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EPITACIO ALCANO III K.

BSME -4 ME 416 PLATES

STRESSES AND STRAINS

1. The maximum torque that can be applied to a hollow circular steel shaft of 120 mm outside diameter
and 80mm inside diameter without exceeding a shearing stress of 80 MPa.

Given: Required: T=?

D= 120 mm

d= 80 mm

Ss= 80 MPa

Solution:
16𝑇𝐷 16𝑇(120 𝑚𝑚)
Ss = 𝜋(𝐷4 −𝑑4 ) = 80= 𝜋(1204 −804 )

T= 21781709.06 N-mm= 2,1781.71 N-m

2. A steel shaft is subjected to a constant torque of 2,260 N-m. The ultimate strength and yield strength
of the shafting material are 668 MPa and 400 MPa, respectively. Assume a factor of safety of 2 based on
the yield point and endurance strength in shear, determine the diameter of the shaft in stress.

Given: Required: D=?

T = 2,260N-m

St= 668 MPa

Sy= 400 Mpa

Fs= 2

Solution:
𝑆𝑦 16𝑇
𝐹𝑠
= 𝜋𝑑3
400 16(2260 𝑥 1000)
2
= 𝜋𝐷 3

D= 1.52 in

3. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in
diameter hole in 1/8 thick plate?

Given: Required: F=?

Su = 35,000 psi

D= 1.5 in
t= 1/8 in

Solution:
𝐴 𝜋𝑑𝑡
Su = =
𝐹 𝐹

F = Su 𝜋𝑑𝑡

F= (35,000)(1.5)(1/8)

F = 20,616.70 lbs

4. If the ultimate shear stress of the steel plate is 35,000 psi , what force is necessary to punch a 1.9 in
diameter hole in a 1/8 in. thick plate?

Given: Required: F=?

Su = 35,000 psi

D= 1.9 in

t= 1/8 in

Solution:
𝐴 𝜋𝑑𝑡
Su = 𝐹 = 𝐹

F = Su 𝜋𝑑𝑡

F= (35,000)(1.9)(1/8)

F = 26,114.49 lbs

5. A copper column of annular cross-section has an outer diameter of 15ft. and is subjected to a force of
45, 000 lbs. The allowable compressive stress is 300 lb/ft2. What would be the wall thickness?

Given: Required: t=?

Sc = 300 lb/ft2

F = 45, 000 lbs

D = 15 ft

Solution:
4𝐹 4(45,000)
Sc = 𝜋(𝐷2 −𝑑2 ) = 300 = 𝜋(152 −𝑑2 )

d= 5.83 ft.

when d =5.83 ft.


15−5.83
t= 2
= 4.58 ft.
6. What factor of safety is needed for a 2.5 in diameter shaft with an ultimate strength of 65,000 psi
transmit 45,000 lb-ft torque?

Given: Required: Fs=?

D= 2.5 in

Su = 65,000 psi

T = 45,000 psi

Solution:
𝑆𝑢
Sd= 𝐹𝑠
16𝑇
Ss = 𝜋(𝐷3 )

𝑆𝑦 16𝑇
=
𝐹𝑠 𝜋𝑑 3

𝜋𝑑 3 𝑆𝑢 𝜋2.53 (65,000)
Fs= 16𝑇
= 16(45,000)
= 0.3639

7. If the ultimate shear strength of a steel is 42,000 psi, what force is needed to punch a 0.75 in diameter
hole in a 0.625 in thick plate?

Given: Required: F=?

Su = 42,000 psi

D= 0.75 in

t= 0.625 in

Solution:
𝐴 𝜋𝑑𝑡
Su = 𝐹 = 𝐹

F = Su 𝜋𝑑𝑡

F= (42,000)(0.75)(0.625)

F = 61,818.75 lbs

8. What force is required to punch a 30 mm diameter hole in a plate that is 35 mm thick? The shear
strength is 400 MPa.

Given: Required:

Ss =400 MPa F=?

D = 30 mm

T = 35 mm
Solution:
𝐹 𝐹
Ss = =
𝐴 𝜋𝑑𝑡

F = π(400)(30)(35)

F= 1,319.47 kN

9. Assume that a 400 mm diameter rivet joins the plate that are each 100 mm wide. The allowable stress
are 130 MPa for bearing in the plate material and 70 MPa for shear of rivet. Determine the minimum
thickness of each plate.

Given:

D = 40 mm

W = 100 mm

Sa = 130 MPa

Ss= 70 MPa

Solution:
𝜋
F= SSA = SS 𝑑2
4
𝜋
F = 70(4 302 )

F = 1570π

F = SaAb

1570π = 130(30t)

t = 12.69 mm

10. A 400 mm-diameter pulley is prevented from rotating relative to 70-mm diameter shaft by a 80-mm
long key. If a torque t= 3.3Kn-m is applied to the shaft, determine the width if the allowable shearing
stress in the key is 60MPa.

Given: Required:

D = 300 mm b=?

T= 3.3 kn

Solution:

T = 0.003F

F = 1100 kn

A = 80b

T= 60 MPa
Thus,

F(1,000) = 60(80b)

B = 229.17mm

11. A 3 in. diameter east iron rod is subjected to an axial compressive load of 12,000 in-lb. Determine
the maximum normal stress.

Sy= 0
−(12,000)(8)
Sx= 𝜋(3)2
= -7,000 psi

(2,500)(1.5)(32)
Txy= = 122 psi
𝜋(3)4

12. If the force of the steel is 60,717.70 lbs. What is the ultimate shear stress is necessary to punch a 1.5
in. diameter hole in a 1/8 thick plate.

Given: solution:
𝐹 𝐹 (30,717.70)
Su = 𝐴 = 𝜋𝑑𝑡 1 Su= 1
𝜋(1.5)( )
8

Required: Su = 39,000 psi

Su=?

13. If the ultimate shear strength of a steel is 30,000 psi, what force is necessary to punch a 2 in.
diameter hole in a 1/8 in. thick plate?

Given:

Su= 35,000 psi

D = 1/9 in

t = 1/8 in

Solution:
𝐹 𝐹
Su= 𝐴= 𝜋𝑑𝑡

F = πdtSu

F= π(2)(1/8)(30,000)

F= 23,561.94 lbs.

14. If the force of the steel is 60,717.70 lbs. What is the ultimate shear stress is necessary to punch a 1.5
in. diameter hole in a 1/8 thick plate.

Given: solution:
𝐹 𝐹 (30,717.70)
Su = 𝐴 = 𝜋𝑑𝑡 1 Su= 1
𝜋(1.5)( )
8

Required: Su = 39,000 psi

Su=?

15. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:
𝐹 𝐹
Su= 35,000 psi Su = 𝐴 = 𝜋𝑑𝑡 1

D = 1.5 in. F = πdt Su

t= 1/8 in. F= π(1.5in)(1/8in)(35,000psi)

Required: F= ? F= 20,616.70 lbs.

16. What factor of safety is needed for a 2.5 in. diameter shaft with an ultimate strength of 65,000 psi
transmits a 45,000 lb-ft torque?

Given: Solution:
𝑆𝑢
D= 2.5 in. Sd= , Sd = Ss
𝐹𝑠

16𝑡 𝜋𝑑 3 𝑆𝑢
T= 65,000 psi Ss= 𝜋𝑑3 , Fs= 16𝑡
1
𝜋(2.5)3 (65,000)( )
12
Required: Fs= = 0.37
16(45,000)

Fs=?

17. If the ultimate shear strength if a steel is 43,000 psi, what force is needed to punch a 0.85 in.
diameter hole in a 0.625 in. thick plate?

Given: Required:

Su = 43,000 psi F=?

D = 0.85 in

t = 0.625 in

Solution:
𝑆𝑢
Sd= 𝐹𝑠 , Sd = Ss

F = πdtSu

F= π(0.85)(.625)(43,000)

F= 71,765.76 lbs
18. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:
𝐹 𝐹
Su= 35,000 psi Su = 𝐴 = 𝜋𝑑𝑡 1

D = 1.5 in. F = πdt Su

t= 1/8 in. F= π(1.5in)(1/8in)(35,000psi)

Required: F= ? F= 20,616.70 lbs.

19. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:
𝐹 𝐹
Su= 35,000 psi Su = 𝐴 = 𝜋𝑑𝑡 1

D = 1.5 in. F = πdt Su

t= 1/8 in. F= π(1.5in)(1/8in)(35,000psi)

Required: F= ? F= 20,616.70 lbs

20. The maximum torque that can be applied to a hollow circular steel shaft of 120 mm outside
diameter and 80mm inside diameter without exceeding a shearing stress of 80 MPa.

Given: Required: T=?

D= 120 mm

d= 80 mm

Ss= 80 MPa

Solution:
16𝑇𝐷 16𝑇(120 𝑚𝑚)
Ss = 𝜋(𝐷4 −𝑑4 ) = 80= 𝜋(1204 −804 )

T= 21781709.06 N-mm= 2,1781.71 N-m

SHAFTINGS

1. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:
𝐹 𝐹
Su= 35,000 psi Su = 𝐴 = 𝜋𝑑𝑡 1

D = 1.5 in. F = πdt Su


t= 1/8 in. F= π(1.5in)(1/8in)(35,000psi)

Required: F= ? F= 20,616.70 lbs.

2. What factor of safety is needed for a 2.5 in. diameter shaft with an ultimate strength of 65,000 psi
transmits a 45,000 lb-ft torque?

Given: Solution:
𝑆𝑢
D= 2.5 in. Sd= 𝐹𝑠 , Sd = Ss

16𝑡 𝜋𝑑 3 𝑆𝑢
T= 65,000 psi Ss= 𝜋𝑑3 , Fs= 16𝑡
1
𝜋(2.5)3 (65,000)( )
12
Required: Fs= 16(45,000)
= 0.37

Fs=?

3. A 3 in. diameter east iron rod is subjected to an axial compressive load of 12,000 in-lb. Determine the
maximum normal stress.

Sy= 0
−(12,000)(8)
Sx= 𝜋(3)2
= -7,000 psi

(2,500)(1.5)(32)
Txy= 𝜋(3)4
= 122 psi

4. If the force of the steel is 60,717.70 lbs. What is the ultimate shear stress is necessary to punch a 1.5
in. diameter hole in a 1/8 thick plate.

Given: solution:
𝐹 𝐹 (30,717.70)
Su = = Su= 1
𝐴 𝜋𝑑𝑡 1 𝜋(1.5)( )
8

Required: Su = 39,000 psi

Su=?

5. A 400 mm-diameter pulley is prevented from rotating relative to 70-mm diameter shaft by a 80-mm
long key. If a torque t= 3.3Kn-m is applied to the shaft, determine the width if the allowable shearing
stress in the key is 60MPa.

Given: Required:

D = 300 mm b=?

T= 3.3 kn
Solution:

T = 0.003F

F = 1100 kn

A = 80b

T= 60 MPa

Thus,

F(1,000) = 60(80b)

B = 229.17mm

6. Find the torque that can be applied to a hollow circular steel shaft of 100 mm outside and 900mm
inside diameter without exceeding a shearing stress of 90 MPa.

Given: Required:

D= 100mm T=?

d = 90 mm

Ss= 90 MPa

Solution:
16𝑡𝑑 16(𝑡)(100)
Ss= 𝜋(𝑑4 −𝑑4 )1 = 90= 𝜋(1004 −904 )1

T= 6,077 N-m

7. What factor of safety is required with the ultimate strength of 70,000 psi transmit 50,000 torque in a
30 in. diameter shaft?

Given: Required:

D= 3.0 in Fs=?

Su= 70,000 psi

T= 50,000 psi

Solution:
𝑆𝑢
Sd= 𝐹𝑠 , Sd = Ss

1
16𝑡 𝜋𝑑 3 𝑆𝑢 𝜋(3.0)3 (70,000)( )
12
Ss= 𝜋𝑑3 , Fs= 16𝑡
= 16(50,000)

Fs= 0.62
8. If the ultimate shear strength if a steel is 43,000 psi, what force is needed to punch a 0.85 in. diameter
hole in a 0.625 in. thick plate?

Given: Required:

Su = 43,000 psi F=?

D = 0.85 in

t = 0.625 in

Solution:
𝑆𝑢
Sd= 𝐹𝑠 , Sd = Ss

F = πdtSu

F= π(0.85)(.625)(43,000)

F= 71,765.76 lbs

9. If the force of the steel is 30,303.30 lbs. What is the ultimate shear stress is necessary to punch a 1.5
in. hole in a 1/8 in. thick plate?

Given:

F = 30,303.30 lbs

D = 1.5 in

t = 1/8 in

Solution:
𝐹 30,303.30
Su = 𝐴 = 1
𝜋(1.5)( )
8

Su = 51,414.48 psi

10. A cantilever member of a 4 in. long having a rectangular cross-section of 2 in. by 10 in. supports a
load of 6,000 lbs. What is the maximum shear stress?

Given:

L= 4 in

W = 2” x 10” Required:

Solution: Ss=?
𝐹 (6,000)(4)(5)(12)
Ss = 𝐴 = (2)(2)(10)
= 360 psi

11. What force is required to punch a 40 mm diameter hole in a plate that is 35 mm thick? The shear
strength is 400 MPa.
Given: Required:

Ss =400 MPa F=?

D = 40 mm

T = 35 mm

Solution:
𝐹 𝐹
Ss = =
𝐴 𝜋𝑑𝑡

F = π(400)(40)(35)

F= 1,759.29 kN

12. Assume that a 400 mm diameter rivet joins the plate that are each 100 mm wide. The allowable
stress are 130 MPa for bearing in the plate material and 70 MPa for shear of rivet. Determine the
minimum thickness of each plate.

Given:

D = 40 mm

W = 100 mm

Sa = 130 MPa

Ss= 70 MPa

Solution:
𝜋
F= SSA = SS 4 𝑑2
𝜋
F = 70( 302 )
4

F = 1570π

F = SaAb

1570π = 130(30t)

t = 12.69 mm

13. If the ultimate shear strength of a steel is 42,000 psi, what force is necessary to punch a 0.75 in.
diameter hole in a 0.075 in. thick plate?

Given: Required:

Su = 42,000 psi F=?

D= 0.75 in
t = 0.095 in

Solution:
𝐹 𝐹
Su = 𝐴 = 𝜋𝑑𝑡 1

F = πdt Su

F= π(.75in)(0.095)(42,000psi)

F= 7,422.01 lbs

14. A hollow steel tube with an inside diameter of 100 mm must carry a tensile load of 400 Kn.
Determine the outside diameter of the tube if the stress is limited to 120 MN/m2?

Given: Required:

P = 40Kn D=?

SS = 120 MPa

Solution:

A = 𝜋(𝑑4 − 𝑑4 )2

40,000 = 120(𝜋(𝑑4 − 10000)2

D = 119.35 mm

15. The homogeneous bar is supported by a smooth pin at C and a cable that runs from A to B around
the smooth peg at D. Find the stress in the cable if its diameter is 0.6 in. and the bar weighs 6,000 lbs.

Given:

Solution:

Mc=0

3
St + 10√ 𝑇 = 5(6,000)
√34

T = 2957.13 lb

Ss = 10,458.72 psi

16. What force is required to punch a 20 mm diameter hole in a plate that is 25 mm thick? The shear
strength is 350 MPa?

Given:

D= 20 mm

T = 25 mm

Ss=350 mm
Solution:
𝐹 𝐹
Ss = =
𝐴 𝜋𝑑𝑡

F = πdt Su

F = π (20)(25)(350)

F= 549.8 kN

17. Find the smallest diameter bolt that can be used in the clevis if p= 400Kn. The shearing strength of
the bolt is 300 MPa.

Given: Solution :

P= 400 Kn V=Ta
𝜋
Ss= 300 MPa 400(1000)=300(2( 𝑑2 ))
4

Required: D= 29.13 mm

D=?

18. A 200 mm diameter pulley is prevented from rotating relative 60 mm diameter shaft by a 70 mm
long key. If a torque is 2.2 kN is applied to the shaft, determine the width b if the allowable stress in the
key is 60 MPa.

Given: Required:

D = 200 mm b=?

T= 2.2 Kn

Sa= 50 MPa

Solution: Thus,

T= 0.03F 73.33(1000)= 60(60b)

2.2 = 0.03 F b = 17.46 mm

F = 73.3 Kn

V=Ta

V=F=73.3Kn

A= 70b

T= 60 MPa

19. A 20 mm diameter rivet joins the plates that are each 110 mm wide. The allowable are 120 MPa for
bearing in the plate material and 60 MPa for shearing rivet. Determine the minimum thickness of each
plate.
Given :

D = 20 mm

P = Ta
𝜋
P= 60( (20)2 )
4

P = 6,000π N

P = ScAb

6,000π = 120(20t)

t = 7.85 mm

20. If the ultimate shear strength of a steel is 30,000 psi, what force is necessary to punch a 2 in.
diameter hole in a 1/8 in. thick plate?

Given:

Su= 35,000 psi

D = 1/9 in

t = 1/8 in

Solution:
𝐹 𝐹
Su= 𝐴= 𝜋𝑑𝑡

F = πdtSu

F= π(2)(1/8)(30,000)

F= 23,561.94 lbs.

COUPLINGS

1. A flanged coupling is to design using 26 mm diameter bolt at a distance of 152 mm from the center of
the shaft allowable shearing stress on the bolt is 103 MPa. If the shaft is to transmit 6,000 hp at speed of
1,200 rpm, how many bolts are needed for the connection?

Given: Required: n=?

Ss= 103 MPa

N= 1,200 rpm

D= 26 mm

Solution:
𝜋
P= 2πTN Fb= 4 𝑑2 𝑆𝑠
𝜋
4474.2 = 2π(T)(1,200/60) Fb= 4 (25)2 (103)

T= 35.59 Kn-m Fb= 54.69 Kn

T = FbRn

35.59 = 54.69 (0.152)(n)

N= 5 bolts

2. A flanged coupling consist of eight steel 20 mm diameter bolts spaced evenly around a bolt circle 30
mm in. diameter. If the coupling is subjected to a torque of 16.2 kN-m, determine the maximum
shearing stress in the bolts?

Given: Required: Ssb=?

n=8

d = 20 mm

D= 300mm

T = 16.2 Kn

Solution:
𝐹𝑏 4𝑓
Ssb = =
𝐴𝑠 𝜋𝑑 2 𝑛

2𝑇 2(16.2)
F= 𝑑
= 0.3
=108Kn
4(108)
Ssb= = 42,971 KPa
𝜋(0.020)2 (8)

3. A flanged coupling having 180 mm bolt circle and 20 mm thick uses a 8 bolts, 17 mm thick diameter to
connect two shaft. It is used to transmit 60 kW at 180 rpm in bearing if yield point is 448MPa.

Given: Required: Fs=?

D = 180mm

T = 20 mm

n=8

P=60 kW

Solution:

P=2πTN

60 = 2πT(180/60)

T = 3.183 Kn-m

F= 35.3677 Kn
𝐹
𝑛
= 35.3677/2

F = 4.421 Kn
𝑆𝑦 448
Fs= 𝑠𝑐 = 13.00294 = 34.5

4. A turbine is connected to a generator by means of a flange coupling that has a bolt circle diameter of
500 mm. The generator output is 40 MW, 4000 rom and 90 % efficiency, if there are 18 bolts, determine
the force acting on each bolt.

Given: Required: F=?

D= 500 mm

P= 400 MW = 40 x10 3 KW

N= 4,000 rpm

e= 0.9

Solution:

P= 2πTN

40 x 103 kW= 2πT(4,000/60)

T= 95.50 Kn-m
2𝑇 2(95.50)
F= 𝑑
= 0.5
= 382 Kn
382
F= 18(0.9) = 23.58 kN

5. A 75 mm diameter shaft is transmitting 400 kW at 700 rpm. As solid coupling has a bolt of 8 and each
18 in. diameter. Find the required bolt circle diameter if the shearing stress in the bolts is 27.5 MPa.

Given: Required: D=?

Ds= 75 mm

P= 400Kw

N= 700 rpm

Solution:
𝐹
27.5 = 𝜋 = 6.99kn
(18)2
4

Fb= 6.99(8) = 55.92 kN


𝐷𝑜
T = Fb( 2 )
𝐷𝑜
5.46 = 51.92 ( )
2
D= 210.32 mm

6. A coupling 17 mm thick diameter and uses a 10 bolts and having 200 mm bolt circle with 30 mm thick.
Determine the factor of safety if yield point in compression is 500 MPa.

Given: Required: Fs=?

S= 200 mm

T= 30 mm

D= 17 mm

P= 70 Kw

N= 200 rpm

Solution:

P=2πTN

T= 3.34 Kn-m
𝑑0
T = F( 2 )

F= 33.4 Kn
𝑓 33.4
𝑛
= 10
= 3.34kN
𝑠𝑦 500 𝑀𝑃𝑎
Fs= 𝑆𝑐 = 6.549 𝑀𝑃𝑎 = 76.35

7. A solid coupling has a bolt of 6 and each 20 mm in diameter. It is transmitting at 400 kW at 800 rpm
with an 80 mm diameter shaft. Find the bolt circle if shearing stress is 33.3MPa.

Given: Required: D=?

Ds=80 mm

n=6

P=400 Kw

N= 800 rpm

D= 20 mm

Solution:

P = 2πTN

400 = 2 π T(800/60)

T= 4.7 kN-m
𝐹 𝐹
Sc= 𝐴
= 𝜋𝑑2
𝐹
33.3 = = 10.46 Kn
𝜋202

𝐷𝑜 1 𝐷𝑜
T = Fb( 2 ) = 4.77 = 10.46 ( 2 )

Do= 152 mm

8. The coupling is subjected to a torque of 17 kN-m. Determine the shearing stress in the bolts if it
consist of 12 steel 20 mm diameter bolts with 300 mm in diameter.

Given: Required: Ssb=?

n = 12

d= 20mm

D = 300mm

T= 17 Kn-m

Solution:
𝐹𝑏 4𝐹𝑏 4𝐹
Ssb= = =
𝐴𝑠 𝜋𝑑 2 𝜋𝑑 2

2𝑡 2(17𝐾𝑛−𝑚)
F = 𝑑= 0.3
= 113.33 KN
4(113.33)
Ssb= 𝜋0.0202 12 = 30,061 KPa

9. Find the torque of the shaft if the power is 90 hp with a 1,210 rpm.

Given:

P= 90 hp =671.13 Kw

N= 1,210 rpm

Required: T=?

Solution:

P = 2πTN
𝑃 671.13 𝐾𝑊
T = 2πN = 2π(1,210/60) = 5.30 Kn-m

10. Find the bolt circle diameter if the shaft has 4,103 rpm with power of 80 kW. The force presence in
the shaft is 350 kN.

Given: Required: D=?

P= 800Kw
N= 4,103 rpm

F= 350Kn

Solution:

P = 2πTN
𝑃 80 𝐾𝑤
T = 2πN = 4,103 = 18.62 KN-m
2π( )
60

2𝑇 2(18.62)
F= = 350 =
𝐷 𝐷

D= 0.1062 m

11. The generator output is 40,000 kW, 5,000 rpm and has 88.8% efficiency. Determine the force acting
on each bolt if it consist of circle diameter of 500 mm, 18 bolts.

Given: Required: F=?

D = 500 mm

P = 40,000 KW

N= 5,000 rpm

e = 88.8%

Solution:

P= 2πTN

40,000 = 2πT(5,000/60)

T = 76.36 Kn-m
2𝑇 2(76.336)
F= =
𝐷 0.5𝑚

F= 305.56 Kn
305.56
F= = 19.12 KN
18(0.888)

12. Determine the shearing stress in the bolts if the force is 100kN, 18 bolts ad bolt circle 300 mm
diameter.

Given: Required: Ssb=?

n =18 bolts

d = 300mm

F = 100 Kn
Solution:
𝐹𝑏 4𝐹𝑏
Ssb= 𝐴𝑠 = 𝜋𝑑2
4(100)
Ssb= 𝜋0.32 (18) = 78,595 KPa

13. How many bolts are needed if the shaft is to transmit 6,100 hp at a speed of 1,300 rpm? Designed
using 30 mm diameter bolts at a distance of 152 mm from the center of shaft. The allowable shearing
stress on the bolt is 104 MPa.

Given: Required: n=?

Ss= 104 MPa

P= 6,100 hp = 4,548.77 kW

N= 1,300rpm

R = 152 mm

Solution:

P= 2Πtn

4,548.77 = 2πT(1,300/60)

T= 33.41 Kn-m
𝜋
Fb= 4 (𝑑2 )(𝑆𝑠)
𝜋
Fb= 4 (302 )(104)

Fb= 73.51 KN

T= FbRn

33.41 Kn= (73.51)(0.152)n

n = 3 bolts

14. Find the number of bolts needed if the force acting at the bolts is 60kN with a distance 0.5m from
the center of the shaft. The torque is 40 kN-m.

Given: Required: n=?

R= 0.5 m

T= 40 Kn-m

Fb= 60Kn
Solution:

T =FbRn

(40)= (60)(0.5)n

n= 2 bolts

15. The wall thickness of 3 ft. diameter spherical tank is 0.75 in. Calculate the allowable internal pressure
if the stress is limited to 800 psi.

Given:

D = 3 ft x 12 in = 36 in.

T = 0.75 in

St= 8,000psi

Solution:
𝑝𝑑 𝑝(36)
St = 2𝑡
= 8,000 = 2(0.75)

P= 333.33 psi

16. Calculate the minimum wall thickness for a cylindrical vessel that is to carry a gas at a pressure of
1,400 psi. The diameter of the vessel is 4 ft. and the stress is limited to 16 ksi.

Given:

P= 1,400 psi

d= 4ft x 12 in = 48 in

St = 16 ksi x 1000 = 16,000 ksi

Solution:
𝑝𝑑 (1,400)(48)
St = 2𝑡
= 16,000 = 2𝑡

t= 2.1 in

17. Calculate the allowable internal pressure if the stress is to be 9,000 psi. The wall thickness is 4.6 ft.
diameter and 0.76 in. thick.

Given:

d = 4.6 ft x 12 in = 55.2 in

t = 0.76 in

St = 9,000 psi
Solution:
𝑝𝑑 𝑝(55.2)
St = , 9,000=
2𝑡 2(0.76)

P= 244.83 psi

18. The diameter of the vessel is 3 ft. and the stress is 23ksi. Calculate the wall thickness for a cylindrical
vessel that carry a pressure of 1,500 psi.

d = 3 ft

St = 13,000 psi

P =1,500 psi

Solution:
𝑝𝑑 (1,500)(3𝑥 12)
St = 2𝑡
= 13,000= 2𝑡

t = 2.77 in

19. Calculate the allowable pressure if the stress is to be 9,000 psi. The wall thickness is 5 ft. diameter
and 0.77in. thick.

Given: Required: P=?

St = 9,000 psi

d = 5ft x 12 in = 60 in

t = 0.77 in

Solution:
𝑝𝑑 𝑝(60)
St = 2𝑡
, 9,000 psi= 2(0.77)

P= 231 psi

20. Calculate the wall thickness for a cylindrical vessel that is to carry a pressure of 16, 000 psi. The
diameter of vessel is 13 in. and the stress is limited to 17, 000 psi.

Given: Required: t=?

P= 16,000 psi

St = 17, 000 psi

d = 13 in
Solution:
𝑝𝑑
St = 2𝑡

(16,000)(13)
17,000 = 2𝑡

t = 0.61 in

PRESSURE VESSEL

1. If the vessel has 100 mm diameter with internal fluid pressure of 200 kPa. Find the tangential stress of
its thickness is 0.200 mm.

Given: Required: St=?

d = 200 mm

t= 200 mm

P= 200KPa

Solution:
𝑝𝑑
St = 4𝑡

200(0.100)
St = = 25 KPa
4(0.200)

2. Find the tangential stress if it has a 0.2 in. thickness and 200 psi pressure and a 20 in. in radius.

Given: Required: St=?

r= 20 in

d= 20 in

P= 200 psi

t= 0.2 in

Solution:
𝑝𝑑
St = 4𝑡

(200(40)
St = 4(0.2)
= 10,000 psi

3. A cylindrical steel pressure vessel 400 mm in diameter with a wall thickness of 20 mm is subjected to
an internal pressure of 4.5 MN/ m2. Calculate the tangential in the steel.

Given: Required: St=?

d = 400 mm

t= 20 mm
P= 4.5 MPa

Solution:
𝑝𝑑
St =
4𝑡

(4.5)(400)
St = 4(20)
= 22.5 MPa

4. Referring to number 3 question, calculate the longitudinal stress in the steel.

d = 400 mm

t= 20 mm

P= 4.5 MPa

Solution:

F=P
𝜋 2
𝑑 𝑃 =Si(πDt)
4

𝑝𝑑 4.5(400)
Si = 4𝑡
= 4(20)

Si= 45 MPa

5. To what value may the internal pressure increased if the stress in the steel is limited to 120 MN/m2?
Given refer to number 3.
𝑝𝑑
𝑆𝑡 =
2𝑡

𝑝(400)
120 = 2(20)

P= 12 MPa

6. The wall thickness of a 4 ft diameter spherical tank is 5/16 in. Calculate the allowable internal
pressure if the stress is limited to 8,000 psi.

Given: Required: P=?

d = 4ft

t= 5/16 in

St = 8,000 psi

Solution:
𝑝𝑑
𝑆𝑡 =
4𝑡
5
𝑠𝑡2𝑡 (8000)(2)( )
16
P= 𝑑
= 4𝑥 12
P= 208.33 psi

7. Calculate the minimum wall thickness for a cylindrical vessel is to carry a gas at a pressure of 1,400
psi. The diameter of the vessel is 2 ft. and the stress is limited to 12 ksi.

Given: Required: t=?

P= 1,400 psi

d = 2 ft

St= 12 ksi x 1000 = 12,000 psi

Solution:
𝑝𝑑 1,400(2𝑥 12)
St = 2𝑡 = 12,000 psi = 2𝑡

t = 1.4 in

8. Find the internal pressure with stress limited to 60 MPa. The diameter of the steel with 20 in.
thickness is 450 in.

Given: Required: P=?

d = 20 in

t =450 in

St = 60 MPa

solution:
𝑝𝑑
𝑆𝑡 =
2𝑡
𝑝(450
60 =
2(20)

P= 5.33MPa

9. A water tank is 22 ft. in diameter is made from steel plates that are ½ in. thick. Find the maximum
height to which the tank may be filled if the circumferential stress is limited to 6,000 psi. The specific
weight of the water is 62.4 lb/ft3.

Given: Required: P=?

d = 22 ft

t = ½ ft

St = 6,000 psi

Solution:
𝑝𝑑
𝑆𝑡 =
2𝑡
𝑃(22 𝑥 12)
6000 psi= 1
2( )
2

P = 22.73 psi

10. Calculate the minimum wall thickness for a cylindrical vessel that is to carry a gas at a pressure of
1,400 psi. The diameter of the vessel is 4 ft, the stress is limited to 14 ksi.

Given: Required: t=?

P= 1,400 psi

d= 4 ft x 12 in = 48in

St = 14 ksi x 1000 = 14, 000 psi

Solution:
𝑝𝑑
𝑆𝑡 =
2𝑡
1,400948)
14,000 = 2𝑡

t= 2.4 in

11. The wall thickness of a 4ft diameter spherical tank is 0.625 in. Calculate the allowable internal
pressure if the stress is limited to 9,000 psi.

Given: Required: P=?

d = 4ft x 12 in= 48 in

t = 0.625 in

St= 9,000 psi

Solution:
𝑝𝑑
𝑆𝑡 =
2𝑡
𝑃(48)
9,000 psi= 2(0.625) , P= 234.38 psi

12. Calculate the minimum wall thickness for a cylindrical vessel that is to carry a gas at pressure of
2,000 psi. The diameter of the vessel is 6 ft. the stress on the steel is 16 ksi.

Given:

P= 2,000 psi

d = 6 ft x 12 in= 72 in
St = 16 ksi x 1000 = 16,000 psi

Solution:
𝑝𝑑
𝑆𝑡 =
2𝑡
(2,000)(72)
16,000 psi = 2𝑡

t = 3.56 in

13. The wall thickness of a 6ft. diameter cylindrical tank is 0.625 in. Calculate the internal pressure if the
stress is 60,000 psi.

Given:

d= 6 ft x 12 in= 72 in

t =0.625 in

St = 6,000 psi

Solution:
𝑝𝑑
𝑆𝑡 =
2𝑡
𝑃(72)
6,000 =
2(0.625)

P= 8,100 psi

14. Calculate the tangential stress in the steel if it has 500 mm in diameter with a 30 mm thickness and
subjected to 5 MPa.

Given: Required: St=?

d = 500 mm

t= 30 mm

P= 5 MPa

Solution:
𝑝𝑑 5(500)
St = = = 41.67 MPa
2𝑡 2(30)

15. Determine the required bolt circle diameter if it has a torque of 6.66kN-m and has a 66.6 kN force
acted on the bolt.

Given: Required: Do=?

T = 6.66 KN-m

F= 66.6 Kn
Solution:
𝐷𝑜
T = Fb( 2 )
𝐷𝑜
6.66Kn-m = 66.6( )
2

Do= 0.2m

16. Compressive shearing stress of the shaft is 14,414 kPa. Determine the factor of safety in bearing if
the yield point of the shaft is 505 MPa.

Given: Required: Fs=?

Sc= 14,414 KPa

Sy= 505 MPa

Solution:
𝑠𝑦 505𝑀𝑃𝑎
Fs = 𝑆𝑐 = 14,414 𝐾𝑃𝑎 = 35.04

17. An 80 mm diameter shaft is transmitting 410 kW at a speed of 890 rpm. As solid coupling has a bolt
of 10 and each 16 mm in diameter. Find the required bolt circle diameter if the shearing stress is 28.9
MPa.

Given: Required: D=?

Ds= 80mm

P= 410 Kw

N= 890 rpm

Solution:

P= 2πTN Fb= Fn

410 =2πT(890/60) (5.81)(10)= 58.1 KN


𝐷𝑜
T = 4.40 Kn-m T = fb( 2 )
𝐹 𝐹 𝐷𝑜
Sc = = 4.40 Kn-m = 58.1 ( )
𝐴 𝜋𝑑 2 2

Sc = 5.81 Kn Do = 151.46 mm

18. A generator is connected to a turbine that has a bolt circle diameter of 600 mm. The generator
output is 43 MW, 4111 rom and 90 % efficiency, if there are 16 bolts, determine the force acting on each
bolt.

Given:

d= 600 mm
P= 43,000 kW

N=4,111 rpm

Solution:

P=2𝜋𝑇𝑁

T = 99388 Kn-m
2𝑡
F= 𝐷 = 332.93 Kn
332.93
F = 16(0.9) = 23.12 Kn

19. A flanged coupling consist of eight steel 30 mm diameter bolts spaced evenly around a bolt circle 30
mm in. diameter. If the coupling is subjected to a torque of 17.7 kN-m, determine the maximum
shearing stress in the bolts?

Given: Required: Ssb=?

n=8

D = 300 mm

d = 20 mm

T = 17.7 Kn-m

Solution:
𝐹𝑏
Ssb= 𝐴𝑠
2𝑇 2(17.7)
F= = = 118 Kn
𝐷 0.3

4𝐹 4(118)
Ssb= 𝜋𝑑2 𝑛 = 𝜋.022 (8) = 46,950 KPa

20. Find the torque of the shaft if given speed of 4,300 rpm and power of 40,000 kW.

Given:

P= 40,000 Kn

N= 4,300 rpm

Solution:

P= 2πTN
𝑃 40,000
T= 2𝜋𝑁 = 4,300 = 88.830kn-m
2𝜋( )
60

KEYS AND SPLINES


1. A rectangular key is used in a pulley to transmit on a 500 kW on a 30 KN force. If the diameter of the
key is 80 m, find the rotational speed.

Given: Required: N=?

P= 500 KW

F = 30 Kn

D = 80 mm

Solution:

P= 2πTN
60𝑃 60(500)
N = 2𝜋𝑇 = 2𝜋(1.2)
=3,780.89 rpm

2. A key is used in a pulley to transmit 500Kn at 400 rpm on a 30 Kn force. Determine the diameter of
the key.

Given: Required: D=?

P= 500 Kw

N = 4,000 rpm

F= 30 Kn

Solution:
60𝑃
T =2𝜋𝑁
60(500)
T= 4,000 = 1.194 Kn-m
2𝜋( )
60

𝐷𝑜
T = F( 2 )1

1.194 = F
2𝑇 2(1.194)
D= 𝐹
= 30 = 79.80 mm

3. A 200 kN is acting on a key that has a length of 4 times the height. If the shearing stress of key is
400MPa, determine the width of the key. The height is 20 mm.

Given: Required: b=?

F = 200 Kn

L = 4h= 4(20 ) = 80 mm
Ss= 400 MPa

Solution:
𝐹
Ss = 𝑤𝑙
200
w= 400(80) = 6.25 mm

4. A 200 Kn is acting on a key that has a length of 4 times the height. If bearing stress of the key is to be
400 MPa. Determine the height of the key.

Given: Required: h=?

F = 200 Kn

L = 4h

Sb= 400 MPa

Solution:
2𝐹
Sb=
ℎ𝑙

2(200)
40,000 = 4ℎ(ℎ)
, h= 15.81 mm

5. A 100 Kn force is acting on the key that has a length of 4 times the height. If the height of the key is 20
mm, determine the bearing stress of the key.

Given: Required: Sb=?

L= 4h, h = 20 mm

L = 4(20)= 80 mm

Solution:
2𝐹 2(100)
Sb= =
ℎ𝑙 (20)(80)
= 125 MPa

6. A rectangular key is to be used in a pulley to transmit 100 Kw on a 38.2 Kn force. If the diameter of
the key is 50 mm, find the rotational speed.

Given:

P= 100 Kw

N=?

F= 38.2 K

D= 50 mm

Solution:
P = 2πTn
60𝑃 60(100)
N= = = 1,000 rpm
2πT 2π(0.995)

7. A key is used in a pulley to transmit 100 Kw at speed of 1000 rpm on a 38.8 kn force. Determine the
diameter of the key.

Given:

P = 100Kw

N = 1,000 rpm

F = 38.2 Kn
𝐷𝑜
Solution: T=F2
2𝑇
P= 2Πtn D= 𝐹

60𝑃 60(100) 2(0.995)


T = 2πN = 2π(1000)= 0.995Kn D= 38.2
= 60 mm

8. A rectangular key is used in pulley to transmit 50 kW at 500 rpm on a 25 mm diameter. Determine the
force to move the shaft from the hub.

Given: Required: F=?

P= 50 Kw

N= 500 rpm

D= 25 mm

solution:

P =2πTn
60𝑃 60(50)
T= = = 0.995Kn
2πN 2π(500)

𝐷𝑜
T=F2
2𝑇 2(0.995)
F= = = 76.43 KN
𝐷 0.025

9. A key has a depth of 5/8 in. It is 12 in. long and to be used in a 200 hp at 1160 rpm. The maximum
running torque is 200% of the full load torque. Compute the maximum torque.

Given: Required: ?

P= 200 hp

N= 1160 rpm
e= 2

Solution:

P =2πTn
63025𝑃 603025(200)
T= =T= = 21733 in-lb
N 1160

10. A 400 MPa bearing stress is acting on a key that has a length of 4 times the height. If the height of
the key is 11.8 mm, determine the force of the key.

Given:

Sb= 400 MPa

L= 4h

h= 11.18 mm

Solution:

L= 4h=4(11.18)= 44.72 mm
4𝐹
Sb= ℎ𝑙

𝑆𝑏𝑙ℎ (4000)(11.18)(44.72)
F= = = 100Kn
2 2

11. A 7/6 in height by 3 in length flat key is keyed to a 2 in diameter shaft. Determine the torque in the
key if bearing stress is 25 ksi.

Given: Required: T=?

W= 7/16 in

L= 3 in

Sc= 2500

Solution:
𝐹
Sc= ℎ = (25,000)(7/16)/2(3)
( )𝐿
2

F= 16,16406.25 lbs.

T=Fxr

T = F x r = (16406.25)(2/2)= 16406.25 in-lb

12. A rectangular key is used in a pulley connected to a lineshaft at 15kw and 600 rpm. If the shearing of
key is 230 MPa, determine the force acting on the key if the width is one-fourth of the shaft diameter
and key length is 1 in.

Given: Required: F=?


P = 15Kw

N= 600 rpm

Ss= 230 MPa

Solution:
𝐷3
P = 53.5
15
53.5𝑃 53.5( )
.746
D3 = = = 1.22 in
𝑁 600
𝐹
Ss = 𝑤𝑙

F = SSwl= (230000)(0.007714)(0.0.254) = 45.06 Kn

13. A square key is to be used in a 40 mm diameter shaft and that will develop a 2 kn-m torque. If
bearing stress is 400MPa, determine the cross-sectional dimension of square key to be used if the key is
30 mm.

Given: Required: Area=?

d= 40 mm

T= 2 kn-m

Sb= 30 mm

Solution: h= 2f/Sbl

T=Fxr h = 2(100)/(40000)(0.030)

F=T/r h = 16.67 mm

F = 2(0.0.40/2)

F= 100 kN

A= wh = (16.67)(16.67) = 177.77 m2

14. A metric M4 x 15 square key is used with a 16 mm shaft. If the allowable shearing stress is 50 MPa.
How much torque can the assembly handle? The rotational speed is 600 rpm.

Given: Required: T=?

W= 4mm

h= 4 mm

L = 15 mm
Solution:

Ss = F/wl

Ss= 50 MPa

F = SSwl

F= 50(4)(15)

F = 3000 N

T=Fxr

T = 3000 x (0.015/2)

T = 23.5 N-m

15. A flat key is to be designed for 75 mm diameter shaft which will transmit 150 kw at 400 rpm. If the
allowable shearing stress is 200 MPa and key is 15 mm, determine the length of the key.

Given: Required: L=?

P = 150 Kw

N= 400rpm

Ss= 200 MPa

d= 75 mm

Solution:

P= 2πTN
60 𝑃 60 (150)
T = 2𝜋𝑇𝑁 = 2𝜋(400) = 3.581 Kn-m

𝐹
Ss = 𝑤𝑙
𝐹 95,493
L = 𝑆𝑠𝑤 = (200000)(0.015) = 31.83 mm

16. A rectangular key is used in a pulley to transmit on a 100 kW. If the diameter of the key is 50 m, find
the force to move the shaft from the hub.

Given: Required: T=?

P= 100 Kw

N=1000 rpm

D = 50 mm
Solution:

P= 2πTN
60𝑃 60(100)
T = 2𝜋𝑁 = 2𝜋(1000) = 0.9546 Kn-m

17. A 1.2 pulley is fastened to a 120 mm shaft by means of a square key with 100mm long. What force
tangent to pulley rim will crush the key if bearing stress is 410 MPa? Assume the key and shaft are of the
same material.

Gvien: Required: F=?

Sb= 410 MPa

L= 140 mm

D= 120 mm

Solution:

w= 4/D

w= 4/0.120

w= 0.03 mm
2𝐹 𝑆𝑏ℎ𝑙 (410000)(0.03)(0.14)
Sb= . F= = = 172.30 Kn
ℎ𝑙 2 2

18. A 200 mm-diameter pulley is prevented from rotating relative to 70-mm diameter shaft by a 60-mm
long key. If a torque t= 3.3Kn-m is applied to the shaft, determine the width if the allowable shearing
stress in the key is 60MPa.

Given: Required: b=?

D= 200 mm

t = 2.2 Kn-m

Solution:

T = .03F

2.2 = 0.03F

F= 73.3 Kn

V = Ta

V= F = 73.3 Kn

A= 70b, 73.3(1000)= 17.46 mm


19. A 20 mm diameter rivet joins the plate that are each 110 mm wide. The allowable stress are 120
MPa for bearing in the plate material and 60 MPa for shear of rivet. Determine the minimum thickness
of each plate.

Given:

D = 20 mm

P= Ta

P = (60)(20)2

P = 6000π
P = ScAb , 6000π= 120(20t)
t= 7.85 mm
20. If the ultimate shear stress of the steel plate is 30,000 psi. What force is necessary to punch a 2 in.
diameter hole in a 1/8 thick plate?

Given:

Su = 35,000 psi

D= 1/9 in

t= 1/8 in

Solution:
𝐹
Su =
𝐴

F = πdtSu

F= π(1/8)(2)(30000)= 23,561.94 lbs

FLYWHEEL

1. The flywheel of a car engine is 0.36 m in diameter. If it is revolving at 750 rpm. Through what distance
does a point on the rim move in 2s?

Given:

N= 750 rpm

d= 0.36 m = 0.18 m=r

Solution:

w= 750 rpm x 2π

w = 78.54 rad/s

p= dt
78.54 =90.36)(d)

d= 218.17 mm

2. Given diameter 46 in with speed of 400 rpm on the first side and 300 rpm on the other side . Energy is
9,000 lb-ft, find the coefficient flunctuation.

Given: Required: Cf=?

d= 46 in

N= 400 rpm

N= 300 rpm

E= 9000 ft-lb

Solution:
2(𝑁𝑜+𝑁𝑓) 2(400−300)
= = 0.29
𝑁𝑜+𝑁𝑓 400+300

3. Find the pressure tons of a steel with a diameter of 96 in and 0.85 in thickness.

Given: Required: P=?

d= 96 in

t= 0.85 in

Solution:

P= dt(80)

P= (96)(0.85)(80)

P= 6,528 tons

4.Find the kinetic energy if the weight is 6 N with a mass of 2 kg and a 8 rpm with a 10 rpm on the other
side.

Given: Required: Ke=?

w= 6 N

g = 9.81

N= 88 rpm

N- 10rpm

Solution:
𝑤(𝜋𝑑 2 )(𝑁1−𝑁2) 6(𝜋)(0.5)(8−10)
Ke= = = 81.68 Kn-m
2𝑔 2(9.81)
5. A flywheel weighing 1000 kg has a radius of gyration of 1.5. The normal operating speed is 160 rpm
and coefficient of flunctuation is 0.08, determine the energy released by the flywheel.

Solution:

V1= π(1.5x 2)(160/60) = 25.132 m/sec


2(𝑉1−𝑉2)
Cf= 𝑉1+𝑉2
𝑤
Ke= 2𝑔 (V1+V2)

9.81
Ke = 2(9.81)=46.70KJ

6. A 5 ft mean diameter flywheel has to absorb 3,500 ft-lb energy and maintain a coefficient of
flunctuation of 0.09. If the mean speed is 80 ft per sec, find the weight of flywheel.

Given:

Vm = V1+V2/2

80 = V1+V2 /2

V2= 160-V
2(𝑉−𝑉)
0.09=
160

w= 195.66 lbs

7. A cat iron flywheel is rotated at a speed of 1,200 rpm and having a mean radius of 1 ft. If the weight of
the rim is 30 lbs, what is the centrifugal force?

Given:

N= 1,200 rpm

W= 30 lbs

Solution:

Fv= πdn=π(2)(1200/60)

V= 125.664 ft /sec
(30)125.66
Fc = 32.2(1)
= 14724 lbs

8. A press is used to be punch a 10 holes per min of 30 mm distance hole from 25 mm thick plate.
Determine the power needed to punch a hole if ultimate shear stress is 400 MPa.

Given:

d= 30 mm
t= 25 mm

Solution:

E= ½ (Su X A) tp

A = πdtp = π(0.03)(0.25)

A = 0.002 m2

E = 11.78 Kn-m
𝐸𝑛𝑒𝑟𝑔𝑦
Power = 𝑡𝑖𝑚𝑒
=11.78/6 = 1.96 kW

9. Kinetic energy needed to punch a hole is 5 KJ. What is the maximum thickness of a hole that can be
punch if hole diameter is 25mm and ultimate shearing stress of plate is 420 MPa.

Solution:

E = ½ (Su X A)tp

E = ½ (Su)(πdt)(tp)

E = ½ (42,000)(πx 0.025)(tp)

tp = 17.4 mm

10. During a punching process of 350 kg flywheel the speed varies from 200 rpm to 180 rpm with 1 m
mean diameter. Determine the kinetic energy released by flywheel.

Solution:

V1= πdn = π (1)(1200/60) = 10.47 m /sec

V2 = πdn = 9.425 m/sec


9350 𝑥 0.0009)
Ke= 2(9.81)
= 3.64 KJ

11. The energy required to punch a square hole from 20 mm thick plate is 10 KJ. If the ultimate strength
of plate is 420 MPa, determine the maximum sides of square that can be punched.

Given:

E = 10KJ

t= 20 mm

Su = 420 MPa

solution:

E = ½ (Su x A)(tp

10 = ½ (420000)(A)(0.020)
A= 0.002 m2

X= 29.7 mm

12. A 1 m mean diameter flywheel 500 kg weight changes its speed from 220 rpm to 200 rpm during
shearing process. What average force is needed to shear a 30 mm thick plate.
𝑤
Ke= 2𝑔 (V1+V2)

9.81
Ke = =5.756KJ
2(9.81)

E= ½ Ft

5.756 = ½ (F)(0.03)

F= 383.8 Kn

13. A 1 m mean diameter flywheel 600 kg weight changes its speed from 300 rpm to 280 rpm during
shearing process. What average force is needed to shear a 30 mm thick plate.

Given:

t = 30 mm

N1 = 300 rpm

N2= 280 rpm

Solution:

V1 = 12.6 m /sec

V2 = 11.7 m/sec

w = 600 x 0.00981 =6.905

Ke = 5.8 KJ

E= ½ Ft

6.8 = ½ F(0.03)

F= 401.3 kN

14. A flywheel has a total weight of 500 kg and the weight of arm and hub is 8% of total weight. It has a
mean diameter of 1m and width of the 300 rpm. Determine the thickness of the flywheel if density of
material is 7,000 kg per cubic meter.

w= wr + wah

wr = 460 kg
wr= (πdbt)(w)

460 = (π)(1)(0.3)(t)(7000)

t = 69.7 mm

15. The power required to shear a plate 50 mm thick for 10 seconds is 5 kW. Ultimate strength of plate
material is 420 MPa. How wide should be plate be?

E = 5(10) = 50 KJ

E = ½ Su At

A = 0.004

A = wt

0.004= w(0.05)

w = 95.2 mm

16. A flywheel weighing 1000 kg has a radius of gyration off 1.5 m. The normal operating speed is the
160 rpm and coefficient of flunctuation is 0.08, determine the energy released by the flywheel.

V1= 26.6 m/sec


2(26.6−𝑣)
0.08 = 26.6+𝑣

V2=23.20 m/sec

w= 1000kg(0.00981)= 9.81 Kn

Ke= 49.50 KJ

17. A 2 m mean diameter flywheel 600 kg weight changes its speed from 300 rpm to 280 rpm during
shearing process. What average force is needed to shear a 40 mm thick plate.

Give:

d = 40 mm

N1 – 300 rpm

N2 = 280 rpm

Solution:

V1= 13.7 m/sec

V2=15.8 m/sec

w= 60x0.00981 = 6.91 Kn

Ke= 6.6

6.6= ½ (F)(0.03)
F= 339.4 Kn

18. Given diameter 47 in with speed of 400 rpm on the first side and 300 rpm on the other side . Energy
is 9,000 lb-ft, find the coefficient flunctuation.

Given:

d= 47 in

N1= 410 rpm

N2 = 300 rpm

E = 9100 ft-lb

Solution:
2(𝑁0+𝑁𝑓) 2(410−300)
= = 188.7 lbs.
𝑁0+𝑁𝑓 410+300

19. A 6 ft mean diameter flywheel has to absorb 4,000 ft-lb energy and maintain a coefficient of
flunctuation of 0.09. If the mean speed is 80 ft per sec, find the weight of flywheel.

Vm= V1+ V2/2

80= V1+V2/2

V1+V2=180
2(𝑉1−𝑉2)
0.09= 180
=84.5Ft/sec

w= 188.7 lbs

20. Find the kinetic energy if the weight is 7 N of 2 kg and a 8 rpm with a 10 rpm on the other side. The
diameter of the steel is 0.625 m.

Given: Required: Ke=?

w= 7N

M= 2 kg

N1 = 8 rpm

N2 = 10 rpm

d = 0.625m

Solution:
𝑤(𝜋𝑑 2 )(𝑁1+𝑁2) 6(0.625)(10−40)
Ke= = = 92.6 Kn-m
2(9.81) 2(9.81)

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