Contoh Excel HAZOP Berdasarkan NODE

Facility
No Node Sub node

Scope
1 CDU 1-C-02
2 CDU 1-E-30
3 CDU 1-P-03
4 CDU 1-EA-01
5 CDU 1-V-02
6 CDU 1-P-02
7 CDU 1-K-01
8 NHTU 2-V-01
9 NHTU 2-K-02
10 NHTU 2-EA-04
Process Parameter Guide Word Deviation
Pressure Higher High Pressure
Lower Underpressure
Level Higher High Liquid
Lower Low Liquid
Temperature Higher High Temperature

Lower Underpressure

Lower Low Pressure

Lower Low Pressure
Level Higher High Liquid (Water)
High Liquid (Naphta)
Lower Low Level (Water)

Low Level (Naphta)
Lower Low Pressure

Lower Low Pressure

Lower Under Pressure

Level Higher High Liquid
Lower Low Liquid
Pressure Higher High pressure

Lower Low Pressure
Lower Low Temperature

Caused by Consequences Safegu
Blocked outlet (pipeline to 1-C-01) Over Pressure at 1-C-02
1-E-30 Failure Over Pressure at 1-C-02
1-E-30 Failure Under Pressure at 1-C-02
Leak (corrosion, errosion) Under Pressure at 1-C-02
1-E-30 Failure Liquid Overflow at 1-C-02
Leak (corrosion, errosion) at 1-C-02 Gas blowby at 1-C-02
1-E-30 Failure High Temperature at 1-C-02
Over Pressure at 1-E-30 (tube

1TV113 Malfunction
side)
Over Pressure at 1-E-30 (shell

side)

1PDV123 Failure
side)
side)

1-P-03A/B Failure
side)
1-C-02 Failure
side)
Tube Leak
side)

Valve 3'' before/after CV blocked
side)
Under Pressure at 1-E-30 (tube

1PDV123 Malfunction
side)
Under Pressure at 1-E-30 (tube

Tube Leak
side)
Under Pressure at 1-E-30 (shell

1-C-02 Failure
side)
Excess Back Pressure Overpressure at 1-P-03A/B

(1-E-01 Failure) discharge
Overpressure at 1-P-03A/B
Motor Overspeed
discharge
1-E-30 Failure
discharge
Valve 3''/1'' after Check Valve Closed
discharge
Underpressure at 1-P-03A/B
Leak (corrosion, errosion) at 1-P-3A/B
discharge
Motor Overspeed Overpressure
Low Temperature Outlet
1-C-01 Failure Overpressure
Blocked Outlet Overpressure
1PV116B failure Overpressure

Motor Underspeed Underpressure
High Temperature Outlet
Leak (Deterioration, erosion, corrosion,

Underpressure
impact damage, vibration)
1-EA-01 failure Over Pressure at 1-V-02
1PV116A stuck closed Over Pressure at 1-V-02
1PV119B stuck closed Over Pressure at 1-V-02
Blocked outlet Water Overflow at 1-V-02
Blocked outlet Naphta Overflow at 1-V-02
1P-02A/B failure Naphta Overflow at 1-V-02
1LV118 stucked open No Water at 1-V-02
1XY118 failure No Water at 1-V-02

Leak No Water at 1-V-02
Leak No Naphta at 1-V-02
1-P-02A/B outlet manual valve 6" left

closed/blocked
Back pressure Overpressure at 1-P-02A/B
High Inlet Pressure (1-V-02 Fail) Overpressure at 1-P-02A/B
1-P-M-02A/B Malfunction Overpressure at 1-P-02A/B
1-P-M-02A/B Malfunction Leak at 1-P-02A/B
Deterioration, Erosion, Corrosion,

Leak at 1-P-02A/B
Impact damage at 1-P-02A/B Line
Overpresssure at 1-K-01
1PV119B Blocked/Stucked Close
Suction
1PV116A Fail/Stucked Open
Suction
1-K-01, 1-K-M-01 Malfunction
Suction
1-K-01 outlet manual valve 3" left Overpresssure at 1-K-01

closed/blocked Discharge
1PV119A Blocked/Stucked Close
Discharge
Orifice 1FE210 Blocked
Discharge
Back Pressure
Discharge
High Inlet Pressure (1-V-02 Fail)
Discharge
1-K-01, 1-K-M-01 Malfunction
Discharge
Vibration (1-K-01, 1-K-M-01

Leak at 1-K-01
Malfunction)
Deterioration, Erosion, Corrosion,
Leak at 1-K-01
Impact Damage at 1-K-01
1-K-01 outlet manual valve 3" left
Excess temperature at 1-K-01
closed/blocked
1-K-01, 1-K-M-01 Malfunction Excess temperature at 1-K-01

1PV116A Stucked Close/Blocked Excess temperature at 1-K-01
1PV119B Fail/Stucked Open Excess temperature at 1-K-01
2PV106 blocked Over Pressure at 2-V-01
2-EA-04 failure Over Pressure at 2-V-01
Orifice 2FE201 Blocked Over Pressure at 2-V-01
2PV106 stucked open Under Pressure at 2-V-01

Under Pressure at 2-V-01
Liquid Overflow at 2-V-01/Liquid

Bottom outlet stucked close
carryover
Bottom outlet stucked opened No Liquid at 2-V-01/Gas Blowby

No Liquid at 2-V-01
2-EA-04 failure High Temperature at 2-V-01
2PV106 Fail/Blocked Overpressure at 2-K-02 Suction
Orifice 2FE201 Blocked Overpressure at 2-K-02 Suction
2-K-02, 2-K-M-01/02 Malfunction Overpressure at 2-K-02 Suction
2-K-02 outlet manual valve 2" left Overpressure at 2-K-02

closed/blocked Discharge
Overpressure at 2-K-02
Orifice 2FE310 Blocked
Discharge
2PV107 Stucked Close
Discharge
Back pressure
Discharge
High Inlet Pressure (2-V-01 Fail)
Discharge
2-K-02, 2-K-M-01/02 Malfunction
Discharge
Vibration (2-K-02, 2-K-M-01/02
Leak at 2-K-02
Malfunction)
Deterioration, Corrosion, Erosion,
Leak at 2-K-02
Impact damage
2-K-02 outlet manual valve 2" left
closed/blocked
2-K-02, 2-K-M-01/02 Malfunction Excess temperature at 2-K-02
2-K-02 inlet manual valve 2" left

closed/blocked
2PV106 Stucked Open Excess temperature at 2-K-02
Higher Inlet Temperature High Temperature Outlet
2TV115 stucked open High Temperature Outlet
Motor Overspeed Low Temperature Outlet

Risk Reduction
Safeguards Safeguard Type Likelihood and Severity
S L RR RC
No Safeguard - 3 3 3x3 MEDIUM
Temperature
1TI113 3 4 3x4 HIGH
Indicator
Temperature
1TI067
Indicator
Temperature
1TI113 2 4 2x4 MEDIUM
Indicator
Temperature
1TI067
Indicator
1LG413A, 1LG413B Level Gauge 2 1 2x1 V LOW
1LG413A, 1LG413B Level Gauge 1 4 1x4 LOW
1LG413A, 1LG413B Level Gauge 1 1 1x1 V LOW
Temperature
1TI113 2 4 2x4 MEDIUM
Indicator
High Temperature
1TAH113
Alarm
Temperature
1TI067
Indicator
Bypass 1TV113 Manually Type 3 1 3x1 V LOW
1TW035, 1TW045, 1TW033 Thermowell
1PDIC125 Pressure Indicator
1PI324 Pressure Indicator 3 1 3x1 V LOW
Temperature
1TI067
Indicator
Bypass 1PDV125 Manually Type 3 1 3x1 V LOW

1PDIC125 Pressure Indicator
Temperature
1TI067
Indicator
1LSH102, 1LAH102 High Level Alarm 3 3 3x3 MEDIUM
1LSH102, 1LAH102 High Level Alarm 3 1 3x1 V LOW
Temperature
1TI067
Indicator
1PDIC125 Pressure Indicator 3 1 3x1 V LOW
Bypass 1PDC125/1TV113 Manually Type
Close Valve 3'' beside 1PDV125 Manually Type
Close Valve 3'' beside 1PDV125 Manually Type
1LAL102, 1LSL102 Low Level Alarm
Check Valve 3'' Check Valve 2 1 2x1 V LOW
1PI306, 1PI307 Pressure Indicator
Flare Header Outlet Valve Manually Type
1HS03A, 1HS03B Hand Switch 2 2 2x2 LOW

Check Valve 3'' Check Valve 2 3 2x3 MEDIUM
1PI306, 1P307 Pressure Indicator 2 1 2x1 V LOW
Check Valve 3'' Check Valve 3 1 3x1 V LOW
1HS03A, 1HS03B Hand Switch
1HS420A/B/C/D Hand Switch 3 2 3x2 MEDIUM
1PV116B Pressure Valve
Bypass 1PV116B Manually Type
1HS420A/B/C/D Hand Switch 3 2 3x2 MEDIUM
Temperature
1TI042
Indicator
1PV116B Pressure Valve 3 1 3x1 V LOW
Bypass 1PV116B Pressure Valve
Manual Outlet Valve Manually Type 3 3 3x3 MEDIUM
1PV116B Pressure Valve
Bypass 1PV116B Manually Type
Bypass 1PV116B Manually Type 3 1 3x1 V LOW

1HS420A/B/C/D Hand Switch 2 2 2x2 LOW
1HS420A/B/C/D Hand Switch 2 2 2x2 LOW
Temperature
1TI042
Indicator
1PV116A Control Valve 3 4 3x4 HIGH
1PI321 Pressure Indicator
1PV119B Control Valve
Bypass 1PV116A Manually Type 3 2 3x2 MEDIUM
1PV119B Control Valve
Bypass 1PV119B Manually Type 3 2 3x2 MEDIUM
1PV116A Control Valve
Level Indicator, Alarm

1LSH118, 1LAH118 2 3 2x3 MEDIUM
High
1LSHH419, 1LAHH419 2 3 2x3 MEDIUM
High
1LSHH419, 1LAHH419 2 3 2x3 MEDIUM
High
Close Valve Manually Type 2 2 2x2 LOW

1LSL118, 1LAL118
Low
Close Valve Manually Type 2 3 2x3 MEDIUM

1LSL118, 1LAL118
Low
1LSL118, 1LAL118 2 1 2x1 V LOW
Low
1LV118 Control Valve

1LSLL419, 1LALL419 2 1 2x1 V LOW
Low
1-P-02A/B Bypass to flare header Manual Valve 2 2 2x2 LOW
1PI317/318 Pressure Indicator
Hand Actuated
1HS02A/B
Switch
1-P-02A/B outlet valve 6" Check Valve 3 2 3x2 MEDIUM
1-P-02A/B Bypass to flare header Manual Valve
Hand Actuated
1HS02A/B
Switch
Hand Actuated
1HS02A/B 3 2 3x2 MEDIUM
Switch
1-P-02A/B Bypass to flare header Manual Valve
1-P-02A/B Bypass to flare header Manual Valve 3 2 3x2 MEDIUM
Hand Actuated
1HS02A/B
Switch
1PI317/318 Pressure Indicator 2 1 2x1 V LOW
Hand Actuated
1HS02A/B
Switch
1PI317/318 Pressure Indicator 3 2 3x2 MEDIUM
Hand Actuated
1HS02A/B
Switch
1PI320 Pressure Indicator 4 1 4x1 LOW
Temperature
1TI074
Indicator
1PV119B Control Valve 4 1 4x1 LOW
Temperature
1TI074
Indicator
1PI320 Pressure Indicator 3 2 3x2 MEDIUM
Temperature
1TI074
Indicator
Pressure Safety
1PSV178, 1PSV179 2 2 2x2 LOW
Valve
Temperature
1TI043
Indicator
Bypass 1PV119A Manual Valve
Pressure Safety
1PSV178, 1PSV179
Valve
1FE210 Flow Element
Temperature
1TI043
Indicator
Pressure Safety
1PSV178, 1PSV179
Valve
1FE210 Flow Element
1-K-01 outlet valve 2" Check Valve 3 2 3x2 MEDIUM
Temperature
1TI043
Indicator
Pressure Safety
1PSV178, 1PSV179
Valve
1FE210 Flow Element
1PV119A Control Valve
Temperature
1TI043
Indicator
Pressure Safety
1PSV178, 1PSV179
Valve
FT210 Flow Transimtter
Temperature
1TI043
Indicator
Pressure Safety
1PSV178, 1PSV179
Valve
1FE210 Flow Transimtter
Pressure Safety
1PSV178 1 2 1x2 V LOW
Valve
Pressure Safety
1PSV179
Valve
Temperature
1TI043 2 2 2x2 LOW
Indicator
Pressure Safety
1PSV178, 1PSV179
Valve
1FE210 Flow Transimtter

1PV116A Bypass Manual Valve 3 1 3x1 V LOW
1PAL323 Pressure Alarm Low
Pressure Alarm Low

1PALL323
Low
1PAL323 Pressure Alarm Low 3 1 3x1 V LOW
Pressure Alarm Low

1PALL323
Low
2PSV171, 2PSV 179 Relief valve 3 3 3x3 MEDIUM
Bypass 2PV106 Manually Type
Pressure Indicator,
2PSH, 2PAH
Alarm High
2FT201 Flow Transmitter
2PV106 Control valve 3 4 3x4 HIGH
2PSV171, 2PSV 179 Relief valve
Pressure Indicator,
2PSH, 2PAH
Alarm High
2PSV171, 2PSV 179 Relief valve 3 3 3x3 MEDIUM
Pressure Indicator,
2PSH, 2PAH
Alarm High
2FT201 Flow Transmitter
2PIC106 Pressure Indicator 2 3 2x3 MEDIUM

2PIC106 Pressure Indicator 2 1 2x1 V LOW
Close 2PV106 Pressure Indicator
Level Temperature,
2LI105, 2LAH105, 2LSHH405 1 1 1x1 V LOW
Alarm
Manual Valve to Sewer Manually Type
Level Temperature,
2LI105, 2LAL105 1 1 1x1 V LOW
Alarm
Level Temperature,
2LI105, 2LAL105 1 1 1x1 V LOW
Alarm
Close Manual Valve Bottom Outlet Manually Type
No Safeguard - 2 4 2x4 MEDIUM
Bypass 2PV106 Manual Valve
2FT201 Flow Transimtter
2FT201 Flow Transimtter
Temperature
2TI022
Indicator
Temperature
2TI022
Indicator
2FAL310 Flow Alarm Low
2FE310 Flow Element

2PV107 Control Valve
2PAL107 Pressure Alarm Low
Temperature
2TI022
Indicator
Bypass 2PV107 Manual Valve
2PAH107 Pressure Alarm High
2FAL310 Flow Alarm Low
2FE310 Flow Element

Temperature
2TI022
Indicator
Temperature
2TI022
Indicator
Temperature
2TI022
Indicator
Temperature
2TI022
Indicator
2TW115, 2TE115, 2TI115 2TT115, Temperature
2 4 2x4 MEDIUM
2TIC115, 2TY115, 2TV115 Indicator
2HS410A/B/C/D Hand Switch
Close Valve Manually Type 2 2 2x2 LOW
2VAH410A/B, 2VSH410A/B Variable Switch 2 4 2x4 MEDIUM

Act. Start Action party
Recommendations Remark
Date (Responsibility)
Pressure Safety Alarm
installed
Temperature Safety Alarm

installed
Temperature Alarm
installed
# Consequence ( C ) Likelihood ( L ) Risk Index
1 1 1 1x1
2 1 2 1x2
3 1 3 1x3
4 1 4 1x4
5 1 5 1x5
6 2 1 2x1
7 2 2 2x2
8 2 3 2x3
9 2 4 2x4
10 2 5 2x5
11 3 1 3x1
12 3 2 3x2
13 3 3 3x3
14 3 4 3x4
15 3 5 3x5
16 4 1 4x1
17 4 2 4x2
18 4 3 4x3
19 4 4 4x4
20 4 5 4x5
21 5 1 5x1
22 5 2 5x2
23 5 3 5x3
24 5 4 5x4
25 5 5 5x5
Risk Category
V LOW
V LOW
V LOW
LOW
MEDIUM
V LOW
LOW
MEDIUM
MEDIUM
HIGH
V LOW
MEDIUM
MEDIUM
HIGH
V HIGH
LOW
MEDIUM
HIGH
V HIGH
V HIGH
MEDIUM
HIGH
V HIGH
V HIGH
V HIGH

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Facility

No Node Sub node

Pressure Higher High Pressure

Level Higher High Liquid

Lower Low Liquid

Temperature Higher High Temperature

Pressure Higher High Pressure

Pressure Higher High Pressure

Pressure Higher High Pressure

Pressure Higher High Pressure

Level Higher High Liquid (Water)

High Liquid (Naphta)

Lower Low Level (Water)

Pressure Higher High Pressure

Lower Low Pressure

Temperature Higher High Temperature

Lower Under Pressure

Lower Low Liquid

Temperature Higher High Temperature

Pressure Higher High pressure

Temperature Higher High Temperature

Temperature Higher High Temperature

Lower Low Temperature

Blocked outlet (pipeline to 1-C-01) Over Pressure at 1-C-02

1-E-30 Failure Over Pressure at 1-C-02

1-E-30 Failure Under Pressure at 1-C-02

Leak (corrosion, errosion) Under Pressure at 1-C-02

1-E-30 Failure Liquid Overflow at 1-C-02

Leak (corrosion, errosion) at 1-C-02 Gas blowby at 1-C-02

1-E-30 Failure High Temperature at 1-C-02

Over Pressure at 1-E-30 (tube

Over Pressure at 1-E-30 (shell

Over Pressure at 1-E-30 (tube

Over Pressure at 1-E-30 (shell

Over Pressure at 1-E-30 (tube

Under Pressure at 1-E-30 (tube

Under Pressure at 1-E-30 (tube

Under Pressure at 1-E-30 (shell

Excess Back Pressure Overpressure at 1-P-03A/B

Motor Overspeed Overpressure

Low Temperature Outlet

1-C-01 Failure Overpressure

Blocked Outlet Overpressure

1PV116B failure Overpressure

High Temperature Outlet

Leak (Deterioration, erosion, corrosion,

1-EA-01 failure Over Pressure at 1-V-02

1PV116A stuck closed Over Pressure at 1-V-02

1PV119B stuck closed Over Pressure at 1-V-02

Blocked outlet Water Overflow at 1-V-02

Blocked outlet Naphta Overflow at 1-V-02

1P-02A/B failure Naphta Overflow at 1-V-02

1LV118 stucked open No Water at 1-V-02

1XY118 failure No Water at 1-V-02

Leak No Naphta at 1-V-02

1-P-02A/B outlet manual valve 6" left

Back pressure Overpressure at 1-P-02A/B

High Inlet Pressure (1-V-02 Fail) Overpressure at 1-P-02A/B

1-P-M-02A/B Malfunction Overpressure at 1-P-02A/B

1-P-M-02A/B Malfunction Leak at 1-P-02A/B

Deterioration, Erosion, Corrosion,

1-K-01 outlet manual valve 3" left Overpresssure at 1-K-01