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Contents
2 NFX9000 Drives
Description Page
2 NFX9000 Drives
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-3
2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-3
Technical Data and Specifications . . . . . . . . . . V6-T2-4
2 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . V6-T2-5
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-7
2
2
2
2
2
2
2 Product Description Features and Benefits
2 NFX9000 Adjustable Models rated at 240 volts, NFX9000 Adjustable Frequency AC Drives
Frequency AC Drives from single- or three-phase, Feature Customer Benefit
2 Eaton’s electrical sector are
designed to provide
50/60 Hz are available in
sizes ranging from 1/4 to V/Hz control Provides 150% starting torque and advanced
low speed control
adjustable speed control of 2 hp. Models rated at 115
2 three-phase motors. These volts, single-phase, 50/60 Hz Clearly laid out and easy to understand Most informative operator’s interface in this
microprocessor-based drives are available in the 1/4 to keypad with four-character LED display, class of VFD, provided as standard. All parameters,
2 have standard features that 1/2 hp size range. four status indicating LEDs, speed
potentiometer, and five function keys
diagnostic information and metering values
are displayed with a bright four-character
can be programmed to tailor LED display
2 the drive’s performance to
suit a wide variety of
The standard drive includes a
digital display, operating and One analog input, four programmable, Provide enhanced application flexibility
programming keys on the intelligent digital inputs, one
2 application requirements.
keypad. programmable relay
The NFX9000 volts-per-hertz Serial communication port (RS-485) Direct connection to serial communications
2 product line utilizes a 32-bit The display provides drive
monitoring as well as
networks
microprocessor and insulated Single-phase or three-phase input Operate three-phase motor with single-phase
adjustment and diagnostic
2 gate bipolar transistors
(IGBTs) which provide quiet information. The keys are
capability on 115/240 Vac rated units supply
communications.
2
2
2
2
2
2
2
NFX 001 A 0 - 2 2
2
Base Catalog Number Voltage
2
2
1 = 115 Vac
2 = 240 Vac
Enclosure
Horsepower
F25 = 1/4 hp
0 = IP20
2
2
F50 = 1/2 hp
001 = 1 hp Series
002 = 2 hp A
2
Product Selection 2
NFX9000 NFX9000 Basic Controller IP20 2
2
Input Ampere
Description Single-/Three- Continuous Output
hp 1 Volts 2 Phase Rating Ampere Rating Catalog Number
1/4 90–130 6.0/— 1.6 NFXF25A0-1 2
1/2 9.0/— 2.5 NFXF50A0-1
1/4 200–240 4.9/— 1.6 NFXF25A0-2
2
1/2 6.5/— 2.5 NFXF50A0-2
2
1 9.7/— 4.2 NFX001A0-2
2 —/9.0 7 NFX002A0-2 2
2
Notes
1 Horsepower ratings are based on the use of a 240V or 480V NEMA B, four- or six-pole squirrel cage induction motor
and are for reference only. Units are to be selected such that the motor current is less than or equal to the NFX9000
rated continuous output current.
2 For 208V, 380V or 415V applications, select the unit such that the motor current is less than or equal to the NFX9000
2
rated continuous output current.
2
2
2
2
2
2
2
2
2
2
2
2
2
2 Frequency resolution
Frequency accuracy
Digital: 0.1 Hz
Digital: ±0.01% of max. frequency
RESET, MODE keys and ENTER
2
Analog: ±0.2% of max. frequency
Undervoltage carryover limit 0.3 to 25 seconds I/O Terminal Block
2 Voltage at 50/60 Hz ±3 Hz 100V–120V: –10% +10%/single-phase Digital outputs One Form A relay contact
200V–240V: –10% +5%/single-phase
200V–240V: –10% +5%/three-phase
2 Displacement power factor Better than 0.95 Programmable Parameters
Efficiency Typically greater than 95%
2 Design Type
Description Specification
Out of the box Factory settings loaded for quick start-up
2 Microprocessor 32-bit
Accel. and decel. 2 separately adjustable Linear or S Curve times: 0.1–600 seconds
Converter type Diode 1
DC injection braking
2 Inverter type Insulated gate bipolar transistor
External fault Terminal input
Waveform PWM Volts/Hertz
2 Environment
Jog
Fault reset
Terminal input
STOP/RESET or terminal input
2
Operating temperature –10° to 40°C
I/O NO-NC selectable
Humidity 20 to 90% non-condensing
Jump frequencies Three (with adjustable width)
2 Maximum elevation 1000 meters (3300 ft)
Parameter security Programmable software lock
Enclosure
Preset speeds Two preset speeds
2 Standard Protected chassis (IP20)
Reversing Keypad or terminal
Protective Features
2 Ground fault Standard
Speed setting Keypad, terminal or pot
RUN/STOP control Keypad or terminal
2 Overload protection
Overcurrent
Standard
Standard
Stop modes Decel, coast or DC injection
2 Overvoltage Standard
Undervoltage Standard Reliability
2 Overtemperature Standard Description Specification
Overload limit Standard Pretested components Standard
2 Surface mount technology Standard (PCBs)
2 Eaton’s Engineering
Systems and Service
National network of AF drive specialists
2 Note
1 The motor can be electronically stopped in the shortest possible time, without using an
2
Wiring Diagrams 2
Control Terminal Wiring (Factory Settings)
2
RA RC +10V AVI DI1 DI2 DI3 DI4 GND
2
2
2
(120 Vac/Vdc 28V 3A)
Relay Output Contact
Command
Analog Voltage, Current Frequency
Common Signal
Relay
2
Power for Speed Setting
2
2
2
2
Wire Gauge: 22 – 24 AWG
Torque: 4 Kgf-cm
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Motor
2 T/L3 T/L3 W/T3
2
2
2 +18V
Factory Default Settings
2 Forward/Stop DI1
4.7 KW
RA
2
+18V Relay Output Contacts
Reverse/Stop 4.7 KW
DI2 120 Vac/28 Vdc 3A
Factory Default: Fault Indication
2 +18V RC
Reset 4.7 KW
DI3
2
+18V
2 Multi-Step 1 DI4
4.7 KW
RJ-11
2 Common Signal GND
1
2
: +EV
: GND
3 : SG-
2 6 1
RS-485
4 : SG+
Communication
2 Port
Power Supply for Potentiometer
2 +10V 10 mA (Max.)
Master Freq. Setting +10V Main Circuit
3 (Power) Terminals
2 Analog Voltage VR
2
AVI
Control Circuit
2
0 ~ 10 Vdc
Terminals
1
2 Analog Current
4 ~ 20 mA
GND Shielded Leads
2
2 Note: Do not plug a modem or telephone line to the RS-485 communication port, permanent damage may result.
2 Terminals 1 and 2 are the power sources for the optional copy keypad and should not be used while using RS-485
communication.
2 ● Use power terminals R/L1 and S/L2 for single-phase connection to models NFXF25A0-1,
NFXF50A0-1, NFXF25A0-2, NFXF50A0-2 or NFX001A0-2.
2 ● Use power terminals R/L1, S/L2 and T/L3 for three-phase connection to models NFXF25A0-2,
NFXF50A0-2, NFX001A0-2 or NFX002A0-2.
2
2
2
2
FWD
REV
MODE
RUN
RESET
2
ENTER
2
STOP
NFX9000
MIN. MAX. 0.5 HP
230V 1 PHASE
4.72 5.20
(120.0) (132.0) 2
2
! WARNING
2
2
RS-485
2
RA RC +10V AVI D1 D2 D3 D4 GND
U/T1 V/T2W/T3 2
2
2
RS-485
2
2
2
4.86
5.04 2
(128.1)
2
(123.4)
2
2
2
2
2
2
2
2
2
Contents
2 M-Max Series Drives for Machinery Applications
Description Page
2 M-Max Series Adjustable Frequency AC Drive
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-9
2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-9
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-10
2 Technical Data and Specifications . . . . . . . . . . V6-T2-11
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-13
2
2
2
2
2
2
2 Product Description Features
2 Eaton’s M-Max™ Series
Sensorless Vector Adjustable
The standard drive includes a
digital display, and operating
● Ease of use—preset
application macros, startup
● Integrated EMC filters
make the unit suitable for
Frequency AC Drives are and programming keys on a wizard, diagnostic commercial and industrial
2 the next generation of drives visually appealing, efficient capabilities networks
specifically engineered application programming ● Compact, space-saving ● Available in the enclosure
2 for today’s machinery interface. The display design class IP20 as standard,
applications. These micro- provides drive monitoring, as ● Rugged and reliable— options for IP21 and
2 processor-based drives have
standard features that can be
well as adjustment and
diagnostic information. The
150% for one minute, 50C NEMA® 1
rated, conformal coated ● Brake chopper as standard
2 programmed to tailor the
drive’s performance to suit a
keys are used for digital
adjustment and programming
boards in three-phase, applications
● DIN rail and screw of frames 2 (FS2) and
wide variety of application of the drive, as well as for
2 requirements. The M-Max operator control. Separate mountable
●
larger
Temperature-controlled fan
product line uses a 32-bit terminal blocks for control ● Side-by-side installation
2 microprocessor and insulated and power wiring are ● Industry leading efficiency ● RS-485/Modbus® as
standard
gate bipolar transistors provided for customer delivers energy savings to
2 (IGBTs) that provide quiet
motor operation, high motor
connections. the customer ● PID controller as standard
● Several fieldbus options
2 efficiency, and smooth low-
speed performance. The size
and simplicity of the M-Max
2 make it ideal for hassle-free
Standards and Certifications
installation. Models rated at
2 575 volts, three-phase,
Product EMC (At Default Settings)
50/60 Hz are available in sizes
Complies with EN61800-3 EMC Category C2, C3, and
2
● ●
ranging from 1 to 7-1/2 hp.
Models rated at 480 volts, (2004) C4 (Level H): With an
three-phase, 50/60 Hz internal RFI filter option
2 are available in sizes ranging Safety 1
from 1/2 to 10 hp. Models ● 61800-5-1
2 rated at 240 volts, single- or ● EN60204-1
three-phase, 50/60 Hz are ● CE
2 available in sizes ranging from
1/4 to 3 hp. Models rated
● UL
● cUL
2 at 115 volts, single-phase,
50/60 Hz are available in the
● IEC
1/4 to 1-1/2 hp size range. ● RoHS compliant
2 Note
1 See unit nameplate for more detailed
2 approvals.
2
1 575V three-phase in 1.7 2.0 FS3 MMX35AA1D7N0-0
575V three-phase out
2 2.7 3.6 MMX35AA2D7N0-0 3
3
5
3.9
6.1
5.0
7.6
MMX35AA3D9N0-0 3
MMX35AA6D1N0-0 3
2
7-1/2 9.0 10.4 MMX35AA9D0N0-0 3
2
Notes
1 Horsepower ratings are based on the use of a 240V, 460V, and 575V NEMA B, four- or six-pole squirrel cage induction motor and are for reference only.
Units are to be selected such that the motor current is less than or equal to the MMX rated continuous output current.
2
2
2 For 208V, 380V, or 415V applications, select the unit such that the motor current is less than or equal to the MMX rated continuous output current.
3 For MMX11_, MMX32_, and MMX35_, there are no options for units with filters.
Accessories
2
M-Max Copy/Paste Module
2 Description Catalog Number
2
Module is plugged onto the front of the drive to provide: upload/download of all parameters, MMX-COM-PC
direct link to a PC via USB interface for parameter assignment via MaxConnect software, and
copying of parameters for a series of devices or when exchanging devices. No PC required
2
2 Kits 1
Description Catalog Number
2 Type 1 and IP21 kit for frame 1 MMX-IP21-FS1
2
Type 1 and IP21 kit for frame 2 MMX-IP21-FS2
Type 1 and IP21 kit for frame 3 MMX-IP21-FS3
2
2 Optional Communication Modules
Description Catalog Number
2
PROFIBUS DP network card with Sub-D connection XMX-NET-PD-A
DeviceNet network card XMX-NET-DN-A
2
2 Line Reactors 2
Description Catalog Number
2 2 hp, 240V
3 hp, 240V
K64-000988-0180
K64-000988-0250
2
10 hp, 480V K64-000989-0250
1 hp, 575V K64-000989-2091
2 Notes
1 Type 1 kit provides conduit entry plate.
2
2 Additional input and output reactors are available. Consult Eaton representative for a complete listing.
2
575V Series FS3 103 ohms
Protections and supervisions (all fully programmable; off, warning, fault)
Ambient Conditions
Current signal input fault
External fault
Ambient operating
temperature
14°F (–10°C), no frost to 122°F (+50°C): Rated loadability IN
2
Fieldbus communication
Eight preset speeds
Storage temperature
Relative humidity
–40°F (–40°C) to 158°F (70°C)
0 to 95% RH, noncondensing, non-corrosive, no dripping water
2
Analog input range selection, signal scaling and filtering
PID controller
Air quality Chemical vapors: IEC 721-3-3, unit in operation, Class 3C2; Mechanical
particles: IEC 721-3-3, unit in operation, Class 3S2
2
Skip frequencies Altitude 100% load capacity (no derating) up to 3280 ft (1000m);
1% derating for each 328 ft (100m) above 3280 ft (1000m);
2
max. 6560 ft (2000m)
Vibration EN 60068-2-6; 3 to 150 Hz, displacement amplitude 1 mm (peak) at 3 to
2
15.8 Hz, max. acceleration amplitude 1G at 15.8 to 150 Hz
Shock EN 50178, IEC 68-2-27 UPS Drop test (for applicable UPS weights); 2
storage and shipping: max. 15G, 11 ms (in package)
Enclosure class IP20 2
Notes
1 Exception: 115V single-phase in, 230V three-phase out.
2
2
2 Only three-phase FS2 and FS3 drives are equipped with brake chopper circuit.
2
2
2
2
Standards
2
I/O Specifications Reliability
2 ● Digital inputs DI1–DI6 are Includes: ● Pretested components: ● 50°C rated
freely programmable. The ● Six digital inputs standard ● 150% for one minute/
2 user can assign multiple ● Two analog inputs ● Computerized testing: 10 mm
functions to a single input standard ● 200% for two seconds/
– 4–20 mA
2 ● Digital, relay, and analog – 0–10V
● Final test with full load: 20 sec.
outputs are freely standard ● Eaton Electrical Services
● One analog output
2 programmable
● One digital output
● Conformal-coated boards and Systems: national
network of AF drive
2
● Two relay outputs specialists
● RS-485 interface
2
2 M-Max I/O Interface
2
7 GND I/O signal ground — —
8 DI1 Digital input 1 Start forward P) 0–+30V Ri = 12k ohms min.
2 13
14
GND
DI4
I/O signal ground
Digital input 4
—
Preset speed B1 P)
—
0–+30V Ri = 12k ohms min.
2 20 DO Digital signal out Active = READY P) Open collector, max. load 48V/50 mA
22 RO11 Relay out 1 Active = RUN P) Max. switching load: 250 Vac/2A or 250 Vdc/0.4A
2 23 RO12
2
24 RO21 Relay out 2 Active = FAULT P) Max. switching load: 250 Vac/2A or 250 Vdc/0.4A
25 RO22
2 26 RO23
Note
2 P) Parameter-selectable function.
2
2
2
2
2
W1
2
2
Frame Type H W1 W2 W3 D
FS1 8.14 3.77 2.99 3.98 5.41 2
(206.7) (95.7) (75.9) (101.2) (137.5)
FS2 9.90
(251.5)
4.72
(120.0)
3.97
(100.8)
4.94
(125.5)
5.68
(144.2)
2
FS3 12.26
(311.5)
5.12
(130.1)
4.36
(110.8)
5.33
(135.3)
6.32
(160.5)
2
2
Contents
2 SVX9000 Drives
Description Page
2 SVX9000 Drives
SVX9000 Open Drives . . . . . . . . . . . . . . . . . . . V6-T2-17
2 SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . V6-T2-52
SVX9000 VFD Pump Panels . . . . . . . . . . . . . . . V6-T2-78
2
2
2
2
2
2
2
2 Product Overview Application Description
2 With the SVX9000 Series Application Engineering
Sensorless Vector Control, Proper selection and Motor Torque vs. Speed
2 Eaton’s expanded Eaton drive
offering now covers a
application of all drive system Capability Special Types of Motors
components is essential to As the speed of a motor is Standard NEMA Designs A
complete line of PWM
2 adjustable frequency (speed)
assure that an adjustable
frequency drive system will
reduced below its 60 Hz base
speed, motor cooling
and B three-phase motors are
the only motors
drives in ratings from:
2 ● 208V—3/4 to 100 hp IH;
safely and reliably provide the
performance required for any
becomes less effective
because of the reduced speed
recommended for use in the
majority of applications, but
given application. The party of the self-cooling fan. This other types of motors are
2 ●
1 to 100 hp IL
230V—3/4 to 100 hp IH;
responsible for the overall limitation determines the occasionally used. If the
design and operation of the maximum torque for existing motor used in the
2
1 to 125 hp IL
facility must make sure that continuous operation at any application or the motor
● 480V—1 to 1900 hp IH; qualified personnel are operating speed. The proposed for use with the
1-1/2 to 2200 hp IL
2 ● 575V—2 to 2000 hp IH;
employed to select all
components of the drive
maximum intermittent
operating torque is
drive system is a type other
than NEMA Design A or B,
3 to 2300 hp IL system, including appropriate
2 safety devices. Eaton’s AF
determined by the motor’s
torque vs. current
Application Engineering
assistance must be
The Eaton family of drives Drives Application characteristics and the output requested to make certain
2 includes HVX9000, H-Max,
M-Max, SVX9000, SLX9000
Engineering Department is current capability of the that the drive is properly
prepared to provide adjustable frequency applied.
and SPX9000. 9000X Series
2 drive ratings are rated for
assistance to answer any
questions about the technical
controller.
either high overload (IH) or
2 low overload (IL). IL indicates
capabilities of Eaton drives. Multiple Motor Operation
A number of motors can be
110% overload capacity for Motor Selection
2 1 minute out of 10 minutes.
IH indicates 150% overload The basic requirement of
connected in parallel to a
single controller. Since the
motor selection is to match frequency of the power
2 capacity for 1 minute out of
10 minutes. the torque vs. speed supplied by the controller is
capability of the motor to the the same for each motor, the
2 A full range of enclosure torque vs. speed requirement
of the driven load.
motors will always operate at
types and options are the same speed. Application
2 available to meet a wide array
of applications—from simple
Engineering assistance must
be requested for all multiple
variable torque to more
2 complex industrial
motor applications to assure
compliance with all controller
applications such as design limitations.
2 conveyors, mixers and
machine controls.
2
2
Motor Protection
2
DV/DT and Peak Motor Voltage Solutions
2 Today’s AFD products offer NEMA has introduced a ● MotoRx This solution ● Output Line Reactor This
significantly improved motor in MG1, Part 31, which provides an energy option provides an output
2 performance, but at the provides an insulation system recovery system which line reactor, reducing the
potential cost of motor designed to maintain normal clamps the peak motor DV/DT of the AFD output
2 insulation stress. The fast
switching time of the IGBT
motor life in AFD applications.
For existing motors, a motor
voltage to a safe level
for standard motors. This
voltage and lessening the
transmission line effect, to
2 devices used in newer AFDs
can cause a transmission line
protection scheme is required
for longer cable runs. Eaton
option is used when the
distance between a single
lower the peak voltage at
the motor terminals.
effect in the output power offers three standard solutions motor and the drive is
2 leads to the motor, leading to for existing systems. 600 ft or less.
possibly damaging voltage
2 levels. To meet this need,
2
Product Availability Codes
2 The product availability codes product from receipt of the
indicate the type of facility order to shipment from the
2 (warehouse, Mod Center or
factory) that the product will
designated facility. Please
note that this lead-time does
2 ship from and, if it is not in
stock, the number of working
not include any in-transit time
from our facility to your
days needed to assemble the facility.
2
Product Availability Codes
2 Code Description
2 W Warehouse stocked item. Shipped on customer request date. If item is backordered, please check Vista/VISTALINE or contact
your Customer Support Center for product availability.
2 F1
FA
Factory assemble-to-order. Shipped from factory within 1 working day after receipt of order on Vista.
Factory assemble-to-order. Shipped from factory within 2–3 working days after receipt of order on Vista.
2 FB Factory assemble-to-order. Shipped from factory within 4–10 working days after receipt of order on Vista.
FC Factory assemble-to-order. Shipped from factory within 11–15 working days after receipt of order on Vista.
2 FD Factory assemble-to-order. Shipped from factory within 16–20 working days after receipt of order on Vista.
2
FP Factory assemble-to-order. Shipped from factory on negotiated promise date.
MA Mod Center assemble-to-order. Shipped from Mod Center within 1–3 working days after receipt of order on Vista.
2 MB Mod Center assemble-to-order. Shipped from Mod Center within 4–10 working days after receipt of order on Vista.
MP Mod Center assemble-to-order. Shipped from Mod Center on negotiated promise date.
2 Product availability codes For the most current
contained herein for a given information, refer to the
2 product may be quantity Product Identification Inquiry
sensitive and are subject to (PIN) screen on Vista.
2 change without notice.
2
2
2
2
2
2
2
2
●
Multi step speed control
PID control
fieldbus if necessary 2
while programming mode ● Brake chopper standard
flexibly adapted to the
customer’s needs. provides control of
● Multi-purpose control from: 1–30 hp/380–500V 2
everything ● Pump and fan control 3/4–15 hp/208–230V
The input and output ● Quick Start Wizard built with auto change ● NEMA Type 1/IP21 and 2
configuration (I/O) is designed into the programming of ● Additional I/O and NEMA Type 12/IP54
with modularity in mind. The
I/O is compromised of option
the drive ensures a smooth communication cards
provide plug and play
enclosures available,
Frame Sizes FR4–FR9
2
start-up
2
cards, each with its own input ● Keypad can display up to functionality ● Open chassis FR10 and
and output configuration. The three monitored ● I/O connections with greater
control module is designed to simple quick connection
parameters simultaneously Standard option board
2
●
accept a total of five of these terminals configuration includes an
cards. The cards contain not
● LOCAL/REMOTE operation
A9 I/O board and an A2
only normal analog and digital
inputs but also fieldbus cards. ●
from keypad
Copy/paste function allows
relay output board installed 2
in slots A and B
These drives continue the
transfer of parameter
settings from one drive to 2
tradition of robust the next
performance, and raise the ● Standard NEMA Type 12/ 2
bar on features and IP54 keypad on all drives
functionality, ensuring the
best solution at the right
2
price.
2
2
2
2
2 Emissions: EN 61800-3,
LEVEL H
2
2
Catalog Number Selection
2
SVX9000 Adjustable Frequency Drives
2 SVX 010 A 1 – 4 A 1 B 1 _ _ _ _ _ _
2
2 Product Family Board Modifications Options
SVX = Open drives 1 = Standard boards Options appear in alphabetical order.
2 SVX = Open drives FR10 and greater 2 = Conformal (varnished) coating 4 Extended I/O Card Options
B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc
2 FR10 – 000 – 4 – A N S
2 Frame Code Varnishing
S = Standard V = Varnished
2 Horsepower Brake Option
2 4 = 380–500V
Voltage
Cooling Type
2
5 = 525–690V A = Air
Notes
2 1 All 230V drives and 480V drives up to 200 hp (IH) are only available with input option 1 (EMC Level H). 480V drives 250 hp (IH) or larger are available
with input option 2 (EMC Level N). 480V drives are available with input option 4 (EMC Level L). 575V drives 200 hp (IH) or larger are only available
2
with input option 2. 575V drives up to 150 hp (IH) are only available with input option 4 (EMC Level L).
2 480V drives up to 30 hp (IH) are only available with brake chopper option B. 480V drives 40 hp (IH) or larger come standard with brake chopper option
N. 230V drives up to 15 hp (IH) are only available with brake chopper option B. 230V drives 20 hp or larger come standard with brake chopper option
2 N. All 575V drives come standard without brake chopper option (N). N = No brake chopper.
3 480V drives 250 hp (I ) and larger are available with enclosure style 0 (chassis); 690V drives 200 hp (I ) and larger are available with
H H
enclosure style 0 (chassis).
2 4 Factory promise delivery. Consult sales office for availability.
FR9 W
60
75
170
205
75
100
205
261
SVX060A1-2A1N1
SVX075A1-2A1N1
2
100 261 125 300 SVX100A1-2A1N1 2
2
208–240V, NEMA Type 12/IP54 Drives
Frame Delivery 2
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
FR4 F1 3/4 3.7 1 4.8 SVXF07A2-2A1B1 2
1 4.8 1-1/2 6.6 SVX001A2-2A1B1
1-1/2 6.6 2 7.8 SVXF15A2-2A1B1 2
2
3
7.8
11
3
—
11
12.5
SVX002A2-2A1B1
SVX003A2-2A1B1
2
FR5 F1 — 12.5 5 17.5 SVX004A2-2A1B1 2
5 17.5 7-1/2 25 SVX005A2-2A1B1
7-1/2 25 10 31 SVX007A2-2A1B1 2
FR6 F1 10 31 15 48 SVX010A2-2A1B1
15 48 20 61 SVX015A2-2A1B1
2
FR7 W 20 61 25 75 SVX020A2-2A1N1
2
25 75 30 88 SVX025A2-2A1N1
30 88 40 114 SVX030A2-2A1N1 2
FR8 FP 40 114 50 140 SVX040A2-2A1N1
50 140 60 170 SVX050A2-2A1N1 2
2
60 170 75 205 SVX060A2-2A1N1
FR9 FP 75 205 100 261 SVX075A2-2A1N1
100 261 125 300 SVX100A2-2A1N1
2
2
2
2
2 1-1/2
2
3.3
4.3
2
3
4.3
5.6
SVXF15A1-4A1B1
SVX002A1-4A1B1
2
FR5 W 7-1/2 12 10 16 SVX007A1-4A1B1
10 16 15 23 SVX010A1-4A1B1
2 15 23 20 31 SVX015A1-4A1B1
FR6 W 20 31 25 38 SVX020A1-4A1B1
2 25 38 30 46 SVX025A1-4A1B1
30 46 40 61 SVX030A1-4A1B1
2 FR7 W 40 61 50 72 SVX040A1-4A1N1
2
50 72 60 87 SVX050A1-4A1N1
60 87 75 105 SVX060A1-4A1N1
2
380–500V, NEMA Type 12/IP54 Drives
2 Frame Delivery
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
2 FR4 F1 1 2.2 1-1/2 3.3 SVX001A2-4A1B1
2 FR5 F1 7-1/2
10
12
16
10
15
16
23
SVX007A2-4A1B1
SVX010A2-4A1B1
2 15 23 20 31 SVX015A2-4A1B1
FR6 F1 20 31 25 38 SVX020A2-4A1B1
2 25 38 30 46 SVX025A2-4A1B1
30 46 40 61 SVX030A2-4A1B1
2 FR7 W 40 61 50 72 SVX040A2-4A1N1
2 50 72 60 87 SVX050A2-4A1N1
60 87 75 105 SVX060A2-4A1N1
2
FR9 W 150 205 200 261 SVX150A2-4A1N1
200 245 250 300 SVX200A2-4A1N1
2
2
2
15 18 20 22 SVX015A2-5A4N1
20 22 25 27 SVX020A2-5A4N1
2 25 27 30 34 SVX025A2-5A4N1
FR7 FP 30 34 40 41 SVX030A2-5A4N1
2 40 41 50 52 SVX040A2-5A4N1
FR8 FP 50 52 60 62 SVX050A2-5A4N1
2 60 62 75 80 SVX060A2-5A4N1
2 FR9 FP
75
100
80
100
100
125
100
125
SVX075A2-5A4N1
SVX100A2-5A4N1
2
525–690V, Open Chassis Drives
2 Frame Delivery
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
2 FR10 FP 200 208 250 261 SPX200A0-5A2N1
2 250
300
261
325
300
400
325
385
SPX250A0-5A2N1
SPX300A0-5A2N1
2
1500 1500 2000 1900 SPXH15A0-5A2N1
2000 1900 2300 2250 SPXH20A0-5A2N1
2
2
2
2
2
2
2
FR6 OPTTHRFR6
FR9 OPTTHR9
FR5 OPTTHR5 2
FR6 OPTTHR6
FR7 OPTTHR7 2
2
FR8 OPTTHR8
FR9 OPTTHR9
Note
1 For installation of an SVX9000 NEMA Type 1/IP21 drive into a NEMA Type 12/IP54 oversized enclosure.
2
2
2
2
2
2
2
2
Options
2
9000X Series Option Board Kits
2 The 9000X Series drives can accommodate a wide selection of expander and adapter option boards
to customize the drive for your application needs. The drive’s control unit is designed to accept a
2 total of five option boards.
The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2
2 relay output board, which are installed in slots A and B.
2
6 DI, 1 DO, 2 AI, 1 AO—SPX only A OPTA8 A8 — ■ ■ ■ ■ ■ ■
2
1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 — — — — — ■ ■
2
1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100 B, C, D, E OPTB8 B8 — — — — — — —
1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 — — — — — ■ ■
2 Communication Cards
Modbus 3 D, E OPTC2 C2 ■ ■ ■ ■ ■ ■ ■
2 Johnson Controls N2 3
Modbus TCP
D, E
D, E
OPTC2
OPTCI
CA
CI
—
■
—
■
—
■
—
■
—
■
—
■
—
■
2 BACnet D, E OPTCJ CJ ■ ■ ■ ■ ■ ■ ■
Ethernet IP D, E OPTCK CK ■ ■ ■ ■ ■ ■ ■
2 Profibus DP D, E OPTC3 C3 ■ ■ ■ ■ ■ ■ ■
LonWorks D, E OPTC4 C4 ■ ■ ■ ■ ■ ■ ■
2 Adapter—SPX only
RS-232 with D9 connection
D, E
D, E
OPTD2
OPTD3
D2
D3
■
■
■
■
■
■
■
■
■
■
■
■
■
2 Keypad
9000X Series local/remote keypad — KEYPAD- — — — — — — — —
2
(replacement keypad) LOC/REM
9000X Series remote mount keypad unit — OPTRMT- — — — — — — — —
(keypad not included, includes 10 ft cable, KIT-9000X
2 keypad holder, mounting hardware)
9000X Series RS-232 cable, 13 ft — PP00104 — — — — — — — —
2 Notes
2
1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
3 OPTC2 is a multi-protocol option card.
CanOpen (Slave)
supports 10 Mbps and 100
Mbps communication
2
Communications
2
speeds. The IP address of the
The CanOpen (Slave) board is configurable over
Network Card OPTC6 is used Ethernet using a supplied
for connecting the 9000X software tool. 2
Drive to a host system.
According to ISO11898 2
standard cables to be chosen
for CAN bus should have a
nominal impedance of 120
2
ohms, and specific line delay
of nominal 5 nS/m. 120 ohms 2
line termination resistors
required for installation. 2
2
2
2
2
2 Miscellaneous Options
Description Catalog Number
2 9000XDrive—A PC-based tool for controlling and monitoring of the SVX9000. Features include: loading parameters that 9000XDRIVE
can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text
2 form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used.
SVDrivecable—6 ft (1.8m) RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction SVDRIVECABLE
2 with the 9000XDrive option to avoid damage to the SVX9000 or computer. The same cable can be used for downloading
specialized applications to the drive.
2
External Dynamic Braking Resistors—Used with the dynamic braking chopper circuit to absorb motor regenerative 1
energy for stopping the load and to dissipate the energy flowing back into the drive. Resistors are separated into standard
duty and heavy-duty. Standard duty is defined as 20% duty or less with 100% braking torque, while heavy-duty is defined as
2 50% duty or less with 150% braking torque.
2
Conformal (Varnished) Conformal Coated
2 Coating 2 Board Kits 3
Chassis Delivery Field Installed Factory Installed
2 Frame Code Catalog Number Option Designator
FR4 FP OPT_V 4 5
2 FR5 FP
2 FR6 FP
FR7 FP
2 FR8 FP
FR9 FP
2 FR10 FP
2
FR11 FP
FR12 FP
2 FR13 FP
FR14 FP
2
Notes
2 1 Consult factory.
2 See Product Selection on Pages V6-T2-19 to V6-T2-22, 208–240V, 380–500V, 525–690V. Consult the factory for adder.
2
5 Construct catalog numbers for factory installed per Catalog Number Selection on Page V6-T2-18.
2
Does not include any OPT boards or keypad. See Page V6-T2-24 for standard and option boards and keypad.
Notes
2
2
1 I only; has no corresponding I rated hp rating.
L H
2 PP00061 capacitor not included in main fan; please order separately.
2 1
1
W
W
CP01307
CP01308
2 1 W PP01022
1 W PP01023
2 1 W PP01024
1 W PP01025
2 1 W PP01029
2 1
1 1
W
W
PP01026
PP01027
2 Choppers/Rectifiers
1 W CP01367
2 1 W CP01368
Diode/Thyristor Modules
2 3 3 3 W PP01035
2 Rectifying Boards
3 3 3 W CP01268
2 1 1 1 W VB00242
1 1 1 W VB00227
2
380–500V, Frames FR4–FR9
2 Frame 4 5 6 7 8 9
Delivery
2 hp (IH): 1 1-1/2 2 3 5 7-1/2 1 7-1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 Code Catalog Number
Control Board
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 W VB00252
Power Boards
2 1 FB VB00208-0003-5
2 1
1
FB
FB
VB00208-0004-5
VB00208-0005-5
2 1 FB VB00208-0007-5
1 FB VB00208-0009-5
2 1 FB VB00210-0012-5
1 FB VB00213-0016-5
2 1 FB VB00213-0022-5
2 1
1
FB
FB
VB00213-0031-5
VB00216-0038-5
2 1 FB VB00216-0045-5
1 FB VB00216-0061-5
2 1 FB VB00219-0072-5
1 FB VB00219-0087-5
2 1 FB VB00219-0105-5
2
1 FB VB00236-0140-5
1 FB VB00236-0168-5
2 1 FB VB00236-0205-5
Note
2 1 I only; has no corresponding I rated hp rating.
L H
Notes
1 I only; has no corresponding I rated hp rating.
2
L H
2 PP00061 capacitor not included in main fan; please order separately.
3 PP00011 capacitor not included in main fan; please order separately. 2
4 For FR9 NEMA Type 12/IP54 you need two PP01068 internal fans.
2
2
2
2
380–500V, Frames FR10–FR12
2 Frame 10 11 12
Delivery
2 hp (IH): 250
Control Board
300 350 400 500 550 600 650 700 Code Catalog Number
2 1 1 1 1 1 1 1 1 1 W VB00561 3
Shunt Boards
2 6 FC VB00537
2
6 FC VB00497
6 12 12 12 FC VB00498
2 9 FC VB00538
9 FC VB00513
2 9 FC VB00514
Driver Boards
2 3 3 3 FC VB00489
2 1 1
Driver Adapter Board
1 2 2 2 FC VB00487
2 1 1 1 2 2 2 FC VB00330
ASIC Board
2 1 1 1 1 1 1 2 2 2 FC VB00451
Feedback Interface Board
2 2 2 2 FC VB00448
2 Power Modules
1 1 1 2 2 2 2 2 2 FC FR10820 4
2 2 2 2 FC FR10828
FR10-250-4-ANS 2
2
1 FC
1 FC FR10-300-4-ANS 2
2 1 2 2 2 FC FR10-350-4-ANS 2
3 FC FR11–400-4-ANS 2
2 3 FC FR11-500-4-ANS 2
3 FC FR11-550-4-ANS 2
2 Notes
2
1 I only; has no corresponding I rated hp rating.
L H
2 See Page V6-T2-18 for details.
3 SPX9000 drives only (FR10 and larger).
Notes
2
2
1 PP00060 capacitor not included in main fan; please order separately.
2 I only; has no corresponding I rated hp rating.
L H
3 See Page V6-T2-18 for details.
2 Fuses
1 1 1 1 1 1 1 W PP01094
2 2 2 2 2 2 2 2 W PP01095
Cooling Fans
2 1 1 1 1 1 W PP01061
1 1 1 1 W PP01062
2 1 1 W PP01063
2 1 1 1 1 1 1 1 1 1 1 1
1 1 1 FC
W
PP01123
PP01049
2 1 1 1 FC CP01180
1 1 1 12 W PP01068
2 1 1 1 1 FC PP01080
Fan Power Supply
2 1 1 1 FC VB00299
2 IGBT Modules
3 3 3 3 3 3 3 3 3 FC PP01091
2 1 1 FC PP01089
1 1 1 FC PP01127
2 IGBT/Diode (Brake)
1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 FC PP01040
2 Diode Module
2
1 1 1 1 1 1 1 1 1 FC PP01092
Diode/Thyristor Modules
2 3 3 FC PP01071
3 3 3 3 FC PP01072
2 Rectifying Boards
1 1 FC VB00442
2 1 1 1 1 FC VB00460
2
Rectifying Module Sub-Assemblies
1 1 1 W FR09810
2 1 1 1 FC FR09811
Notes
2 1 I only; has no corresponding I rated hp rating.
L H
2 For NEMA Type 12/IP54, two PP01068 internal fans are needed.
2
2
2
2
2
2
2
2
2
2 Input Ratings
Input voltage (Vin) +10%/–15%
Control Connections
Analog input voltage 0 to 10V, R = 200 kohms (–10 to 10V joystick control) resolution
2
Overcurrent protection Trip limit 4.0 x IH instantaneously
Initial output current (IH) 250% for 2 seconds
Overvoltage protection Yes
Control Characteristics
2 Control method Frequency control (V/f)
Undervoltage protection Yes
Open loop: Sensorless vector control Earth fault protection In case of earth fault in motor or motor cable, only the
2 Switching frequency
Closed loop: SPX9000 drives only
Adjustable with parameter 2.6.9 Input phase supervision
frequency converter is protected
Trips if any of the input phases are missing
2 Frame 4–6
Frame 7–12
1–16 kHz; default 10 kHz
1–10 kHz; default 3.6 kHz
Motor phase supervision Trips if any of the output phases are missing
Overtemperature protection Yes
2
Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1% V/Hz
Panel reference: Resolution 0.01 Hz Motor overload protection Yes
Field weakening point 30–320 Hz
2
Motor stall protection Yes
Acceleration time 0–3000 sec. Motor underload protection Yes
2 Deceleration time 0–3000 sec. Short circuit protection Yes (+24V and +10V reference voltages)
Braking torque DC brake: 30% x Tn (without brake option)
2 Ambient Conditions
Standard I/O Specifications
Ambient operating 14°F (–10°C), no frost to 122°F (50°C) IH (FR4–FR9)
2 temperature 14°F (–10°C), no frost to 104°F (40°C) IH (FR10 and up)
14°F (–10°C), no frost to 104°F (40°C) IL (all frames)
Description Specification
Six–digital input 24V: “0” <10V, “1” >18V,Ri >5 kohms
2 Storage temperature –40° to 158°F (–40° to 70°C) programmable
Relative humidity 0 to 95% RH, noncondensing, non-corrosive, Two–analog input Voltage: 0–±10V, Ri >200 kohms
2 no dripping water configurable w/jumpers Current: 0 (4)–20 mA, Ri = 250 ohms
Air quality Chemical vapors: IEC 721-3-3, unit in operation, class 3C2; Two–digital output Form C relays 250 Vac
2 Altitude
Mechanical particles: IEC 721-3-3, unit in operation, class 3S2
100% load capacity (no derating) up to 3280 ft (1000m);
programmable 30 Vdc 2 amp resistive
One–analog output 0–20 mA, RL max. 500 ohms 10 bits ±2%
2
1% derating for each 328 ft (100m) above 3280 ft (1000m); programmable
max. 9842 ft (3000m) configurable w/jumper
Vibration EN 50178, EN 60068-2-6; 5 to 50 Hz, displacement amplitude
2
One digital output Open collector 48 Vdc 50 mA
1 mm (peak) at 3 to 15.8 Hz, max. acceleration amplitude programmable
1G at 15.8 to 150 Hz
2
2
2
2
2
2
2
H1
2
H3
H2 2
2
2
R2
2
2
2
2
Knockouts 2
2
D3
D2 2
2
Voltage hp (IH) H1 H2 H3 D1 D2 D3 W1 W2 R1 Dia. R2 Dia.
Weight
Lbs (kg)
Knockouts at Inches (mm)
N1 (O.D.) 2
FR4
230V 3/4–3 12.9 12.3 11.5 7.5 3.0 4.9 5.0 3.9 0.5 (13) 0.3 (7) 11.0 (5) 3 @ 1.1 (28)
2
2
(327) (313) (292) (190) (77) (126) (128) (100)
480V 1–5
FR5
230V 5–7-1/2 16.5 16.0 15.3 8.4 3.9 5.8 5.6 3.9 0.5 (13) 0.3 (7) 17.9 (8) 2 @ 1.5 (37) 2
(419) (406) (389) (214) (100) (148) (143) (100) 1 @ 1.1 (28)
480V 7-1/2–15
FR6
2
230V 10–15 22.0
(558)
21.3
(541)
20.4
(519)
9.3
(237)
4.2
(105)
6.5
(165)
7.6
(195)
5.8
(148)
0.6 (15.5) 0.4 (9) 40.8 (19) 3 @ 1.5 (37)
2
480V 20–30
575V 2–25 2
2
2
2
2
2 Dia. A
2 H2
2 H1
W1
2
2
2 H4
D1
2 H5
2 D2
2
2 H3
H7 Dia. B
2
2
2
Flange Opening
W5 FR4 to FR6 W4 W3
2
2 H8 H6 H9
2 5.0 (128) 4.5 (113) 13.3 (337) 12.8 (325) 12.9 (327) 1.2 (30) 0.9 (22) 7.5 (190) 3.0 (77) 0.3 (7)
FR5
2 5.6 (143) 4.7 (120) 17.0 (434) 16.5 (420) 16.5 (419) 1.4 (36) 0.7 (18) 8.4 (214) 3.9 (100) 0.3 (7)
FR6
2 7.7 (195) 6.7 (170) 22.0 (560) 21.6 (549) 22.0 (558) 1.2 (30) 0.8 (20) 9.3 (237) 4.2 (106) 0.3 (7)
2 W3 W4 W5 H6 H7 H8 H9 Dia. B
FR4
2 4.8 (123) 4.5 (113) — 12.4 (315) 12.8 (325) — 0.2 (5) 0.3 (7)
FR5
2 5.3 (135) 4.7 (120) — 16.2 (410) 16.5 (420) — 0.2 (5) 0.3 (7)
2
FR6
7.3 (185) 6.7 (170) 6.2 (157) 21.2 (539) 21.6 (549) 0.3 (7) 0.2 (5) 0.3 (7)
2
2
2
2 R2
R1
2 H3
2
2
2
2
D1
2
2
2
2
2 Voltage hp (IH) D1 H1 H2 H3 W1 W2 R1 Dia. R2 Dia.
Weight
Lbs (kg)
2 230V
480V
40–60
75–125
13.5 (344) 30.1 (764) 28.8 (732) 28.4 (721) 11.5 (291) 10 (255) 0.7 (18) 0.4 (9) 127 (58)
2 575V 50–75
2
2
2
2
2
2
2
2
2
2
2
2
2 H3
2
2
D1 D2
2
2
2 Weight
Voltage hp (IH) H1 H2 H3 D1 D2 W1 W2 R1 Dia. R2 Dia. Lbs (kg)
2 230V 75–100 45.3 (1150) 44.1 (1120) 42.4 (1076) 13.4 (340) 14.3 (362) 18.9 (480) 15.7 (400) 0.8 (20) 0.4 (9) 321.9 (146)
480V 150–200
2 575V 100–175
2
2
2
2
2
2
2
2
2
2
2
2
W5
W3 W2 W1 2
W5 2
PE
2
H2 H5 D3
2
2
H1
Dia.
2
2
D1 D2
2
2
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 1 D1 D2 D3 Dia. 2
18.9 (480) 15.7 (400) 6.5 (165) 0.4 (9) 2.1 (54) 45.3 (1150) 44.1 (1120) 28.3 (721) 8.0 (205) 0.6 (16) 7.4 (188) 14.2 (361.5) 13.4 (340) 11.2 (285) 0.8 (21)
2
Note
1 Brake resistor terminal box (H6) included when brake chopper ordered.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 W5
2 W1
2
2
2
2 Dia.
2
2 D1
D2
2
2
D3
2 H4 H2 H4
2
H5 H3 H3 H3 H5
2
2
W4
2 Flange Opening
W3 W2
2 FR9
2
W4
2
2 H6 H1
.20 (5)
Dia.
2 W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia.
2 20.9 (530) 20.0 (510) 19.1 (485) 7.9 (200) 0.2 (5.5) 51.7 (1312) 45.3 (1150) 16.5 (420) 3.9 (100) 1.4 (35) 0.4 (9) 0.1 (2) 24.9 (362) 13.4 (340) 4.3 (109) 0.8 (21)
2
2
2
2
2
2
D5
D4
2
W2
W3 W3 W3 W3 W2
2
2
W1 D1
2
2
2
2
2
2
2
H1 2
H2
2
2
Operator
(Shown with 2
Optional
2
Disconnect)
H3
2
2
2
Weight 2
W1 W2 W3 W4 W5 W6 W7 H1 H2 H3 D1 D2 D3 D4 D5 D6 D7 Dia. 1 Dia. 2 Dia. 3 Lbs (kg)
23.43 2.46 4.53 0.79 5.95 2.95 30.11 79.45 74.80 20.18 23.70 17.44 19.02 0.47 11.22 17.60 20.08 0.83 1.89 0.43 857 2
(595) (62.5) (115) (20) (151) (75) (79) (2018) (1900) (512.5) (602) (443) (483) (12) (285) (447) (510) (21) (48) (11) (389)
2
2
2
2
2 H5 H4
W3
2
2
2 W2 W5 W1
2
2
2
2 H7
H2
H6 W4
2 H1
2
2
2
2
D1
2 D3 D4
D2
2
2
2 Weight
Voltage hp (IH) W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 D4 Lbs (kg)
2 480V 250–350 19.7 16.7 1.2 2.6 12.8 45.9 44.1 34.6 33.5 0.7 24.7 10.8 19.9 17.9 16.7 16.6 518
(500) (425) (30) (67) (325) (1165) (1121) (879) (850) (17) (627) (275) (506) (455) (423) (421) (235)
575V 200–300
2 Note
2
1 9000X FR12 is built of two FR10 modules. Please refer to SPX9000 installation manual for mounting instructions.
2
2
2
2
2
2
2
2
2 W3 W3
2
W2 W2
2
2
2 W2 W2
2
Shown without
2 terminal cover
2
2 H1
2
2
2
2 W1
2
2
2
2
2
2
2 D2 D1
2
2
2
Weight
Voltage hp (IH) W1 W2 W3 H1 H2 D1 D2 Lbs (kg)
2
480V 400–550 27.9 (709) 8.86 (225) 2.6 (67) 45.5 (1155) 33.5 (850) 19.8 (503) 18.4 (468) 833 (378)
575V 400–500
2
2
2
2
Notes
2
9000X FR14 is built of two FR13 modules. Please refer to SPX9000 installation manual for mounting instructions.
FR13 is built from an inverter module and a converter module. Please refer to SPX9000 installation manual for mounting instructions. 2
2
2
2
2
2
2
2
2 D9
2 D8
2 D7
2 D6
Dia. 1 W4 W4 W4
D1 D2
2
W1
2
2
2
2 H3 H1 H4
2
2
2
2 H2
2 W2 W2
D4
D5 D5 H5
Dia. 2
2
2
2 Dia. 2
2
D3 W5 W5
2 Weight
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. 2 Dia. 3 Lbs (kg)
2 18.74 5.91 17.52 4.57 3.35 41.54 2.46 39.86 41.34 0.69 14.69 0.51 0.73 6.42 2.56 1.06 1.57 5.91 5.24 0.35x0.59 0.51 0.37 295
(476) (150) (445) (116) (85) (1055) (62.5) (1012.5) (1050) (17.5) (373) (13) (18.5) (163) (65) (27) (40) (150) (133) (9x15) (13) (9.5) (134)
2
2 Number of Input Units
2 480V
Catalog Number hp
Input
Modules
690V
Catalog Number hp
Input
Modules
2
2
2
2
2
2
H3 H1 H4
2
2
2
2
H2
2
Dia. 2 W2 W2 W2 W2
D4
D5 D5 H5 2
Dia. 3
2
2
2
2
D3 W5 W5 W5
Dia. Dia. Dia. Dia. Weight
2
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9 1 2 3 4 Lbs (kg)
27.87 5.91 26.65 4.57 3.35 41.54 2.46 39.86 41.34 0.69 14.69 0.51 0.73 6.42 2.56 1.06 1.57 5.91 5.24 0.35x0.59 0.18 0.51 0.37 443
2
(708) (150) (677) (116) (85) (1055) (62.5) (1012.5) (1050) (17.5) (373) (13) (18.5) (163) (65) (27) (40) (150) (133) (9x15) (4.6) (13) (9.5) (201)
2
Number of Input Units 2
2
480V Input
Catalog Number hp Modules
2
SPX900A0-4A2N1 900 3
SPXH10A0-4A2N1 1000 3
2
2
2
2
2
Voltage Range 380–500V Voltage Range 525–690V
SPX 250 4 FR10 CHK0400 SPX 200 5 FR10 CHK0261
2 SPX 600 4
SPX 650 4
FR12 2 x CHK0520
2 x CHK0520
SPX 550 5
SPX 600 5
FR12 2 x CHK0400
2 x CHK0400
2 CHK0520
2
2
2
2 6.50
(165)
6.50
(165) .24
2
(6)
8.03 (204)
2 1.69
(43)
19.57
(497)
2
2
1 1 1
2 .79 17.57
(20) 15.71 (446)
2 3.03
1.58
(40)
(399)
(77)
2
3 3 3
.83
(21) .79
2 (20)
2 2 2
2 5.70
(145)
7.88
(200)
9.61 (244) .55 (14)
2
Note
2 1 Chokes are provided with all FR10–FR14 drives.
2
2
1 1 1
2
2
2
.59
(15) 16.58
15.08 (421)
13.94 (383)
(354) 1.18
2.64
(67) (30) 2
3 3 3
.75
(19)
.59 2
(15) 2 2 2
5.51 5.90 2
(140) (150)
10.30 (262) 10.83 (275) 2
2
CHK0261
2
2
.24
2
(6)
2
4.72 4.72
(120) (120)
2
13.79 (350)
8.11 (206)
2
1.54
(39) 2
1 1 1 2
2
.59
(15)
1.18 14.06
.87 12.56
(22) (30)
3 3 3
11.30 (319) (357)
(287) 2
.59
(15) 2 2 2
2
.39
4.25
(108) .75 (19)
5.90 2
(150)
2
(10) Min.
9.06 (230) 10.83 (275)
Contents
2 SVX9000 Enclosed Drives
Description Page
2 SVX9000 Open Drives . . . . . . . . . . . . . . . . . . . . . V6-T2-17
SVX9000 Enclosed Drives
2 Product Identification . . . . . . . . . . . . . . . . . . . . V6-T2-53
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-54
2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-55
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-59
2 Technical Data and Specifications . . . . . . . . . . V6-T2-65
2
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-66
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-67
2
2
2
2 SVX9000 Enclosed Drives
2 Product Description Features Standards and Certifications
● Standard Enclosed— ● Custom Engineered— ● NEMA Type 1/IP21 or ● UL Listed
2 covers a wide range of the for those applications with
more unique or complex
NEMA Type 12/IP54 ● cUL Listed
most commonly ordered enclosures
2 options. Pre-engineering
eliminates the lead time
requirements, these are
individually engineered to
● Input voltage: 208V, 230V,
480V and 575V (consult
the customer’s needs.
2 normally associated with
customer specific options. Consult your Eaton ●
factory)
Complete range of control,
Modified Standard representative for assistance
2
●
in pricing and lead time. network and power options
Enclosed—applies to ● Horsepower range:
specific customer
2 requirements that vary
● 208V—3/4 to 100 hp IH;
1 to 100 hp IL
from the standard enclosed
2 offering, such as the need
for an additional indicating
● 230V—3/4 to 100 hp IH;
1 to 100 hp IL
2 light or minor modifications
to drawings. Consult your
● 480V—1 to 700 hp IH;
1-1/2 to 800 hp IL
Eaton representative for
2 HMCP padlockable
●
1 2 3
2
2
2
4
2
2
2
5
6 2
2
2
7
2
12 11 10 9 8 2
2
1 Door mounted keypad (included as 6 Output contactor 9 115V control transformer
standard with bypass option) • Option PE (included as
standard with bypass option)
• Option KB
2
2 SVX9000 variable frequency drive 10 Bypass pilot lights and selector switches
3 Input disconnect (HMCP)
• Option P1
7 Bypass contactor
• Option RB
• Option RB
• Option RA 2
• Option RA • Option L2
4 Input line fuses
• Option P3 8 Overload relay • Option KF
11 Customer control and signal connection
2
• Option PH
5 Input contactor (included as terminal block
standard with bypass option)
• Option PI
12 Control relay 2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 SVX F07 1 4 A A _ _ _ _ _ _ _ _ _ _
2 K1
Enclosed Options 145
Door-mounted speed potentiometer 3
Type
Control
Product Family
2 SVX = Enclosed drives
K2 Door-mounted speed potentiometer with HOA
selector switch 3
Control
2
002 = 2 hp 050 = 50 hp 400 = 400 hp KO Standard elapsed time meter Control
003 = 3 hp 060 = 60 hp 500 = 500 hp L1 Power on and fault pilot lights Light
005 = 5 hp 075 = 75 hp 550 = 550 hp L2 Bypass pilot lights for RA, RB bypass options Addl. bypass
2 007 = 7-1/2 hp
010 = 10 hp
100 = 100 hp
125 = 125 hp
600 = 600 hp
650 = 650 hp
LA
LD
Green RUN light (22 mm)
Green STOP light (22 mm)
Light
Light
015 = 15 hp 150 = 150 hp 700 = 700 hp LE Red RUN light Light
2 020 = 20 hp 200 = 200 hp 800 = 800 hp LF Red STOP light (22 mm) Light
LJ White power on light (22 mm) Light
2 Enclosure Rating
LU
P1
Misc. light (22 mm)
Input disconnect (HMCP) 100 kAIC
Light
Input
1 = NEMA Type 1/IP21 P2 Disconnect switch 7 Input
2 2 = NEMA Type 12/IP54
6 = NEMA Type 12/IP54 filtered
P3
P7
Input line fuses (200 kAIC)
Input power surge protection
Input
Input
2
PE Output contactor Output
PF Output filter Output
Voltage Rating PG MotoRx (up to 600 ft) 1000 V/μS DV/DT filter Output
2 1 = 208V
2 = 230V
PH
PI
Single overload relay
Dual overload relays
Output
Output
4 = 480V PN Dual overloads for bypass Addl. bypass
2 RA Manual HOA bypass controller Bypass
RB Manual IOB bypass controller Bypass
2 Application—Torque/Braking 2
A = IL/no brake chopper
RC
RD
Auto transfer HOA bypass controller
Auto transfer IOB bypass controller
Bypass
Bypass
S5 Floor stand 22 in Enclosure
2 B = IL/internal brake chopper
D = IH/no brake chopper
S6
S7
Floor stand 12 in
10 in expansion
Enclosure
Enclosure
E = IH/internal brake chopper
2
S8 20 in expansion Enclosure
S9 Space heater Enclosure
2 Enclosed Style
A = Enclosed drive C2 = Modbus
Communication Options 6
C6 = CanOpen (slave) CA = Johnson Controls N2
C3 = Profibus DP C7 = DeviceNet CI = Modbus TCP
2 C4 =
C5 =
LonWorks
Profibus DP
C8 = Modbus (D9 type
connector)
CJ =
CK =
BACnet
Ethernet IP
2
(D9 connector) C3 = RS-232 with D9
connection
2 Engineered Options
HT High temperature rating for 50°C (FR10 and above) 8
2 VB Varnished boards
Notes
2 1 Local/remote keypad is included as the standard control panel.
2 Brake chopper is a factory installed option only, see drive options on Page V6-T2-18. External dynamic braking resistors not included. Consult factory.
2
5 See Pages V6-T2-61 and V6-T2-62 for descriptions.
6 See Pages V6-T2-59 and V6-T2-60 for complete descriptions.
7 Applicable only with FR10 and FR11 freestanding designs.
Notes
2
For brake chopper options, see Page V6-T2-63.
1 See enclosure dimensions starting on Page V6-T2-67. 2
2 Includes drive, local/remote keypad and enclosure.
3 These units are current rated (75 I hp 205 amps, 100 I hp 261 amps). They are not hp rated.
L L 2
230V Drives
2 Input Base Drives
SVX9000 Enclosed
2 Drives NEMA Type 1/IP21 NEMA Type 12/IP54
Enclosure Frame Base Catalog Frame Base Catalog
2 Size 1 hp Current (A) Size Number 2 Size Number 2
High Overload Drive and Enclosure
2 0 3/4 3.7 4 SVXF0712EA 4 SVXF0722EA
1 4.8 SVX00112EA SVX00122EA
2 1-1/2 6.6 SVXF1512EA SVXF1522EA
2
2 7.8 SVX00212EA SVX00222EA
3 11 SVX00312EA SVX00322EA
2 25
30
75
88
SVX02512DA
SVX03012DA
SVX02522DA
SVX03022DA
2
75 205 9 SVX07512DA 9 SVX07522DA
100 261 SVX10012DA SVX10022DA
2
5 17.5 5 SVX00512BA 5 SVX00522BA
7-1/2 25 SVX00712BA SVX00722BA
2 10 31 SVX01012BA SVX01022BA
1 15 48 6 SVX01512BA 6 SVX01522BA
2 20 61 SVX02012BA SVX02022BA
2 25 75 7 SVX02512AA 7 SVX02522AA
2 30 88 SVX03012AA SVX03022AA
2 3
40
50
114
140 8
SVX04012AA
SVX05012AA 8
SVX04022AA
SVX05022AA
2 Notes
For brake chopper options, see Page V6-T2-63.
1 See enclosure dimensions starting on Page V6-T2-67.
6
550 650 SVX55014DA SVX55064DA
2
600 730 12 SVX60014DA 12 SVX60064DA
650 820 SVX65014DA SVX65064DA 2
700 920 SVX70014DA SVX70064DA
Notes
2
For brake chopper options, see Page V6-T2-63.
1 See enclosure dimensions starting on Page V6-T2-67. 2
2 Includes drive, local/remote keypad and enclosure.
3 The smaller enclosure Size 6 accommodates only power options, input disconnect (P1) and input line fuses (P3). 2
Bypass and other options require Size 8. Adding any standard control option will not require the larger enclosure.
4 For other options, consult factory.
5 The smaller enclosure Size 8 accommodates only power options, input disconnect (P1) and input line fuses (P3). 2
Bypass and other options require Size 9. Adding any standard control option will not require the larger enclosure.
6 Consult Eaton.
2
2
2
2
2
2
2
2 Enclosure
Size 1 hp
Frame
Current (A) Size
Base Catalog
Number 2
Frame
Size
Base Catalog
Number 2
2 15
20
23
31
SVX01514BA
SVX02014BA
SVX01524BA
SVX02024BA
2 1 25 38 6 SVX02514BA 6 SVX02524BA
30 46 SVX03014BA SVX03024BA
2 40 61 SVX04014BA SVX04024BA
2
2 50 72 7 SVX05014AA 7 SVX05024AA
60 87 SVX06014AA SVX06024AA
2 6, 8 34
250
300
300
385 10
SVX25014AA
SVX30014AA 10
SVX25024AA
SVX30064AA
2
6 650 820 12 SVX65014AA 12 SVX65064AA
700 920 SVX70014AA SVX70064AA
Notes
2 For brake chopper options, see Page V6-T2-63.
1 See enclosure dimensions starting on Page V6-T2-67.
2 Bypass and other options require Size 8. Adding any standard control option will not require the larger enclosure.
4 For other options, consult factory.
5 The smaller enclosure Size 8 accommodates only power options, input disconnect (P1) and input line fuses (P3).
2 Bypass and other options require Size 9. Adding any standard control option will not require the larger enclosure.
6 Consult Eaton.
2
2
2
2
2
2
2
2
Communication Cards 3
Modbus D, E OPTC2 C2 ■ ■ ■ ■ ■ ■ ■
Modbus TCP
BACnet
D, E
D, E
OPTCI
OPTCJ
CI
CJ
■
■
■
■
■
■
■
■
■
■
■
■
■
■
2
Ethernet IP D, E OPTCK CK ■ ■ ■ ■ ■ ■ ■
2
Johnson Controls N2 D, E OPTC2 CA — — — — — — —
Profibus DP D, E OPTC3 C3 ■ ■ ■ ■ ■ ■ ■ 2
LonWorks D, E OPTC4 C4 ■ ■ ■ ■ ■ ■ ■
DeviceNet D, E OPTC7 C7 ■ ■ ■ ■ ■ ■ ■ 2
Modbus (D9 type connector) D, E OPTC8 C8
2
■ ■ ■ ■ ■ ■ ■
2
Adapter—SPX only D, E OPTD2 D2 ■ ■ ■ ■ ■ ■ ■
Keypad
9000X Series local/remote keypad — KEYPAD- — — — — — — — —
2
2
LOC/REM
9000X Series remote mount keypad kit (keypad — OPTRMT- — — — — — — — —
not included) KIT-9000X
9000X Series RS-232 cable, 13 ft — PP00104 — — — — — — — — 2
Notes
1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2
2
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
3 OPTC2 is a multi-protocol option card.
BACnet Network
2 the 9000X Drive as a slave on
a Profibus-DP network. The
DeviceNet Network. It
includes a 5.08 mm pluggable Communications
interface is connected by a connector. Transfer method The BACnet Network Card
2 9-pin DSUB connector is via CAN using a two-wire OPTCJ is used for connecting
(female). The baud rates twisted shielded cable with the 9000X Drive to BACnet
2 range from 9.6K baud to 12M
baud, and the addresses
two-wire bus power cable networks. It includes a 5.08
mm pluggable connector.
and drain. The baud rates
2 range from 1 to 127. used for communication
include 125K baud, 250K
Data transfer is Master-Slave/
Token Passing (MS/TP) RS-
LonWorks Network baud and 500K baud. 485. This interface uses a
2 Communications collection of 30 Binary Value
The LonWorks Network Card Johnson Controls Objects (BVOs) and 35
2 OPTC4 is used for connecting Metasys N2 Network Analog Value Objects (AVOs)
the 9000X Drive on a Communications to communicate drive
2 LonWorks network. This The OPTC2 fieldbus board parameters. The card
supports 9.6, 19.2 and 38.4
interface uses Standard provides communication
2 Network Variable Types
(SNVT) as data types. The
between the 9000X Drive and
a Johnson Controls
Kbaud communication
speeds and supports network
addresses 1–127.
2 channel connection is
achieved using a FTT-10A
Metasys™ N2 network. With
this connection, the drive can
Free Topology transceiver be controlled, monitored and
2 via a single twisted transfer programmed from the
cable. The communication Metasys system. The N2
2 speed with LonWorks is fieldbus is available as a
78 kBits/s. factory installed option and as
2 a field installable kit.
2
Note
1 The kit consists of a flange kit, adapter plate(s), hardware, remote keypad kit and SVX9000 decal.
2
2
2
For availability, see Product Selection for base drive voltage required.
2
Available Control/Communications Options, continued
2 Option Description Option Type
2 PI Dual Overload Relays—This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors. The
standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include
Output
two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included.
2 PN Dual Overloads for Bypass—This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed Addl. bypass
for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a
2 100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.
RA Manual HOA Bypass Controller—The manual HAND/OFF/AUTO (HOA)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing the AC Bypass
2 motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full voltage
bypass starter with a door mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter
mode. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic
2 overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic
overload protection is included. The contactors are mechanically and electrically interlocked (see power diagram on Page V6-T2-66).
2 RB Manual IOB Bypass Controller—The manual INVERTER/OFF/BYPASS (IOB)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing
the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input disconnect, a fused control power transformer, and a full
Bypass
2
voltage bypass starter with a door mounted IOB selector switch. For applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output
contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage input contactor, an Advantage
output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically interlocked (see power
2 diagram on Page V6-T2-66).
RC Auto Transfer HOA Bypass Controller—The manual HAND/OFF/AUTO (HOA)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing Bypass
2 the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the line” operation after a
drive trip. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted HOA selector switch and
an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. For applications up to 100 hp, a Freedom Series IEC input
2 contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay is included. For applications above 100 hp, an Advantage input
contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is included. The contactors are mechanically and electrically
interlocked (see power diagram on Page V6-T2-66). Door-mounted pilot lights are provided which indicate bypass or inverter operation. A green light indicates when the
2 motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode.
WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.
2 RD Auto Transfer IOB Bypass Controller—The auto INVERTER/OFF/BYPASS (IOB)—3-contactor—bypass option provides a means of bypassing the SVX9000, allowing
the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the line” operation after a
Bypass
drive trip. This option consists of an input disconnect, a fused control power transformer, and a full voltage bypass starter with a door mounted IOB selector switch. For
2 applications up to 100 hp, a Freedom Series IEC input contactor, a Freedom Series IEC output contactor, and a Freedom Series IEC starter with a bimetallic overload relay
is included. For applications above 100 hp, an Advantage input contactor, an Advantage output contactor and an Advantage starter with electronic overload protection is
2 included. The contactors are mechanically and electrically interlocked (see power diagram on Page V6-T2-66). Door-mounted pilot lights are provided which indicate
bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode.
WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.
2 S5 Floor Stand 22 in—Converts a Size 1 or 2, normally wall mounted enclosure to a floor standing enclosure with a height of 22 in (558.8 mm). Enclosure
2
S6 Floor Stand 12 in—Converts a Size 2, normally wall mounted enclosure to a floor standing enclosure with a height of 12 in (304.8 mm). Enclosure
S7 10 in Expansion—In a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer mounted components. Enclosure
NOTE: Enclosure expansion rated NEMA Type 1/IP21 only.
2 S8 20 in Expansion—In a Size 5 enclosure, the extension allows for bottom cable entry and additional space for customer mounted components. When the output filter Enclosure
(option PF) is selected for a drive using a Size 5 enclosure, this expansion box is required and included in the option pricing.
2 Enclosure expansion rated NEMA Type 1/IP21 only.
S9 Space Heater—Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control. A Enclosure
2 200W heater is installed in enclosures 0 and 1, and a 400W heater is installed in enclosures 2–5. Requires a customer supplied 115V remote supply source.
2
2
2
2
2
2
2
2
2
Notes
1 External dynamic braking resistors not included. Consult factory.
2
2
2 See Product Selection on Pages V6-T2-55 to V6-T2-58, 208V, 230V and 480V. Consult the factory for adder.
3 Consult factory for adder information.
208V and 230V Bypass Options, 3/4–100 hp 12 208V and 230V Power Options, 3/4–100 hp 2
2 Catalog Number Catalog Number
Description Suffix Description Suffix
2 Bypass test switch for RA, RB (and RC, RD—230V) KF Input
2 Bypass pilot lights for RA, RB options L2 Input disconnect (HMCP) 100 kAIC P1
Dual overloads for bypass PN Input line fuses 200 kAIC P3
2 Manual HOA bypass controller RA Input power surge protection P7
Manual IOB bypass controller RB Output
2 Auto transfer HOA bypass controller RC Output contactor PE
2
Auto transfer IOB bypass controller RD Output filter 56 PF
MotoRx (300–600 ft) 1000 V/μs DV/DT filter 6 PG
2
Single overload relay 7 PH
Floor stand 22 in (558.8 mm) S5
Dual overload relays 7 PI
Floor stand 12 in (304.8 mm) S6
2 10 in (254 mm) expansion 3 S7
20 in (508 mm) expansion S8
2 Space heater 4 S9
Input Options, 250–550 hp 2
Catalog Number
2
Catalog Number
Description Suffix Load switch P2 8
2
Floor stand 22 in (558.8 mm) S5
Floor stand 12 in (304.8 mm) S6
2 Notes
1 See Page V6-T2-62 for details.
2 Consult factory for adder information.
2
7 Heater packs not included.
8 Applicable with FR10 and FR11 freestanding designs only.
2
2
2
2
configurable w/jumper
2
DC braking Standard
One digital output Open collector 48 Vdc 50 mA
PID setpoint controller Programmable programmable
2 Critical speed lockout Standard
Current (torque) limit Standard
2 Adjustable acceleration/deceleration Standard I/O Specifications for Control/Communication Options
Linear or S curve accel/decel Standard Description Specification
2 Jog at preset speed Standard Analog voltage, input 0–±10V, Ri >200 kohms
Automatic restart Selectable Digital input 24V: “0” <10V, “1” >18V, Ri >5 kohms
Coast or ramp stop selection Standard Reference voltage 10V ±3%, max. 10 mA
2 Elapsed time meter Optional Analog current, output 0 (4)–20 mA, RL = 500 kohms resolution 10 bit,
accuracy <±2%
Carrier frequency adjustment
2
1–16 kHz
Analog voltage, output 0 (2)–10V, RL >1 kohms, resolution 10 bit,
Standard Conditions for Application and Service accuracy <±2%
2
Line frequency variation 45–66 Hz Encoder input 24V: “0” <10V, “1” >18V, Ri = 2.2 kohms
Efficiency >96% 5V: “0” <2V, “1” >3V, Ri = 330 ohms
2 Wiring Diagram
2 HMCP
2
Inverter
2 Input I
Contactor
2 HVX9000
Drive
2 Mechanical
Interlock
Output M L Bypass
2
Contactor Contactor
2
Motor
2
2
Note
1 Some horsepower units include dynamic braking chopper as standard—refer to individual drive sections.
P
2
C D
A
0.44 (11.2) W 2
Mounting Holes
2
4 Places
V
2
2 H H
B B
2
F
2 X CC
2 C D
A
BB
2
0.44 (11.2)
Mounting Holes
4 Places
2 Y Z DD
C A
2 NEMA Type 1/IP21, NEMA Type 12/IP54
with Floor Stand
2 0.44 (11.2)
For Cable Mounting Holes
2 M N Entry For Cable
Entry
6 Places NN
For Cable
For Cable Entry
2 For Cable
L Entry
P
EE
MM
Entry FF EE
2 U KK
S
2 Top View
T
Bottom View
R
GG
JJ
LL
U
HH
2 Bottom View
NEMA Type 1/IP21, NEMA Type 12/IP54
with Floor Stand
2 For reference only, dimensions are subject to change.
2 Floor Stand
X Y Z AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU VV
2 56.0 4.3 11.1 1.8 0.8 55.2 26.0 3.5 5.5 3.0 6.0 2.0 5.4 1.1 8.8 5.4 — — — — — —
(1422) (108) (281) (46) (19) (1402) (660) (90) (141) (76) (152) (51) (136) (28) (224) (137)
2
2
2
2
2
P
EE
MM
2
FF EE
L
U U V
2
S
Top View
T
Bottom View
R
GG
JJ
KK LL
2
HH
Bottom View
NEMA Type 1/IP21, NEMA Type 12/IP54
2
with Floor Stand
Floor Stand
2
X Y Z AA BB CC DD EE FF GG HH JJ KK LL MM NN PP RR SS TT UU VV
2
69.0 4.8 13.6 1.8 0.8 68.2 26.0 4.8 6.8 3.0 6.0 2.0 5.0 1.1 11.3 79.0 78.2 — — — — —
(1753) (121) (344) (46) (19) (1732) (660) (121) (172) (76) (152) (51) (127) (28) (288) (2007) (1986)
2
2
2
2
2 V
For Cable
2 Entry U
L
2 S
T
2 Top View
H
2 B RR
0.44 (11.2)
Mounting Holes
6 Places
2 R
For Cable
Entry
2 F N
2 G
2 SS
TT
UU G1 D1 D
W
C A E1 E
2 NEMA Type 1/IP21, NEMA Type 12/IP54
VV
Bottom View
2
NEMA Type 12/IP54 Includes Cover Plates Over Louvers
2 Max. Approx.
Cable Entry Door Clearance CB Handle Shipping Weight
2 L M N P R S T U V W RR SS TT UU VV Lbs (kg)
5.3 23.4 10.0 1.3 12.9 26.4 1.5 8.0 4.8 6.8 79.5 13.40 0.8 1.3 26.0 690 (313)
2 (133) (594) (254) (32) (328) (669) (38) (203) (121) (173) (2018) (340) (19) (32) (660)
2
2
2
2
2
2
2
2
2
2
2
H Top View
T
2
2
B RR
0.44 (11.2)
Mounting Holes
6 Places For Cable
Entry 2
R
2
F N
2
G
SS
TT
G1 D1 D
2
C A
2
E1 E
NEMA Type 1/IP21, NEMA Type 12/IP54 Bottom View
NEMA Type 12/IP54 Includes Cover Plates Over Louvers
2 RR
2
2 N
T For Cable
2
Entry L
H
S
2 B
M P
A Top View
2 Front View
NEMA Type 1/IP21
2
0.56 (14.2) Dia.
2 Mounting
Holes
(4 Places) F
2 SS
G
C
2 Side View D1 D
Bottom View
2
2 IL hp
208/230V 75
2 100
480V 200
2 250
2
2 Front View
NEMA Type 12/IP54
2 Wide
A
High
B
Deep
C
Mounting
D D1 E E1 F G G1
Door Height
H
Min. Air Space
J K
2 40.0 (1016) 90.0 (2286) 21.3 (541) 36.0 (914) 2.0 (51) — — 8.0 (203) 10.8 (273) — 84.4 (2143) 4.0 (102) —
T L 2
S 2
B H Door Clearance M P
A
Top View 2
Front View
NEMA Type 1/IP21 0.56 (14.2) Dia.
For Cable
2
Mounting Holes
Entry
(4 Places)
2
F
U
2
V
G
SS
C D
2
D1
Bottom View
M P
2
2
IL hp 2
208/230V 75
100 2
2
480V 200
250
2
Front View
NEMA Type 12/IP54
2
For reference only, dimensions are subject to change. 2
Wide
A
High
B
Deep
C
Mounting
D D1 E E1 F G G1
Door Height
H
Min. Air Space
J K
2
50.0 (1270) 90.0 (2286) 21.3 (541) 36.0 (914) 2.0 (51) — — 8.0 (203) 10.8 (273) — 84.4 (2143) 4.0 (102) — 2
Cable Entry Door Clearance
Max. Approx.
Shipping Weight
2
L M N P R S T U V W RR SS TT UU VV Lbs (kg)
17.1 8.0 1.3 1.0 — 36.3 20.0 18.4 1.3 — 94.0 15.5 — — — 1375 (624)
2
(435) (203) (33) (25) (921) (508) (466) (32) (2387) (394)
2
2
2
2 T L
2 S
B H M P
Door Clearance
2 A Top View
2 Front View
NEMA Type 1/IP21 0.56 (14.2) Dia.
Mounting Holes For Cable
2 (4 Places) Entry
2
F
U
V
G
2 SS
C D1 D
2 M R
Bottom View
2
2 IL hp
2 208/230V 75
100
2 480V 200
250
2
2 Front View
NEMA Type 12/IP54
2 Wide
A
High
B
Deep
C
Mounting
D D1 E E1 F G G1
Door Height
H
Min. Air Space
J K
2 17.0
(432)
18.0
(457)
1.5
(38)
1.0
(25)
0.9
(23)
36.3
(921)
20.0
(508)
18.4
(466)
1.3
(32)
— 94.0
(2387)
15.5
(394)
— — — 1585 (720)
2
2
2
2
Ventilating Slots
2
Quarter Turn Latch
(2 Places) 2
C A 2
2
Side View
Front View
M L For Cable Entry
N
2
IL hp
480V 300 F
0.56 (14.2) Dia.
2
350 P Mounting Hole –
400
G
(4 Places) 2
D1 D 2
Bottom View
For reference only, dimensions are subject to change. See Page V6-T2-57, notes 3 and 5 for enclosure and option selection. 2
Wide High Deep Mounting Door Height Min. Air Space 2
A B C D D1 E E1 F G G1 H J K
30.0 (762) 90.0 (2286) 26.0 (660) 26.5 (673) 1.8 (46) — — 17.3 (438) 5.5 (140) — 84.4 (2143) 4.0 (102) — 2
Cable Entry Door Clearance
Max. Approx.
Shipping Weight
2
2
L M N P R S T U V W RR SS TT UU VV Lbs (kg)
23.5 3.3 4.5 19.3 — 26.2 24.8 — — — 93.9 — — — — 1500 (681)
2
(597) (84) (114) (490) (667) (629) (2386)
2
2
2
2 Top View
2 J
2
2
2
2
2
RR
B H
2
2
2
2
2
2 C U
A
V
2
IL hp
F N
480V 300
350
2 400
G P
2 D1 D
Bottom View
2 For reference only, dimensions are subject to change. See Page V6-T2-57, notes 3 and 5 for enclosure and option selection.
2
Wide High Deep Mounting Door Height Min. Air Space
A B C D D1 E E1 F G G1 H J K
2 48.0 (1219) 90.0 (2286) 24.0 (610) 42.2 (1072) 3.0 (77) — — — 5.5 (139) — 84.4 (2143) 4.0 (102) —
2 Cable Entry
Max. Approx.
Shipping Weight
L M N P R S T U V W RR SS TT UU VV Lbs (kg)
2 9.5 37.5 12.5 7.7 8.3 1.3 31.0 21.5 21.3 — 93.5 — — — — 2000 (908)
(241) (952) (318) (196) (210) (32) (787) (545) (541) (2375)
2
2
S
T U 2
R 2
Access in Top –
(2 Places)
V
W
2
2
90° Max. 90° Max.
Door
Opening
Door
Opening 2
SS UU
TT
2
Top View
2
J
Openings Filtered for
NEMA Type 12/IP54 Design 2
Drive Circuit Breaker
2
2
Key-Locking Handle 2
RR 2
2
B
2
Access
Plate –
4 Places 2
2
C A 2
Side View Front View
2
500 550
550 600 D1 D D2
E
2
Bottom View
For reference only, dimensions are subject to change. See Page V6-T2-57, notes 3 and 5 for enclosure and option selection.
Contents
2 SVX9000 VFD Pump Panels
Description Page
2 SVX9000 Open Drives . . . . . . . . . . . . . . . . . . . . . V6-T2-17
SVX9000 Enclosed Drives . . . . . . . . . . . . . . . . . . . V6-T2-52
2 SVX9000 VFD Pump Panels
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-79
2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-80
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-85
2 Technical Data and Specifications . . . . . . . . . . V6-T2-89
2
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . V6-T2-91
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-92
2
2
2
2
2 SVX9000 VFD Pump Panels
2 Product Description Features Product Identification
● Standard Enclosed— ● NEMA Type 12/IP54 or SVX9000 Pump Application
2 covers a wide range of the NEMA Type 3R enclosures
1
most commonly ordered ● Input voltage: 208V, 230V,
2 options. Pre-engineering 480V and 575V (consult
eliminates the lead time factory)
2 normally associated with
customer specific options.
● Complete range of control,
network and power options
2 Modified Standard
●
● Horsepower range: 6
Enclosed—applies to 2
specific customer
● 208V—3/4 to 100 hp IH;
2 requirements that vary 1 to 100 hp IL
from the Standard ● 230V—3/4 to 100 hp IH;
2 Enclosed offering, such as 1 to 100 hp IL
the need for an additional ● 480V—1 to 350 hp IH; 3
2 indicating light or minor
modifications to drawings.
1-1/2 to 400 hp IL
● HMCP padlockable
2 Consult your Eaton
representative for
● Single-phase input
available—consult factory
assistance in pricing and
2 lead time.
4
● Custom Engineered—for
2 those applications with
more unique or complex Standards and Certifications
2 requirements, these are
individually engineered to
● UL Listed 5
● cUL Listed
2 the customer’s needs.
Consult your Eaton
representative for
2 assistance in pricing and
lead time.
2 1 SVX9000 variable frequency drive
2 Input disconnect (HMCP)
4 Space heater
Option S9
2
Option P1 5 Bypass contactor
3 Input contactor (included as Option RA/RB
standard with bypass option) 6 Door-mounted keypad
2 (included as standard)
2
2
Voltage Rating
SA
SB
Space heater w/CPT
Socket type control relay
Enclosure
Enclosure 2
Three-phase Single-phase SE On-delay timer Enclosure
1 = 208V
2 = 230V
J = 230V
K = 480V
SF Off-delay timer Enclosure 2
4 = 480V
2
Communication Options 7
2
Application—Torque/Braking 3
C2 = Modbus
A = IL/no brake chopper C3 = Profibus DP
2
B = IL/internal brake chopper C4 = LonWorks
D = IH/no brake chopper C5 = Profibus DP (D9 connector)
E = IH/internal brake chopper C6 = CanOpen (slave)
C7 = DeviceNet
C8 = Modbus (D9 type connector) 2
Enclosed Style CA = Johnson Controls N2
P = Pumping application CI = Modbus TCP
CJ = BACnet
2
CK = Ethernet IP
D3 = RS-232 with D9 connection 2
Control Options 2
B1 = 6 DI, 1 ext +24 Vdc/EXT +24 Vdc
B2 = 1 RO (NC-NO), 1 RO (NO), 1 therm
B4 = 1 AI (mA isolated), 2 AO (mA isolated),
2
2
1 ext +24 Vdc/EXT +24 Vdc
B5 = 3 RO (NO)
B8 = 1 ext +24 Vdc/EXT +24 Vdc, 3 Pt100
B9 = 1 RO (NO), 5 DI 42–240 Vac input
2
2
Notes
1 Consult factory.
2 Local/remote keypad is included as the standard control panel.
3 Brake chopper is a factory installed option only, see drive options on Page V6-T2-18. External dynamic braking resistors not included. Consult factory.
4 Includes local/remote speed reference switch.
2
2
5 Some options are voltage and/or horsepower specific. Consult your Eaton representative for details.
6 See Page V6-T2-87 for descriptions.
7 See Pages V6-T2-85 and V6-T2-86 for complete descriptions.
8 Bypass options applicable only in the pump panel three-phase design. 2
2
2
Product Selection
2
When Ordering
2 ● Select a base catalog greater than the motor’s ● If dynamic brake chopper ● Select enclosed options.
number that meets the full load amp rating). The or control/communication Add the codes as suffixes
2 application requirements— base enclosed package option is desired, change to the base catalog number
nominal horsepower, includes a standard drive, the appropriate code in the in alphabetical and numeric
2 voltage and enclosure
rating (the enclosed drive’s
door mounted local/remote
keypad and enclosure.
base catalog number. order.
● Read all footnotes.
2 continuous output amp
rating should be equal to or
2 208V Drives
2 Enclosure
Size 1 hp
Frame
Size
Base Catalog
Number 2
Frame
Size
Base Catalog
Number 2
2
High Overload Drive and Enclosure
A 3/4 4 SVXF0721EP 4 SVXF0731EP
2 1 SVX00121EP SVX00131EP
1-1/2 SVXF1521EP SVXF1531EP
2 2 SVX00221EP SVX00231EP
3 5 SVX00321EP 5 SVX00331EP
2 5 SVX00521EP SVX00531EP
7-1/2 SVX00721EP SVX00731EP
2 10 6 SVX01021EP 6 SVX01031EP
2
B 15 SVX01521EP SVX01531EP
20 7 SVX02021DP 7 SVX02031DP
2 25 SVX02521DP SVX02531DP
C 30 SVX03021DP SVX03031DP
2 40 8 SVX04021DP 8 SVX04031DP
50 SVX05021DP SVX05031DP
2 D 60 SVX06021DP SVX06031DP
75 9 SVX07521DP 9 SVX07531DP
2 100 SVX10021DP SVX10031DP
2
Low Overload Drive and Enclosure
A 1 4 SVX00121BP 4 SVX00131BP
2 3 SVX00321BP SVX00331BP
5 5 SVX00521BP 5 SVX00531BP
2 7-1/2 SVX00721BP SVX00731BP
10 SVX01021BP SVX01031BP
2 15 6 SVX01521BP 6 SVX01531BP
2
B 20 SVX02021BP SVX02031BP
25 7 SVX02521AP 7 SVX02531AP
2 30 SVX03021AP SVX03031AP
C 40 SVX04021AP SVX04031AP
2 50 8 SVX05021AP 8 SVX05031AP
60 SVX06021AP SVX06031AP
2 D 75 SVX07521AP SVX07531AP
100 9 SVX10021AP 9 SVX10031AP
2 Notes
2
1 Enclosure dimensions starting on Page V6-T2-92.
2 Includes drive, local/remote keypad and enclosure.
B
10
15
6 SVX01022EP
SVX01522EP
6 SVX01032EP
SVX01532EP
2
20 7 SVX02022DP 7 SVX02032DP 2
25 SVX02522DP SVX02532DP
C 30 SVX03022DP SVX03032DP 2
40 8 SVX04022DP 8 SVX04032DP
50 SVX05022DP SVX05032DP 2
2
D 60 SVX06022DP SVX06032DP
75 9 SVX07522DP 9 SVX07532DP
100
Low Overload Drive and Enclosure
SVX10022DP SVX10032DP
2
A 1 4 SVX00122BP 4 SVX00132BP 2
1-1/2 SVXF1522BP SVXF1532BP
2 SVX00222BP SVX00232BP 2
3 SVX00322BP SVX00332BP
5 5 SVX00522BP 5 SVX00532BP 2
2
7-1/2 SVX00722BP SVX00732BP
10 SVX01022BP SVX01032BP
B
15
20
6 SVX01522BP
SVX02022BP
6 SVX01532BP
SVX02032BP
2
25 7 SVX02522AP 7 SVX02532AP 2
30 SVX03022AP SVX03032AP
C 40 SVX04022AP SVX04032AP 2
50 8 SVX05022AP 8 SVX05032AP
60 SVX06022AP SVX06032AP 2
D 75 SVX07522AP SVX07532AP
100 9 SVX10022AP 9 SVX10032AP
2
Notes
1 Enclosure dimensions starting on Page V6-T2-92.
2
2
2 Includes drive, local/remote keypad and enclosure.
2
2
2
2
2
2
2 Enclosure
Size 1 hp
Frame
Size
Base Catalog
Number 2
Frame
Size
Base Catalog
Number 2
2 1 SVX0012JBP SVX0013JBP
2 5 SVX0022JBP 5 SVX0023JBP
2 3 SVX0032JBP SVX0033JBP
5 SVX0052JBP SVX0053JBP
2 7-1/2 6 SVX0072JBP 6 SVX0073JBP
2 B
10
15 7
SVX0102JBP
SVX0152JBP 7
SVX0103JBP
SVX0153JBP
2 20 SVX0202JAP SVX0203JAP
C 25 8 SVX0252JAP 8 SVX0253JAP
2 30 SVX0302JAP SVX0303JAP
2
40 SVX0402JAP SVX0403JAP
Notes
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
D
125
150 9
SVX12524DP
SVX15024DP 9
SVX12534DP
SVX15034DP
2
200 SVX20024DP SVX20034DP 2
Consult factory 250 10 SVX25024DP 10 SVX25034DP
300 SVX30024DP SVX30034DP 2
350 SVX35024DP SVX35034DP
Low Overload Drive and Enclosure 2
2
A 1-1/2 4 SVXF1524BP 4 SVXF1534BP
2 SVX00224BP SVX00234BP
3
5
SVX00324BP
SVX00524BP
SVX00334BP
SVX00534BP
2
7-1/2 SVX00724BP SVX00734BP 2
10 5 SVX01024BP 5 SVX01034BP
15 SVX01524BP SVX01534BP 2
20 SVX02024BP SVX02034BP
25 6 SVX02524BP 6 SVX02534BP 2
30 SVX03024BP SVX03034BP
B 40 7 SVX04024BP 7 SVX04034BP
2
50
60
SVX05024AP
SVX06024AP
SVX05034AP
SVX06034AP
2
75 SVX07524AP SVX07534AP 2
C 100 8 SVX10024AP 8 SVX10034AP
125 SVX12524AP SVX12534AP 2
150 SVX15024AP SVX15034AP
D 200 9 SVX20024AP 9 SVX20034AP 2
2
250 SVX25024AP SVX25034AP
Consult factory 300 10 SVX30024AP 10 SVX30034AP
400 SVX40024AP SVX40034AP
2
Notes
1 Enclosure dimensions starting on Page V6-T2-92.
2 Includes drive, local/remote keypad and enclosure.
2
2
2
Enclosure Frame Base Catalog Frame Base Catalog
Size 1 hp Size Number 2 Size Number 2
2
Low Overload Drive and Enclosure
A 3/4 4 SVXF072KBP 4 SVXF073KBP
2 1
2
SVX0012KBP
SVX0022KBP
SVX0013KBP
SVX0023KBP
2 3 SVX0032KBP SVX0033KBP
5 5 SVX0052KBP 5 SVX0053KBP
2 7-1/2 SVX0072KBP SVX0073KBP
10 SVX0102KBP SVX0103KBP
2 15 6 SVX0152KBP 6 SVX0153KBP
2
20 SVX0202KBP SVX0203KBP
B 25 7 SVX0252KAP 7 SVX0253KAP
2 C
30
40 8
SVX0302KAP
SVX0402KAP 8
SVX0303KAP
SVX0403KAP
2 50 SVX0502KAP SVX0503KAP
60 SVX0602KAP SVX0603KAP
2 Notes
1 Enclosure dimensions starting on Page V6-T2-92.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 ext +24 Vdc/EXT +24 Vdc
Extended I/O Cards
6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 — — — — — ■ ■
2
1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 — — — — — ■ ■
Ethernet IP D, E OPTCK CK ■ ■ ■ ■ ■ ■ ■ 2
Johnson Controls N2 D, E OPTC2 CA — — — — — — —
Profibus DP D, E OPTC3 C3 ■ ■ ■ ■ ■ ■ ■
2
LonWorks
Profibus DP (D9 connector)
D, E
D, E
OPTC4
OPTC5
C4
C5
■
■
■
■
■
■
■
■
■
■
■
■
■
■
2
CanOpen (slave) D, E OPTC6 C6 ■ ■ ■ ■ ■ ■ ■
2
DeviceNet D, E OPTC7 C7 ■ ■ ■ ■ ■ ■ ■
Keypad
9000X Series local/remote keypad — KEYPAD-
LOC/REM
— — — — — — — —
2
9000X Series remote mount keypad kit — OPTRMT-
KIT-9000X
— — — — — — — —
2
2
9000X Series RS-232 cable, 13 ft — PP00104 — — — — — — — —
Notes
1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
2
2
3 OPTC2 is a multi-protocol option card.
2
2
2
2
2
2
2
2 Description
Door-mounted speed potentiometer
Suffix
K1
Space heater with CPT
Socket type control relay
SA
SB
2 480V Control Options, 1–800 hp 2 208 and 230V Power Options, 3/4–100 hp 2
Catalog Number
2
Catalog Number
Description Suffix Description Suffix
2 Manual/auto reference switch (22 mm) K5 Input line fuses 200 kAIC
Input power surge protection
P3
P7
START and STOP pushbuttons (22 mm) K6
2 TVSS transient voltage surge suppressor P8
Output contactor PE
2 208V and 230V Light Options, 3/4–100 hp 2
Catalog Number 480V Power Options, 1–400 hp 2
2 Description Suffix
Catalog Number
Power on/fault pilot lights (22 mm) L1 Description Suffix
2 Green STOP light (22 mm) LD Two auxiliary contacts installed K9
2
Red RUN light (22 mm) LE Input disconnect (HMCP) 100 kAIC P1
Misc. light (22 mm) LU Input line fuses 200 kAIC P3
2
2
2
2
2
configurable w/jumper
2
DC braking Standard
One digital output Open collector 48 Vdc 50 mA
PID setpoint controller Programmable programmable
2 Critical speed lockout Standard
Current (torque) limit Standard
2 Adjustable acceleration/deceleration Standard I/O Specifications for Control/Communication Options
Linear or S curve accel/decel Standard Description Specification
2 Jog at preset speed Standard Analog voltage, input 0–±10V, Ri >200 kohms
Automatic restart Selectable Digital input 24V: “0” <10V, “1” >18V, Ri >5 kohms
Coast or ramp stop selection Standard Reference voltage 10V ±3%, max. 10 mA
2 Elapsed time meter Optional Analog current, output 0 (4)–20 mA, RL = 500 kohms, resolution
10 bit, accuracy <±2%
2
Carrier frequency adjustment 1–16 kHz
Analog voltage, output 0 (2)–10V, RL >1 k kohms, resolution 10 bit,
Standard Conditions for Application and Service accuracy <±2%
2
Line frequency variation 45–66 Hz
Note
Efficiency >96% 1 Some horsepower units include dynamic braking chopper as standard—refer to individual
2
2
2
2
2
2
2
2
2
2
2
2
Bypass 2
HMCP Circuit
Breaker
2
Inverter
2
Input I
Contactor
Optional Fuse 2
HVX9000
Drive
2
2
Mechanical
Interlock L1 L2 L3
Output M L Bypass
Contactor Contactor
2
To Drive Input
Motor
To Drive Output
2
U(T1) V(T2)W(T3)
2
Output Bypass
A2 Board Control Wiring Contactor Contactor
2
Basic Relay
Board A2 RO1/1 21 2
RO1/2 22
RO1/3 23
RL
AC / DC
Overload 2
Relay
2
24V Output
DIN6 16 Contactor
CMB 17 GND
AO1+ 18 0 (4)/20 mA 2
AO1- 19 RL<500 W
2
V(T2)
DO1 20 + V<+48V U(T1) W(T3)
I<50 mA
Motor
Indicates Connections for Inverted Signals 2
Dimensions
2 Approximate Dimensions in Inches (mm)
2
2
2
H1 H2 H
2
2
2
2 0.44 (11.2)
Mounting
Holes
2 W1
W
(4 Places)
D1 D
2
2
2
2
2
2
2
Approx. Approx.
Voltage hp hp Weight Shipping Weight
AC (IH) (IL) H H1 H2 W W1 D D1 Lbs (kg) Lbs (kg)
2 Three-Phase
2
208V 3/4–10 1–15 29.00 27.00 25.35 16.92 15.30 16.26 2.34 120 (54) 160 (73)
(736.6) (685.8) (643.9) (429.8) (388.6) (413.0) (59.4)
230V 3/4–10 1–15
2
Required
Both Sides
2
2
2
2
H1 H2 H
2
2
2
2
0.44 (11.2)
2
Mounting
W1
Holes
(4 Places) 2
W D1 D
2
2
2
2
2
2
Voltage hp hp
Approx.
Weight
Approx.
Shipping Weight 2
AC (IH) (IL) H H1 H2 W W1 D D1 Lbs (kg) Lbs (kg)
Three-Phase 2
208V
230V
15–25
15–25
20–30
20–30
40.00
(1016.0)
38.00
(965.2)
36.35
(923.3)
20.92
(531.4)
19.30
(490.2)
16.76
(425.7)
2.34
(59.4)
185 (84) 229 (104)
2
480V 30–60 40–75 2
Single-Phase
230V — 15–20 40.00 38.00 36.35 20.92 19.30 16.76 2.34 185 (84) 229 (104) 2
(1016.0) (965.2) (923.3) (531.4) (490.2) (425.7) (59.4)
480V — 25–30
2
2
2
2
2
2
2
2
2
2 H1 H2 H H2
2 H3
H4
2
2
2 W1
W D1 D
2
2
2 W D1 D
2
2
2
2 Voltage hp hp
Approx.
Shipping Weight
2 AC
Three-Phase
(IH) (IL) H H1 H2 H3 H4 W W1 D D1 Lbs (kg)
2
Single-Phase
230V — 25–40 52.00 50.00 48.35 72.00 71.19 30.92 29.30 16.78 2.34 1
Note
2 1 Consult factory.
2
2
2
2
2
Voltage hp hp
Approx.
Weight
Approx.
Shipping Weight
2
2
AC (IH) (IL) H H1 H2 H3 W W1 W2 W3 D D1 D2 Lbs (kg) Lbs (kg)
Three-Phase
208V 3/4–10 1–15 33.00
(838.2)
31.36
(796.5)
29.67
(753.6)
25.35
(643.9)
21.05
(534.7)
16.92
(429.8)
15.30
(388.6)
2.07
(52.6)
17.24
(437.9)
16.26
(413.0)
3.31
(840.1)
170 (77) 215 (98) 2
230V 3/4–10 1–15
480V 1–25 1–30 2
Single-Phase
230V — 3/4–10 33.00 31.36 29.67 25.35 21.05 16.92 15.30 2.07 17.24 16.26 3.31 170 (77) 215 (98)
2
(838.2) (796.5) (753.6) (643.9) (534.7) (429.8) (388.6) (52.6) (437.9) (413.0) (840.1)
480V — 3/4–20
2
2
2
2
2
2
2
2
2
2
2
H2
2 H1 H
2 H3
2
2
2
2
2
W2
2 W3 W1 D2 D1
2
0.44 (11.2)
Mounting
Holes
(4 Places)
2
2
2
2
2
2
2 Approx. Approx.
Voltage hp hp Weight Shipping Weight
2 AC (IH) (IL) H H1 H2 H3 W W1 W2 W3 D D1 D2 Lbs (kg) Lbs (kg)
Three-Phase
2 208V 15–25 20–30 46.09 44.45 42.77 36.35 26.31 20.92 19.30 2.69 17.74 16.76 3.31 235 290
(1170.7) (1129.0) (1086.4) (923.3) (668.3) (531.4) (490.2) (68.3) (450.6) (425.7) (840.1) (107) (132)
230V 15–25 20–30
2 480V 30–60 40–75
2 Single-Phase
230V — 15–20 46.09 44.45 42.77 36.35 26.31 20.92 19.30 2.69 17.74 16.76 3.31 235 290
2 480V — 25–30
(1170.7) (1129.0) (1086.4) (923.3) (668.3) (531.4) (490.2) (68.3) (450.6) (425.7) (840.1) (107) (132)
W
(4 Places)
D
W (4 Places) 2
W2 D
2
2
2
2
H1 H2
H2
2
H3
2
H H3
H5 H4
2
2
2
W2
W1 D1
2
W3 D2
2
2
W1 D1 2
D2
2
2
2
Approx. 2
Voltage hp hp Weight
AC (IH) (IL) H H1 H2 H3 H4 H5 W W1 W2 W3 D D1 D2 Lbs (kg) 2
Three-Phase
208 30–50 40–60 58.09 56.45 54.77 48.35 78.09 77.64 37.73 30.92 29.30 3.34 17.74 16.77 3.31 1 2
(1475.5) (1433.8) (1391.2) (1228.1) (1983.5) (1972.1) (958.3) (785.4) (744.2) (84.8) (450.6) (426.0) (840.1)
2
230 30–50 40–60
480 75–125 100–150
Single-Phase
1
2
230V — 25–40 58.09 56.45 54.77 48.35 78.09 77.64 37.73 30.92 29.30 3.34 17.74 16.77 3.31
480V — 40–60
(1475.5) (1433.8) (1391.2) (1228.1) (1983.5) (1972.1) (958.3) (785.4) (744.2) (84.8) (450.6) (426.0) (840.1)
2
2
Note
1 Consult factory.
2
2
2
2
Contents
2 SPX9000 Drives
Description Page
2 SPX9000 Drives
Features and Benefits . . . . . . . . . . . . . . . . . . . V6-T2-99
2 Standards and Certifications . . . . . . . . . . . . . . V6-T2-99
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-100
2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-101
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-106
2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-107
2
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . V6-T2-112
Technical Data and Specifications . . . . . . . . . . V6-T2-120
2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-121
2
2
2
2 Product Description
2 The SPX9000 Series
Adjustable Frequency Drives
The SPX9000 supports fast
drive-to-drive communication.
The Eaton family of drives
includes HVX9000, H-Max,
from Eaton’s electrical sector It also offers an integrated M-Max, SVX9000, SLX9000
2 are specifically designed data logger functionality for and SPX9000. 9000X Series
for high performance analysis of dynamic events drive ratings are rated for
2 applications. Equipped with without the need of additional either high overload (IH) or
high processing power, the hardware. Simultaneous fast low overload (IL). IL indicates
2 SPX9000 can use information
from an encoder or a resolver
monitoring of several drives
can be done by using the
110% overload capacity for
1 minute out of 10 minutes.
2 in order to provide very
precise motor control.
9000Xdrive tool and CAN
communication. In
IH indicates 150% overload
capacity for 1 minute out of
Sensorless vector and simple applications where reliability 10 minutes.
2 frequency control are also and quality are essential for
supported. Typical high-performance, the
2 applications requiring high SPX9000 is the logical choice.
performance are: master-
2 slave drives, positioning
applications, winder tension
2 control and synchronization.
The core of the SPX9000
2 is a fast microprocessor,
providing high dynamic
2 performance for applications
where good motor handling
and reliability are required.
2 It can be used both in open
loop applications as well
2 as in applications requiring
encoder feedback.
2
2
2
2
2
2
● Multi-purpose control
Pump and fan control
2
●
2
2
Standards and Certifications
2
Product EMC (at default settings)
● IEC 61800-2 ● Immunity: Fulfills all EMC ● UL Listed 2
immunity requirements;
Safety Emissions: EN 61800-3, 2
● UL 508C LEVEL H
2
2
2
2
2
2
5 = 575 (525–690) V A = Alphanumeric 4 = Three-phase, EMC L
2 Power Module
2 FR10 – 000 – 4 – A N S
2 Frame Code Varnishing
S = Standard V = Varnished
2 Horsepower Brake Option
2 Voltage
Cooling Type
4 = 380–500V
2 5 = 525–690V A = Air
Notes
2 1 All 230V drives and 480V drives up to 200 hp (I ) are only available with input option 1 (EMC level H). 480V drives 250 hp (I ) or larger are
H H
available with input option 2 (EMC level N). 575V drives 200 hp (IH) or larger are available with input option 2. 575V drives up to 150 hp (IH)
are available with input option 4 (EMC level L). 480V and 690V freestanding drives are available with input option 4 (EMC level L).
2 2 480V drives up to 30 hp (I ) are only available with brake chopper option B. 480V drives 40 hp (I ) or larger come standard with brake
H H
chopper option N. 230V drives up to 15 hp (IH) are only available with brake chopper option B. 230V drives 20 hp and larger come standard
2 with brake chopper option N. All 575V drives come standard without brake chopper option (N). N = No brake chopper.
3 480V drives 250–350 hp (I ) and 690V drives 200–300 hp (I ) are available with enclosure style 0 (chassis). 480V and 690V FR10
H H
freestanding drives are available with 1 (NEMA Type 1/IP21) or 2 (NEMA Type 12/IP54). FR11 freestanding drives are only available with
2 enclosure style 1 (NEMA Type 1/IP21).
4 Factory promise delivery. Consult sales office for availability.
FR9 FP
60
75
170
205
75
100
205
261
SPX060A1-2A1N1
SPX075A1-2A1N1
2
100 261 — — SPX100A1-2A1N1 2
2
208–240V, NEMA Type 12/IP54 Drives
Frame Delivery 2
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
FR4 FP 3/4 3.7 1 4.8 SPXF07A2-2A1B1 2
1 4.8 1-1/2 6.6 SPX001A2-2A1B1
1-1/2 6.6 2 7.8 SPXF15A2-2A1B1 2
2
3
7.8
11
3
—
11
12.5
SPX002A2-2A1B1
SPX003A2-2A1B1
2
FR5 FP — 12.5 5 17.5 SPX004A2-2A1B1 2
5 17.5 7-1/2 25 SPX005A2-2A1B1
7-1/2 25 10 31 SPX007A2-2A1B1 2
FR6 FP 10 31 15 48 SPX010A2-2A1B1
15 48 20 61 SPX015A2-2A1B1
2
FR7 FP 20 61 25 75 SPX020A2-2A1N1
2
25 75 30 88 SPX025A2-2A1N1
30 88 40 114 SPX030A2-2A1N1 2
FR8 FP 40 114 50 140 SPX040A2-2A1N1
50 140 60 170 SPX050A2-2A1N1 2
2
60 170 75 205 SPX060A2-2A1N1
FR9 FP 75 205 100 261 SPX075A2-2A1N1
100 261 — — SPX100A2-2A1N1
2
2
2
2
480V Drives
2
380–500V, NEMA Type 1/IP21 Drives
2 SPX9000 Open Drives
Frame Delivery
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
2 FR4 W 1 2.2 1-1/2 3.3 SPX001A1-4A1B1
2 FP
FP
1-1/2
2
3.3
4.3
2
3
4.3
5.6
SPXF15A1-4A1B1
SPX002A1-4A1B1
2
FR5 W 7-1/2 12 10 16 SPX007A1-4A1B1
10 16 15 23 SPX010A1-4A1B1
2 15 23 20 31 SPX015A1-4A1B1
FR6 W 20 31 25 38 SPX020A1-4A1B1
2 25 38 30 46 SPX025A1-4A1B1
30 46 40 61 SPX030A1-4A1B1
2 FR7 FP 40 61 50 72 SPX040A1-4A1N1
2
W 50 72 60 87 SPX050A1-4A1N1
W 60 87 75 105 SPX060A1-4A1N1
2
380–500V, NEMA Type 1/IP21 Freestanding Drives
2 Frame Delivery
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
2 FR10 W 250 330 300 385 SPX250A1-4A4N1
2 Note
Integrated fuses as standard. Limited option selection available; 115V transformer (KB), light kit (L1), HOA (K4),
2
speed potentiometer w/HOA (K2), Disconnect switch (P2). See Freestanding Option selection on Page V6-T2-111.
2
2
2
2
2
2
2
2
575V Drives
2
525–690V, NEMA Type 1/IP21 Drives
2 SPX9000 Open Drives
Frame Delivery
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
2 FR6 W 2 3.3 3 4.5 SPX002A1-5A4N1
2 3
—
4.5
5.5
—
5
5.5
7.5
SPX003A1-5A4N1
SPX004A1-5A4N1
2
15 18 20 22 SPX015A1-5A4N1
20 22 25 27 SPX020A1-5A4N1
2 25 27 30 34 SPX025A1-5A4N1
FR7 W 30 34 40 41 SPX030A1-5A4N1
2 40 41 50 52 SPX040A1-5A4N1
FR8 W 50 52 60 62 SPX050A1-5A4N1
2 60 62 75 80 SPX060A1-5A4N1
2
75 80 100 100 SPX075A1-5A4N1
FR9 W 100 100 125 125 SPX100A1-5A4N1
2
525–690V, NEMA Type 1/IP21 Freestanding Drives
2 Frame Delivery
Size Code hp (IH) Current (IH) hp (IL) Current (IL) Catalog Number
2 FR10 FP 200 208 250 261 SPX200A1-5A4N1
2
250 261 300 325 SPX250A1-5A4N1
300 325 400 385 SPX300A1-5A4N1
2 Note
Integrated fuses as standard. Limited option selection available; 115V transformer (KB), light kit (L1), HOA (K4),
speed potentiometer w/HOA (K2), disconnect switch (P2). See Freestanding Option selection on Page V6-T2-111.
2
2
2
2
2
2
2
2
2
2
Notes
2
2
Integrated fuses as standard. Limited option selection available; 115V transformer (KB), light kit (L1), HOA (K4),
speed potentiometer w/HOA (K2), disconnect switch (P2). See Freestanding Option selection on Page V6-T2-111.
1 FR10–FR14 includes 3% line reactor, but it is not integral to chassis.
Accessories
2
2 Demo Drive and Power Supply
Demo Drive and Power Supply
2 Description Catalog Number
9000X demo drive 9000XDEMO
2 Hand-held 24V auxiliary power supply—Used to supply power to the control module in order to 9000XAUX24V
perform keypad programming before the drive is connected to line voltage
2
2 NEMA Type 12/IP54 Conversion Kit
The NEMA Type 12/IP54 kit kit consists of a metal
2 option is used to convert a drive shroud, fan kit for
NEMA Type 1/IP21 to a some frames, adaptor plate
2 NEMA Type 12/IP54 drive.
The NEMA Type 12/IP54
and plugs.
2 FR4
FR5
W 13 (330)
16 (406)
7 (178)
8 (203)
4 (102)
7 (178)
4 (1.8)
5 (2.3)
OPTN12FR4
OPTN12FR5
2
Flange Kits
2 Flange Kit NEMA Type Flange Kit NEMA Type
12/IP54 1/IP21
2 The flange kit is utilized when
Flange kits for NEMA Type
12/IP54 enclosure drive rating
Flange Kit NEMA Type 12/
IP54—Frames 4–9 1 Flange kits for NEMA Type
the power section is mounted are determined by rating of 1/IP21 enclosure drive rating
2 through the back panel of an drive.
Frame
Size
Delivery
Code
Catalog
Number are determined by rating of
enclosure. Includes flange drive.
2 mount brackets and NEMA Flange Kit NEMA Type 12/
IP54— Frames 4, 5 and 6 1
FR4 FP OPTTHR4
Flange Kit NEMA Type
Type 12/IP54 fan FR5 OPTTHR5
1/IP21—Frames 4–9 1
2 components. Metal shroud
not included.
Frame
Size
Delivery
Code
Catalog
Number
FR6 OPTTHR6
Frame Delivery Catalog
FR7 OPTTHR7 Size Code Number
2 FR4 W OPTTHRFR4
FR8 OPTTHR8
FR4 FP OPTTHR4
FR5 OPTTHRFR5
2
FR9 OPTTHR9 FR5 OPTTHR5
FR6 OPTTHRFR6
FR6 OPTTHR6
2 FR7 OPTTHR7
FR8 OPTTHR8
2 FR9 OPTTHR9
2 Note
1 For installation of an SPX9000 NEMA Type 1/IP21 drive into a NEMA Type 12/IP54 oversized enclosure.
2
2
2
2
2
2
2
2
Standard I/O Cards
D E 2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■ ■ ■ ■
A B C
6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref,
2 ext +24 Vdc/EXT +24 Vdc
A OPTA9 — ■ ■ ■ ■ ■ ■ ■
2
Extended I/O Cards
2 RO, therm B OPTA3 A3 — ■ ■ ■ ■ ■ ■
2
Encoder low volt +5V/15V/24V C OPTA4 A4 — ■ ■ ■ ■ ■ ■ 2
Encoder high volt +15V/24V C OPTA5 A5 — ■ ■ ■ ■ ■ ■
2
2
2
2
2
2
2
2
2
BACnet D, E OPTCJ CJ ■ ■ ■ ■ ■ ■ ■
2 Ethernet IP D, E OPTCK CK ■ ■ ■ ■ ■ ■ ■
Profibus DP D, E OPTC3 C3 ■ ■ ■ ■ ■ ■ ■
2 LonWorks D, E OPTC4 C4 ■ ■ ■ ■ ■ ■ ■
■
■
■
■
■
■
■
■
■
■
■
■
2 DeviceNet D, E OPTC7 C7 ■ ■ ■ ■ ■ ■ ■
2 Keypad
9000X Series local/remote keypad — KEYPAD- — — — — — — — ■
2 (replacement keypad)
9000X Series remote mount keypad unit —
LOC/REM
OPTRMT- — — — — — — — —
2
(keypad not included, includes 10 ft cable, KIT-9000X
keypad holder, mounting hardware)
9000X Series RS-232 cable, 13 ft — PP00104 — — — — — — — —
2 Notes
2 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
3 OPTC2 is a multi-protocol option card.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 Keypad Blank—9000X Series select keypad for use with special and custom applications. — KEYPAD-BLANK
2 Miscellaneous Options
Description Catalog Number
2 9000XDrive—A PC-based tool for controlling and monitoring of the SVX9000. Features include: loading parameters that 9000XDRIVE
can be saved to a file or printed, setting references, starting and stopping the motor, monitoring signals in graphical or text
2 form, and real-time display. To avoid damage to the drive or computer, SVDrivecable must be used.
SVDrivecable—6 ft (1.8m) RS-232 cable (22 gauge) with a 7-pin connector on each end. Should be used in conjunction SVDRIVECABLE
2 with the 9000XDrive option to avoid damage to the SVX9000 or computer. The same cable can be used for downloading
specialized applications to the drive.
2 External Dynamic Braking Resistors—Used with the dynamic braking chopper circuit to absorb motor regenerative 1
energy for stopping the load and to dissipate the energy flowing back into the drive. Resistors are separated into standard
duty and heavy-duty. Standard duty is defined as 20% duty or less with 100% braking torque, while heavy-duty is defined as
2 50% duty or less with 150% braking torque.
2
SPX9000 Drive Options
2 Brake Chopper Options
2 The brake chopper circuit
option is used for applications
purchase. Consult the factory
for dynamic braking resistors
For brake chopper circuit
selection and adder—NEMA
that require dynamic braking. which are supplied separately. Type 1/IP21, NEMA Type 12/
2 Dynamic braking resistors are Resistors are not UL Listed. IP54, Chassis, consult the
not included with drive factory. Delivery code is FP.
2
2 Conformal (Varnished) Conformal Coated
Coating 2 Board Kits 3
2 Chassis Delivery Field Installed Factory Installed
Frame Code Catalog Number Option Designator
2 FR4 FP OPT_V 4 5
FR5 FP
2 FR6 FP
2 FR7
FR8
FP
FP
2 FR9 FP
FR10 FP
2 FR11 FP
FR12 FP
2 FR13 FP
2 FR14 FP
Notes
2 1 Consult factory.
2 See Product Selection on Pages V6-T2-101 to V6-T2-105, 208–240V, 380–500V, 525–690V. Consult the factory for adder
2
3 See option catalog numbers on Page V6-T2-107.
4 Replace “__” with the correct catalog number from Page V6-T2-107. Example: OPTC2V.
5 Construct catalog numbers for factory installed per Catalog Number Selection on Page V6-T2-100.
P2
has occurred.
Disconnect Switch—Disconnect switch option is applicable only with NEMA Type 1/IP21 and NEMA Type 12/IP54 Freestanding drives. Allows a convenient Input
2
2
means of disconnecting the SPX9000 from the line, and the operating mechanism can be padlocked in the OFF position. This is factory-mounted in the enclosure.
2
2
2
2
2
2
2
2
2
2
Replacement Parts
2
2 SPX9000 Drives Spare Units
208–690V, Frames 4–12
2 Description Catalog Number
Control unit–Includes the control board, blue base housing, installed SVX9000 software program and blue flip cover. CSBS0000000000
2 Does not include any OPT boards or keypad. See Page V6-T2-107 for standard and option boards and keypad.
2
SPX9000 Drives Replacement Parts
2 208–240V, Frames FR4–FR8
2 Frame
hp (IH):
4
3/4 1 1-1/2 2 3
5
51 5 7-1/2
6
10 15
7
20 25 30
8
40 50 60
Delivery
Code Catalog Number
2 Control Board
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 W VB00561
2 Power Boards
2 1
1
FB
FB
VB00308-0004-2
VB00308-0007-2
2 1 FB VB00308-0008-2
1 FB VB00310-0011-2
2 1 FB VB00310-0012-2
1 FB VB00313-0017-2
2 1 FB VB00313-0025-2
2 1
1
FB
FB
VB00313-0031-2
VB00316-0048-2
2 1 FB VB00316-0061-2
1 FB VB00319-0075-2
2 1 FB VB00319-0088-2
2
1 FB VB00319-0114-2
1 FB VB00322-0140-2
2 1 FB VB00322-0170-2
1 FB VB00322-0205-2
2 Electrolytic Capacitors
2 2 2 W PP01000
2 2 2 W PP01001
2
2 2 W PP01002
2 W PP01003
2 2 2 W PP01004
2 2 2 4 4 W PP01005
2 4 W PP01099
2 Note
1 I only; has no corresponding I rated hp rating.
L H
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 1 FB VB00208-0004-5
1 FB VB00208-0005-5
2 1 FB VB00208-0007-5
1 FB VB00208-0009-5
2 1 FB VB00210-0012-5
2
1 FB VB00213-0016-5
1 FB VB00213-0022-5
2 1 FB VB00213-0031-5
1 FB VB00216-0038-5
2 1 FB VB00216-0045-5
1 FB VB00216-0061-5
2 1 FB VB00219-0072-5
2 1
1
FB
FB
VB00219-0087-5
VB00219-0105-5
2 1 FB VB00236-0140-5
1 FB VB00236-0168-5
2 1 FB VB00236-0205-5
Electrolytic Capacitors
2 2 2 2 2 W PP01000
2 2 2 W PP01001
2 2 W PP01002
2 2 W PP01003
2 2 2 W PP01004
2 2 2 2 4 4 4 8 8 W PP01005
2
Cooling Fans
1 1 1 1 1 1 W PP01060
2 1 1 1 W PP01061
1 1 1 W PP01062
2 1 1 1 W PP01063
1 1 1 FC PP01123 2
2 1 1 FC PP01080 3
2 1 1 1 1 1 1
1 1 1
W
FC
PP01086
PP01088
2 1 1 1 1 1 1 W PP01049
1 1 1 FC CP01180
2 14 2 W PP01068
1 1 FC PP09051
2 Notes
2
1 I only; has no corresponding I rated hp rating.
L H
2 PP00061 capacitor not included in main fan; please order separately.
3 PP00011 capacitor not included in main fan; please order separately.
2 4 For FR9 NEMA Type 12/IP54 you need two PP01068 internal fans.
2
2
Notes
1 I only; has no corresponding I rated hp rating.
L H
2 See Page V6-T2-100 for details.
2
2
2
2
2
2
2
2
2
2
2
2
6 FC VB00497
6 12 12 12 FC VB00498
2 9
9
FC
FC
VB00538
VB00513
2 9 FC VB00514
Driver Boards
2 3 3 3 FC VB00489
1 1 1 2 2 2 FC VB00487
2 Driver Adapter Board
2
1 1 1 2 2 2 FC VB00330
ASIC Board
2 1 1
Feedback Interface Board
1 1 1 1 2 2 2 FC VB00451
2 2 2 2 FC VB00448
Star Coupler Board
2 1 1 1 FC VB00336
Power Modules
2 1 1 1 2 2 2 2 2 2 FC FR10820 1
2
2 2 2 FC FR10828
1 FC FR10-250-4-ANS 2
2 1
1 2 2 2
FC
FC
FR10-300-4-ANS 2
FR10-350-4-ANS 2
2 3 FC FR11–400-4-ANS 2
3 FC FR11-500-4-ANS 2
2 3 FC FR11-550-4-ANS 2
Electrolytic Capacitors
2 2 2 2 3 3 3 4 4 4 FC PP00060
2
12 12 12 18 18 18 24 24 24 FC PP01005
Fuses
2 1
2
1
2
1
2
1
2
1
2
1
2
2
4
2
4
2
4
FC
FC
PP01094
PP01095
2
1 1 1 2 2 2 FC FR10844
1 1 1 3 3 3 2 2 2 FC FR10845
2 1
1
1
1
1
1 3 3 3
2
2
2
2
2
2
FC
FC
FR10846
FR10847
2 Rectifying Board
1 1 1 2 2 2 2 2 2 FC VB00459
2 Notes
1 Rectifying board not included.
Notes
2
2
1 I only; has no corresponding I rated hp rating.
L H
2 See Page V6-T2-100 for details.
2
2
2
2
2
2
2
2
2
2 1 1 1 1 1 1 1 1 1 1 1
1 1 1 FC
W
PP01123
PP01049
2 1 1 1 FC CP01180
1 1 1 12 W PP01068
2 1 1 1 1 FC PP01080
Fan Power Supply
2 1 1 1 FC VB00299
2 IGBT Modules
3 3 3 3 3 3 3 3 3 FC PP01091
2 1 1 FC PP01089
1 1 1 FC PP01127
2 IGBT/Diode (Brake)
1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 FC PP01040
2 Diode Module
2 1 1 1 1
Diode/Thyristor Modules
1 1 1 1 1 FC PP01092
2 3 3 FC PP01071
3 3 3 3 FC PP01072
2 Rectifying Boards
1 1 FC VB00442
2 1 1 1 1 FC VB00460
2
Rectifying Module Sub-Assemblies
1 1 1 W FR09810
2 1 1 1 FC FR09811
Notes
2 1 I only; has no corresponding I rated hp rating.
L H
2 For NEMA Type 12/IP54, two PP01068 internal fans are needed.
2
2
2
2
2
2
2
2
2
2
2
2
Overcurrent protection Trip limit 4.0 x IH instantaneously
Initial output current (IH) 250% for 2 seconds
Overvoltage protection Yes
Control Characteristics
2 Control method Frequency control (V/f) Open loop: sensorless vector control
Undervoltage protection Yes
Closed loop: frequency control Earth fault protection In case of earth fault in motor or motor cable, only the
2 Closed loop: vector control frequency converter is protected
Switching frequency Adjustable with parameter 2.6.9 Input phase supervision Trips if any of the input phases are missing
2 Frame 4–6 1 to 16 kHz; default 10 kHz Motor phase supervision Trips if any of the output phases are missing
Frame 7–12 1 to 10 kHz; default 3.6 kHz Overtemperature protection Yes
2 Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1% V/Hz Motor overload protection Yes
Panel reference: Resolution 0.01 Hz
2
Motor stall protection Yes
Field weakening point 30 to 320 Hz
Motor underload protection Yes
Acceleration time 0 to 3000 sec.
2 Deceleration time 0 to 3000 sec.
Short circuit protection Yes (+24V and +10V reference voltages)
High Performance Features
2 Braking torque DC brake: 30% x Tn (without brake option)
Speed error <0.01%, depending on the encoder
Ambient Conditions
Encoder support Incremental or absolute
2 Ambient operating
temperature
14°F (–10°C), no frost to 122°F (50°C) IH (FR4–FR9)
14°F (–10°C), no frost to 104°F (40°C) IL (FR10 and up)
Encoder voltages 5V (RS-422), 15V or 24V, depending on the option card
2
14°F (–10°C), no frost to 104°F (40°C) IL (all frames) Torque control Full torque control at all speeds, including zero
Storage temperature –40° to 158°F (–40° to 70°C) Torque accuracy <2%; <5% down to zero speed
2
2
2
2
2
2
2
H1
H3
H2 2
2
2
2
R2
2
2
2
Knockouts 2
2
D3
D2
2
2
Voltage hp (IH) H1 H2 H3 D1 D2 D3 W1 W2 R1 Dia. R2 Dia.
Weight
Lbs (kg)
Knockouts at Inches (mm)
N1 (O.D.) 2
FR4
2
230V 3/4–3 12.9 12.3 11.5 7.5 3.0 5.0 5.04 3.9 0.5 0.3 11.0 (5) 3 at 10.1 (28)
480V 1–5
(327) (313) (292) (190) (77) (126) (128) (100) (13) (7)
2
FR5
230V 5–7-1/2 16.5 16.0 15.3 8.4 3.9 5.8 5.7 3.9 0.5 0.3 17.9 (8) 2 at 1.5 (37) 2
(419) (406) (389) (214) (100) (148) (144) (100) (13) (7) 1 at 10.1 (28)
2
480V 7-1/2–15
FR6
230V 10–15 22.0
(558)
21.3
(541)
20.4
(519)
9.3
(237)
4.2
(105)
6.5
(165)
7.7
(195)
5.8
(148)
0.6
(15.5)
0.4
(9)
40.8 (19) 3 at 1.5 (37)
2
480V 20–30
575V 2–25 2
2
2
2
2
2 Dia. A
2 H2
2 H1
W1
2
2
2 H4
D1
2 H5
2 D2
2
2 H3
H7 Dia. B
2
2
2
Flange Opening
W5 FR4 to FR6 W4 W3
2
2 H8 H6 H9
2 5.0 (128) 4.5 (113) 13.3 (337) 12.8 (325) 12.9 (327) 1.2 (30) 0.9 (22) 7.5 (190) 3.0 (77) 0.3 (7)
FR5
2 5.6 (143) 4.7 (120) 17.0 (434) 16.5 (420) 16.5 (419) 1.4 (36) 0.7 (18) 8.4 (214) 3.9 (100) 0.3 (7)
FR6
2 7.7 (195) 6.7 (170) 22.0 (560) 21.6 (549) 22.0 (558) 1.2 (30) 0.8 (20) 9.3 (237) 4.2 (106) 0.3 (7)
2 W3 W4 W5 H6 H7 H8 H9 Dia. B
FR4
2 4.8 (123) 4.5 (113) — 12.4 (315) 12.8 (325) — 0.2 (5) 0.3 (7)
FR5
2 5.3 (135) 4.7 (120) — 16.2 (410) 16.5 (420) — 0.2 (5) 0.3 (7)
2
FR6
7.3 (185) 6.7 (170) 6.2 (157) 21.2 (539) 21.6 (549) 0.3 (7) 0.2 (5) 0.3 (7)
2
2
2
2 R2
R1
2 H3
2
2
2
2
D1
2
2
2
2
2 Voltage hp (IH) D1 H1 H2 H3 W1 W2 R1 Dia. R2 Dia.
Weight
Lbs (kg)
2 230V
480V
40–60
75–125
13.5 (344) 300.1 (764) 28.8 (732) 28.4 (721) 11.5 (291) 10 (255) 0.7 (18) 0.4 (9) 127 (58)
2 575V 50–75
2
2
2
2
2
2
2
2
2
2
2
2
2 H3
2
2
D1 D2
2
2
2 Weight
Voltage hp (IH) H1 H2 H3 D1 D2 W1 W2 R1 Dia. R2 Dia. Lbs (kg)
2 230V 75–100 45.3 (1150) 44.1 (1120) 42.4 (1076) 13.4 (340) 14.3 (362) 18.9 (480) 15.7 (400) 0.8 (20) 0.4 (9) 322 (146)
480V 150–200
2 575V 100–175
2
2
2
2
2
2
2
2
2
2
2
2
W5
W3 W2 W1 2
W5 2
PE
2
H2 H5 D3
2
2
H1
Dia.
2
2
D1 D2
2
2
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 1 D1 D2 D3 Dia. 2
18.9 (480) 15.7 (400) 6.5 (165) 0.4 (9) 2.1 (54) 45.3 (1150) 44.1 (1120) 28.3 (721) 8.0 (205) 0.6 (16) 7.4 (188) 14.2 (361.5) 13.4 (340) 11.2 (285) 0.8 (21)
2
Note
1 Brake resistor terminal box (H6) included when brake chopper ordered.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2 W5
2 W1
2
2
2
2 Dia.
2
2 D1
D2
2
2
D3
2 H4 H2 H4
2
H5 H3 H3 H3 H5
2
2
W4
2 Flange Opening
W3 W2
2 FR9
2
W4
2
2 H6 H1
.20 (5)
Dia.
2 W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia.
2 20.9 (530) 20.0 (510) 19.1 (485) 7.9 (200) 0.2 (5.5) 51.7 (1312) 45.3 (1150) 16.5 (420) 3.9 (100) 1.4 (35) 0.4 (9) 0.1 (2) 24.9 (362) 13.4 (340) 4.3 (109) 0.8 (21)
2
2
2
2
2
2
D5
D4
2
W2
W3 W3 W3 W3 W2
2
2
W1 D1
2
2
2
2
2
2
2
H1 2
H2
2
2
Operator
(Shown with 2
Optional
2
Disconnect)
H3
2
2
2
hp Weight 2
Volts (IH) W1 W2 W3 W4 W5 W6 W7 H1 H2 H3 D1 D2 D3 D4 D5 D6 D7 Dia. 1 Dia. 2 Dia. 3 Lbs (kg)
480V 250–350 23.43 2.46 4.53 0.79 5.95 2.95 30.11 79.45 74.80 20.18 23.70 17.44 19.02 0.47 11.22 17.60 20.08 0.83 1.89 0.43 875 (389) 2
(595) (62.5) (115) (20) (151) (75) (79) (2018) (1900) (512.5) (602) (443) (483) (12) (285) (447) (510) (21) (48) (11)
690V 200–300
2
2
2
2
2 H5 H4
W3
2
2
2 W2 W5 W1
2
2
2
2 H7
H2
H6 W4
2 H1
2
2
2
2
D1
2 D3 D4
D2
2
2
2 Weight
Voltage hp (IH) W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 D4 Lbs (kg)
2 480V 250–350 19.7 16.7 1.2 2.6 12.8 45.9 44.1 34.6 33.5 0.7 24.7 10.8 19.9 17.9 16.7 16.6 518
(500) (425) (30) (67) (325) (1165) (1121) (879) (850) (17) (627) (275) (506) (455) (423) (421) (235)
575V 200–300
2 Note
2
1 SPX9000X FR12 is built of two FR10 modules. Please refer to SPX9000 installation manual for mounting instructions.
2
2
2
2
2
2
2
2
2 W3 W3
2
W2 W2
2
2
2 W2 W2
2
Shown without
2 terminal cover
2
2 H1
2
2
2
2 W1
2
2
2
2
2
2
2 D2 D1
2
2
2
Weight
Voltage hp (IH) W1 W2 W3 H1 H2 D1 D2 Lbs (kg)
2
480V 400–550 27.9 (709) 8.6 (225) 2.6 (67) 45.5 (1155) 33.5 (850) 19.8 (503) 18.4 (468) 833 (378)
575V 400–500
2
2
2
2
Notes
2
9000X FR14 is built of two FR13 modules. Please refer to SPX9000 installation manual for mounting instructions.
FR13 is built from an inverter module and a converter module. Please refer to SPX9000 installation manual for mounting instructions. 2
2
2
2
2
2
2
2
2 D9
2 D8
2 D7
2 D6
Dia. 1 W4 W4 W4
D1 D2
2
W1
2
2
2
2 H3 H1 H4
2
2
2
2 H2
2 W2 W2
D4
D5 D5 H5
Dia. 2
2
2
2 Dia. 2
2
D3 W5 W5
2 Weight
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9 Dia. 1 Dia. 2 Dia. 3 Lbs (kg)
2 18.74 5.91 17.52 4.57 3.35 41.54 2.46 39.86 41.34 0.69 14.69 0.51 0.73 6.42 2.56 1.06 1.57 5.91 5.24 0.35x0.59 0.51 0.37 295 (134)
(476) (150) (445) (116) (85) (1055) (62.5) (1012.5) (1050) (17.5) (373) (13) (18.5) (163) (65) (27) (40) (150) (133) (9x15) (13) (9.5)
2
2 Number of Input Units
2 480V
Catalog Number hp
Input
Modules
690V
Catalog Number hp
Input
Modules
2
2
2
2
2
2
H3 H1 H4
2
2
2
2
H2
2
Dia. 2 W2 W2 W2 W2
D4
D5 D5 H5 2
Dia. 3
2
2
2
2
D3 W5 W5 W5
Dia. Dia. Dia. Dia. Weight
2
W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 D1 D2 D3 D4 D5 D6 D7 D8 D9 1 2 3 4 Lbs (kg)
27.87 5.91 26.65 4.57 3.35 41.54 2.46 39.86 41.34 0.69 14.69 0.51 0.73 6.42 2.56 1.06 1.57 5.91 5.24 0.35x0.59 0.18 0.51 0.37 443 (201)
2
(708) (150) (677) (116) (85) (1055) (62.5) (1012.5) (1050) (17.5) (373) (13) (18.5) (163) (65) (27) (40) (150) (133) (9x15) (4.6) (13) (9.5)
2
Number of Input Units 2
2
480V Input
Catalog Number hp Modules
2
SPX900A0-4A2N1 900 3
SPXH10A0-4A2N1 1000 3
2
2
2
2
2
Voltage Range 380–500V Voltage Range 525–690V
SPX 250 4 FR10 CHK0400 SPX 200 5 FR10 CHK0261
2 SPX 600 4
SPX 650 4
FR12 2 x CHK0520
2 x CHK0520
SPX 550 5
SPX 600 5
FR12 2 x CHK0400
2 x CHK0400
2 CHK0520
2
2
2
2 6.50
(165)
6.50
(165) .24
2
(6)
8.03 (204)
2 1.69
(43)
19.57
(497)
2
2
1 1 1
2 .79 17.57
(20) 15.71 (446)
2 3.03
1.58
(40)
(399)
(77)
2
3 3 3
.83
(21) .79
2 (20)
2 2 2
2 5.70
(145)
7.88
(200)
9.61 (244) .55 (14)
2
Note
2 1 Chokes are provided with all FR10–FR14 drives.
2
2
9.37 (238) 2
1.54
(39) 13.79 (350)
2
1 1 1 2
2
.59
13.94
(15) 16.58
15.08 (421)
(383)
2
2.64 (354) 1.18
(67) (30)
3 3 3
2
.75
(19)
.59
(15) 2 2 2
2
5.51 5.90 2
(140) (150)
10.30 (262) 10.83 (275)
2
2
CHK0261
2
2
.24 2
(6)
2
4.72 4.72
(120)
13.79 (350)
(120)
2
8.11 (206) 2
1.54
(39)
2
1 1 1
2
.59
(15)
14.06
2
.87 1.18 12.56
11.30 (319) (357)
2
(22) (30)
(287)
3 3 3
.59
(15) 2 2 2 2
.39
4.25
(108) .75 (19)
5.90
(150)
2
(10) Min.
2
9.06 (230) 10.83 (275)
Contents
2 H-Max Series Drives
Description Page
2 H-Max Series Drives
H-Max Drives . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-139
2 H-Max IntelliPass and
IntelliDisconnect Drives . . . . . . . . . . . . . . . . . V6-T2-149
2
2
2
2
2
2
2
2 Product Overview
2 H-Max Family Introduction Application Description Key Feature
Eaton’s H-Max™ Series VFD Product Range The H-Max Series drive was Active Energy Control Algorithm
2 is the next generation of
Open Style Drives:
designed specifically for Eaton’s H-Max Series drives
drives specifically engineered HVAC pump and fluid control have been designed to provide
2 0.75–125 hp at 230 Vac
●
for HVAC pump and fluid applications. It is intended to industry leading energy saving
control applications. The ● 1.5–250 hp at 480 Vac be used on variable torque solutions. Not only is the
2 H-Max family of products
boasts industry leading Note: Available in NEMA 1 or
loads with the intent of moving
air or liquids. With this in mind,
drive ultra-efficient, the drive
seeks the most efficient
NEMA 12 designs.
energy efficiency algorithms the H-Max drive has onboard operating point of the motor,
2 for your applications. Not only IntelliPass/IntelliDisconnect I/O pre-programmed to meet minimizing energy loss in the
are the drives ultra-efficient— Drives: the common needs for these windings per the given load
2 they contain software that
minimizes motor winding ● 1–30 hp at 208 Vac
applications. The H-Max drive
supports items such as
requirements. This is an
Eaton protected control
2 energy loses in your 1–30 hp at 230 Vac standard speed control,
●
algorithm exclusive to
applications. Designed for ● 1–75 hp at 480 Vac PID functionality, as well as H-Max drives.
easy installation, simple multi-motor applications. The
2 startup, and long life; the Note: Available in NEMA 1, drive easily supports
NEMA 12, or NEMA 3R
H-Max Series drive family interlock, second motor
2 provides exceptional value
enclosures.
parameter set, as well as fire
to our customers, mode functionality.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
H-Max Drives 2
Product Description Features and Benefits Standards and Certifications 2
Eaton’s H-Max Series VFD Hardware ● Onboard RS 485: Modbus, Product
has software and hardware ● Thin metal capacitor N2, BACnet—meets needs ● IEC 61800-5-1 2
designed specifically for the design—ultra-efficient of most communication ● CE
HVAC, pump industry. The
ultra-efficient DC capacitor
drive operation and requirements
● cUL 2
extended self life (up to ● Onboard Ethernet: BACnet/
and power structure allows
the drive to consume less
five years without
reforming)
IP, Modbus/TCP—meets
needs of most
Safety 2
energy, lowering greenhouse communication
● UL 508C
Integrated 5% DC link
2
●
gases. choke with Input surge requirements ● EN 61800-5-1
protection—protects ● Two expansion slots— ● CE
The I/O configuration is
designed with wiring against voltage spikes and intended to support ● cUL 2
ergonomics in mind by provides a clean wave form additional I/O or
including removable terminal to the motor communication protocols 2
blocks. The main, easily ● EMI/RFI filters standard on as necessary
removable, control board all drives—meets EMC ● Quick disconnect terminals 2
used for all drive frames with Category 2 for commercial for I/O connections— ● C-Tick Mark
six digital IN, two analog IN,
one analog OUT, three relay
applications supports fast easy
installation
2
● Real-time clock—supports
2
OUT accepts two additional calendaring and PLC
I/O or communication board. functionality Software
In addition, the control board Graphic LCD display and Active energy control—
2
● ●
has built-in RS-485 and keypad—supports simple minimizes energy losses in
Ethernet communication. menu navigation as well as your motor resulting in
These drives continue on-screen diagnostics and industry leading energy 2
the tradition of robust troubleshooting efficiency for your
performance, and raise ● HAND-OFF-AUTO and application 2
the bar on features and drive-bypass selector on ● Quick Start Wizard upon
functionality, ensuring keypad—simplifies control initial power up—supports 2
the best solution at the ● Standard I/O: 6DI, 2AI, fast easy installation
right price. 1AO, 2 Form C RO (NO/ ● Copy/paste functionality on 2
In addition to the Active NC), 1 Form A RO (NO)— drive keypad—allows for
Energy Control Algorithm to supports requirements for
most installations
fast setup of multiple
drives
2
maximize motor efficiency,
the drive boasts an ultra-
efficient DC capacitor and
● Pre-programmed I/O—
supports fast easy
2
installation for most
power structure to allow less
energy consumption, applications 2
lowering greenhouse gases.
2
2 Phase
Enclosure
2 3 = Three-phase
1 = Open NEMA Type 1 IP21
2 = Open NEMA Type 12 IP54
2 Voltage
2 = 200–240V
Input Options Frame and
2
4 = 380–480V
Voltage Specific
2 = EMC C2
2 Software Series
A–Z
2
Keypad
2 G = Graphical panel
2 Amperes
200–240 Volts 380–480 Volts
2 3D7 = 3.7A–0.75 hp, 0.55 kW 062 = 62A–20 hp, 15 kW 3D4 = 3.4A–1.5 hp, 1.1 kW 046 = 46A–30 hp, 22 kW
4D8 = 4.8A–1 hp, 0.75 kW 075 = 75A–25 hp, 18.5 kW 4D8 = 4.8–2 hp, 1.5 kW 061 = 61A–40 hp, 30 kW
2 Notes
2
All boards are varnished (conformed coated). Corrosion resistant.
Battery included in all drives for real-time clock.
Keypad kit includes HOA bypass.
2 Keypad kit includes HOA, back reset for Europe application.
EMI/RFI filters included.
2 DC link choke included.
2
2
2
2
2
2
2
2
2
2
2
NEMA Type 12 NEMA Type 12/IP54 2
FS Drive Output Current Assigned Motor Ratings
Frame
Size
Low Overload Full
Load Amps at 40°C Horsepower
Drive kW
230 Vac/50 Hz
230 Vac
NEC Amps 1
Low Overload Full
Load Amps at 50°C
Catalog
Number
2
4 3.7 0.75 0.55 3.2 2.6 HMX32AG3D722-N
2
4.8 1 0.75 4.2 3.7 HMX32AG4D822-N
6.6 1.5 1.1 6.6 4.8 HMX32AG6D622-N 2
8 2 1.5 6.8 6.6 HMX32AG8D022-N
11 3 2.2 9.6 8 HMX32AG01122-N 2
12.5 4 3 N/A 11 HMX32AG01222-N
5 18 5 4 15.2 12 HMX32AG01822-N 2
24
31
7.5
10
5.5
7.5
22
28
18
24
HMX32AG02422-N
HMX32AG03122-N
2
6 48 15 11 42 31 HMX32AG04822-N
2
62 20 15 54 48 HMX32AG06222-N
7 75 25 18.5 68 62 HMX32AG07522-N 2
88 30 22 80 75 HMX32AG08822-N
105 40 30 104 88 HMX32AG10522-N 2
8 140 50 37 130 105 HMX32AG14022-N
170 60 45 154 140 HMX32AG17022-N 2
9
205
261
75
100
55
75
192
248
170
205
HMX32AG20522-N
HMX32AG26122-N
2
310 125 90 N/A 261 HMX32AG31022-N
2
Note
1 For sizing reference. 2
2
2
5.6 3 2.2 5.6 4.8 HMX34AG5D621-N
8.0 4 3.0 N/A 5.6 HMX34AG8D021-N
2 9.6
12
5
7.5
4
5.5
7.6
11
8
9.6
HMX34AG9D621-N
HMX34AG01221-N
2 5 16 10 7.5 14 12 HMX34AG01621-N
23 15 11 21 16 HMX34AG02321-N
2 31 20 15 27 23 HMX34AG03121-N
6 38 25 18.5 34 31 HMX34AG03821-N
2 46 30 22 40 38 HMX34AG04621-N
61 40 30 52 46 HMX34AG06121-N
2 7 72 50 37 65 61 HMX34AG07221-N
87 60 45 77 72 HMX34AG08721-N
2 105 75 55 96 87 HMX34AG10521-N
2
8 140 100 75 124 105 HMX34AG14021-N
170 125 90 156 140 HMX34AG17021-N
2 9
205
261
150
200
110
132
180
240
170
205
HMX34AG20521-N
HMX34AG26121-N
2 Size
4
Load Amps at 40°C
3.4
Horsepower
1.5
400 Vac/50 Hz
1.1
NEC Amps 1
2.1
Load Amps at 50°C
2.6
Number
HMX34AG3D422-N
2
31 20 15 27 23 HMX34AG03122-N
6 38 25 18.5 34 31 HMX34AG03822-N
2 46
61
30
40
22
30
40
52
38
46
HMX34AG04622-N
HMX34AG06122-N
2 7 72 50 37 65 61 HMX34AG07222-N
87 60 45 77 72 HMX34AG08722-N
2 105 75 55 96 87 HMX34AG10522-N
8 140 100 75 124 105 HMX34AG14022-N
2 170 125 90 156 140 HMX34AG17022-N
205 150 110 180 170 HMX34AG20522-N
2 9 261 200 132 240 205 HMX34AG26122-N
310 250 160 302 261 HMX34AG31022-N
2 Note
2
1 For sizing reference.
2
I/O expander card, 2 RO and thermistor input Relay Board 2
Accessories
2
Flange Kits Keypad Accessories
2 The flange kit is used when the power section heat sink is
mounted through the back panel of an enclosure. Remote Mounting Keypad Kit
2 Frames FS4–FS9
Flange Kit NEMA Type 1/IP21
2 Includes flange, mounting
Description
Catalog
Number
brackets, and screws.
2 Flange Kit NEMA Type 12/IP54
Remote mounting keypad kit—bezel and cable OPTRMT-BP-HMAX
2 Description
Catalog
Number
Demos and Power Supply
Catalog
2 NEMA Type 12/IP54 Description Number
FS4 N12/IP54 flange kit FS4-Flange-N12KIT H-Max Series drive demo H-MAX-DEMO
2 (mounting N1 drive into N12 enclosure)
H-Max Series bypass demo H-MAX-BYPASS-DEMO
FS5 N12/IP54 flange kit FS5-Flange-N12KIT
2 (mounting N1 drive into N12 enclosure) Hand-held 24V auxiliary power supply—used to supply power 9000XAUX24V
to the control module in order to perform keypad programming
FS6 N12/IP54 flange kit FS6-Flange-N12KIT before the drive is connected to line voltage
2
(mounting N1 drive into N12 enclosure)
FS7 N12/IP54 flange kit FS7-Flange-N12KIT
Notes
2
(mounting N1 drive into N12 enclosure)
1 For installation of a NEMA Type 1 drive into a NEMA Type 12 oversized enclosure.
2 Frame size 8 and 9 must be ordered from the factory as a flange mount unit.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Protections
Switching frequency 1–310 amps
FS4–9: default 6 kHz Overcurrent protection Yes
Braking torque DC brake: 30% x Tn Input phase supervision Yes (trips if any of the input phases are missing)
2 Ambient Conditions Motor phase supervision Yes (trips if any of the output phases are missing)
2 Ambient operating FS4–FS9: 14°F (–10°C), no frost to 104°F (40°C) Overtemperature protection Yes
temperature (Drive can operate at 122°F (50°C), see Pages V6-T2-141 and Motor overload protection Yes
V6-T2-142)
2 Storage temperature –40° to 158°F (–40° to 70°C)
Motor stall protection Yes
Motor underload protection Yes
Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water
2 Air quality Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2;
Short circuit protection Yes
Mechanical particles: IEC 60721-3-3, unit in operation, Class 3S2 Surge protection Yes (varistor input)
2 Altitude 100% load capacity (no derating) up to 3280 ft (1000m); Conformed coated Yes (prevents corrosion)
1% derating for each 328 ft (100m) above 3280 ft (1000m); (varnished) boards
2 max. 9842 ft (3000m); 380–480V
Vibration FS4–FS9: EN 61800-5-1, EN 60068-2-6; 5 to 150 Hz,
2 displacement amplitude 1 mm (peak) at 5 to 15.8 Hz,
max. acceleration amplitude 1G at 15.8 to 150 Hz
2 Standards
EMC Immunity: Fulfills all EMC immunity requirements;
2
Emissions: EN 61800-3, LEVEL H (EMC C2)
Emissions EMC level dependent—
+EMC 2: EN61800-3 (2004) Category C2
2 Delivered with Class C2 EMC filtering as default.
2
2
2
4 AI–2+
Analog Input Current (Range 4–20 mA)
(can be programmed to voltage 0–10 Vdc)
2
PI Setpoint or Feedback
Factory 5 AI–2– Analog Input Common 2
Jumper PI Setpoint or Feedback Test
6 24Vout Control Voltage Output (0.1A max.)
ON OFF RS485 2
7 GND I/O Ground CURRENT VOLTAGE AO1
Slot E __________________
2
Analog
RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3
A DATA- RS-485 DATA- Programmable BACnet,
Slot D __________________
2
B DATA+ RS-485 DATA+
21 Relay Board 1 Slot B 12 13 14 15 16 17 18 19 30 A B
Default Signal
22 RO1 Bypass Run 24 Vdc GND
out
DI4 DI5 DI6 COM
DI1–6
AO1+ AO1– 24 Vdc RS-485 RS-485
in Data– Data+
2
23
24
24 Vdc/8A
250 Vac/8A
1 2 3 4 5 6 7 8 9 10 11 2
+10 AI1+ AI1– AI2+ AI2– 24 Vdc GND DI1 DI2 DI3 COM
2
25 RO2 Drive Run 125 Vdc/0.4A Vdc out DI1–6
26
32 2
RO3 Fault Factory Jumper
2
33
External Interlock
Standards
● Digital inputs D1–D6, relay
Includes
● Six digital input
Reliability
● Pretested components
2
out, analog in/out are freely Two analog input Conformal coated
2
● ●
Dimensions
2 Approximate Dimensions in Inches (mm)
2
W2
2
2 H1
H3 W1 H2
2
2
2 D W3
2 Hole
Center-to-Center Weight in
Voltage hp kW Amps D H1 H2 H3 W1 W2 W3 Lbs (kg)
2 FS4
2 FS6
230 Vac 15–20 11–15 48–62 9.29 21.93 21.28 20.24 7.68 5.83 5.83 44.1
2
(236.0) (557.0) (540.5) (514.0) (195.0) (148.0) (148.0) (20)
480 Vac 25–40 18.5–30 38–61
FS7
2 230 Vac 25–30 18.5–30 75–105 10.49 25.98 25.39 24.29 9.06 7.48 7.48 82.6
(266.5) (660.0) (645.0) (617.0) (230.0) (190.0) (190.0) (37.5)
480 Vac 50–75 37–55 72–105
2
2 H-Max Series Frames FS8 and FS9
2 W1 W2
2 W3
2
H3 H1 H2
2
2
2 D
2 Hole
Center-to-Center Weight in
2
Voltage hp kW Amps D H1 H2 H3 W1 W2 W3 Lbs (kg)
FS8
2
(low overload) programmed as digital output
B2 = 1RO (NC/NO), 1RO (NO), 1 Thermistor
B4 = 1 x AI, 2 x AO (isolated)
2 208 Volts
NEC Ampere Ratings
480 Volts
Braking/Application
N = No brake chopper
B5 = 3 x RO
B9 = 1RO (NO), 5 DI 42–240 Vac input
(low overload) BF = Expander IO, 1 AO, 1 DO, 1 RO
2
4D5 = 4.5A—1 hp 2D1 = 2.1A—1 hp
7D5 = 7.5A—2 hp 3D4 = 3.4A—2 hp
011 = 11A—3 hp 5D6 = 5.6A—3 hp
2 017 = 17A—5 hp 9D6 = 9.6A—5 hp Voltage Optional Communications in Slot D and E
025 = 25A—7.5 hp 011 = 11A—7.5 hp 1 = 208V C4 = LonWorks®
031 = 31A—10 hp 014 = 14A—10 hp 2 = 230V
2 047 = 47A—15 hp
060 = 60A—20 hp
021 = 21A—15 hp
027 = 27A—20 hp
4 = 480V
EMC Upgrade Option Keypad Options
2
075 = 75A—25 hp 034 = 34A—25 hp EMC C2 Standard None available
088 = 88A—30 hp 040 = 40A—30 hp Enclosure Style
230 Volts 052 = 52A—40 hp 3 = IntelliPass NEMA Type 1
2 4D2 = 4.2A—1 hp
7D5 = 7.5A—2 hp
065 = 65A—50 hp
077 = 77A—60 hp
4
5
=
=
IntelliPass NEMA Type 12
IntelliPass NEMA Type 3R
IntelliDisconnect Options
096 = 96A—75 hp L3 = Pilot lights (Power ON, RUN, Fault)
A = IntelliDisconnect NEMA Type 1
2
9D6 = 9.6A—3 hp P3 = Fused drive isolation (cannot be used with PE)
B = IntelliDisconnect NEMA Type 12
016 = 16A—5 hp PE = Output contactor (cannot be used with P3)
C = IntelliDisconnect NEMA Type 3R
022 = 22A—7.5 hp SA = Space heater w/transformer (Type 3R only)
2 028 = 28A—10 hp
042 = 42A—15 hp
054 = 54A—20 hp
2 068 = 68A—25 hp
080 = 80A—30 hp
IntelliPass Bypass Options
L4 = Pilot lights (Power ON, RUN, Fault, Bypass)
P3 = Fused drive isolation (can not be used with P6)
2 P6 = Third contactor drive isolation
(cannot be used with P3 or IS)
2
M1 = Manual bypass switch located on front door
SA = Space heater w/transformer (Type 3R only)
K9 = Auxiliary contacts
2 IS = Isolation switch (cannot be used with P6)
2
Notes
2 IntelliPass—two contactor electronic bypass standard.
All boards are varnished. Corrosion resistant.
2 Battery included in all drives for real-time clock. Three year lifetime.
Keypad kit includes HOA bypass.
2
2
2
2
2
7
20
25
59.4
74.9
HMX06031BA
HMX07531NA
2
30 88 HMX08831NA 2
2
230 Vac
FS
Frame Size Horsepower
Drive Rated
NEC Amps Catalog Number
2
4 1 4.2 HMX4D232BA 2
2 7.5 HMX7D532BA
3 9.6 HMX9D632BA 2
5 5 15.2 HMX01632BA
7.5 22 HMX02232BA 2
2
10 28 HMX02832BA
6 15 42 HMX04232BA
20 54 HMX05432BA
2
7 25 68 HMX06832NA
30 80 HMX08032NA 2
2
480 Vac
FS Drive Rated 2
Frame Size Horsepower NEC Amps Catalog Number
4 1 2.1 HMX2D134BA 2
2 3.4 HMX3D434BA
3 5.6 HMX5D634BA 2
5 9.6 HMX9D634BA
7.5 11 HMX01134BA 2
5 10
15
14
21
HMX01434BA
HMX02134BA
2
20 27 HMX02734BA
2
6 25 34 HMX03434BA
30 40 HMX04034BA 2
40 52 HMX05234BA
7 50 65 HMX06534NA 2
60 77 HMX07734NA
75 96 HMX09634NA 2
Notes 2
For Wiring Diagrams, see Page V6-T2-157.
For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-150.
Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products. 2
2
2
2 7.5 HMX7D5A1BA
3 11 HMX011A1BA
2 5 5 17 HMX017A1BA
7.5 25 HMX025A1BA
2 10 31 HMX031A1BA
6 15 47 HMX047A1BA
2 20 60 HMX060A1BA
7 25 75 HMX075A1NA
2 30 88 HMX088A1NA
2
230 Vac
2 FS Drive Rated
Frame Size Horsepower NEC Amps Catalog Number
2 4 1 4.2 HMX4D2A2BA
2 2
3
7.5
9.6
HMX7D5A2BA
HMX9D6A2BA
2 5 5 15.2 HMX016A2BA
7.5 22 HMX022A2BA
2 10 28 HMX028A2BA
6 15 42 HMX042A2BA
2 20 54 HMX054A2BA
7 25 68 HMX068A2NA
2 30 80 HMX080A2NA
2
480 Vac
2 FS Drive Rated
Frame Size Horsepower NEC Amps Catalog Number
2 4 1 2.1 HMX2D1A4BA
2 2
3
3.4
5.6
HMX3D4A4BA
HMX5D6A4BA
2 5 9.6 HMX9D6A4BA
7.5 11 HMX011A4BA
2 5 10 14 HMX014A4BA
15 21 HMX021A4BA
2 20 27 HMX027A4BA
2
6 25 34 HMX034A4BA
30 40 HMX040A4BA
2 7
40
50
52
65
HMX052A4BA
HMX065A4NA
2 60 77 HMX077A4NA
75 96 HMX096A4NA
2 Notes
For Wiring Diagrams, see Page V6-T2-157.
2 For NEMA 12 or 3R enclosures, see Catalog Number Selection on Page V6-T2-150.
Call Technical Support for NEMA 3R specifics. Enclosure size and weight differ from NEMA 1 and 12 products.
2
2
2 1 x AI, 2 x AO (isolated)
3 x RO
B4
B5
2
IntelliDisconnect Options
2 Suffix
Description Number
2 Pilot lights (Power ON, RUN, Fault) L3
2
Fused drive isolation (cannot be used with PE) P3
Output contactor (cannot be used with P3) PE
2 Auxiliary contacts K9
Isolation switch IS
2
2 Standard Onboard Communications
Suffix
2 Description Number
RS-485 Communications
2 BACnet MS/TP = Master slave/token protocol (Universal BACnet) RS-485 BACnet
Modbus RTU RS-485, ASCII or RTU, remote terminal unit 32 nodes Modbus
2 Johnson Controls Metasys N2 network N2
2
BACnet/IP Ethernet industrial protocol BACnet
Modbus/TCP Transmission control protocol (Ethernet-based) Modbus
2
2
2
Control method Frequency control (V/f) open loop sensorless vector control Relay outputs 3 programmable, 2 Form C, 1 Form A relay outputs 2
Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A
2
Switching frequency 1–310 amps; adjustable with parameter 2.6.9
FS4–FS7: default 6 kHz Hard wire jumper Between terminal 6 and 10 factory default
Frequency reference Analog input: Resolution 0.1% (10-bit), accuracy ±1% Dip switch setting default RS485 = off
Panel reference: Resolution 0.01 Hz A01 = current
A12 = current
2
Field weakening point 8 to 320 Hz A11 = voltage
Acceleration time 0.1 to 3000 seconds Protections
2
Deceleration time
Braking torque
0.1 to 3000 seconds
DC brake: 30% x Tn
Overcurrent protection Yes
2
Overvoltage protection Yes
Ambient Conditions DC bus regulation anti-trip Yes (accelerates or decelerates the load) 2
Ambient operating FS4–FS7: 14°F (–10°C), no frost to 104°F (40°C) Undervoltage protection Yes
temperature (Drive can operate at 122°F (50°C)
Earth fault protection Yes (in case of earth fault in motor or motor cable, 2
Storage temperature –40° to 158°F (–40° to 70°C) only the frequency converter is protected)
Relative humidity 0 to 95% RH, noncondensing, non-corrosive, no dripping water Input phase supervision Yes (trips if any of the input phases are missing) 2
Air quality Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2;
2
Motor phase supervision Yes (trips if any of the output phases are missing)
Mechanical particles: IEC 60721-3-3, unit in operation, Class 3S2
Overtemperature protection Yes
Altitude 100% load capacity (no derating) up to 3280 ft (1000m);
1% derating for each 328 ft (100m) above 3280 ft (1000m);
max. 9842 ft (3000m); 380–480V
Motor overload protection Yes
2
Motor stall protection Yes
Vibration FS4–FS7: EN 61800-5-1, EN 60068-2-6; 5 to 150 Hz,
displacement amplitude 1 mm (peak) at 5 to 15.8 Hz,
Motor underload protection Yes 2
max. acceleration amplitude 1G at 15.8 to 150 Hz Short circuit protection Yes
Shock EN 61800-5-1, EN 60068-2-27 UPS Drop test (for applicable UPS Surge protection Yes (varistor input) 2
weights) Storage and shipping: max. 15G, 11 ms (in package)
2
Conformed coated Yes (prevents corrosion)
Enclosure class NEMA Type 1/IP21 or NEMA Type 12/IP54 (varnished) board
(keypad required for IP54/Type 12)
2
2
Wiring Diagrams
2
Control Input/Output, PID Application
2
BACnet/IP Ethernet Industrial Protocol
RJ-45 DB R+ Optional
2
Modbus/TCP Transmission Control Protocol (Ethernet Based)
Chopper R- Resistor
Optional
5% DC Link
2
L1 Three-Phase Input Reactor U (T1)
Circuit Three-Phase
Breaker L2 Input V (T2) Motor
Output
(Single-Phase not available)
2 L3 W (T3)
Slot A
2 Terminal Factory Default Signal
Resistor 1 +10V Reference Output
2 2 AI–1+
Analog Input Voltage (Range 0–10 Vdc)
(can be programmed to current 4–20 mA)
3 Vin Analog Output Common (Ground)
2 4 AI–2+
Analog Input Current (Range 4–20 mA)
(can be programmed to voltage 0–10 Vdc)
PI Setpoint or Feedback
2 Factory 5 AI–2– Analog Input Common
Jumper PI Setpoint or Feedback Test
2 6 24Vout Control Voltage Output (0.1A max.)
ON OFF RS485
7 GND I/O Ground CURRENT VOLTAGE AO1
2 8 DIN1 START/STOP (Contact closed = start)
CURRENT
CURRENT
VOLTAGE
VOLTAGE
AI2
AI1
2 9 DIN2
10 DIN3
External Fault (Closed = fault)
Run Interlock Permissive IP Interlock
(Closed = OK)
2 11 COM DIN1–DIN6 Common
12 24Vout Control Voltage Output (0.1A max.)
2 13 GND I/O Ground
Slot E __________________
2
Analog
RO1 RO1 RO1 RO2 RO2 RO2 RO3 RO3
A DATA- RS-485 DATA- Programmable BACnet,
Slot D __________________
2 B
21
DATA+ RS-485 DATA+
Relay Board 1 Slot B 12 13 14 15 16 17 18 19 30 A B
2
Default Signal
22 RO1 Bypass Run 24 Vdc GND DI4 DI5 DI6 COM AO1+ AO1– 24 Vdc RS-485 RS-485
out DI1–6 in Data– Data+
23
2 24
24 Vdc/8A
250 Vac/8A
1 2 3 4 5 6 7 8 9 10 11
+10 AI1+ AI1– AI2+ AI2– 24 Vdc GND DI1 DI2 DI3 COM
26
2 32
RO3 Fault Factory Jumper
2 33
External Interlock
2 Standards
● Digital inputs D1–D6, relay
Includes
● Six digital input
Reliability
● Pretested components
2
out, analog in/out are freely ● Two analog input ● Conformal coated
programmed ● One analog output (varnished) boards
The user can assign a
2
●
● Three relay output ● 40°C rated
single input to multiple ● 110% overload for one
functions
● RS-485
2 ● Ethernet
●
minute
Eaton Electrical Services &
2 Systems national network
of AF drive specialists
To Drive Output
2
To Drive Input
2
U(T1) V(T2)W(T3)
To Drive Output
Optional 2
Output
U(T1) V(T2)W(T3)
Contactor
2
Output
Contactor
Bypass
Contactor
2
U(T1)
V(T2)
W(T3)
2
Motor
2
Overload 2
Relay
2
U(T1)
V(T2)
W(T3) 2
2
Motor
2
2
2
2
2
2
2
2
2
2
2
Dimensions
2 Approximate Dimensions in Inches (mm)
2 W1
H3
2
D1
2
2
2
2
2
2
H4
H1 H2
2
2
2
2
2
2 C W2 W3 D2
2 Frame
Size Voltage Horsepower (IL) H1 H2 H3 H4 C W1 W2 W3 D1 D2
Weight in
Lbs (kg)
2 FS4 208
230
1–3
1–3
29.69
(754.1)
37.12
(942.9)
0.25
(6.35)
31.00
(914.4)
3.00
(76.2)
7.88
(200.2)
6.33
(160.8)
0.75
(19.1)
11.40
(289.6)
9.27
(235.5)
45 (20.41)
2 480 1–7.5
FS5 208 5–10 37.00 34.47 0.25 38.31 3.00 9.40 7.75 0.75 15.30 13.17 57.5 (26.10)
2 230 5–10
(939.8) (875.5) (6.35) (973.0) (76.2) (238.8) (196.9) (19.1) (388.6) (334.6)
480 10–20
2 FS6 208 15–20 45.08 40.28 0.25 46.4 4.00 10.90 9.35 0.75 15.75 13.62 98.0 (44.45)
(1145.0) (1023.1) (6.35) (1178.6) (101.6) (276.9) (327.5) (19.1) (400.0) (346.0)
2 230 15–20
480 25–40
2
2
2
2
Application Description
2 Designed to meet the IEEE® choice for small and midsize What Causes Harmonics? Why Be Concerned
2 519-1992 requirements for
harmonic distortion, the
drives applications where
harmonics are a concern.
Harmonics are the result of About Harmonics?
nonlinear loads that convert 1. Installation and utility
CFX9000 is an excellent
2 AC line voltage to DC.
Examples of equipment that
costs increase.
Harmonics cause
What Are Harmonics?
2 are non-linear loads are listed
below:
damage to transformers
and lower efficiencies
Take a perfect wave with a fundamental frequency of 60 Hz, due to the IR loss.
2 AC variable frequency
●
which is close to what is supplied by the power company. These losses can
drives
Perfect Wave become significant (from
2
● DC drives
16.6–21.6%) which can
Volts ● Fluorescence lighting, have a dramatic effect on
computers, UPS systems
2
(v) the HVAC systems that
f(x) = sin(x) ● Industrial washing are controlling the
machines, punch presses,
2 welders, etc.
temperatures of the
building where the
transformer and drive
2 Time How Can Harmonics Due to
VFDs Be Diminished?
equipment reside.
(t)
2 By applying drives from the
Eaton Clean Power Drives
2. Downtime and loss of
productivity. Telephones
and data transmissions
2 Family; The HCX9000,
CFX9000 and CPX9000. links may not be
guaranteed to work on
2 What Are Linear Loads? the same power grids
Linear loads are primarily polluted with harmonics.
2
Add a second wave that is five times the fundamental frequency—
300 Hz (typical of frequency added to the line by a fluorescent light). devices that run across the 3. Downtime and
line and do not add nuisance trips of drives
2 Second Wave harmonics. Motors are prime
examples. The downside to
and other equipment.
Volts Emergency generators
2 (v)
f(x) = sin(5x)
having large motor linear
loads is that they draw more
have up to three times
the impedance that is
5
energy than a VFD, because
2 of their inability to control
found in a conventional
utility source. Thus the
motor speed. In most harmonic voltage can be
2 applications there is a turn up to three times as
down valve used with the large, causing risk of
2 Time
(t)
motor which will reduce the
flow of the material, without
operation problems.
4. Larger motors must be
2 significantly reducing the load
to the motor. While this used. Motors running
provides some measure of across the line that are
2 speed control, it is extremely connected on polluted
inefficient. power distribution grids
2 Combine the two waves. The result is a 60 Hz supply rich in
fifth harmonics.
can overheat or operate
at lower efficiency due to
2 Resulting Supply harmonics.
Volts
5. Higher installation
2 (v) costs. Transformers and
power equipment must
2 f(x) = sin(x) + sin(5x)
be oversized to
accommodate the loss of
5
efficiencies. This is due
2 to the harmonic currents
circulating through the
2 Time
distribution without
(t) performing useful work.
2
2
2
2
–500
demand load current (15 or 30 minute demand). 2
ISC = Maximum short circuit current at the PCC not counting motor contribution.
IL = Maximum demand load current for all of the connected loads (fundamental frequency 2
–1000 component) at the PCC. All of the limits are measured at a point of common coupling.
0.100 0.10625 0.1125
Time in Seconds
0.11875 0.125 2
2
100 hp Six-Pulse Nonproductive Harmonic Current
Current
2
Amps
1000 2
2
500
2
0
2
–500 2
–1000 2
0.100 0.10625 0.1125 0.11875 0.125
Time in Seconds 2
Six-Pulse Nonproductive Harmonic Current
2
Six-Pulse Circuit
2
Current harmonics
I1 = 100% I11 = 6.10% I19 = 1.77% 2
I5 = 22.5% I13 = 4.06% I23 = 1.12%
I7 = 9.38% I17 = 2.26% I25 = 0.86% 2
Power = 100 hp
Harmonic current = 45 amps
2
2
2 AC
Motor
AC
Motor
2
2
2 Utility Side
Transformer
Customer
Transformer
2
____Volts ____Volts AC AC
____kVA ____kVA Motor Motor
____Isc ____Isc
2 ____Impedance ____Impedance
2
Customer AC AC
2 Generator Motor Motor
____Volts Generator
2 ____kVA
____Isc
Set
____Impedance
2 Total Linear Motor Loads ____AMPS
Source B Total Non-Linear Drive Loads ____AMPS
2
The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system
2 characteristics. The one line in this figure would provide the data to complete the calculations.
2
2
2
2
2
Three-Phase
Dynamic Braking
Transistor
Output Transistors
IGBT Section
2
2
Input Bus
Capacitors
100 hp CFX9000 480V Drive with Integrated Passive Filter 100 hp CFX9000 480V Drive with Integrated Passive Filter
2
Current
Amps
Passive Filter
2
Current harmonics
200
I1 = 100% I11 = 0.24% I19 = 0.50% 2
I5 = 3.76% I13 = 1.1% I23 = 0.55%
100 I7 = 1.65% I17 = 0.80% I25 = 0.80% 2
0
Power = 100 hp
Hc = 8.6 Amps
2
Advantages Disadvantages 2
–100
Low cost for smaller Capacitors age over time,
2
● ●
3. 12-Pulse Converters
2 A 12-pulse converter the second a delta/delta six-pulse converter). This
incorporates two separate design (which does not phase permits a facility to use a
2 AFD input semiconductor shift). The 12-pulse larger percentage of AFD
bridges, which are fed from arrangement allows the loads under IEEE 519-1992
2 30º phase shifted power harmonics from the first guidelines than allowable
sources with identical converter to cancel the using line reactors or DC
2 impedance. The sources may
be two isolation
harmonics of the second. Up
to approximately 85%
chokes. A harmonic analysis
is required to guarantee
2 transformers, where one is a
delta/wye design (which
reduction of harmonic current
and voltage distortion may be
compliance with guidelines.
2
12-Pulse 12-Pulse Diode Inverter Section
Phase-Shifting Bridge Rectifier
Transformer Converter Section
2 (+) DC
2
L1A
L2A
L3A
2 AC
Motor
2 L1B
L2B
L3B
2
2 12-Pulse Diode Dynamic Braking
(-) DC
Output Transistors
2
Bridge Rectifier Transistor IGBT Section
Converter Section Bus
Capacitors
2
2 100 hp 480V Drive with 12-Pulse Rectifier 100 hp 480V Drive with 12-Pulse Rectifier
12-Pulse Circuit
Current
2 Amps
200
Current harmonics
I1 = 100% I11 = 4.19% I19 = 0.06%
2 I5 = 1.25% I13 = 2.95% I23 = 0.87%
100
2
I7 = 0.48% I17 = 0.21% I25 = 0.73%
Power = 100 hp
2 0 Hc = 20 Amps
2 –100
Advantages
● Reasonable cost, although
Disadvantages
● Impedance matching of
2 –200
significantly more than
reactors or chokes
phase shifted sources is
critical to performance
Substantial reduction (up to Transformers often require
2
● ●
Time
approx. 85%) in voltage separate mounting or
and current harmonics larger AFD enclosures
2 ● Provides increased input ● May not reduce
protection for AFD and its distribution harmonic levels
2 semiconductors from line to below IEEE 519-1992
transients guidelines
2 ● Cannot retrofit for most
AFDs
2
2
2
(–) DC
2
2
18-Pulse Diode Rectifiers Dynamic Braking Output Transistors
Phase-Shifting Transistor IGBT Section
3-Phase Auto-Transformer
Bus
AC Input
Capacitors 2
100 hp 480V Drive with 18-Pulse Rectifiers 100 hp 480V Drive with 18-Pulse Rectifiers
2
Current
18-Pulse Clean Power 2
Amps Current harmonics
200
I1 = 100% I11 = 0.24% I19 = 1.00% 2
2
I5 = 0.16% I13 = 0.10% I23 = 0.01%
100 I7 = 0.03% I17 = 0.86% I25 = 0.01%
Power = 100 hp
2
0 Hc = 5.9 Amps
Advantages Disadvantages
2
–100 ● Effectively guarantees
compliance with IEEE 519-
● Not as cost effective as
some other methods at
2
1992 small (<50) horsepower
–200
Time
● Provides increased input 2
protection for AFD and its
semiconductors from line 2
transients
● Up to 4 times the harmonic 2
reduction of 12-pulse
methods 2
● Smaller transformer than
isolation transformer used 2
in 12-pulse converter
● Minimizes ripple current in
capacitors, doubling
2
expected capacitor life
2
Standards and
2 Features and Benefits Certifications
2 New CFX9000 Integrated Filter
Clean Power Drive features
● Horsepower range:
● 480V, 7-1/2–400 hp IL
● Single enclosure for both
drive and filter reduces
●
●
UL
cUL
include (at 480V): field wiring and enables
2 ● 230V, 7-1/2–100 hp IL;
consult factory for convenient bypass
● 508C
● UL Type 1, UL Type 12, UL installation
2 Type 3R and NEMA 12 with
gaskets and filters ●
details
575V, 15–400 hp IL;
● Packaged solution ensures
optimal coordination of
2 ● Input voltage: 480V, 230V,
575V
consult factory for
details drive and filter
2
2 Product Identification
2 CFX9000 Drive—UL Type 12, 40 hp
2 SVX9000 Drive
2 Input Reactor
2
2 Optional Breaker
2
Disconnect (P1)
2
2 Shunt Fusing
2 Door Mounted
Keypad
2 Tuned Shunt
Reactor
2
2
Tuned Harmonic
2 Capacitor
2
2
2
2
2
2
2
2
2
Application—Torque/Braking 1
RG
S4
Reduced voltage starter for bypass
Floor stand 6 in
Bypass
Enclosure
2
2
A = IL/no brake chopper S5 Floor stand 22 in Enclosure
B = IL/internal brake chopper S6 Floor stand 12 in Enclosure
D = IH/no brake chopper S9 Space heater Enclosure
E = IH/internal brake chopper 2
6
2
Communication Options
Enclosed Style C2 = Modbus C8 = Modbus (D9 type connector)
A = Enclosed drive C3 = Profibus DP CA = Johnson Controls N2
C4
C5
=
=
LonWorks
Profibus DP (D9 Connector)
CI = Modbus TCP/Ethernet IP
CJ = BACnet
2
C6 = CanOpen (Slave) D3 = RS-232 with D9 connection
C7 = DeviceNet 2
Notes
1 Brake chopper is standard in 208V, 230V and 480V drives up to FR6; optional in all other drives. 2
2 Local/remote keypad is included as the standard control panel.
3 Some options are voltage and/or horsepower specific. Consult your Eaton representative for details.
4 See Pages V6-T2-177 and V6-T2-178 for complete descriptions.
2
2
5 Includes local/remote speed reference switch.
6 See Pages V6-T2-175 and V6-T2-176 for complete descriptions.
7 Consult Eaton for availability.
2
2
2
Product Selection
2
When Ordering
2 ● Select a base catalog ● The CFX9000 product uses Ambient
number that meets the the term High Overload (IH) Temperature Ratings
2 application requirements— in place of the term Enclosure
nominal horsepower, Constant Torque (CT). Size IH IL
2 voltage and enclosure
rating. (The enclosed
Likewise, Low Overload (IL)
is used in place of the term
B, C, 9 1 40°C 40°C
1
CFX01521BA CFX01531BA
2
20 59.4 FR6 CFX02021BA CFX02031BA
25 74.8 FR7 1 CFX02521AA CFX02531AA 2
30 88 FR7 1 CFX03021AA CFX03031AA
40 114 FR7 1 CFX04021AA CFX04031AA 2
2
50 143 FR8 CFX05011AA CFX05061AA CFX05031AA
60 169 FR8 CFX06011AA CFX06061AA CFX06031AA
75 211 FR8 CFX07511AA CFX07561AA CFX07531AA
2
100 273 FR9 CFX10011AA CFX10061AA CFX10031AA
High Overload Drive 2
7-1/2 24.2 FR5 1 CFX00721EA CFX00731EA
10 30.8 FR6 1 CFX01021EA CFX01031EA 2
15 46.2 FR6 1 CFX01521EA CFX01531EA
20 59.4 FR7 1 CFX02021DA CFX02031DA
2
2
25 74.8 FR7 1 CFX02521DA CFX02531DA
30 88 FR7 1 CFX03021DA CFX03031DA
40 114 FR8 CFX04011DA CFX04061DA CFX04031DA 2
50 143 FR8 CFX05011DA CFX05061DA CFX05031DA
60 169 FR8 CFX06011DA CFX06061DA CFX06031DA 2
75 211 FR9 CFX07511DA CFX07561DA CFX07531DA
100 273 FR9 CFX10011DA CFX10061DA CFX10031DA 2
CFX9000 Enclosure 2
Chassis
Frame
UL Type 1
Disconnect Only With Power Options
UL Type 12
Disconnect Only With Power Options
UL Type 3R
Disconnect Only With Power Options
2
FR4 N/A N/A B C B C
2
FR5 N/A N/A B C B C
FR6 N/A N/A B C B C 2
FR7 N/A 7 C 7 C D
FR8 7 7 7 7 F F 2
2
FR9 8 8 8 8 F F
Notes
2
1 FR5–FR7 drives not available in UL Type 1.
2 Enclosures 7 and 8 are NEMA 12 filtered.
2
3 Not available for UL Type 3R.
230V Drives
2
UL Type 1, UL Type 12, UL Type 3R and NEMA 12 Filtered
2 CFX9000 Drive
NEC Chassis UL Type 1 UL Type 12 and NEMA 12 Filtered UL Type 3R
2
hp Current (A) Frame Base Catalog Number Base Catalog Number Base Catalog Number
Low Overload Drive
2 7-1/2 22 FR5 1
1
CFX00722BA CFX00732BA
10 28 FR5 CFX01022BA CFX01032BA
2 15 42 FR6 1 CFX01522BA CFX01532BA
20 54 FR6 1 CFX02022BA CFX02032BA
2 25 68 FR7 1 CFX02522AA CFX02532AA
1
2
30 80 FR7 CFX03022AA CFX03032AA
40 104 FR7 1 CFX04022AA CFX04032AA
2 50
60
130
154
FR8
FR8
CFX05012AA
CFX06012AA
CFX05062AA
CFX06062AA
CFX05032AA
CFX06032AA
2 25 68 FR7 1
1
CFX02522DA CFX02532DA
30 80 FR7 CFX03022DA CFX03032DA
2 40 104 FR8 CFX04012DA CFX04062DA CFX04032DA
50 130 FR8 CFX05012DA CFX05062DA CFX05032DA
2 60 154 FR8 CFX06012DA CFX06062DA CFX06032DA
2
75 192 FR9 CFX07512DA CFX07562DA CFX07532DA
100 248 FR9 CFX10012DA CFX10062DA CFX10032DA
2
CFX9000 Enclosure
2 Chassis UL Type 1 UL Type 12 UL Type 3R
Frame Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options
2 FR4 N/A N/A B C B C
2
FR5 N/A N/A B C B C
FR6 N/A N/A B C B C
2 FR7 N/A 7 C 7 C D
FR8 7 7 7 7 F F
2 FR9 8 8 8 8 F F
2
D N/A See Page V6-T2-187
F N/A See Page V6-T2-188
Notes
2 1 FR5–FR7 drives not available in UL Type 1.
2 Enclosures 7 and 8 are NEMA 12 filtered.
Notes
1 The integrated filter clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.
2 FR4–FR6 drives not available in UL Type 1.
2
2
3 This catalog number is used only with power options.
4 Consult factory.
2
2
2
2
CFX9000 Enclosure
2 Chassis UL Type 1 UL Type 12 UL Type 3R
2
Frame Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options
FR4 N/A N/A B C B C
2
FR10 9 9 9 9 1 1
Notes
2 1 Consult factory.
2 Enclosures 7 and 8 are NEMA 12 filtered.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
CFX9000 Enclosure
2 Chassis UL Type 1 UL Type 12 UL Type 3R
2
Frame Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options
FR6 N/A N/A B C B C
2 FR7 N/A 7 C 7 C D
FR8 7 7 7 7 F F
2 FR9 8 8 8 8 F F
FR10 9 9 9 9 1 1
2
2 Enclosure Dimension Drawings
Enclosure
2 Size
B
UL Type 1 and UL Type 12
See Page V6-T2-183
UL Type 3R
See Page V6-T2-185
Notes
2 1 Consult factory.
2 Enclosures 7 and 8 are NEMA 12 filtered.
2
3 Not available for UL Type 3R.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
A B C
D E 2 RO (NC/NO) B OPTA2 — ■ ■ ■ ■ ■ ■ ■ 2
6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref, A OPTA9 —
2
■ ■ ■ ■ ■ ■ ■
2 ext +24 Vdc/ext +24 Vdc
Extended I/O Cards
6 DI B, C, D, E OPTB1 B1 — — — — — ■ ■
2
1 RO (NC/NO), 1 RO (NO), 1 therm
1 AI (mA isolated), 2 AO (mA isolated)
B, C, D, E
B, C, D, E
OPTB2
OPTB4
B2
B4
—
■
—
■
—
■
—
■
—
■
■
■
■
■
2
3 RO (NO) B, C, D, E OPTB5 B5 — — — — — ■ ■
2
3 Pt100 RTD board B, C, D, E OPTB8 B8 — — — — — ■ —
1 RO (NO), 5 DI 42–240 Vac input B, C, D, E OPTB9 B9 — — — — — ■ ■ 2
Communication Cards 3
Modbus D, E OPTC2 C2 ■ ■ ■ ■ ■ ■ ■
2
Modbus TCP D, E OPTCI CI ■ ■ ■ ■ ■ ■ ■
2
BACnet D, E OPTCJ CJ ■ ■ ■ ■ ■ ■ ■
Ethernet IP D, E OPTCK CK ■ ■ ■ ■ ■ ■ ■ 2
Johnson Controls N2 D, E OPTC2 CA ■ ■ ■ ■ ■ ■ ■
PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■ ■ ■ ■ 2
2
LonWorks D, E OPTC4 C4 ■ ■ ■ ■ ■ ■ ■
Notes
2
2
1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
3 OPTC2 is a multi-protocol option card.
2
2
2
2
2
2
2
2
2
2
2
LE
running in bypass mode. The lights are mounted on the enclosure door, above the switches.
Red Run Pilot Light (22 mm)—Provides a red run pilot light that indicates the drive is running. Light
2
P1 Input Circuit Breaker—High interrupting circuit breaker that provides a means of short-circuit protection for the power cables between it and the CPX9000, and
protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the CPX9000 from the line and the operating mechanism can be
Input 2
2
padlocked in the OFF position. This is factory mounted in the enclosure. Standard rating is 65 kAIC at 208/480V. 100 kAIC is available as an option.
P3 Input Line Fuses Rated to 200 kAIC—Provide high-level fault protection of the drive input power circuit from the load side of the fuses to the input side of the power Input
transistors. This option consists of three 200 kA fuses, which are factory mounted in the enclosure.
P7 MOV Surge Suppressor—Provides a Metal Oxide Varistor (MOV) connected to the line side terminals and is designed to clip line side transients. Input
2
P8 TVSS Surge Protective Device with 50 kA Rating—Provides transient voltage protection eliminating surges and spikes which can damage the diode bridge
of the drive.
Input
2
PC Capacitor Contactor—This option provides a contactor between the tuned reactor and capacitor to disconnect the capacitor from the circuit when desired, typically at
light or no load conditions. This contactor is wired to a programmable relay output.
Input
2
2
PE Output Contactor—Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive’s run or Output
permissive logic. NO auxiliary contacts rated at 10A, 600 Vac are provided for customer use. Bypass options RB and RA include an output contactor as standard.
This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure.
PF Output Filter—Used to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30m) or for a Output 2
drive rated at 525–690V. This option is mounted in the enclosure, and may be used in conjunction with a brake chopper circuit.
PG MotoRx (300–600 ft) 1000 V/μS DV/DT Filter—Used to reduce transient voltage (DV/DT) and peak voltages at the motor terminals. This option is comprised of a 0.5%
line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter (see option PF), the MotoRx recovers most of the energy from the
Output 2
2
voltage peaks, resulting in a lower voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the drive
is 300–600 ft (91–183m). This option cannot be used with the brake chopper circuit. The output filter (option PF) should be investigated as an alternative.
PH Single Overload Relay—Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options. It is Output
included with the bypass configurations for overload current protection in the bypass mode. The overload relay is mounted within the enclosure, and is manually 2
resettable. Heater pack included.
PI Dual Overload Relays—This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors. The
standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would include
Output 2
2
two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included.
PN Dual Overloads for Bypass—This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed Addl. bypass
for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a
100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. 2
2
2
2
2
2 RA Manual HOA Bypass Controller—The manual HAND/OFF/AUTO (HOA)—three-contactor—bypass option provides a means of bypassing the CFX9000, allowing the
AC motor to be operated at full speed directly from the AC supply line. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass
Bypass
starter with a door-mounted HOA selector switch and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in the inverter mode.
2 IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page V6-T2-182).
RB Manual IOB Bypass Controller—The manual INVERTER/OFF/BYPASS (IOB)—three-contactor—bypass option provides a means of bypassing the CFX9000, allowing Bypass
2 the AC motor to be operated at full speed directly from the AC supply line. This option consists of an input HMCP, a fused control power transformer, and a full voltage
bypass starter with a door-mounted IOB selector switch. IEC type input, bypass and input contactors are provided. The contactors are mechanically and electrically
2
interlocked (see wiring diagram on Page V6-T2-182).
RC Auto Transfer HOA Bypass Controller —The manual HAND/OFF/AUTO (HOA)—three-contactor—bypass option provides a means of bypassing the CFX9000, Bypass
allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the line” operation
2 after a drive trip. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted HOA selector switch
and an INVERTER/BYPASS switch. The HOA switch provides the ability to start and stop the drive in either mode. IEC type input, bypass and input contactors are
2 provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page V6-T2-182). Door-mounted pilot lights are provided that indicate
bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode.
WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.
2 RD Auto Transfer IOB Bypass Controller—The auto INVERTER/OFF/BYPASS (IOB)—three-contactor—bypass option provides a means of bypassing the CFX9000, Bypass
allowing the AC motor to be operated at full speed directly from the AC supply line. The circuitry provides an automatic transfer of the load to “across the line” operation
2 after a drive trip. This option consists of an input HMCP, a fused control power transformer, and a full voltage bypass starter with a door-mounted IOB selector switch. IEC
type input, bypass and input contactors are provided. The contactors are mechanically and electrically interlocked (see wiring diagram on Page V6-T2-182). Door-
mounted pilot lights are provided that indicate bypass or inverter operation. A green light indicates when the motor is running in inverter mode and an amber light
2 indicates when the motor is running in bypass mode.
WARNING: The motor may restart when the overcurrent relay is reset when operating in bypass, unless the IOB selector switch is turned to the OFF position.
2 RG Reduced Voltage Starter for Bypass—Used in conjunction with bypass option RA, RB, RC or RD. This option adds IT. Series reduced voltage soft starter to bypass
assembly for soft starting in bypass mode.
Bypass
2 S4 Floor Stand 6 in—Raises “F” box off the ground 6 in (152.4 mm). Recommended when box is not installed on an appropriate concrete pad. Enclosure
S5 Floor Stand 22 in—Converts a Size B or C, normally wall mounted enclosure to a floor standing enclosure with a height of 22 in (558.8 mm). Enclosure
2 S6 Floor Stand 12 in—Converts a Size C or D, normally wall mounted enclosure to a floor standing enclosure with a height of 12 in (304.8 mm). Enclosure
S9 Space Heater—Prevents condensation from forming in the enclosure when the drive is inactive or in storage. Includes a thermostat for variable temperature control. Enclosure
2 Heater requires a customer supplied 115V remote supply source.
2
Enclosed Drive Options
2
Conformal (Varnished) Coating 1 Control Options
2 Chassis Delivery Chassis Delivery Catalog
Frame Code Frame Code Description Number Suffix
2 FR6 FP FR9 FP Door-mounted speed potentiometer K1
FR7 FP FR10 FP Door-mounted speed potentiometer with HOA selector switch K2
2 FR8 FP FR11 FP 3–15 psig follower K3
2 Light Options
START-STOP pushbuttons K6
Type D2 control relay SD
2 Description
Catalog
Number Suffix On-delay relay SE
2
Off-delay relay SF
Power on, run, fault LED lights (22 mm) L1
Additional terminal blocks per 4 points SD
Power on, fault LED lights (22 mm) L3
2 Green LED run light (22 mm) LA Note
1 See catalog number description to order.
Green LED stop light (22 mm) LD
2 Red LED run light (22 mm) LE
2
Frequency meter KS Single overload relay PH
Catalog
Auto transfer IOB bypass controller RD 2
Description Number Suffix Reduced voltage starter for bypass RG
Input breaker P1 Dual overloads for bypass PN 2
Input line fusing
Input line fuses 200 kAIC
P2
P3 480 and 575V Bypass Options, 7-1/2–400 hp 2
Output contactor PE
Description
Catalog
Number Suffix 2
Single overload relay PH
Dual overload relays PI Manual HOA bypass controller RA
2
MOV P7 IOB bypass controller RB
50 kA surge protective device P8 Auto transfer HOA bypass controller RC 2
100 kA surge protective device P9 Auto transfer IOB bypass controller RD
2
Output frequency range 0–320 Hz Personal computer Standard
Initial output current (IH) 250% for 2 seconds Operator control provisions
2 Listings
Protection Features
UL, cUL, 508C Speed setting inputs
Keypad Standard
2
Overtemperature protection Standard 4–20 mA DC signals Standard
DC overvoltage protection Standard Isolated signals Optional
2 Modbus RTU
CanOpen (slave)
Optional
Optional
2 Profibus-DP Optional
Lonworks® Optional
2 Johnson Controls Metasys™ N2 Optional
2
Ethernet IP/Modbus TCP Optional
BACnet Optional
2 Note
1 The EMI filter is optional in FR10.
2
2
Wiring Diagram
2
Control Input/Output
2
Basic Application Default I/O Configuration
2 Reference potentiometer
1–10 kohms
Terminal Signal Description
OPTA9
2 1 +10Vref Reference output Voltage for potentiometer, etc.
2 2 AI1+ Analog input, voltage range 0–10 Vdc Voltage input frequency reference
3 AI1– I/O Ground Ground for reference and controls
2 Remote reference
0(4)–20 mA
4 AI2+ Analog input, current range 0–20 mA Current input frequency reference
2
5 AI2–
6 +24V Control voltage output Voltage for switches, etc. max 0.1A
2
14 DIN4 Multi-step speed select 1 DIN4 DIN5 Frequency Ref.
15 DIN5 Multi-step speed select 2 Open Open Ref.Vin
2
Closed Open Multi-step ref.1
Open Closed Multi-step ref.2
Closed Closed RefMax
2 16 DIN6 Fault reset Contact open = no action
Contact closed = fault reset
2
2
2
2
2
2
2
2
H H1 H2 W W1 D D1
Weight
Lbs (kg)
Shipping Weight
Lbs (kg) 2
40.00
(1016.0)
38.00
(965.2)
36.35
(923.3)
20.92
(531.4)
19.30
(490.2)
16.76
(425.7)
2.34
(59.4)
185 (84) 229 (104)
2
2
2
2
2
2
2
2
2
2
2
2
2 H1 H2 H H2
2 H3
H4
2
2
2 W1
W D1 D
2
2
2 W D1 D
2
2
2
2 Approximate
Weight
Approximate
Shipping Weight
2
H H1 H2 H3 H4 W W1 D D1 Lbs (kg) Lbs (kg)
52.00 50.00 48.35 72.00 71.19 30.92 29.30 16.78 2.34 320 (145) 435 (197)
2
(1320.8) (1270.0) (1228.1) (1828.8) (1808.2) (785.4) (744.2) (426.2) (59.4)
2
2
2
2
2
2
2
2
2
2
H3 H H3
2 H5 H4
2
2
2 W2
W1 D1
W3 D2
2
2
2 W1 D1
D2
2
2
2
2 Approximate Approximate
Weight Shipping Weight
2 H H1 H2 H3 H4 H5 W W1 W2 W3 D D1 D2 Lbs (kg) Lbs (kg)
58.09 56.45 54.77 48.35 78.09 77.64 37.73 30.92 29.30 3.34 17.74 16.77 3.31 370 (168) 485 (220)
2 (1475.5) (1433.8) (1391.2) (1228.1) (1983.5) (1972.1) (958.3) (785.4) (744.2) (84.8) (450.6) (426.0) (840.1)
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
H
H1
2
2
2
2
2
2
2
2
W D 2
2
2
2
2
Approximate
Shipping Weight
2
2
H H1 W W1 W2 D D1 Lbs (kg)
76.27 96.00 30.92 37.73 29.30 16.76 17.74 1000 (454)
(1937.3) (2438.4) (784.4) (958.3) (744.2) (424.7) (450.6)
Note
2
Shown with optional floor stands.
2
2
2
2
2
2
2
2
2
2
2
H1 H
2
2
2
2
2
2 W1 D1
2
2
2
2
2
2 Approximate Approximate
Weight Shipping Weight
2 H H1 W W1 D D1 Lbs (kg) Lbs (kg)
93.58 69.51 60.00 48.00 37.50 26.00 1700 (771) 1850 (839)
2 (2376.9) (1765.60) (1524.0) (1219.2) (952.5) (660.4)
2
2
2
2
2
2
2
Exhaust For
4.79 2
(121.7)
Air Cable Entry
2
20.00 2
(508.0) 15.00
2
(381.0)
Hinged Side
2.00
(50.8)
2
Door Clearance 10.00
26.25
(666.8)
at 90° (254.0) 2
Top View
2
4.00 (101.6) Minimum
Free Air Space Required
2
2
2
Keypad
93.92
(key-lock optional) 2
(2385.6) 90.00 84.37
(2286.0) (2143.0) Intake Ventilating Slots
(Filtered on NEMA 12) 2
2
2
2
Quarter Turn Latch 2
(two places)
2
15.50 30.00
(393.7) (762.0) 2
21.50 Front View
(546.1)
Side View
2
.56 (14.2) Dia. 3.50
Opening for
Mounting Holes
(4 Places)
(88.9)
Bottom Cable Entry 2
8.50 2
18.75 (215.9)
(476.3)
5.75 8.00 2
(146.1) (203.2)
2
2
2
Keypad
2
Operator Elements When Specified,
Mounted on These Panels
2
2 Door Handle
(key-lock optional)
2 93.50
(2374.9) 90.00 84.37
2 (2286.0) (2143.0)
2
Intake Ventilating Slots
(Filtered on NEMA 12)
2
2 Quarter Turn Latch
(2 Places)
2
2
2 24.00 (609.6) 21.45 (544.8) 21.31 (541.3)
48.00 (1219.2)
25.14 (639)
2 Side View .56 (14.2) Dia.
Front View
9.50
Mounting Holes (241.3)
2 (4 Places)
Opening for
Bottom Cable Entry
2 12.50
22.47
(317.5)
2 (570.74)
7.73
2 5.48
(139.19)
(196.34)
Approximate
2 Construction: UL Type 1 Oversize
Finish: Enclosure – ANSI 61 Gray (Light)
3.01 (76.45)
37.47 (951.74)
Shipping Weight
Lbs (kg)
45.22 (1148.59)
2 Bottom View 1400 (636)
2
2
2
(2286.0)
Door Handle
(key-lock optional)
2
Access
Plate
(4 places)
2
2
2
24.00 (609.6) 60.00 (1524.0)
25.14 (638.6) Front View
8.50 x 12.00 (215.9 x 304.8) 2
Side View 32.72 (831.1) Bottom Access
ø0.56 (ø14.2) Dia.
Mounting Hole 2
(five places)
25.00
(635.0) 2
18.84
Contents
2 CPX9000 Enclosed Clean Power Drives
Description Page
2 CPX9000 Enclosed Clean Power Drives
Application Description . . . . . . . . . . . . . . . . . . V6-T2-193
2 Features and Benefits . . . . . . . . . . . . . . . . . . . V6-T2-198
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-199
2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-200
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-208
2 Technical Data and Specifications . . . . . . . . . . V6-T2-214
2
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-216
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-217
2
2
2
2
2 Product Description
2 Eaton’s CPX9000 clean
power drives use advanced
All 9000X Series drives are
constant torque rated and
CPX9000 Enclosed Products ● Custom Engineered—
for those applications with
● Standard Enclosed—
18-pulse clean power rated for either high overload more unique or complex
2 technology that significantly (IH) or low overload (IL). IH
covers a wide range of the
most commonly ordered requirements, these are
reduces line harmonics at indicates 150% overload options. Pre-engineering individually engineered
2 the drive input terminals, capacity for 1 minute out of eliminates the lead time to the customer’s needs.
resulting in one of the purest 10 minutes. IL indicates normally associated with Contact your local sales
2 sinusoidal waveforms
available.
110% overload capacity for
1 minute out of 10 minutes.
customer specific options. office for assistance in
pricing and lead time.
Available configurations
2 The CPX9000 drive also are listed on Pages
V6-T2-199 and
delivers True Power Factor—
2 in addition to reducing
harmonic distortion, the
V6-T2-208 to
V6-T2-213.
2 Modified Standard
●
CPX9000 drive prevents
upstream transformer Enclosed—applies to
overheating and overloading specific customer
2 of breakers and feeders, requirements that vary
enabling the application of from the Standard
2 adjustable frequency drives Enclosed offering, such as
on generators and other high the need for an additional
2 impedance power systems. indicating light or minor
modifications to drawings.
2
Contact your local sales
office for assistance in
pricing and lead time.
2
2
2
2
2
2
2
2
How Does a VFD Convert Three-Phase AC to a Guidelines of Meeting IEEE Std. 519-1992
2 Variable Output Voltage and Frequency? Harmonic Distortion Limits
2 The six-pulse VFD: The
majority of all conventional
The six-pulse VFD drive
creates harmonic current
The IEEE 519-1992
Specification is a standard
users that are implementing
medium and low voltage
drives that are built consist distortion. The harmonic that provides guidelines for equipment.
2 of a six-pulse configuration. current that is created is commercial and industrial
The figure below represents energy that can not be used
2 a six-diode rectifier design that by customers and causes
converts three-phase utility external heat and losses to all Maximum Harmonic Current Distortion in % of the
2 power to DC. The inverter
section uses IGBTs to convert
components including other
drives that are on the same
Fundamental (120V through 69,000V)
Harmonic Order (Odd Harmonics)
DC power to a simulated AC power distribution. See the
2 sine wave that can vary in curve below showing a
Isc/IL h<11 11<h<17 17<h<23 23<h<35 35<h TDD
frequency from 0–320 Hz. 500 hp drive with 167A of <20 4.0 2.0 1.5 0.6 0.3 5.0
2 damaging harmonic current. 20<50 7.0 3.5 2.5 1.0 0.5 8.0
2
50<100 10.0 4.5 4.0 1.5 0.7 12.0
Six-Diode Rectifier Design 100<1000 12.0 5.5 5.0 2.0 1.0 15.0
2 The ratio Isc/IL is the ratio of the short-circuit current available at the
Converter Section (+) DC
point of common coupling (PCC), to the maximum fundamental load
current. Consequently, as the size of the user load decreases with
2 respect to the size of the system, the percentage of harmonic current
that the user is allowed to inject into the utility system increases.
L2A
2 L1A
L3A
AC
Motor Notes
TDD = Total demand distortion is the harmonic current distortion in percent of the maximum
2 demand load current (15 or 30 minute demand).
ISC = Maximum short circuit current at the PCC not counting motor contribution.
2 (–) DC
IL = Maximum demand load current for all of the connected loads (fundamental frequency
component) at the PCC. All of the limits are measured at a point of common coupling.
2 Bus
Dynamic Braking
Transistor
Output Transistors
IGBT Section
Capacitors
2
2 500 hp Six-Pulse Nonproductive Harmonic Current
Current
2 Amps
1000
2
2
500
2 0
2 –500
2
–1000
2 0.100 0.10625 0.1125
Time in Seconds
0.11875 0.125
2
500 hp Six-Pulse Nonproductive Harmonic Current
2 Six-Pulse Circuit
2 Current harmonics
I1 = 100% I11 = 6.10% I19 = 1.77%
2. 12-Pulse Converters
2 A 12-pulse converter the second a delta/delta six-pulse converter). This
incorporates two separate design (which does not phase permits a facility to use a
2 AFD input semiconductor shift). The 12-pulse larger percentage of AFD
bridges, which are fed from arrangement allows the loads under IEEE 519-1992
2 30º phase shifted power harmonics from the first guidelines than allowable
sources with identical converter to cancel the using line reactors or DC
2 impedance. The sources may
be two isolation
harmonics of the second.
Up to approximately 85%
chokes. A harmonic analysis
is required to guarantee
2 transformers, where one is a
delta/wye design (which
reduction of harmonic current
and voltage distortion may
compliance with guidelines.
2
12-Pulse 12-Pulse Diode Inverter Section
Phase-Shifting Bridge Rectifier
Transformer Converter Section
2 (+) DC
2
L1A
L2A
L3A
2 AC
Motor
2 L1B
L2B
L3B
2
2 12-Pulse Diode Dynamic Braking
(-) DC
Output Transistors
2
Bridge Rectifier Transistor IGBT Section
Converter Section Bus
Capacitors
2
2 500 hp 480V Drive with 12-Pulse Rectifier 500 hp 480V Drive with 12-Pulse Rectifier
12-Pulse Circuit
Current
2 Amps
1000
Current harmonics
I1 = 100% I11 = 4.19% I19 = 0.06%
2 I5 = 1.25% I13 = 2.95% I23 = 0.87%
500
2
I7 = 0.48% I17 = 0.21% I25 = 0.73%
Power = 500 hp
2 0 Hc = 66.2 amps
2 –500
Advantages
● Moderate cost, although
Disadvantages
● Impedance matching of
2 –1000
significantly more than
reactors or chokes
phase shifted sources is
critical to performance
0.126 0.13225 0.1385 0.14475 0.151 Substantial reduction (up Transformers often require
2
● ●
(+) DC 2
1
2
A
2
9
1
2
3 2
1
2
8
N
3 4
5
AC
Motor 2
3 7 4 6
C 7
2
6 5 8
9
2
(–) DC
18-Pulse Diode Rectifiers Dynamic Braking Output Transistors 2
Phase-Shifting Transistor IGBT Section
3-Phase
AC Input
Auto-Transformer
Bus
Capacitors
2
2
500 hp 480V Drive with 18-Pulse Rectifiers 500 hp 480V Drive with 18-Pulse Rectifiers
2
Current 18-Pulse Clean Power
2
Amps
Current harmonics
1000
I1 = 100% I11 = 0.24% I19 = 1.00%
I5 = 0.16% I13 = 0.10% I23 = 0.01% 2
500
I7 = 0.03%
Power = 500 hp
I17 = 0.86% I25 = 0.01%
2
2
0
Hc = 24 amps
–500 Advantages
● Virtually guarantees
Disadvantages
● Not as cost-effective as
2
–1000
compliance with
IEEE 519-1992
some other methods at
small (<50) horsepower 2
0.126 0.13225 0.1385 0.14475 0.151
Provides increased input
2
●
Time in Seconds
protection for AFD and its
semiconductors from line
transients 2
● Up to four times the
harmonic reduction of 2
12-pulse methods
● Smaller transformer than 2
isolation transformer used
in 12-pulse converter 2
Standards and
2 Features and Benefits Certifications
2 CPX9000 clean power drive
features include:
● Horsepower range:
● 480V, 25–800 hp (consult
UL 508C tested, listed and
approved.
2 ● Space optimized enclosure
●
factory for larger sizes)
208/230V, 25–200 hp
● Simple layout for power
2 options ● 575V, 25–800 hp (consult
factory for larger sizes)
● Type 1, NEMA 12 with
2 gaskets and filters, ● Over 15 years of 18-pulse
clean power experience
Type 3R
2 65 kAIC Standard at 480V
●
● Input voltage: 480V, 208V,
575V and 208V
2
2
2 Bypass Starter Assembly
(option)
2
2 Pre-Charge Input Contactor
2
2 18-Pulse Diode Rectifier Input Line Fuses
2
2
2 Input Choke
2
2 18-Pulse Auto-Transformer
2
2
2
2
2
2
K4 HAND/OFF/AUTO switch 0.87-inch (22 mm) Control
Horsepower Rating K5 MANUAL/AUTO reference switch 0.87-inch (22 mm) Control
025 = 25 hp 100 = 100 hp 350 = 350 hp K6 START/STOP pushbuttons 0.87-inch (22 mm) Control
030 = 30 hp
040 = 40 hp
125 = 125 hp 400 = 400 hp
150 = 150 hp 500 = 500 hp
KF
KO
Bypass test switch for RA and RB
Standard elapsed time meter
Addl. bypass
Control 2
050 = 50 hp 200 = 200 hp 600 = 600 hp L1 Power, RUN and fault pilot lights Light
060 = 60 hp
075 = 75 hp
250 = 250 hp 700 = 700 hp
300 = 300 hp 800 = 800 hp
L2
LE
Bypass pilot lights for RA, RB, bypass options
Red RUN light
Addl. bypass
Light
2
Enclosure Rating
P1
P8
Input disconnect
Surge protective device
Input
Input 2
PE Output contactor Output
1 = Type 1
3 = Type 3R
PF
PG
Output filter
MotoRx (up to 600 ft [182.9m]) 1000 V/μS DV/DT filter
Output
Output 2
6 = Type 12 filtered PH Single overload relay Output
Voltage Rating
PI
PN
Dual overload relays
Dual overloads for bypass
Output
Addl. bypass 2
RA Manual HOA bypass controller Bypass
2
2 = 230V (208–240V)
4 = 480V RB Manual IOB bypass controller Bypass
5 = 575V (575–600V) RC Auto transfer HOA bypass controller Bypass
2
RD Auto transfer IOB bypass controller Bypass
RG Reduced voltage starter for bypass Bypass
Application—Torque/Braking 1 S7 10.00-inch (254.0 mm) expansion Enclosure
A = IL/no brake chopper
B = IL/internal brake chopper
S8
S9
20.00-inch (508.0 mm) expansion
Space heater
Enclosure
Enclosure 2
D = IH/no brake chopper
E = IH/internal brake chopper
Communication Options 6 2
2
Enclosed Style C2 = Modbus® CA = Johnson Controls N2
C3 = PROFIBUS® DP CI = Modbus TCP/Ethernet IP
A = Enclosed drive C4 = LonWorks® CJ = BACnet
2
C5 = Profibus DP (D9 connector) D3 = RS-232 with D9 connection
C6 = CANopen (slave)
C7 = DeviceNet™
C8 = Modbus (D9 Type connector)
2
Control Options
B1 = 6 DI, 1 ext +24 Vdc/ext +24 Vdc 2
B2 = 1 RO (NC/NO), 1 RO (NO), 1 therm
B4 = 1 AI (mA isolated), 2 AO (mA isolated), 1 ext +24 Vdc/EXT +24 Vdc
B5 = 3 RO (NO) 2
B8 = 1 ext +24 Vdc/ext +24 Vdc, 3 Pt100
B9 = 1 RO (NO), 5 DI 42–240 Vac input
2
2
Engineered Options
HT High temperature rating for 50°C (FR10 and above) 7
VB Varnished boards
Notes
2
2
1 Brake chopper is standard in drives up to 30 hp I or 40 hp I at 480V. It is optional in larger drives.
H L
2 Local/remote keypad is included as the standard control panel.
3 Some options are voltage and/or horsepower specific. Consult your Eaton representative for details.
4 See Pages V6-T2-210 and V6-T2-211 for complete descriptions.
5 Includes local/remote speed reference switch.
2
6 See Pages V6-T2-208 and V6-T2-209 for complete descriptions.
7 Consult Eaton for availability. 2
2
2
2
2
2
Product Selection
2
When Ordering
2 ● Select a base catalog ● The CPX9000 product uses rating, overload and ● If dynamic brake chopper
number that meets the the term High Overload (IH) temperature ratings are or control/communication
2 application requirements—
nominal horsepower,
in place of the term
Constant Torque (CT).
now treated separately.
Ambient temperature
option is desired, change
the appropriate code in the
2 voltage and enclosure
rating. (The enclosed
Likewise, Low Overload (IL)
is used in place of the term
ratings are shown in the
table below. Consult the
base catalog number.
drive’s continuous output Variable Torque (VT). The factory for 50°C ratings of
● All of the programming is
2 amp rating should be equal new terms are a more FR10 and above. exactly the same as the
to or greater than the precise description of the standard SVX9000 drive.
2 motor’s full load amp rating. The older terms Ambient Temperature
● Select enclosed options.
Add the codes as suffixes
rating.) The base-enclosed included ambient Ratings
2 package includes a
standard drive, door-
temperature ratings in
addition to overload
Frame
to the base catalog number
in alphabetical and numeric
Size IH IL
order.
2 mounted alphanumeric
panel and enclosure.
ratings. In order to
minimize enclosure size FR4–FR9 50°C 50°C
and offer the highest FR10 and above 40°C 40°C
2 ambient temperature
2
208/230V Drives
2
CPX9000 Base Drive Type 1
2
CPX9000 Drive
Enclosure Current Chassis Base Catalog
Size 1 hp 2 (A) Frame Number 3
2 Low Overload Drive
2
7 25 75 FR7 CPX02512AA
30 88 FR7 CPX03012AA
2 9 125
150
340
410
FR8T
FR8T
CPX12512AA
CPX15012AA
2
10 150 410 FR9T CPX15012DA
200 522 FR9T CPX20012DA
2 Notes
1 See enclosure dimensions beginning on Page V6-T2-217.
2 2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.
3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.
2
2
2
2
CPX9000 Base Drive Type 3R 4 2
Enclosure Current Chassis Base Catalog
Size 1 hp 2 (A) Frame Number 3
2
Low Overload Drive
7 25 75 FR7 CPX02532AA 2
30 88 FR7 CPX03032AA
40 114 FR7 CPX04032AA 2
50
60
140
170
FR8
FR8
CPX05032AA
CPX06032AA
2
75 205 FR8 CPX07532AA 2
8 100 300 FR9 CPX10032AA
9 125 340 FR8T CPX12532AA 2
2
High Overload Drive
7 25 75 FR7 CPX02532DA
30 88 FR7 CPX03032DA
2
40 114 FR8 CPX04032DA
50 140 FR8 CPX05032DA 2
60 170 FR8 CPX06032DA
8 75 205 FR9 CPX07532DA 2
9 100 300 FR8T CPX10032DA
2
Notes
1 See enclosure dimensions beginning on Page V6-T2-217.
2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.
2
2
3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.
4 All Type 3R drives use the Size F enclosure.
480V Drives
2
CPX9000 Base Drive Type 1
2
CPX9000 Drive
Enclosure Current Chassis Base Catalog
Size 1 hp 2 (A) Frame Number 3
2 Low Overload Drive
2 7 25
30
38
46
FR6
FR6
CPX02514BA
CPX03014BA
2 40 61 FR6 CPX04014BA
50 72 FR7 CPX05014AA
2 60 87 FR7 CPX06014AA
75 105 FR7 CPX07514AA
2 100 140 FR8 CPX10014AA
2 125
150
170
205
FR8
FR8
CPX12514AA
CPX15014AA
2
350 460 FR10 CPX35014AA
400 520 FR10 CPX40014AA
2 800
High Overload Drive
1030 FR12 CPX80014AA
2 7 25 38 FR6 CPX02514EA
30 46 FR6 CPX03014EA
2 40 61 FR7 CPX04014DA
50 72 FR7 CPX05014DA
2 60 87 FR7 CPX06014DA
2 75
100
105
140
FR8
FR8
CPX07514DA
CPX10014DA
2
9 250 300 FR10 CPX25014DA
300 385 FR10 CPX30014DA
2
650 820 FR12 CPX65014DA
700 840 FR12 CPX70014DA
2 Notes
1 See enclosure dimensions beginning on Page V6-T2-217.
2 2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.
3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.
2
2
Notes 2
1 See enclosure dimensions beginning on Page V6-T2-217.
2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.
3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.
2
2
2
2
2 7 25 38 FR6 CPX02534AA
30 46 FR6 CPX03034AA
2 40 61 FR6 CPX04034AA
50 72 FR7 CPX05034AA
2 60 87 FR7 CPX06034AA
2
75 105 FR7 CPX07534AA
100 140 FR8 CPX10034AA
2 7 25
30
38
46
FR6
FR6
CPX02534DA
CPX03034DA
2 40 61 FR7 CPX04034DA
50 72 FR7 CPX05034DA
2 60 87 FR7 CPX06034DA
2
75 105 FR8 CPX07534DA
100 140 FR8 CPX10034DA
2
Notes
1 All Type 3R drives use the Size F enclosure.
2 See enclosure dimensions beginning on Page V6-T2-217.
2 3 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.
4 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.
2
2
2
2
2
2
2
2
2
2
2
2
2
Notes
2
2
1 See enclosure dimensions beginning on Page V6-T2-217.
2 hp ratings are provided as a guideline. Drives should be sized per motor nameplate FLA.
3 The 18-pulse clean power assembly includes a standard drive, door-mounted local/remote keypad and enclosure.
2
2
2
2
2 7 25 27 FR6 CPX02565AA
30 34 FR6 CPX03065AA
2 40 41 FR7 CPX04065AA
50 52 FR7 CPX05065AA
2 60 62 FR8 CPX06065AA
2
75 80 FR8 CPX07565AA
100 100 FR8 CPX10065AA
2 10
400
500
385
502
FR10
FR11
CPX40065AA
CPX50065AA
2
800 820 FR12 CPX80065AA
High Overload Drive
2 7 25 27 FR6 CPX02565DA
30 34 FR7 CPX03065DA
2 40 41 FR7 CPX04065DA
50 52 FR8 CPX05065DA
2 60 62 FR8 CPX06065DA
2
75 80 FR8 CPX07565DA
8 100 100 FR9 CPX10065DA
2 10 400
450
385
460
FR11
FR11
CPX40065DA
CPX45065DA
2
700 750 FR12 CPX70065DA
Notes
2
2
2
2
2
Options
2
CPX9000 Series Option Board Kits
2 The CPX9000 Series drives can accommodate a wide selection of expander and adapter option boards
to customize the drive for your application needs. The drive’s control unit is designed to accept a total
2 of five option boards (see figure below).
The CPX9000 Series factory- installed standard board configuration includes an A9 I/O board and an A2
2 relay output board, which are installed in slots A and B.
2
9000X Series Option Board Kits
2
Option Boards Option Board Kits
2 Field Factory
Installed Installed SVX Ready Programs
2 Option Kit Description 1
Allowed Slot
Locations 2
Catalog
Number
Option
Designator Basic
Local/
Remote Standard MSS PID Multi-P. PFC
—
■
—
■
—
■
—
■
—
■
■
■
2 Communication Cards 3
Modbus D, E OPTC2 C2
2
■ ■ ■ ■ ■ ■ ■
2 BACnet D, E OPTCJ CJ ■ ■ ■ ■ ■ ■ ■
Ethernet IP D, E OPTCK CK ■ ■ ■ ■ ■ ■ ■
PROFIBUS DP D, E OPTC3 C3 ■ ■ ■ ■ ■ ■ ■
2 LonWorks D, E OPTC4 C4 ■ ■ ■ ■ ■ ■ ■
2
PROFIBUS DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■ ■ ■ ■
2 DeviceNet D, E OPTC7 C7 ■ ■ ■ ■ ■ ■ ■
2 Notes
1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
2
2
2
2
2
2
2 K2 Door-Mounted Speed Potentiometer with HOA Selector Switch—Provides the CPX9000 with the ability to start/stop and adjust the speed reference from
door-mounted control devices or remotely from customer-supplied inputs. In HAND position, the drive will start and the speed is controlled by the door-mounted speed
Control
potentiometer. The drive will be disabled in the OFF position. When AUTO is selected, the drive run and speed control commands are via user-supplied dry contact and
2 4–20 mA signal.
K3 3–15 psig Follower—Provides a pneumatic transducer that converts a 3–15 psig pneumatic signal to either 0–8 Vdc or a 1–9 Vdc signal interface with the CPX9000. Control
2 The circuit board is mounted on the inside of the front enclosure panel and connects to the user’s pneumatic control system via 6 ft (1.8m) of flexible tubing and a
1/4 inch (6.4 mm) brass tube union.
2 K4 HAND/OFF/AUTO Switch for Non-Bypass Configurations—Provides a three-position selector switch that allows the user to select either a HAND or AUTO mode
of operation. HAND mode is defaulted to keypad operation, and AUTO mode is defaulted to control from an external terminal source. These modes of operation can be
Control
configured via drive programming to allow for alternate combinations of start and speed sources. Start and speed sources include Keypad, I/O and fieldbus.
2 K5 MANUAL/AUTO Speed Reference Switch—Provides door-mounted selector switch for MANUAL/AUTO speed reference. Control
2 K6
KF
START/STOP Pushbuttons—Provide door-mounted START and STOP pushbuttons for either bypass or non-bypass configurations.
Bypass Test Switch for RB and RA—Allows the user to energize the AF drive for testing while operating the motor on the bypass controller. The Test Switch is
Control
Addl. bypass
2
mounted on the inside of the enclosure door.
KO Standard Elapsed Time Meter—Provides a door-mounted elapsed run-time meter. Control
2 L1 Power On and Fault Power Lights—Provide a white Power On light that indicates power to the enclosed cabinet and a red fault light that indicates a drive fault
has occurred.
Light
2 L2 Bypass Pilot Lights for RB, RA Bypass Options—A green light indicates when the motor is running in Inverter mode and an amber light indicates when the motor is
running in Bypass mode. The lights are mounted on the enclosure door, above the switches.
Addl. bypass
2 LE
P1
Red Run Pilot Light 0.87-Inch (22 mm)—Provides a red Run pilot light that indicates the drive is running.
Input Circuit Breaker—High interrupting circuit breaker that provides a means of short-circuit protection for the power cables between it and the CPX9000, and
Light
Input
2
protection from high-level ground faults on the power cable. Allows a convenient means of disconnecting the CPX9000 from the line and the operating mechanism can be
padlocked in the OFF position. This is factory mounted in the enclosure. Standard rating is 65 kAIC at 208/480V. 100 kAIC is available as an option.
PE Output Contactor—Provides a means for positive disconnection of the drive output from the motor terminals. The contactor coil is controlled by the drive’s run or Output
2 permissive logic. NC and NO auxiliary contacts rated at 10A, 600 Vac are provided for customer use. Bypass options RB and RA include an output contactor as standard.
This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure.
2 PF Output Filter—Used to reduce the transient voltage (DV/DT) at the motor terminals. The output filter is recommended for cable lengths exceeding 100 ft (30.5m) with a
drive of 3 hp and above, for cable lengths of 33 ft (10.1m) with a drive of 2 hp and below, or for a drive rated at 525–690V. This option is mounted in the enclosure.
Output
2 PG MotoRx (300–600 Ft) 1000 V/μS DV/DT Filter—Used to reduce transient voltage (DV/DT) and peak voltages at the motor terminals. This option is comprised of a 0.5%
line reactor, followed by capacitive filtering and an energy recovery/clamping circuit. Unlike the output filter (see option PF), the MotoRx recovers most of the energy from the
Output
voltage peaks, resulting in a lower voltage drop to the motor, and therefore conserving power. This option is used when the distance between a single motor and the drive
2 is 300–600 ft (91.4–182.9m).
PH Single Overload Relay—Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options. Output
2 It is included with the bypass configurations for overload current protection in the bypass mode. The overload relay is mounted within the enclosure, and is manually
resettable. Heater pack included.
2 PI Dual Overload Relays—This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors.
The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example, a 100 hp drive would
Output
2
include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable. Heater packs not included.
PN Dual Overloads for Bypass—This option is recommended when a single drive is operating two motors in the Bypass mode and overload current protection is needed Addl. bypass
for each of the motors. The standard configuration includes two bimetallic overload relays, each sized to protect a motor with 50% of the drive hp rating. For example,
2 a 100 hp drive would include two overload relays sized to protect two 50 hp motors. The relays are mounted within the enclosure, and are manually resettable.
2
2
2
2
2
2
Notes
500–600
650–800
HND3800
HND312
HMCP800X7W
3
2
1 See catalog number description to order.
2 Contact factory for 208V and 575V applications. 2
3 Contact factory.
2
7 S7
8 S7
Control Options
2 Description
Catalog
Number Suffix
9 S7
10 S7
2 Door-mounted speed potentiometer K1 11 S7
Door-mounted speed potentiometer with HOA selector switch K2 20.00 Inch (508.0 mm) Expansion
2 3–15 psig follower K3 7 S8
2 START-STOP pushbuttons K6 10 S8
Type D2 control relay SD 11 S8
2 On-delay relay SE Space Heater 1
Off-delay relay SF 7 S9
2 Additional terminal blocks per 4 points SD 8 S9
2 9
10
S9
S9
Bypass Control Options
2 Catalog
11 S9
2
8 SN
Inverter/bypass pilot lights L2
9 SN
2 10 SN
11 SN
2 Note
1 Requires customer-supplied 115 Vac supply.
2
2
2
2
2
2
2
2
2
Output frequency range 0–320 Hz Personal computer Standard
Initial output current (IH) 250% for 2 seconds Operator control provisions
2 Listings
Protection Features
UL, cUL, 508C Speed setting inputs
Keypad Standard
2 Incoming line fuses Standard 200 kAIC rating 0–10 Vdc potentiometer/voltage signal Standard
AC input circuit disconnect Optional 4–20 mA isolated Configurable
2 Phase rotation insensitive Standard 4–20 mA differential Configurable
EMI filter Standard FR6 thru FR9 1 3–15 psig Optional
2 Input phase loss protection Standard Analog outputs
2
Overtemperature protection Standard 4–20 mA DC signals Standard
DC overvoltage protection Standard Isolated signals Standard
2 CanOpen (slave)
Profibus-DP
Optional
Optional
2 LonWorks Optional
Johnson Controls Metasys N2 Optional
2 Ethernet IP/Modbus TCP Optional
2
BACnet Optional
Note
2
2
Standard Conditions for Application and Service Relay output max. switching load
Relay output max. continuous load
3A/24 Vdc, 300 Vdc, 250 Vac 1
2A rms
2
Maximum operating ambient temperature 0–50°C up to FR9
0–40°C FR10 and larger, consult factory for 50°C
rating above FR9
Thermistor input Rtrip = 4.7 kohms 2
2
Storage temperature –40 to 60°C Note
1 For applications above 3A consult instruction manual.
Humidity (maximum), noncondensing 95%
Altitude (maximum without derate) 3300 ft (1000m) 2
Line voltage variation +10/–15%
Line frequency variation 45–66 Hz 2
Efficiency >95%
Power factor (displacement) 0.99+
2
Power factor (apparent) 0.99
2
2
2
2
2
2
2
2
2
2
2
2
Wiring Diagrams
2
2 Power Diagram Up to FR9 Power Diagram Up to FR9 with Bypass
2 Circuit HMCP
Breaker
2
2
Input Inverter Input
Fusing Contactor I
Inverter Input
I Input
2
Contactor
Fusing
18-Pulse
2 Transformer 18-Pulse
Transformer
2 18-Pulse
Diode Bridge 18-Pulse
Optional
(IT.)
Reduced
2
Diode Bridge Voltage Starter
9000X
2 Drive 9000X
Drive
2 Mechanical
Interlock
Output M L Bypass
2 Contactor Contactor
Motor
2 Overload
2
Motor
2
2 Power Diagram FR10 and Larger Power Diagram FR10 and Larger with Bypass
2 HMCP
Circuit
2 Breaker
Inverter Input
2 Input
Contactor I
Fusing Input
2 Fusing
(IT.)
Optional
18-Pulse
2 Transformer
18-Pulse
Transformer
Reduced
Voltage Starter
Pre-charge Pre-charge
2 Complete
Contactor
Complete
Contactor
2 6-Pulse
Diode Bridge
6-Pulse
Diode Bridge
2 9000X
12-Pulse Drive 9000X
2 12-Pulse Drive
Mechanical
2 Output M
Contactor
Interlock
L Bypass
Contactor
2 Motor
2 Overload
2 Motor
2
26.25
(666.8) 2.00
Hinged
(50.8)
Side Door 10.00
Clearance at 90º (254.0) 2
Top View
2
Keypad
2
Flanged Disconnect Supplied
With Circuit Breaker
When Specified
2
Operator Elements 2
When Specified, Mounted
On These Panels
2
84.37
90.00
(2143.0) 93.92
(2385.6)
Door Handle
(key-lock optional)
2
(2286.0)
2
2
2
2
2
Quarter Turn Latch
(three places)
2
15.50 30.00 2
(393.7) ø0.56 (ø14.2) Dia. (762.0)
21.50
Mounting Holes
(five places) Opening For Bottom
2
(546.1) Cable Entry
14.90
2
Side View (378.5) 10.50
18.75
(476.3)
4.25 (266.7) 2
(107.9)
5.75
(146.1)
7.00
(177.8) 2
Finish: Enclosure—ANSI 61 Gray (light)
1.75
(44.5) 24.45 2
Material: Enclosure and Backplate— (621.0)
2
12 ga. = 0.1046 Cold Rolled Steel 28.05
(712.5)
Bottom View
2
2
2 For Top
Cable Entry
(two places)
2 Top View
2
2
2
2
Drive
2 Circuit Breaker
2
2 90.00 84.37
93.50
(2374.9)
(2286.0) (2143.0)
2
2 Door Handle
(key-lock optional)
2
2
2
2
2 24.00 21.45
(544.8)
21.31
(541.3)
(609.6) 48.00
2 Side View
(1219.2)
For Bottom
2
Cable Entry
9.50
2
(241.3) 12.50
22.47 32.20 (317.5)
(570.7) (817.9)
13.97
2 (354.8) 7.73 5.48 ø0.56
(196.3) (139.2)
2
(ø14.2)
Finish: Enclosure—ANSI 61 Gray (light)
Material: Enclosure and Backplate— (five places)
3.01 (76.5)
12 ga. = 0.1046 Cold Rolled Steel 37.47 (951.7)
2 45.22 (1148.6)
Bottom View
2
2
7.46 x 15.00
(189.5 x 381.0)
Access in Top
(two places) 2
2
90 Max. 90 Max.
27.36
(694.9)
Door
Opening
Door
Opening
27.06
2
(687.3)
29.05
(737.9)
2
Top View 2
4.00 (101.6) Minimum
Free Air Space Required
2
2
2
2
2
93.50
2
(2374.9) Drive
Circuit Breaker
2
2
90.00
(2286.0)
Door Handle
2
(key-lock optional)
2
Access
Plate
(4 places)
2
2
2
24.00 (609.6) 60.00 (1524.0)
25.14 (638.6) Front View
8.50 x 12.00 (215.9 x 304.8) 2
Side View 32.72 (831.1) Bottom Access
ø0.56 (ø14.2) Dia.
Mounting Hole 2
(five places)
25.00
(635.0)
2
18.84
2 9.03
(229.4)
2
2
21.00 x 10.00
2 (533.4 x 254.0)
Access in Top
2 Top View
2 Flanged
Disconnect
2
Supplied with
Circuit Breaker
When Specified
2
Keypad
2 Door Handle
Operator (key-lock optional)
2 Elements
When
Specified,
2 93.50
Mounted
on These
Panels
2
(2374.9)
90.00
(2286.0)
2 84.37
(2143.0)
2
Quarter-Turn
Latch (four places)
2
2 Intake Ventilating
Slots (filtered on
Type 12)
2
2 30.50 (774.7)
35.75 (908.1) 35.75 (908.1)
80.00 (2032.0)
2 31.75 (806.5)
Side View
15.64
Front View
21.00 x 10.00 (533.4 x 254.0)
(397.3) Bottom Access
2
2
2 29.04
(737.6) 17.79
4.87 (451.9)
2 (123.7)
2 2.00 (50.8)
38.00 (965.2)
2 Finish: Enclosure – ANSI 61 Gray (light)
42.02 (1067.3)
Material: Enclosure and Backplate— 78.02 (1981.7)
2 12 ga. = 0.1046 Cold Rolled Steel Bottom View
Operator Elements
Three-Position
Latch 2
When Specified, 93.50
Mounted Inside
Locking Enclosure Door
Filtered
Intake Air
(2374.9) 2
2
Ventilating
Slots
25.84
2
35.75 (908.0)
(656.2) Exhaust Air
48.00 (1219.2)
29.58 Venting Slots 2
(751.2)
18.00 x 8.50
(457.2 x 215.9) 2
Bottom Access
2
29.32
(744.7)
9.08
2
(230.5)
3.11 (78.9) 2
6.82 37.43 (950.7)
(173.3) 45.32 (1151.1) 2
2
CPX9000 Enclosure Dimensions
Enclosure
Size 1 Width Height Depth
Approx. Shipping
Weight in Lbs (kg)
2
7 30.00 (762.0) 90.00 (2286.0) 21.50 (546.1) 1000 (454) 2
8 48.00 (1219.2) 90.00 (2286.0) 26.14 (664.0) 1400 (636)
9 60.00 (1524.0) 90.00 (2286.0) 25.74 (653.8) 1800 (817) 2
10
11 23
80.00 (2032.0)
120.00 (3048.0)
90.00 (2286.0)
90.00 (2286.0)
31.75 (806.5)
25.74 (653.8)
2100 (953)
2500 (1,135)
2
F4 60.00 (1524.0) 93.50 (2374.9) 37.50 (952.5) 2500 (1,135) 2
Notes
1 Enclosure sizes accommodate drive and options, including bypass and disconnect. 2
For other power options, consult your Eaton representative.
2 Consult factory. Limited power options available.
3 Enclosure size 11 consists of two of the enclosure size 9.
2
2
4 All Type 3R drives use the Size F enclosure.
2
2
2
2
Contents
2 LCX9000 Liquid Cooled Adjustable Frequency Drives
Description Page
2 LCX9000 Drives
Catalog Number Selection . . . . . . . . . . . . . . . . V6-T2-223
2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . V6-T2-224
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-227
2 Technical Data and Specifications . . . . . . . . . . V6-T2-229
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . V6-T2-230
2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V6-T2-232
2
2
2
2
2
2 Standards and
Product Description Features and Benefits Certifications
2 The LCX9000 Liquid Cooled ● Compact size and low ● CE mark ensures ● CE
compliance with the
2 Drive family continues
Eaton’s tradition of providing
heat transfer rates allow
enclosure size to be greatly Electromagnetic
state-of-the-industry reduced, which is especially Compatibility Directive
2 products, by taking advantage beneficial in UL Type 4X (EMC) and the Low Voltage
of liquid cooling technology in applications Directive (LVD)
2 lieu of air-cooling techniques. ● Design is modular, with ● Reliable drive with over
control and power modules 500,000 hours MTBF
The LCX9000 drives are
2 liquid-cooled products that independent of each other.
Connection between
based on MIL 217
utilize potable water or a
● Currently supports
2 water-glycol mixture as a power and control modules
can be direct or extended
DeviceNet, PROFIBUS-DP,
Modbus RTU and Modbus
cooling medium.
via a fiber optic cable TCP communication
2 ● Same reliable control protocols
module and operating Separately mounted line
2
●
Product Selection
2
2 LCX9000 Liquid Cooled 380–500 Vac Liquid Cooled Drives
Drives
2 Motor Output
Current
2 22 20 15 11 CH3 LCX022A0-4A3N2
31 28 21 15 CH3 LCX031A0-4A3N2
2 38 35 25 18.5 CH3 LCX038A0-4A3N2
2
45 41 30 22 CH3 LCX045A0-4A3N2
61 55 41 30 CH3 LCX061A0-4A3N2
2 72 65 48 37 CH4 LCX072A0-4A3N2
87 79 58 45 CH4 LCX087A0-4A3N2
2 105 95 70 55 CH4 LCX105A0-4A3N2
140 127 93 75 CH4 LCX140A0-4A3N2
2 168 153 112 90 CH5 LCX168A0-4A3N2
2 205
261
186
237
137
174
110
132
CH5
CH5
LCX205A0-4A3N2
LCX261A0-4A3N2
2
1150 1045 766 600 CH63 LCXH11A0-4A3N2
1370 1245 913 700 CH74 LCXH13A0-4A3N2
2
2
2
2
2
2
2
2
2
2
2 Current
Thermal Rated Cont. Rated Cont.
Motor Output Power
Optimum Motor Optimum Motor
Power Loss
c/a/T
Ith (A) IL (A) IH (A) at Ith 400V (kW) at Ith 500V (kW) (kW) Chassis Catalog Number
2 650 591 433 355 450 8.5/0.6/9.1 CH62 LCX650A0-4A7N2
2
1370 1245 913 700 900 15.5/1.0/16.5 CH64 LCXH13A0-4A7N2
1640 1491 1093 900 1100 19.5/1.2/20.7 CH64 LCXH16A0-4A7N2
2 Drive Output
Current Motor Output Power Power Loss
2 Thermal
Ith (A)
Rated Cont.
IL (A)
Rated Cont.
IH (A)
Optimum Motor
at Ith 400V (kW)
Optimum Motor
at Ith 500V (kW)
c/a/T
(kW) Chassis Catalog Number
2
416 378 277 250 355 8.0/0.4/8.4 CH62 LCX416A0-5A7N2
460 418 307 300 400 8.5/0.4/8.9 CH62 LCX460A0-5A7N2
2 920
1030
836
936
613
687
650
700
850
1000
18.0/0.9/18.9
19.0/1.0/20.0
CH64
CH64
LCX920A0-5A7N2
LCXH10A0-5A7N2
B C
D E 2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■ ■ ■ ■ 2
A
6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref, A OPTA9 — ■ ■ ■ ■ ■ ■ ■
2 ext +24 Vdc/EXT +24 Vdc 2
Extended I/O Cards
2 RO, therm B OPTA3 A3 — ■ ■ ■ ■ ■ ■ 2
2
Encoder low Volt +5V/15V/24V C OPTA4 A4 — ■ ■ ■ ■ ■ ■
■
■
■
■
■
■
■
■
■
■
■
2
3 DI (encoder 10–24V), out +15V/+24V,
2 DO (pulse+direction)—SPX only
C OPTAE AE ■ ■ ■ ■ ■ ■ ■
2
6 DI, 1 ext +24 Vdc/EXT +24 Vdc B, C, D, E OPTB1 B1 — — — — — ■ ■
2
1 RO (NC-NO), 1 RO (NO), 1 therm B, C, D, E OPTB2 B2 — — — — — ■ ■
■
■
■
■
■
■
■
■
■
■
■
■
■
2
Profibus DP (D9 connector) D, E OPTC5 C5 ■ ■ ■ ■ ■ ■ ■
2
CanOpen (slave) D, E OPTC6 C6 ■ ■ ■ ■ ■ ■ ■
DeviceNet D, E OPTC7 C7 ■ ■ ■ ■ ■ ■ ■ 2
Modbus (D9 Type connector) D, E OPTC8 C8 ■ ■ ■ ■ ■ ■ ■
Notes
2
2
1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
3 OPTC2 is a multi-protocol option card.
Line Reactors
2 The line reactor carries out reactor is needed as an against harmonics. The line
2 several functions in the liquid
cooled drive. Connection of
essential component for
motor control, to protect the
reactors are included in the
standard delivery of liquid-
the line reactor is necessary input and DC-link components cooled drives (not inverters).
2 except if you have a against abrupt changes of However, you can also order
component in your system current and voltage as well as your drive without a line
2 that performs the same tasks to function as a protection reactor.
(e.g. a transformer). The line
2
Line Reactor Specifications
2 Drive Rating Drive Rating
Thermal
Current
Nominal
Inductance
Calculated
Loss
Choke
Catalog Number
2
480V 690V (A) (μH) A/B 1 (W) (690 Vac)
16 to 22A 12 to 23A 23 1900 145 CHK0023N6A0
2 460 to 520A
1370A 2
416 to 502A
1300 to 1500A 2
520 65/95 610 CHK0520N6A0
2
590 to 650A 590 to 650A 650 51/71 840 CHK0650N6A0
1640A 2
730A — 730 45/61 850 CHK0730N6A0
2 2060A 2
820A 750A N/A N/A N/A CHK0820N6A0
2 2300A 2
920 to 1030A — 1000 30/41 950 CHK1030N6A0
2 1150A — 1150 26/36 1000 CHK1150N6A0
2
Dimensions, see Page V6-T2-232.
Notes
2 1 Inductances for different supply voltages: A = 400–480 Vac; B = 500–690 Vac.
2 Drives require three chokes of the designated catalog number with six-pulse supply.
2
2
2
2
2
2
2
2
2
2
2
2
Motor Connection
Resolution 0.1%; accuracy ±1%
2
Analog input current 0(4)–20 mA, Ri = 250 ohm differential
2
Output voltage 0–Vin
Digital inputs 6 positive or negative logic; 18–24 Vdc
Continuous output current Rated current at nominal inflow cooling water
Auxiliary voltage +24V, ±15%, max. 250 mA
2
temperature of 30°C; Overload 2 sec./20 sec.
Starting current Rated current at 2 sec./20 sec. if output frequency Output reference voltage +10V, +3%, max. load 10 mA
<30 Hz and temperature of heatsink <149°F (65°C)
2
Analog output 0(4)–20 mA, RL max. 500 ohm
Output frequency 0–320 Hz (standard); 7200 Hz (special software) Resolution 10 bits; accuracy ±2%
Digital outputs Open collector output, 50 mA/48V
Frequency resolution
Control Characteristics
Application dependent
Relay outputs Two programmable change-over relay outputs
2
Switching capacity: 24 Vdc/8A, 250 Vac/8A,
Control method Frequency control (V/f)
Open loop: Sensorless vector control
125 Vdc/0.4A
Min. switching load: 5V/10 mA
2
2
Closed loop: Frequency control
Closed loop: Vector control Note
1 Derating required if higher switching frequency than the default is used.
Switching frequency Adjustable with parameter 2.6.9
480V 1 Up to and including 61-Amp size: 2
1–16 kHz (factory default, 10 kHz)
From 72-Amp size:
1–12 kHz (factory default, 3.6 kHz)
2
2
575V 1 1–6kHz (factory default, 1.5kHz)
Frequency reference Analog input: resolution 0.1% (10 bits); accuracy ±1%
2
Mains supervision Trips if any of the input phases are missing (drives only)
Temperature of cooling agent 32 to 86°F (0 to 30°C) at Ith for input;
Motor phase supervision Trips if any of the output phases are missing 86 to 149°F (30 to 65°C)
Max. temperature rise during circulation: 9°F (5°C), no
2 Unit overtemperature protection
Alarm limit 149°F (65°C) for heatsink, 158°F (70°C) for circuit boards
condensation allowed
System max. working pressure 87 psi (6 bar)
2 Trip limit 158°F (70°C) for heatsink, 185°F (85°C) for circuit boards
System max. peak pressure 580 psi (40 bar)
2
Wiring Diagrams
2 Cooling System Diagrams
2 Example of a Typical Cooling System
2
2 30.0C 18.0C
2
2
2 Heat
2
Exchanger
2
2
35.4C 26.1C
2
2
2
2
2
2
2
2
2
AI1+ 2 Reference 2
(voltage)
GND 3 2
AI2+ 4
AI2- 5
Reference
(current) 2
24Vout 6 Control Voltage Output 2
GND 7
DIN1 8
2
DIN2 9 2
DIN3 10 24V
CMA 11
GND 2
24Vout 12 2
GND 13
DIN4 14
2
DIN5 15 2
DIN6 16 24V
CMB 17 GND 2
AO1+ 18 0 (4)/20mA 2
AO1- 19
2
RL<500W
DO1 20 + V<+48V
I<50mA
2
Dotted lines indicate the connections for inverted signals
2
2
2
2 RO1/2 22
RL
2
RO1/3 23 AC / DC
24
2
RO2/1 Switching:
<8 A / 24 Vdc
RO2/2 25 <0.4 A / 125 Vdc
2 RO2/3 26
<8 A / 250 Vac
<2 Arms
Continuous
2
2
2 Dimensions
2 Approximate Dimensions in Inches (mm)
Line Reactors
2 Sizes Up To 61A Sizes Larger Than 61A
2 ZWY V X U Mains
2
2 H1
2
2 H1
W1
D1
2 Converters
2 W1 D1
2 Catalog Number H1 W1 D1
Weight
Lbs (kg)
2
CHK0087N6A0 9.13 (232) 11.81 (300) 6.69 (170) 57 (26)
CHK0145N6A0 11.50 (292) 11.81 (300) 7.28 (185) 82 (37)
2 CHK0650N6A0
CHK0750N6A0
20.51 (521)
24.72 (628)
15.51 (394)
15.51 (394)
10.71 (272)
11.10 (282)
276 (125)
331 (150)
2
2
2
2
H3
2
W3 R1 D1
2 W2 R1
2
2
2
2 H1 H3 Top
2
2
2
2 H2
W3 D1 Bottom
2 Front
R1
Side
2
Chassis Size, CH61
2 W1
2 R2 W2
2
2
2
2 Top
H3 H1
2
2
2 H2
2 R1
2 W3 D1
Weight
2 Voltage Amps H1 H2 H3 D1 W1 W2 W3 R1 Dia. R2 Dia. Lbs (kg)
380–500 Vac 300–385 25.91 2.09 23.23 14.69 9.69 3.94 5.91 0.55 0.51 121 (55)
2 525–690 Vac 170–208
(658.0) (53.0) (590.0) (373.0) (246.0) (100.0) (150.0) (14.0) (13.0)
2
2
2
H2
D1 W3 R1
2
Bottom Side Front 2
Voltage Amps H1 H2 H3 D1 W1 W2 W3 R1 Dia. R2 Dia.
540–675 Vdc 460–730 26.50 2.0 23.23 14.69 9.69 3.94 5.91 0.55 0.51
2
(673) (53) (590) (373) (246) (100) (150) (14) (13)
710–930 Vdc 325–502
2
Chassis Size, CH63
2
H2 2
2
2
2
2
H3 H1
Top 2
2
2
2
R1 W2 D1
2
Bottom
Right Side
W1
Front Left Side
2
Weight 2
Voltage Amps H1 H2 H3 D1 W1 W2 R1 Dia. Lbs (kg)
380–500 Vac 820–1030 36.36 0.91 34.39 15.35 19.88 13.98 0.43 264 (120) 2
(923.5) (23.0) (873.5) (390.0) (505.0) (355.0) (11.0)
525–690 Vac 590–750
2
2
2 H2
2
2
2
2
2 H3 H1
2
2
2
2
2
2 W2 W2 W2 R1
2 W1 D1
2
2
2
2
2
2
2
2
2
2
2
2
2
2 Top
H1 H3
2
2
2
2
2
2 Bottom
H2
2 W2 W3 R1 D1
W4 W4
2 W1
Front Side
2 Weight
Voltage Amps H1 H2 H3 D1 W1 W2 W3 W4 R1 Dia. R2 Dia. Lbs (kg)
2 380–500 Vac 1370–2300 42.38 1.57 39.37 14.65 29.06 0.91 7.87 9.69 0.51 0.55 617 (280)
(1076.5) (40.0) (1000.0) (372.0) (738.0) (23.0) (200.0) (246) (13.0) (14.0)
2
525–690 Vac 820–1500
2 Control Unit
2 D1
D2
2 H2
2
2 H1 H3
2
2 Bottom
2 W1
Front Side Back
2 H1 H2 H3 D1 D2 W1
2 12.93
(328.5)
0.33
(8.5)
11.81
(300.0)
2.95
(75.0)
0.33
(8.5)
5.75
(146.0)
Application Description
2
The common DC bus product portfolio fulfills all solution demands with a flexible architecture.
2 Front end units are selected according to the level of harmonics and power requirements. Typical
drive system configurations are illustrated the following figures.
2 SPA + Inverters SPN + Inverters Combination Configuration
2 Active
Front End
Non-regenerative
Front End
Non-regenerative
Front End
Active
Front End
(SPA) (SPN) (SPN) Alternative (SPA) Alternative
2 3 3 3 3
2
2 2 2 2
2 Common DC Bus
2 2 2 2 2 2 2 2
2
2 3 3 3 3 3 3 3 3
2
Front End Front End Regenerative Front End 1
Input device Choke (L) Filter (LCL) Choke or auto-transformer (L)
2 Bridge type Diode/thyristor bridge IGBT bridge, two-level type Anti-parallel connected thyristor bridge
Type of operation Controlled half-bridge High frequency modulation Firing angle controlled
2 (1.5 to 3.6 kHz)
Direction of power Motoring Motoring and regenerating Motoring and regenerating
2 Charging Constant current External required Usually internal
DC voltage Nominal (approx. 1.35 Stable at +10% of nominal Lowered DC voltage for commutation margin
2 alternative UN) (approx. 110% of 1.35
alternative UN)
(e.g. 17% fi approx. 83% of 1.35 alternative UN) or
autotransformer on regenerative bridge
2 Note
1 Conventional regenerative front end (a.k.a. “anti-parallel thyristor bridge”) is not available from Eaton.
2
2
2
2
2
2
2
IP21 ■ — — — — 2
Air cooling ■ ■ ■ ■ ■
Standard board ■ ■ ■ ■ 2
Varnished board
Alphanumeric keypad
—
■
—
■
—
■
—
■
—
—
2
EMC class T (EN 61800-3 for IT networks) ■ ■ ■ ■ ■
2
Safety CE/UL ■ ■ ■ ■ ■
Input choke — — — — ■ 2
LCL filter — — — ■ —
No integrated charging — — ■ ■ — 2
Integrated charging (DC side)
Diode/thyristor rectifier
■
—
■
—
—
—
—
—
■
■
2
IGBT ■ ■ ■ ■ — 2
2
Standards and Certifications
● CE 2
● UL
● cUL 2
EN 61800-5-1 (2003)
2
●
2
2
Catalog Number Selection
2
Active Front End
2
SPA 205 A 0 – 4 A 3 N 1
2
Product Family Board Modifications
SPA = Active Front End 1 = Standard boards 2
2 = Varnished boards
Current Rating 2
480V 575V Brake Chopper Options
205 = 205A 125 = 125A N = No brake chopper circuit 2
385 = 385A 325 = 325A
H10 = 1150A 920 = 920A
EMC Level 2
3 = IT network
Software Series 2
A = Standard
Keypad
A = Alphanumeric 2
Enclosure Rating
0 = Chassis
Voltage Rating
4 = 480V 2
5 = 575V
2
2
2
2 510 = 510A
EMC Level
2 Software Series 3 = IT network
A = Standard
2 Keypad
A = Alphanumeric
2 Enclosure Rating
0 = Chassis
Voltage Rating
4 = 480V
2 5 = 575V
2
SPI9000 Inverter Unit
2
2 SPI 016 A 1 – 4 A 3 N 1
2 Product Family Board Modifications
2 Current Rating
480V (FR4–FR8) 575V (FR6–FR8) Brake Chopper Options
2 003 = 3.3A
007 = 7.6A
031 = 31A
038 = 38A
003 = 3.2A
004 = 4.5A
022 = 22A
027 = 27A
N = No brake chopper circuit
2
009 = 9A 061 = 61A 005 = 5.5A 034 = 34A
012 = 12A 071 = 72A 007 = 7.5A 041 = 41A EMC Level
016 = 16A 087 = 87A 010 = 10A 052 = 52A 3 = IT network
2 023 = 23A 105 = 105A 013 = 13.5A
018 = 18A
062 = 62A
080 = 80A
480V (FI9–FI13) 575V (FI9–FI14) Keypad
2 140 = 140A 730 = 730A 100 = 100A 502 = 502A A = Alphanumeric
170 = 170A 820 = 820A 125 = 125A 590 = 590A
2 205 = 205A
245 = 245A
920 = 920A
H10 = 1030A
144 = 144A
170 = 170A
650 = 650A
820 = 820A Voltage Rating
300 = 300A H11 = 1150A 208 = 207A 920 = 920A
2
4 = 480V
385 = 385A H13 = 1300A 261 = 261A H10 = 1030A 5 = 575V
460 = 460A H16 = 1600A 325 = 325A H13 = 1300A
2
520 = 520A H19 = 1940A 385 = 385A H15 = 1500A Enclosure Rating
590 = 590A H23 = 2300A 460 = 460A H19 = 1900A 1 = NEMA Type 1/IP21
650 = 650A 0 = Chassis
2
2
Software Series
A = Standard
2
2
2
2
2
2 Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number
FI9 144 158 125 188 213 SPA125A0-5A3N1
2 FI10 385 424 325 488 585 SPA325A0-5A3N1
FI13 1030 1133 920 1380 1656 SPA920A0-5A3N1
2
2 SPN9000 Non-Regenerative Front End 575V
2 Frame
Low Overload (AC Current)
IL-cont (A) I1min (A)
High Overload (AC Current)
IH-cont (A) I1min (A)
Imax
I2s (A) Catalog Number
2
SPI9000 Inverter Unit 575V
2 Low Overload (AC Current) High Overload (AC Current) Imax
2
Frame IL-cont (A) I1min (A) IH-cont (A) I1min (A) I2s (A) Catalog Number
FR6 4.5 5 3.2 5 6.4 SPI003A1-5A3N1
2 22 24 18 27 36 SPI018A1-5A3N1
27 30 22 33 44 SPI022A1-5A3N1
2 34 37 27 41 54 SPI027A1-5A3N1
FR7 41 45 34 51 68 SPI034A1-5A3N1
2 52 57 41 62 82 SPI041A1-5A3N1
2
FR8 62 68 52 78 104 SPI052A0-5A3N1
80 88 62 93 124 SPI062A0-5A3N1
2 FI10 261
325
287
358
208
261
312
392
375
470
SPI208A0-5A3N1
SPI261A0-5A3N1
2
1900 2090 1500 2250 2700 SPIH15A0-5A3N1
2250 2475 1900 2782 3335 SPIH19A0-5A3N1
2 Note
For filter and line reactor information, see Page V6-T2-245.
2
Options
2
9000X Series Option Board Kits
2 The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to
customize the drive for your application needs. The drive’s control unit is designed to accept a total of
2 five option boards.
The 9000X Series factory installed standard board configuration includes an A9 I/O board and an A2
2 relay output board, which are installed in slots A and B.
2
Installed Installed SVX Ready Programs
Allowed Slot Catalog Option Local/
Option Kit Description 1 Locations 2 Number Designator Basic Remote Standard MSS PID Multi-P. PFC
2 Standard I/O Cards
2 RO (NC-NO) B OPTA2 — ■ ■ ■ ■ ■ ■ ■
2
D E
A B C
6 DI, 1 DO, 2 AI, 1AO, 1 +10 Vdc ref, A OPTA9 — ■ ■ ■ ■ ■ ■ ■
2 ext +24 Vdc/EXT +24 Vdc
2 Extended I/O Cards
2 RO, therm B OPTA3 A3 — ■ ■ ■ ■ ■ ■
2
6 DI, 1 DO, 2 AI, 1 AO A OPTA8 A8 — ■ ■ ■ ■ ■ ■
2
SPI, absolute encoder C OPTBB BB — — — — — — —
Communication Cards 3
2 Modbus
Johnson Controls N2
D, E
D, E
OPTC2
OPTC2
C2
CA
■
—
■
—
■
—
■
—
■
—
■
—
■
2 Modbus TCP
BACnet
D, E
D, E
OPTCI
OPTCJ
CI
CJ
■
■
■
■
■
■
■
■
■
■
■
■
■
2 Ethernet IP D, E OPTCK CK ■ ■ ■ ■ ■ ■ ■
Profibus DP D, E OPTC3 C3 ■ ■ ■ ■ ■ ■ ■
2 LonWorks D, E OPTC4 C4 ■ ■ ■ ■ ■ ■ ■
DeviceNet D, E OPTC7 C7 ■ ■ ■ ■ ■ ■ ■
Adapter D, E OPTD1 D1 ■ ■ ■ ■ ■ ■ ■
2 Adapter D, E OPTD2 D2 ■ ■ ■ ■ ■ ■ ■
2
RS-232 with D9 connection D, E OPTD3 D3 ■ ■ ■ ■ ■ ■ ■
Keypad
Notes
2 1 AI = Analog Input; AO = Analog Output, DI = Digital Input, DO = Digital Output, RO = Relay Output
2 Option card must be installed in one of the slots listed for that card. Slot indicated in bold is the preferred location.
2
Storage temperature –40 to 158°F (–40 to 70°C)
Relative humidity 0 to 95% RH, non-condensing, non-corrosive, no dripping water
Air quality
Chemical vapors IEC 721-3-3, unit in operation, class 3C2
2
Mechanical particles IEC 721-3-3, unit in operation, class 3S2 2
Altitude 100% load capacity (no derating) up to 1000m
1% derating for each 100m above 1000m; max. 3000m
2
Vibration 5–150 Hz
EN50178/EN60068-2-6 Displacement amplitude 0.25 mm (peak) at 3–15.8 Hz
Max acceleration amplitude 1G at 15.8–150 Hz
2
Shock
EN50178, EN60068-2-27
UPS Drop Test (for applicable UPS weights)
Storage and shipping: max 15G, 11 ms (in package)
2
Cooling capacity required Approximately 2% 2
Cooling air required FR4 41 cfm, FR6 250 cfm, FR7 250 cfm, FR8 383 cfm
FI9 677 cfm, FI10 824 cfm, FI12 1648 cfm, FI13 2472 cfm
2
Unit enclosure class FR4–FR7 NEMA Type 1/IP21; FR8, FI9–FI14 chassis (IP00)
EMC (at fault settings) 2
Immunity Fulfill all EMC immunity requirements
Safety 2
Approvals
Control Connections
CE, UL, cUL, EN 61800-5-1 (2003), see unit nameplate for more detailed approvals
2
Analog input voltage 0–10V, Ri = 200 kohms, (–10V to 10V joystick control)
Resolution 0.1%, accuracy ±1%
2
Analog input current 0(4)–20 mA, Ri = 250 ohms differential
2
Digital inputs 6, positive or negative logic; 18–30 Vdc
Auxiliary voltage +24V, ±15%, max. 250 mA 2
Output reference voltage +10V, +3%, max. load 10 mA
Analog output 0(4)–20 mA; RL max. 500 ohms; resolution 10 bits 2
Accuracy ±2%
Digital outputs Open collector output, 50 mA/48V 2
2
Relay outputs 2 programmable change-over relay outputs
Switching capacity: 24 Vdc/8A, 250 Vac/8A, 125 Vdc/0.4A
Min. switching load: 5V/10 mA
2
2
2
2
2
SPA9000/SPN9000/SPI9000, continued
2 Description Specification
2 Protections
Overvoltage protection 480V/911 Vdc, 575V/1200 Vdc
2 Undervoltage protection 480V/333 Vdc, 575V/460 Vdc
Ground fault protection In case of ground fault in motor or motor cable, only the inverter is protected
2 Motor phase supervision Trips if any of the output phases is missing
2 Overcurrent protection
Unit overtemperature protection
Yes
Yes
2
Short circuit protection of 24V and 10V reference voltages Yes
2 Input Fuses
2 SHT fuses can be assembled into same-size DIN fuse base.
SPA9000/SPN9000/SPI9000
2 Module
Component Frame Bussman Fuse Type (aR) Size UN (V) IN (A) Qty.
2 Inverter Units
2
SPI003A1-4 FR4 170M1560 0 690 20 2
SPI007A1-4 FR4 170M1562 0 690 63 2
2
SPI038A1-4 FR6 170M1567 0 690 100 2
SPI061A1-4 FR7 170M1570 0 690 200 2
2 SPI205A0-4
SPI245A0-4
FI9
FI9
170M6812
170M6812
DIN3
DIN3
690
690
800
800
2
2
2
SPIH11A0-4 FI13 170M8547 3SHT 690 1250 6
SPIH13A0-4 FI13 170M8547 3SHT 690 1250 6
-K4 -F4
2
-L1.1
-K5
2
-L1.2
-V4
2
-L1
-U1
-R4
-U1
2
2
PE U V W PE U V W
2
-F2 -F2
2
425 – 600 Vdc 425 – 800 Vdc M M
DC+
DC-
DC+
DC- 2
2
2
2
2
2
2
2
2
2
2
2
Dimensions
2 Approximate Dimensions in Inches (mm)
2 SPA9000/SPN9000/SPI9000
Weight
2 Frame Height Width Depth Lbs (kg)
Active Front Ends
2 FI9 40.6 (1030) 9.4 (239) 14.6 (372) 148 (67)
2 FI10
FI12
40.6 (1032)
40.6 (1032)
9.4 (239)
2 x 9.4 (2 x 239)
21.7 (552)
21.7 (552)
220 (100)
441 (200)
2
FI9 40.6 (1030) 9.4 (239) 14.6 (372) 148 (67)
Inverter Units
2
FI10 40.6 (1032) 9.4 (239) 21.7 (552) 220 (100)
FI12 40.6 (1032) 2 x 9.4 (2 x 239) 21.7 (552) 441 (200)