and systems
Energy Management Certification for its Holywell site, in recognition
and methodologies for responsibly dealing with waste insulation are
of the continual improvement of energy performance.
in place at the other manufacturing sites. All our sites in the UK are
zero waste to landfill.
Sustainable Products
Kingspan Insulated Panels has attained ISO 14001 for its sites At Kingspan Insulated Panels, we provide both materials and
in the UK and Ireland. All manufacturing sites have achieved services that can help a project to be more cost effective,
BS EN ISO 9001 and the majority also have OHSAS / ISO 18001. sustainable and gain higher ratings in the different environmental
All key suppliers are either working towards ISO 9001 / 14001 and assessment methods.
OHSAS 18001, or have already achieved it.
In 2007, Kingspan was the first insulated panel manufacturer to
In 2012, Kingspan Insulated Panels became the first manufacturer put its key roof and wall panel products through a formal and
of insulated metal cladding systems to be certified to the independently assessed Life Cycle Analysis (LCA) by the Building
prestigious Carbon Trust Standard, which is designed to provide a Research Establishment and achieved a top A+ rating according to
robust, objective analysis of a company’s carbon emissions. the Green Guide to Specification. These ratings were reconfirmed
in 2010 and are currently being reassessed in combination with
In 2011, Kingspan Group embarked on a Net-Zero initiative.
plans to certify a larger part of our product range.
The target is to have all Kingspan facilities running on renewable
power by 2020, with an interim target of achieving 50% by 2016. Kingspan Insulated Panels’ full range of products can make
a significant contribution to achieve higher ratings in building
certification methodologies such as BREEAM and LEED.

Commercial Cradle to Grave Diagrams (LCA)


Roof Specification*
High Performing Specifications Poor Performing Specifications

A+ A B C D E
Best Kingspan KS1000 RW Worst
Performing ECOsafe 0.47 Ecopoints Performing
Roof Specifications Roof Specifications

Wall Specification†
High Performing Specifications Poor Performing Specifications

A+ A B C D E
Best Worst
Kingspan KS1000 RW
Performing ECOsafe 0.47 Ecopoints Performing
Wall Specifications Wall Specifications
KS600/900/1000 AWP
ECOsafe 0.53 Ecopoints

* Low Pitched Roof: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell. Supported on cold rolled steel purlins and structural sections.
Steel facings; generic organic coatings. Insulation 120mm core thickness.
† External Wall: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell vertically laid. Supported on cold rolled steel rails. Steel facings; generic organic

coatings. Insulation 70mm core thickness. KS600/900/1000 AWP Panel with ECOsafe PIR insulation core manufactured at Holywell horizontally laid. Supported on cold
rolled steel rails and structural frame. Steel facings; generic organic coatings. Insulation 80mm core thickness.

18
Environmental
Sustainability Methodologies

Introduction
A recent analysis has shown that Kingspan Insulated Panels’ products can contribute directly up to
28% of the BREEAM credits, and towards up to 27 points of the 110 points available within the LEED
accreditation.

BREEAM (Building Research Establishment Environmental LEED V4 (Leadership in Energy and Environmental Design)
Assessment Method) is the world’s leading environmental is the world’s second most widely adopted environmental
assessment method. assessment method.

BREEAM is divided into 10 categories, each carrying different LEED is divided into 9 categories, each carrying different scores.
scores.
Integrative Process
Location 1 pt
Pollution Management & Transportation Sustainable Sites
10% 12% 16 pts 10 pts

Land Use Regional Priority Water


& Ecology Health & 4 pts Efficiency
10% Wellbeing 11 pts
Innovation
15% 6 pts
Waste
7.5%
Energy
19% Indoor
Materials
Environmental
12.5%
Quality 16 pts
Energy &
Transport Water Materials & Resources Atmosphere
8% 6% 13 pts 33 pts

An additional 10% is awarded to innovation.

Kingspan Insulated Panels’ products can help achieve credits in Kingspan Insulated Panels’ products can help achieve credits in
the following categories: the following categories:

Materials Materials & Resources


■ Green Guide A+ Rating. ■ 100% reusable.
■ Compliance with ISO 14001 demonstrating that products ■ Pallets,
plastic packaging etc. collected on site after delivery,
contain responsibly sourced materials. helping reduce waste on site during construction.
■ Environmental Profiling by the Building Research Establishment ■ Insulated panels typically contain 14.5% to 17.5% recycled
(BRE) for certain products. content.
■ Approved environmental profiling available for most products.
Energy
■ Reduction of carbon emissions and energy consumption. Energy & Atmosphere
■ Photovoltaic systems. ■ Reduction of carbon emissions and energy consumption.
■ Photovoltaic systems.
Health and Wellbeing
■ Free from Volatile Organic Compounds (VOCs) emissions. Indoor Environmental Quality
■ Daylighting solutions. ■ Free from Volatile Organic Compounds (VOCs) emissions.
■ High performance acoustic solutions and advice. ■ Daylighting solutions.
■ High performance acoustic solutions and advice.
Waste
■ Pallets,
plastic packaging etc. collected on site after delivery, Sustainable Sites
helping reduce waste on site during construction. ■ Envelope solutions with high solar reflective coatings.
Pollution ■ Gutter / rainwater design calculations.
■ Reduction of NOx emissions from buildings. Innovation
■ Gutter / rainwater design calculations. ■ LEED Accredited Professional (LEED AP) working in the
Innovation business.
■ Various ■ Products eligible for innovation on a project specific basis.
innovation credits particularly in the ‘Energy’ category.

19
Cost Optimal Energy
Saving Building Solutions Introduction

With the ever increasing demand for sustainable Why do we need Cost Optimal Energy Saving
buildings and building methods, it is becoming Building Solutions?
essential to take into consideration what the The UK needs Cost Optimal Energy Saving Buildings to minimise
options are at an early stage of the project. the financial impact of rising fuel costs in buildings, therefore it is
For over 40 years, we at Kingspan Insulated Panels have pushed essential to reduce lifetime operational costs.
the boundaries of the building envelope, creating the world’s most With a holistic building design that concentrates on the design
advanced high performance systems. of the whole building, rather than just focusing on a specific area
Through our knowledge, and innovation and world-class technical such as the building envelope only, it is possible to design more
expertise, we can provide future-proofed Cost Optimal Energy accurately, more efficiently and at optimum cost. For example,
Saving Building Solutions to help architects and design teams enhancing the building envelope provides the opportunity to
realise affordable, energy efficient and sustainable buildings. downsize internal building services, thereby often reducing
the capital cost for the whole building when costs associated to
the reduced plant size exceed the costs associated to the
enhanced envelope.
Holistic Building Design Inputs­

Cooling Hot water


system Heating system
Building system
orientation Demands
Auxillary
(different zones) Low / zero
Lighting (fans, pumps,
Geographical Building etc) carbon
location envelope design technologies

What are Cost Optimal Energy Saving Building Kingspan Cost Optimal Energy Saving Building Solutions can offer:
Solutions? ■ Less Capital Cost: Kingspan has proven that the integration of
Building designs that reduce both whole building capital an enhanced building envelope, with a holistic design approach
cost and lifecycle operational cost. that identifies the most cost-effective whole building specification,
often results in a reduction in capital cost.
Buildings designed with Cost Optimal Energy Saving Building
■ Higher Return on Investment: Cost Optimal Energy Saving
Solutions provide many compelling advantages to the different
Building Solutions that have a capital cost uplift provide significant
property stakeholders; they consume less energy, they emit less
operational cost reductions and offer rapid return on investment.
carbon dioxide and they are environmentally responsible over their
lifetime, but the perception is that these types of buildings carry ■ Lifetime Operational Cost Savings: Cost Optimal Energy
substantial capital cost premiums. Saving Building Solutions feature envelope systems that
maintain their thermal performance over time, limiting the
Kingspan Cost Optimal Energy Saving Building Solutions can
occupiers’ exposure to escalating operating costs over the
deliver minimum capital and lifetime operation costs for a building.­­
lifetime of the building.
■ Future-proofed Buildings: ­­­Cost Optimal Energy Saving Building
Solutions drive higher rental income, maximise occupancy levels,
reduce operating costs, enhance asset value and minimise the
risk of rising fuel costs to provide ‘future-proofed’ buildings.
■ Enhanced BREEAM/LEED Ratings: Additional BREEAM
/ LEED credits can be achieved, enhancing green building
credentials and providing market differentiation.

20
Cost Optimal Energy Exemplar
Saving Building Solutions Case Studies

Introduction
Kingspan Insulated Panels has carried out extensive research in conjunction with­­AECOM,
a world leading building design consultancy, to identify the positive impact of more efficient
building envelopes for buildings in various parts of the UK.

Each scenario was calculated using three starting building fabric Return on Investment (ROI) is a performance measure used
standards: backstop, notional and enhanced. to evaluate the efficiency of an investment, or to compare the
efficiency of a number of different investments. To calculate ROI,
■ Backstop: Less Insulation
the benefit (return) of an investment (net of initial cost of investment)
Roof = 0.25W/m2K / Wall = 0.35W/m2K
is divided by the cost of the investment; the result is expressed as
■ Notional:Medium Insulation a percentage or a ratio.
Roof = 0.18W/m2K / Wall = 0.26W/m2K
Net Present Value (NPV) is the difference between the present
■ Enhanced: More Insulation
value of cash inflows and the present value of cash outflows.
­­ oof = 0.15W/m2K / Wall = 0.20W/m2K
R
NPV is used in capital budgeting to analyse the profitability of an
Results are dependent on various parameters such as building investment or project.
type, location, orientation, etc.
Internal Rate of Return (IRR) is the discount rate often used in
Having applied an envelope, a building specification is assigned capital budgeting that makes the net present value of all cash flows
based on cost-effectiveness (applying the most cost-effective from a particular project equal to zero. Generally speaking,
changes first) to develop the capital cost model. the higher a project’s internal rate of return, the more desirable
it is to undertake the project. As such, IRR can be used to rank
Lifetime operational costs are then calculated. It is then possible to
several prospective projects a firm is considering. Assuming all
recognise financial benefits of various building specifications over
other factors are equal among the various projects, the project
others in terms of Net Present Value (NPV), Return on Investment
with the highest IRR would probably be considered the best and
(ROI) and Internal Rate of Return (IRR).
undertaken first.

For further information see: http://www.kingspanpanels.co.uk/why-kingspan/value-proposition/

21
Cost Optimal Energy Route to Net-Zero
Saving Building Solutions Energy Buildings

We have now entered into an era of energy The envelope must offer thermal performance suitable to the
efficiency and financial returns, where energy local climate but it is not just the building envelope that must be
saving buildings are designed, constructed, considered at this stage, it is important to take a holistic approach
operated and maintained with minimal cost. to the energy efficiency of internal plant. Important elements such
as a building’s daylighting design must always be carefully
Energy efficiency must always be addressed before considering considered, taking location and climate into account. Kingspan’s
renewable energy. In order to achieve a cost optimal energy saving daylighting systems can be incorporated into building designs to
building design it is essential that annual energy consumption is further decrease energy consumption, by reducing the need for
minimised before incorporating low or zero carbon technologies. electric lighting.

Taking a holistic approach, the envelope and internal heating


“ By applying Kingspan’s three- and cooling system should be designed simultaneously while
step process of EnvelopeFirst­­­ always considering cost. The size of the heating and cooling
& Optimised Building Services, system depends very much on the building envelope and it has
been found that improving the efficiency of the building envelope
Insulate & Generate and Net-Zero reduces the size of internal systems and hence reduces their cost.
Energy Buildings, ­­­it is possible to This also results in heating / cooling energy consumption reduction.
achieve a Cost Optimal Energy This approach often results in a lower capital cost for the building
envelope and heating / cooling system combined.
Saving Building Solution.”
Energy efficient internal building services with intelligent controls
should also be included at this stage. Kingspan Insulated Panels’
STEP EnvelopeFirst & building envelope products and solutions provide enhanced
1 Optimised Building Services thermal conductivity with low air permeability to ensure thermal
The first step, EnvelopeFirst & Optimised Building Services, performance robustness throughout the building’s lifecycle.
optimises the insulation, airtightness, heat loss / gain and daylight Our wide range of Kingspan roof, wall and façade insulated panel
design of the building envelope for its intended life, whilst ensuring systems, including daylighting, come in various colours and
the building’s services are geared to energy efficient operation. finishes to suit any design requirement.
It is of utmost importance that the building envelope is appropriate
before embarking on other energy efficient measures as the
building envelope tends to last the life of the building. It is
mandatory to get the design correct to ensure low operational
cost for the entire lifetime of the building.

Step 1
EnvelopeFirst & Optimised Building Services

Building envelope optimisation plus building


services geared to efficient operations.

22
Cost Optimal Energy Route to Net-Zero
Saving Building Solutions Energy Buildings

Introduction
STEP Insulate & Generate STEP Net-Zero
2 - Integrated LZC Technologies 3 Energy Buildings
The second step is called ‘Insulate & Generate’. At this stage, The final step is called Net-Zero Energy Buildings (NZEBs).
additional enhancements to the building fabric and / or internal The purpose of this stage is to ensure that the overall annual
duct / pipework are introduced and low or zero carbon technology performance of the building balances out. This usually involves
systems are added to further reduce the overall energy footprint. enhancing the renewable energy producing technologies
Low or zero carbon technologies such as Kingspan Roof Mounted incorporated in the building, and may require investment in off-site
PV Systems are perfectly suited to help reduce energy bills for energy saving schemes called ‘allowable solutions’ in the UK.
buildings with large roof space.
Having applied the steps above to reach a given target, it is
Likewise, Kingspan Sol-Air, a thermal air heating insulated panel necessary to calculate the lifetime operational cost by incorporating
system that channels passive solar heat gain into the heating the cost associated with rising fuel costs and replacement of
system hence reducing its energy consumption, is perfectly suited internal plant (keeping in mind an improved fabric will reduce
for buildings with fresh air requirements. Other buildings may the cost of internal plant). If the process is completed to
require different solutions, including solar thermal, wind and even reach different carbon targets, it is then possible to calculate a
heat pump technologies, all of which are available from one of Return on Investment (ROI), Net Present Value (NPV) and Internal
Kinspan’s other divisions. Rate of Return (IRR).

The energy saving solutions selected at this stage depend on a


number of variables, including cost effectiveness, building type, “ Kingspan provides global,
internal demands, orientation, geographical location and climate.
sustainable, energy saving
Kingspan Energy, a sub-division of Kingspan Insulated Panels,
offers businesses and building owners the opportunity to maximise building solutions for all sectors.”
the use of the roof space thus reducing their energy costs and
enhancing the value of their property without the need for any Backed by over 40 years of technical experience, rooted in
upfront capital outlay. These systems are guaranteed for 25 years customer service, and steeped in industry knowledge, we are
with lifetime monitoring and maintenance. leading the way on the journey towards a collective sustainable
future, and are perfectly placed to support customers, the industry
and society as a whole as we all progress towards a true net-zero
energy future.

Step 2 Step 3
Insulate & Generate Net-Zero Energy Buildings

EnvelopeFirst & Optimised Building Services plus Insulate & Generate plus renewable energy
integrated low or zero carbon technologies. enhancements & / or off-site energy saving schemes.

23
24
Standing
Seam Systems

Seam Systems
Standing

A unique high performance standing seam insulated


roof panel system offering premium aesthetic and that is
zipped on-site to create a weathertight solution.

25
Standing KingZip IP
Seam Systems KS500/1000 ZIP IP

St. Thomas Primary School, Swansea, UK

KingZip IP is a unique insulated standing seam Product Features


roof panel, which gives a secret-fix appearance Profile: Standing Seam
unrivalled in the composite panel market. Fixing detail: Secret-fix appearance
The panel can be used on roofs with pitches of
Metal type: Steel and aluminium
1.5º or more after deflection.
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo), Kingspan Spectrum (Solid /
Metallic / Diamond) and in Aluminium in
mill finish as standard, with colours
on request
Application: Pitched roofs of 1.5º or more after
deflection
Lengths: From 1.8m to 25.7m
Cover width: 500mm and 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates with Kingspan Day-Lite
Upstand, Kingspan Safety solutions and
Kingspan Roof Mounted PV System
Seals: Factory-applied side lap and
anti-condensation tape and site-applied
end lap sealants

26
Standing KingZip IP
Seam Systems KS500/1000 ZIP IP

Seam Systems
Standing
Griffen Valley School, Dublin, Ireland Oxley Park School, Milton Keynes, UK

KS500 ZIP IP
500mm Cover Width
65mm

Core
Thickness

KS1000 ZIP IP
1000mm Cover Width
65mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS500/1000 ZIP IP
    •  •

Dimensions, Weight and Thermal Performance


KS500 ZIP IP KS1000 ZIP IP
Core Thickness (mm) 45 90 110 124 147 45 90 110 124 147
Overall Thickness (mm) 110 155 175 189 212 110 155 175 189 212
U-value (W/m2K) 0.45 0.25 0.20 0.18 0.15 0.45 0.25 0.20 0.18 0.15
Weight (kg/m2) 0.9 alu / 0.4 steel 9.1 10.9 11.7 12.3 13.2 8.3 10.1 10.9 11.4 12.3
Weight (kg/m ) 0.5 steel / 0.4 steel
2 11.1 12.9 13.7 14.3 15.2 10.0 11.8 12.6 13.2 14.1
The U-values have been calculated using the method required by the appropriate National Building Regulations.

27
28
Insulated Roof
& Wall Panels

Insulated Roof
& Wall Panels
An extensive range of high performance secret and
through-fix insulated wall panel systems that can be laid
vertically or horizontally, and roof panels systems that are
suitable for any pitched or flat roof applications; all come
in a wide range of colours, profiles and textures.

29
Insulated Roof Trapezoidal Roof
& Wall Panels KS1000/2000 RW

Leongatha Specialist School, Victoria, Australia Harbourgate, Portsmouth, UK

Trapezoidal Roof is a through-fix, trapezoidal- Product Features


profiled insulated roof panel, which can be used Profile: Trapezoidal
for building applications with roof pitches of Fixing detail: Through-fix
4°or more after deflection.
Metal type: Steel
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application: Pitched roofs of 4° or more after deflection
Lengths: KS1000 RW: From 1.8m to 29m
KS2000 RW: From 5m to 20m
Cover width: 1000mm and 2000mm
Environmental rating: Green Guide A+ rating as per the
BRE Global “The Green Guide to
Specification”, Green Guide 2008 ratings
(KS1000 RW only)
Fire rating: LPCB, FM approved (KS1000 RW only)
Product compatibility: Integrates with Kingspan Day-Lite
Trapezoidal & Upstand, Kingspan Safety
solutions and Kingspan Roof Mounted
PV System
Seals: Optional factory-applied side and end lap
weather seals

30
Insulated Roof Trapezoidal Roof
& Wall Panels KS1000/2000 RW

Insulated Roof
& Wall Panels
Paraparaumu College, Wellington, NZ

KS1000 RW
1000mm Cover Width
30.5
35
Core
Thickness

KS2000 RW
2000mm Cover Width
30.5 333.3mm
35

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 RW
    •  
KS2000 RW
    •  •
 Contact Kingspan Quotes or Technical team.

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 40 50 60 70 80 100 115 120 137 150
Overall Thickness (mm) 71 81 91 101 111 131 146 151 168 181
U-value (W/m2K) 0.46 0.38 0.35 0.30 0.25 0.20 0.18 0.16 0.15 0.14
Weight (kg/m2) 0.5 steel / 0.4 steel 9.9 10.3 10.7 11.0 11.5 12.3 12.8 13.1 13.7 14.2
The U-values have been calculated using the method required by the appropriate National Building Regulations.

31
Insulated Roof Lo-Pitch
& Wall Panels KS1000 LP

Hotel Kilkenny, Kilkenny, Ireland Opus Business Park, Peterborough, UK

Lo-Pitch is a secret-fix, shallow-profiled roof Product Features


insulated panel with raised side joints. Profile: Upstand profile along panel side joint with
This system is ideal for all applications where minor profiles across the panel width
the roof pitch is 1.5º or more after deflection. Fixing detail: Secret-fix appearance created by elevated
and capped fasteners clipped on site
Metal type: Steel
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum (Solid
/ Metallic / Diamond)
Application: Pitched roofs of 1.5º or more after
deflection
Lengths: From 1.8m to 29m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB, FM approved
Product compatibility: Integrates with Kingspan Day-Lite
Upstand, Kingspan Safety solutions and
Kingspan Roof Mounted PV System
Seals: Factory-applied anti-condensation tape
to both sides and site-applied end lap
sealant

32
Insulated Roof Lo-Pitch
& Wall Panels KS1000 LP

Insulated Roof
& Wall Panels
Manningham Mills, Bradford, UK

KS1000 LP
1000mm Cover Width

­35mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 LP
    •  

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 45 60 80 100 115
Overall Thickness (mm) 80 95 115 135 150
U-value (W/m2K) 0.46 0.31 0.25 0.21 0.18
Weight (kg/m2) 0.5 steel / 0.4 steel 9.7 10.3 11.1 11.9 12.5
The U-values have been calculated using the method required by the appropriate National Building Regulations.

33
Insulated Roof Curved Roof
& Wall Panels KS1000 CR

Yealands Estate, New Zealand

Curved Roof is a secret-fix, shallow-profiled roof Product Features


insulated panel with raised side joints. Profile: Upstand profile along panel side joint with
This system is ideal for curved roofs with a minor profiles across the panel width
minimum radius of 150m. Fixing detail: Secret-fix appearance created by elevated
and capped fasteners clipped on site
Metal type: Steel
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum (Solid
/ Metallic / Diamond)
Application: Curved roofs with a minimum radius of
150m
Lengths: From 1.8m to 29m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates with Kingspan Safety solutions
and Kingspan Roof Mounted PV System
Seals: Factory applied anti-condensation tape
on both sides and site-applied end lap
sealant

34
Insulated Roof Curved Roof
& Wall Panels KS1000 CR

Insulated Roof
& Wall Panels
Image courtesy of Gazeley and Central Photography.
Blue Planet Distribution Centre, Chatterley Valley, UK

KS1000 CR
1000mm Cover Width

­35mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 CR
    •  •

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 45 60 80 100 115
Overall Thickness (mm) 80 95 115 135 150
U-value (W/m2K) 0.46 0.31 0.25 0.21 0.18
Weight (kg/m2) 0.5 steel / 0.4 steel 9.7 10.3 11.1 11.9 12.5
The U-values have been calculated using the method required by the appropriate National Building Regulations.

35
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR/DRC

Land Rover Dealership, Knutsford, UK Land Rover Dealership, Knutsford, UK

Trapezoidal Secret-Fix DR is ideal for all Product Features


applications where the roof pitch is 1.5º or more Profile: Trapezoidal
after deflection, while Trapezoidal Secret-Fix Fixing detail: Secret-fix appearance created by elevated
DRC is suitable for curved roofs with a minimum and capped fasteners clipped on site
radius of 150m. Metal type: Steel
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application: Pitched roofs of 1.5º or more after
deflection and curved roofs with a
minimum radius of 150m
Lengths: From 1.8m to 29m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates with Kingspan Day-Lite
Upstand, Kingspan Safety solutions and
Kingspan Roof Mounted PV System
Seals: Factory-applied anti-condensation tape
to both sides and site-applied end lap
sealant

36
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR/DRC

Insulated Roof
& Wall Panels
Land Rover Dealership, Knutsford, UK

KS1000 DR/DRC
1000mm Cover Width
333.3mm

35mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 DR/­­DRC
    •  •

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 40 50 60 80 100 115
Overall Thickness (mm) 75 85 95 115 135 150
U-value (W/m2K) 0.46 0.38 0.31 0.25 0.21 0.18
Weight (kg/m2) 0.5 steel / 0.4 steel 10.0 10.5 10.9 11.8 12.7 13.4
The U-values have been calculated using the method required by the appropriate National Building Regulations.

37
Insulated Roof Slate & Tile Support
& Wall Panels KS1000/2000 TS

Abbots Park, St Albans, UK Sacred Hearts & St Benedicts School, Redcar, UK

Slate & Tile Support is an advanced insulated Product Features


roof panel system that has been designed Profile: Trapezoidal
to support either slates or tiles. The system Fixing detail: Through-fix
provides all of the advantages of insulated
Metal type: Steel
panel technology with the aesthetic appeal of a
Colours: Refer to tile manufacturer. The insulated
traditional vernacular roof finish. A wide range panels is available in any Kingspan
of slates and tiles can be installed in conjunction XL Forté colour
with the system. Application: For minimum roof pitches consult with
slate/tile manufacturer
Lengths: From 1.8m to 29m
Cover width: 1000mm and 2000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved (limited to a maximum tile
weight of 54kg/m²)
Product compatibility: Integrates with Kingspan Safepro2 Safety
solution and Kingspan Roof Mounted PV
System
Seals: Optional factory-applied side and end lap
weather seals

38
Insulated Roof Slate & Tile Support
& Wall Panels KS1000/2000 TS

Insulated Roof
& Wall Panels
Holywell Hospital, Holywell, UK

KS1000 TS
1000mm Cover Width
30.5
35
Core
Thickness

KS2000 TS
2000mm Cover Width
30.5 333.3mm
35

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 TS
    •  •
KS2000 TS
    •  •

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 40 50 60 70 80 100 115 120 137 150
Overall Thickness (mm) 71 81 91 101 111 131 146 151 168 181
U-value (W/m2K) 0.46 0.38 0.35 0.30 0.25 0.20 0.18 0.16 0.15 0.14
­­Weight (kg/m2) 0.5 steel / 0.4 steel 9.9 10.3 10.7 11.0 11.5 12.3 12.8 13.1 13.7 14.2
The U-values have been calculated using the method required by the appropriate National Building Regulations.

39
Insulated Roof Roof Tile
& Wall Panels KS1000 RT

The Oaks Golf Club, Wykeham, North Yorkshire, UK

Roof Tile looks like a traditional pantile roof Product Features


but is a modern Kingspan insulated panel Profile: Pantile effect
with a shaped exterior. Fixing detail: Through-fix
The insulation is built-in and can be used for Metal type: Steel
any commercial building with a roof pitch of Colours: Kingspan XL Forté Symphony (Anthracite
12° or more after deflection. The traditional only) and Crescendo (Copper Beech only),
look hides a sophisticated system that is easy and Kingspan Destral
to install and complies with all contemporary Application: Pitched roofs of 12° or more
after deflection
building standards.
Lengths: From 2.1m to 15.75m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates with Kingspan Day-Lite Upstand
and Kingspan Saferidge Safety solution
Seals: Site-applied side lap sealants

40
Insulated Roof Roof Tile
& Wall Panels KS1000 RT

Insulated Roof
& Wall Panels
Co-op Supermarket, Widnes, UK EBL Offices, Runcorn, UK

KS1000 RT
1000mm Cover Width
200mm
40mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 RT
    •  •

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 45 60 80 100
Overall Thickness (mm) 85 100 120 140
U-value (W/m2K) 0.45 0.32 0.25 0.20
Weight (kg/m2) 0.5 steel / 0.4 steel 10.7 11.3 12.2 13.1
The U-values have been calculated using the method required by the appropriate National Building Regulations.

41
Insulated Roof Sinusoidal
& Wall Panels KS1000 SRW

Berghorst Farm Shed, Dronten, Netherlands

Sinusoidal is a through-fix sinusoidal profiled Product Features


insulated roof panel which can be used for Profile: Sinusoidal
building applications with roof pitches of 4o or Fixing detail: Through-fix
more after deflection.
Metal type: Steel
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application: Pitched roofs of 4° or more
after deflection
Lengths: From 1.8m to 17.8m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates with Kingspan Safety solutions
and Kingspan Roof Mounted PV System;
rooflight solution is available
Seals: Site-applied side and end lap sealants

42
Insulated Roof Sinusoidal
& Wall Panels KS1000 SRW

Insulated Roof
& Wall Panels
KS1000 SRW

1000mm Cover Width


167mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 SRW
    •  •

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 40 60 80
Overall Thickness (mm) 70 90 110
U-value (W/m2K) 0.46 0.32 0.25
Weight (kg/m2) 0.5 steel / 0.4 steel 10.3 11.3 12.0
The U-values have been calculated using the method required by the appropriate National Building Regulations.

43
Insulated Roof Topdek
& Wall Panels KS1000 TD

Sanvey Gate Apartments, Leicester, UK (with standing seam option)

Topdek is a single component, factory pre- Product Features


engineered roof deck, comprising a high Profile: Flat single-ply PVC / TPE membrane, with
performance single-ply PVC / TPE membrane optional standing seam aesthetic
with insulation and a trapezoidal steel deck, Fixing detail: Secret-fix appearance
that can eliminate the need for valley-hip and Metal type: N/A
boundary wall gutters. It is suitable for flat and Colours: Membranes
pitched roofs above 1:80 (0.72º) after deflection, Application: Flat and pitched roofs above 1:80 (0.72º)
as well as curved roof applications with a after deflection, and curved roof with a
convex curve (45m radius) and concave curve convex curve (45m radius) and concave
(50m radius). curve (50m radius)
Lengths: From 1.5m to 16m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB, FM approved
Product compatibility: Integrates with Kingspan Safety solutions
and Kingspan Roof Mounted PV System
and is compatible with common lighting
solutions such as dome, pyramid and
atrium
Type of membrane: PVC (Polyvinyl Chloride) /
TPE (Thermoplastic Elastomer)

44
Insulated Roof Topdek
& Wall Panels KS1000 TD

Insulated Roof
& Wall Panels
Captains Club Hotel, Christchurch, UK

KS1000 TD
60mm 1000mm Cover Width

Core
Thickness

38mm
200mm

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 TD
   • •  

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 34 71 91 100 120
Overall Thickness (mm) 72 109 129 138 158
U-value (W/m2K) 0.48 0.25 0.20 0.18 0.15
Weight (kg/m2) 0.5mm deck 9.0 10.5 11.3 11.7 12.5
The U-values have been calculated using the method required by the appropriate National Building Regulations.

45
Insulated Roof Architectural Wall Panels
& Wall Panels / Longspan Range

Abertay University, Dundee, UK

Architectural Wall Panels (AWP) and Longspan (same profile as AWP, but with a greater spanning
capability) are secret-fix wall panel systems that offer unprecedented freedom of design and
top-of-the-range performance to architects.
The products come in 11 distinct profiles, allowing architects to look beyond traditional insulated
panel designs to create buildings with more inspiring façades within the same cost bracket.

Product Features
Profile: Curvewall, Convex, Euro-Box, Flat, Spanning capability: Longspan – up to 8.2m, frame to frame
Flat-Stucco, Louvre, Mini-Micro, Environmental rating: Green Guide A+ rating as per the
Micro-Rib, Plank, Tramline, Wave BRE Global “The Green Guide to
Fixing detail: Secret-fix Specification”, Green Guide 2008 ratings
Metal type: Steel (applies to AWP CX, EB, FL, MM, MR
and WV, in 600mm, 900mm and 1000mm
Colours: Kingspan XL Forté (Symphony / Vivace /
cover widths only)
Crescendo), Kingspan Spectrum (Solid /
Metallic / Diamond), Kingspan Altaris and Fire rating: LPCB*, FM approved (AWP 900mm and
Kingspan Textured. Curvewall in Kingspan 1000mm cover widths only)
Spectrum Metallic (Silver only). Louvre in Product compatibility: All profiles integrate with each other,
Kingspan XL Forté Symphony (Goosewing as well as with Optimo and Kingspan
Grey / Bottle Green only) and Kingspan Day-Lite Architectural (AWP only)
Spectrum Solid and Metallic (Onyx / Silver Preformed corners Panels can be curved on the length or
/ Obsidian only). Please note, Flat is only and panels:  width, corners can be cranked or mitred
available in Kingspan XL Forté and Flat-Stucco depending on profile
is only available in Kingspan Spectrum
Seals: Factory-applied side weather seal
Application: Suitable for vertical or horizontal
* Longspan panels are only LPCB approved. Please contact Kingspan Technical
applications
Services for further information.
Lengths: Lengths from 1.8m up to 17m
From 600mm to 1000mm, with increments
Cover width: 
as low as 1mm (subject to minimum
order requirements)

46
Insulated Roof Architectural Wall Panels
& Wall Panels / Longspan Range

Profiles
Micro-Rib Euro-Box Flat Flat-Stucco Mini-Micro Convex
KS600-1000 MR KS600-1000 EB KS600-1000 FL KS600-1000 FL-S KS600-1000 MM KS600-1000 CX

Insulated Roof
& Wall Panels
Cover Width

Core
Thickness

Wave Plank Tramline Curvewall Louvre


KS600-1000 WV KS600-1000 PL KS1000 TL KS1000 CW KS1000 LV
Please note that the product codes shown above are for AWP only. Longspan product codes are the same as AWP, but with the inclusion of ‘LONGSPAN’ before the profile
code e.g. KS600-1000 LONGSPANMR.

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS600–1000 MR/EB/FL/FL-S/MM
CX/WV/PL & KS1000 TL/CW/LV*     •  
KS600–1000 LONGSPANMR/EB/FL/FL-S/MM
CX/WV/PL & KS1000 TL/CW/LV*     •  •

Dimensions, Weight and Thermal Performance


AWP† AWP & Longspan†
Core Thickness (mm) 45 60 70 80 100 120 140** 150
U-value (W/m2K) 0.52 0.35 0.30 0.26 0.21 0.18 0.15 0.14
Weight (kg/m2) 0.5 steel / 0.4 steel (AWP) 9.7 10.3 10.7 11.1 11.9 12.7 13.5 13.9
Weight (kg/m²) 0.63 / 0.63 Steel (Longspan) – – – 14.2 15.0 15.8 16.6 17.0
AWP Curvewall AWP & Longspan Curvewall
U-value (W/m2K) 0.43 0.29 0.26 0.23 0.19 0.16 0.14 –
Weight (kg/m2) 0.5 steel / 0.4 steel (AWP) 11.8 12.4 12.8 13.2 14.0 14.8 15.6 –
Weight (kg/m²) 0.63 / 0.63 Steel (Longspan) – – – 15.1 15.9 16.7 17.5 –
AWP Louvre AWP & Longspan Louvre
U-value (W/m2K) 0.49 0.33 0.28 0.25 0.20 0.17 0.15 –
Weight (kg/m2) 0.5 steel / 0.4 steel (AWP) 12.4 13.0 13.4 13.8 14.6 15.4 16.2 –
Weight (kg/m²) 0.63 / 0.63 Steel (Longspan) – – – 15.7 16.5 17.3 18.1 –
* Tramline, Curvewall and Louvre are only available in 1000mm cover widths.
** Please check minimum order quantities for Curvewall in 140mm thickness with the Kingspan Quotations Department.

All profiles except Curvewall and Louvre.
The U-values have been calculated using the method required by the appropriate National Building Regulations.

47
Insulated Roof Optimo
& Wall Panels KS600-1000 Optimo

Hastings Court House, Hastings, NZ

Optimo represents a dramatic breakthrough in Product Features


pre-engineered insulated wall panels, delivering Profile: Flat
a clean, smooth and aesthetically appealing Fixing detail: Secret-fix appearance
modern solution. The system has a hidden joint Metal type: Steel
detail which conceals fasteners from view and is
Colours: Kingspan Spectrum (Solid / Metallic /
available in various widths to suit any design. Diamond) and Kingspan Altaris
Application: Suitable for vertical or horizontal
application
Lengths: Lengths from 1.8m up to 17m
Cover width: From 600mm to 1000mm, with
increments as low as 1mm (subject to
minimum order requirements)
Environmental rating: Green Guide A+ rating as per the
BRE Global “The Green Guide to
Specification”, Green Guide 2008 ratings
(applies to 600mm, 900mm and 1000mm
cover widths only)
Fire rating: LPCB, FM approved (900mm and
1000mm cover widths only)
Product compatibility: Integrates with AWP, as well as with
Kingspan Day-Lite Architectural
Preformed corners Panels can be curved on the length or
and panels:  width and corners can be cranked
Seals: Factory-applied side weather seal

48
Insulated Roof Optimo
& Wall Panels KS600-1000 Optimo

Insulated Roof
& Wall Panels
Mill Street Student Accommodation, Leeds, UK Beva Investments, UK

KS600-1000 Optimo
600mm – 1000mm Cover Widths

Core
T­­­hickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS600–1000 Optimo     •  

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 45 60 70 80 100 120 140 150
U-value (W/m K) 2 0.52 0.35 0.30 0.26 0.21 0.18 0.15 0.14
Weight (kg/m2) 0.63 steel / 0.4 steel 10.9 11.5 11.9 12.3 13.1 13.9 14.7 15.1
The U-values have been calculated using the method required by the appropriate National Building Regulations.

49
Insulated Roof Trapezoidal Wall
& Wall Panels KS1000/2000 RW

Brookfield Park, Doncaster, UK

Trapezoidal Wall is a through-fix, trapezoidal- Product Features


profiled insulated wall panel. It is available in Profile: Trapezoidal
1000mm and 2000mm widths and in lengths of Fixing detail: Through-fix
up to 29m (depending on width), allowing for
Metal type: Steel
fast track and cost effective installation.
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application: Suitable for vertical or horizontal
application
Lengths: KS1000 RW: From 1.8m to 29m
KS2000 RW: Lengths up to 20m
Cover width: 1000mm and 2000mm
Environmental rating: Green Guide A+ rating as per the BRE
Global “The Green Guide to Specification”,
Green Guide 2008 ratings (KS1000 RW
only)
Fire rating: LPCB, FM approved (KS1000 RW only)
Product compatibility: Integrates with Kingspan Day-Lite
Trapezoidal
Preformed corners Panels can be mitred internally and
and panels: externally, for horizontally laid panels only
Seals: Optional factory-applied side and end lap
weather seals

50
Insulated Roof Trapezoidal Wall
& Wall Panels KS1000/2000 RW

Insulated Roof
& Wall Panels
Arigna Coalmine, Co. Roscommon, Ireland

KS1000 RW
1000mm Cover Width
30.5

35
Core
Thickness

KS2000 RW
2000mm Cover Width
30.5 333.3mm
35
Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 RW     •  
KS2000 RW     •  •
 Contact Kingspan Quotes or Technical team.

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 40 50 60 70 80 100 115 120 137 150
Overall Thickness (mm) 71 81 91 101 111 131 146 151 168 181
U-value (W/m2K) 0.46 0.38 0.35 0.30 0.25 0.20 0.18 0.16 0.15 0.14
Weight (kg/m2) 0.5 steel / 0.4 steel 9.9 10.3 10.7 11.0 11.5 12.3 12.8 13.1 13.7 14.2
The U-values have been calculated using the method required by the appropriate National Building Regulations.

51
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR

Sainsburys, UK

Trapezoidal Secret-Fix is a wall panel that has Product Features


been specifically designed for vertical applications. Profile: Trapezoidal
The secret-fix appearance is achieved through Fixing detail: Secret-fix appearance
the insertion of a colour matching push on cap
Metal type: Steel
onto the panel joint.
Colours: Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application: Vertical application
Lengths: Lengths from 1.8m up to 29m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject to
project specific assessment
Fire rating: LPCB, FM approved
Seals: Factory-applied anti-condensation tape
to both sides and site-applied end lap
sealant

52
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR

Insulated Roof
& Wall Panels
Sainsburys, UK

KS1000 DR
1000mm Cover Width
333.3mm

35mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 DR     •  

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 40 50 60 80 100 115
Overall Thickness (mm) 75 85 95 115 135 150
U-value (W/m2K) 0.46 0.38 0.31 0.25 0.21 0.18
Weight (kg/m2) 0.5 steel / 0.4 steel 10.0 10.5 10.9 11.8 12.7 13.4
The U-values have been calculated using the method required by the appropriate National Building Regulations.

53
Insulated Roof Five Crown/Box Profile
& Wall Panels KS1000 FC

Cumbrian Sea Foods, Seaham, UK

Five Crown / Box Profile is a through-fix Product Features


recurring box profile insulated wall panel, that Profile: Five Crown / Box Profile
integrates seamlessly with Sol-Air, the intelligent Fixing detail: Through-fix
solar air heating insulated panel system.
Metal type: Steel
Colours: Kingspan XL Forté Symphony (Goosewing
Grey / Merlin Grey / Anthracite only) and
Kingspan Spectrum Metallic (Silver only)
Application: Suitable for vertical and horizontal
application
Lengths: Lengths from 1.8m up to 15m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates seamlessly with Sol-Air
Seals: Site-applied side and end lap sealant

54
Insulated Roof Five Crown/Box Profile
& Wall Panels KS1000 FC

Insulated Roof
& Wall Panels
Newbridge Warehouse, Edinburgh, UK Cumbrian Sea Foods, Seaham, UK

KS1000 FC
1000mm Cover Width

200mm 54mm
95mm
38mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 FC     •  •

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 34 100
Overall Thickness (mm) 72 138
U-value (W/m2K) 0.48 0.19
Weight (kg/m2) 0.5 steel / 0.4 steel 10.2 12.9
The U-values have been calculated using the method required by the appropriate National Building Regulations.

55
Insulated Roof Sol-Air
& Wall Panels KS1000 SA

Asda, Bristol, UK

Sol-Air is a simple and intelligent solar air heating insulated panel system, with a through-fix securing
box profile. It fully integrates into the building envelope where the collector voids form an integral
part of the insulated wall panels. Sol-Air works by absorbing incident solar radiation and converting it,
through the medium of air, into heat energy.*

Product Features
Profile: Five Crown
Fixing detail: Through-fix
Metal type: Steel
Colours: Most efficient colour is Kingspan XL Forté
Symphony Anthracite. Other colours are
available on request
Application: Vertical application
Lengths: Lengths from 1.8m up to 15m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates seamlessly with Five Crown
insulated wall panel
Seals: Site-applied side and end lap sealant

* Also available as perforated single skin version (Sol-Air Transpired), featuring as an additional building envelope layer.

56
Insulated Roof Sol-Air
& Wall Panels KS1000 SA

How it works?
Sun shining on the outer skin of a Sol-Air panel causes the
collector temperature to increase. This heat is transferred to the air
inside the collector void.

Low energy fans incorporated within the HVAC or building

Insulated Roof
ventilation system create a negative pressure, which draws external

& Wall Panels


air into the collector. As the air travels towards the top of the
collector void it continues to absorb heat energy before exiting at
the top of the elevation. Heated air is transferred from the collector
into the building via the HVAC system or alternatively through a
high level ventilation system.

An automatic control system with in-built temperature sensors


constantly monitors the collector supply air temperature and
modulates fan power to ensure the collector is operating to an
optimum efficiency and effectively supplementing the building
heating and ventilation needs.

Asda, Didcot, UK

KS1000 SA
1000mm Cover Width

200mm 54mm

95mm
38mm

Core
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire Rating
Reference Environment Control Humidity Temp. LPCB FM
KS1000 SA   •  •  •

Dimensions, Weight and Thermal Performance


Core Thickness (mm) 100
Overall Thickness (mm) 138
U-value (W/m2K) 0.25
Weight (kg/m2) 0.5 steel / 0.4 steel 12.8
The U-values have been calculated using the method required by the appropriate National Building Regulations.

57
58
Fabrications, Safety
& Lighting Solutions

& Lighting Solutions


Fabrications, Safety

A comprehensive range of high performance and


aesthetic insulated gutters and flashings, personal and
collective fall protection systems, and superior-quality
natural daylighting products.

59
Fabrications, Safety
& Lighting Solutions Fabrications

Extensive experience in fabrication techniques, combined with state-of-the-art production equipment,


enables us to produce eye-catching and unique architectural features. From aperture vents and
reveals, including window pods and service penetrations, to insulated guttering, all our products are
custom designed and fabricated for each project – in various colours, module sizes and shapes.

Membrane Lined Insulated Gutter


Our membrane lined insulated gutter is suitable for boundary wall,
valley and valley-hip gutter applications. It is available in lengths up to
8m maximum, making it fast to install. For any additional information,
please contact Kingspan Technical Services.

The system incorporates a closed-cell, LPCB certified to LPS 1181


Grade EXT-B and FM approved PIR insulation core. It is fully tested
and provides U-values of 0.35W/m2K and 0.21W/m2K for 60mm
and 100mm thicknesses respectively.

Gutter components to complete the system, including internal Gutter Joint


and external corners, stop ends, T-sections, sumps, overflows,
weirs and downpipes are available to order.

Highline Gutters
Lightweight pre-coated steel guttering is available in lengths up
to 8m and is supplied in a corrosion-resistant range of finishes.
Downpipes, brackets and accessories, including unique
architectural hopper boxes, are also available to complete our
gutter system.

Gutter Design Software Highline Gutter


We provide a full gutter design package specifying all technical Eaves Detail
data to confirm that the gutter is of a functional design.

60
Fabrications, Safety
& Lighting Solutions Fabrications

Flashings
From simple functional flashings to attractive aerofoil eaves fascia
panels, our range combines functionality, performance and true
aesthetics to provide the finishing touch to any building envelope.

With a wide selection of materials, gauges and finishes available,


the possibilities for fabricated flashings are endless. Material
options include pre-coated steel, galvanised steel and aluminium
combined with a selection of insulated backings. A large range is
held in stock to facilitate immediate supply.

& Lighting Solutions


Fabrications, Safety
Available Lengths
Flashings are available in lengths up to 8m as standard.
For longer lengths, or further information, please contact our
Technical Services Department.

Product Specific Benefits


■ Bullnose, corner, drip, ridge and verge profiles are available. ■ Suitable for roof and wall applications.
■ Curved smoothly or precisely folded to suit any application. ■ Standard pre-coat finishes include Kingspan XL Forté,
■ Secret-fix joint details are also offered, providing clean Kingspan Spectrum, Kingspan Altaris and Kingspan Destral.
uninterrupted lines. ■ Polyester powder coating (PPC) finishes include Interpon D and
■ Available in lengths up to 8m. Syntha Pulvin. Other PPC finishes are available upon request.

■ Manufactured from high-quality steel and aluminium.


■  VC / TPE membrane-lined fabricated ancillary components are
P
Other materials are available upon request. also available, to complement our Topdek insulated roof panels.

■  range of gauges are provided, including 0.5mm to 0.9mm


A
(pre-coated steel), 0.7mm to 3mm (galvanised steel) and 0.9mm
to 4mm (aluminium).

Specialist Fabrications
From aperture units to wall panel louvres, all our specialist
fabrications products are custom designed to suit individual project
needs. The range includes:

■ Aperture units and ventilators;


■ Soffits, verges and fascias;
■ Bullnoses and feature details;
■ Soakers and upstands;
■ Plank profiles;
■ Spandrel panels;
■ Box, integrated and dummy louvres.

Louvres are manufactured to the same module depths as


insulated panels, and incorporate compatible male and female joint
extrusions to facilitate quick and efficient installation.

61
Fabrications, Safety
& Lighting Solutions Fabrications

Top Hats Available Lengths


We manufacture a range of bespoke top hats designed to Top hats are available in lengths up to 6m. For further information,
complement our insulated wall panel systems. please contact our Technical Services Department.

Our top hats provide solutions for vertical and horizontal


applications, and steel top hats are available in standard or slimline
Product Specific Benefits
dimensions to meet individual design requirements. ■ Manufactured from high-quality steel and aluminium.
■ Available in lengths up to 6m.
Product Compatibility
■ Standard pre-cut finishes include Kingspan XL Forté, Kingspan
Top hats are available for Architectural Wall Panel (AWP),
Spectrum, Kingspan Altaris and Kingspan Destral.
Longspan, Trapezoidal Wall, Five Crown and Optimo insulated
■ Polyester powder coating (PPC) finishes include Interpon D and
wall panels. All top hats are suitable for vertical applications, whilst
Syntha Pulvin. Other PPC finishes are available upon request.
our aluminium raised cap and rubber gasket options are also
suited to horizontal applications. Dimensions will vary depending ■ Compatible with the majority of the range of Kingspan insulated
on the p
anel specification, please contact our Technical Services wall panels.
Department for further information.

Compatibility with Insulated Wall Panels (Laid Horizontally)


Trapezoidal Five
Material Description / Options AWP Longspan Wall Crown Optimo
With no insert     •
Steel
Fitted with a recessed or flush steel insert     
Slimline top hat available with no insert, a flush or recessed insert,
Steel  • • • •
or fitted with a rubber gasket infill
Steel Raised feature detail   • • •
Extruded top hat with a recessed aluminium insert   • • •
Aluminium
Fitted with a flush aluminium insert or a rubber gasket infill   • • 
Aluminium Picture frame effect with raised vertical and horizontal
  • • 
aluminium joint caps
EPDM Rubber Bi-modular effect with vertical and horizontal rubber gasket infills • • • • 

Steel Top Hat Profiles

No Insert Recessed Insert Flush Insert No Insert Recessed Insert Flush Insert Rubber Gasket Raised
(standard)* (standard)* (standard)* (slimline) (slimline) (slimline) (slimline)

* Standard steel top hats shown above are for AWP/Longspan and Optimo insulated panels. Top hats for Trapezoidal Wall and Five Crown insulated panels are slightly different in
design and dimensions, and an additional steel top hat with raised fin detail is available for AWP Curvewall and Louvre insulated panels. Please contact our Technical Services
department for panel-specific information.

62
Fabrications, Safety
& Lighting Solutions Fabrications

Preformed Corners
Our range of insulated preformed corners combine insulation
continuity with aesthetic design to offer an alternative solution to
traditional corner flashings.

Preformed corners are essential to completing the overall


architectural finish of a building, and our range offers a wide
choice of bespoke products to suit individual project needs.

Options include:
■ Single-cranked / mitred;

& Lighting Solutions


Fabrications, Safety
■ Double-cranked / mitred (including chamfered and Z-shaped);
■ Triple-cranked / mitred (including column encasements); and
■ Curved.

Product Compatibility Product Specific Benefits


■ Provide smooth panel joints for a superior architectural finish
Our preformed corners can be curved, cranked or mitred vertically
and horizontally, as well as internally and externally, to achieve a whilst maintaining insulation continuity with the wall panels.
truly bespoke solution. ■ Offer a more aesthetically pleasing alternative to flashings.
■ Compatible with the entire range of Kingpsan insulated
Please be aware that our AWP Curvewall, AWP Louvre, Trapezoidal
Wall, Trapezoidal Secret-Fix, Five Crown and Sol-Air insulated wall panels and available in the same colour options.
panels are not available in a curved option. They are mitred rather ■ Can be applied on the vertical or the horizontal of the
than cranked, due to the nature of the profiles. insulated panel.

Available Lengths
Minimum and maximum lengths, angles and radii will apply
depending on the type of corner specified. For more information,
please contact our Technical Services Department.

Aluminium Top Hat Profiles EPDM Rubber Profile

Recessed Flush Insert Rubber Raised Cap Rubber


Insert Gasket Gasket

63
Fabrications, Safety
& Lighting Solutions Safety

Kingspan Insulated Panels HQ, Holywell, UK

Kingspan Insulated Panels offers a range of personal and collective fall protection systems including
Safepro2, Safetraxx, Saferidge and Safeside. All these systems provide proven, effective and discreet fall
protection solutions for working at height, and are the only systems that are fully tested and approved for
use on our range of insulated roof panels, ensuring protection of our insulated panels guarantee.

Product Features
Fixing detail: Advanced design allows efficient Compliance with national and international
Industry standards: 
installation with no thermal bridging standards – providing the highest levels of
and eliminates the need for access protection within regulatory requirements.
to the underside of the roof. All supplied by Kingspan – guaranteeing
Accessories: 
Metal type: High-grade stainless steel and aluminium that correct and compatible materials
components. are used.
Product compatibility: All Kingspan insulated roof panels are Installation:  ighly-evolved design offers the easiest
H
available with an approved height safety and most efficient systems to fit.
system. For specific product compatibility,
please refer to the Kingspan Safety
brochure.

64
Fabrications, Safety
& Lighting Solutions Safety

Safepro2
Safepro2 is an innovative personal fall protection system, designed
to protect both the worker and the roof to which the system is fixed.
Safepro2 comprises a high-strength stainless steel cable, supported
on energy-absorbing roof anchor posts.

& Lighting Solutions


Fabrications, Safety
Safetraxx
Safetraxx is a robust and discreet personal fall protection system.
Safetraxx comprises a high-grade, precision-extruded, aluminium
rail, designed to be fixed in a variety of different roof locations.

Saferidge
Saferidge is a unique personal fall protection system which is
integrated into the ridge capping. Saferidge comprises a high-grade
precision-extruded aluminium rail, factory-fitted to a steel ridge
capping, which is a bespoke fabrication for each roof. It is designed
to dissipate fall arrest forces across a wide roof area, minimising
potential damage to the roof in a fall arrest event.

Safeside
Safeside is a cost effective collective fall protection system for
flat roof or suspended ceiling applications. This flexible guard rail
system provides high levels of fall protection to the perimeter of the
roof, and is suitable for accessible areas of any size and layout.

65
Fabrications, Safety
& Lighting Solutions Lighting

Red Scar Business Park, Preston, UK

Kingspan Day-Lite Trapezoidal is a translucent, Product Features


co-extruded, multi-wall polycarbonate rooflight Profile: Trapezoidal
panel that allows high levels of natural light to Fixing detail: Self-drilling and tapping fixings with
flow into buildings. saddle washers (poppy red)
Developed to complement the Trapezoidal Roof panel system, Non-fragility: Class B to ACR[M]001: 2014
Kingspan Day-Lite Trapezoidal is available in a range of Colours: Kingspan Day-Lite (Clear / Opal White /
thicknesses, offering U-values of 1.6, 1.3 and 1.0W/m2K. IR Green / IR Blue only)
Kingspan Day-Lite Trapezoidal Plus is a premium polycarbonate Application: Suitable for roof pitches of 4° or more
after deflection
rooflight that offers a U-value of 0.8W/m2K and features a flush
fixing, resulting in an enhanced internal finish. Lengths: From 1.8m to 6.76m (Trapezoidal)
From 1.8m to 6m (Trapezoidal Plus)
These products have excellent resistance to UV degradation Cover width: 1000mm
and age-induced loss of light transmission, resulting in significant Fire rating: Class 0
energy savings. Product compatibility: Compatible with Trapezoidal Roof
panel system
Seals: Site-applied side and end lap
weather seals

66
Fabrications, Safety
& Lighting Solutions Lighting

Kingspan Day-Lite Trapezoidal, KS1000 DLTR 1.6 (U-value 1.6W/m2K)


1000mm Cover Width
333mm 333mm 333mm

35mm
20mm

Kingspan Day-Lite Trapezoidal, KS1000 DLTR 1.3 (U-value 1.3W/m2K)


1000mm Cover Width
333mm 333mm 333mm

& Lighting Solutions


Fabrications, Safety
35mm
28mm

Kingspan Day-Lite Trapezoidal, KS1000 DLTR 1.0 (U-value 1.0W/m2K)


1000mm Cover Width
333mm 333mm 333mm

35mm
36mm

Kingspan Day-Lite Trapezoidal Plus, KS1000 DLTR 0.8 (U-value 0.8W/m2K)


1000mm Cover Width
333mm 333mm 333mm

35mm

To Suit Panel
Thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire
Reference Environment Control Humidity Temp. Rating
KS1000 DLTR  • • • • Class 0

Dimensions, Weight and Thermal Performance


Light Solar Heat
Product Thickness U-values Weight Transmission Gain
Reference (mm) (W/m2K) (kg/m2) (%)* Coefficient
KS1000 DLTR 1.6 20 1.6 3.3 65 0.65
KS1000 DLTR 1.3 28 1.3 4.7 53 0.53
KS1000 DLTR 1.0 36 1.0 6 36 0.41
KS1000 DLTR 0.8 To suit panel 0.8 6.23† 36 0.41

Based on an 80mm panel thickness with spacers at 1m centres.
* Based on a clear polycarbonate finish.
The U-values have been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.

67
Fabrications, Safety
& Lighting Solutions Lighting

Thiepval Barracks, Lisburn, UK

Kingspan Day-Lite Upstand is a translucent Product Features


polycarbonate rooflight that allows natural light Profile: Flat
to flow into buildings. Fixing detail: Factory fitted
This factory-fitted daylighting system is a co-extruded, multi-wall Non-fragility: Class B to ACR[M]001: 2014
upstand rooflight offering high levels of UV resistance and a Colours: Kingspan Day-Lite (Clear only)
U-value of 1.8W/m2K. Application: Suitable for roof pitches of 1.5° or more
after deflection, depending on panel
specification
Lengths: Insulated panels range from 2m to 11m
and polycarbonate rooflight section ranges
from 1m to 5m
Cover width: 1000mm
Fire rating: Class 0
Product compatibility: Compatible with Lo-Pitch, KingZip IP,
Trapezoidal Secret-Fix, Trapezoidal Roof
and Roof Tile insulated roof panels
Seals: As per roof panel

68
Fabrications, Safety
& Lighting Solutions Lighting

& Lighting Solutions


Fabrications, Safety
Thiepval Barracks, Lisburn, UK

Kingspan Day-Lite Upstand, KS1000 DLU – Application with KS1000 RW

600mm

530mm

199mm

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire
Reference Environment Control Humidity Temp. Rating
KS1000 DLU
 • • • • Class 0

Dimensions, Weight and Thermal Performance


Overall Light Solar Heat
Product Height Weight U-value Transmission Gain
Reference (mm) (kg/m2)† (W/m2K) (%) Coefficient
Kingspan DLU 199 Variable 1.8 61 0.64

Weight is dependent upon the amount of daylighting and the panel specification, and can be calculated on an individual project basis.
The U-value has been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.

69
Fabrications, Safety
& Lighting Solutions Lighting

Image courtesy of Gazeley and Central Photography.


Blue Planet, Chatterley Valley, UK

Kingspan Day-Lite Architectural is a secret-fix Product Features


translucent polycarbonate wall panel that allows Profile: Flat
natural daylight into buildings, whilst maintaining Fixing detail: Joint configuration to integrate with
thermal efficiency and aesthetic appearance. AWP and Optimo panels
This co-extruded, multi-wall polycarbonate wall light is available Non-fragility: N/A
in a wide range of colours and offers excellent interior levels of Colours: Kingspan Day-Lite
natural light without compromising the performance of the building. Application: Suitable for vertical or horizontal
The system is suitable for use as an alternative to traditional application
vertical daylighting systems without any restriction on design Lengths: From 1.2m to 8m
options as it integrates fully with the Architectural Wall Panel (AWP) Cover width: 1000mm
range and Optimo panel. Fire rating: Class 0
Product compatibility:  Compatible with the AWP range
and Optimo panel
Seals: As per wall panel

70
Fabrications, Safety
& Lighting Solutions Lighting

& Lighting Solutions


Fabrications, Safety
High performance Sport Training Centre, Christchurch, NZ

Kingspan Day-Lite Architectural, KS1000 DLAWP

1000mm Cover Width

38mm
*
* Aluminium spacers to suit panel thickness

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire
Reference Environment Control Humidity Temp. Rating
KS1000 DLAWP
 • • • • Class 0

Dimensions, Weight and Thermal Performance


Light Solar Heat
Product Thickness Weight U-value Transmission Gain
Reference (mm) (kg/m2) (W/m2K) (%) Coefficient
KS1000 DLAWP Clear 38 4.7 1.3 55 0.58
KS1000 DLAWP Opal White 38 4.7 1.3 50 0.55
KS1000 DLAWP Blue 38 4.7 1.3 18 0.48
KS1000 DLAWP Green 38 4.7 1.3 43 0.51
KS1000 DLAWP Purple 38 4.7 1.3 13 0.48
KS1000 DLAWP Red 38 4.7 1.3 25 0.52
KS1000 DLAWP Orange 38 4.7 1.3 33 0.50
KS1000 DLAWP Yellow 38 4.7 1.3 55 0.56
KS1000 DLAWP IR Green 38 4.7 1.3 35 0.40
KS1000 DLAWP IR Blue 38 4.7 1.3 19 0.36
The U-values have been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.

71
Fabrications, Safety
& Lighting Solutions Lighting

Images courtesy of SABIC Innovative Plastics.


Kingspan Day-Lite Klick Innovative Joint

Kingspan Day-Lite Klick is a secret-fix, Product Features


translucent polycarbonate wall panel that Profile: Flat
offers designers and installers a more Fixing detail: Thermally broken aluminium extruded
cost-effective wall light solution, where large section for perimeter fixing or aluminium
areas of polycarbonate cladding are required. fixing bracket for intermediate fixing
Non-fragility: N/A
Kingspan Day-Lite Klick is a co-extruded, multi-wall polycarbonate
wall light offering excellent interior levels of natural light whilst Colours: Kingspan Day-Lite
maintaining thermal efficiency and aesthetic appearance. Application: Suitable for vertical application
Featuring an innovative joint detail and extruded aluminium frame, Lengths: From 1.2m to 6m
this flexible wall light system is designed for standalone use where Cover width: 500mm
no integration with insulated panels is required. The specially- Fire rating: Class 0
designed frame also allows Kingspan Day-Lite Klick to integrate Product compatibility: Compatible with a range of building
with a range of building materials including insulated panels, bricks materials including insulated panels,
and render. bricks and render
Seals: Factory-fitted to aluminium extrusion,
factory-fitted barrier tapes to ends of
polycarbonate

72
Fabrications, Safety
& Lighting Solutions Lighting

& Lighting Solutions


Fabrications, Safety
GE Corporate Air Transport Facility, Newbury, New York, USA

Kingspan Day-Lite Klick, KS500 DLKK

500mm Cover Width

40mm

Product Specifications and Accreditations


Product Standard Temp. Hygiene High Low Fire
Reference Environment Control Humidity Temp. Rating
KS500 DLKK
 • • • • Class 0

Dimensions, Weight and Thermal Performance


Light
Product Thickness Weight U-value Transmission Solar Heat
Reference (mm) (kg/m2) (W/m2K) (%) Gain Coefficient
KS500 DLKK Clear 40 4.0 1.3 59 0.64
KS500 DLKK Opal White 40 4.0 1.3 50 0.57
KS500 DLKK Blue 40 4.0 1.3 20 0.51
KS500 DLKK Green 40 4.0 1.3 46 0.55
KS500 DLKK Purple 40 4.0 1.3 15 0.54
KS500 DLKK Red 40 4.0 1.3 27 0.56
KS500 DLKK Orange 40 4.0 1.3 34 0.59
KS500 DLKK Yellow 40 4.0 1.3 59 0.61
KS500 DLKK IR Green 40 4.0 1.3 38 0.40
KS500 DLKK IR Blue 40 4.0 1.3 23 0.37
The U-value has been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.

73
74
Colour
Range

Colour
Range
We have an array of colour finishes for any building,
ranging from striking metallic and high gloss to life-like
prints and grain effects. Using robust yet sustainable
materials, our colour collections are engineered to
capture the perfect look for your building design.

75
Colour
Range

Kingspan XL Forté
A range of world class protective PVC coatings with a leathergrain effect that is available in inspiring colours and provides a barrier against
the elements.

White Grey White Sunflower Yellow* Saffron Yellow*


RAL 9003  BS 00E55 RAL 9002 BS 10E55 BS 08E53

Cinnamon Cream Mushroom Camouflage


RAL 080 70 30  BS 08C35 RAL 1015  BS 10C31 RAL 080 70 10  BS 10B19 RAL 110 50 10

Willow Green Khaki Green Jade* Leaf Green*


RAL 100 80 20  BS 12B17 RAL 100 60 20  BS 12B21 BS 14C37 RAL 6002

Bottle Green Olive Green Juniper Green* Gull Grey


RAL 6007 RAL 100 30 20  BS 12B27 RAL 160 20 10  BS 12B29 RAL 240 80 05  BS 18B17

Goosewing Grey Quartz Grey Merlin Grey Anthracite


RAL 080 70 05  BS 10A05 RAL 080 50 20  BS 10B23 RAL 180 40 05  BS 18B25 RAL 7016

Pastel Blue Powder Blue Denim Deep Blue


RAL 240 80 10 RAL 210 80 10 RAL 5014 RAL 260 40 20

Wedgewood Blue Cornflower Blue* Azure Blue* Sapphire Blue*


RAL 220 50 15  BS 18C37 BS 18E53 RAL 220 30 25  BS 18C39 RAL 5003

Midnight Slate Blue* Flame Red* Russet Red*


RAL 5008 BS 18B29 BS 04E53 RAL 3013  BS 04D44

For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
* Please refer to guarantee table on page 81.

76
Colour
Range

Kingspan XL Forté (continued)

Shiraz* Autumn Copper Beech* Red Brown*


RAL 3004 RAL 040 50 20 RAL 040 40 40  BS 04C39 RAL 8012

Van Dyke Brown* Black


RAL 8014  BS 08B29 RAL 9005  BS 00E53

Colour
Range
Kingspan Spectrum
A range of proven smooth polyurethane coatings that delivers aesthetic brilliance and guaranteed performance in a variety of applications.

Kingspan Spectrum Solid

Pearl Citrine Greenrock Moonstone


RAL 9010 RAL 1015 RAL 6003 RAL 7035

Adventura Basalt Onyx Zircon


RAL 7000 RAL 7012 RAL 7016 RAL 5014

Kyanite Lazuli Iolite Goldstone


RAL 5010 RAL 5002 RAL 5011 RAL 2013

Carnelia Jet
RAL 3009 RAL 9005

For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
* Please refer to guarantee table on page 81.

77
Colour
Range

Kingspan Spectrum Metallic

Beigestone Silver Obsidian Graphite


RAL 1035 RAL 9006 RAL 9007 RAL 9023

Greyrock Topaz Opal


KC 100 KC 200 KC 400

New Kingspan Spectrum Diamond

Emerald Green Silver Topaz Pearl Silver Amethyst Purple

Sapphire Blue Diamond Black

Kingspan Destral
Matt polyester organic coatings that are ideal for the Kingspan
Roof Tile System.

Terracotta Jet Black


RAL 8004 RAL 9005

For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.

78
Colour
Range

New Kingspan Altaris


Technically advanced PVDF multi-layer (up to 4 layers of paint) coatings featuring colour purity, strength, resistance and stability.
This range provides unparalleled protection against environmental weathering and is available with a high gloss finish.

Kingspan Altaris Solid

Traffic White Pure White Oyster White Stone Grey


RAL 9016 RAL 9010 RAL 1013 RAL 7030

Anthracite Grey Ultramarine Blue Traffic Red Ferrari Red


RAL 7016 RAL 5002 RAL 3020

Colour
Range
Ruby Red Jet Black
RAL 3003 RAL 9005

Kingspan Altaris Metallic

Gold Metallic Bronze Metallic Brilliant Champagne Metallic Champagne Metallic

Brilliant Silver Metallic Sparkling Silver Silver Metallic Grey Metallic

Dark Grey Metallic Dark Anthracite Metallic Blue Metallic Copper Metallic

Dark Copper Metallic Shark Black

For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.

79
Colour
Range

Kingspan Textured
A range of elastomeric acrylic rendered effect coatings that provides a protective weathering membrane which is extremely durable,
fade and mildew resistant.

Signal White Pearl Sunflower Yellow Mustard


RAL 9003 RAL 9010 BS 10E55 RAL 1001

Magnolia Cream Mushroom Moonstone


BS 08B15 RAL 1015 BS 10C31 RAL 080 70 10 BS 10B19 RAL 7035

Silver Grey Adventura Merlin Grey Sky Blue


RAL 7001 RAL 7000 RAL 180 40 05 BS 18B25 RAL 5015

Autumn Strawberry Red


RAL 040 50 20 RAL 3018

Membranes
High performance polyvinyl chloride (PVC) and thermoplastic elastomer (TPE) single-ply membranes
specifically designed for roof applications and fabrications.

IKO Armourplan IKO Armourplan IKO Spectraplan


Light Grey PVC Mid Grey PVC Light Grey TPE
RAL 7047 RAL 7046 RAL 7035

Sika-Trocal Sika-Trocal
Grey PVC Slate PVC
RAL 7047 RAL 7015

For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.

80
Colour
Range

Kingspan Day-Lite
A range of colourful translucent multi-wall polycarbonate for roof and wall applications, with UV protected layers that allow high levels
of natural light to pass through.

Clear Opal White Yellow Orange

Green Blue Red Purple

Infra-Red (IR) Absorbing Lights


These two colours absorb greater levels of infra-red light which reduces
solar gain. This can allow for greater control of ambient temperature within
the building providing a possible reduction in HVAC usage.
IR Green IR Blue

Colour
Range
Kingspan Guarantees
The below table refers to guarantee periods for Ireland and the United Kingdom:

Inland Roof Inland Wall Coastal Roof** Coastal Wall**


Kingspan XL Forté 40 years 40 years 30 years 30 years
Kingspan XL Forté* 30 years 40 years 25 years 30 years
Kingspan Spectrum Solid 30 years 30 years 25 years 25 years
Kingspan Spectrum Metallic 30 years 30 years 25 years 25 years
New Kingspan Spectrum Diamond 40 years 40 years 20 years 20 years
Kingspan Destral 15 years N/A 10 years N/A
New Kingspan Altaris (ALL) 2L N/A 30 years N/A N/A
New Kingspan Altaris (ALL) 3L N/A 40 years N/A 20 years
New Kingspan Altaris (ALL) 4L N/A 40 years N/A 20 years
Kingspan Textured N/A 25 years*** N/A 25 years***
Membranes A 15 year guarantee is available as standard. For guarantees in excess of 15 years,
please contact Kingspan Technical Services.
Kingspan Day-Lite† 25 years 25 years 25 years 25 years
* Please note the reduction in the roof guarantee that is applicable to specific colours within this range.
** Coastal refers to buildings within 1 km of the coast.
*** Coating will require repainting every ten years in order to comply with guarantee.

Project specific and can vary. Please contact us for further information.
Please note that the installation of Kingspan Energy’s Roof Mounted PV System or Kingspan Safety systems will not affect the Kingspan Guarantee and that
Kingspan Insulated Panels will stand by the full guarantee presented above.

For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. Please ensure that you request a swatch sample from the Kingspan Marketing
Department to view accurate colour and texture prior to specification.

81
82
Controlled
Environments

Environments
Controlled

A range of high performance insulated panel systems that


have been specifically designed for use within temperature
controlled environments, cleanrooms and walk-in coldrooms.

83
Controlled Temperature
Environments Controlled Systems

Morrisons Distribution Centre, Bridgwater, UK

Controlled Environments comprises three Temperature Controlled Systems


ranges of made-to order, high-specification UltraTemp is a range of insulated roof, wall and ceiling panels
insulated panel systems, for internal and designed specifically for use within the food and drink industry such
external applications: Temperature Controlled as food manufacturing and temperature controlled storage.
Systems, Cleanroom Systems and Walk-In These enhanced panels are ideal for temperature ranges of
Coldrooms. between -40ºC to +80ºC, and feature an innovative joint system
designed to withstand high pressure washing and regular cleaning;
preventing water ingress and minimising potential bacteria growth.

Product Features
Profile: Equi-Bead, Mini-Bead, Flat, Micro-Rib,
Mini-Box, Euro-Box
Metal type: Steel / Stainless Steel
Application: Suitable for internal and external roof,
wall and ceiling applications
Lengths: From 1.8m to 19.7m
Cover width: 1100mm
Thickness: From 50mm to 220mm
d
ea

Environmental rating: May be Green Guide A+ rated, subject to


-B
ui

project specific assessment


d
Eq

ea
i-B

Fire rating: LPCB, FM approved


in

at
M

Fl

(50mm – 200mm only)


b
Ri
o-
icr

ox
M

i-B

ox
in

-B
M

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Eu

84
Controlled Cleanroom &
Environments Walk-In Coldrooms

Cleanroom Systems Walk-In Coldrooms

Environments
UltraTech is a range of high specification insulated partition UltraBox is a factory pre-engineered flat-pack system that provides

Controlled
walls and walk-on ceiling panels including a complete range of the optimum level of thermal efficiency and ease of assembly for
compatible integrated doors, windows and ancillary components. any walk-in coldroom application. This bespoke solution is
Available in flush (F) and semi-flush (SF) options, this range is ideal available as a continuous (C) or discontinuous (DC) camlock
for all cleanroom applications where high levels of performance are system, and comes in standard ‘off-the-shelf’ or custom built sizes;
required, ensuring a controlled environment is maintained. providing a flexible and fully supported fast track service to meet
project specific requirements.

Product Features Product Features


Profile: Flat Profile: Flat
Metal type: Steel / Stainless Steel Metal type: Steel / Stainless Steel
Application: Suitable for internal applications Application: Suitable for internal and external applications
Lengths: F: Up to 6m, SF: 1.8m to 19.7m Lengths: Project specific
Cover width: F: 300/600/900/1200mm, in increments Cover width: 1100mm & 1200mm (walls)
of 10mm, SF: 1100mm 1200mm (floors)
Thickness: F: 80mm, SF: 50mm to 220mm Thickness: C: Walls (1100mm) – 80mm up to 200mm
Environmental rating: May be Green Guide A+ rated, subject to DC: Walls (1200mm) – 80mm up to 150mm
project specific assessment Floors (1200mm) – 50mm up to 120mm
Fire rating: SF: LPCB, FM approved Environmental May be Green Guide A+ rated, subject to
(50mm – 200mm only) rating: project specific assessment
Fire rating: C: LPCB, FM approved (50mm – 200mm only)

85
86
Structural Products
& Systems

Structural Products
& Systems

A range of cold roll-formed structural products including


purlins, rails, steel floor decking, channel sections and a
comprehensive range of ancillaries.

87
Structural Products
& Systems Floordeck

Images courtesy of Gazeley and Central Photography


Blue Planet, Chatterley Valley, UK

Kingspan Insulated Panels manufactures Multideck


cold-rolled structural products, including Multideck is a high performance, profiled, galvanised steel floor
composite steel floordecks, purlin and rail decking for use in the construction of composite floor slabs.
systems, and a comprehensive range of The profile may also be used as a permanent shuttering.
ancillary products.

Toolkit Design Software


The Toolkit series has become the leading design software for Product Features
cold-rolled steel purlins, rails, channels and composite steel floor ­Lengths: Up to 14m
decking in the industry. The Toolkit software supports the design Range: Includes a wide range of deck depths
and selection of Multibeam, Multichannel and Multideck to the to suit all applications
latest design codes and standards, and includes integrated wind Compatibility: Suitable for slab depths up to 300mm
and snow load analysis using the very latest BREVe engine. with normal and lightweight concrete
Gauges: Ranges from 0.85mm to 1.5mm for
economic solutions
Fire performance: Up to 4 hours fire performance

88
Structural Products Purlins &
& Systems Sheeting Rails

Blue Planet, Chatterley Valley, UK Snowhill, Birmingham, UK

Multibeam Multichannel
Multibeam is a range of purlins and cladding rail systems that are Multichannel is a range of pre-engineered, structural channel
suitable for all types of modern roof construction with bay sizes up sections designed to complement the Multibeam purlin and
to 15m. Multibeam cladding rail systems are designed specifically rail systems. Multichannel is an ideal solution for vertically or
to support metal-clad walls in horizontal or vertical applications. horizontally-laid cladding and can be an effective substitute for
conventional hot-rolled sections and timber.

Structural Products
Product Features Product Features

& Systems
Lengths: Up to 18m or more Lengths: Up to 18m or more
Range: Includes a large range of section depths Range: Includes a large range of section depths
and flange widths to suit all applications and flange widths to suit all applications
Compatibility: Can be used with all types of modern Compatibility: Can be used with all types of modern
roof and cladding systems steel based side wall cladding systems
Gauges: Ranges from 1.2mm to 2.9mm for Gauges: Ranges from 1.2mm to 2.9mm for
economic solutions economic solutions
Fire performance: N/A Fire performance: N/A

89
90
Kingspan
Energy

The first provider of fully-funded rooftop solar


photovoltaic solutions for industrial and commercial
buildings, offering businesses low carbon energy
generation with no upfront capital investment.

91
ROOF MOUNTED PV SYSTEM

Roof Mounted PV System from Kingspan Energy is a


versatile solar photovoltaic system that is suitable
for pitched and flat roof applications on new build,
retrofit or refurbishment projects.

System Benefits

■ Reduces the energy consumption of the building.


Trapezoidal Roof
■ Provides protection against rapidly increasing electricity
prices.

■ Increases asset and rentable value of a building by


improving its Energy Performance Certificate (EPC)
& BREEAM ratings.

■ Aids Carbon Reduction Commitment cost offset.

■ Generates zero CO2 emissions.

■ Is the only viable renewable technology for the urban


environment.
Lo-Pitch
■ Has no impact on agricultural land.

■ 25 year PV system and insulated roof panel combined


guarantee.
A-frame mounting system on Topdek
Product Features

The PV modules can be mounted onto a range of Kingspan


insulated roof panels:
■ Trapezoidal Roof;

■ KingZip IP;

■ Lo-Pitch;

■ Curved Roof;

■ Slate & Tile Support;

■ Topdek;

■ BENCHMARK Topspan;

■ BENCHMARK Envirodek.

The PV system has been structurally tested in conjunction


with all of the above insulated panel profiles. It is a top
sheet mounted system, negating the need for through
fixing, therefore eliminating cold bridging.

On flat roofs with an incline of up to 3º, a lightweight, non


ballasted mounting system is also available. The A-frame
system requires no module row connectors, allows for
effective roof drainage and is quick and easy to install.
The system is patch welded to the existing membrane thus
negating the requirement for through fixing or heavy weight
ballasting.

92
100% FUNDED PACKAGE*

Kingspan Energy offers business and building owners


the opportunity to maximise the use of their roof
Client Commitment: Our Commitment:
space to generate power for their own benefit.
Client provides rooftop 100% capital funding for
lease to Kingspan Energy the rooftop solar PV system.
Our funded package allows end clients to reduce their energy for 25 years. Provide 25 year combined
costs and enhance the value of their property without the Kingspan roof and solar PV
need for any upfront capital outlay. system guarantee.
System performance and
maintenance.
Effectively, in return for a 25 year lease of the roof space,
Kingspan Energy will provide 100% capital funding, and
will design, project-manage, install and maintain a bespoke
optimised Roof Mounted PV System.
Client Benefits: Our Benefits:
The electricity generated by the system will be available to
Reduced electricity costs 25 year client rooftop lease.
the host company at lower rates than would otherwise be from Day One. Government Green Tariff
supplied from the grid. Future-proofed energy costs Incentive.
in line with RPI inflation Income from Power
As a result, the client will have the advantage of a fixed index. Purchase Agreements (PPA)
25 year combined Kingspan - client and utility.
electricity cost indexed to RPI (Retail Price Index) roof and solar PV system
rather than having exposure to the volatile annual utility guarantee.
inflation rates.

* Client-funded option is also available.

SERVICE PACKAGE

Kingspan Energy provides an end-to-end service


package.

In-house consultancy, detailed design, specification and


business value proposition are all part of our service offering.
Kingspan Energy provides a full turn-key EPC (Engineering,
Procurement & Construction) project delivery, including:

■ Project management;

■ Principal contractor;
Kingspan
■ Leading technology partners; Energy

■ Health & Safety;

■ MCS-approved solutions.

With Kingspan Energy’s expertise in sustainable energy


solutions, customers can be assured that we not only
have the expertise to design a system that will suit their
requirements but also the capacity to fulfil every aspect of
their renewable energy project, from design and procurement
to installation, commissioning and maintenance.

93
94
BENCHMARK is an architectural range of façade
and roof systems that has been designed using
insulated panel technology. BENCHMARK brings
together all the elements of the building envelope
to help create stunning architectural façades and
roofs in exciting colours, textures and finishes,
whilst meeting clients’ expectations in terms of
costs, speed and energy performance.
The whole range has been fully tested and is
backed by the BENCHMARK Guarantee.
A BENCHMARK Product Selector is available,
should you require further information
on BENCHMARK Façade & Roof Systems.

BENCHMARK
Image courtesy of Lakesmere Ltd.

FAÇADE &
ROOF SYSTEMS
95
BENCHMARK BENCHMARK
ENGINEERED FAÇADE SYSTEMS INTEGRATED FAÇADE SYSTEMS

BENCHMARK Engineered Façade Systems comprises three BENCHMARK is proud to present its latest and most
engineered systems that have been designed to display a innovative product within its range, BENCHMARK Kreate,
large range of metallic and non-metallic façade options. a fully integrated cassettes façade system using insulated
panel technology. Fully bespoke and completely inspirational,
Engineered Systems: the range comprises three pre-
BENCHMARK Kreate is made to order to the specifier’s
engineered insulated panel systems, BENCHMARK Konnect,
free design.
BENCHMARK Karrier and BENCHMARK Wall Liner, all of
which utilise the same advanced insulated panel technology It is the first integrated insulated panel and aluminium façade
to deliver high performance envelopes. Once the panel system of its kind, offering a world of benefits compared
systems are installed the building is fully weathertight, to traditional rainscreen systems. Each high performance
allowing internal fit-out to commence and removing the insulated panel is made of multiple cassettes with smooth
façade from the critical path. The relevant secondary rounded corners that are cleverly integrated into each
support/railing system required for the chosen façade is fixed panel. The façade’s design is truly bespoke, in terms of the
directly to the outer skin of the panel systems, removing amount of cassettes, their arrangement along with their
all risk of cold bridging. The three systems will vary in span, individual size and colour. The cassettes are finished in a post
railing systems and façade options. powder coating, which is available in any BS or RAL colour
(chromide-free finish with Qualicoat assurance).
Façade Options: BENCHMARK offers a wide choice of
façades in colours and textures without any limitation.
The product range includes metallic, glass, ceramic, fibre
cement, HPL and timber. BENCHMARK offers stylish
façade options combined with high performance to deliver
complete façade solutions.
BENCHMARK BENCHMARK BENCHMARK BENCHMARK Kreate
Konnect Karrier Wall Liner

96
BENCHMARK BENCHMARK
Design Wall Series ROOF SYSTEMS

BENCHMARK Design Wall Series comprises a range of BENCHMARK brings together a selection of roof systems
premium flat insulated panels (BENCHMARK Evolution) with comprising:
distinctive features, textures, colours and an impressive range
• BENCHMARK Envirodek: An insulated roof deck that
of joint connection details.
has been specifically designed to support extensive and
The range comprises: intensive green roof systems;
• BENCHMARK Evolution Axis: The original premium, • BENCHMARK Topspan: An insulated roof deck combining
un-profiled insulated panel system; a structural deck and metal top sheet in one product.
The panels are suitable for zinc, stainless steel and
• BENCHMARK Evolution Multi-Groove: The premium flat
aluminium standing seam waterproofing systems and
panel with two grooves engineered into the surface of
single-ply membranes;
the panel;
• BENCHMARK Roofliner: An insulated roof panel that is
• BENCHMARK Evolution Recess: The panel with a folded
ideal for standing seam finishes.The panels are specifically
edge detail and a recessed rubber gasket, creating a 3D
designed for zinc, stainless steel and aluminium standing
joint effect;
seam waterproofing systems and single-ply membranes.
• BENCHMARK Evolution Reveal: The premium flat panel
with a 50mm, 100mm or 150mm reveal along the panel;
• BENCHMARK Evolution Reveal Recess: A panel that has a
combination of a variable reveal and 3D joint effects. ­BENCHMARK Envirodek
BENCHMARK

­BENCHMARK Topspan

­BENCHMARK Roofliner

­BENCHMARK BENCHMARK BENCHMARK BENCHMARK BENCHMARK


Evolution Evolution Evolution Evolution Evolution
Axis Multi-Groove Recess Reveal Reveal Recess

97
Customer Services
& Support

Technical Support Customer Service


One of our strengths is the degree of technical support that Customers are at the heart of everything we do. It is the
is available to customers, right down to the finest detail. pursuit of continued excellence in customer service which
drives performance and improvements.
Our technical engineers are a key part of our design and
development process. They work with customers on an individual Teams of customer service personnel are represented in
project basis to ensure that the correct products are specified all locations, from frontline co-ordinators to detailers.
and ordered, taking into account all possible variables. Each department sees an order right through from start to finish,
They all have extensive product knowledge and experience of including dealing with transportation and after-sales care.
practical application and so can provide a wide range of technical
The various challenges to be found across the globe in terms of
support services. These include:
culture, pace and expectations are met with the same customer
■ Guidance on panel choice, based on project specific information; first approach, with best quality as a benchmark and the focus
­­­­■ Provision
of performance specifications based on project firmly on delivering what the customer wants.
specific information; UK
■ Coatingrecommendations based on internal and external Tel: +44 (0) 1352 716100
environments;
Ireland
■ Panel span recommendations providing wind loadings; Tel: +353 (0) 42 9698500
■ Condensation risk / U-value calculations;
Field Service & Training
■ Fireand insurance information relating to the performance
of the panels; We place high emphasis on customer staff training to facilitate
proper installation. We recognise that this is the key to getting
■ Attendance at design meetings when required;
maximum performance from our products, and it offers peace of
■ Advice on general building physics; mind when supported by our guarantees.
■ Provision of general construction details for all products;
Our training sites have special facilities and equipment, which allow
■ Full product technical support. full demonstrations of the different products to be carried out.
As a forward-thinking company, we are constantly investing in Training is comprehensive, following the whole procedure from
new technologies and today we are very pleased to provide our the safe off-loading, storing and handling of products, through to
customers with services such as Building Energy Modelling (BEM) installation and fixing.
and Building Information Modelling (BIM). Each course covers as much as possible to provide best value
BIM pulls together multiple data streams to allow a design team for the customer. The team will also provide training on customers’
to generate a comprehensive virtual 3D model of a building. own premises. All training is recorded and all participants are
This means that accurate specification, costing and quantities of issued with certificates of completion and compliance to prove
materials can be identified, and better facilities management that they have the required skills to install Kingspan Insulated
in future maintenance and operation of the building is ensured. Panels products.
We have recently released BIM objects for all our core products, The Kingspan Field Service team will carry out follow up
in all the file types required for the main CAD packages such assessments on site, checking that the training has been
as Archicad, Bentley and Revit as well as the native IFC format. assimilated and that installations are being carried out correctly.
All files are available at the following link: UK
www.kingspanpanels.co.uk/why-kingspan/bim Tel: +44 (0) 1352 716100
UK Email: info@kingspanpanels.com
Freephone: 0800 587 0090
Tel: +44 (0) 1352 716101
Email: technical@kingspanpanels.com

Ireland
Tel: +353 (0) 42 9698529
Email: technicalkc@kingspan.net

98
Customer Services
& Support

Marketing Support Quotations


Our marketing team aims to provide a fast turnaround on standard To receive a quote and expected lead times for your designs please
sample and literature requests, eliminating delays with planning and call one of our team on:
client approval of material, so that projects begin on time.
UK
Case studies, installation videos and animation sequences are all Tel: +44 (0) 1352 716400
available on the website at www.kingspanpanels.co.uk. Email: KIPquotations@kingspan.com

UK Ireland
Tel: +44 (0) 1352 717251 Tel: +353 (0) 42 9698555
Email: info@kingspanpanels.com Email: quotationskc@kingspan.net

Ireland
Tel: +353 (0) 42 9698540
Email: info.ire@kingspanpanels.com

Customer Service
& Support

99
Kingspan Limited
Greenfield Business Park No. 2, Greenfield, Holywell, Flintshire, CH8 7GJ, UK
t: +44 (0) 1352 716100   f: +44 (0) 1352 710161   www.kingspanpanels.co.uk
Carrickmacross Road, Kingscourt, Co. Cavan, Ireland
t: +353 (0) 42 969 8500   f: +353 (0) 42 969 8572   www.kingspanpanels.ie
For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for
information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and
Kingspan Limited and its subsidiaries accept no liability in respect thereof.

04/2015

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