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Concrete will undoubtedly grow considerably over the next few decades and will continue to be the
material of choice to build our infrastructure. Indeed, it is difficult to imagine a world without concrete. It
is also, next to water, by far the most widely used material in the world, with over 5 billion cubic meters
of concrete produced annually. It is thus imperative to decrease the environmental impact of building
with concrete and make concrete structures more sustainable & save budgets in the constructions.
By introducing new technology to the concrete structures it will be more durable, last significantly longer
and simultaneously have an improved ecological foot print. A key driver to make them change remarkably
is the use of high performance concretes (HPCs) during their construction phase.
There are many things that we can do to make constructions more sustainable, including:
1. replacing as much Ordinary Portland Cement (OPC) as possible with low CO2 footprint blended
cements manufactured with various supplementary cementing materials (SCMs) such as slag, fly
ash, natural pozzolan, limestone, etc.
2. using more durable high-performance concretes (HPCs)
3. adopting a performance based concrete design and specification rather than the prescriptive way
4. using alternative raw materials and fuels during clinker production
5. using recycled concrete, and perhaps other industrial wastes, as sources of aggregate
There is no simple definition of what constitutes “high performance concretes (HPCs)”. The phrase refers
to a family of concretes that have been formulated in such a way as to enhance one or more specific
characteristics. Basically, HPCs differ from “ordinary” concretes mostly in terms of their respective water
cement (w/c) ratios. Ordinary concretes generally have w/c ratios higher than 0.45; they are made using
more water than is necessary to fully hydrate the cement particles. Thus, at the end of the hardening
period, they contain a large open network of capillary pores. The more water, the weaker and more
porous the concrete becomes; this results in less durable, and hence less sustainable concrete structures.
In contrast, HPC’s are made with w/c ratios below 0.45; they contain significantly less water than is
necessary to fully hydrate the cement. If they are properly cured, they are not only stronger, but much
less porous than ordinary concretes, leading to greatly enhanced durability and sustainability.
- As a rule, a very high fluidity in the fresh state. This feature makes it easier to consolidate concrete, even
in areas with high steel density.
- Higher early strength. This property reduces the formwork time and accelerate the pre-stressing time.
Shortened cycle time are therefore possible.
- Increased final strength, which allows reduced concrete sections and consequently weight of
construction.
- A higher modulus of elasticity, which can improve the aerodynamics stability of tall buildings and slender
bridges.
- A reduced drying shrinkage, which is advantageous for the control of cracks deformations of a
construction, as well as with respect to pre-stressing losses.
Historically, HPC’s has been used in the United States for the construction of high rise buildings, with
concretes having compressive resistances of 120 to 130 MPa. Today we can routinely produce high
performance concretes with compressive strengths greater than 80 MPa, at slumps 200 mm. Such High-
Performance Concretes are more sustainable than “ordinary” concretes, from the points of view of both
material properties and durability.
• The concrete that was known as high-strength concrete in the late 1970’s is now referred to as
HPC in terms of:
Heavy cost
Conventional concretes
of repair with Ordinary Portland
cement & high W/C
-
- Service life / cost
ratio
+
Fig 01: Variation of cost of repair of a concrete with its performance
Optimum use of HPC’s requires a very close collaboration between the owner, the architect, the
engineer, the contractor, the concrete plant and the control Laboratory.
There are many advantages by utilizing the features of high performance concretes for high rise
buildings and it is common to use high strength concretes to get above expectations of durability & the
“Economic and space utilization necessity” to improve the performance on “total cost of ownership”
that leads to a saving of ~10% from the whole concrete structures.
The following figure 03 & 04 describes the process from simple prescriptive concept to the modern
performance based design, the method of choice & standards in modern construction.
PRESCRIPTIVE DESIGN
Repair and
maintenance
YES measures
(protection)
DURABILITY INDICATORS
Testing methods (simulation of YES
environment and deterioration mode)
Service life model CONSTRUCTION PROTECTION
Criteria for the evaluation REPAIR &
QUALITY CONTROL ON SITE
MAINTENANCE
Moulded specimens + concrete
MEASURES
cover depth + In situ concrete
PRESCRIPTIVE
MONITORING
Mix design, type of materials assessment
Cover depth
Construction procedures
PREQUALIFICATION
TEST
YES
NO
+ COMPLIANCE? NO
Determination of durability indicator SLM check
in lab test simulating
deterioration mode
YES
ACCEPTANCE
Birth Certifcate
However, many researchers and engineers argue that durability for a concrete structure in each
environment is a material performance concept: as such it cannot be easily evaluated through simple mix
parameters. The prescriptive approach ignores, to a large extent the performance of the various blended
cements types and of the mineral components added to the concrete itself, as well as the type of
aggregate, and does not allow to consider the influences of on-site practice during the construction
process. It also cannot explicitly account for a rational service life requirement. Performance concepts,
on the other hand, are based on quantitative predictions for durability (or service life) from exposure
conditions and measured material parameters. The resistance of the structure, measured through
durability parameters of the actual concrete used, is compared against the environmental load. On this
basis, deterioration of a structure during its lifetime is quantified using appropriate service life or
deterioration models. In this concept, the actual concrete properties, preferably measured in situ, are of
critical importance. The main advantage of the performance approach to concrete durability design
include that relevant material parameters can be specified and measured, which results in efficient quality
control of the as-built structure and consequently in better durability properties, extended service life,
and reduced need for costly maintenance and repair. The performance approach further supports
innovation in material technology as it moves away from restrictive requirements for material
composition and construction.
Rapid chloride penetration test (ASTM C 1202) to evaluate the Chloride Permeability
Chloride Migration or Resistivity test (SIA 262/1-B, NT Build 492)
Specific Resistivity test for penetration [Wm] (RILEM TC 154, AASHTO TP 95)
Sulphate Resistance of Concrete (SIA 262-1/A)
Water Penetration (EN 12390-8) to identify the permeability of a concrete
Capillary Water Absorption / Porosity (SIA 262-1/A)
Evaluation of temperature evaluation of a concrete during mass pouring to prevent thermal
cracks & formation of delayed ettringite which cause for a crucial damage on the service life of a
concrete.
Workability measures for a successful HPCs
Overall:
The switch from old design to modern performance based design will bring significant benefits to all
stakeholders & society benefits for lower CO2 emissions and climate changes. Clients / project owners /
governments as well as individual house builders receive longer lasting structures with potential for LEED
certifications and more robustness on aggressive environments.
Finally, the curing is play a major role of defining the properties of a concrete such as ultimate strength &
serviceability. Therefore,
o Hold a Ph.D in Civil Engineering from Sherbrooke University in Canada on the Influence of the
cement/superplasticizer interaction on concrete properties
o Started his professional career in 1989 as Research Engineer for the Industrial chair on concrete
technology and the Network of Centre of Excellence on High Performance Concrete in Canada.
o Joined Corporate Holcim Group Support in Switzerland in 1998 and hold several positions until 2017
in the area of R&D, Open Innovation, Advanced Concrete Technology & Technology transfer
o Since January 2018 Joined INSEE Lanka as head of Products & Solutions Portfolio
o Large experience with customer needs for the different construction application segments on
concrete technology and its constituents, from production to product applications coupled with
holistic vision on cement, aggregate and admixture technology.
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