Beruflich Dokumente
Kultur Dokumente
Submitted by:
Dinesha Kuruppuarachchi
Nahid Farzana
Oluwatobi Babarinde
Designed Checked Drawing
Section properties DK NF OB
Loads DK, NF OB
Prestress Force & Losses OB NF OB
Transfer length & Development length OB NF
Working Stress Design (WSD) OB NF
Flexural Strength Design NF OB
Vertical Shear design OB NF
Horizontal Shear Design DK NF
Camber & Deflection NF DK
RISA Model NF DK
Report Writing NF/OB OB
1
Table of Contents
List of Figures ................................................................................................................................ 3
Introduction.................................................................................................................................... 5
Objective ......................................................................................................................................... 6
Methodology ................................................................................................................................... 6
2
List of Figures
Figure 5: Unfactored Shear force and Bending Moment Diagram for Beam self-weight ... 14
Figure 6: Unfactored Shear force and Bending Moment Diagram for Slab & Haunch
weight ........................................................................................................................................... 14
Figure 7: Unfactored Shear force and Bending Moment Diagram for HL-93 loading ........ 14
3
List of Tables
Table 2: Live Load Distribution Factor for moment and shear in Interior Beams .............. 10
Table 3: Unfactored Shear Forces and Bending Moments for the Interior Beam ............... 13
4
Introduction
The goal of this project is to perform the beam design of the following simple span highway
bridge shown in Figure 1, in accordance with the AASHTO LRFD Bridge Design Specifications,
Seventh Edition, 2014. This bridge uses adjacent box precast prestressed concrete beams and
Hot-Mix Asphalt (HMA) Deck slab. We take the unit weight of the HMA layer to be the same as
that of concrete as an approximation, however we assume the deck contributes in no way
structural strength of the system and no composite section therefore evaluated.
The bridge is 85ft long from reference line A to reference line B. The bridge has 6 adjacent box
1
beams, which are 33”x48” in dimension and 2 " apart from each other, spanning 24’-11” in
4
total.
5
Figure 2: Cross-section of the bridge
Objective
To design the interior beam for the given loads and material properties for the specified highway
bridge following the AASHTO LRFD Bridge Design Specifications.
This report will contain the following items after completion of the project:
Methodology
To perform the beam design, section properties of the beam was obtained using AutoCAD, while
slab and haunch were hand-calculated. Model for the bridge was made in RISA for the analysis.
6
An 83’ long design span was considered to design in RISA assuming the beam is supported on a
12 in bearing pad on both ends and additional 6 in was allowed at both ends for diaphragms.
Dead load from the slab, beam, wearing surface and barrier were applied on the beam span. HL-
93 moving load was considered for the design. Lane and truck load were considered as Live load
and applied separately. Live Load distribution factor for moment and shear were calculated
according to AASHTO specification. Moment and shear value for the beam was taken from
RISA analysis. The larger value was taken for design.
7
Materials and Load Details
Material:
Normal weight Concrete : fc’ = 8.0 ksi at 28 days
Assume fci’ = 6.8 ksi
Low relaxation strands : Grade 270, 0.6” diameter
Reinforcement : Grade 60
Slab: Asphalt deck
Concrete strength, fc’ = 4.0 ksi
Thickness = 4”
Future wearing surface = 2”
Haunch = 0.5”
Barrier = 0.3 kip/ft, New Jersey Style
Loads:
Dead load : 0.3 kips/ft./side for barrier weight
Live load : HL-93
Self-weight:
Beam : 0.837 kip/ft
Slab + Haunch : 0.226 kip/ft
F.W.S. : 0.096 kip/ft
Barrier : 0.1 kips/ft/beam
Design Span:
Beams: Simple span
Overall length : 85 ft at the longest end
Design length : 83 ft
We assume, this longest span as the length of the interior beam of interest.
8
Section Properties
Box Girder:
For the interior beam shown in Figure 3, section properties are listed in Table 1.
9
Live Load Distribution Factor (DF) Calculation
Distribution Factor for moment and shear is calculated according to section 4 in AASHTO
specification.
The distribution factor can be used for girders if meet the following conditions:
a) Width of deck is constant, 22’
b) Number of beams ≥ 4; there are 6 beams.
10
Where,
b = width of beam
Nb = Number of beams
J = St. Venant’s torsional inertia
I = Moment of inertia of beam
L = Span of beam
In this project,
b = 46 in.
L = 85 ft
Nb = 6
4𝐴𝐴2𝑜𝑜 4𝑥𝑥11072
J= 𝑠𝑠 = 21 46 = 206536.34 in4
∑ 2𝑥𝑥� �+2𝑥𝑥 � �
𝑡𝑡 5 6
I = 114783.9 in4
K = 2.5x 6-0.2 = 1.747 > 1.5
Using all the values above, we get the DFM and DFV shown in Table 2. Distribution factor for
moment and shear were calculated using the formula from Article 4.6.2.2.2 and 4.6.2.2.3
respectively. The equation for one lane and two lane loaded condition are shown in Table 2.
Table 2, where factor for Two lanes controls in both cases.
So, DFM = 0.292 and DFV= 0.437 are used for Moving Load Combination in RISA analysis.
RISA analysis
A model in RISA was made considering an 85ft long simple span beam. Dead load includes
beam self-weight, slab weight, Haunch, barrier and future wearing surface weight. According to
AASHTO, HL-93 is considered as Live load, illustrated in Figure 4. Distribution Factor
calculated (shown in Table 2) was applied to the Live load and Lane load. 33% Impact factor is
also applied to the live load.
11
Figure 4: HL-93 Load condition
12
Table 3: Unfactored Shear Forces and Bending Moments for the Interior Beam
Locations Beam weight Deck + Haunch weight Barrier weight Future wearing HL-93 live load
surface envelope
(simple span) (simple span) (simple span) (simple span) (simple span)
Distance Section Shear Moment Shear Moment Shear Moment Shear Moment Shear Moment
x (ft) x/L (kip) (kip-ft) (kips) (kip-ft) (kip) (kip-ft) (kip) (kip-ft) (kip) (kip-ft)
0 0 34.74 0 9.34 0 4.15 0 3.98 0 57.47 0
2.4 0.0 32.71 75.90 8.80 20.50 3.91 9.07 3.75 8.71 55.15 82.22
8.3 0.1 27.79 259.47 7.5 70.06 3.32 31 3.19 29.76 49.55 281.07
16.6 0.2 20.84 461.29 5.63 124.55 2.49 55.11 2.39 52.91 41.27 486.21
24.9 0.3 13.89 605.44 3.75 163.48 1.66 72.34 1.59 69.44 33.35 621.24
33.2 0.4 6.95 691.93 1.88 186.83 0.83 82.67 0.8 79.36 25.07 686.15
41.5 0.5 0 720.76 0 194.61 0 86.11 0 82.67 17.15 675.13
49.8 0.6 6.95 691.93 1.88 186.83 0.83 82.67 0.8 79.36 25.07 686.15
58.1 0.7 13.89 605.44 3.75 163.48 1.66 72.34 1.59 69.44 33.35 621.24
66.4 0.8 20.84 461.29 5.63 124.55 2.49 55.11 2.39 52.91 41.27 486.21
74.7 0.9 27.79 259.47 7.5 70.06 3.32 31 3.19 29.76 49.55 281.07
83 1.0 34.74 0 9.34 0 4.15 0 3.98 0 57.47 0
Maximum moment occurred in the mid span of the beam for the dead loads and shear at the end
of the beam, as shown in Figure 5 and Figure 6. For moving load HL-93, shear force and moment
diagram is as shown in Figure 7 .
Figure 5: Unfactored Shear force and Bending Moment Diagram for Beam self-weight
Figure 6: Unfactored Shear force and Bending Moment Diagram for Slab &
Haunch weight
Figure 7: Unfactored Shear force and Bending Moment Diagram for HL-93 loading
Summary of Shear and moment for Beam, Slab and Haunch, Barrier, Future Wearing Surface,
and Moving load is plotted in graph as shown in Figure 8.
Shear Force
Shear force for beam Shear for slab+haunch
Shear for barrier Shear for FWS
Shear for HL-93
80
60
40
20
V (kips)
0
-20 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0
-40
-60
-80
Location (ft)
Moments
Moment for beam Moment for slab+haunch
Moment for barrier Moment for FWS
Moment for HL-93
800
600
M (k-ft)
400
200
0
0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0
Location (ft)
15
Calculation of Prestressing Forces
16
Allowable tensile stress in Service III (LRFD Table 5.9.4.2.2-1)
𝑓𝑓𝑡𝑡 = 0.19(𝑓𝑓𝑐𝑐′ )0.5 = 0.537 ksi
The applied load causes a TENSION of 2.819 ksi
The allowable tension is 0.537 ksi
Therefore, the minimum compressive stress at the bottom of the beam due to prestressing After
losses: fpb = 2.819 ksi - 0.537 ksi = 2.281 ksi, Compression.
𝑃𝑃𝑝𝑝𝑝𝑝 𝑃𝑃𝑝𝑝𝑝𝑝 𝑒𝑒
𝑓𝑓𝑝𝑝𝑝𝑝 ≤ +
𝐴𝐴 𝑆𝑆𝑏𝑏
The eccentricity and effective prestressing in the equation above are unknowns.
Assuming the centroid of the prestressing tendons will be 3" from the bottom
e = yb -3” = 16.6” – 3” = 13.6 in
A = 803.5 *Sb = 6914.63 in3
𝑃𝑃𝑝𝑝𝑝𝑝 𝑃𝑃𝑝𝑝𝑝𝑝 × 13.6 𝑖𝑖𝑖𝑖
𝑓𝑓𝑝𝑝𝑝𝑝 ≤ +
803 𝑖𝑖𝑛𝑛2 6914.63 𝑖𝑖𝑛𝑛3
17
Figure 10: Strand details of the Box Beam
Calculation of Losses
Prestress losses
1. Elastic Shortening
𝐸𝐸𝑝𝑝
△fpES = fcgp
𝐸𝐸𝑐𝑐𝑐𝑐
Assuming initial loss is 5% for Box Beam, initial pull stress, fpi = 0.75fpu = 0.75*270 = 202.5 ksi
Pi = no. of strands x strand area x (1-0.05) x initial pull stress = 21x 0.217x (1-0.05) x 202.5
= 876.65 kips
876.65 2 8649.12𝑥𝑥14.6
876.65𝑥𝑥14.6
fcgp = + + = 1.619 ksi
803.5 114783.9 114783.9
Ep = 28500 ksi
Ec = 33000(w)1.5(f’ci)0.5 = 33000 x (0.15)1.5x (6.8)0.5 = 4999.25 ksi
28500
△fpES = x 1.619 = 9.23 ksi
4999.25
9.23
Loss = x100 = 4.56% < 5%
202.5
20
LRFD Table 5.9.4.1.2-1 limits tensile stresses in areas NOT in the precompressed tensile
zone. With bonded steel:
𝑓 0.24 𝑓
Without bonded steel:
𝑓 0.0948 𝑓 0.2𝑘𝑠𝑖
LRFD Table 5.9.4.1.2-1 limits compressive stresses in the precompressed tensile zone.
𝑓 0.6𝑓
STRESSES AT MIDSPAN
Top @ Midspan:
Mg = 738.216 k-ft = 8858.588 k-in
𝑃 𝑃𝑒 𝑀
𝑓
𝐴 𝑆 𝑆
876.65𝑘𝑖𝑝𝑠 14.6 𝑖𝑛 8858.6 𝑘 𝑖𝑛
𝑓 876.65 𝑘𝑖𝑝𝑠
803.5𝑖𝑛 6999.02 𝑖𝑛 6999.02 𝑖𝑛
𝑓 0.528 ksi (Compression)
𝐿𝑖𝑚𝑖𝑡 0.6𝑓 4.08 ksi (Compression)
Compression stress is below limit. OKAY
21
Bottom @ Midspan
𝑃 𝑃𝑒 𝑀
𝑓
𝐴 𝑆 𝑆
876.65𝑘𝑖𝑝𝑠 14.6 𝑖𝑛 8858.6 𝑘 𝑖𝑛
𝑓 876.65 𝑘𝑖𝑝𝑠
803.5𝑖𝑛 6914.7 𝑖𝑛 6914.7 𝑖𝑛
𝑓 1.661 ksi (Compression)
𝐿𝑖𝑚𝑖𝑡 𝑖𝑠 𝑓 0.6𝑓 4.08 ksi (Compression)
Compression stress is below limit. OKAY
In both cases, the midspan is the critical span. The design length
(83 ft) is used.
St = 6999.018 in^3
𝐿𝑖𝑚𝑖𝑡 0.45√𝑓 3.6 ksi
800.7𝑘𝑖𝑝𝑠 800.7𝑘𝑖𝑝𝑠 14.6𝑖𝑛 8649.12 2335.32 1033.32 992.04 6481.25 𝑘 𝑖𝑛
𝑓𝑡 2 3
803.5𝑖𝑛 6914.7 𝑖𝑛 6914.7 𝑖𝑛3
𝑓 1.185 ksi OK
22
STRESS AT RELEASE ft(ksi)
5.000 fb(ksi)
Tension Limit
4.000
Compression Limit
Stress (ksi) +ve = compression
3.000 Series5
2.000
1.000
0.000
-6 4 14 24 34 44 54 64 74 84
-1.000
x (ft)
23
Strength Design
Flexure Design
Assume, the compression stress block lies within the top flange of the beam, a ≤ 6.5”
Because there is no concrete slab deck and asphalt will not prevent much c
For equilibrium, compression = tension
0.85 f’c ab = Aps fps
For rectangular section behavior,
𝐴𝐴𝑝𝑝𝑝𝑝 𝑓𝑓𝑝𝑝𝑝𝑝
c= 𝑓𝑓𝑝𝑝𝑝𝑝
0.85 𝑓𝑓𝑐𝑐′ 𝛽𝛽1 𝑏𝑏+𝑘𝑘𝐴𝐴𝑝𝑝𝑝𝑝
𝑑𝑑𝑝𝑝
𝑎𝑎
Mn = Aps fps (dp – ) = 4.56x256.01x(31-3.73/2) = 33989.81 k-in = 2832.48 k-ft
2
𝑑𝑑𝑡𝑡 −𝑐𝑐
εt = ( )* 0.003 = 0.087 > 0.005
𝑐𝑐
Tension is in control.
φ = 1.0
At midspan, Mu = 1.25DC+1.5DW+1.75(LL+IM) = 2557.33 k-ft
Mu < φMn.
24
Shear Strength Design
The beam is design using the sectional model per section 5.8.3 of AASHTO LRFD. The beam is
divided into sections:
- The critical section for shear: which is at a dsitance dv the face of the support in this case
- Every 0.1L section.
There are no harp points here.
𝑎
𝑑 𝑑
2
𝑑 𝑑 31 in a= 3.73 in
𝑑 29.14 in
0.9𝑑 27.90 in
0.72ℎ 23.76 in
𝑑 0.9𝑑 𝑎𝑛𝑑 0.72ℎ. 𝑂𝐾𝐴𝑌
𝑀 1.25𝐷𝑊 1.5𝐷𝐶 1.75𝐿𝐿 𝐼𝑀
= 288.8 k-ft
𝑉 1.25𝐷𝑊 1.5𝐷𝐶 1.75𝐿𝐿 𝐼𝑀
= 158.9 kips
Assume minimum stirrups and that the section is CRACKED
.
𝜖
Vp = 0. There are no harped strands
Mu/dv = 118.94 kips < Vu-Vp = 158.9 kips
So Mu/dv = 158.9 kips
Nu = 0. No externally applied axial load
fpo = 0.7fpu= 189 ksi
2
Aps = 4.557 in All the 21 strands are on the tension side
As = 0. There is no reinforcement bars
. . .
𝜖
.
𝜖 -0.00418
The negative value implies that the section is in fact CRACKED contrary to the original
assumption. We can recalculate the value to include the uncracked concrete contribution or assume
zero. We take 𝜖 = 0.
25
Maximum spacing of stirrups (AASHTO LRFD 5.8.2.7)
|𝑉 𝜙𝑉 |
𝑣
𝜙𝑏 𝑑
|158.9𝑘𝑖𝑝𝑠 0| 0.606 ksi
𝑣
0.9 10" 29.14"
vu = 0.606 ksi < 0.125fc' = 1.000 ksi
smax = 24" or 0.8dv = 23.31 "
Use 24 in
2
Use #4 double leg stirrups at 24 in (Av = 0.4 in )
The same is required at every 0.1L section of the beam
𝑇 𝐴 𝑓 𝐴 𝑓
Per Section 5.8.3.5, the provision applies to locations where a simply
supported girders are made continuous for live loads. This is unapplicable
to our simple span bridge.
26
Horizontal Shear
Vu1 = 1.25DC+ 1.5DW + 1.75(LL+IM) = 107.03 kips
Vui = Vu1/dv = 107.03/29.14 = 3.67 k/in
The vertical shear reinforcement was previously calculated to be #4@24inches.
Shear width is bvi =46inches as this is the width of the top of the girder.
If Lvi = 24 inches,
Vni = cAcv + μ[Avf fy + Pc]
Acv = 46x24= 1104 in2
We assume the parameters for cast-in-place concrete slab on clean concrete girder surfaces for
our asphalt deck,
c = 0.28
μ = 1.0
K1 = 0.3
K2 = 1.8 ksi for normal weight concrete
1.3 ksi for light-weight concrete
Vni = (0.28x1104) + 1.0 x [0.4x60+0] = 333.12 kips
Vri = φVni = 0.9x 333.12= 299.81kips
The nominal shear resistance Vni used in the design shall not be greater than the lesser of:
Vni ≤ K1 fc’ Acv or Vni ≤ K2 Acv
0.3x7x46x12 or 1.8x46x12
2318.4 kips or 1435.2 kips
Vui = 3.67k/in. x24 in. = 88.16 kips < Vri
Avf = 0.05x 1104/60= 0.92 in2 per 24 in.
So provided reinforcement 0.4 in2 per 24 in. is not sufficient.
Use min. reinforcement instead.
Use #5 double leg stirrups at 12 in spacing (As = 0.31 in2 x 4 = 1.24 in2)
27
Camber and Deflection
= 2.77 in ↑
5𝑤𝑤𝑤𝑤 4 5𝑥𝑥0.07𝑥𝑥(83𝑥𝑥12)4
Deflection due to self-weight at release, △g = = = 1.563 in ↓
384𝐸𝐸𝐸𝐸 384𝑥𝑥4999.25𝑥𝑥114783.9
5𝑤𝑤𝑤𝑤 4 5𝑥𝑥0.019𝑥𝑥(83𝑥𝑥12)4
Deflection due to slab and haunch, △s = = = 0.553in ↓
384𝐸𝐸𝐸𝐸 384𝑥𝑥3834.25𝑥𝑥114783.9
28