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Steam Turbine Control Solutions

Data Sheet

Features
Maximizes turbine life
Vast experience with various turbine types from
a variety of turbine manufacturers
Centered on reliability, safety, and efficient
operation
Clear, concise view of key turbine parameters
Various protection schemes
Fully coordinated turbine and boiler control

Innovative Steam Turbine Control turbines. Our experience extends across the
Solutions board with various turbine types including:
Utilities worldwide are increasingly focused on
Straight flow and two section condensing
maintaining reliable power generation in order
Single and double reheat
to meet the growing demand for electricity. A
key factor in maximizing plant availability is Triple and four flow low pressure
efficient turbine operation. Accurate control and Tandem and cross compound
monitoring of turbine processes extends life
cycles and protects plant generation to meet Ovation digital controls offer you many
power demands. advantages including a clear, concise view of
key turbine parameters, various protection
For more than 50 years, Emerson Process schemes and seamless, full coordinated turbine
Management (Emerson) has been an industry and boiler control. By working above the normal
leader in controlling every aspect of a power standards of turbine control, we have created a
plant, including the steam turbine. Today, as system that maximizes the life of today's
older turbines operate beyond their original life turbines
expectancy, better control is a necessity. Controlling Your Steam Turbines
Emerson’s Steam Turbine solutions use state-
of-the-art Ovation technology to give today's Our vast experience in the power generation
utilities the most flexible, powerful control industry has given us many opportunities to
system available. work with turbine control systems from various
manufacturers. Our control philosophy for each
Since 1963, steam turbine control has been a solution centers on efficient operation, reliability,
mainstay of our business. From over 130 AEH and safety. Steam turbine functions included
units installed in the 1960’s to over 175 DEH within our solution include:
Mod I, II, II, and Ovation systems to date, we
have developed a proven solution combining all Speed feedback loop
the design and operational knowledge of Megawatt feedback loop
previous systems. Our long history of retrofitting Operator adjustable speed or MW demand
turbines from leading manufacturers, including and rate selection
Westinghouse, ABB, and General Electric Initial load pickup at breaker closure
improves the reliability and availability of your Flow feedback loop

© Emerson Process Management Power & Water Solutions. -1-


PWS_002715 [2]
Steam Turbine Control Solutions
Data Sheet

Load limiting Throttle pressure compensation on breaker


Initial pressure limiting closure
Critical speed detection Operator adjustable speed demand, speed
Valve test capability rate, valve position limit, load demand, and
Valve calibration load rate
Individual valve curves Remote control interface for automatic
Valve position indication dispatch, boiler control, etc.
Synchronizer interface Open/close graphic indication for all non-
Remote control interface modulating steam valves
Throttle pressure limiter – operator
adjustable and remote
Our Solutions for Westinghouse Operator adjustable high and low load limits
Steam Turbines
Our Solutions for GE Steam Turbines

The Emerson steam turbine package performs


all of the original Westinghouse AEH or DEH
Overspeed protection and operator automatic The Emerson steam turbine package performs
control functions. Protection and testing all of the original GE control and protection
functions normally include: functions. Normally included with this solution is:
103% electrical overspeed protection Backup over speed protection
Load drop anticipator Power load unbalance
Fast valving Trip anticipator
Valve test capability Oil trip testing
Mechanical/electrical overspeed testing Turbine speed regulation
Pre-programmed blade resonance ranges Trip trap
for improved turbine protection Turbine valve testing
Pre-programmed turbine runbacks Mechanical/electrical over speed testing
Preprogrammed blade resonance ranges for
Control functions normally included for improved turbine protection
Westinghouse turbines are: Pre-programmed turbine runbacks
Remote latching of the turbine
Throttle valve speed control Control functions normally included for GE
TV/GV transfer and graphical position turbines are:
indication Turbine pre-warming
GV speed and load control Remote latching of the turbine
Automatic synchronizer interface SV speed and load control
Speed, megawatt, and first stage pressure FA/PA transfer
feedback loops CV speed and load control
Minimum load pickup on breaker closure Automatic synchronizer interface
Stage pressure feedback loop

© Emerson Process Management Power & Water Solutions. -2-


PWS_002715 [2]
Steam Turbine Control Solutions
Data Sheet

Speed feedback loop Minimum load pickup on breaker closure


Megawatt feedback loop Throttle pressure compensation on breaker
Minimum load pickup and initial breaker closure
compensation on breaker closure Operator adjustable speed demand, speed
Operator adjustable speed demand, speed rate, valve position limit, load demand, and
rate, load demand, load rate load rate
Remote control interface for automatic Remote control interface for automatic
dispatch, boiler control, etc. dispatch, boiler control, etc.
SV,CV, and IV graphical position indication Graphic position indication for all modulating
Open and close indication for all non- steam valves
modulating steam valves Throttle pressure limiter – operator
Initial pressure flow limiter adjustable and remote
Operator adjustable high load limits
Our Solutions for BBC
Steam Turbines Built on a Solid Foundation
Revolutionary Ovation technology is the basis
for Emerson’s Steam Turbine Control solution.
Compatible Ovation building blocks allow for
flexible combination of various components and
subsystems to match specific plant
configurations. Ovations built in redundancy
and self-diagnostics increases reliability,
reducing expensive system downtime.

A broad range of subsystems, each designed


for specific applications, are used to create our
steam turbine controls. Applications include
process control, data retrieval, general-purpose
computation and man-machine interface. All
subsystems are linked together by the powerful
Ovation Network. An Operator/Engineer
The Emerson steam turbine package performs workstation provides a high-resolution window
all of the original BBC control and protection to the process for control graphics, diagnostics,
functions. Normally included with this solution is: trending, alarms, and plant status displays.
Electrical overspeed protection Engineering functions are performed through
Fast valving powerful tools to configure and maintain the
Valve test capability Ovation control system. Combining functions
Mechanical/electrical overspeed testing within a single workstation reduces equipment
Start probe protection costs, spare parts, and space requirements.
Pre-programmed blade resonance ranges
The Ovation Controller executes simple or
for improved turbine protection
complex modulating and sequential steam
Turbine runbacks turbine control strategies, as well as performs
Acceleration limiter data acquisition functions. Standard I/O such as
the sequence of events and link controller
Control functions normally included for BBC modules provide 1 msec. resolution of turbine
turbines are: operations and interfaces to OEM systems
Remote latching of the turbine using standard protocols respectively.
CV speed and load control Specialized I/O modules for speed detection
Automatic synchronizer interface and valve position provide additional protection
Speed, starting probe, and throttle pressure against turbine failures.
feedback loops

© Emerson Process Management Power & Water Solutions. -3-


PWS_002715 [2]
Steam Turbine Control Solutions
Data Sheet

The Speed Detector Module determines the Connecting To Your Controls –


speed of the equipment by measuring the Protecting Your Investments
frequency of the tachometer output signal.
Converted to 16 and 32 bit binary numbers the Typically new plants will purchase the turbine
output signal is then used to detect and controls directly from the turbine OEM. Our
regulate equipment over speed steam turbine control solution recognizes your
investment in these products and includes
The Valve Positioner Module provides closed connectivity packages so we can interface state-
loop position control of the steam turbine valve. of-the-art Emerson controls with your pre-
Valve styles controlled by this module include purchased turbine control system. Our vast
throttle, governor, interceptor, extraction, and turbine experience has connected turbine
bypass. controls from GE, Toshiba, Mitsubishi, and
Siemens to our control systems.

© Emerson Process Management Power & Water Solutions. -4-


PWS_002715 [2]

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