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1DOZER SERIES
TABLE OF CONTENTS

Electrical Circuits
DD80, DD80L - Canopy Model ......................................................................3
DD80, DD80L - Cabin Model .........................................................................4

Hydraulic Circuits
DD80, DD80L ................................................................................................6

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 2ELECTRICAL CIRCUITS

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 Download Complete manual for FREE @ https://www.heydownloads.com
DD80, DD80L - CANOPY MODEL

0.85L A
ENG STOP RELAY 0.85LY P1
(2) 87a
30 0.85LR B
0.85L
87 0.85LW P2 A
0.85LR 86 85 0.85B 0.85B E

TACHO METER ENG STOP MOTOR

STARTER SWITCH
5 0.85WR 0.85WR

0.85LR
3 0.85R OFF STARTER RELAY
ILL. 1 (1) PREHEAT
87a ON C PP
T 4 0.85WG 30 2RY 0.85BY 5Y

0.85LR
0.85RG 2RG 87 START B 5W 50
2

0.85WR
D

0.85RY
(RH) 0.85B 85 86

2RY
PST TML B BR R1 R2 C ACC

STARTER
HEAD LAMP 30
0.85B

0.85BW
2RY
0 0.85WR
GAUGE PANEL 0.85WR

0.85RW
24V 70W 0.85RG 6 I 2
7 0.85R 0.85B
(LH) 3 STARTER CONTROLLER

0.85Br
LAMP RELAY II
A

0.85BW

0.85BY
2 0.85L WATER TEMP SENDER 0.85B 10 9 9 10 11 12 13 14 S
W/T GAUGE
W 0.85B 0.85RG 15A 15A 15A 15A 15A 15A 0.85WR N
FUEL GAUGE 3 0.85YR 24V 4.5KW 60B
(RH) 18 19
F 9 0.85WR FUEL SENDER LAMP SWITCH 20 0.85WR
ILLUMINATION E B P
1.25W 0.85B 60B
6 0.85B WORKING LAMP 0.85B HORN (4) 0.5G
FUSE BOX 1.25W 2WR 2WR 2R
24V 70W 0.85RG 0.85RB 0.85WR
HOUR METER (+) 0.85WG + 0.85RY 15
H - 16 17

0.85Br
10A
(LH)

10A
0.85RB 0.85WR FUSIBLE LINK

0.85WG
(-) 0.85B

10A
ENG OIL 10A 10A 10A 10A 10A CIRCUIT BREAKER
12 0.85B 0.85B
ENG. OIL PRESS 0.85BY PRESS 1 2 3 4 5 6 7 8 B A
L1 2W 5W 5WR
SWITCH 0.85RG -
CHARGE 10 0.85WG HORN RELAY 0.85Br 0.85W BR

0.85RB
0.85R

0.85RL
L2

0.85L
0.85YG
0.85RW
WATER TEMP 0.85B 0.85B
WATER TEMP. 5 0.85YB 0.85B DIODE 1 E
L3 SWITCH REAR LAMP 0.85B + 60B
ENG. OIL FILTER 1 0.85G ENG OIL 24V 70W 0.85R 0.85YG 0.85RW 0.85RL
L4 0.85B
P
HYD. OIL FILTER 11 0.85GY FILTER SWITCH FUEL PUMP - DIODE 2 BATTERY RELAY
0.85GY FUEL PUMP SWITCH

0.85RY
L5 0.85B
AIR CLEANER L6 4 HYD OIL FILTER 60B 60B
0.85GY SWITCH x2
8
0.85BW 0.85B - + - +
INDICATOR 12V 100AH 12V 100AH
PILOT LAMP PREHEAT
1 0.85R BATTERY

0.85L
0.85BW
CONTROLLER
PREHEAT 2 0.85LB 5W
3 8 4 0.85WG
SPARE LIMP HOME 7 2 PREHEAT RELAY
0.85LB 0.85RW
4 (3) (OFF SHOWN) C B 5W
LIMP HOME 0.85P 7 30 87a 1.25RW 0.85YB 3 1 0.85L
I 5 87a 1.25RL 30 1 D PP 5BR I R B
SYSTEM ERROR 5 0.85L 1 85 87 0.85RY 2
P2-A1

II 0.85Gr 87 3

DIODE 3
85 86 0.85BY 6 5 E
6 0.85B 0.85B 10 9 86 4 THERMO
0.85RY 5
BACK UP ALARM 6 SWITCH 0.85BR
0.85WR 0.85B (5)
P2-F3

WORK / TRAVEL SWITCH 0.85B 0.85BrY 8 7 0.85B

REMOTE COMPUTER CONNECTOR 9 F+
F-
0.85B NC
0.85G DOUT.0 DIN.2 0.85BrR 10
DIN.0

J3-C

J3-D
J3-A
J3-B

1.25WR P1-C1 SNSR_PWREPROM: J3-E

11
BATT- J3-F
COM P2-C2 CONTROLLER BATTERY+ IN P2-F1
NO 12
P2-E1 GLOW PLUG E
BATT+

BATTERY- IN
TXD
RXD

SNSR_GND (OUT)
(OUT)

/BOOT

ALTERNATOR
PPU.4/HSI.3 BATT-

NEUTRAL SWITCH 1.25B 0.85RL

24V 50A 5B
(OPEN IN NEUTRAL)
PPU.1/ACH5
SNSR_PWR

PPU.2/ACH6
SNSR_GND
SNSR_GND

0.85RW
SNSR_PWR
SNSR_GND
P1-F1 SNSR_PWR

SNSR_PWR
P1-H3 PPU.0/ACH4

H7
P1-H1 SNSR_PWR

P1-G1 SNSR_PWR
SNSR_PWR

SNSR_GND
SNSR_GND

SNSR_GND

SNSR_GND

VALVE.1+
VALVE.0+
VALVE.0-

VALVE.1-
P1-G3 PPU.3/AC
DIN.1

ANIN.0
ANIN.1

ANIN.2

0.85B 0.85Or P2-D3 LIMP HOME (R.H) SWITCH

FWD
PCP (R.H) LIMP HOME
LIMP HOME 1 0.85B
CALIBRATION SWITCH
P1-B3
P1-B2
P1-G2
P1-C2

RESISTOR (R.H)
P1-J3
1.25WL P1-E1
P1-A1

1.25WB P1-C3
P1-D1

P1-F2

1.25WY P1-J2

1.25W P1-E3
P1-D3

P1-A2
P1-D2

1.25WG P1-K2
P1-F3
P1-A3

P1-K1
(MOMENTARY) P1-K3 0.85BrY 1.25YR B D RESISTOR (R.H) 0.85WR 2 3 0.85RW
1.25BrR P1-J1

1.25BrW A C 4 0.85RW
500 OHM 0.85W 5
1.25RL

1.25RW
1.25RG
1.25RY
1.25RB

6 0.85B
1.25GY
1.25GB
1.25LR

500 OHM 0.85W L

1.25YR

1.25LB
1.25LY
1.25BW

1.25YB
1.25R
1.25BR
1.25BY

1.25Y

1.25BrB

REV
HI 2 0.85WGLIMP HOME (L.H) SWITCH
PCP (L.H) 1
A B C A B C A B C A B C A B A B C A B C 0.85W Y LO
3 0.85B FWD 1
A B C + 0 - + 0 - + 0 - + 0 - + - + 0 - + 0 - 1.25YB B D HI 0.85L 2
+ 0 - 500 OHM LO
4 500 OHM 3 0.85RL
STEER (L) STEER (R) THROTTLE BRAKE ENGINE TRACK TRACK 1.25BrB A C 6 5
FNR 0.85RL 5 4
SENSOR SENSOR SENSOR SENSOR PICK UP (L.H) PPU (R.H) PPU 0.85LY
SENSOR LIMP HOME LIMP HOME REV 6 0.85B
RESISTOR (L.H) RESISTOR (L.H) CANOPY

TERMINAL NO FOR CONTROLLER DD80L DOZER

P1 P2
A B C D E F G H JK AB C D E F
ELECTRIC CIRCUIT
1 2 3 4 5
RELAY 1 5599-1108E
HEAD ENG CONTRLR HORN B/U
POSITION: POWER ALARM 2
LAMP STOP
3

HBOH701L
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