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PTT CONTRACT No
DORSCH PTTIGAS131113145
PO-o20?0 C S 13\'\\#7
W CONSULT
lngenieurgesellschaft mbH PTS PROJECT No 1-4-0104 0 7-4700-002
0204 07 AREA CODE 4700 Rev C
Bidding Documents l n g e n i e v r g c ~ c l l ~ c h a mbH
fl
Contents
SCOPE 3
GENERAL 4
ELECTRICAL SYSTEM 6
POWER SUPPLY 7
MOTOR CONTROL 8
MOTORS 9
INSTALLATION OF CABLES 11
LIGHTING 13
GROUNDING 15
ALARMS 17
CONTRACTORS" DOCUMEN'TATION - 20
APPENDIX 20
1 SCOPE
'This specification covers the general requirements, design, supply, installation and
commissioning of complete electrical facilities of the compressor station BVW#7
The electrical materials and instruments shall conform to the latest edition of
following regulations, standards and codes:
Electrical equipment and materials shall comply preferably with relevant international
standards Electrical equipment and materials may comply with other national
standards provided they are approved by recognised national certifying authorities of
the country of origin and approved by the Company.
3 GENERAL
The scope of work of the supplier of the equipment includes the following as a
minimum:
Location
All equipment shall be suitable for operation in a hot, dusty and humid environment,
subject to monsoonal rains
L.~
Physicalprotection
Area classification shall be developed for installation based upon the requirements of
"Recommended Practice for Classification of Locations for Electrical Equipment at
gas compressors facilities", 199 xs or later edition Drawings shall be prepared
indicating the classification and extent of each area and shall include reference to
major structures and equipment contained therein All equipment which is considered
a source of flammable liquid, gas or vapour shall be shown on the drawings Source
shall be identified by equipment number, flammable materials handled, and
atmosphere group as per NEC
i
All equipment installed in hazardous areas shall be certified for use in the appropriate
area classification and shall bear permanent indication from either BASEEFA,
CENELEC or an approved testing laboratory in the country of manufacture. In
general the equipment shall be protected by one of the following methods:
- Ex i Intrinsically Safe
- Exd Explosion Proof
- Ex p Pressurized / purged Enclosure
.. Ex m Encapsulation
- Exe Increased safety
Area classif. Ex i Ex d Ex p Ex m Ex e
Equipment for installation in classified areas shall be suitably certified by one of the
following authorities:
6 ELECTRICAL SYSTEM
Single line diagrams shall cover all power and excitation circuits including metering
and protective relaying One line diagrams shall be a separate set of drawings and
may not be based on other types of drawings
Arrestors kV opening
Power Utilization
7 POWER SUPPLY
i Electrical power for the facilities to be constructed may be derived from the existing
22 kV open air line via an additional transformer The dimension of this transformer
rating shall be approx 80 % of the summary compressor station The whole
equipment for connection to the existing 22 kV line shall be provided
Facilities unable to meet the requirements of Section 6 shall be provided with a new
primary sub-station, power transformer and distribution switchgear The electrical
sub-station shall be located in an area of the control building as close as possible to
the plant area with which it is associated and shall comprise of the following :
A separate oil pit shall be provided for each transformer Oil pits shall be filled with
gravel and shall be of sufficient size to retain the quantity of oil in its associated
transformer
Bus ducts shall not be used for secondary connection of transformers to motor
control centres Such connections shall be by cables or in concrete trenches and
entering the switchboard from below
Transformer sizing shall normally be 120% of the total motor operating load plus the
lighting and electric heating loads, and shall also permit starting of largest motor with
remaining normal connected load operating without secondary bus voltage drop
exceeding 15% of normal
9 MOTOR CONTROL
Switchboard IMCC shall be of the metal enclosed cubicle with multi-tier starter units
for 380 V motors and shall be housed as indicated in the relevant section of this
specification,,
10 MOTORS
All motors shall have "lock-off' type emergency stop buttons located adjacent to the
motor
Mineral isolation, 600 Volt rated, if copper sheathed and PVC jacketed Minimum
acceptable isolation thickness between conductors and between conductors on
sheath shall be 1,5 mm (0 06 in)
Isolation shall be fully resistant against petroleum products, weak acids and all
alkalis, intense sunlight, moisture and abrasion from wind driven sand Isolation shall
be rated for handling at -5 "C and for operation at +90 "C or better
Cable jackets shall be colour coded, with tracers as necessary, for ease of
identification Colour code shall be as follows :
Wire and cable passing close to high temperature equipment and piping shall use
isolation and jacket materials suitable for higher ambient temperatures expected
The maximum permissible voltage drop in cables for normal operation shall be as
follows :
All cables shall be rated adequately, with suitable derating factors applied for :
Thermal short circuit rating shall also be taken into account, consideration being
given to maximum applicable fault clearance time possible
12 INSTALLATION OF CABLES
The installation of cables above the ground requires the utmost attention to neatness
to improve the aesthetic qualities of the final installation, and consequently much
thought should be given to cable positioning to minimise the number of crossovers.
Where cables are run above grade they shall be securely fixed to suitably supported
robust perforated galvanised steel cable trays
Cable shall be grouped according to voltage, and in minor cable runs specific trays
shall be used for each group
Power I Lighting control cables shall not be mounted on same cable trays or racks as
temperature compensating cable or air supply lines
Cable racks and trays shall be attached to steel supporting structures of building,
i platforms or pipelines They shall not be supported from process piping
Cables shall be fixed in positions where they shall not be exposed to oil, direct
sunlight or heat from other hot objects unless the cables and their accessories are
specially designed to withstand the effect of exposure to oil and heat,
All cable racks and trays installed in open locations shall be fitted with sunshades to
prevent overheating by direct sunlight
A minimum distance of 10" shall be maintained from all hot vessels, pipelines or
other hot objects for all cable rack or tray,,
Cables to individual consumers shall be installed on light duty cable tray, adequately
supported between the main cable route and the consumer terminal box
Under no circumstances shall any cable be bent to a radius less than the minimum
specified by the manufacturer, Straining of cables at cable glands shall not be
permitted and cables shall run straight out of the gland for a minimum of 4" before
beginning to bend,,
Where vertical trays penetrate the floor or ground they shall be provided with covers
for at least 6 feet above the floor or ground elevation, unless waived on Contractor's I
Client's drawings
Cable tray systems shall be electrically continuous and grounded at intervals not
exceeding 75 feet
Cable Termination
All cables shall be supported so as to ensure that no weight has to be borne by the
terminations
Grounding conductors included within cables and metallic sheathing and armouring
of cables shall be connected to the grounding system
Each terminal and connected wire or cable core shall be marked and identified with
suitable plastic type ferrules, in accordance with relevant wiring diagrams
Terminal studs in transformer cable terminating boxes shall be wrapped with "Scotch"
tape.
When the cables to motors are too large for the terminal box, they shall be
terminated in a suitable junction box and a smaller cable used between the junction
box and the motor as detailed in relevant cable schedules
Outdoor cable glands shall be provided with a seal to prevent the ingress of dust
Glands in classified hazardous areas shall be of approved flameproof type
13 LIGHTING
Scope
Two separate lighting systems shall be provided; a main system and an emergency
backup system
Main L~ghfing
All indoor lighting shall be manually controlled with switches at convenient positions
next to entrances of doors
Design
1.13. Separators 5
1.14. General Areas 1
1.16. Unit and Central Control
1.16.1. House ( or rooms ) 75
1.16.2. Console desk area 100
1.16.3. Panel front 75
1.16.4. Panel interior 20
Emergency Lighting
The emergency lighting shall be by fitting with self-contained battery units which shall
automatically operate in case of mains failure and shall remain illuminated for a
minimum of 60 minutes The number of fittings required shall be approx 25 % of the
total fittings requirement for each of the respective areas and shall be located at
manned control panels, exits, and areas which will cause personnel safety hazard on
loss of main power
The laws and standards of the country must be strictly adhered to
Generally, lighting distribution boards shall be suitable for 230 V, 3 phase, 4 wire 50
Hz operation, Branch ( outgoing ) circuits shall be of the single pole, phase protected
by fuses or miniature type circuit breakers rated at 15 amps One spare branch circuit
shall be provided for every five circuits used Each circuit shall be loaded only up to
approx 10 Amps to leave at least 25% spare capacity
Where it is necessary to locate lighting distribution boards out door they shall be
installed in safe areas They shall be of the weatherproof type and be under a sun
canopy
Lamps that are adversely affected by transient voltage disturbances shall be kept to
( a m~nimumIf used for main lighting, they shall be adequately interspersed with
lamps that are not affected They shall not be used for emergency lighting
Discharge type lamps in operating areas which incorporate rotating equipment shall
be supplied from more than one phase to minimise stroboscopic effects
Installation
Fittings shall be so connected and located that the maintenance and the replacement
of lamps can be achieved safely and conveniently by one man
Equipment Grounding
COMPANY LIMITED
-
Consultancv Services for
BVW#7 Compressor Station Project
Bidding Documents
Electrical Design Manual
Main plant grounding system shall be least one ring system of 210 -
AWG (70 mm2) minimum PVC sheathed stranded copper grounding
conductor connected to the existing grounding equipment Branch
connections to motors or small equipment shall be 4 - AWG (16 mm2)
min green PVC sheathed stranded copper conductor,
Ground rods shall be % " diameter copper clad steel ground rod of
suitable length to achieve the desired resistance to earth
Grounding and bonding for lighting and static protection shall be in accordance with
i the recommendations of ANSI C 51, API and NEC
Main ground system may be utilized for grounding and bonding required for lighting
and static grounding
The grounding system shall be designed on the ring principle with interconnection of
conductors to equipment as necessary The ring shall be connected to the main
ground system via earth bars and shall be green PVC insulated stranded copper min,
210 AWG ( 70 rnm2 ), branch conductors to equipment shall be a minimum of 4-AWG
( 16 m m 2 ) ,
15 ALARMS
Sub-station Alarms
For the two incoming circuit breakers or each spot network substation, a single alarm
shall be provided, giving abnormal indication whenever either breaker is open or not
in operating position Transformers rated 500 kVA and larger shall be provided with
an alarm as follows:
ground detector
One alarm relay shall be provided to monitor the trip circuit for each DC
controlled circuit breaker not controlling a motor
Motor alarms
Motor alarms shall be provided as shown below, Alarms shall be located in the
control room unless specified otherwise,
L
Motor winding high temperature alarms shall be set to operate when the normal or
anticipated motor load is exceeded and before the overload relay setting is reached
An alarm shall be provided for each remote bus supplying motor actuators for block
valves used in emergency isolation or shutdown and liquid pull down or vapour blow
down service The alarm shall supervise bus voltage and shall be actuated by
contacts of a normally energised supervisory relay at the valve bus and shall operate
on loss of voltage The alarms shall be located in the control room
Receptacles or convenience outlets above the counter in a kitchen area shall be split
receptacles fed from a dedicated double pole lighting panel circuit
Mounting Heights
The mounting height of equipment and Ior components shall be from finished floor
level to the centre of the equipment and 1or components
Light and control switches for building or room auxiliary devices shall be located on
the latch side of the door
18 CONTRACTORS' DOCUMENTATION
19 APPENDIX