Beruflich Dokumente
Kultur Dokumente
TECHNICAL MANUAL
VERSION 1.0
AUGUST, 1997
1. MACHINE SUMMARY
1. Preface ....................................................................................................................................................... 1-1
CAUTION .................................................................................................................................................... 1-2
WARNING ................................................................................................................................................... 1-3
NOTICE ...................................................................................................................................................... 1-4
2. Features of the Risograph GR3770 ........................................................................................................... 1-5
3. Specifications ............................................................................................................................................. 1-6
4. Product Compatibility ................................................................................................................................. 1-7
2. DRUM SECTION
[ Theory of Operation ]
1. Drum Insertion Error Preventive System .................................................................................................... 2-1
2 Ink Bottle Detecting System ........................................................................................................................ 2-2
3. Ink Supply System ...................................................................................................................................... 2-3
[ Removal ]
1. Ink Bottle Set SW Assy. ............................................................................................................................... 2-4
-1- GR3770
APPENDIX (I)
[ TEST MODE ]
1. Operation Procedures .................................................................................................................. APX(I)-1
2. Testing Sensor and Switch ........................................................................................................... APX(I)-3
3. Testing Motor and Solenoid ......................................................................................................... APX(I)-4
4. Memory Switch ............................................................................................................................. APX(I)-5
5. Memory Clear and Counter Stop, etc. .......................................................................................... APX(I)-7
6. Sequential Operation Test ............................................................................................................ APX(I)-8
7. Panel Test ..................................................................................................................................... APX(I)-10
[ ADVICE DISPLAYS ]
1. Trouble Messages (T Display) ..................................................................................................... APX(I)-11
2. Trouble Messages (Others) .......................................................................................................... APX(I)-15
3. Setting Confirmation Messages ................................................................................................... APX(I)-18
4. Change-of-Consumables Messages ........................................................................................... APX(I)-19
GR3770 -2-
CONTENTS
GR3770
1. PREFACE
This manual provides Technical Service Information for the RISOGRAPH GR 3770 duplicator. You are advised to
use this together with “RA Series” “GR Series” Technical Manual as this “GR 3770” Technical Manual includes
only the items different from the other GR Series machines.
This manual is published as a reference guide for use by RISO Group (RISO Kagaku Corp./RISO, INC./RISO
EUROPE Ltd.) Certified Technical Representatives experienced in duplicator repair and service.
This manual also provides procedures for removing and installing major components. Following these proce-
dures will minimize machine malfunctions. This information and format will also increase technical representa-
tives’ awareness and experience regarding repairs necessary to insure end-user satisfacion.
[ RISO, INC. ]
NOTE : Before attempting to correct machine malfunctions, study the Technical Manual and make sure all
questions and/or concerns have been satisfied. If necessary, please use the Technical Hotline:
TECHNICAL HOTLINE
800-578-7476
(Emergency Technical Assistance Only!!!)
1-1 GR3770
CAUTION
GR3770 1-2
!! WARNING !!
Important Safety Precautions
1. To avoid injuries:
Be sure to disconnect the electrical power before disassembling, assembling, or when making adjustments on
the machine.
FIRST
Wire harness connector
THEN
1-3 GR3770
Press Plate
Securing Plate Securing Block
(1) Remove the securing screw on the Scanner (2) Place the Scanner Unit Securing Plate into the
Unit Securing Plate to release the lock. left end of the hole, then secure it again.
Caution
Do not turn the power ON with Scanner Unit Securing Plate left unremoved, which may damage the machine.
GR3770 1-4
• OTHERS
• The original stage glass and the original stopper are each independently provided.
• The write pulse motor is adjustable in speed.
• Applicable to New Computer I/F Rev.5.xx. (Not applicable to Rev.4xx.)
• Applicable to New Sorter I/F specification. (Not applicable to the former Sorter specification.)
1-5 GR3770
3. Specifications
GR3770
4. PRODUCT COMPATIBILITY
Accessory Compatibility chart
APPLICABLE MODEL
GR3770 GR3750 GR2750 GR2710 GR1750 GR1700
PRODUCT
GR3770 Black Drum
GR Color Drum A3
GR Drum B4/A4
GR3770 Black A4 WIDE Drum
GR Color Drum A4 WIDE
ADF UNIT III (S)
ADF UNIT III
Sheet Feeder SF3000
TM5000 Sorter
TM2400 Sorter
TM2500 Sorter
DIGITIZER III (S)
DIGITIZER III
Key/Card Counter III (S)
Key/Card Counter III
Job Separator III
GR Precision Stacking Tray
Interface Board III (S)
Interface Board III
: Fully Compatible
: Color Drum only
: Not Compatible
1-7 GR3770
APPLICABLE MODEL
GR3770 GR3750 GR2750, 2710, 1750, 1700
PRODUCT
RISOGRAPH GR MASTER 77W
RISOGRAPH GR MASTER 76W
RISOGRAPH GR MASTER 75
RISOGRAPH GR INK HD (BLACK)
RISOGRAPH GR INK (BLACK)
RISOGRAPH GR INK (RED)
RISOGRAPH GR INK (BLUE)
RISOGRAPH GR INK (BROWN)
RISOGRAPH GR INK (GREEN)
RISOGRAPH GR INK (YELLOW)
RISOGRAPH GR INK (GRAY)
RISOGRAPH GR INK (LIGHT GRAY)
RISOGRAPH GR INK (MARINE RED)
RISOGRAPH GR INK (BRIGHT RED)
RISOGRAPH GR INK (BURGUNDY RED)
RISOGRAPH GR INK (FEDERAL BLUE)
RISOGRAPH GR INK (MEDIUM BLUE)
RISOGRAPH GR INK (PURPLE)
RISOGRAPH GR INK (TEAL)
RISOGRAPH GR INK (FLAT GOLD)
RISOGRAPH GR INK (ORANGE)
RISOGRAPH GR INK (HUNTER GREEN)
* ORDER COLORS
GR3770 1-8
CONTENTS
[ Theory of Operation ]
1. Drum Insertion Error Preventive System ..................................................................... 2-1
2. Ink Bottle Detecting System ......................................................................................... 2-2
3. Ink Supply System ....................................................................................................... 2-3
[ Removal ]
1. Ink Bottle Set SW Ass’y ................................................................................................ 2-4
GR3770
1. THEORY OF OPERATION
1. DRUM INSERTION ERROR PREVENTIVE SYSTEM
The drum cover (lower) differs in shape so that the GR3770 dedicated drum is not inserted into the GR3750
machine by mistake. On the other hand, GR3750 drum can be inserted into the GR3770, thus enabling common
use of the color drum.
GR 3770 GR Machine
2-1 GR3770
Ink bottle SW
ON
* If Ink Bottle SW has not been pushed, “INSTALL INK CARTRIDGE” message is displayed.
* If Ink Bottle SW has been pushed in wrong combination, “WRONG-TYPE INK CARTRIDGE INSTALLED”
message is displayed.
GR3770 2-2
Linking disc
Elbow
Doctor roller
Squeegee roller
Piston
Ink driving shaft axis Valve
Coil spring
Doctor roller
Squeegee roller
2-3 GR3770
2. REMOVAL
1. INK BOTTLE SET SW ASSY.
GR3770 2-4
CONTENTS
[ Theory of Operation ]
1. Scanner Table Setting System .................................................................................... 3-1
2. Stop Position of Image Scanner .................................................................................. 3-2
3. Image Scanner Position Detecting System ................................................................. 3-3
4. Flat Bed Original Set Confirming System .................................................................... 3-6
5. Flat Bed Auto Scanning Contrast Adjustment System ................................................ 3-7
6. Flat Bed Image Scanning System ............................................................................... 3-8
[ Removal ]
1. Stage Glass ............................................................................................................... 3-10
2. Image Scanner Unit ................................................................................................... 3-11
3. Flat Bed Original Detection Sensor and Image Flexible Wire .................................. 3-12
4. Flat Bed Read Pulse Motor Unit ................................................................................ 3-13
5. Original Stopper and Shading Glass ........................................................................ 3-14
GR3770
1. THEORY OF OPERATION
1. SCANNER TABLE SETTING SYSTEM
Flat Bed Set SW detects if the scanner table has been set in position.
When the scanner table is left open, the interlock switch neither for the thermal print head nor for the main motor
can be pushed, where power supply to the main motor and to the thermal head is cut off.
Scanner table
Interlock switch
(for Thermal print head)
Interlock switch
(for Main motor)
* If Scanner table Set Switch or Interlock Switch (for main motor) has not been pressed, “CLOSE SCANNER
TABLE” message is displayed.
3-1 GR3770
Scanning direction
120 mm 60 mm
474 mm
* The correct Home position sensor position is in the Home position sensor ON → OFF position.
* The correct ADF shading sensor position is 1mm apart from the ADF shading sensor OFF → ON position when
the image scanner has moved toward scanning.
GR3770 3-2
Turn ON power or close stage cover. When the image scanner ADF shading sensor is OFF, perform step (1).
(Stage cover sensor is turned ON.) When it is held ON, perform (2).
OFF
According to status, shift the image scanner to the following stop position:
• When the FB-ADF original detection sensor is OFF and the stage cover sensor is ON, stay as it is.
• When the FB-ADF original detection sensor is OFF and the stage cover sensor is OFF, move to "FB original
detection position".
• When the FB-ADF original detection sensor is ON, move to "image scanner ADF shading sensor position".
3-3 GR3770
(1) When the image scanner is held close to the ADF read-in position:
Power ON or
scanner table Set SW ON Further moved to stop position
Cut off
Image scanner
OFF Light ON
ADF shading sensor receiving
1 mm
3 mm
HP direction Scanning
direction
Flat bed read 100% speed
pulse motor <1>Max3s
200 ms
<2>
(2) When the image scanner is in the image scanner ADF shading sensor position:
ON
Cut off
Image scanner
ADF shading sensor OFF
1 mm
3 mm
HP Scanning
direction direction
Flat bed read 100% speed
pulse motor
200 ms
(3) When the image scanner is held between the image scanner home position sensor and the image
scanner ADF shading sensor:
Cut off
Image scanner OFF ON
home position sensor
Image scanner
OFF
ADF shading sensor
<2>
GR3770 3-4
<1> When the image scanner ADF shading sensor or the image scanner home position sensor is not turned
ON within 3 seconds after the flat bed read pulse motor gets ON, Step (3) takes place.
<2> “WAIT A MOMENT” message is displayed until the image scanner ADF shading or the image scanner
home position sensor gets ON.
* Occurrence of the following is judged as Flat Bed Read Pulse Motor Lock and “T15 CALL SERVICE” message
appears.
3-5 GR3770
Image scanner moves to the original detecting Original detecting position is 120mm away
position. from the home position in scanning direction.
Set an original and close the stage cover. Optical axis of the stage cover sensor is cut off.
(Stage cover sensor turned ON.)
Stage cover
GR3770 3-6
<START> key ON If the image scanner is not in the home position, the following step starts
when the image scanner home position sensor is turned ON.
Bottom
3-7 GR3770
<START> key ON When original scanning density is in "AUTO", FB auto scanning contrast Adjustment
is first performed.
Flat bed read pulse motor gets ON and the image scanner
starts to move in scanning direction.
GR3770 3-8
3-9 GR3770
2. REMOVAL
1. STAGE GLASS
REMOVAL
1) Turn off the power and remove the ADF unit.
2) Remove mounting screws (× 2) of the glass holder (R), remove the holder.
3) Shifting the stage glass rightward, lift it up for removal.
CAUTION ON MOUNTING
• Shifting the stage glass and the glass holder (right) toward the original stopper, fix it properly. (See Fig. a.)
Fig. a
Original stopper
GR3770 3 - 10
4) Pulling out the image scanner connector, take out the flexible wire.
5) Remove mounting screws (× 2) of the image scanner unit, raise the scanner upward for removal.
Fig. a
Original stopper
- Precautions in Assembly -
• Mount the image scanner unit in parallel with the original stopper. (See Fig.a.)
• For fitting the image flexible wire, pulling out the connector once, insert the wire to the end and, then, push the
connector into.
3 - 11 GR3770
GR3770 3 - 12
Tension spring
3 - 13 GR3770
Original stopper
GR3770 3 - 14
MOUNTING
1) Confirming that both the shading glass and the shading plate are free of contamination, temporarily fasten the
glass and the original stopper with fixing screws (× 2).
2) Loosen, beforehand, fixing screws (× 2) of the glass holder (right).
3) Applying a metal measure to the original stopper, place it on the stage glass.
4) Turning ON Test Mode No108 (Flat Bed Read pulse motor), shift the image scanner and move the original
stopper so that the corresponding part of the image scanner can move along the metal measure.
At this time, also adjust the positioning hole to approximate position.
5) Tightly fastening fixing screws (× 2) of the original stopper, fix the stopper.
6) Fasten the fixing screws on the front and the rear of the glass holder.
7) Shifting the stage glass and glass holder (R) toward the original stopper, fasten the holder screws (× 2).
Positioning hole
Original stopper
Positioning hole
Metal measure
3 - 15 GR3770
CONTENTS
[ Removal ]
1. Thermal Print Head ..................................................................................................... 4-1
[ Adjustment ]
1. Thermal Power of Thermal Print Head ........................................................................ 4-3
GR3770
1. REMOVAL
1. THERMAL PRINT HEAD
REMOVAL
1) Turn ON the power and open the Scanner table. Then turn OFF the power. (The thermal print head is raised
automatically.)
2) Remove mounting screws (× 2) of the master making unit cover, remove the cover.
3) Remove the fixing screws of thermal print head ground wire, raise the ground wire.
Master making unit cover
Bind M3 × 6 (× 2)
Ground wire
Bind M3 × 6
4) Open the master making unit, place the sheet under the thermal print head so that the screw will not fall into
Machine.
5) Loosen the fixing screws (× 2) of the copy guide plate (lower) assy, disconnect the connector from the master
end sensor light receiving section to remove the assembly.
Loosen screw
Fig. a
4-1 GR3770
6) Remove mounting screws (× 2) of the thermal print head, disconnect connectors (x 2) and remove the unit.
Fig. b
Pan-head IT M3 × 7 (× 2)
- Precautions in Removal -
• Be careful not to damage the heating elements of the thermal print head.
• Be careful not to touch the metal pins of the connectors.
Static electricity from your body may damage the thermal print head.
- Precations in Assembly -
• For fixing the thermal print head, first adjusting half-pierce, apply the screw to the frame of the master-making
unit to fasten it. (Fig. b)
• Be sure to adjust the thermal power each time the thermal print head is replaced, referring to the page 4-4.
GR3770 4-2
2. ADJUSTMENT
1. THERMAL POWER OF THERMAL PRINT HEAD
PROCEDURE
1) Turn off the power, and remove the Front right cover.
2) Connect a voltmeter between pins TP1(+) and TP2(GND) on the power supply PCB.
3) Turning ON Test Mode No.77 (TPH/CTL signal), confirm that the voltage displayed on the voltmeter conforms
to the setting table according to the thermal print head resistance value.
5) If not, adjust it by turning 100V system: VR100/VR101 and 200V system: VR401/VR402 on the power supply
PCB.
6) On completion of adjustment, turn off the power and detach the voltmeter.
7) Carry out master-making and confirm results.
- Precautions in Adjustment -
• This adjustment has to be made every time the thermal print head is replaced.
• The Scanner table should be closed to apply power to the thermal print head.
Othewise, the interlock SW will interrupt the power.
- Results of misadjustment -
• If the voltage is too high ; solid print image will be deformed and the heating elements of the thermal print head
will be liable to damages due to over heat.
• If the voltage is too low ; thin horizontal lines cannot to reproduced clearly.
4-3 GR3770
GR3770 4-4
CONTENTS
[ Theory of Operation ]
1. Clamp Unit Home Positioning System ........................................................................ 5-1
2. Clamp Plate Master Release System ......................................................................... 5-2
3. Clamp Plate Master Clamp System ............................................................................ 5-4
[ Removal ]
1. Clamp Unit ................................................................................................................... 5-6
2. Disassembling of Clamp Unit ...................................................................................... 5-7
3. Angle Sensor Ass’y ..................................................................................................... 5-8
GR3770
1. THEORY OF OPERATION
1. CLAMP UNIT HOME POSITIONING SYSTEM
When the clamp unit is held lowered in Power ON or All Reset state (when the clamp safety SW has not been
pushed), perform the following clamp unit home position returning to raise the clamp unit.
1. When both 0°° and 180°° angular sensors are held OFF:
The clamp motor is turned ON in “close” direction until the clamp plate is closed, the 0° angular sensor is turned
ON, the clamp unit is raised and Clamp Safety SW is pushed.
0°
180°
Drive gear II
Clamp safety SW
Clamp motor
Clamp cam
5-1 GR3770
<START> key ON
Clamp unit lowers, detaching Clamp When Clamp Safety SW is kept pushed, "T14".
Safety SW.
Clamp plate opens, turning ON 180° When 180° angular sensor does not get ON, "T14".
angular sensor.
Clamp unit is raised, pushing Clamp When Clamp Safety Sw is not pushed, "T14".
Safety SW.
Drive gear
Clamp safety SW
Clamp motor
Clamp cam
GR3770 5-2
Clamp motor
<2>
350 ms
<4>
0° angular sensor
<5>
<1> When A detection sensor is not ON, start operation after A detection of the drum is performed.
<2> When Clamp Safety SW is kept pushed for a period longer than 1.5 seconds from turning ON of the clamp
motor, a clamp error is judged and “T14 CALL SERVICE” appears.
<3> When the 0° angular sensor and the 180° angular sensor are both held OFF or ON for a period longer than
1.5 seconds after Clamp Safety Sw is released, a clamp error is judged and “T3 CALL SERVICE” mes-
sage appears.
<4> When the 180° angular sensor does not get ON even after 2 seconds from turning OFF of the 0° angular
sensor, a clamp error is judged and “T14 CALL SERVICE” appears.
<5> When Clamp Safety SW is not pushed even after 2 seconds from turning ON of the 180° angular sensor,
a clamp error is judged and “T14 CALL SERVICE” appears.
5-3 GR3770
Clamp unit lowers and Clamp Safety When Clamp Safety SW is kept pushed, "T14".
SW is detached.
Clamp plate close, turning ON 0° When 0° angular sensor does not get ON, "T14".
angular sensor.
Clamp safety SW
Drive gear
GR3770 5-4
Completion of
master feeds to the drum. End of operation
Clamp motor
<1>
350 ms
Pushed
Clamp safety motor
Detached
<2>
<3>
Magnet detection
180° angular sensor ON OFF
Magnet detection
0° angular sensor OFF <3> ON
<1> When Clamp Safety SW is kept pushed for a period longer than 1.5 seconds from turning ON of the clamp
motor, a clamp error is judged and “T14 CALL SERVICE” appears.
<2> When the 0° angular sensor and the 180° angular sensor are both held OFF or ON for a period longer than
1.5 seconds after Clamp Safety SW is released, “T3 CALL SERVICE” message appears.
<3> When the 0° angular sensor does not get ON even after 2 seconds from turning OFF of the 180° angular
sensor, a clamp error is judged and “T14 CALL SERVICE” message appears.
<4> When Clamp Safety Sw is not pushed even after 2 seconds from turning ON of the 0° angular sensor, a
clamp error is judged and “T14 CALL SERVICE” message appears.
5-5 GR3770
2. REMOVAL
1. CLAMP UNIT
REMOVAL
1) Turn off the power and remove the back cover.
2) Disconnect connectors of the clamp motor and Clamp Safety SW.
3) Remove mounting screws (× 4) of the clamp unit, remove the unit.
- Precaution in Assembly -
• Be sure to use fixing screws of M4 × 6 (short screw). (A long screw, if used, can hit the drum.)
GR3770 5-6
C-ring
Clamp spring
3) Remove mounting screws (× 2) of Compensator Plate, remove the compensator plate, the metal, the collar
(short), Drive Gear II, and the collar (long).
4) Loosening the fixing set screw of the clamp cam, remove the cam.
5) Remove mounting screws (× 4) of the clamp motor remove the motor.
Metal
Drive gear
Set screw
Compensator plate
Collar
Clamp motor
Clamp cam
5-7 GR3770
Put marking
GR3770 5-8
CONTENTS
1. Test Mode
1. Operation Procedures ......................................................................................... APX(I)-1
2. Testing Sensor and Switch .................................................................................. APX(I)-3
3. Testing Motor and Solenoid ................................................................................ APX(I)-4
4. Memory Switch .................................................................................................... APX(I)-5
5. Memory Clear and Counter Stop, etc. ................................................................. APX(I)-7
6. Sequential Operation Test ................................................................................... APX(I)-8
7. Panel Test ..........................................................................................................APX(I)-10
2. Advice Displays
1. Trouble Messages (T Display)...........................................................................APX(I)-11
2. Trouble Messages (Others) ...............................................................................APX(I)-15
3. Setting Confirmation Messages ........................................................................APX(I)-18
4. Change-of-Consumables Messages ................................................................APX(I)-19
GR3770
1. TEST MODE
1. OPERATION PROCEDURES
(1) Starting Up Test mode
Turn on the power, pressing down both <M/P> and <LINE/PHOTO> buttons on the main panel.
TEST MODE 0
Ver 1.23 SYSTEM
4.56 PANEL
← Ver.No. of the system ROM
← Ver.No. of the panel ROM
TEST MODE 64
Ver 1.23 SYSTEM
4.56 PANEL
(For example, when No.64 separation fan has been selected.)
TEST MODE 64
- TESTING -
TEST MODE 64
Ver 1.23 SYSTEM
4.56 PANEL
<4> To select another Test mode, clear the set Test No. by pressing the <C> or <STOP> button and select
another Test No.
TEST MODE 0
Ver 1.23 SYSTEM
4.56 PANEL
APX(I)-1 GR3770
(4) HOW TO OPERATE TEST MODE NO’S 81 TO 89, 121, AND 122 (MEMORY SW’S)
<1> Starting Test mode, input a Test mode No. and press <START> key.
TEST MODE 87
Ver 1.23 SYSTEM
4.56 PANEL
(For example, when scanning start Position Adjustment has
been selected)
<2> To change the Memory switch setting, press the < or > key of the PRINT POSITION BUTTON to more the
number up or down.
TEST MODE 87
MEMORY SW NO. ⇒ 0
TO SELECT, PRESS <> KEY
<3> To set the machine at the selected switch setting, press the <START> button and then <C> or <STOP>
button and then <ALL RESET> button to exit from the Memory Switch adjustment.
87
SELECT PRINT QUANTITY
LINE A4 BLACK
<1> Starting Test mode, input Test Mode No.91 and press <START> key.
TEST MODE 91
A/D DATA ⇒ 90
<1> Starting Test mode, input Test Mode No.115 (Ink thermistor check) or No.116 (TPH thermister check) and
press <START> key.
GR3770 APX(I)-2
APX(I)-3 GR3770
GR3770 APX(I)-4
4. MEMORY SWITCH
Various kinds of setting concerning master making, etc. are stored in Memory switches. Use <Print Position
Adjust> key to change setting.
Memory SW 9 A B C D E F O
Change Volume mm −1.4 −1.2 −1.0 −0.8 −0.6 −0.4 −0.2 0.0
0 1 2 3 4 5 6 7 8
0.0 +0.2 +0.4 +0.6 +0.8 +1.0 +1.2 +1.4 +1.6
82 Scanning Start Position Adjustment (Book processing mode) (This applies only to 300/400dpi.)
(Adjusts the distance between ADF shading sensor position and original reading start position.)
Memory SW 9 A B C D E F O
Change Volume mm −1.4 −1.2 −1.0 −0.8 −0.6 −0.4 −0.2 0.0
0 1 2 3 4 5 6 7 8
0.0 +0.2 +0.4 +0.6 +0.8 +1.0 +1.2 +1.4 +1.6
Increased Skipping volume Decreased
Memory SW 9 A B C D E F O
Change Volume mm −3.5 −3.0 −2.5 −2.0 −1.5 −1.0 −0.5 0.0
0 1 2 3 4 5 6 7 8
0.0 +0.5 +1.0 +1.5 +2.0 +2.5 +3.0 +3.5 +4.0
Shifted leftward Reading position Shifted rightward
Shifted rightward (Print Section) Shifted leftward.
Memory SW 9 A B C D E F O
Change Volume mm −3.5 −3.0 −2.5 −2.0 −1.5 −1.0 −0.5 0.0
0 1 2 3 4 5 6 7 8
0.0 +0.5 +1.0 +1.5 +2.0 +2.5 +3.0 +3.5 +4.0
Shifted leftward Reading position Shifted rightward
Shifted rightward (Print Section) Shifted leftward.
APX(I)-5 GR3770
Memory SW 9 A B C D E F O
Change Volume mm −3.5 −3.0 −2.5 −2.0 −1.5 −1.0 −0.5 0.0
0 1 2 3 4 5 6 7 8
0.0 +0.5 +1.0 +1.5 +2.0 +2.5 +3.0 +3.5 +4.0
Increased Master making cut volume Decreased
Memory SW 9 A B C D E F O
Change Volume mm −2.8 −2.4 −2.0 −1.6 −1.2 −0.8 −0.4 0.0
0 1 2 3 4 5 6 7 8
0.0 +0.4 +0.8 +1.2 +1.6 +2.0 +2.4 +2.8 +3.2
Decreased Read skip volume Increased
Memory SW 9 A B C D E F O
Change Volume mm −2.8 −2.4 −2.0 −1.6 −1.2 −0.8 −0.4 0.0
0 1 2 3 4 5 6 7 8
0.0 +0.4 +0.8 +1.2 +1.6 +2.0 +2.4 +2.8 +3.2
Decreased Read skip volume Increased
Memory SW 0 1 2 3 4
Energy % 100 % 105 % 95 % 90 % 85 %
Memory SW 0 1 2
Power Supply Time % 100 % 50 % 30 %
GR3770 APX(I)-6
Memory SW 0 1 2 3
Default Auto Manual 3 Manual 4 Power OFF state
Memory SW 0 1
Details Sheet no. return Sheet no. not returned
APX(I)-7 GR3770
GR3770 APX(I)-8
Memory SW 0 1 2 3
Default Auto Manual 3 Manual 4 Power OFF state
122 Setting of sheet no. return on Master Making mode switching (Memory SW)
(Sets sheet no. return when mode has been switched to Master Making while in printing.)
Memory SW 0 1
Details Sheet no. return Sheet no. not returned
APX(I)-9 GR3770
7. PANEL TEST
No. Details of Test Mode
200 Panel LCD test display (Factory use)
Panel message is displayed on LCD.
201 Panel LED test lighting (Factory use)
All LED’s on the panel are lit up.
202 Panel key check (Factory use)
Name of the pushed key on the panel is displayed on LCD.
GR3770 APX(I)-10
2. ADVICE DISPLAYS
1. TROUBLE MESSAGES (T DISPLAY)
Display Details How to Cancel
T1 Main Motor Lock
CALL SERVICE • In 3 seconds from turning ON of the main motor, the A detec- Press <ALL RESET> key.
⇓ tion sensor light path is still held blocked. ⇓
TO RESUME OPERA- • In 8 seconds from turning ON of the main motor, the A detec- Press <START> key.
TION PRESS START tion sensor is not blocked.
KEY (while in master • When the fuse of the power supply PCB is gone.
making.)
T4 Overflow
CALL SERVICE • When ink is in contact with the overflow sensor. Overflow sensor OFF
The drum set switch need be pushed. <CLEAN>
APX(I)-11 GR3770
GR3770 APX(I)-12
APX(I)-13 GR3770
GR3770 APX(I)-14
PAPER JAM ON Paper Jam under the Drum Drum set SW OFF ⇒ ON or
DRUM (PRINT CYLINDER) Displayed to interrupt the machine operation: press <ALL RESET> key.
REMOVE PAPER • If the Paper receive sensor 1 does not detect paper at the
Drum A position and the Paper sensor does not detect the
paper at the next Drum A position.
APX(I)-15 GR3770
GR3770 APX(I)-16
REMOVE Removed Master Jammed at the entrance of Master disposal box Master removal sensor OFF,
JAMMED MASTER Displayed:
IN DISPOSAL UNIT • If the light path of the Master removal sensor is blocked at the Master removal hook sensor
start of master-making operation. ON
• If the light path of the Master removal hook sensor is not blocked
at the start of master-making operation.
CLOSE SORTER’S Sorter Error - Sorter door (or cover) is open Cover SW ON
COVER Displayed to prevent the machine operation: Connection SW ON
• If the door (or cover) of the sorter is open. Door SW ON
APX(I)-17 GR3770
SET (INSTALL) MASTER Set Master Disposal Box in Place Disposal box set SW ON
DISPOSAL BOX Displayed to prevent the machine operation:
• If the actuator of the Disposal box set switch is not depressed.
SET LEAD EDGE OF Set Leading Edge of Master Under Green Films
MASTER Displayed to prevent the machine operation: Master detection sensor ON
UNDER • If the Master detection sensor does not detect master material
GREEN FILM (the reflected light).
GR3770 APX(I)-18
4. CHANGE-OF-CONSUMABLES MESSAGES
Display Details How to Cancel
REPLACE Replace Ink Cartridge
INK CARTRIDGE Displayed to interrupt the machine operation: Ink bottle set SW OFF ⇒ ON
• If the Ink sensor does not detect ink in the Squeegee unit
within 30 seconds after the Inking motor was started.
APX(I)-19 GR3770
CONTENTS
GR3770
1. Block Chart
Power supply
PCB
CN2
Main SW Sub SW
CN5 LCD Panel Unit PCB PCB
CN4 CN10 CN11
CN3-1
CN6 CN7 CN8
CN9
CN1 LCD Control PCB
TPH Sub CN4 CN2
PCB
CN2
Components
Main Motor
CN4
Image CN7 CN2
TPH Motor Control
Scanner
CN5
PCB MK2
CN11 CN10 CN2 CN1
CN13 CN6 CN5 CN3
ADF PCB System PCB2 (SF3000)
CN1/2/3/4/5/7/8/9/
FBI PCB 10/11 Components
CN15/16
Components
CN12 CN17
CN4 (Job Separator)
APX(II)-1 GR3770
2. Location of PCBs
Sub SW PCB
LCD Panel Unit
Main SW PCB
ADF PCB
Power Supply PCB
FBI PCB
System PCB2
GR3770 APX(II)-2
3. SYSTEM PCB2
To Components
SW3 SW2
1 2 3 4 5 6
1
CN7
CR
CN10
2450
To Motor Control
10
1 15
To Power Supply PCB
CN5
CN4
CN5/CN2 To Job Separator
40
39
U21
1
8
To Image Processing
CN3
PCB CN2
2
1
2
1
SW1 FREE
CN9
To Components
B30
B29
A30
A29
To Option PCB
CN6
CN1
49
50
2
1
B2
B1
A2
A1
CN14
To Components
22
21
CN2 CN15
1 29
2 30
SW
SW1 : Drum(Main motor) 30 rpm
APX(II)-3 GR3770
LED
TP
BATTERY
CR2450 1 piece
GR3770 APX(II)-4
APX(II)-5 GR3770
CN7 96pins
GND1 A1 Br Bk
LOW when pressed B1 Rd Bk SW Master loading button
GND1 C1 Or
LOW when pressed A2 Yw SW Scanner table set switch
Load P/M (A pulse) B2 Gr 1 Br
Load P/M (Com. A pulse) C2 Bl 2 Bk
Load P/M (B pulse) A3 Vt 3 Rd
Load P/M (Rev. A pulse) B3 Gy 4 Or M Loading pulse motor
Load P/M (Com. B pulse) C3 Wh 5 Wh
Load P/M (Rev. B pulse) A4 Bk 6 Yw
+5V B4 Br
LOW when blocked C4 Rd SEN Pressure det. sensor
GND1 A5 Or
LOW in operation B5 Yw 1 Bl
M Cutter motor
+24V C5 Gr 2 Rd
GND1 A6 Bl 1 Wh
B6 Vt Yw SW Cutter motor switch
LOW when pressed 2
+24V with pressure C6 Gy 1 Gy 2 Rd
+24V without pressure A7 Wh 2 Wh 1 Bl M Thermal pressure motor
GND1 B7 Bk 3 Bk
C7 Br 4 Br SW TPH home position switch
LOW when pressed
GND1 A8 Rd 5 Rd
B8 Or 6 Or SW TPH pressure switch
HIGH when opened
GND1 C8 Yw 7 Yw Bk
HIGH when opened A9 Gr 8 Gr Wh SEN Master positioning sensor
+5V B9 Bl 9 Bl Or
GND1 C9 Vt 10 Vt Bk
HIGH when blocked A10 Gy 11 Gy Wh SEN Master End sensor (rcv.)
+5V B10 Wh 12 Wh Or
13
14
15
16
GR3770 APX(II)-6
CN7 96pins
GND1 A18 Rd Bk
Master end sensor/Master
HIGH in master det. B18 Or Wh SEN det. sensor (send)
+5V C18 Yw Or
GND1 A19 Gr Br
LOW when pressed B19 Bl SW Master loading unit switch
Br
LOW in operation C19 Vt Bk Separation fan 2
+24V A20 Gy Rd
F (Drive mechanism side)
N.C. B20
LOW in operation C20 Bk 1 Bl
+24V A21 Br 2 Rd F Loading fan
LOW in operation B21 Rd 1 Bl Separation fan 1
+24V C21 Or 2 Rd
F (Opeartion panel side)
GND1 A22 Yw 1 Yw Wh Master removal sensor
+5V B22 SEN
Gr 2 Gr Or (send)
GND1 C22 Bl 3 Bl Bk
Master removal sensor
LOW when blocked A23 Vt 4 Vt Wh SEN
+5V B23 Gy 5 (rcv.)
Gy Or
GND1 C23 Wh 6 Wh Bk
LOW in master det. A24 Bk 7 Bk Wh SEN Mster loading sensor
+5V B24 Br 8 Br Or
GND1 C24 Rd 9
SW Disposal
Rd box set switch
HIGH when pressed A25 Or 10 Or (Normal close)
LOW in operation B25 Yw 11 Yw 1 Bl
M M. R. V. T. motor
+24V C25 Gr 12 Gr 2 Rd
LOW in operation A26 Bl 13 Bl 1 Br
+24V B26 Vt 14 Vt 2 Rd S
GND1 C26 Gy 15 Bk
SW Feed
Gy tray down button
LOW when pressed A27 Wh 16 Wh Bk (Normal open)
+5V B27 Bk 17 Bk
LOW when blocked C27 Br 18 Br SEN Master removal hook sensor
GND1 A28 Rd 19 Rd
+5V B28 Or 20 Or 1 Rd
HIGH in master det. C28 Yw 21 Yw 2 Yw SEN Disposal box master sensor
GND1 A29 Gr 22 Gr 3 Bk (rcv.)
23
24
25
26
+5v B29 Bl
GND1 C29 Vt
+24VA A30 Gy Rd
LOW in operation B30 Wh Bk F Master removal fan 1
+24VA C30 Bk Rd Master removal fan 2
LOW in operation A31 Br Bk F
LOW in operation B31 Rd 1 1 Bk Disposal box master sensor
+24VC C31 Or 2 2 SEN (send)
N.C. A32 Yw 3 3
N.C. B32 Gr 4 4 Bk
GND2 C32 Bl 5 5
6 6
7 7
8 8
APX(II)-7 GR3770
CN9 50pins
1 Br 1 Br 1 Bl
2 Rd 2 Rd 2 Rd M Wing motor
3 Or 3 Or Jump wing switch 1
4 Yw 4 SW (Drive mechanism side)
Yw
5 Gr 5 Gr Jump wing switch 2
6 Bl 6 SW (Operation panel side)
Bl
7 Vt 7 Vt Bk SEN Paper rcv. sensor 1 (send)
8 Gy 8 Gy Or
9 Wh 9 Wh Bk
10 Bk SEN Paper rcv. sensor 2 (send)
10 Bk Gr
11 Br 1 Pk
12 Rd 2 Bk
13 Or 3 Gr
14 Yw 4 Wh/Rd
M Print positioning motor
15 Gr 5 Wh
16 Bl 6 Wh/Gr
17 Vt 1 Wh
18 Gy Rd
S Pressure solenoid
2
19 Wh 1 Bl
20 Bk 2 Rd M Pressure control motor
21 Br 3 Bk
22 Rd 4 Wh SEN Pressure control encoder
23 Or 5 Or
24 Yw
25 Gr SEN Pressure control sensor
26 Bl
27 Vt 1 Br 1 Vt
28 Gy 2 Rd 2 Gy SEN Paper detection sensor
29 Wh 3 Or 3 Wh
30 Bk 4 Yw 4 Bk
31 Br 5 Gr 5 Br SEN Paper size detection
sensor
32 Rd 6 Bl 6 Rd
33 Or 7 Vt 7 Or
34 Yw 8 Gy 8 Yw VR Paper size potentiometer
35 Gr 9 Wh 9 Gr
36 Bl 10 Bk 10 Bl SW1
37 Vt 11 Br 11 Vt SW2
38 Gy Rd Paper cassette size
12 12 Gy SW3
39 Wh Or Wh sensor
13 13 SW4
40 Bk 14 Yw 14 Bk
To Paper feed tray A Rd 15 Gr 15 Br SW Paper feed tray safety
safety switch (upper) A Rd 16 Bl 16 Rd switch (Lower)
1 Bl 1 Bl 1
SF3000 2 Rd 2 Rd 2
(Option) 3 Bk 3 Bk 3
4 Wh 4 Wh 4
GND1 41 Br 5 Br Bk Paper feed det. sensor/
42 Rd Or SEN
+5V Rd 6 Paper sensor (send)
GND1 43 Or 7 Or Bk
LOW when blocked 44 Yw 8 Yw Wh Paper feed det. sensor/
SEN
LOW when blocked 45 Gr 9 Gr Gy Paper sensor (rcv.)
+5V 46 Bl 10 Bl Or
LOW in operation 47 Vt 11 Vt Bk
SW Stack paper feed switch
+24V 48 12 Vt Bk
LOW in operation 49 Vt 1 Br
CL Paper feed clutch
+24V 50 Gy 2 Or
Wh
Bk CL Suction fan clutch
GR3770 APX(II)-8
CN15 30pins
GND1 1 Br 1 Br 1
GND1 2 Rd 2 Rd 2
Ink sensor (HIGH with ink) 3 Or 3 Or 3
Overflow sensor (HIGH with ink) 4 Yw 4 Yw 4
+12V 5 Gr 5 Gr 5
+24V 6 Bl 6 Bl 6
Inking motor (LOW in operation) 7 Vt 7 Vt 7
GND1 8 Gy 8 Gy 8
N.C. 9 Wh 9 Wh 9
GND1 10 Bk 10 Bk 10 Drum Control
Det. A sensor (LOW when blocked) 11 Br 11 Br 11 PCB2CN1
Det. C sensor (LOW when blocked) 12 Rd 12 Rd 12
+5V 13 Or 13 Or 13
GND1 14 Y w 14 Y w 14
Drum size data signal 1 SW1 15 Gr 15 Gr 15
Drum size data signal 2 SW2 16 Bl 16 Bl 16
Drum size data signal 3 SW3 17 Vt 17 Vt 17
Drum size data signal 4 SW4 18 Gy 18 Gy 18
Ink color data signal 1 SW5 19 Wh 19 Wh 19
Ink color data signal 2 SW6 20 Bk 20 Bk 20
ADGND 21 Br 1 Br 1
Temp. det. sensor 22 Rd 2 Rd 2
ADVCC 23 Or 3 Or 3
N.C. 24 Yw 4 Yw 4 CN10 15pins
N.C. 25 Gr 5 Gr 5 Drum Control
N.C. PCB2CN1 GND1 1 Gy 1
26 Bl 6 Bl 6
GND1 ~~~~~ ~~~~~ GND1 2 Gy 2
27 Vt 9 Wh 9
Bottle set switch SW1 28 Gy 10 Bk 10 RESET/ 3 Gy 3
Bottle set switch SW2 29 Wh 11 Br 11 Elevator CTL1 4 Gy 4
Bottle set switch SW3 30 Bk 12 Rd 12 Elevator CTL2 5 Gy 5
Main motor CTL1 6 Gy 6
Main motor CTL2 Gy Motor Control
7 7
Main motor CTL3 Gy PCB MK2
8 8
Main motor CTL4 CN2
9 Gy 9
Det. A signal 10 Gy 10
Paper tray pos. sig. 11 Gy 11
Lower limit sig. 12 Gy 12
Paper feed safety sig. 13 Gy 13
Main motor stop sig. 14 Gy 14
P-F pressure adj. sw. sig. 15 Gy 15
CN14 22pins
Write P/M (A pulse) 1 Br 1 Rd
Write P/M (Com. A pulse) 2 Rd 2 Bk
Write P/M (B pulse) 3 Or 3 Bl
Write P/M (Rev. A pulse) 4 Yw 4 Yw M Write pulse motor
Write P/M (Com. B pulse) 5 Gr 5 Wh
Write P/M (Rev. B pulse) 6 Bl 6 Or
GND1 7 Vt 1 Bk
LOW when pressed 8 Gy 2 Bk SW Drum home position
button (Normal open)
LOW when lit 9 Wh 3 Or LAMP Drum home position lamp
+24V 10 Bk 4 Yw
GND1 11 Br SW Drum set switch
LOW when pressed 12 Rd
GND1 13 Or 1 Bk SW Front cover set switch
HIGH when closed 14 Yw 2 Br
LOW in operation 15 Gr 1 Bl
+24V 16 Bl 2 Rd S Lock solenoid
LOW in operation 17 Vt 1 Br
+24V 18 2 Rd
MC Master counter
Gy
LOW in operation 19 Wh 3 Or
+24V 20 4 Yw
TC
Bk
GND1 21 Br 5 Gr Counter set signal Copy counter
LOW when connected 22 Rd 6
APX(II)-9 GR3770
C
DESCRIPTION OF PCBs
D
D
D
IMAGE PROCESSING PCB (IPIF)
C
E
E
E
4. Image Processing PCB (IPIF)
To FBI PCB To FBI PCB To Digitizer PCB
L
L
L
B2 B30
6 4 B1 B29 2 26
3 1 A2 A30 1 25
A1 A29
8 CN5 CN1 CN3
2
1
ADF HP
To Power Supply
C
C
PCB CN5
G
To TPH
SW3 SW5 SW6
SLICE WPM FB
2
2
I
IC45
I
I
4
3
I
To System PCB2
2
1
I
SW
SW1(GAM) : For Gamma compensation adjustment
Light (0) - Dark (F)
SW2(SLICE) : Line mode slice level adjustment
A
GR3770 APX(II)-10
APX(II)-11 GR3770
CN5 6pins
+5V 1 Br 1
+12V 2 Rd 2
+24V 3 Or 3 FBI PCB
GND1 4 Yw 4 CN17
GND2 5 Gr 5
GND3 6 Bl 6
GR3770 APX(II)-12
U1
1
1
Relay
CN2
LED1
CN4
2
CN3 CN1
15
1 8 1 10 8 1 9 1
CN6 CN5
Open To SF3000 To To Power Supply
Components PCB
LED
LED1 : The actuator of Elevator upper limit sensor is raised to open the light path.
APX(II)-13 GR3770
Sealed
Rd Rd Rd Rd Gr wire
GND1 1 Gy 1
GND1 2 Gy 2
RESET/ 3 Gy 3
Elevator CTL1 4 Gy 4
Elevator CTL2 5 Gy 5
Main motor CTL1 6 Gy 6
Main motor CTL2 7 Gy 7
Gy System PCB2
Main motor CTL3 8 8
CN10
Main motor CTL4 9 Gy 9
Detection A sig. 10 Gy 10
Paper tray pos. sig. 11 Gy 11
Lower limit sig. 12 Gy 12
Paper feed safety sig. 13 Gy 13
Main motor stop sig. 14 Gy 14
P-F pressure adj. sig. 15 Gy 15
CN3 16pins
1
2
3 Yw Rd
4 Or Bl M Elevator motor
5 Rd
6 Br SEN Elevator lower limit sensor
7 Bk
8 Wh Gy
9 Gy Wh SW P-F pressure adj. sw.
10 Vt Bl
11 Bl Rd SEN Elevator upper limit sensor
12 Gr Wh
13 Yw Bk
14 Or Or
15 Rd Wh SEN Main motor encoder sensor
16 Br Bk
GR3770 APX(II)-14
7
CN3
To Drum PCB
1
3
SW1
CN4
Inking Motor
1 2 3 4 5 6
1
CN2 CN1
1 11 1 19
2 12 2 20
To System PCB
CN15
SW
DATA SW SETTING
STD
Drum General Data 1 OFF
2 OFF
Ledger A3 A4Wide
Drum Size Data
3 ON OFF OFF
(Ledger/A3)
4 OFF OFF ON
HD Black Color
Ink Data 5 OFF ON
6 ON OFF
APX(II)-15 GR3770
CN1 20pins
GND1 1 Br 1 Br 1
GND1 2 Rd 2 Rd 2
Ink sensor (HIGH with ink) 3 Or 3 Or 3
Overflow sensor (HIGH with ink) 4 Yw 4 Yw 4
+12V 5 Gr 5 Gr 5
Inking motor (LOW when activated) 6 Bl 6 Bl 6
+24V 7 Vt 7 Vt 7
GND1 8 Gy 8 Gy 8
N.C. 9 Wh 9 Wh 9
GND1 10 Bk 10 Bk 10
Det. A sensor (LOW when blocked) 11 Br 11 Br 11
Det. C sensor (LOW when blocked) 12 Rd 12 Rd 12
+5V 13 Or 13 Or 13
GND1 14 Yw 14 Yw 14
Drum size data signal 1 SW1 15 Gr 15 Gr 15
Drum size data signal 2 SW2 16 Bl 16 Bl 16
Drum size data signal 3 SW3 17 Vt 17 Vt 17 System PCB2
Drum size data signal 4 SW4 18 Gy 18 Gy 18 CN15
Ink data signal 1 SW5 19 Wh 19 Wh 19
Ink data signal 2 SW6 20 Bk 20 Bk 20
CN2 12pins
ADGND 1 Br 1 Br 21
Temp. det. sensor 2 Rd 2 Rd 22
ADVCC 3 Or 3 Or 23
N.C. 4 Yw 4 Yw 24
N.C. 5 Gr 5 Gr 25
N.C. 6 Bl 6 Bl 26
N.C. 7 Vt 7
N.C. 8 Gy 8
GND1 9 Wh 9 Vt 27
Bottle set switch SW1 10 Bk 10 Gy 28
Bottle set switch SW2 11 Br 11 Wh 29
Bottle set switch SW3 12 Rd 12 Bk 30
CN3 7pins
AGND 1 Vt 1
Temp. det. sensor 2 Vt 2
+12V 3 Vt 3
Overflow (HIGH with ink) 4 Vt 4 DrumPCB
Ink sensor (HIGH with ink) 5 Vt 5
GND1 6 Vt 6
GND1 7 Vt 7
CN4 3pins
LOW in operation 1 Wh
+24V 2 M Inking motor
+24V 3 Rd
GR3770 APX(II)-16
7. ADF PCB
6
To Original OUT 1 CN1
To ADF read pulse
CN11
sensor 3 motor
1 1
To Original regist. 1
CN10 To Original feed
sensor 3 CN2
solenoid
1 2
To Original det. 1
CN9 CN3 To ADF motor
sensor 3
2 2
CN5
To Original IN Shading solenoid
1
CN8
1
CN4
To Original IN
sensor (send) 3
D6 VR1 sensor (rcv.)
1
1 2 20 2
TP2 TP1
19 1
CN6 IN
CN7 GND IN
VR
TP
APX(II)-17 GR3770
CN6 20pins
GND2 1 Br 1
SABAS 2 Rd 2
GND2 3 Or 3
PIKM 4 Yw 4
GND1 5 Gr 5
RPMCK 6 Bl 6
GND1 7 Vt 7
PMENB 8 Gy 8
PMRST 9 Wh 9
PMFRC 10 Bk 10 FBI PCB
ADF ENL 11 Br 11 CN13
SAFSG 12 Rd 12
+5V 13 Or 13
GENSEN 14 Yw 14
+5V 15 Gr 15
SABASEN 16 Bl 16
+24V 17 Vt 17
GINSEN 18 Gy 18
+24V 19 Wh 19
GOUTSN 20 Bk 20
GR3770 APX(II)-18
8. FBI PCB
To Image
To Image Scanner Processing PCB
CN1
40
39
1 CN11
CN15
6
1
To FBI Read
CN18
Pulse Motor CN12 Open
2
1
6 4
20 1
19 12 1 3 1
2
CN13 CN16 CN17
To ADF PCB To Components To Image
CN6 Processing PCB
CN5
APX(II)-19 GR3770
e
CN11 40pins CN12 60pins
FG 1 1 GND1 1
l
GND 2 2 Original OUT sensor sig. 2
TRIG 3 3 TRIG 3
GND 4 4 Original IN sensor sig. 4
b
/LST 5 5 GND1 5
GND 6 6 Original Registration sensor sig. 6
DCLK 7 7 LST/ 7
8 i 8 Original in place sig. (ADF) 8
GND
VD7 9 9 GND1 9
x
VD5 13 13 GND1 13
GND 14 14 ADF motor RST sig. 14
VD4 15 15 SD7 15
l
VD2 19 19 SD6 19
GND 20 20 Original stripper motor sig. 20
Image Scanner
VD1 21 21 GND1 21
GND 22 22 Original stripper solenoid sig. 22
VD0 23 23 SD5 23
GND 24 24 Stage cover closed sig. 24
/ACK 25 25 GND1 25
+5V 26 26 ADF position sig. 26
/INTR 27 27 SD4 27
+5V 28 28 Original in place (FB) 28
SDIN 29 29 GND1 29
AGND 30 30 Home position sig. 30 Image Processing
/STOP 31 31 SD3 31 PCBCN1
AGND 32 32 FB motor RST sig. 32
SD0 33 33 GND1 33
+12V 34 34 FB motor ENB sig. 34
SCLK 35 35 SD2 35
+12V 36 36 FB motor rotating sig. (CW) 36
/Original in place sig. 37 37 GND1 37
24VGND 38 38 Shutter sig. 38
+24V 39 39 SD1 39
FG 40 40 N.C. 40
GND1 41
N.C. 42
SD0 43
FB motor clock sig. 44
GND1 45
N.C. 46
ACK/ 47
N.C. 48
GND1 49
GND1 50
STB/ 51
GND1 52
GND1 53
GND1 54
TXD 55
RXD 56
GND1 57
GND1 58
STOP/ 59
SCLK 60
GR3770 APX(II)-20
CN13 20pins
GND2 1 Br 1
SABAS 2 Rd 2
GND2 3 Or 3
PIKM 4 Yw 4
GND1 5 Gr 5
RPMCK 6 Bl 6
GND1 7 Vt 7
PMENB 8 Gy 8
PMRST 9 Wh 9
PMFRC 10 Bk 10 ADF PCB
ADF ENL 11 Br 11 CN6
SAFSG 12 Rd 12
+5V 13 Or 13
GENSEN 14 Yw 14
+5V 15 Gr 15
SABASEN 16 Bl 16
+24V 17 Vt 17
GINSEN 18 Gy 18
+24V 19 Wh 19
GOUTSN 20 Bk 20
CN15 4pins
A pulse 1 Beige
Rev. A pulse 2 Cream FBI read
B pulse 3 Light Red
M pulse motor
Rev. B pulse 4 Lemon
CN16 12pins
+5V 1 Br
Scanner home
LOW when blocked 2 Rd SEN
position sensor
GND 3 Or
+5V 4 Yw
Scanner ADF
LOW when blocked 5 Gr SEN
shading sensor
GND 6 Bl
+5V 7 Vt 3 Rd
FB original
LOW when original det. 8 Gy 2 Wh SEN detection sensor
GND 9 Wh 1 Bk
+5V 10 Bk Stage cover
LOW when blocked 11 Br SEN
sensor
GND 12 Rd
CN17 6pins
+5V 1 Br 1
+12V 2 Rd 2
+24V 3 Or 3 Image processing PCB
GND1 4 Yw 4 CN5
GND2 5 Gr 5
GND3 6 Bl 6
APX(II)-21 GR3770
GR3770 APX(II)-22
APX(II)-23 GR3770
36
VR1
TP1 TP2
GND
IC2
To Sub SW CN9 CN8 To Main SW
PCB CN11 IC1 PCB CN10
1 1
3
To LCD To LCD
CN6 BZ1 CN7
Panel Unit CN1 Panel Unit
1
7 1
13
CN2
GR3770 APX(II)-24
e
LCD CONTROL PCB
l
e
b
CN2 40pins CN8 36pins CN9 26pins
i
D00 A1 Rd A20 OUT0 1 1 GND 1 1
GND1 A2 Gy A19 OUT1 2 2 GND 2 2
b
D01 A3 Gy A18 OUT2 3 3 GND 3
x
3
GND1 A4 Gy A17 OUT3 4 4 +5V 4 4
D02 A5 Bl A16 OUT4 5 5 DISP-EN 5 5
e
GND1 A6 Gy A15 OUT5 6 6 SK5 6 6
D03 A7 Gy A14 OUT6 7 7 SK4 7 7
x
GND1 A8 Gy A13 OUT7 8 8 SK3 8 8
l
D04 A9 Gy A12 SL0 9 9 SK2 9 9
GND1 A10 Bl A11 SL1 10 10 RL7 10 10
e
D05 A11 Gy A10 SL2 11 11 RL6 11 11
F
GND1 A12 Gy A9 SL3 12 12 RL5 12 12
D06 A13 Gy A8 SL5 13 13 RL2 13 13 Sub SW
l
GND1 A14 Gy A7 SL6 14 14 RL1 14 14 PCBCN11
D07 A15 Bl A6 SL7 15 15 RL0 15 15
GND1 A16 Gy A5 SL9 16 16 SL10 16 16
F
A00 A17 Gy A4 SK0 17 17 SL8 17 17
GND1 A18 Gy A3 SK1 18 18 Main SW SL4 18 18
A01 A19 Gy A2 SK2 19 19 PCB CN10 OUT4 19 19
GND1 A20 Bl A1 System PCB2 SK3 20 20 OUT5 20 20
A02 B1 Rd B20 CN2 SK4 21 21 OUT6 21 21
GND1 B2 Gy B19 SK5 22 22 OUT7 22 22
PNL-CS/ B3 Gy B18 RL0 23 23 OUT0 23 23
GND1 B4 Gy B17 RL1 24 24 OUT1 24 24
IORD/ B5 Bl B16 RL2 25 25 OUT2 25 25
GND1 B6 Gy B15 RL3 26 26 OUT3 26 26
IOWR/ B7 Gy B14 RL4 27 27
GND1 B8 Gy B13 RL5 28 28
RESET/ B9 Gy B12 RL6 29 29 CN6 13pins
GND1 B10 Bl B11 RL7 30 30
IREQ/ B11 Gy B10 +5V 31 31 D3 1 Wh
GND1 B12 Gy B9 +5V 32 32 D2 2 Wh
PNL-EN/ B13 Gy B8 GND 33 33 D1 3 Wh
GND1 B14 Gy B7 GND 34 34 D0 4 Wh
WAIT B15 Bl B6 GND 35 35 FLM 5 Wh
GND1 B16 Gy B5 DISP-EN 36 36 M 6 Wh
BUSY B17 Gy B4 CL1 7 Wh
GND1 B18 Gy B3 CL2 8 Wh
N.C. B19 Gy B2 N.C. 9 Wh
N.C. B20 Bl B1 +5V 10 Wh
GND 11 Wh
-12V 12 Wh
CN4 7pins V0 13 Rd
+5.1V 1 Rd 18
+5.1V 2 Br 19 CN7 3pins
GND1 3 Bk 10
GND1 4 Bl 11 ACVOUT1 1 Wh
N.C. 5 N.C. 2
-12V 6 Yw 4 COM-OUT 3 Wh
PF/ 7 Vt 7
APX(II)-25 GR3770
8
DESCRIPTION OF PCBs
9
POWER SUPPLY PCB 100-120V
1 19 CN3-2 12 7
CN
2 20 1 3
6 1
CN3-1 F4 F6 CN1 :
3 1 CN2
2 1 From AC Input
CN6 CN4 CN2 :
VR101 F2 F7 F5 F3 To PCB’s
TPH CN5 CN3-1 :
VR100 24 1
23 2
To TPH Sub PCB
To TPH Safety Switch
CN3-2 :
To Suction Fan Motor
CN4 :
Open
CN5 :
To PCB’s
CN6 :
F
CN1 F1
7 1
FUSE VR
F1 : 10A 125V VR100 : TPH voltage adjustment
F2 : 8A 125V (Normal adjustmet)
F3 : 3.15A 125V
F4 : 3.15A 125V
F5 : 3.15A 125V VR101 : TPH voltage adjustment
F6 : 3.15A 125V (Fine adjustment)
F7 : 3.15A 125V
F40 : 3A 125V
F80 : 3A 125V
F90 : 3A 125V
GR3770 APX(II)-26
+14V 12 Rd
+14V 13 Rd
+14V 14 Rd
+14V 15 Rd
+14V 16 Rd
+14V 17 Rd
+14V 18 Rd
+14V 19 Rd
N.C. 20
CN3-2 3pins
LOW when activated 1 Rd Suction fan
2 M motor
+24V (F7) 3 Bl
APX(II)-27 GR3770
1 19
CN5
CN
2 20
CN3-2 CN3-1 3 1 24 1
2 1 12 7 23 2 CN1 :
1 3 CN6 CN4 6 1
From AC Input
CN2 CN2 :
CN7 F6 F7 To PCB’s
F2 CN3-1 :
F3 F5 F4 To TPH Sub PCB
To TPH Safety Switch
CN3-2 :
F
Open
CN5 :
To PCB’s
F
CN6 :
To Power Supply Fan Motor
CN7 :
VR402
TPH Open
VR401
F1
CN1
7 1
FUSE VR
F1 : 5A 250V VR401 : TPH voltage adjustment
F2 : 6.3A 250V (Normal adjustmet)
F3 : 3.15A 250V
F4 : 3.15A 250V
F5 : 3.15A 250V VR402 : TPH voltage adjustment
F6 : 3.15A 250V (Fine adjustment)
F7 : 3.15A 250V
F40 : 3.15A 125V
F80 : 3.15A 125V
F90 : 3.15A 125V
GR3770 APX(II)-28
+14V 12 Rd
+14V 13 Rd CN7 3pins
+14V 14 Rd
+14V 15 Rd 1
+14V 16 Rd 2 Open
+14V 17 Rd 3
+14V 18 Rd
+14V 19 Rd
N.C. 20
CN3-2 3pins
LOW when activated 1 Rd Suction fan
2 M motor
+24V (F7) 3 Bl
APX(II)-29 GR3770
FUSE REPLACEMENT
Power Supply
100-120V Type 200-240V Type
Model
F1 10A 125V 5A 250V
F2 8A 125V 3.15A 250V
F3 3.15A 125V 3.15A 250V
F4 3.15A 125V 3.15A 250V
F5 3.15A 125V 3.15A 250V
F6 3.15A 125V 3.15A 250V
F7 3.15A 125V 3.15A 250V
F40 3A 125V 3.15A 125V
F80 3A 125V 3.15A 125V
F90 3A 125V 3.15A 125V
GR3770 APX(II)-30
To TPH
CN2
To Power
Supply PCB
CN1
APX(II)-31 GR3770